12 Process Panel

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Process Panel
Reference Manual
Control AC800M Minerals Library
Operation Process Panel - AC800M Connect Minerals Library
Version 5.0/1
Based on
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28.06.2007
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Reference Manual
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Process Panel
IIT System 800xA Minerals Library 5.0/1 Resp. dept. ATBPA
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14 Minerals Library Process Panel 5p0s1.doc
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CONTENT
1.
SUMMARY.........................................................................................................................................................4
2.
COMMON DATA ..............................................................................................................................................5

2.1
3.
BASIC DESCRIPTION ...............................................................................................................................5
CONTROL..........................................................................................................................................................6
3.1.1
3.1.2
4.
Library location....................................................................................................................................6
Graphical presentation.........................................................................................................................6
OPERATION......................................................................................................................................................9
4.1
5.
GENERAL OPERATION............................................................................................................................9
OBJECT TYPES ..............................................................................................................................................10

5.1
MOT1 .........................................................................................................................................................10
5.1.1
OBJECT STRUCTURE.......................................................................................................................10
5.1.2
CONTROL ..........................................................................................................................................10
5.1.2.1 CONTROL HANDLING ...............................................................................................................10
5.1.2.2 ACCESS VARIABLE DESCRIPTION .........................................................................................10
5.2
MOT1_VVVF ............................................................................................................................................11
5.2.1
5.2.2
CONTROL ..........................................................................................................................................11
5.3
MOT2 .........................................................................................................................................................12
5.3.1
5.3.2
CONTROL ..........................................................................................................................................12
5.4
DAMPER ...................................................................................................................................................13
5.4.1
5.4.2
CONTROL ..........................................................................................................................................13
5.5
GATE .........................................................................................................................................................14
5.5.1
5.5.2
CONTROL ..........................................................................................................................................14
5.6
FAN ............................................................................................................................................................15
5.6.1
5.6.2
CONTROL ..........................................................................................................................................15
5.7
PUMP .........................................................................................................................................................16
5.7.1
5.7.2
CONTROL ..........................................................................................................................................16
5.8
VLV1..........................................................................................................................................................17
5.8.1
5.8.2
CONTROL ..........................................................................................................................................17
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Process Panel
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34

5.9
VLV1NO ....................................................................................................................................................18
5.9.1
5.9.2
CONTROL ..........................................................................................................................................18
5.10 AIS/AIC......................................................................................................................................................19
5.10.1 OBJECT STRUCTURE.......................................................................................................................19
5.10.2 CONTROL ..........................................................................................................................................19
5.10.2.1
CONTROL HANDLING ...........................................................................................................19
5.10.2.2
ACCESS VARIABLE DESCRIPTION .....................................................................................19
5.11 AOS/AOC...................................................................................................................................................20
5.11.2 CONTROL ..........................................................................................................................................20
5.11.2.1
5.11.2.2
5.12 DIS/DIC......................................................................................................................................................21
5.12.2 CONTROL ..........................................................................................................................................21
5.12.2.1
5.12.2.2
5.13 DOS/DOC...................................................................................................................................................22
5.13.2 CONTROL ..........................................................................................................................................22
5.13.2.1
5.13.2.2
5.14 GROUP.......................................................................................................................................................23
5.14.2 CONTROL ..........................................................................................................................................23
5.14.2.1
5.14.2.2
5.15 PREBIN......................................................................................................................................................24
5.15.2 CONTROL ..........................................................................................................................................24
5.15.2.1
5.15.2.2
6.
ENGINEERING GUIDLINE ..........................................................................................................................25

6.1
GENEREL INFORMATION .....................................................................................................................25
6.1.1
Access Variables.................................................................................................................................25
6.2
OBJECT STRUCTURE .............................................................................................................................26
6.3
NAME LIST AND DATA TYPES ............................................................................................................27
6.3.1
Data Types..........................................................................................................................................27
6.3.2
Name list.............................................................................................................................................27
6.4
BEFORE ENGINEERING STARTS.........................................................................................................28
6.5
PREPARE COMMUNICATION...............................................................................................................29
6.6
OBJECT ENGINEERING .........................................................................................................................30
6.7
ALARM & EVENT HANDLING .............................................................................................................31
6.7.1
Alarm & Event Group definition: .......................................................................................................31
6.7.2
Alarm & Event properties: .................................................................................................................31
6.7.3
Peripherals .........................................................................................................................................32
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1.
SUMMARY
This document contains a detailed description for engineering a Process Panel (P800).
The main chapters cover the following topics in detail:
BMI standard symbol library for P800
Object types
Link references on objects to access variables
The process panel provides access and control for the following standard control
modules:
MOT1
MOT2
MOTP
MOT1VVVF
VLV1
VLVNO1
GROUP
PREBIN
AIS
AIC
AOS
AOC
DIS
DIC
DOS
DOC
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2.
COMMON DATA
2.1
BASIC DESCRIPTION
All Process Panel objects have the following common basic functions:
Manual control from the Process Panel (via commands and input fields)
Status and operation indication
Mode selection from the Process Panel
Data exchange through a single access variable
(via commands)
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3.
CONTROL
3.1.1
Library location
The extended Control Module Types for objects and their corresponding Structured Data
Types are located in the library BMIStandard for Control Builder Professional.
3.1.2
Graphical presentation
MOT1 / MOT1VVVF
Ready
Run
Not RFS
Fault
Not RFS / Fault
Ready
Run
Not RFS
Fault
Not RFS / Fault
Ready
Run
Not RFS
Fault
Not RFS / Fault
Ready
Run
Not RFS
Fault
Not RFS / Fault
Ready
Run
Not RFS
Fault
Not RFS / Fault
Ready
Run
Not RFS
Fault
Not RFS / Fault
MOT2
VLV
DAMPER
GATE
FAN
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PUMP
Ready
Run
Not RFS
Fault
Not RFS / Fault
AI
SigErr
STS HH
STS H
STS PHi
STS PLo
STS L
STS LL
AO
SigErr
NoError
DI
NoErr
Event
DO
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Not Ready
Warning
Off
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Process Panel
Warning
AutoAck
On
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GROUP
Ready
Off / Fault
Run
Run / Fault
Hold
Hold / Fault
Starting
Stopping
Starting / Fault
Stopping / Fault
Start Interlock
Stop Interlock
Start / Stop Interlock
PREBIN
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Not RFS
Ready
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4.
OPERATION
4.1
GENERAL OPERATION
There are two kinds of operation handling. Either trough cursor or touch screen, depending on the type
of the process panel.
In the picture below two frames are shown. One is for mode (SetSeq, SetCen, etc) selection and the
other for commands (Start, Stop, Qstop, etc). Each object has the possibility to give at least commands.
The command field is close to the object and the mode field is at the head of the left side.
Example of a group object
Frame for mode selection
Frame for commands
Example of a consumer object

Frame for mode selection
Frame for commands
More details are described in chapter 5 OBJECT TYPES.
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5.
OBJECT TYPES
5.1
MOT1
5.1.1
OBJECT STRUCTURE
5.1.2
Input field for commands (Start, Stop, etc.)
Input field for mode selection (SetCen, SetSeq, etc)
Multiple symbol for operation indication (Run, Ready, etc)
Multiple symbol for mode indication (Seq, Cen, etc)
CONTROL
5.1.2.1 CONTROL HANDLING

Mode selection:
Commands:
5.1.2.2 ACCESS VARIABLE DESCRIPTION

MOT1 Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
Multiple Symbol (Status)
Multiple Symbol (StatusModes)
Multiple choices(Cmd)
Multiple choices(CmdModes)
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5.2
MOT1_VVVF
5.2.1
OBJECT STRUCTURE
5.2.2
Multiple choices for commands (Start, Stop, etc.)
Multiple choices for mode selection (SetCen, SetSeq, etc)
CONTROL

Mode selection:
Manual Output:
Commands:

MOT1_VVVF Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.3
MOT2
5.3.1
OBJECT STRUCTURE
5.3.2
Input field for commands (Start, Stop, etc.)
Input field for mode selection (SetCen, SetSeq, etc)
CONTROL

Mode selection:
Commands:

Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.4
DAMPER
5.4.1
OBJECT STRUCTURE
5.4.2
Analogue value to enter a setpoint (Setpoint)
Analogue value for measured value indication (Measured Value)
CONTROL

Mode selection:
Manual Output
Commands:

DAMPER Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
.$5
.$6
.$7
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Setpoint
Measured
Value
Enabling
Setpoint Field
Symbol
Map
General
General
General
General
Dynamics
Dynamics
Dynamics
Object Symbol
Dynamics
Analogue Value (Setpoint)
Reference Manual
Process Panel

Analogue Value (Measured Value)
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5.5
GATE
5.5.1
OBJECT STRUCTURE
5.5.2
Analogue value to enter a setpoint (Setpoint)
Analogue value for measured value indication (Measured Value)
CONTROL

Mode selection:
Manual Output
Commands:

GATE Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
.$5
.$6
.$7
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Setpoint
Measured
Value
Enabling
Setpoint Field
Symbol
Map
General
General
General
General
Dynamics
Dynamics
Dynamics
Object Symbol
Dynamics
Reference Manual
Process Panel

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5.6
FAN
5.6.1
OBJECT STRUCTURE
5.6.2
CONTROL

Mode selection:
Commands:

FAN Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.7
PUMP
5.7.1
OBJECT STRUCTURE
5.7.2
CONTROL

Mode selection:
Commands:

PUMP Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.8
VLV1
5.8.1
OBJECT STRUCTURE
5.8.2
CONTROL

Mode selection:
Commands:

VLV1 Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.9
VLV1NO
5.9.1
OBJECT STRUCTURE
5.9.2
CONTROL

Mode selection:
Commands:

VLV1NO Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.10
AIS/AIC
5.10.1 OBJECT STRUCTURE
Multiple choices for commands (AlarmAck)
Analogue value for Signal Value indication
Multiple symbols for status indication (Alarm Level, Signal Status, etc.)
5.10.2 CONTROL
5.10.2.1
CONTROL HANDLING
Commands:
5.10.2.2
ACCESS VARIABLE DESCRIPTION

AIS/AIC Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
Doc. kind
Title
Access
Signal Name
Status
Cmd
Measured
Value
Blink
Symbol
Map
General
General
General
Object Symbol
Dynamics
Reference Manual
Process Panel

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5.11
AOS/AOC
Multiple choices for commands (Man, Auto, AlarmAck)
Analogue value for Signal indication
Multiple symbols for status indication (Signal Status, etc.)
5.11.2 CONTROL
5.11.2.1
CONTROL HANDLING
Commands:
5.11.2.2

AOS/AOC Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
Doc. kind
Title
Access
Signal Name
Status
Cmd
Manual
Output
Enable
Output Field
Symbol
Map
General
General
General
Object Symbol
Dynamics
Analogue Value (Manual Output)
Reference Manual
Process Panel

Analogue Value (Manual Output)
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5.12
DIS/DIC
Digital symbol for On/Off indication
Multiple choices for commands (AlarmAck)
Multiple symbols for status indication (Signal Status, etc.)
5.12.2 CONTROL
5.12.2.1
CONTROL HANDLING
Commands:
5.12.2.2

DIS/DIC Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
Doc. kind
Title
Access
Signal Name
Status
Cmd
Signal Value
Blink
Symbol
Map
General
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
Digital Symbol (Signal Value)
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5.13
DOS/DOC
Digital symbol for On/Off indication
Multiple choices for commands (On, Off, AlarmAck, etc.)
5.13.2 CONTROL
5.13.2.1
CONTROL HANDLING
Mode selection:
Commands:
5.13.2.2

DOS/DOC Access Variable; components
Array
Position
.$0
.$1
.$2
Doc. kind
Title
Access
Signal Name
Cmd
Signal Value
Control
Enabling
Symbol
Map
General
General
Dynamics
Reference Manual
Process Panel
Object Symbol
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5.14
GROUP
Multiple choices for commands modes (SetSeq, SetCen, SetLoc)
Multiple choices for commands(Start, Stop, etc)
Multiple symbols for mode/interlock indication (Central, Cen/Startint, etc.)
Multiple symbols for status indication (Ready, Off, Run, etc.)
Static Symbol for start warning Indication (STW)
5.14.2 CONTROL
5.14.2.1
CONTROL HANDLING
Mode selection:
Commands:
5.14.2.2

GROUP Access Variable; components
Array
Position
.$0
.$1
.$2
.$3
.$4
.$5
.$6
Doc. kind
Title
Access
Signal Name
Status
Status Modes
Cmd
Cmd Modes
STW
GrpBlink
StwBlink
Symbol
Map
General
General
General
General
General
Dynamic
Dynamic
Reference Manual
Process Panel
Object Symbol
Multiple choices(Cmd Modes)
Static Symbol (STW)
Static Symbol (STW)
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5.15
PREBIN
Multiple choices for commands(Selected, Deselected)
Rectangle for color indication (PreValid, PreSelection)
Rectangle for status indication (Ready)
Static text for button description
5.15.2 CONTROL
5.15.2.1
CONTROL HANDLING
Commands:
5.15.2.2

PREBIN Access Variable; components
Array
Position
.$0
.$1
.$2
.$2
.$3
.$4
.$4
.$4
Doc. kind
Title
Access
Signal Name
Ready
PreSelection
Button
Enabling
Button
Enabling
Cmd
Blink
Blink
Blink
Symbol
Map
Dynamics
Dynamics
General
Object Symbol
General
Static Text (Button Enabling)
General
Dynamics
Dynamics
Dynamics
Rectangle (Ready)
Rectangle (PreSelection)
Static Text (Button Enabling)
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Process Panel
Rectangle (Ready)
Rectangle (PreSelection)
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6.
ENGINEERING GUIDLINE
6.1
GENEREL INFORMATION
6.1.1
Access Variables
All objects consist of several symbols like rows in an array. The symbols can be controlled
through one access variable, one row. The access variable has to be defined in the
Control Builder and the Name List of the Panel Builder.
There the access variables can be replaced by the placeholder (SIG_TAG) in the different
symbols.
For example .$3 in the picture below defines the row of the two dimensional array in
which the variables of the chosen object are stored. These are the variables in the
particular row one is accessing the object. See the example below
e.g. SIG_TAG is one symbol of an object. It has to be replaced by the access variable
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6.2
OBJECT STRUCTURE
Example using a MOT1 object. Double-click the motor object and follow the instructions below! Now one
can see the rows of symbols the object contains. Within these rows there are the variables. These one
finds the variable type defined by .$xy where the xy is 0,1,2,3,... The details about this variable can be
found in the description of the particular object at the end of this document.
See object
type MOT1
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6.3
NAME LIST AND DATA TYPES
With these types one defines the variables to be exchanged with the process panel. It is possible to
send/receive single data types or structured data types. If latter is desired, a name has to be established
containing the data types needed as shown in the example bellow.
6.3.1
Data Types
The following signal formats are available in the dialog for each object assuming that the selected driver
supports the signal format.
To prepare the name list, the following data types have to be used for the standard objects.
Signed 32-bit:
MOT1, MOT2, MOTP, VLV1, VLVNO1, GROUP, PREBIN, DIC, DIS, DOC, DOS
Float with exponent 32.bit:
AIS, AIC
6.3.2
Name list
The imported name list has to be a text .txt file. The table with the red frame shows a name list witch is
ready to be imported.
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6.4
BEFORE ENGINEERING STARTS
Before you start engineering follow the steps below.

1. Start Panel Builder S800 5.0
Programs -> ABB Industial IT -> Panel 800 ->Panel Builder 800 5.0 -> Panel Builder 800
2. Create / Open new project
3. In the project manager select each block and change all block backgroundcolors to the standard
color. Change also the grid properties as describe below.
General properties
Background color for each block:
Grid for each block:
Menu -> Layout -> Grid Properties

4. Open BMI Standard Panel 800 5.0 library in the library window
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6.5
PREPARE COMMUNICATION
The communication between the process panel and the control system works with MMS variables. The
access variables have to be entered in two places:
Control Builder:
Controllers ->related Node e.g N8 -> Access Variables
Panel Builder 800:
View -> Name List

Select Controller systems 1: Control Network.:
Import:
Choose Text file and select the list. Afterwards follow the instruction of the panel builder
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6.6
OBJECT ENGINEERING
Example of a MOT1 object:

Each Array Position includes a variable string which has to be replaced with the placeholder.
The Symbol Map describes where you have to replace in the Object Symbol.
The name in the brackets relates to the Object Symbol
Array
Position
.$0
.$1
.$2
.$3
.$4
Doc. kind
Title
Access
Signal Name
Status
StatusModes
Cmd
CmdModes
Blink
Symbol
Map
General
General
General
General
Dynamics
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Process Panel
Object Symbol
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6.7
ALARM & EVENT HANDLING
The communication driver ABB Control Network version 5.0 or later has extended alarm handling over
MMS on Ethernet. The driver can be configured to support MMS Alarm and Event Services and the
alarm list in Panel 800 will then be integrated with the alarm list in AC 800M.
6.7.1
Alarm & Event Group definition:
Menu: Functions -> Alarm Groups

Enter the two groups shown in the picture bellow.
6.7.2
Alarm & Event properties:
Menu: Setup -> Alarm Properties

Change list size up to 10(KB)
Doc. kind
Title
Reference Manual
Process Panel
Project
BU Minerals Library
Document number
ABB Switzerland Ltd
3BHS 240189
Lang.
en
Rev. ind. Pages
No. of p.
31
34
6.7.3
Peripherals
Menu: Setup -> Peripherals

Choose the related controller: Ethernet -> Controller 1 or 2 -> Control Network
Right mouse click and Properties
Select Settings and enable the corresponding event
Doc. kind
Title
Reference Manual
Process Panel
Project
BU Minerals Library
Document number
ABB Switzerland Ltd
3BHS 240189
Lang.
en
Rev. ind. Pages
No. of p.
32
34
Switch to Event/Alarm settings and enter the group name
Switch to String content and enable the check-field shown bellow
Doc. kind
Title
Reference Manual
Process Panel
Project
BU Minerals Library
Document number
ABB Switzerland Ltd
3BHS 240189
Lang.
en
Rev. ind. Pages
No. of p.
33
34
DOCUMENT REVISION HISTORY

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ind.
-
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Title
Page (P)
Chapt. (C)
Description
Date/Initials
Initial Version
Reference Manual
Process Panel
28.06.2007/MB
Project
BU Minerals Library
Document number
ABB Switzerland Ltd
3BHS 240189
Lang.
en
Rev. ind. Pages
No. of p.
34
34

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14 Minerals Library Process Panel 5p0s1.doc

Rev. ind. Sheet

COMMON DATA ..............................................................................................................................................5

BASIC DESCRIPTION ...............................................................................................................................5

OBJECT TYPES ..............................................................................................................................................10

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5.8.2.1 CONTROL HANDLING ...............................................................................................................17

ENGINEERING GUIDLINE ..........................................................................................................................25

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Not RFS / Fault

Not RFS / Fault

Not RFS / Fault

Not RFS / Fault

Not RFS / Fault

Not RFS / Fault

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Not RFS / Fault

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Frame for mode selection

Frame for commands

Example of a consumer object

Frame for commands

More details are described in chapter 5 OBJECT TYPES.

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Input field for commands (Start, Stop, etc.)

Input field for mode selection (SetCen, SetSeq, etc)

Multiple symbol for operation indication (Run, Ready, etc)

Multiple symbol for mode indication (Seq, Cen, etc)

5.1.2.1 CONTROL HANDLING

5.1.2.2 ACCESS VARIABLE DESCRIPTION

ABB Switzerland Ltd

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Multiple choices for commands (Start, Stop, etc.)

Multiple choices for mode selection (SetCen, SetSeq, etc)

Multiple symbol for operation indication (Run, Ready, etc)

Multiple symbol for mode indication (Seq, Cen, etc)

5.2.2.1 CONTROL HANDLING

5.2.2.2 ACCESS VARIABLE DESCRIPTION

ABB Switzerland Ltd

Rev. ind. Pages

Input field for commands (Start, Stop, etc.)

Input field for mode selection (SetCen, SetSeq, etc)

Multiple symbol for operation indication (Run, Ready, etc)

Multiple symbol for mode indication (Seq, Cen, etc)

5.3.2.1 CONTROL HANDLING

5.3.2.2 ACCESS VARIABLE DESCRIPTION

ABB Switzerland Ltd

Rev. ind. Pages

Multiple choices for commands (Start, Stop, etc.)

Multiple choices for mode selection (SetCen, SetSeq, etc)