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M. Jagsch et al./International Journal of Automotive Engineering 4 (2013) 17-24
19
Copyright 2013 Society of Automotive Engineers of Japan, Inc. All rights reserved
Despite the simplicity of the employed combustion model, the
trend can be re-produced and the values for CA50 were
considered to be predicted with a reasonable accuracy.
As for the SI case, the Wiebe function has been applied as
well, whereas the Wiebe parameters have been set to correlate
with experimental data.
4Ignition Sensitivity Analysis
The idea is to analyze the target values to be controlled, since
CA50 can be only controlled indirectly. So, the question of what
exactly needs to be controlled, and which variables may not exceed
what bounds, remains. In this work, the simplified knocking model
has been chosen over a detailed chemistry model, due to its
simplicity and fast computation. It also allows a sensitivity analysis,
in which the most important factors for ignition can be extracted and
the model thereby simplified.
The sensitivity of a multivalued function can be defined and
normalized as (Warnatz et al.
(17)
, Chiang et al.
(18),(19)
)
u
y
y
u
u S
OP
OP
o
o
= ) ( (2)
with S as the sensitivity, y as the general output of the considered
function, and u as the general input. The subspcript OP denotes the
respective operation point which the functions is evaluated and
normalized at.
For calculation of the sensitivity knocking model, the inverse of
the ignition delay was analyzed with the Symbolic Toolbox from
MATLAB. The considered ranges are given in table 3, covering
typical HCCI conditions.
Table 3: Definition of the ranges for ignition analysis
The temperature and pressure of reference have been chosen to
be at the instant of 20BTDC and the considered operation points are
sampled randomly with a number of 1000 cases.
Figure 4 shows scatter plots of the ignition sensitivity of the
ignition model on the four different parameters. As expected, the
ignition is the most sensitive to in-cylinder temperature, with
normalized values between 21 and 17. The other three variables on
the other hand, show a constant normalized sensitivity over all
investigated operation points and are much lower than that of the
temperature. Not surprisingly do these values correspond to their
respective powers in the equation for ignition. It therefore can be
concluded that temperature plays a major role in HCCI combustion.
However the question of what values and what ranges for the four
variables are acceptable, has not been clarified as of yet.
Fig. 4 Sensitivity Analysis of HCCI ignition
5Ideal Ignition Condition Identification
In the previous section, the dependence of four parameters on
ignition was assessed, in which the temperature was shown to be the
most dominant factor. At this point suitable parameter ranges for all
four ignition parameters will be identified, in which a desired
ignition time can be expected and the probability of misfire and too
early combustion would be minimized. However, finding such
classifications is rather a complex task, since the ignition time
depends on those factors which can hardly be investigated separately
from each other. Therefore, a statistical, Monte-Carlo-like approach
in will be carried out, in which a range of initial values will be used
to predict start of combustion, and outliners and their cause will be
identified.
For this purpose, script in MATLAB was written, in which the
temperature-, and pressure traces are calculated from initial values at
40 CAD BTDC via polytropic compression, defined as
1
1
2
1
2
T
V
V
T
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P
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=
(3)
Here, the polytropic coefficient was set to 1.29, which incorporates
the charge composition as well as wall-heat losses. This value has
proven to be the best fit in this investigation, and its validity will be
shown in plots later. The confidence of using such a simplified
pressure and temperature model is gained from control-oriented
mean-value HCCI models which have been proven to capture the
transients of HCCI engine reasonably well.
Integration was carried out with a trapezoidal integration
scheme and a time-step of 0.1 CAD to keep the accuracy at a high
level. The values for initial conditions are again sampled randomly
within the same range, as given in Table 2. Since start of integration
for Livengood-Wu integral begins at 40BTDC back-calculation
from the values at 20BTDC to the values of temperature and
pressure at 40BTDC was necessary and this was done by applying
equations (3).
Variable Range
In-Cylinder Temperature (at 20BTDC) 790.0 870.0 [K]
In-Cylinder Pressure (at 20BTDC) 20.0 25.0 [bar]
Air/Gas 0.6 0.9 [-]
Fuel/Gas 0.02 0.04 [-]
M. Jagsch et al./International Journal of Automotive Engineering 4 (2013) 17-24
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Copyright 2013 Society of Automotive Engineers of Japan, Inc. All rights reserved
Figure 5 shows the distribution of the outcome of the
investigation with a number of samples of 1000, in which misfire are
the cases around 380 CAD.
Fig. 5 Ignition Times under randomly set conditions as in Table 3
It can be seen that a dense accumulation is found in the CAD
range between 355 and 10 ATDC. Ignition cases with values beyond
10 ATDC are prone to misfire and should be avoided. This
assumption is physically reasonable, since the downward movement
of the piston cools the mixture and thus decreases the temperature
and pressure. In this example, almost 35% of the cases have misfired,
while the peak of the distribution curve is located around TDC,
which is a more than acceptable value.
The scatter plot for all the cases with ignitions within 10 CAD
BTDC and 10 CAD ATDC is displayed in Figure 6.
Fig. 6 Ignition Times under randomly set conditions as in Table 3
The dominance of the temperature for HCCI, as already pointed out,
becomes obvious again. While for the other variables a rather even
distribution can be seen, a strong influence on temperature is evident.
An accumulation of the ignition times becomes denser, the higher
the temperature is. Furthermore in this case study, an initial
temperature of around 850 K appears to ensure ignition within the
desired range, regardless of the values of the other parameters.
In a second analysis, the temperature range was chosen to be
between 850 and 870 K, while keeping the other values at the same
range as in the previous analysis, and again with a number of
samples of 1000. Figure 7 shows again a scatter plot of the ignition
time, in which no point of misfire can be detected.
Too early combustion cannot be detected in any of the cases,
which implies a temperature limit to be necessary for ignition. A
small slope of the temperature dependency exists, but the highest
values of 870 K did in this case not lead to too early ignition.
Fig 7 Scatter Plot of Ignition Times under randomly set conditions
within a tighter temperature range between 850K and 870K
The histogram in Figure 8 additionally shows that the frequency of
occurrence of almost 350, as previously found as misfire, has
completely vanished and the ignitions with the highest frequencies
have been shifted to a location of around 356 CAD.
Fig. 8 Ignition Times under randomly set conditions within a tighter
temperature range between 850K and 870K
This observation shows the necessity of precise temperature
control to keep combustion in a desired phasing. It furthermore
motivates to define a temperature window throughout the entire
combustion transition process, and thereby simplifying the
combustion transition strategy remarkably.
6Combustion mode switch
In the previous sections, suitable HCCI control strategies have
been devised by means of an ignition model. It was shown that the
in-cylinder temperature must be within a specified range to avoid
misfires or too early combustion. Controlling only the temperature
would furthermore make control straightforward, as other
combustion parameters can be neglected.
M. Jagsch et al./International Journal of Automotive Engineering 4 (2013) 17-24
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Copyright 2013 Society of Automotive Engineers of Japan, Inc. All rights reserved
In the following, an SI-HCCI step will be demonstrated using a
2-cylinder full engine simulation model with the 1-D code BOOST
from AVL. The model includes the ignition model as previously
introduced. Combustion duration has been kept fixed as the focus of
this investigation is on ignition timing. Wall heat transfers in pipes
and cylinders, gas dynamics in intake and exhaust manifold
considered as well. The actuators however (throttles, VVA, etc.)
were treated statically and thus, by excluding any dynamics and
response time properties, the analysis remains un-biased and neutral.
The wall temperature was kept fixed, due to the slow response time
and therefore low influence of varying wall temperatures during the
transition. Fuel has been directly injected to ensure constant fueling
during the entire switch, but fuel evaporation has been disabled.
During SI, the intake has been throttled to a pressure of around
0.59 bar to keep the air-fuel ratio on a stoichiometric level. The
exhaust throttle has been kept fixed to ensure elevated exhaust
pressures during HCCI mode. The amount of fuel injected was 15.4
mg.
The first transition was accomplished through an instantaneous
full opening the re-breathing lift within one cycle and opening of the
intake throttle after the first HCCI cycle. With this measure, the first
HCCI cycles are stoichiometric and due to the low intake pressures,
more EGR gets into the cylinder which results in hotter in-cylinder
conditions. This should ensure that the cylinders not only undergo a
large transition in in-cylinder temperatures and pressures during the
switching process, but also in the in-cylinder contents, such as
air/fuel ratio, in order to demonstrate the influence of these
parameters during the switch.
This simple one-step switch actuation is illustrated in figure 9,
in which intake throttle opening timing, as well as the exhaust
re-opening events of both cylinders are displayed. Although intake
valve actuation has no function in this analysis, the lift curves are for
the sake of a better orientation depicted as dashed lines in this figure
as well.
Fig. 9 One-Step switch from SI to HCCI: Control Actuation
The result of the switch from SI to HCCI by simple switch
actuation is shown in Figure 10. For the evaluation of the ignition
model from the previous section, the calculation of CA50, with an
offset of 9.4 CAD is plotted in dashed lines in this figure too. The
initial conditions for the integral are taken from the BOOST results
for each cycle. It shows a good agreement with the BOOST results,
except for the early ignition cycles, which is something that can be
attributed to the enhanced wall heat transfer during compression,
which is not considered in the simplified ignition model. However,
once the temperature reaches normal levels again, such as in cycle
29 of cylinder #2, the simplified knocking model matches the
BOOST data well and follows its trend.
Fig. 10 One-Step switch from SI to HCCI: Results
The first HCCI cycle exhibits a too early CA50, implying a too early
ignition, which is assumed due to the hot exhaust gases. The
in-cylinder temperature at 20 BTDC, as given in the second plot
reveal extremely high values, which are due to the onset of
combustion happening earlier than this point. The intake throttle
opens after Cylinder #1 goes through two HCCI cycles before the
intake throttle opens, while cylinder #2 only has only one, which
explains the two cycles of early combustion phasing in cylinder #1.
In general, such early combustion phasing is undesired since a steep
pressure rise not only results in high noises, but also might lead to
uncontrolled knocking due to the resulting high pressures and
temperatures. For that reason, controlling the temperature is crucial
especially for the first HCCI cycle.
The IMEP of the switch is displayed the lowest plot in Figure
10, with an expected difference between SI and HCCI,
mainly due to the throttling losses in SI. This figure shows a
severe drop during the first HCCI cycles which are those with too
early combustion. This drop can be explained on one hand by the
lower effective compression ratio, which stems from the dislocated
combustion event. On the other hand because of high wall heat
losses, which arise due to the ongoing compression during
combustion, so that the temperatures in these cycles reach high
values which increase the wall heat transfer. This drastically reduces
M. Jagsch et al./International Journal of Automotive Engineering 4 (2013) 17-24
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Copyright 2013 Society of Automotive Engineers of Japan, Inc. All rights reserved
the work output and the resulting exhaust temperatures. With this in
mind, it becomes clear that the amount of hot exhaust gases from the
last SI cycle must be reduced in the first HCCI cycles. To improve
the switch and to avoid the above mentioned problems, a precise
EGR and thereby temperature controller actuator is needed.
In this investigation, a variable re-breathing lift is suggested,
which in contrast to throttle bodies may allow a precise cylinder
individual control, making this kind of actuation attractive. Figure 11
shows the exhaust valve lift with an exemplary continuous variable
re-breathing lift.
Fig. 11 Variable exhaust valve actuation
In the following, the actuator dynamics are neglected again, and
full actuation within one cycle was assumed. The switch from SI to
HCCI was accomplished in such a way that the re-breathing lift was
set low in the first cycles, to reduce the exhaust gas contents and thus
the in-cylinder temperatures, then gradually opening it in the
successive cycles and for each cylinder individually. The intake
throttle has been opened after the first HCCI cycle for the same
reason explained above: The first HCCI cycles will be under
stoichiometric conditions and a large transition of the air/fuel ratio
can be examined.
Fig. 12 Complex actuation switch from SI to HCCI: Control
Actuation
Figure 12 shows the actuation of a temperature-oriented, rather
loosely calibrated, yet successful SI-HCCI transition. In the first
HCCI cycles, the re-breathing lift is set very low and the intake
throttle opens after the switch. With the presented actuation, cylinder
#1 even undergoes two stoichiometric cycles, until the higher intake
pressure increases the air/fuel ratio and that cylinder. Due to the
difference between the two cylinders, the step-wise opening of the
EGR lift has been calibrated for each cylinder individually so that
the in-cylinder temperatures could be kept in a-priori defined range,
which resulted in a desired combustion phasing for each cycle and
each cylinder.
Fig. 13 Complex actuation switch from SI to HCCI: Results
The results of this switch are shown in figure 13, and it reveals
some fluctuations in CA50. Especially cylinder #1 shows a lot of
variations, which might be explained due to the two cycles of
stoichiometric conditions, until the air/fuel ratio converges to its
steady-state value. Especially in cycle 31, the in-cylinder
temperature is lower than in the previous or successive cycle, but
there is also a large change in air/fuel ratio. Furthermore, once the
air/fuel ratio reaches convergence, the in-cylinder temperature seems
to correlate better with combustion phasing, which is especially
evident in the cycles after cycle 33. Variations observed here of
about 6 cad are in accordance with the findings from the previous
section. To reduce the early strong variations of cylinder #1 the
opening of the re-breathing lift may have been re-tuned such that the
temperature levels are higher and surmount the other influences.
Contrary to cylinder #1, cylinder #2 shows a rather smooth
transition which may be explained to the earlier reaching of the
steady-state air/fuel ration.
Additionally, the IMEP fluctuations were found to be very low
for both cylinders, as it can be seen in the lowest plot of Figure 13.
This switching example illustrates that controlling the temperature
M. Jagsch et al./International Journal of Automotive Engineering 4 (2013) 17-24
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Copyright 2013 Society of Automotive Engineers of Japan, Inc. All rights reserved
precisely does not require to consider other values, such as A/F ratio
or pressure, making the switching process easier to understand and
easier to calibrate.
7Conclusions
In this paper, ideal ignition conditions were investigated by
means of a basic combustion model. The observations were then
further investigated on a 1-D full engine simulation model and the
following conclusions are drawn.
1) The identified ignition conditions suggest the necessity of
precise temperature control to control ignition time, while at the
same time neglecting other variables can be tolerated. By
considering this, finding control strategies and algorithm for the
combustion switch can be simplified. This is of high importance, as
the limiting factors for ideal ignition are the uncertainties over the
systems states, the complexity of the employed control algorithm
and the response properties of the actuators.
2) For the above reason, suitable actuators have to be
selected as a next step. Blow-Down Supercharge (BDSC) equipped
with a Honda VTEC, enables a direct switch into HCCI, but with the
likely consequence of too early ignition. As a possible solution to
overcome this problem, a more sophisticated variable valve lift
actuation was suggested and demonstrated in simulation.
3) If eventually the temperature can be regulated for each
cycle, then the number of unstable cycles can be reduced and the
robustness of the overall switching process increased.
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