High Capacity Stacker-E1 SM

6 5 4 3 2 1
High Capacity Stacker-E1

Service Manual
March 10, 2009
Product Outline
Technology
Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
Installation
Appendix
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Application
This manual has been issued by Canon Inc. for qualifed persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
not be copied, reproduced or translated into another language, in whole or in part, without the
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
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Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
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Contents
Safety Precautions 0-1
Points to Note About Turning Off the Main Power Switch ----------0-2
Notes Before it Works Serving ---------------------------------------------0-3
Product Outline 1-1
Features -------------------------------------------------------------------------1-2
Specifcations ------------------------------------------------------------------1-3
Names of Parts ----------------------------------------------------------------1-4
Technology 2-1
Basic Confguration -----------------------------------------------------------2-2
Functional Confguration --------------------------------------------------------- 2-2
Overview of Electrical Circuitry ------------------------------------------------- 2-2
Component Confguration ------------------------------------------------------- 2-3
Drive Confguration ---------------------------------------------------------------- 2-4
Basic Operation Outline ---------------------------------------------------------- 2-5
Interval Speed ---------------------------------------------------------------------- 2-6
Controls --------------------------------------------------------------------------2-7
Overview ----------------------------------------------------------------------------- 2-7
Inlet Feed Block -------------------------------------------------------------------- 2-8
Branch Feed Block ---------------------------------------------------------------2-13
Top Tray Block ---------------------------------------------------------------------2-14
Relay Feed Block -----------------------------------------------------------------2-17
Stack Feed Block -----------------------------------------------------------------2-18
Stack Tray Block ------------------------------------------------------------------2-27
Fan control --------------------------------------------------------------------------2-31
Detecting jams ---------------------------------------------------------------------2-32
Power Supply ----------------------------------------------------------------------2-35
Periodic Servicing 3-1
List of Work for Scheduled Servicing ------------------------------------3-2
4-1
Removing this Equipment ---------------------------------------------------4-2
List of Parts ---------------------------------------------------------------------4-4
External / Internal Covers -------------------------------------------------------- 4-4
Main Units --------------------------------------------------------------------------- 4-5
Consumable Parts Requiring Periodic Replacement and Cleaning
Points --------------------------------------------------------------------------------- 4-6
List of Solenoids -------------------------------------------------------------------- 4-7
List of Motors ------------------------------------------------------------------------ 4-8
List of Cooling Fans --------------------------------------------------------------4-10
List of Sensors --------------------------------------------------------------------- 4-11
List of Switchs ---------------------------------------------------------------------4-14
List of PCBs ------------------------------------------------------------------------4-15
External Covers ------------------------------------------------------------- 4-16
Removing the Front Upper Cover (Left) -------------------------------------4-16
Removing the Front Upper Cover (Right) -----------------------------------4-17
Removing the Upper Cover (Middle) -----------------------------------------4-17
Removing the Front Cover (Right) --------------------------------------------4-18
Opening the Front Cover (Left) -----------------------------------------------4-18
Removing the Front Cover (Left) ----------------------------------------------4-19
Removing the Upper Tray Cover ----------------------------------------------4-20
Removing the Upper Tray Rear Cover --------------------------------------4-20
Removing the Foreign Matter Detection Cover ---------------------------4-21
Removing the Rear Upper Cover (Right) -----------------------------------4-22
Removing the Rear Cover (Lower) -------------------------------------------4-22
Removing the Rear Cover (Upper) -------------------------------------------4-23
Removing the Rear Upper Cover (Left) -------------------------------------4-23
Removing the Upper Tray Vertical Face Cover ---------------------------4-24
Removing the Inner Cover (Left) ----------------------------------------------4-24
Removing the Inner Cover (Right) --------------------------------------------4-25
Main Units --------------------------------------------------------------------- 4-26
Removing the Insertion Unit ----------------------------------------------------4-26
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Removing the Decurler Unit ----------------------------------------------------4-27
Removing the Power Supply ---------------------------------------------------4-28
Removing the Controller --------------------------------------------------------4-28
Removing the Stack Tray 1/2 Loading Plate -------------------------------4-29
Moving the Stack Tray Up and Down ----------------------------------------4-30
Removing the Horizontal Registration Detection Unit -------------------4-31
Removing the tray2 eject 1 unit -----------------------------------------------4-32
Removing the Alignment/Accessory Plate Unit----------------------------4-34
Consumable Parts Requiring Periodic Replacement and Cleaning
Points -------------------------------------------------------------------------- 4-35
Removing the Sponge Roller --------------------------------------------------4-35
Removing the Insertion Belt ----------------------------------------------------4-36
Removing the Solenoid ---------------------------------------------------- 4-37
Removing the Flapper-coupled Solenoid (SL1) ---------------------------4-37
Removing the Front Door Lock Solenoid (SL2) ---------------------------4-38
Removing the Flapper Top Tray Solenoid (SL3) --------------------------4-38
Removing the Stack Tray (1/2) Lock Solenoid (SL4/SL5) --------------4-39
Removing Motors ---------------------------------------------------------- 4-40
Removing the Inlet Motor 1 (M1) ----------------------------------------------4-40
Removing the Nip Release Motor 1 (M4) -----------------------------------4-42
Removing the Nip Release Motor 2 (M5) -----------------------------------4-42
Removing the Horizontal Registration Feed Motor (M6) ----------------4-43
Removing the Horizontal Registration Shift Motor (M7)-----------------4-43
Removing the Inlet Motor 4 (M8). ---------------------------------------------4-44
Removing the Horizontal Registration Detection Motor (M9) ----------4-45
Removing the Stack Tray Eject Motor 1 (M10) ----------------------------4-45
Removing the Decurler Shift Motor (M11) ----------------------------------4-46
Removing the Coupled Inlet Motor (M12) ----------------------------------4-46
Removing the Coupled Eject Motor 1 (M13) -------------------------------4-47
Removing the Decurler Feed Motor (M14) ---------------------------------4-47
Removing the Trailing End Retaining Shift Motor (M17) ----------------4-49
Removing the Stack Tray 2 Shift Rear Motor (M18) ---------------------4-49
Removing the Stack Tray Lift Motor 2 (M19) -------------------------------4-51
Removing the Stack Tray Lift Motor 1 (M20) -------------------------------4-52
Removing the Stack Tray 1 Shift Rear Motor (M21) ---------------------4-54
Removing the Stack Tray 1 Alignment Rear Motor (M22) --------------4-54
Removing the Stack Tray 2 Alignment Rear Motor (M23) --------------4-56
Removing the Stack Tray 1 Shift Front Motor (M24) ---------------------4-57
Removing the Stack Tray 1 Alignment Front Motor (M25)--------------4-58
Removing the Stack Tray 2 Shift Front Motor (M26) ---------------------4-59
Removing the Stack Tray 2 Alignment Front Motor (M27)--------------4-60
Removing the Stack Tray Eject Motor 2 (M28) ----------------------------4-61
Removing the Trailing End Retaining Motor (M29) -----------------------4-62
Removing the Insertion Shift Motor (M30) ----------------------------------4-62
Removing the Tap Motor 2 (M31) ---------------------------------------------4-63
Removing the Tap Motor 1 (M32) ---------------------------------------------4-63
Removing the Insertion Motor (M33) -----------------------------------------4-64
Removing the Insertion Belt Lift Motor (M34) ------------------------------4-65
Removing the Gripper Motor (M35) ------------------------------------------4-66
Removing the Upper Tray Lift Motor (M36) --------------------------------4-67
Removing the Upper Tray Eject Motor (M37) ------------------------------4-68
Removing the Cooling Fan ----------------------------------------------- 4-69
Removing the Cooling Fan 1 (FAN1) ----------------------------------------4-69
Removing the Cooling Fan 4/5/6 (FAN4/5/6) ------------------------------4-71
Removing the Sensor ------------------------------------------------------ 4-72
Removing the Horizontal Registration Shift Sensor (S1). --------------------
-----------------------------------------------------------------------------------------4-72
Removing the Coupled Eject Sensor 2 (S10)------------------------------4-73
Removing the Switch ------------------------------------------------------- 4-74
Removing the Front Cover Open/Close Switch 1/2/3--------------------4-74
Removing the Stack Tray 1 Approach Disabled Area Switch ----------4-75
Removing the Stack Tray 1 Safety Switch ----------------------------------4-76
Removing the Dolly Set Switch ------------------------------------------------4-76
Removing the Jam Open/Close Switch 1/2/3 ------------------------------4-77
Removing the PCB --------------------------------------------------------- 4-78
Removing the Master Controller PCB (PCB1) -----------------------------4-78
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Removing the Slave Controller PCB (PCB2) ------------------------------4-79
Removing the Option Controller PCB (PCB3) -----------------------------4-79
Removing the Transceiver PCB Unit (PCB4) ------------------------------4-80
Removing the Power Supply PCB1/2/3 (PCB5/6/7) ---------------------4-80
Removing the Noise Filter PCB (PCB8) ------------------------------------4-81
Removing the AC Relay PCB 1 (PCB9) -------------------------------------4-82
Removing the AC Relay PCB 2 (PCB9) -------------------------------------4-82
Removing the Jam LED PCB (PCB10) --------------------------------------4-83
Removing the Panel PCB (PCB11) ------------------------------------------4-83
Removing the Front Switch (PCB12) ----------------------------------------4-84
Removing the Insertion Unit Relay PCB (PCB13) ------------------------4-85
Removing the Service PCB (PCB14) ----------------------------------------4-86
Removing the Horizontal Registration Relay PCB (PCB15) -----------4-86
Adjustment 5-1
Overview ------------------------------------------------------------------------5-2
Basic adjustment --------------------------------------------------------------5-3
Adjustment during parts replacement ------------------------------------5-8
Switches/LEDs on the PCB ---------------------------------------------- 5-12
Installation 6-1
Checking Before Installation -----------------------------------------------6-2
Checking the Power Supply ----------------------------------------------------- 6-2
Checking the Installation Site --------------------------------------------------- 6-2
Points to Note on installation ---------------------------------------------------- 6-3
Checking the Contents ------------------------------------------------------6-4
How to Utilize This Installation Procedure ------------------------------6-5
When Using the Contained Parts (Bundled Components in the Shipping
Carton) -------------------------------------------------------------------------------- 6-5
Symbols in the Illustration ------------------------------------------------------- 6-5
Unpacking -----------------------------------------------------------------------6-6
Unpacking Procedure ------------------------------------------------------------- 6-6
Installation Procedures ---------------------------------------------------- 6-13
Preparing the Upstream Host Machine for Installation ------------------6-13
Connecting to the Upstream Host Machine -------------------------------6-16
Checking and Adjusting Height ------------------------------------------------6-17
Fixing Stacker Stoppers ---------------------------------------------------------6-20
Connecting Cables ---------------------------------------------------------------6-21
Doubly Connecting Stackers ---------------------------------------------------6-24
Attaching the Labels -------------------------------------------------------------6-27
Operations/Settings --------------------------------------------------------------6-28
Work when moving the equipment ------------------------------------- 6-29
Preparation -------------------------------------------------------------------------6-29
Setting distribution position mode --------------------------------------------6-30
Fixed item installation procedure ---------------------------------------------6-31
Appendix 7-1
Service Tools -------------------------------------------------------------------7-2
General Circuit Diagram -----------------------------------------------------7-3
General Circuit Diagram --------------------------------------------------------- 7-3
Safety Precautions
Points to Note About Turning Off the Main Power
Switch
Notes Before it Works Serving
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Points to Note About Turning Off the Main Power Switch
This machine has two switches related to power supply, the Power switch and the breaker.
Turning on the Power switch powers this machine.
The breaker detects an excess current and electric leakage to protect you against an electric shock.
MEMO:
Explain to the customer that the breaker must be checked once or twice a month and the result must be recorded.
power switch
leakage breaker
F-0-1 F-0-1
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Notes Before it Works Serving
Caution:
At servicing, be sure to turn off the power source according to the specifed steps and
disconnect the power plug.
Caution:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
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Product Outline
Product Outline
Features
Specifcations
Names of Parts
1
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1-2
1-2
Product Outline > Features
Product Outline > Features
Features
Bulk loading of up to 10,000 sheets of small-sized paper (when com-
pared with up to 5,000 sheets of large-sized paper).
Loading of up to 1,000 sheets in the top tray.
Through-passing to downstream optional equipment.
Loading paper movable on a dolly.
MEMO:
While either of the two independently driven stack trays is being loaded with small-sized
paper, paper can be delivered from the other tray on a dolly.
1
1
1-3
1-3
Product Outline > Specifcations
Product Outline > Specifcations
Specifcations
Loading method Face-up loading/face-down loading
Top tray Mode types Non-shift stack, shift stack, escape delivery in a media mode not
supported by the stack tray
Paper sizes A3, B4, A4, A4R, B5, B5R, 13" x 19" (330.2 x 482.6 mm), 12" x 18"
(304.8 x 457.2 mm), 11"x 17", LGL, LTR, LTRR, EXEC, EXECR, 12
5/8" x 17 3/4" (320 x 450 mm) and Irregular Size (7 1/8" x 7 1/8" to
13" x 24 7/8" (182 mm x 182 mm to 330.2 mm x 630 mm))
Shift amount 30mm
Paper weighing
capacity
52 to 300 g/m2
Loading capacity Up to 13X19.2, 1,000 sheets
Loading height Up to 147mm
Loading weight 22kg
Mixed paper
loading
Yes
Paper types Thin, Plain, Heavy, Recycled, Color, Pre-punched, Bond Paper,
Labels, Transparency, Tab Paper, Coated, Texture Paper, Vellum
Stack tray Mode types Non-shift stack, shift stack
13" x 19 1/4", 8 1/4" x 11" to 10 1/8" x 19 1/4" (257 x 182mm to 330.2
x 487.7mm, 210 x 279.4mm to 256.9 x 487.7mm))
Shift amount 20mm
Paper weighing
capacity
52 to 300 g/m2
Loading capacity B5,Exe,
A4,LTR
10,000 sheets (80g/m2 equivalent) *Must be
continuous run-ready
None of the
above
5,000 sheets (80g/m2 equivalent)
Loading height Up to 575mm (plain paper) *If the coated paper, max 450mm.
Loading weigh 106kg
Mixed paper
loading
Yes
Labels, Tab Paper, Coated, Texture Paper, Vellum
Down-
stream
delivery
part
Mode types Delivery to downstream equipment
13" x 19 1/4", 8 1/4" x 11" to 10 1/8" x 19 1/4" (257 x 182mm to 330.2
x 487.7mm, 210 x 279.4mm to 256.9 x 487.7mm))
Paper weighing
capacity
52 to 300 g/m2
Mixed paper
loading
Yes
Labels, Transparency, Tab Paper, Coated, Texture Paper, Vellum
Paper delivery
reference
Center
Physical dimensions 997 (width) X 792 (depth) X 1362(height)mm
Mass About 210kg
Power supply 100V/12A,120V/12A,230V/6A
Maximum power
consumption
Up to 580W
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1-4
1-4
Product Outline > Names of Parts
Names of Parts
External View(Front)
Top tray Stack ON/OFF switch
Power switch
Left front cover
Right front cover
Front cover open button
F-1-1 F-1-1
External View(Rear)
Upper left cover
Lower left cover
Upper rear cover
Lower rear cover
Leakedge breaker
Power plug
F-1-2 F-1-2
1
1
1-5
1-5
External View(Internal)
Dolly
Left inner cover Right inner cover
F-1-3 F-1-3
1
1
1-6
1-6
Cross Section(Front)
[1]
[3]
[2]
[5]
[8]
[9]
[10]
[6]
[7]
[17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27] [28] [29]
[4]
[14]
[11]
[13]
[12]
[15]
[16]
F-1-4 F-1-4
[1]Inlet roller 1
[2]Inlet roller 2
[3]Inlet roller 3
[4]Inlet roller 4
[5]Inlet roller 5
[6]Inlet roller 6
[7]Inlet roller 7
[8]Horizontal registration roller 1
[9]Horizontal registration roller 2
[10]Inlet roller 8
[11]Decurler sponge roller
[12]eject belt
[13]Stack tray 2 eject roller
[14]Insertion belt
[15]Stack tray 1
[16]Stack tray 2
[17]Coupled feed roller 1
[19]Top tray feed roller 1
[22]Top tray eject roller
[29]Coupled eject roller
1
1
1-7
1-7
Switch/LED
a
b c
d e
[1] Power Switch
[2] Stack ON/OFF button
[3] Front cover open button
[4] Internal LED
F-1-5 F-1-5
[1] Power Switch
Used to turn ON/OFF the power of this machine.
[2] Stack ON/OFF button
ON: Loading on stack tray is allowed
OFF: Loading on stack tray is not allowed. *Loading is allowed only on top tray.
[3] Front cover open button
Symbol Name Description
a Internal
error LED
OFF No error
Flash (Orange) Internal error occurred
Internal jam occurred
Stack tray duplicately set
Loading error occurred
* Following are not included in internal error.
Foreign matter detected at bottom of top tray error
Service error (host machine unit control panel is ON)
When there is no dolly or tray
b Stacked
LED (right)
ON (Green) Stack tray 1 full
Flash (Green) Loading on stack tray 1
c Stacked
LED (left)
ON (Green) Stack tray 2 full
Flash (Green) Loading on stack tray 2
d Front cover
OPEN
button LED
(Right)
ON (Green) Cover lock released after stack tray 1 is fully descended
Flash (Green) Stack tray 1 is ascending or descending
e Front cover
OPEN
button LED
(left)
ON (Green) Cover lock released after stack tray 2 is fully descended
Flash (Green) Stack tray 2 is ascending or descending
[4] Internal LED
When jam occurs, the location is indicated with LED.
If a message has been received from the stacker, it is displayed.
2
2
Technology
Technology
Basic Confguration
Controls
2
2
2-2
2-2
Technology > Basic Confguration > Overview of Electrical Circuitry
Technology > Basic Confguration > Overview of Electrical Circuitry
Basic Confguration
Functional Confguration
The components of this stacker are organized into six major blocks: inlet feed, stack feed,
stack tray, branch feed, relay feed and top tray.
1.Inlet feed block
2.Branch feed block
3.Top tray block
4.Relay feed block
5.stack feed block
6.Stack tray block
F-2-1 F-2-1
Overview of Electrical Circuitry
The machine's sequence of operations is controlled by its master controller PCB and slave
controller PCB.
The master controller PCB is the 16-bit CPU, and the master controller PCB also controls
the communication with the host machine by way of the option controller PCB in addition to
controlling the machine's operation sequence.
The CPU on the master controller PCB is equipped with a built-in ROM used to store se-
quence programs.
The individual controller PCBs respond to the various commands coming from the hos tma-
chine through the communication line to drive their respective motors.
These controller PCBs also serve to indicate to the host machine the status of the various
sensors and switches thorough the communication line.
Option controller
PCB
Host machine
Master controller
PCB
CPU
Motor driver
Motor
FAN
Solenoid
Switch
Sensor
Motor
FAN
Solenoid
Switch
Sensor
Motor driver
Gate array
Gate array
Slave controller
PCB
F-2-2 F-2-2
2
2
2-3
2-3
Technology > Basic Confguration > Component Confguration > Roller Layout
Technology > Basic Confguration > Component Confguration > Roller Layout
Component Confguration
Roller Layout
[15] [16] [17] [18] [19] [20] [21] [22] [23] [24] [25] [26] [27]
[14]
[11]
[13]
[12]
[1]
[3]
[2]
[5]
[8]
[9]
[10]
[6]
[7]
[4]
F-2-3 F-2-3
[1] Inlet roller 1
[2] Inlet roller 2
[3] Inlet roller 3
[4] Inlet roller 4
[5] Inlet roller 5
[6] Inlet roller 6
[7] Inlet roller 7
[8] Horizontal registration roller 1
[9] Horizontal registration roller 2
[10] Inlet roller 8
[11] Decurler sponge roller
[12] eject belt
[13] Stack tray 2 eject roller
[14] Insertion belt
[15] Coupled feed roller 1
[17] Top tray feed roller 1
[20] Top tray eject roller
[27] Coupled eject roller
2
2
2-4
2-4
Technology > Basic Confguration > Drive Confguration
Technology > Basic Confguration > Drive Confguration
Sensor Layout
It describes only all optical sensors on the feed path.
S8
S9
S11
S1
S7
S13 S12 S10 S35 S36
S62
S1 Horizontal registration shift sensor
S7 Horizontal registration timing sensor
S8 Gripper timing sensor
S9 Paper inlet sensor 2
S10 Coupled eject sensor 2]
S11 Paper inlet sensor 1
S12 Coupled eject sensor 1
S13 Coupled inlet sensor
S35 Stack tray eject sensor 1
S36 Stack tray eject sensor 2
S62 Top tray eject sensor
F-2-4 F-2-4
Drive Confguration
M1
M3
M2
M8
M12
M28
M15
M13
M16
SL1
M37
M10
M14
M6
SL3
M1 Inlet motor 1
M2 Inlet motor 3
M3 Inlet motor 2
M6 Horizontal registration feed motor
M8 Inlet motor 4
M10 Stack tray eject motor 1
M12 Coupled Inlet motor
M13 Coupled eject motor 1
M14 Decurler feed motor
M28 Stack tray eject motor 2
M37 Top tray feed motor
SL1 Flapper-coupled solenoid
SL3 Flapper top tray solenoid
F-2-5 F-2-5
2
2
2-5
2-5
Technology > Basic Confguration > Basic Operation Outline
Technology > Basic Confguration > Basic Operation Outline
Basic Operation Outline
The stacker delivers the paper that has been fed from the equipment connected to it.
It supports three modes of eject as follows:
Loading into the top tray (stacked job offset loading or non-offset loading)
Loading into the stack tray (stacked job offset loading or non-offset loading)
Simple eject (feeding to succeeding equipment)
Where this stacker is assembled on a duplex confguration, paper passes through the
inside of the upstream stacker and is fed from the downstream eject part to the downstream
stacker so it will be delivered in one of the three modes mentioned above. Up to two units of
this stacker can be assembled on a duplex confguration.
MEMO:
Stacked job offset loading is the mode of eject in which stacks are loaded, shifted in
loading position from stack to stack, for identifcation purposes.
Loading into the top tray

Simple eject
Loading into the stack tray
F-2-6 F-2-6
2
2
2-6
2-6
Technology > Basic Confguration > Interval Speed
Technology > Basic Confguration > Interval Speed
Interval Speed
:1500mm/s
Inlet acceleration area
:1300mm/s
:500mm/s
:300mm/s
Stack tray 1 eject
deceleration area
Stack tray 2 eject
deceleration area
Simple eject
deceleration area
Top tray eject deceleration area
F-2-7 F-2-7
Speed change point Speed Speed shift
reference
Inlet acceleration area 1300 mm/s->1500 mm/s Paper leading
edge
Top tray eject deceleration area 1500 mm/s->300 mm/s* Paper leading
edge
Simple eject deceleration area 1500 mm/s->1300 mm/s Paper leading
edge
Stack tray 1 eject deceleration
area
1500 mm/s->500 mm/s Paper leading
edge
Stack tray 2 eject deceleration
area
Paper leading
edge
*The quantity of slowdown is different by paper.
2
2
2-7
2-7
Technology > Controls > Overview
Technology > Controls > Overview
Controls
Overview
Item Reference
1.Inlet feed block Inlet feed operation 2-8
Horizontal registration detection 2-9
Horizontal registration shift control 2-11
2.Branch feed block Branch feed operation 2-13
3.Top tray block Top tray feed operation 2-14
Lift control operation 2-15
Paper detection 2-16
Paper level detection 2-16
Tray full detection 2-16
Foreign matter detection 2-16
4.Relay feed block Relay feed operation 2-17
5.Stack feed block Outline 2-18
Decurler control 2-19
Feed belt control 2-20
Gripper control 2-21
Insertion unit control 2-21
Eject unit control 2-23
Alignment operation 2-23
Trailing end tap lever control 2-26
6.Stack tray block Stack tray lift operation 2-27
Paper level detection 2-27
Paper detection 2-27
Tray detection 2-27
Tray full detection 2-27
Stack tray duplicate setting detection 2-28
Dolly setting detection 2-28
Safety assurance features 2-28
Front cover opening/closing operation 2-30
7. Fans Fan control 2-31
8. Detecting Jams Detecting jams 2-32
9. Power supply system Outline 2-35
Protective functions 2-35
10.Work of service When replacing the components 2-37
Periodical service 2-37
Points to note about service 2-37
Upgrading 2-37
3.Top tray block
2.Branch feed block
1.Inlet feed block
4.Relay feed block
5.Stack feed block
6.Stack tray block
F-2-8 F-2-8
2
2
2-8
2-8
Technology > Controls > Inlet Feed Block > Inlet Feed Operation
Technology > Controls > Inlet Feed Block > Inlet Feed Operation
Inlet Feed Block
Inlet Feed Operation
Allows the paper that has been fed from the upstream equipment to the branch feed block.
Paper feeding is driven by the following motors
Inlet motor 1(M1)
Inlet motor 3(M2)
Inlet motor 2(M3)
Horizontal registration feed motor (M6)
Inlet motor 4(M8)
Coupled Inlet motor (M12)
The following sensors detect the arrival or passing of paper along the feeding path
Horizontal registration shift sensor(S1)
Horizontal registration timing sensor (S7)
Gripper timing sensor (S8)
Paper inlet sensor 2(S9)
Paper inlet sensor 1(S11)
In order to correct the horizontal shift and shift the paper, this stacker is equipped with a
horizontal registration detection unit to detect the horizontal registration and a shift roller unit
to perform horizontal registration correction and shift.
When performing horizontal registration correction control of large size paper, inlet rollers
6 and 7 are cleared because the paper cannot be shifted with its end nipped by the roller.
Clearing is performed by the nip release motor 1 (M4) and nip release motor 2 (M5). The
pressed/cleared state of the roller is detected by nip release HP sensor 1 (S3) and nip release
HP sensor 2 (S4).
M5
M4
M6
M12
M8
M3
M2
M1
S8
S11
S4
S1
S3
S9
S7
Horizontal
registration
detection unit
Shift roller unit
Inlet roller 6
Inlet roller 7
F-2-9 F-2-9
2
2
2-9
2-9
Technology > Controls > Inlet Feed Block > Horizontal registration detection
Horizontal registration detection
Horizontal registration
HP sensor (S2)
detection motor (M9)
detection unit
Paper
timing sensor (S7)
shift sensor (S1)
F-2-10 F-2-10
The horizontal registration detection unit detects the left end of the paper with the horizontal
registration shift sensor (S1) for each paper that is fed.
The correction value against the designed center (width-wise) is calculated from the detected
position.
This value is refected in the shift distance of the shift roller unit.
1) The horizontal registration detection unit detects that the horizontal registration HP sensor
(S2) turns OFF at the start of a job, moves to the wait position (13mm outside the end of the
paper) corresponding to the paper and then stops.
S1
S7
S7
standby position
Home
position
Horizontal registration detection unit
S1
F-2-11 F-2-11
2
2
2-10
2-10
2) When the end of the paper passes the horizontal registration timing sensor (S7), the hori-
zontal registration detection motor (M9) is driven. The horizontal registration detection unit
moves and detects the end of the fed paper with the horizontal registration shift sensor (S1).
The horizontal registration is calculated based on this detection result.
M2
S1
S7
S7
Paper
S1
M2
standby position
Horizontal registration detection unit
3) The horizontal registration detection motor (M9) is driven and the horizontal registration
detection unit is moved to the wait position.
F-2-12 F-2-12
2
2
2-11
2-11
Technology > Controls > Inlet Feed Block > Horizontal Registration Shift Control
Horizontal Registration Shift Control
shift HP sensor (S6)
Horizontal
registration roller 2
Paper
shift motor (M7)
Horizontal
registration
feed motor (M6)
Shift roller unit
Horizontal
registration roller 1
F-2-13 F-2-13
For each fed paper, the shift roller unit shifts the paper to the front or back.
It also centers the paper if paper is to be fed to the next equipment.
1) The shift roller unit detects that the horizontal registration shift HP sensor (S6) turns OFF
at the start of a job, moves to the wait position corresponding to the paper and then stops.
S1
S7
S7
S1
standby position
Home
position
Shift roller unit
F-2-14 F-2-14
2
2
2-12
2-12
2) When the horizontal registration timing sensor (S7) turns ON, the horizontal registration
shift motor (M7) is driven as the end of the paper exits the horizontal registration roller 2. The
shift roller unit moves either forward or backward. This causes the paper gripped between
horizontal registration roller 1 and horizontal registration roller 2 within the shift roller unit to
move forward or backward as it is fed. This corrects the horizontal registration of the paper to
prescribed value.
M7
S1
S7
Shift roller unit
M7
Paper
Before Correction
Regular
position
Regular
position
After Correction
The horizontal registration correction and shift actions are as follows depending on the paper
ejection destination.
When shift loading to the top tray, shifting is performed by the shift roller unit. It is not per-
formed by the top tray.
When shift loading to the stack tray, shifting is performed by the shift roller unit and also by
the stack feed block to increase precision.
Eject destination No shift Shift enabled
Top tray Rear shift First sheet shifted to the rear
second to the front and subsequently shifted
alternately by 30mm.
Stack tray Rear shift First sheet shifted to the rear,
second to the front and subsequently shifted
alternately by 20mm.
Succeeding equip-
ment
Middle shift
*OHP paper and longer paper are not subject to horizontal registration shift control.
(Because the end of the OHP paper cannot be detected. The end of long paper hangs on the
inlet roller because it is unable to clear it.)
2
2
2-13
2-13
Technology > Controls > Branch Feed Block > Branch Feed Operation
Technology > Controls > Branch Feed Block > Branch Feed Operation
Branch Feed Block
Branch Feed Operation
Switches the fapper and feeds paper to each feed path.
The feed path is switched by the fapper when fapper-coupled solenoid (SL1) and fapper top
tray solenoid (SL3) turn ON at the start of the job.
The paper is fed by the coupled inlet motor (M12).
There is a coupled inlet sensor (S13) at the feed path to detect the arrival or passing of the
paper.
Flapper top tray

solenoid (SL3)
Flapper
Flapper-coupled
solenoid (SL1)
Coupled inlet sensor (S13)
M12
:OFF(default)
:ON
Flapper
F-2-15 F-2-15
2
2
2-14
2-14
Technology > Controls > Top Tray Block > Top Tray Feed Operation
Technology > Controls > Top Tray Block > Top Tray Feed Operation
Top Tray Block
Top Tray Feed Operation
Loads the paper that has been fed from the branch feed block into the tray.
Paper feeding is driven by the following motors:
Top tray eject motor (M37)
Coupled eject 2 motor (M15)
The following sensor detects the arrival or passing of paper along the feeding path:
Top tray eject sensor 1 (S62)
Top tray feed roller

M37
M15
Top tray eject
sensor 1(S62)
Top tray feed roller 1
F-2-16 F-2-16
2
2
2-15
2-15
Technology > Controls > Top Tray Block > Lift Control Operation
Technology > Controls > Top Tray Block > Lift Control Operation
Lift Control Operation
The top tray is driven by the top tray lift motor (M36) to move up and down.
The upper limit to the top tray position is detected by the top tray paper level sensor (S57).
The lower limit to the top tray position is detected by the top tray full sensor (S56).
The position that the top tray reaches when it moves up is controlled by a pulse count at-
tained by the motor following the detection of the paper level by the top tray paper level
sensor (S57).
The top tray is detected home by the top tray paper level sensor (S57). If paper is already
loaded in the top tray, the top tray is detected home with reference to the top surface of the
loaded paper. If no paper is loaded in the top tray, the top tray is assumed home when the top
tray edge is detected.
When the power switch is turned on or when a job starts, the stacker controller circuit board
drives the top tray lift motor (M36) to bring the top tray home. If the top tray is already home,
it is once removed from the home position and then brought back home.
Once paper is loaded in the top tray, the tray lift motor (M36) is driven by the specifed
number of pulses per fve, ten, or ffteen sheets according to the basis weight of paper, thus
moving down the top tray.
Subsequently, the top tray is brought home to prepare for the next run of loading.
Top tray empty

sensor (S55)
Top tray paper level
sensor (S57)
Top tray lift
clock sensor (S61)
Top tray full
sensor (S56)
Top tray lift motor (M36)
Top tray front object
sensor (S58)
Top tray rear object
sensor (S59)
Top Tray
F-2-17 F-2-17
2
2
2-16
2-16
Technology > Controls > Top Tray Block > Foreign Matter Detection
Technology > Controls > Top Tray Block > Foreign Matter Detection
Paper Detection
The presence or absence of paper loaded in the tray is detected by the top tray empty sensor
(S55)
Paper Level Detection
The level of the paper loaded in the tray is detected by the top tray paper level sensor (S57).
When paper is loaded in the tray, its paper level pushes up a paper level detection lever
linked to the top tray paper level sensor.
When the paper level is thus detected, the top tray lift motor is driven to move down the top
tray.
Tray Full Detection
The top tray full condition is detected by the top tray full sensor (S56).
Foreign Matter Detection
The presence or absence of foreign matter under the top tray is detected by the top tray front
foreign matter sensor (S58) and the top tray rear foreign matter sensor (S59).
When a foreign matter is placed on top of the foreign matter detection cover, the foreign mat-
ter detection cover lowers and the top tray foreign matter sensor detects the foreign matter.
When either of the two sensors detects a foreign matter, the message is displayed on the
host machine.
Top tray foreign matter

sensor (S58/S59)
Foreign matter
detection cover Foreign matter
F-2-18 F-2-18
2
2
2-17
2-17
Technology > Controls > Relay Feed Block > Relay Feed Operation
Technology > Controls > Relay Feed Block > Relay Feed Operation
Relay Feed Block
Relay Feed Operation
Allows the paper that has been fed from the branch feed block to the downstream equipment.
Coupled eject motor 1 (M13)
Coupled eject sensor 2 (S10)
Coupled eject roller 3

M16
M15
M13
F-2-19 F-2-19
2
2
2-18
2-18
Technology > Controls > Stack Feed Block > Outline
Technology > Controls > Stack Feed Block > Outline
Stack Feed Block
Outline
Aligns the paper that has been fed from the branch feed block and shift-loads it into the stack
tray block. Two stack trays are available. The paper is loaded from stack tray 1. When the
stack tray 1 became it to the tray full, the paper is loaded stack tray 2.
In case of large-size paper, stack tray 1 and 2 are used for loading.
There are three ways to load paper as follows:
(1) Shift loading into stack tray 1 (small-sized paper )
(2) Shift loading into stack tray 2 (small-sized paper )
(3) Shift loading into stack tray 1 and 2 (large-sized paper)
* In case of large size paper, stack tray 1 and 2 are used for shift loading.
Shift Loading into Stack Trays
The stack feed block performs a standby operation in the following sequence when a job
starts.
1.If small-sized paper is loaded into stack tray 2, the tray 2 eject unit 2 in the eject unit shifts
to the standby position (with the wrapping flm stretching to guide the paper to stack tray
2).
2.The insertion unit shifts to the standby position.
3.The alignment plate shifts to the standby position.
4.The accessory plate shifts to the standby position.
Tray 2 eject
unit 1
Accessory
plate
Alignment plate
Insertion unit
Tray 2 eject
unit 2
Accessory
plate
Alignment plate
F-2-20 F-2-20
While the job is in progress, the stack feed block operates in the following sequence:
1.When the paper is fed from the branch feed block, the upward curl is curled downward by
the decurler unit and fed by the feed belt.
Deculer unit
Paper
Feed belt
2.Pinches the leading end of paper measuring 355mm (B4) or larger with the gripper and
belt, and feeds it to the insertion unit.
Paper
Gripper
Belt
3.Holds upward curls in the trailing end of the incoming paper with trailing end retaining
levers in the eject unit, so the paper pass for the next sheet of paper in sequence will not
be blocked.
Paper
Trailing end retaining lever
F-2-21 F-2-21
F-2-22 F-2-22
F-2-23 F-2-23
2
2
2-19
2-19
Technology > Controls > Stack Feed Block > Decurler Control
Technology > Controls > Stack Feed Block > Decurler Control
4.Inserts the paper with the insertion unit, pressing its leading end against levers for align-
ment.
Paper
Stopper
Insertion unit
5.The alignment plate presses the paper against the accessory plate to align the paper on the
left and right sides.
Paper
Alignment plate Accessory plate
6.Because, in a self-weight drop fall mode, the next sheet of paper in sequence comes in
before the current sheet is stacked, the trailing end tap lever taps the trailing end of the
paper to expedite its loading
Paper
Trailing end tap lever
F-2-24 F-2-24
F-2-25 F-2-25
F-2-26 F-2-26
Decurler Control
upward curls in the incoming paper to a downward curl to prevent an upward curl from occur-
ring in the stack tray block.
The sponge roller is pressed against the decurler roller. Upward curls in the paper are cor-
rected to a downward curl as the paper passes between the two rollers.
Sponge roller
Upward-curled paper Downward-curled paper
Decurler roller
paper
F-2-27 F-2-27
2
2
2-20
2-20
Technology > Controls > Stack Feed Block > Feed Belt Control
Technology > Controls > Stack Feed Block > Feed Belt Control
<Control Outline>
When the power switch is turned on, the decurler shift motor (M11) starts rotating until the
decurler roller is detected home by the decurler shift HP sensor (S14).
When a job starts, the decurler shift motor (M11) is driven to rotate the cam. The amount by
which the sponge roller presses the decurler roller varies with each cam position. The amount
of rotation attained is detected by counting feed pulses transmitted from the decurler shift
HP sensor (S14). When downward curl is corrected, the curl corrective pressure changes
depending on the paper type.
M11
M14
Cam
Decurler roller
Backup roller
Sponge roller
Cam
Decurler shift
HP sensor (S14)
Decurler roller
F-2-28 F-2-28
Feed Belt Control
Feeds incoming paper to stack tray 1 on a feed belt.
With stack tray 2 that does not have paper guides along the feed belt, the flm stretches to
guide the paper to stack tray 2 when the stack tray 2 eject unit shifts. The paper is fed to
stack tray 2 on the feed belt and the stack tray 2 feed rollers.
Stack tray eject motor 1 (M10)
Stack tray eject motor 2 (M28)
Stack tray eject sensor 1 (S35)
Feed belt
Stack tray eject
sensor 1 (S35)
Stack tray 2
eject roller
Stack tray eject
sensor 2 (S36)
Feed film
Stack tray 2
eject unit 2
Stack tray 2
eject unit 1
M28
M10
F-2-29 F-2-29
2
2
2-21
2-21
Technology > Controls > Stack Feed Block > Insertion Unit Control
Gripper Control
Pinches the leading end of paper measuring 355mm (B4/LGL) or larger with the gripper and
belt, and feeds it to the insertion unit.
The timing at which the paper is pinched is adjusted by driving the gripper motor (M35) by
a predetermined pulse count on the basis of the gripper timing sensor (S8) in the inlet feed
block turning on.
The gripper is detected home by the gripper HP sensor (S15) recognizing a white mark on
the belt.
Gripper motor (M35)
Belt
Gripper HP sensor (S15)
Gripper
Reflection sheet
F-2-30 F-2-30
Insertion Unit Control
The insertion unit inserts the paper on the insertion belts, pressing its leading end against
stoppers for alignment.
The insertion shift motor (M30) is driven to shift the insertion unit to a position aligned with the
stack tray to stack.
The insertion unit is detected home by the insertion shift HP sensor (S42).
Insertion shift mortor (M30)
Insertion shift HP sensor (S42)
Insertion belt
Sub stoppers
Stoppers
F-2-31 F-2-31
2
2
2-22
2-22
The insertion belts are driven by the insertion motor (M33). The insertion belt lift motor (M34)
is driven to move the insertion belts up and down, so the size of the area of contact between
the insertion belts and paper will vary to product a feeding force appropriate to the kind of
paper being fed.
The insertion belts are detected home by the insertion belt HP sensor (S45) recognizing the
edges of the lift levers.
The paper level of the paper loaded in stack tray 1 or 2 is detected by the stack tray 1 /2 pa-
per level front sensor (S44) and the stack tray 1 /2 paper level rear sensor (S43) turning on.
The stack tray moves down about 0.3mm when the paper level is detected.
Insertion belt
lift motor (M34)
Insertion motor (M33)
Insertion belt
HP sensor (S45)
Stack tray paper level
front sensor (S44)
Stack tray paper level
rear sensor (S43)
F-2-32 F-2-32
The size of the area of contact between the insertion belts and paper can be varied at six
levels (0 to 4).
Insertion belt
SERVICE MODE:
SORTER> ADJUST> ST> PULL
To adjust the position of up/down motor of lead-in belt at the feed direction side on the
stacker unit on the stacker.
As the value is increased, lead-in force is reduced.
Display/adj/set range 0 to 4
Settings Size of the area of contact between the
insertion belts and paper
0 3.5mm (default)
1 3.3mm
2 3.0mm
3 2.5mm
4 2.0mm
F-2-33 F-2-33
2
2
2-23
2-23
Technology > Controls > Stack Feed Block > Alignment Operation
Eject Unit Control
Tailing end retaining levers in the eject unit hold upward curls in the incoming paper, so the
paper pass for next sheet of paper in sequence will not be blocked.
Stack tray 2 does not have paper guides along the feeding path. When small-sized paper is
loaded into stack tray 2, the stack tray 2 eject unit shifts to stretch the wrapping flm to guide
the paper to stack tray 2.
The trailing end retaining shift motor (M17) is driven to cause the stack tray 2 eject unit to
shift.
The stack tray 2 eject unit is detected home by the trailing end retaining shift HP sensor
(S46) detecting its edge.
The trailing end retaining levers are driven by the trailing end retaining motor (M29).
The trailing end retaining levers are detected home by the trailing end retaining HP sensor
(S49).
Trailing end retaining
HP sensor(S49)
Trailing end retaining
shift HP sensor(S46)
Film guide
Trailing end
retaining lever
M17
M29
Stack tray 2
eject unit 2
F-2-34 F-2-34
Alignment Operation
The front alignment plate and the rear alignment plate align each sheet of paper ejected to
either the front or rear. The frst sheet is shifted to the rear. The rear alignment plate presses
the paper against the front accessory plate. The second and subsequent sheets are alter-
nately shifted to the front and rear against the shift-side alignment plate. Without shifting
enabled (simple loading), sheets are shifted to the rear.
The alignment plates shift back and forth as they are driven by the stack tray 1 alignment mo-
tors (M22/25) and stack tray 2 alignment motors (M23/27). The accessory plate is shifted up
and down as it is driven by the stack tray 1 shift motors (M21/24) and stack tray 2 shift motors
(M18/26).
The alignment plates are detected home by the stack tray 1 alignment HP sensors (S33/48)
and stack tray 2 alignment HP sensors (S40/51).
The accessory plate is detected home by the stack tray 1 shift HP sensors (S34/47) and
stack tray 2 shift HP sensors (S41/50).
Both the left- and right-side alignment plates are used to align large-sized paper.
2
2
2-24
2-24
S33
S34
S40 S40
S41
S47
S48
S50
M18
M21
M22
M25
M27
Alignment plate
Accessory plate M24
M26
M23
S51
M18:Stack tray 2 shift rear motor S33:Stack tray 1 alignment HP rear sensor
M21:Stack tray 1 shift rear motor S34:Stack tray 1 shift HP rear sensor
M22:Stack tray 1 alignment rear motor S40:Stack tray 2 alignment HP rear sensor
M23:Stack tray 2 alignment rear motor S41:Stack tray 2 shift HP rear sensor
M24:Stack tray 1 shift front motor S47:Stack tray 1 shift HP front sensor
M25:Stack tray 1 alignment front motor S48:Stack tray 1 alignment HP front sensor
M26:Stack tray 2 shift front motor S50:Stack tray 2 shift HP front sensor
M27:Stack tray 2 alignment front motor S51:Stack tray 2 alignment HP front sensor
F-2-35 F-2-35
Shift Operation (when shifting to the rear end)
1) The horizontal registration unit shifts the paper 14mm to the rear with respect to the
center as paper feed reference and feeds it to the stack tray.
Center
14mm shift
F-2-36 F-2-36
2
2
2-25
2-25
2) The front and rear alignment units move to the wait position.
3) The accessory plate descends.
* The front accessory plate and rear side alignment plate move 4mm forward from the paper.
Alignment plate
Accessory plate
4mm
4mm
Paper
Accessory plate
MEMO:
The shift amount is different by paper size. If paper size is more than 355mm (B4),
the front accessory plate and rear side alignment plate moves 22mm forward from the
paper.
F-2-37 F-2-37
4) The rear alignment plate pushes the paper against the accessory plate and aligns it.
Alignment plate
Accessory plate
5) The rear alignment plate returns to the wait position. The second paper is fed.
* The rear alignment plate moves 4mm forward from the paper.
4mm
Paper
Alignment plate
F-2-38 F-2-38
F-2-39 F-2-39
2
2
2-26
2-26
Technology > Controls > Stack Feed Block > Trailing End Tap Lever Control
Technology > Controls > Stack Feed Block > Trailing End Tap Lever Control
6) The rear alignment plate pushes the paper against the accessory plate and aligns it.
Alignment plate
Accessory plate
F-2-40 F-2-40
Trailing End Tap Lever Control
When the trailing end of paper falls into the stack tray, the rear end tap lever taps the trailing
end of the paper once to expedite its loading.
Because, in a self-weight drop fall mode, the next sheet of paper in sequence comes in
before the current sheet is stacked, the trailing end tap lever taps the trailing end of the paper
to expedite its loading.
Both the left- and right-side trailing end tap levers are used to load paper measuring 355mm
(B4) or larger. The trailing end tap levers are driven by tap motor 1 (M32)/tap motor 2 (M31).
The curls in it are also detected by the trailing end tap levers.
At power ON and job start, the paper level on the stack tray is detected by the tap paper level
sensor (S30) and tap paper level sensor 2 (S37).
When loading paper, the paper level is detected by the stack tray paper level sensors
(S43/44) in the pull-in unit.
When an upward curl is detected at the trailing end of the paper, operation is stopped after
processing the current paper.
Tap paper level
sensor(S37)
Stack tray 2 curl
sensor(S38)
Tap HP sensor 2 (S39)
Tap paper level
sensor 1 (S30)
Stack tray 1
curl sensor (S31)
Tap HP sensor 1 (S32)
Tap motor 2 (M31)
Tap motor 1 (M32)
Trailing end tap lever
F-2-41 F-2-41
2
2
2-27
2-27
Technology > Controls > Stack Tray Block > Tray Full Detection
Technology > Controls > Stack Tray Block > Tray Full Detection
Stack Tray Block
Stack tray 1
Stack tray 2
Tray 2 arm unit
Tray 1 arm unit
S26
S27
SL4
SL5
S17
S18
S19
S20
S21
S23
S24
S25
S16
S53
S54
SW8
M19
M20
SW4
SW6
SW7
SW5
S28
S29
S22
S16:Tray 1 approach disabled area sensor S28:Stack tray 2 empty sensor
S17:Stack tray 1 coated paper full sensor S29:Stack tray 2 sensor
S18:Stack tray 1 paper full sensor S53:Stack tray 1 duplicate setting sensor
S19:Arm avoidance sensor 1 S54:Stack tray 2 duplicate setting sensor
S20:Stack tray 1 lift clock sensor SL4:Stack tray 2 lock solenoid
S21:Tray 2 approach disabled area sensor SL5:Stack tray 1 lock solenoid
S22:Stack tray 2 coated paper full sensor SW4:Stack tray 1 approach disabled area switch
S23:Stack tray 2 paper full sensor SW5:Stack tray 2 approach disabled area switch
S24:Arm avoidance sensor 2 SW6:Stack tray 1 safety switch
S25:Stack tray 2 lift clock sensor SW7:Stack tray 2 safety switch
S26:Stack tray 1 empty sensor SW8:Dolly set switch
S27:Stack tray 1 sensor
F-2-42 F-2-42
Stack Tray Lift Operation
The stack tray lift motor 1 (M20) and stack tray lift motor 2 (M19) are driven to cause the
stack tray to move up and down.
The stack tray position is controlled by a pulse count attained by the motors following the
detection of the paper level by the paper level sensors (S30, 37, 43, 44).
The stack tray 1 lift clock sensor (S20) and the stack tray 2 lift clock sensor (S25) detect locks
on the lift motors by recognizing rotation fags.
Paper Level Detection
The stack trays are detected home by the paper level sensors (S30, 37, 43, 44).
If paper is already loaded in a tray, the tray is detected home with reference to the top surface
of the loaded paper. If no paper is loaded in a tray, the tray is assumed home when the top
surface of the tray is detected.
Paper Detection
The presence or absence of paper loaded in the stack trays is detected by the stack tray 1
empty sensor (S26) and the stack tray 2 empty sensor (S28).
Tray Detection
The presence or absence of a stack tray set on the stack tray arm is detected by the stack
tray 1 sensor (S27) and the stack tray 2 sensor (S29).
Tray Full Detection
The paper full state of paper loaded in the stack trays is detected by the Stack tray 1 paper
full sensor (S18) and the Stack tray 2 paper full sensor (S23).
If use coated paper, The paper full state of paper loaded in the stack trays is detected by the
Stack tray 1 coated paper full sensor (S17) and the Stack tray 2 coated paper full sensor
(S22).
MEMO:
Coated paper is thin and heavy. Therefore, 5,000 sheets cannot be loaded because
the weight limit will be exceeded. The maximum load is approximately 4,000 sheets
when using coated paper.
2
2
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2-28
Technology > Controls > Stack Tray Block > Safety Assurance Features
Stack Tray Duplicate Setting Detection
The stack tray 1 duplicate setting sensor (S53) and the stack tray 2 duplicate setting sensor
(S54) are in position to prevent a stack tray from being set in duplicate.
Stack trays set in duplicate are detected by the work of the following combinations of sen-
sors:
Stack tray 1 set in duplicate: The stack tray 1 sensor (S27) and the stack tray 1 dupli-
cate setting sensor (S53) have turned on.
Stack tray 2 set in duplicate: The stack tray 2 sensor (S29) and the stack tray 2 dupli-
cate setting sensor (S54) have turned on.
When duplicate setting is detected, the internal error LED fashes.
Dolly Setting Setection
Whether a dolly has been set in position or not is detected by the dolly set switch (SW8).
Safety Assurance Features

1. Limitation on lowering of the tray with the front cover open
The tray 1 approach disabled area sensor (S16) and the tray 2 approach disabled area sen-
sor (S21) are in position to prevent the stack tray in motion from lowering below a specifed
level while the front door is open. After about 50 sheets are loaded in the stack tray after
either the tray 1 or 2 approach disabled area sensor has turned on, Stacker stops.
When the tray does not stop by any chance, the stack tray 1 approach disabled area switch
(SW4) and the stack tray 2 approach disabled area switch (SW5) are actuated to cut off the
+38 V power supply. The stack tray lift motor 1 (M20) and stack tray lift motor 2 (M19) stops
movement.
S21
SW5
S16
SW4
Lowering Limit
position
Stack tray
paper
F-2-43 F-2-43
2
2
2-29
2-29
2. Prevention of tray lifting with the front cover open
The stack tray is disabled from lifting up with the front cover open. The stack tray 1 lock sole-
noid (SL5) and the stack tray 2 lock solenoid (SL4) are in position to cut off the transmission
of power to the stack tray lift motor 1 (M20)and the stack tray lift motor 2 (M19) if the stack
tray should lift.
Stack tray
Paper
SL5 SL4
F-2-44 F-2-44
3. Prevention of the workers hands from being stuck between trays with the front cover open
The stack tray 1 safety switch (SW6) and the stack tray 2 safety switch (SW7) are in position
to prevent the workers hands from being stuck between stack trays 1 and 2 in motion with
the front door open.
When either stack tray level is actuated, the stack tray 1 safety switch (SW6) or the stack tray
2 safety switch (SW7) is actuated to cut off the +38 V power supply. The stack tray lift motor 1
(M20) and stack tray lift motor 2 (M19) stops movement.
Lever
Stack tray
Paper
SW6
SW7
F-2-45 F-2-45
2
2
2-30
2-30
Technology > Controls > Stack Tray Block > Front cover opening/closing Operation
Technology > Controls > Stack Tray Block > Front cover opening/closing Operation
Front cover opening/closing Operation
Whether the stack tray is lowered frst or the front cover is opened immediately depends on
the presence of a dolly, presence of a stack tray at removal position (duplicate setting sen-
sor), presence of a stack tray on the arm, position of the arm, and the status of other trays.
The basic operation for opening the front cover is described below.
1. When the front cover open button is pressed, the stack tray starts to descend.
When the arm avoidance sensors (S19/24) detects that the stack tray reached the
removal position, the front cover solenoid (SL2) is released and the front cover opens.
If the front cover open button is pressed once more before the stack tray reaches the
removal position, the front cover opens and the paper can be removed.
2. If the stack tray is already at the removal position when the front cover open button is
pressed, the front cover opens.
3. If duplicate setting of the stack tray is detected when the front cover open button is
pressed, the front cover opens immediately because the stack tray cannot descend.
4. When stack trays 1/2 are both descending when the front cover open button is pressed,
the front cover opens when stack tray 1/2 reaches the removal position.
If the other tray is still descending, the front cover does not open even when one of the
trays reaches the removal position.
If the front cover open button is pressed once more before the stack tray reaches the
removal position, the front cover opens and the paper can be removed.
Tray 1 arm unit

SL2
S19
S24
Tray 2 arm unit
Stack tray 2
Front cover open button
Stack tray 1
F-2-46 F-2-46
2
2
2-31
2-31
Technology > Controls > Fan control
Technology > Controls > Fan control
Fan control
The stacker has six fans to cool the motors and electric elements on the power supply PCBs.
The fan is controlled by the CPU on the master controller PCB.
Its operating conditions are as follows:
Name Function Error Code
Cooling fan 1 (FAN1) Cools the horizontal registration shift motor
(M7).
E587-0001
Cooling fan 2 (FAN2) Cools the horizontal registration detection
motor (M9).
E587-0002
Cooling fan 3 (FAN3) Cools the inlet motor 1 (M1). E587-0003
Cooling fan 4 (FAN4) Cools the power suply PCB 2 (38V1). E587-0004
Cooling fan 5 (FAN5) Cools the power suply PCB 1 (24V). E587-0005
Cooling fan 6 (FAN6) Cools the power suply PCB 3 (38V2). E587-0006
Cooling fan 7 (FAN7) Cools the top tray feed motor (M37). E587-0007
Cooling fan 9 (FAN9) Cools the coupled eject motor 3 (M16). E587-0009
<Startup conditions>
When a job starts
<Stop conditions>
When a job is fnished
FAN1
FAN2
FAN3
FAN4
FAN5
FAN6
FAN7
FAN9
F-2-47 F-2-47
2
2
2-32
2-32
Technology > Controls > Detecting jams
Detecting jams
This machine is provided with the paper sensors shown below to detect presence of paper and
whether paper is fed properly.
Horizontal registration timing sensor (S7)
Gripper timing sensor (S8)
Paper inlet sensor 2 (S9)
Paper inlet sensor 1 (S11)
Coupled inlet sensor (S13)
Top tray eject sensor 2 (S62)
S8
S9
S11
S7
S13 S12 S10 S35 S36
S62
2
2
2-33
2-33
The presence/absence of a jam is checked by the master controller PCB at such times as programmed in advance.
When the master controller PCB detects a jam, it suspends the ongoing feed/eject operation and communicates the presence of a jam to the host machine.
Jam Sensor Description Code Service
PCB
indication
code
Paper inlet sensor 1 delay jam S11 The paper inlet sensor 1 (S11) does not detect ON within a specifc time after the start signal ON from the host ma-
chine has been received.
J1010 J-10
Paper inlet sensor 2 delay jam S9 The paper inlet sensor 2 (S9) does not detect ON within a specifc time after the paper inlet sensor 1 (S11) has detected
ON.
J1011 J-11
Horizontal registration timing sensor delay jam S7 The horizontal registration timing sensor (S7) does not detect ON within a specifc time after the paper inlet sensor 2
(S9) has detected ON.
J1012 J-12
Gripper timing sensor delay jam GS8 The gripper timing sensor (S8) does not detect ON within a specifc time after the horizontal registration timing sensor
(S7) has detected ON.
J1013 J-13
Stack tray eject sensor 1 delay jam S35 The stack tray eject sensor 1 (S35) does not detect ON within a specifc time after the gripper timing sensor (S8) has
detected ON.
J1014 J-14
Stack tray eject sensor 2 delay jam S36) The Stack tray eject sensor 2 (S36) does not detect ON within a specifc time after the stack tray eject sensor 1 (S35)
has detected ON.
J1015 J-15
Coupled inlet sensor delay jam S13 The coupled inlet sensor (S13) does not detect ON within a specifc time after the gripper timing sensor (S8) has de-
tected ON.
J1016 J-16
Top tray eject sensor delay jam S62 The top tray eject sensor (S62) does not detect ON within a specifc time after the coupled inlet sensor (S13) has
detected ON.
J1017 J-17
Coupled eject sensor 1 delay jam S12 The coupled eject sensor 1 (S12) does not detect ON within a specifc time after the coupled inlet sensor (S13) has
detected ON.
J1018 J-18
Coupled eject sensor 2 delay jam S10 The coupled eject sensor 2 (S10) does not detect ON within a specifc time after the coupled eject sensor 1 (S12) has
detected ON.
J1019 J-19
Paper inlet sensor 1 stationary jam S11 The paper inlet sensor 1 (S11) detects paper, but the paper does not leave the sensor within a specifc time. J1120 J-20
Paper inlet sensor 2 stationary jam S9 The paper inlet sensor 2 (S9) detects paper, but the paper does not leave the sensor within a specifc
time.
J1121 J-21
Horizontal registration timing sensor stationary
jam
S7 The horizontal registration timing sensor (S7) detects paper, but the paper does not leave the sensor within a specifc
time.
J1122 J-22
Gripper timing sensor stationary jam S8 The gripper timing sensor (S8) detects paper, but the paper does not leave the sensor within a specifc time. J1123 J-23
Stack tray eject sensor 1 stationary jam S35 The stack tray eject sensor 1 (S35) detects paper, but the paper does not leave the sensor within a specifc time. J1124 J-24
Stack tray eject sensor 2 stationary jam S36 The Stack tray eject sensor 2 (S36) detects paper, but the paper does not leave the sensor within a specifc time. J1125 J-25
Coupled inlet sensor stationary jam S13 The coupled inlet sensor (S13) detects paper, but the paper does not leave the sensor within a specifc time. J1126 J-26
Top tray eject sensor stationary jam S62 The top tray eject sensor (S62) detects paper, but the paper does not leave the sensor within a specifc time. J1127 J-27
Coupled eject sensor 1 stationary jam S12 The coupled eject sensor 1 (S12) detects paper, but the paper does not leave the sensor within a specifc time. J1128 J-28
Coupled eject sensor 2 stationary jam S10 The coupled eject sensor 2 (S10) detects paper, but the paper does not leave the sensor within a specifc time. J1129 J-29
Power-on jam S7, S8, S9, S10,
S11, S12, S13,
S35, S36, S62
The front cover open/close sensor (S52) has detected an open front cover or the front cover open switch 1/2/3
(SW1/2/3) has detected an open front cover during job.
J1303 J-03
Door open jam SW1, SW2, SW3,
SW4, SW5, SW6,
S5, S52, S60
The stacker has detected an open front cover during job. J1404 J-04
Emergency stop jam - When performing emergency stop operation because of emergency stop command from the host machine during a job JFF06 J-06
2
2
2-34
2-34
Stationary jam S7, S8, S9, S10,
S11, S12, S13,
S35, S36, S62
After closing the front cover, there is no paper on the sensor, but paper is detected when idling the feed motor during
initialization after closing the front cover.
J1707 J-07
Error detection jam - When the frst error occurs (it is an error if it is detected once more when recovering from an error detection jam). J1C0C J-0C
Curled paper detection jam S31, S35, S36, S38 When stack tray eject sensor stationary jam is detected during curl detection. J1C0A J-0A
Early arrival jam 1 - When the inlet motor did not start, the signal of the stacker transfer was sent.
When the paper tip arrived at the eject entrance of the stack part, loading preparations for stack part are not over.
J1230 J-30
Mixed width paper stacking jam - When stacking of sheets with different widths has been detected . J1C31 J-31
Mixed length paper stacking jam - When stacking of sheets with different lengths has been detected J1C32 J-32
Early arrival jam 2 - When paper has arrived at the stacker inlet earlier than the time notifed by the stacker J1200 J-06
T-2-1 T-2-1
2
2
2-35
2-35
Technology > Controls > Power Supply > Protective Functions
Power Supply
This machine incorporates three power supply PCBs to supply DC power to every PCB.
The following table summarizes functions of DC power supply units and so on as well as the
names of the circuits supplied with DC and AC power.
Name Function
Power supply PCB 1 Generates DC power (24V) and supplies DC power to the
master controller PCB and slave controller PCB.
Power supply PCB 2 Generates DC power (38V1) and supplies DC power to the
master controller PCB .
Power supply PCB 3 Generates DC power (38V2) and supplies DC power to the
master controller PCB and slave controller PCB.
Power switch Turns on/off the power supply PCB 1/2/3.
Microswitch (SW1 - 7, SW9 -11) Turns on/off the 24V and 38V systems.
Leakage breker Shuts off the power when the machine becomes out of order.
Protective Functions
The 24VDC/38VDC circuits (used for driving solenoids, etc.) on the master controller PCB
and slave controller PCB are provided with a fuse or a motor driver with an overcurrent pro-
tective function.
The 24VDC/38VDC input circuit of each controller PCB is also provided with a fuse which is
blown when an excessive current fows.
Power supply units 1/2/3 are provided with an overcurrent/overvoltage protective function to
shut off the output voltage automatically when an excessive current or voltage occurs due to
a problem on the load side (e.g., short-circuiting), thus protecting electric circuits.
When the overcurrent/overvoltage protective function is activated, turn off the Power switch,
solve the load-side problem, and then turn on the Power switch.
Each circuit is provided with a fuse which is blown when an excessive current fows in the AC
line, thus shutting off the excessive AC current.
2
2
2-36
2-36
+3.3V
For doubly connecting
Breaker
SW12
AC relay
PCB
Noise filter
PCB
AC relay
PCB
Remote signal
(DC+38V2)
Remote signal
(DC+24V)
Motor
Motor
M20
M19
M10,M28
Power
supply
PCB 3
(38V2)
Remote signal
(DC+38V1)
Power
supply
PCB 1
(24V)
SW2
SW3
SW4
SW5
SW1
Motor
Motor
Motor
Motor
Motor
Fan
Motor
Slave controller PCB
Solenoid
Solenoid
M17,M18,M23,M24,
M25,M26,M27,M35
M22,M21,M29,M30,
M31,M33,M34,M32
SL4,SL5
SL2,SL3
Motor,Solenoid
M6,M7
M9,M11,M12,M13,
M15,M16,M36
M1,M2,M3,
M4,M8,M37
FAN1,FAN2,FAN3,
FAN4,FAN5,FAN6
M14,SL1
Master controller PCB
SW9
SW10
SW11
Option controller PCB
+5V
Sensors
Sensors
Power
supply
PCB 2
(38V1)
DC/DC
converter (IC5)
DC/DC
converter (IC5)
Logic system
Motor driver IC
Motor driver IC
+3.3V logic system
Motor driver IC
+5V logic system
SW6
SW7
SW1: Front cover open/close switch 1 SW7: Stack tray 2 safety switch
SW2: Front cover open/close switch 2 SW9: JAM open/close switch 3
SW3: Front cover open/close switch 3 SW10: JAM open/close switch 2
SW4: Stack tray 1 approach disabled area switch SW11: JAM open/close switch 1
SW5: Stack tray 2 approach disabled area switch SW12: power switch
SW6: Stack tray 1 safety switch
F-2-48 F-2-48
2
2
2-37
2-37
Technology > Controls > Power Supply > Work of service
Technology > Controls > Power Supply > Work of service
Work of service
When replacing the parts
When replacing the following parts, perform the operations.
(Refer to the adjustment chapter for more information.)
Part name Operation Reference
Master controller
PCB
Reinstall the EEPROM on the PCB to a new PCB. Or enter the
value of the service label attached to the internal cover (right).
4-78
Periodic Servicing
When the parts are reaching the expected service life, perform the parts replacement or
cleaning etc if needed.
Item Part name Expected
service life
Qty Operation Refer-
ence
Periodically replaced
parts
No
Consumable parts Decurler sponge roller 1,000,000
sheets
1 Replace-
ment
4-35
Insention belt 1,000,000
sheets
2 Replace-
ment
4-36
Periodically serviced
parts
Feed pass sensor 1,000,000
sheets
10 Cleaning 3-2
Points to note about service
When handling the following parts, be careful not to get injury or break any part.
Part name Name of parts/action to take Reference
Foreign matter de-
tection cover
When installing the foreign matter detection cover, ft two springs
in the positioning holes.
4-21
Insertion unit Before starting the work, remove the carry with the machine
powered. After removing it, turn off the machine and then go
through the steps.
Removing the screw, the isertion unit drops. Therefore support
its unit by hand.
After installing the insertion unit, be sure to check that the belt
holder has a nip at the timingbelt.
4-26
Insertion belt When installing the insertion belt, put it between the shafts. 4-36
T-2-2 T-2-2
Upgrading
Flash ROM is used for IC3 (CPU) on the master controller PCB. Rewrite this IC when up-
grading.
There are two ways to upgrade.
1. Upgrading from the host machine (using USB memory or service support tool)
2. Upgrading the stacker alone (using download PCB (FY9-2034) and service support tool)
<Software Programs Preinstalled in Main Unit>
Machine name: HSTK_E1
Unit name:
- Master controller PCB: ST_CON
- Option controller PCB: OP_CON, OP_BOOT
<Conector for downloading>
Machine name: HSTK_E1
Unit name:
- Master controller PCB: CN20
- Option controller PCB: J11
Caution:
Before downloading the controller, set the SW to suit the kind of system software to be
downloaded. When the download completes, reset SW to the default setting.
System software Description Remarks
ST_CON Turn the SW1 ON (right side) on
the master controller PCB .
The default is OFF (left side).
OP_CON Turn the SW1-1 ON on the option
controller PCB .
The default of SW1-1/2 is
ON.
OP_BOOT As a default
3
3
Periodic Servicing
Periodic Servic-
ing
List of Work for Sched-
uled Servicing
3
3
3-2
3-2
Periodic Servicing > List of Work for Scheduled Servicing
List of Work for Scheduled Servicing
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of January 2009
Category Part name Part number Qty Interval
(1,000,000 sheets)
Remarks Adjusted/ not
adjusted
Counter Reference
1 Stack feed block Decurler sponge roller FB5-9103 1 CR No DRBL-2>ST1-RBLT
*In the duplicate system, the downstream stacker
is displayed as ST2-RBLT.
4-35
2 Stack feed block Insention belt FC7-1141 2 CR No DRBL-2>ST1-D-RL
*In the duplicate system, the downstream stacker
is displayed as ST2-D-RL.
4-36
3 ALL Feed pass sensor WG8-5736 10 CL No 3-3

Decurler unit
Insention unit
[1]Decurler sponge roller
[2]Insention belt
MEMO:
The center value of the evaluation result data is used to determine the replacement
interval.
The replacement interval may vary depending on the installation environment and the
status of use.
Part numbers are subject to change due to design change, etc.
F-3-1 F-3-1
3
3
3-3
3-3
- Cleaning the Feed Path Refective Sensor
S8
S9
S11
S1
S7
S13 S12 S10 S35 S36
S62
Symbol Name Procedure Reference
S11 Paper inlet sensor 1 Open the jam removal lever (B).Clean this
sensor through its optical path hole.
-
S9 Paper inlet sensor 2 pen the jam removal lever (C).Clean this sensor
through its optical path hole.
-
S7 Horizontal
registration timing
sensor
Remove one screw, and then remove the jam
removal lever (D2). Clean this sensor through
its optical path hole.
-
S1 Horizontal
registration shift
sensor
1. Remove six screws, and then remove the
guide (right) in the compartment block.
2. Remove two screws, remove the sensor
PCB, and then clean the sensor.
4-72
S8 Gripper timing
sensor
Open the jam removal lever (D1).Clean this
-
S35 Stack tray eject
sensor 1
Remove the decurler unit.Clean this sensor
through the opening where the decurler unit
was mounted.
-
S36 Stack tray eject
sensor 2
With the stack tray lowered, clean this sensor
from inside of the compartment block.
-
S62 Top tray eject sensor Open the jam removal lever of the upper cover.
Clean this sensor through its optical path hole.
-
S13 Coupled inlet sensor Open the jam removal lever (F1).Clean this
-
S12 Coupled eject sensor
1
Open the jam removal lever (F2).Clean this
-
S10 Coupled eject sensor
2
Remove the static charge eliminator bracket.
(Two screws) Remove the sensor.
4-73
F-3-2 F-3-2
4
4
Parts
Replacement
and Cleaning
Procedure
Removing this Equipment
List of Parts
External / Internal Covers
Main units
Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
Solenoids
Motors
Fans
Sensors
Switches
PCBs
4
4
4-2
4-2
Parts Replacement and Cleaning Procedure > Removing this Equipment
Removing this Equipment
1) Disconnect the power cable. 2) Remove the shunt cable securing the stacker to the upstream machine.
x2
3) Open the cable clamp, and then take out the interface cable from it. 4) Remove the interface cable from the stacker.
F-4-1 F-4-1
F-4-2 F-4-2
F-4-3 F-4-3 F-4-4 F-4-4
4
4
4-3
4-3
5) Remove the wrench (small).
x1 x1
6) Using the wrench (small), loosen the adjuster to raise it above the foor.
7) Open the right front cover, remove the screw, and then release the lock using a screwdriver. Remove the stacker from the upstream machine.
x1
F-4-5 F-4-5
F-4-6 F-4-6
F-4-7 F-4-7
4
4
4-4
4-4
Parts Replacement and Cleaning Procedure > List of Parts > External / Internal Covers
Parts Replacement and Cleaning Procedure > List of Parts > External / Internal Covers
List of Parts
External / Internal Covers
[5]
[4]
[1]
[2]
[3]
[6]
[8]
[12]
[11]
[10]
[7]
[9]
[13]
F-4-8 F-4-8
F-4-9 F-4-9
[14]
[15]
No. Name Part No. Refer to
[1] Front Upper Cover (Left) FC3-5264 4-16
[2] Front Upper Cover (Right) FC3-5237 4-17
[3] Upper Cover (Middle) FC3-5239 4-17
[4] Front Cover (Right) - 4-18
[5] Front Cover (Left) - 4-18
[6] Upper Tray Cover FC3-5171 4-20
[7] Upper Tray Rear Cover FC3-5175 4-20
[8] Foreign Matter Detection Cover FC3-5170 4-21
[9] Rear Upper Cover (Right) FC3-5238 4-22
[10] Rear Cover (Lower) FC3-5377 4-22
[11] Rear Cover (Upper) FC3-5353 4-23
[12] Rear Upper Cover (Left) FC3-5265 4-23
[13] Upper Tray Vertical Face Cover FC3-5174 4-24
[14] Inner Cover (Left) FC3-5240 4-24
[15] Inner Cover (Right) FC3-5262 4-10
F-4-10 F-4-10
T-4-1 T-4-1
4
4
4-5
4-5
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
Main Units
[1]
[7]
[8]
[2]
[4]
[5]
[3]
[6]
F-4-11 F-4-11
[1] Insertion unit FG3-4209 4-26
[2] Decurler unit FG3-4216 4-27
[3] Main controller - 4-28
[4] Power supply - 4-28
[5] Horizontal registration
detection unit
FG3-4192 4-31
[6] Tray2 eject 1 unit FG3-4208 4-32
[7] Alignment/accessory plate unit
(F)
FM4-5195 4-34
[8] Alignment/accessory plate unit
(R)
FM4-5196
T-4-2 T-4-2
4
4
4-6
4-6
Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Cleaning Points
Parts Replacement and Cleaning Procedure > List of Parts > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Cleaning Points
Consumable Parts Requiring Periodic Replacement
and Cleaning Points
Consumable Parts
[1]
[2]
[1] Stack insertion belt FC7-1141 4-36
[2] Decurler sponge roller FB5-9103 4-35
F-4-12 F-4-12
T-4-3 T-4-3
Cleaning Points
S8
S9
S11
S1
S7
S13 S12 S10 S35 S36
S62
- Feed path refective sensor WG8-5736 3-3
F-4-13 F-4-13
T-4-4 T-4-4
4
4
4-7
4-7
Parts Replacement and Cleaning Procedure > List of Parts > List of Solenoids
Parts Replacement and Cleaning Procedure > List of Parts > List of Solenoids
List of Solenoids
SL2
SL5
SL1
SL3
SL4
F-4-14 F-4-14
Name Part No. Refer to
SL1 Flapper-coupled solenoid FH6-5138 4-37
SL2 Front door lock solenoid FM3-2304 4-38
SL3 Flapper top tray solenoid FH6-5138 4-38
SL4 Stack tray 2 lock solenoid FH6-5131 4-39
SL5 Stack tray 1 lock solenoid FH6-5131
T-4-5 T-4-5
4
4
4-8
4-8
Parts Replacement and Cleaning Procedure > List of Parts > List of Motors
List of Motors
M1
M2
M3 M5
M4
M6
M7
M8
M9
M12
M13
M15
M10
M18
M11
M14
M16
M17
F-4-15 F-4-15
M1 Inlet motor 1 FH5-1156 4-40
M4 Nip release motor 1 FH5-1156 4-42
M5 Nip release motor 2 FH5-1156 4-42
M6 Horizontal registration feed motor FH5-1158 4-43
M7 Horizontal registration shift motor FH5-1159 4-43
M9 Horizontal registration detection
motor
FH5-1157 4-45
M10 Stack tray eject motor 1 FH5-1158 4-45
M11 Decurler shift motor FH5-1156 4-46
M12 Coupled Inlet motor1 FH5-1158 4-46
M13 Coupled eject motor FH5-1158 4-47
M14 Decurler feed motor FH5-1162 4-47
M15 Coupled eject motor 2 FH5-1158 4-48
M16 Coupled eject motor 3 FH5-1158 4-48
M17 Trailing end retaining shift motor FH5-1158 4-49
M18 Stack tray 2 shift rear motor FH5-1158 4-49
4
4
4-9
4-9
M37
M36
M34
M35
M33
M25
M19
M20
M22
M21
M27
M24
M23
M30
M29
M28
M31
M26
M32 M32
F-4-16 F-4-16
M19 Stack tray lift motor 2 FH5-1161 4-51
M20 Stack tray lift motor 1 FH5-1161 4-52
M21 Stack tray 2 alignment rear motor FH5-1158 4-54
M22 Stack tray 1 shift rear motor FH5-1155 4-54
M23 Stack tray 1 alignment rear motor FH5-1155 4-56
M24 Stack tray 1 shift front motor FH5-1158 4-57
M25 Stack tray 1 alignment front motor FH5-1155 4-58
M26 Stack tray 2 shift front motor FH5-1160 4-59
M27 Stack tray 2 alignment front motor FH5-1155 4-60
M28 Stack tray eject motor 2 FH5-1158 4-61
M29 Trailing end retaining motor FH5-1156 4-62
M30 Insertion shift motor FH5-1158 4-62
M31 Tap motor 2 FH5-1158 4-63
M32 Tap motor 1 FH5-1160 4-63
M33 Insertion motor FH5-1164 4-64
M34 Insertion belt lift motor FH5-1163 4-65
M35 Gripper motor FH5-1158 4-66
M36 Top tray lift motor FH5-1161 4-67
M37 Top tray feed motor FH5-1158 4-68
T-4-6 T-4-6
4
4
4-10
4-10
Parts Replacement and Cleaning Procedure > List of Parts > List of Cooling Fans
Parts Replacement and Cleaning Procedure > List of Parts > List of Cooling Fans
List of Cooling Fans
FAN1
FAN2
FAN3
FAN4
FAN5
FAN6
FAN7
FAN9
F-4-17 F-4-17
FAN1 Cooling fan 1 FH6-1762 4-69
FAN5 Cooling fan 5 FH6-1762
FAN6 Cooling fan 6 FH6-1762
FAN7 Cooling fan 7 FH6-1762 -
FAN9 Cooling fan 9 FH6-1762 -
4
4
4-11
4-11
Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors
List of Sensors
S8 S11
S4
S3
S9
S7
S13
S12
S10
S62
S55
S56
S57
S59
S61
S58
S2
S6
S60
S1
S52
S5
F-4-18 F-4-18
S1 Horizontal registration shift sensor FG3-4356 4-72
S2 Horizontal registration HP sensor WG8-5776 -
S3 Nip release HP sensor 1 WG8-5776 -
S4 Nip release HP sensor 2 WG8-5776 -
S5 Righjt front cover open/close sensor WG8-5776 -
S6 Horizontal registration shift HP sensor WG8-5776 -
S7 Horizontal registration timing sensor WG8-5736 -
S8 Gripper timing sensor WG8-5736 -
S9 Paper inlet sensor 2 WG8-5776 -
S10 Coupled eject sensor 2 WG8-5736 4-73
S11 Paper inlet sensor 1 WG8-5736 -
S12 Coupled eject sensor 1 WG8-5736 -
S13 Coupled inlet sensor WG8-5736 -
S52 Left front cover open/close sensor WG8-5776 -
S55 Top tray empty sensor WG8-5776 -
S56 Top tray full sensor WG8-5776 -
S57 Top tray paper level sensor WG8-5776 -
S58 Top tray front foreign matter sensor WG8-5776 -
S59 Top tray rear foreign matter sensor WG8-5776 -
S60 Top tray open/close sensor WG8-5776 -
S61 Top tray lift clock sensor WG8-5783 -
S62 Top tray eject sensor WG8-5736 -
4
4
4-12
4-12
S42
S36
S35
S15
S37
S38
S39
S43
S44
S47
S45
S14
S48
S50
S51
S33
S34
S40
S41
S30
S31
S32
S46
S49
F-4-19 F-4-19
S14 Decurler shift HP sensor WG8-5736 -
S15 Gripper HP sensor FH5-3104 -
S30 Tap paper level sensor 1 WG8-5776 -
S31 Stack tray 1 curl sensor WG8-5776 -
S32 Tap HP sensor 1 WG8-5776 -
S33 Stack tray 1 alignment HP rear sensor WG8-5776 -
S34 Stack tray 1 shift HP rear sensor WG8-5776 -
S35 Stack tray eject sensor 1 WG8-5776 -
S36 Stack tray eject sensor 2 WG8-5776 -
S37 Tap paper level sensor 2 WG8-5776 -
S38 Stack tray 2 curl sensor WG8-5776 -
S39 Tap HP sensor 2 WG8-5776 -
S40 Stack tray 2 alignment HP rear sensor WG8-5776 -
S41 Stack tray 2 shift HP rear sensor WG8-5776 -
S42 Insertion shift HP sensor WG8-5776 -
S43 Stack tray paper level rear sensor WG8-5783 -
S44 Stack tray paper level front sensor WG8-5783 -
S45 Insertion belt HP sensor WG8-5783 -
S46 Trailing end retaining shift HP sensor WG8-5776 -
S47 Stack tray 1 shift HP front sensor WG8-5776 -
S48 Stack tray 1 alignment HP front sensor WG8-5776 -
S49 Trailing end retaining HP sensor WG8-5776 -
S50 Stack tray 2 shift HP front sensor WG8-5776
S51 Stack tray 2 alignment HP front sensor WG8-5776
4
4
4-13
4-13
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
S29
S53
S54
S16
S17
F-4-20 F-4-20
S16 Tray 1 approach disabled area sensor WG8-5783 -
S17 Stack tray 1 coated paper full sensor WG8-5783 -
S18 Stack tray 1 paper full sensor WG8-5783 -
S19 Arm avoidance sensor 1 WG8-5783 -
S20 Stack tray 1 lift clock sensor WG8-5783 -
S21 Tray 2 approach disabled area sensor WG8-5783 -
S22 Stack tray 2 coated paper full sensor WG8-5783 -
S23 Stack tray 2 paper full sensor WG8-5783 -
S24 Arm avoidance sensor 2 WG8-5783 -
S25 Stack tray 2 lift clock sensor WG8-5783 -
S26 Stack tray 1 empty sensor WG8-5776 -
S27 Stack tray 1 sensor WG8-5776 -
S28 Stack tray 2 empty sensor WG8-5776 -
S29 Stack tray 2 sensor WG8-5776 -
S53 Stack tray 1 duplicate setting sensor WG8-5850 -
S54 Stack tray 2 duplicate setting sensor WG8-5850 -
4
4
4-14
4-14
Parts Replacement and Cleaning Procedure > List of Parts > List of Switchs
Parts Replacement and Cleaning Procedure > List of Parts > List of Switchs
List of Switchs
SW7
SW5
SW9
SW10
SW11
SW1
SW2
SW3
SW6
SW12
SW4
SW8
F-4-21 F-4-21
SW1 Front cover open/close switch1 FG3-4389 4-74
SW2 Front cover open/close switch2
SW3 Front cover open/close switch3
SW4 Stack tray 1 approach disabled area switch FG3-4395 4-75
SW5 Stack tray 2 approach disabled area switch FG3-4395
SW6 Stack tray 1 safety switch FG3-4466 4-76
SW7 Stack tray 2 safety switch FG3-4466
SW8 Dolly set switch FG3-4467 4-76
SW9 Jam open/close switch 3 FG3-4412 4-77
SW10 Jam open/close switch 2
SW11 Jam open/close switch 1
SW12 Power switch FG3-4435 -
4
4
4-15
4-15
Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs
Parts Replacement and Cleaning Procedure > List of Parts > List of PCBs
List of PCBs
PCB1
PCB2
PCB3
PCB4
PCB5
PCB6
PCB8
PCB7
PCB9
PCB15
PCB14
PCB12
PCB10
PCB11
PCB13
F-4-22 F-4-22
PCB1 Master controller PCB FG3-4352 4-78
PCB2 Slave controller PCB FG3-4353 4-79
PCB3 Option controller PCB FM3-7037 4-79
PCB4 Transceiver PCB FM4-5346 4-80
PCB5 Power supply PCB 3 FK2-7512 4-80
PCB6 Power supply PCB 2 FK2-7512
PCB7 Power supply PCB 1 FK2-6317
PCB8 Noise flter PCB FM3-8400 4-81
PCB9 AC relay PCB FG3-4361 4-82
PCB10 Jam LED PCB FG3-4360 4-82
PCB11 Panel PCB FG3-4354 4-83
PCB12 Frontswitch PCB FG3-4358 4-84
PCB13 Insertion unit relay PCB FG3-4355 4-85
PCB14 Service PCB FG3-4359 4-86
PCB15 Horizontal registration relay PCB FG3-4357 4-86
T-4-7 T-4-7
4
4
4-16
4-16
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Upper Cover (Left)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Upper Cover (Left)
External Covers
Removing the Front Upper Cover (Left)
1) Open the front covers (left/right).
(Refer to 4-18 )
2) Remove the inner covers (left/right).
(Refer to 4-24)
3) Remove two screws and then remove the front upper cover (left).
F-4-23 F-4-23
4
4
4-17
4-17
Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Cover (Middle)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Cover (Middle)
Removing the Front Upper Cover (Right)
1) Remove two screws, and then remove the front upper cover (right).
x2
Removing the Upper Cover (Middle)
1) Remove the front upper cover
(right).
(Refer to 4-17)
2) Remove two screws, and then remove the upper cover (middle).
x2
F-4-24 F-4-24
F-4-25 F-4-25
4
4
4-18
4-18
Parts Replacement and Cleaning Procedure > External Covers > Opening the Front Cover (Left)
Parts Replacement and Cleaning Procedure > External Covers > Opening the Front Cover (Left)
Removing the Front Cover (Right)
1) Open the front cover (right). 2) Remove the E-ring, and then lift the front cover (right) to remove it.
Opening the Front Cover (Left)
1) Open the front cover (right). 2) Insert the blade of the screwdriver between the front cover (left) and frame. Using the screwdriver, lower the unlock pin to open the front
cover (left).
F-4-26 F-4-26
F-4-27 F-4-27
F-4-28 F-4-28
F-4-29 F-4-29
4
4
4-19
4-19
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Cover (Left)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Front Cover (Left)
Removing the Front Cover (Left)
(Refer to 4-18 )
(Refer to 4-24)
2) Remove two screws.
x2
3) Remove fve cable clamps and two connectors.
x2
x5
4) Remove the E-ring to remove the front cover (left).
F-4-30 F-4-30
F-4-31 F-4-31
F-4-32 F-4-32
4
4
4-20
4-20
Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Tray Rear Cover
Parts Replacement and Cleaning Procedure > External Covers > Removing the Upper Tray Rear Cover
Removing the Upper Tray Cover
1) Remove four screws, and then remove the upper tray cover.
x4
Removing the Upper Tray Rear Cover
1) Open the upper tray. 2) Remove one screw, and then remove the upper tray rear cover.
x1
F-4-33 F-4-33
F-4-34 F-4-34
4
4
4-21
4-21
Parts Replacement and Cleaning Procedure > External Covers > Removing the Foreign Matter Detection Cover
Parts Replacement and Cleaning Procedure > External Covers > Removing the Foreign Matter Detection Cover
Removing the Foreign Matter Detection Cover
(Refer to 4-18 )
(Refer to 4-24)
3) Remove the front upper cover (left).
(Refer to 4-16)
4) Remove one screw, and the remove the positioning pin.
x1
5) Remove the foreign matter detection cover.
CAUTION:
When installing the foreign matter detection cover, ft two springs in the positioning holes.
F-4-35 F-4-35
F-4-36 F-4-36
F-4-37 F-4-37
4
4
4-22
4-22
Parts Replacement and Cleaning Procedure > External Covers > Removing the Rear Cover (Lower)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Rear Cover (Lower)
Removing the Rear Upper Cover (Right)
1) Remove two screws, and then remove the rear upper cover (right).
x2
Removing the Rear Cover (Lower)
1) Remove ten screws and two washers, and then remove the rear cover (lower).
x10
F-4-38 F-4-38
F-4-39 F-4-39
4
4
4-23
4-23
Parts Replacement and Cleaning Procedure > External Covers > Removing the Rear Upper Cover (Left)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Rear Upper Cover (Left)
Removing the Rear Cover (Upper)
1) Remove six screws, and then remove the rear cover (upper).
x6
Removing the Rear Upper Cover (Left)
1) Remove two screws, and then remove the rear upper cover (left).
x2
F-4-40 F-4-40
F-4-41 F-4-41
4
4
4-24
4-24
Parts Replacement and Cleaning Procedure > External Covers > Removing the Inner Cover (Left)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Inner Cover (Left)
Removing the Upper Tray Vertical Face Cover
1) Open the upper tray.
2) Remove the upper tray cover.
(Refer to 4-20)
3) Remove the foreign matter
detection cover.
(Refer to 4-21)
4) Remove fve screws, and then remove the upper tray vertical face cover.
x5
MEMO:
If it is necessary to lower the upper tray in order to remove the screws
securing the upper tray vertical face cover, pull the ratchet forward by
inserting the blade of the screwdriver as shown.
Removing the Inner Cover (Left)
(Refer to 4-18)
2) Remove the inner cover (right).
(Refer to 4-10)
3) Remove one cable clamp and one connector.
x1 x1
4) Remove fve screws, and then remove the inner cover (left).
x5
F-4-42 F-4-42
F-4-43 F-4-43
F-4-44 F-4-44 F-4-45 F-4-45
4
4
4-25
4-25
Parts Replacement and Cleaning Procedure > External Covers > Removing the Inner Cover (Right)
Parts Replacement and Cleaning Procedure > External Covers > Removing the Inner Cover (Right)
Removing the Inner Cover (Right)
1) 1) Open the front covers (left/right).
(Refer to 4-18)
2) Loosen three screws, and then remove the inner cover (right). (The screws are not removed because
they are provided with a washer.)
x3
F-4-46 F-4-46
4
4
4-26
4-26
Parts Replacement and Cleaning Procedure > Main Units > Removing the Insertion Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Insertion Unit
Main Units
Removing the Insertion Unit
CAUTION:
Before starting the work, remove the
carry with the machine powered. After
removing it, turn off the machine and
then go through the following steps.
(Refer to :4-18)
(Refer to :4-24)
3) Remove the front upper cover (left).
(Refer to :4-16)
4) Remove the foreign matter detection
cover.
(Refer to :4-21)
5) Move the insertion unit to the left.
6) Remove two screws, and then loosen the gripper belt.
x2
7) Remove two screws.
x2
8) Take out the insertion unit, and then disconnect the fexible cable.
9) Remove the insertion unit.
x1
CAUTION:
Removing the screw, the isertion unit drops. Therefore support its unit by hand.
F-4-47 F-4-47
F-4-48 F-4-48
F-4-49 F-4-49
4
4
4-27
4-27
Parts Replacement and Cleaning Procedure > Main Units > Removing the Decurler Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Decurler Unit
CAUTION:
After installing the insertion unit, be sure to check that the belt holder has a nip at the timingbelt.
Removing the Decurler Unit
(Refer to:4-18)
(Refer to:4-24)
3) Remove two screws, and then remove the decurler unit.
x2
F-4-50 F-4-50
F-4-51 F-4-51
4
4
4-28
4-28
Parts Replacement and Cleaning Procedure > Main Units > Removing the Controller
Parts Replacement and Cleaning Procedure > Main Units > Removing the Controller
Removing the Power Supply
1) Remove the rear cover (lower).
(Refer to:4-22)
2) Remove the rear cover (upper).
(Refer to:4-23)
3) Remove eight connectors.
x8
4) Remove fve screws, loosen two screws enclosed in circles, and then remove
the power supply.
x5
Removing the Controller
(Refer to:4-22)
(Refer to:4-23)
3) Remove 47 connectors and six cable clamps.
x47 x6
4) Remove six screws, loosen two screws enclosed in circles, and then remove
the controller.
x6
F-4-52 F-4-52
F-4-53 F-4-53
F-4-54 F-4-54
F-4-55 F-4-55
4
4
4-29
4-29
Parts Replacement and Cleaning Procedure > Main Units > Removing the Stack Tray 1/2 Loading Plate
Parts Replacement and Cleaning Procedure > Main Units > Removing the Stack Tray 1/2 Loading Plate
Removing the Stack Tray 1/2 Loading Plate
The procedure for removing the stack
tray 2 loading plate is described below.
Use the same procedure when removing
the stack tray 1 loading plate.
(Refer to:4-22)
2) Raise the stack tray 2 to the uppermost
position.
(Refer to:4-30)
3) Remove four connectors.
x4
4) Open the front covers (left/
right).
(Refer to:4-18)
5) Remove six screws.
x6
6) Disconnect the cable from the cable clamp, and then turn over the stack tray 2 loading plate.
x2
F-4-56 F-4-56
F-4-57 F-4-57 F-4-58 F-4-58
4
4
4-30
4-30
Parts Replacement and Cleaning Procedure > Main Units > Moving the Stack Tray Up and Down
Parts Replacement and Cleaning Procedure > Main Units > Moving the Stack Tray Up and Down
Moving the Stack Tray Up and Down
<Moving the stack tray up and down from the
rear side>
(Refer to:4-22)
2) Sliding the latchet to the right moves the tray down.
(To move the tray up, move the belt down with the latchet slid to the right.)
<Moving the stack tray up and down from the
front side>
(Refer to:4-18)
2) Sliding the ratchet to the left with a screwdriver moves the tray down.
(To move the tray up, raise the stack tray by hand with the ratchet slid to the left.)
Caution:
When descending the stack tray ,
support it by hand.
F-4-59 F-4-59
F-4-60 F-4-60
4
4
4-31
4-31
Parts Replacement and Cleaning Procedure > Main Units > Removing the Horizontal Registration Detection Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Horizontal Registration Detection Unit
Removing the Horizontal Registration Detection Unit
1) Remove the rear cover
(lower).
(Refer to:4-22)
2) Remove the power
supply.
(Refer to:4-28)
3) Remove the E-ring, gear, parallel pin, and belt. 4) Remove four clamps and three connectors.
x3 x4
5) Remove three screws, and then remove the horizontal
registration detection unit.
x3
F-4-61 F-4-61
F-4-62 F-4-62
F-4-63 F-4-63
4
4
4-32
4-32
Parts Replacement and Cleaning Procedure > Main Units > Removing the tray2 eject 1 unit
Removing the tray2 eject 1 unit
right).
(Refer to:4-18)
2) Lower the stack tray.
(Refer to: 4-30)
3) Widen the distance between the stack tray 1 alignment plates (front/rear) by
hand. Raise the stack tray 1 alignment plate (front/rear) support plates with the
same manner.
4) Pull out the tray2 eject 1 unit.
5) Remove one screw to release the tray2 eject middle unit.
x1
MEMO:
When installing the tray2 eject middle
unit, install a screw upstream of the
marking on the frame to apply the spring
pressure.
F-4-64 F-4-64
F-4-65 F-4-65
F-4-66 F-4-66
F-4-67 F-4-67
4
4
4-33
4-33
6) Remove four screws, and then remove he flm guide. The flm
is taken up.
x4
7) Narrow the distance between the stack tray 1 alignment
plates (front/rear) by hand.
8) Remove two screws, and then remove the tray2 eject 1 unit.
x2
F-4-68 F-4-68
F-4-69 F-4-69
F-4-70 F-4-70
4
4
4-34
4-34
Parts Replacement and Cleaning Procedure > Main Units > Removing the Alignment/Accessory Plate Unit
Parts Replacement and Cleaning Procedure > Main Units > Removing the Alignment/Accessory Plate Unit
Removing the Alignment/Accessory Plate Unit
The procedure for removing the stack tray 1 alignment/
accessory plate unit (front) is described below.
Use the same procedure when removing the stack tray
1 alignment/accessory plate unit (rear) and stack tray 2
alignment/accessory plate units (front/rear).
(Refer to:4-18)
2) Lower the stack tray.
(Refer to: 4-30)
3) Narrow the distance between the stack tray 1 alignment/
accessory plate units (front/rear) by hand.
4) Remove two screws, and then remove the alignment/accessory plate unit.
x2
Procedure after replacing the alignment/
accessory plate unit:
Adjust the alignment plate standard
position after replacing the alignment/
accessory plate unit. (Refer to: 5-8)
F-4-71 F-4-71 F-4-72 F-4-72
4
4
4-35
4-35
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Sponge Roller
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Sponge Roller
Consumable Parts Requiring Periodic Replacement and Cleaning Points
Removing the Sponge Roller
(Refer to :4-18)
(Refer to :4-24)
3) Remove the decurler unit.
(Refer to :4-27)
4) Remove one screw, and then remove the positioning pin. Remove two springs, and then
remove the sponge roller unit.
x1
5) Remove two E-rings and two bearings to remove the sponge roller.
F-4-73 F-4-73
F-4-74 F-4-74
4
4
4-36
4-36
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Insertion Belt
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Insertion Belt
Removing the Insertion Belt
(Refer to :4-18)
2) Loosen two screws, and then remove the insertion belt unit.
x2
CAUTION:
When installing the insertion belt, put it between the shafts.
3) Remove two E-rings, two bearings, and one shaft to remove the insertion belt.
F-4-75 F-4-75
F-4-76 F-4-76
F-4-77 F-4-77
4
4
4-37
4-37
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Flapper-coupled Solenoid (SL1)
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Flapper-coupled Solenoid (SL1)
Removing the Solenoid
Removing the Flapper-coupled Solenoid (SL1)
1) Remove the inner cover
(right).
(Refer to :4-10)
2) Draw mark-off lines.
3) Remove one spring, four cable clamps, one connector, and one screw to remove the fapper-
coupled solenoid.
x1
x1
x4
MEMO:
When installing the fapper-coupled solenoid, align
it with the mark-off lines.
F-4-78 F-4-78
4
4
4-38
4-38
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Flapper Top Tray Solenoid (SL3)
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Flapper Top Tray Solenoid (SL3)
Removing the Front Door Lock Solenoid (SL2)
1) Open the front cover (left).
(Refer to :4-18)
2) Remove one connector and two screws to remove the front door lock solenoid.
x2 x1
Removing the Flapper Top Tray Solenoid (SL3)
(right).
(Refer to :4-10)
(left).
(Refer to :4-24)
3) Remove one spring, one connector, two cable clamps, and one screw to remove the fapper top tray
solenoid.
x1
x1
x2
F-4-79 F-4-79
F-4-80 F-4-80
4
4
4-39
4-39
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Stack Tray (1/2) Lock Solenoid (SL4/SL5)
Parts Replacement and Cleaning Procedure > Removing the Solenoid > Removing the Stack Tray (1/2) Lock Solenoid (SL4/SL5)
Removing the Stack Tray (1/2) Lock Solenoid (SL4/SL5)
1) When removing the stack tray 1 lock solenoid (SL4),
remove the stack tray 1 loading plate.
(Refer to :4-29)
When removing the stack tray 2 lock solenoid (SL5),
remove the stack tray 2 loading plate.
(Refer to :4-29)
2) Remove one connector, four cable clamps, one screw to remove the stack tray (1/2) lock
solenoid (SL4/SL5).
x1
x1
x4
F-4-81 F-4-81
4
4
4-40
4-40
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Inlet Motor 1 (M1)
Removing Motors
Removing the Inlet Motor 1 (M1)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove one spring, one connector, two screws, and one belt to remove the motor assembly.
x1
x2
5) Remove two screws to remove the inlet motor 1 (M1).
x2
F-4-82 F-4-82
F-4-83 F-4-83
4
4
4-41
4-41
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove one spring, one connector, two screws, and one belt to remove the motor assembly.
x1
x2
5) Remove two screws to remove the inlet motor 3 (M2).
x2
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove one connector and two screws to remove the inlet motor 2 (M3).
x1
x2
F-4-84
F-4-85
F-4-86
4
4
4-42
4-42
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Nip Release Motor 2 (M5)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Nip Release Motor 2 (M5)
Removing the Nip Release Motor 1 (M4)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove two connectors, two cable clamps, two screws, and one belt to remove the motor assembly.
x2
x2
x2
5) Remove one spring, two screws, and one belt to remove the nip release
motor 1 (M4).
x2
Removing the Nip Release Motor 2 (M5)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove two connectors, two cable clamps, two screws, and one belt to remove the motor assembly.
x2
x2
x2
5) Remove one spring, two screws, and one belt to remove the nip
release motor 2 (M5).
x2
F-4-87
F-4-88
F-4-89
F-4-90
4
4
4-43
4-43
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Horizontal Registration Shift Motor (M7)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Horizontal Registration Shift Motor (M7)
Removing the Horizontal Registration Feed Motor (M6)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove one spring, one connector, three screws, and one belt to remove the motor assembly.
x1
x3
5) Remove the horizontal registration feed motor (M6).
x2
Removing the Horizontal Registration Shift Motor (M7)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove the fan 3.
x1
5) Remove two springs and four screws to remove the horizontal registration shift motor
(M7), and then remove one connector.
x4
x1
F-4-91
F-4-92
F-4-93
F-4-94
4
4
4-44
4-44
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Inlet Motor 4 (M8).
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Inlet Motor 4 (M8).
6) Remove two screws to remove the horizontal
registration shift motor (M7).
x2
Removing the Inlet Motor 4 (M8).
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove two screws and one connector to remove the inlet motor 4 (M8).
x1
x2
F-4-95
F-4-96
4
4
4-45
4-45
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray Eject Motor 1 (M10)
Removing the Horizontal Registration Detection Motor (M9)
(Refer to :4-22)
(Refer to :4-23)
3) Remove the power supply.
(Refer to :4-28)
4) Remove the horizontal
(Refer to :4-31)
5) Remove two screws to remove the horizontal registration detection motor (M9).
x2
Removing the Stack Tray Eject Motor 1 (M10)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove the power
supply.
(Refer to :4-28)
4) Remove one connector, three screws, and one belt to remove the motor assembly.
x1 x3
5) Remove two screws to remove the stack tray eject motor 1
(M10).
x2
F-4-97
F-4-98
F-4-99
4
4
4-46
4-46
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Coupled Inlet Motor (M12)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Coupled Inlet Motor (M12)
Removing the Decurler Shift Motor (M11)
(upper).
(Refer to :4-23)
2) Remove one connector, two screws, and one belt to remove the decurler shift motor (M11).
x1
x2
Removing the Coupled Inlet Motor (M12)
(upper).
(Refer to :4-23)
2) Remove one connector and two screws to remove the coupled inlet motor (M12).
x1
x2
F-4-100
F-4-101
4
4
4-47
4-47
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Decurler Feed Motor (M14)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Decurler Feed Motor (M14)
Removing the Coupled Eject Motor 1 (M13)
(upper).
(Refer to :4-23)
2) Remove one connector and two screws to remove the coupled eject motor 1 (M13).
x1
x2
Removing the Decurler Feed Motor (M14)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
(Refer to :4-28)
4) Remove one spring, four screws, and one belt to turn over the motor assembly.
x4
5) Remove one connector and four screws to remove the decurler feed motor
(M14).
x1
x4
F-4-102
F-4-103
F-4-104
4
4
4-48
4-48
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Coupled Eject Motor 3 (M16)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Coupled Eject Motor 3 (M16)
(upper).
(Refer to :4-23)
x1 x2
(upper).
(Refer to :4-23)
x1
x2
F-4-105
F-4-106
4
4
4-49
4-49
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray 2 Shift Rear Motor (M18)
Removing the Trailing End Retaining Shift Motor (M17)
(upper).
(Refer to :4-23)
2) Remove one connector and two screws to remove the trailing end retaining motor (M17).
x1 x2
Removing the Stack Tray 2 Shift Rear Motor (M18)
(upper).
(Refer to :4-23)
2) Loosen two screws, slide the motor assembly to the right, and then tighten the screws temporarily.
F-4-107
F-4-108
4
4
4-50
4-50
3) Remove one connector and two screws to remove the stack tray 2 shift rear motor (M18).
x1 x2
MEMO:
After installing the motor, loosen
the screws, slide the motor
assembly to the original position,
and then tighten the screws
frmly.
F-4-109
4
4
4-51
4-51
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray Lift Motor 2 (M19)
Removing the Stack Tray Lift Motor 2 (M19)
(lower).
(Refer to :4-22)
2) Remove one connector, two cable clamps and one screw to remove the motor assembly.
x2
x1
x2
3) Remove four screws to remove the motor gear bracket.
x4
4) Remove two E-rings and one torque limiter. 5) Remove three screws to remove the motor bracket.
x3
6) Remove four screws and one spring to remove the roller bracket,
and then remove the motor bracket.
x4
F-4-110
F-4-111
F-4-112
F-4-113
F-4-114
4
4
4-52
4-52
Caution:
When attaching the motor plate, perform the position adjustent of the plate.
1) Attach the motor plate and tighten three screws temporarily.
2) Attach the motor gear plate, adapt the axial center and the center of the metal plate hole.
3) Remove the motor gear plate, tighten three screws.
x3
Removing the Stack Tray Lift Motor 1 (M20)
(lower).
(Refer to :4-22)
2) Remove one connector , two cable clamps and one screw to remove the motor assembly.
x2
x1
x2
3) Remove four screws to remove the motor gear bracket.
x4
F-4-115
F-4-116
F-4-117
4
4
4-53
4-53
4) Remove two E-rings and one torque limiter. 5) Remove three screws to remove the motor bracket.
x3
6) Remove four screws and one spring to remove the roller bracket,
and then remove the motor bracket.
x4
Caution:
x3
F-4-118
F-4-119
F-4-120
F-4-121
4
4
4-54
4-54
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray 1 Alignment Rear Motor (M22)
Removing the Stack Tray 1 Shift Rear Motor (M21)
1) Remove the rear covers
(upper).
(Refer to :4-23)
2) Remove two screws and stack tray 1 shift motor (M21), and then remove the connector.
x1
x2
Removing the Stack Tray 1 Alignment Rear Motor (M22)
right).
(Refer to :4-18 )
2) Remove the inner covers (left/
right).
(Refer to :4-24)
(left).
(Refer to :4-16)
detection cover.
(Refer to :4-21)
2) Open the jam removal lever, and then remove one connector and three cable clamps.
x1 x3
F-4-122
F-4-123
4
4
4-55
4-55
3) Remove one screw to remove the positioning pin.
x1
4) Remove the coupled feed upper guide.
5) Remove four screws to remove the coupled feed lower guide.
x4
6) Remove one spring, two screws, and one belt to take out the stack
tray 1 alignment rear motor (M22).
x2
7) Remove one connector.
x1
F-4-124
F-4-125
F-4-126
F-4-127
F-4-128
4
4
4-56
4-56
Removing the Stack Tray 2 Alignment Rear Motor (M23)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
(left).
(Refer to :4-16)
detection cover.
(Refer to :4-21)
5) Open the jam removal lever, and then remove one connector and three cable clamps.
x1 x3
x1
F-4-129
F-4-130
F-4-131
4
4
4-57
4-57
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray 1 Shift Front Motor (M24)
x4
6) Remove one spring, two screws, and one belt to remove the stack
tray 2 alignment rear motor (M23).
x2
x1
Removing the Stack Tray 1 Shift Front Motor (M24)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
2) Remove one connector and two screws to remove the stack tray 1 shift front motor (M24).
x2
x1
F-4-132
F-4-133
F-4-134
F-4-135
4
4
4-58
4-58
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Stack Tray 1 Alignment Front Motor (M25)
Removing the Stack Tray 1 Alignment Front Motor (M25)
right).
(Refer to :4-18 )
2) Remove the inner covers
(left/right).
(Refer to :4-24)
2) Draw mark-off lines.
3) Remove one spring, four cable clamps, one connector, and one screw to remove the fapper
coupled solenoid.
x1
x1
x4
MEMO:
When installing the fapper coupled solenoid,
align it with the mark-off lines.
4) Remove two screws to remove the upper tray path guide.
x2
5) Open the fapper. 6) Remove four screws to remove the coupled feed lower
guide (right).
x4
F-4-136
F-4-137 F-4-138
F-4-139
4
4
4-59
4-59
7) Remove one spring, two screws, and one belt, and then take out the stack tray
1 alignment front motor (M25).
x2
x1
Removing the Stack Tray 2 Shift Front Motor (M26)
right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
2) Remove one connector, and then remove two screws to remove the stack tray 2 shift front motor (M26).
x2
x1
F-4-140
F-4-141
F-4-142
4
4
4-60
4-60
Removing the Stack Tray 2 Alignment Front Motor (M27)
1) Open the front covers
(left/right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
3) Remove the front upper
cover (left).
(Refer to :4-16)
detection cover.
(Refer to :4-21)
5) Open the jam removal lever, and then remove one connector and three cable clamps..
x1 x3
x1
F-4-143
F-4-144
F-4-145
4
4
4-61
4-61
x4
9) Remove one spring, two screws, and one belt to take out the stack
tray 2 alignment front motor (M27).
x2
x1
Removing the Stack Tray Eject Motor 2 (M28)
right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
3) Remove one connector and remove two screws to remove the stack tray eject motor 2 (M28).
x2
x1
F-4-146
F-4-147
F-4-148
F-4-149
4
4
4-62
4-62
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Shift Motor (M30)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Shift Motor (M30)
Removing the Trailing End Retaining Motor (M29)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
3) Remove one spring, one connector, and one screw to remove the motor assembly.
x1
x1
4) Remove two screws to remove the trailing end retaining motor (M29).
x2
Removing the Insertion Shift Motor (M30)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
3) Remove one spring, one connector, one cable clamp, and two screws to remove the motor assembly.
x2
x1
x1
4) Remove two screws to remove the insertion shift motor
(M30).
x2
F-4-150 F-4-151
F-4-152
F-4-153
4
4
4-63
4-63
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Tap Motor 1 (M32)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Tap Motor 1 (M32)
Removing the Tap Motor 2 (M31)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
2) Removing the Tap Motor 2 (M31)
x2
x1
Removing the Tap Motor 1 (M32)
right).
(Refer to :4-18 )
right).
(Refer to :4-24)
3) Remove one connector, and then remove two screws to remove the tap motor 1 (M32).
x2
x1
F-4-154
F-4-155
4
4
4-64
4-64
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Motor (M33)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Motor (M33)
Removing the Insertion Motor (M33)
right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
cover (right)
(Refer to :4-17)
detection cover.
(Refer to :4-21)
(Refer to :4-26)
6) Remove four screws, two bearings, and two E-rings.
x4
7) Remove the belt, and then remove the insertion unit cover.
9) Remove one connector, and then remove three cable clamps and two screws to remove the insertion
motor (M33).
x2
x3
x1
F-4-156
F-4-157
F-4-158
4
4
4-65
4-65
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Belt Lift Motor (M34)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Insertion Belt Lift Motor (M34)
Removing the Insertion Belt Lift Motor (M34)
right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
cover (right)
(Refer to :4-17)
detection cover.
(Refer to :4-21)
(Refer to :4-26)
x4
7) Remove the belt, and then remove the insertion unit cover.
8) Remove one connector, and then remove ten cable clamps to remove the insertion belt lift motor (M34).
x2
x10
x1
F-4-159
F-4-160
F-4-161
4
4
4-66
4-66
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Gripper Motor (M35)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Gripper Motor (M35)
Removing the Gripper Motor (M35)
(upper).
(Refer to :4-23)
2) Remove three connectors, and then remove two screws to remove the gripper motor (M35).
x1
x2
F-4-162
4
4
4-67
4-67
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Upper Tray Lift Motor (M36)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Upper Tray Lift Motor (M36)
Removing the Upper Tray Lift Motor (M36)
1) Open the upper tray
2) Remove the upper tray cover.
(Refer to :4-20)
detection cover.
(Refer to :4-21)
4) Remove the upper tray
vertical face cover.
(Refer to 4-24)
2) Remove one screw to remove the sensor.
x1
5) Remove one connectors, two cable clamps, and two screws to remove the motor
assembly.
x2
x1
x2
6) Remove four screws to remove the motor gear assembly.
x4
7) Remove two e-rings and one torque limiter. 8) Remove three screws to remove the motor bracket.
x3
F-4-163
F-4-164
F-4-165
F-4-166
F-4-167
4
4
4-68
4-68
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Upper Tray Eject Motor (M37)
Parts Replacement and Cleaning Procedure > Removing Motors > Removing the Upper Tray Eject Motor (M37)
6) Remove four screws and one sprig to remove the roller
bracket, and then remove the motor bracket.
x4
Caution:
x3
Removing the Upper Tray Eject Motor (M37)
1) Remove the upper tray
cover.
(Refer to :4-20)
2) Remove one connector, and then remove two screws to remove the upper tray eject motor (M37).
x1
x2
F-4-168
F-4-169
F-4-170
4
4
4-69
4-69
Parts Replacement and Cleaning Procedure > Removing the Cooling Fan > Removing the Cooling Fan 1 (FAN1)
Removing the Cooling Fan
Removing the Cooling Fan 1 (FAN1)
1) Remove the power
supply.
(Refer to :4-28)
2) Remove one cable clamp, one connector, and one screw to remove the fan assembly.
x1
x1
x1
3) Remove one screw to remove the fan.
x1
MEMO:
When installing the fan, align the wind direction mark on the fan
with the mark on the bracket.
F-4-171
F-4-172
4
4
4-70
4-70
1) 1) Remove the power
supply.
(Refer to :4-28)
2) Remove two cable clamps, one connector, and one screw to remove the
fan.
x1
x2
x1
MEMO:
When installing the fan, align the wind
direction mark on the fan with the mark
on the bracket.
1) 1) Remove the power
supply.
(Refer to :4-28)
2) Remove two reusable bands, one connector, and one screw to remove the fan.
x1
x1 MEMO:
on the bracket.
F-4-173
F-4-174
4
4
4-71
4-71
Parts Replacement and Cleaning Procedure > Removing the Cooling Fan > Removing the Cooling Fan 4/5/6 (FAN4/5/6)
Parts Replacement and Cleaning Procedure > Removing the Cooling Fan > Removing the Cooling Fan 4/5/6 (FAN4/5/6)
Removing the Cooling Fan 4/5/6 (FAN4/5/6)
The procedure for removing the cooling fan 4 is described below.
Use the same procedure when removing cooling fans 4 and 5.
Power supply
unit2
FAN4
FAN5
FAN6
Power supply
unit3
Power supply
unit1
(Refer to :4-22)
2) Remove the rear cover (upper)
(Refer to:4-23)
2) Remove three connectors, and then remove four screws to remove the power supply unit 2.
(Refer to the explanation of the procedure for removing the power supply unit
3) Remove four screws to remove the fan assembly.
x4
4) Remove one connector, and then remove two screws to
remove the fan.
x1
x2
MEMO:
on the bracket.
F-4-175
F-4-176
F-4-177
4
4
4-72
4-72
Parts Replacement and Cleaning Procedure > Removing the Sensor > Removing the Horizontal Registration Shift Sensor (S1).
Parts Replacement and Cleaning Procedure > Removing the Sensor > Removing the Horizontal Registration Shift Sensor (S1).
Removing the Sensor
Removing the Horizontal Registration Shift Sensor (S1).
(left/right).
(Refer to 4-18 )
2) Remove six screws to remove the guide (right) in the compartment block.
x6
3) Remove two screws to remove the horizontal registration shift sensor (S1).
x2
F-4-178
F-4-179
4
4
4-73
4-73
Parts Replacement and Cleaning Procedure > Removing the Sensor > Removing the Coupled Eject Sensor 2 (S10)
Parts Replacement and Cleaning Procedure > Removing the Sensor > Removing the Coupled Eject Sensor 2 (S10)
Removing the Coupled Eject Sensor 2 (S10)
(left/right).
(Refer to 4-18 )
2) Using a stabilizer driver, remove two screws to remove the static charge eliminator
bracket.
x2
3) Remove one screw to remove the coupled eject sensor 2 (S10).
x1
F-4-180
F-4-181
4
4
4-74
4-74
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Front Cover Open/Close Switch 1/2/3
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Front Cover Open/Close Switch 1/2/3
Removing the Switch
Removing the Front Cover Open/Close Switch 1/2/3
right).
(Refer to 4-18 )
(left/right).
(Refer to 4-24)
3) Remove two connectors.
x2
4) Remove two screws to remove the switch assembly.
x2
5) Remove 13 cable clamps.
x13
6) Remove two screws to remove the front cover open/close switch (SW1/2/3).
x2
F-4-182 F-4-183
F-4-184
F-4-185
4
4
4-75
4-75
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Stack Tray 1 Approach Disabled Area Switch
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Stack Tray 1 Approach Disabled Area Switch
Removing the Stack Tray 1 Approach Disabled Area Switch
(left/right).
(Refer to 4-18 )
2) Remove two screws to remove the cover.
x2
3) Release the lower hook of the spring.
4) Remove two connectors, and then remove two cable clamps and four screws to remove the arm unit.
x4
x2
x2
5) Remove two screws to remove the stack tray 1 approach disabled area switch (SW4).
x2
F-4-186 F-4-187
F-4-188
F-4-189
4
4
4-76
4-76
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Dolly Set Switch
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Dolly Set Switch
Removing the Stack Tray 1 Safety Switch
1. Removing the Stack Tray Safety Switch (SW6/7)
1) <When removing the stack tray safety switch (SW6)>
Remove the stack tray loading plate 1.
(Refer to :4-29)

<When removing the stack tray safety switch (SW7)>
Remove the stack tray loading plate 2.
(Refer to :4-29)
2) Remove one connector, remove two screws, and then remove the cables from the clamps to remove the switch.
x2
x17
x1
Removing the Dolly Set Switch
1) Open the front cover
(left/right).
(Refer to4-18 )
8) Remove seven screws to take out the switch assembly.
x7
9) Remove one connector, and then remove two screws and three clamps to
remove the dolly set switch (SW8).
x1
x3
x2
F-4-190
F-4-191 F-4-192
4
4
4-77
4-77
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Jam Open/Close Switch 1/2/3
Parts Replacement and Cleaning Procedure > Removing the Switch > Removing the Jam Open/Close Switch 1/2/3
Removing the Jam Open/Close Switch 1/2/3
right).
(Refer to 4-18 )
right).
(Refer to 4-24)
x1
4) Remove two screws to remove the switch assembly.
x2
5) Remove 15 cable clamps.
x15
6) Remove two screws to remove the jam open/close switch (SW9/10/11).
x2
F-4-193 F-4-194
F-4-195
F-4-196
4
4
4-78
4-78
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Master Controller PCB (PCB1)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Master Controller PCB (PCB1)
Removing the PCB
Removing the Master Controller PCB (PCB1)
1) Remove the rear
cover (lower).
(Refer to :4-22)
2) Remove the rear
cover (upper).
(Refer to :4-23)
3) Remove 26 connectors, remove nine screws, and then slide the master controller PCB to the
left to remove it.
x9
x26
CAUTION:
When replacing the master controller
PCB, remove the EPROM from the
removed master controller PCB and
install it on the new master controller
PCB.
F-4-197
F-4-198
4
4
4-79
4-79
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Option Controller PCB (PCB3)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Option Controller PCB (PCB3)
Removing the Slave Controller PCB (PCB2)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove 22 connectors, remove nine screws, and then slide the slave controller PCB to the right to remove it.
x9
x22
Removing the Option Controller PCB (PCB3)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
2) Remove seven connectors, and then remove seven screws to remove the option controller PCB.
x7
x7
F-4-199
F-4-200
4
4
4-80
4-80
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Power Supply PCB1/2/3 (PCB5/6/7)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Power Supply PCB1/2/3 (PCB5/6/7)
Removing the Transceiver PCB Unit (PCB4)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove two screws, two connectors, and seven cable clamps to remove the transceiver PCB unit.
x2
x2
x7
Removing the Power Supply PCB1/2/3 (PCB5/6/7)
The procedure for removing the power supply PCB 2 is described below.
Use the same procedure when removing the power supply PCBs 1 and 3.
Power supply
unit2
Power supply
unit3
Power supply
unit1
Power supply PCB2
Power supply PCB3
Power supply PCB1
(Refer to :4-22)
(Refer to :4-23)
3) Remove three connectors, and then remove four screws to remove the power supply unit 2.
x3
x4
F-4-201
F-4-202
F-4-203
4
4
4-81
4-81
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Noise Filter PCB (PCB8)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Noise Filter PCB (PCB8)
3) Remove four screws to remove the PCB cover.
x4
4) Remove four screws to remove the power supply PCB 2.
x4
Removing the Noise Filter PCB (PCB8)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove two screws to remove the PCB cover.

x2
4) Remove four connectors, and then remove two screws and two locking supports to
remove the noise flter PCB.
x2
x4
F-4-204
F-4-205
F-4-206
F-4-207
4
4
4-82
4-82
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the AC Relay PCB 2 (PCB9)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the AC Relay PCB 2 (PCB9)
Removing the AC Relay PCB 1 (PCB9)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
3) Remove three connectors, and then remove four locking supports to remove the AC relay PCB 1.

x3
Removing the AC Relay PCB 2 (PCB9)
(lower).
(Refer to :4-22)
2) Remove four screws and two cable clamps to turn over the AC inlet assembly.

x2
x4
3) Remove three connectors, and then remove four locking supports to remove the AC relay
PCB 2.

x3
F-4-208
F-4-209
F-4-210
4
4
4-83
4-83
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Panel PCB (PCB11)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Panel PCB (PCB11)
Removing the Jam LED PCB (PCB10)
(left/right).
(Refer to 4-18 )
(right).
(Refer to 4-24)
(left).
(Refer to 4-24)
2) Remove four screws and two connectors to remove the jam LED PCB.

x4
x2
Removing the Panel PCB (PCB11)
(left/right).
(Refer to 4-18 )
(right).
(Refer to 4-24)
3) Remove two screws and one cable clamp, take out the panel PCB, and then remove one connector.

x2
x1
F-4-211
F-4-212
4
4
4-84
4-84
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Front Switch (PCB12)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Front Switch (PCB12)
Removing the Front Switch (PCB12)
(left).
(Refer to 4-18 )
2) Remove two screws and one connector to remove the front switch assembly.

x2 x1
3) Remove two screws to remove the button cover.

x2
4) Remove four screws to remove the front switch button assembly and front
switch PCB.

x4
F-4-213 F-4-214
F-4-215
4
4
4-85
4-85
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Insertion Unit Relay PCB (PCB13)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Insertion Unit Relay PCB (PCB13)
Removing the Insertion Unit Relay PCB (PCB13)
(left/right).
(Refer to :4-18 )
(left/right).
(Refer to :4-24)
3)Remove the front upper
cover (right)
(Refer to :4-17)
4) Remove the foreign
matter detection cover.
(Refer to :4-21)
5) Remove the insertion
unit.
(Refer to :4-26)
x4
7) Remove belt while holding up the insertion unit cover,
and then remove the insertion unit cover.
8) Remove one screw, one cable clamp, three connectors, and two locking supports to remove the insertion relay PCB.
x1
x1
x3
F-4-216
F-4-217
F-4-218
4
4
4-86
4-86
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Horizontal Registration Relay PCB (PCB15)
Parts Replacement and Cleaning Procedure > Removing the PCB > Removing the Horizontal Registration Relay PCB (PCB15)
Removing the Service PCB (PCB14)
right).
(Refer to 4-18 )
(right).
(Refer to 4-24)
3) Remove one connector, and then remove three screws to remove the service PCB.

x3
x1
Removing the Horizontal Registration Relay PCB (PCB15)
(lower).
(Refer to :4-22)
(upper).
(Refer to :4-23)
(Refer to :4-28)
4) Remove the horizontal
(Refer to :4-31)
5) Remove one screw to remove the horizontal registration relay PCB.

x1
F-4-219
F-4-220
5
5
Adjustment
Adjustment
Overview
Basic adjustment
Adjustment during parts
replacement
Swi tches/LEDs on the
PCB
5
5
5-2
5-2
Adjustment > Overview
Adjustment > Overview
Overview
Caution:
Firmware (ST_CON) of the master controller PCB supports this adjustment mode with
version after 5.06. Perform the adjustment after upgrading the frmware.
Basic adjustment
This section describes the procedures to adjust the alignment of the loaded media.
Category Item Content Refer to
Alignment plate
width adjustment
Alignment plate position setting
(right tray)
Adjust the width position of the
alignment plate when the left/
right edge of the media is not
properly aligned in the stack
tray.
Refer to: 5-3
(left tray)
(left/right tray)
Insertion unit
leading edge
bump adjustment
Insertion unit leading edge bump
position setting (right tray)
Adjust the position of the
Insertion unit when front or
back of the media does not
align in the stack tray or media
jams at the paper eject slot.
Refer to: 5-5
position setting (left tray)
position setting (left/right tray)
Adjustment during parts replacement
This section describes the procedures necessary for feld service when replacing parts.
Adjusted parts Content Refer to
Alignment/auxiliary plate unit Adjust the alignment plate standard
position.
Refer to: 5-8
EEPROM on master controller PCB Enter the items on the service label.
Normally, perform from connected
equipment host machine's service
mode. Enter from service PCB if value
of service label must be entered from
standalone stacker.
Refer to:
5-10
5
5
5-3
5-3
Adjustment > Basic adjustment
Basic adjustment
Alignment plate width adjustment
This adjustment adjusts the width position of the alignment plate. Perform this adjustment
when the left/right edge of the paper is not properly aligned on the tray.
Auxiliary plate
Auxiliary plate
Alignment plate
Alignment plate
Media sags during
alignment.
Unable to align
sufficiently
MEMO:
The alignment plate position does not depend on the type of media. If the media on
the tray is sagging or is not suffciently aligned, an alignment error may occur. Confrm
the status of the media by looking at the alignment of the media loaded on the tray.
1) Open the front cover and remove the inner cover (right).
2) Remove the dolly.
3) Turn ON the front cover open/close detection switch and jam open/close detection
F-5-1 F-5-1
switch by holding the blade spring using paper and tape.
4) Set switch (SW1) on the service PCB according to the tray and paper to be adjusted.
Switch position Operation mode Remark
SW1 ON
1 2 3 4 5 6 7 8
Alignment width adjustment mode
(right tray/A4)
SW1 ON
1 2 3 4 5 6 7 8
(right tray/LTR)
SW1 ON
1 2 3 4 5 6 7 8
(left tray/A4)
SW1 ON
1 2 3 4 5 6 7 8
(left tray/LTR)
F-5-2 F-5-2
5
5
5-4
5-4
5) Turn ON the power switch while pressing switch (SW5).
6) When initialization completes, LED1 returns to fashing "0" (service mode).
7) Press switch (SW5) to confrm the mode. At the same time, the tray descends to the
bottom limit. *When the tray is to the bottom limit, do not perform the tray movement.
8) Press switch (SW5) after the tray completes descending. The alignment plate moves to
the alignment position after the paper width is set.(The auxiliary plate descends at the
front side. Then the alignment width adjustment value in EEPROM is displayed.
9) Roll the paper to be adjusted and align to the alignment plate and measure the
alignment plate adjustment value.
Example)
Front adjustment amount
Rear alignment plate
Paper
Adjustment amount
Paper
Adjustment amount
10) Adjust the alignment plate with switch (SW3/SW4).
Paper in the tray is sagging-> Widen (Reduce the value with switch (SW4).)
Not suffciently aligned->Narrow (Increase the value with switch (SW3).)
After the swi tch i s pressed, the target al i gnment pl ate once returns to HP
and then moves to the adjusted position. The front and rear alignment plates
move one after the other by 1pl s each ti me swi tch (SW3/SW4) i s pressed.
Unit: 1=0.157mm Adjustment range: -64pls to 64pls
Example) Press switch (SW3) 3 times. Adjusts the alignment plate by 3pls in the slide-in
direction.
Front alignment plate->Rear alignment plate->Front alignment plate
F-5-3 F-5-3
Front alignment plate
Press SW3 once. Press SW3 once.
Repeat thereafter
Press SW3 once.
11) Press switch (SW5) when the adjustment value is determined.
12) Both alignment plates are initialized after writing the adjustment value in EEPROM.
When initialization completes, LED1 returns to fashing "0" (service mode).
13) Press switch (SW5) and perform steps 7) to 11) to repeat alignment position adjustment.
Turn OFF the stacker power and return switch SW1 to all OFF to end.
14) 14) Return the stacker to original position.
Remove the paper and tape from the switch.
Attach the dolly and inner cover (right).
15) Load the paper and confrm that adjustment is correct.
F-5-4 F-5-4
5
5
5-5
5-5
Insertion unit leading edge bump position setting
This adjustment adjusts the position of the insertion unit to which the leading edge of the
paper ejected to the stack tray bumps. Perform this adjustment when the front/back of the
paper is not aligned in the tray or if the paper jams at the paper eject slot.
Trailing edge of thick paper may
catch at the paper eject slot
because it does not bend easily.
Insertion unit
Insertion unit
Thin paper may not align
properly because it sags easily.
MEMO:
The leading edge bump position depends on the type of paper. It is -2mm with
respect to normal paper for thick paper and +2mm for thin paper. When the paper
type is selected from the host machine operation unit, the stacker determines the
paper thickness and automatically changes the position for thick and thin paper. This
adjustment changes the standard value for normal paper and the values for thick and
thin paper are automatically adjusted to +2mm and -2mm.This adjustment improves
the alignment for the target paper, but alignment error may occur if a different type
paper is used.
F-5-5 F-5-5
4) Set switch (SW1) on the service PCB according to the tray and paper to be adjusted.
SW1 ON
1 2 3 4 5 6 7 8
Leading edge bump positioning
mode (right tray/A4)
SW1 ON
1 2 3 4 5 6 7 8
mode (right tray/LTR)
SW1 ON
1 2 3 4 5 6 7 8
mode (left tray/A4)
F-5-6 F-5-6
5
5
5-6
5-6
SW1 ON
1 2 3 4 5 6 7 8
mode (left tray/LTR)
SW1 ON
1 2 3 4 5 6 7 8
mode (large/A3)
SW1 ON
1 2 3 4 5 6 7 8
mode (large/11x17)
7) Press switch (SW5) to confirm the mode.At the same time, the tray descends to the
bottom limit. *When the tray is to the bottom limit, do not perform the tray movement.
8) Press switch (SW5) once after the tray completes descending.The insertion unit moves
to the standard paper position.The paper eject unit also moves in the case of tray 2 load
adjustment.
9) The insertion unit adjustment value in EEPROM is displayed.
10) Roll the paper to be adjusted and bump to the insertion unit and measure the alignment
plate adjustment value.
Insertion unit
Paper eject unit
Adjustment value measurement for large size (A3/11x17)
Right tray adjustment value
measurement (A4/LTR)
Paper
Adjustment
amount
Insertion unit
2 tray eject unit 2
Left tray adjustment value
measurement (A4/LTR)
Adjustment
amount
Insertion unit
Paper eject unit
Adjustment
amount
Paper
11) Adjust the alignment plate with switch (SW3/SW4).
Paper jams-> Widen (Reduce the value with switch (SW4).)
Paper not aligned->Narrow (Increase the value with switch (SW3).)
Press the switch. The leading edge bump unit moves to the adjustment position after
returning to HP once.
Unit: 1= Approx. 0.15mm Adjustment range: -34pls to 34pls (-5.10mm to 5.10mm)
13) Insertion unit is initialized after writing the adjustment value in EEPROM. When
F-5-7 F-5-7
5
5
5-7
5-7
initialization completes, LED1 returns to fashing "0" (service mode).
14) Press switch (SW5) and perform steps 7) to 13) to repeat insertion unit leading edge
bump adjustment. Turn OFF the stacker power and return switch SW1 to all OFF to end.
15) Return the stacker to the original position.
Attach the dolly and inner cover (right).
16) Load the paper and confrm that adjustment is correct.
5
5
5-8
5-8
Adjustment > Adjustment during parts replacement
Adjustment during parts replacement
Alignment/auxiliary plate unit (alignment standard positioning mode))
This adjustment adjusts the front and rear alignment plate position with respect to the
mechanical center value.
MEMO:
Have the alignment plate adjustment unit (FM4-5209) ready. It is necessary to perform
this adjustment.
Bundled product:
Adjustment fxture (FC3-5510): x 1
Bind screw (M3X8) (XB1-2300-807) : x 4
F-5-8 F-5-8
F-5-9 F-5-9
4) Set switch (SW1) on the service PCB according to the tray to be adjusted.
SW1 ON
1 2 3 4 5 6 7 8
Alignment standard positioning mode
(right tray)
SW1 ON
1 2 3 4 5 6 7 8
(left tray)
5) Turn ON the power while pressing switch (SW5).
7) Remove the insertion unit. (Refer to : 4-36)
8) Attach the alignment plate adjustment fxture with 4 screws.
x4
9) After initialization, press switch (SW5) to confrm the mode.At the same time, the tray
descends to the bottom limit.
10) Move to position of the alignment plate to manually adjust the Insertion unit.
F-5-10 F-5-10
5
5
5-9
5-9
11) Press switch (SW5). The front/rear alignment plate moves to position 2mm outside the
positioning fxture.
At this point, the adjustment value (-13pls at this point) of the front side alignment plate
is displayed.
12) Measure the adjustment value at the gap between the alignment plate and adjustment
fxture.
Adjustment amount
Adjustment amount
Front alignment plate
Adjustment fixture
13) Adjust so that the front alignment plate just touches the fixture. Press switch (SW3)
to adjust to "+" side. Press switch (SW4) to adjust to "-" side. When switch (SW3/4) is
pressed, the front alignment plate frst returns to HP and then moves to the adjusted
position. At the same time, the current adjustment value is displayed on LED1. Unit:
1=0.157mm Adjustment range: -32pls to 32pls(-5.024mm to 5.024mm)
15) Adjust the rear alignment plate in the same manner.
16) ress switch (SW5) when the adjustment value is determined.
17) When initialization completes, LED1 returns to flashing "0" (test mode). Press switch
F-5-11 F-5-11
(SW5) and perform steps 9) to 16) to repeat alignment plate standard position
adjustment. Turn OFF the stacker power and return switch SW1 to all OFF to end.
18) Return the stacker to the original position.
Remove the adjustment fxture.
Attach the dolly and retract belt unit.
5
5
5-10
5-10
EEPROM on master controller PCB
4) Set switch (SW1) on the service PCB according to the service mode to be entered.
SW1 ON
1 2 3 4 5 6 7 8
Alignment plate position setting (right
tray/rear)* Not feld adjustable
Service label input item
SORTER> ADJUST>
ST>ALR1
SW1 ON
1 2 3 4 5 6 7 8
Alignment plate position setting (left
tray/rear)* Not feld adjustable
SORTER> ADJUST>
ST>ALR2
SW1 ON
1 2 3 4 5 6 7 8
tray/front)* Not feld adjustable
SORTER> ADJUST>
ST>ALF1
SW1 ON
1 2 3 4 5 6 7 8
tray/front)* Not feld adjustable
SORTER> ADJUST>
ST>ALF2
SW1 ON
1 2 3 4 5 6 7 8
Leading edge bump (retract)
position setting (right tray)* Not feld
adjustable
SORTER> ADJUST>
ST>ALT1
SW1 ON
1 2 3 4 5 6 7 8
Leading edge bump (retract) position
setting (left tray)* Not feld adjustable
SORTER> ADJUST>
ST>ALT2
SW1 ON
1 2 3 4 5 6 7 8
position setting (both trays)* Not feld
adjustable
SORTER> ADJUST>
ST>ALT3
SW1 ON
1 2 3 4 5 6 7 8
Retract belt pressure setting* Not
feld adjustable
SORTER> ADJUST>
ST>PULL
SW1 ON
1 2 3 4 5 6 7 8
Horizontal registration adjustment*
Not feld adjustable
SORTER> ADJUST>
ST>SREG
SW1 ON
1 2 3 4 5 6 7 8
Right tray width adjustment* Not feld
adjustable
SORTER> ADJUST>
ST>ALW1
SW1 ON
1 2 3 4 5 6 7 8
Left tray width adjustment* Not feld
adjustable
SORTER> ADJUST>
ST>ALW2
7) Press switch (SW5) and confrm the mode.
8) Display the current adjustment value on LED1.
5
5
5-11
5-11
9) Change the adjustment values with switch (SW3/SW4).
Press switch (SW3) to adjust to "+" side.
Press switch (SW4) to adjust to "-" side.
11) Adjustment value is written in EEPROM. When write completes, LED1 returns to
fashing "0" (service mode).
12) Press switch (SW5) and perform steps 7) to 11) to repeat adjustment. Press switch (SW1)
and perform steps 7) to 11) to enter different adjustment value. Turn OFF the stacker
power and return switch (SW1) to all OFF to end.
5
5
5-12
5-12
Adjustment > Switches/LEDs on the PCB
Switches/LEDs on the PCB
Overview
The following three types of PCB have switches and LEDs used during stacker service.
No. PCB name Usage
1 Service PCB Adjustment, function test, etc.
2 Master controller PCB Download mode switching
3 Transceiver PCB Switching when multiple stackers are
connected
Service PCB
1 2 3 4 5 6 7 8
ON SW1
LED1
1 2 3 4
ON SW2
SW3 SW4 SW5
1 2
2
6
C
N
7
0
1
2
7
<LED1>
Displays the status and details of this unit.
* Displayed in the order of error, jam, and door open when multiple error events occur at the
same time.
Status Display Content
Normal Flashes "." At power on
Displays "0" (turns on counterclockwise) Normal status
Abnormal Displays "d-XX" Door open
Displays "J-XX" Jam
Displays "E-5XXXX" Error
Door open detail display
"d-01": Left front door open
F-5-12 F-5-12
"d-02": right front door open
"d-03": Upper cover open
Jam open detail display
Refer to jam detection section Refer to 2-32
Error detail display
Service PCB display Main unit
display
Content
E-50101 E501-0001 Communication error
E-50501 E505-0001 EEPROM read error
E-50502 E505-0002 EEPROM write error
E-50503 E505-0003 EEPROM verify error
E-52301 E523-0001 Insertion shift motor (M30) lock error
E-52302 E523-0002 Insertion shift motor (M30) lock error
E-52411 E524-8011 Stack tray 1 shift motor front (M24) lock error
E-52431 E524-8031 Stack tray 1 shift motor rear (M21) lock error
E-53011 E530-8011 Stack tray 1 alignment motor rear (M22) lock error
E-53711 E537-8011 Stack tray 1 alignment motor front (M25) lock error
E-54001 E540-8001 Top tray lift motor (M36) lift motor lock error
E-54002 E540-8002 Top tray lift motor (M36) lift motor lock error
E-56601 E566-8001 Horizontal registration detection motor (M9) lock error
E-56602 E566-8002 Horizontal registration detection motor (M9) lock error
E-56701 E567-8001 Horizontal registration shift motor (M7) lock error
5
5
5-13
5-13
display
Content
E-56702 E567-8002 Horizontal registration shift motor (M7) lock error
E-56811 E568-8011 Nip release motor 1(M4) lock error
E-57801 E578-8001 Insertion belt lift motor (M34) lock error
E-57802 E578-8002 Insertion belt lift motor (M34) lock error
E-57b11 E57B-8011 Tap motor 1(M32) lock error
E-57C01 E57C-8001 Trailing end retaining motor (M29) lock error
E-57C02 E57C-8002 Trailing end retaining motor (M29) lock error
E-57d01 E57D-8001 Trailing end retaining shift motor (M17) lock error
E-57d02 E57D-8002 Trailing end retaining shift motor (M17) lock error
E-58011 E580-8011 Stack tray lift motor 1(M20) lock error
E-58601 E586-8001 Decurler shift motor (M11) lock error
E-58602 E586-8002 Decurler shift motor (M11) lock error
E-58611 E586-8011 Decurler feed motor (M14) lock error
E-58701 E587-0001 Cooling fan 1(FAN1) lock error
display
Content
E-5b401 E5B4-8001 Horizontal registration shift sensor (S1)DA error
E-5b402 E5B4-8002 Gripper HP sensor (S15)DA error
E-5b411 E5B4-8011 Horizontal registration shift sensor (S1)DA error
E-5b412 E5B4-8012 Gripper HP sensor (S15)DA error
E-5d401 E5D4-8801 Gripper motor (M35) lock error
No display E501-0011 Communication error
No display E509-0001 Software authentication error
<Switch>
W1 : Perform detail setting of each service mode.
SW2 : For development purpose
* Each mode set with SW1 is determined at power ON and cannot be changed after power
ON.
SW1 setting
SW1 has two types of settings: those that are not feld adjustable (factory shipment settings)
and those that are feld adjustable.
Factory shipment settings: Not field adjustable. Used when entering from a standalone
stacker when replacing the EEPROM on the master controller PCB.
Field adjustable settings: Used for field adjustments. Used to make various adjustments.
Cannot be performed from the host machine.
Factory shipment setting
SW1 ON
1 2 3 4 5 6 7 8
gnment plate position setting (right
tray/rear)
* Not feld adjustable
SORTER> ADJUST>
ST>ALR1
Service PCB input
method: Refer to:5-10
5
5
5-14
5-14
SW1 ON
1 2 3 4 5 6 7 8
tray/rear)
SORTER> ADJUST>
ST>ALR2
Service PCB input
method: Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
tray/front)
SORTER> ADJUST>
ST>ALF1
Service PCB input
method:Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
tray/front)
SORTER> ADJUST>
ST>ALF2
service PCB input
SW1 ON
1 2 3 4 5 6 7 8
position setting (right tray)* Not feld
adjustable
SORTER> ADJUST>
ST>ALT1
Service PCB input
SW1 ON
1 2 3 4 5 6 7 8
Leading edge bump (retract) position
setting (left tray)* Not feld adjustable
SORTER> ADJUST>
ST>ALT2
Service PCB input
Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
position setting (both trays)* Not feld
adjustable
SORTER> ADJUST>
ST>ALT3
Service PCB input
Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
Insertion belt pressure setting
SORTER> ADJUST>
ST>PULL
Service PCB input
Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
tray/rear)
SORTER> ADJUST>
ST>SREG
Service PCB input
Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
tray/front)
SORTER> ADJUST>
ST>ALW1
Service PCB input
Refer to: 5-10
SW1 ON
1 2 3 4 5 6 7 8
tray/front)
SORTER> ADJUST>
ST>ALW
Service PCB input
Refer to: 5-10
Field adjustable setting
SW1 ON
1 2 3 4 5 6 7 8
(right tray)
Adjustment method:
Refer to: 5-8
SW1 ON
1 2 3 4 5 6 7 8
(left tray)
Adjustment method:
Refer to: 5-8
SW1 ON
1 2 3 4 5 6 7 8
mode (right tray/A4)
Adjustment method:
Refer to: 5-5
5
5
5-15
5-15
SW1 ON
1 2 3 4 5 6 7 8
mode (right tray/LTR)
Adjustment method:
Refer to: 5-5
SW1 ON
1 2 3 4 5 6 7 8
mode (left tray/A4)
Adjustment method:
Refer to: 5-5
SW1 ON
1 2 3 4 5 6 7 8
mode (left tray/LTR)
Adjustment method:
Refer to: 5-5
SW1 ON
1 2 3 4 5 6 7 8
mode (large/A3)
Adjustment method:
Refer to: 5-5
SW1 ON
1 2 3 4 5 6 7 8
mode (large/11x17)
Adjustment method:
Refer to: 5-5
SW1 ON
1 2 3 4 5 6 7 8
(right tray/A4)
Adjustment method:
Refer to: 5-3
SW1 ON
1 2 3 4 5 6 7 8
(right tray/LTR)
Adjustment method:
Refer to: 5-3
SW1 ON
1 2 3 4 5 6 7 8
(left tray/A4)
Adjustment method:
Refer to: 5-3
SW1 ON
1 2 3 4 5 6 7 8
(left tray/LTR)
Adjustment method:
Refer to: 5-3
SW1 ON
1 2 3 4 5 6 7 8
Stack tray shipment position mode Setting method:
Refer to: 6-29
<Push switch>
SW3 : Adjustment value input for each service mode.
SW4 : Adjustment value input for each service mode.
SW5 : Adjustment value input/confrm for each service mode.
5
5
5-16
5-16
CN10
CN9 CN30 CN8 CN7 CN6
CN13
CN16
CN33
CN14
CN15
CN25
ON
CN32
CN17 CN22 CN23 CN21
CN5 CN2
CN1
CN4
CN3
CN28
CN12
CN11
CN29
IC9
CN24
CN20
CN19
CN18
SW1
CN26
CN27
<Switch>
SW1: Turn ON when upgrading the master controller PCB on a standalone stacker. The
default is OFF.
<IC>
IC9: The adjustment value at factory shipment is stored and is transferred from the old PCB
to the new PCB when replacing the master controller PCB.
F-5-13 F-5-13
Transceiver PCB
J201
SW1
4 3 2 1
ON 1 2 3 4
<Switch>
SSW1: When connecting multiple stackers, change the following settings during installation.
Upstream side stacker dip switch setting: Only SW1 ON
Downstream side stacker dip switch setting: Only SW2 ON
The default is all OFF.
F-5-14 F-5-14
5
5
5-17
5-17
Option controller PCB
J7
J2
J3
J8
J1
J12
J11
J6
J13 J5
J10
1
1 2
8 ON
SW3
SW1
ON
SW2
<Switch>
SW1 : Turn ON switch (SW1-1) when upgrading the transceiver PCB on a standalone
stacker. The default is all OFF.
SW2 : For development purpose (do not change)
SW3 : For development purpose (do not change)
F-5-15 F-5-15
6
6
Installation
Installation
Checking Before Installa-
tion
Checking the Contents
Unpacking
installation procedure
6
6
6-2
6-2
Installation > Checking Before Installation > Checking the Installation Site
Installation > Checking Before Installation > Checking the Installation Site
Checking Before Installation
The installation site must satisfy the conditions given below.
Therefore, it is recommended that the installation site be looked over before delivering the
machine to the customer.
Checking the Power Supply
The machine must be connectable to the outlet that can supply the rated voltage +10/-15% at
the specifed ampere or higher.
120V 15A
230V 10A
Checking the Installation Site
The space required for installation and maintenance work is shown below.
1000mm or more
1000mm or more
1460mm
1000mm
or more
1135mm 930mm
1
3
3
5
m
m
1
4
8
8
m
m
Pallet
Slope plates
Stacker
1135mm 1021mm
3153mm
997mm
F-6-1 F-6-1
F-6-2 F-6-2
F-6-3 F-6-3
6
6
6-3
6-3
Installation > Checking Before Installation > Points to Note on installation > Installation sequence when doubly connecting stackers
Installation > Checking Before Installation > Points to Note on installation > Installation sequence when doubly connecting stackers
Points to Note on installation
1.Turning Off the Main Power of the Host Machine
Caution:
Before installing this equipment, be sure to perform the following steps in the specifed
order.
1) Hold on the power switch on the control panel 3 sec or more.
2) Operate the touch panel following the shut-down instructions displayed on the screen.
3) When a message indicating that the options are ready to be turned off appears on the
control panel screen after start of the shut-down sequence, turn off the main power
manually.
4) Disconnect the power cable (for the power outlet).
2.Since this machine is heavy (about 210kg), four or more persons are required to install it.
Installation sequence when doubly connecting stackers
When doubly connecting stackers, install the host machine frst, then connect stackers one
by one from the host machine.
Caution:
Adjust the height of installed stacker one by one.
F-6-4 F-6-4
6
6
6-4
6-4
[1]
[7] [9] [10] [8]
[13] [14]
[2]
[3]
[4]
[5]
[11]
[12]* [15]
[6]
For 120V For 230V
[16]
[5]
F-6-5 F-6-5
[1] Latch rest 2 pieces
[2] Positioning pin 1 piece
[3] Binding-head screw (M4x8) 8 pieces
[4] Handle 2 pieces
[5] Self-tapping screw (M4x12) 4 pieces
[6] Dolly guide 2 pieces
[7] Shunt cable 1 piece
[8] Interface cable 1 piece
[9] T-connector 1 piece
[10] Cable clamp 2 pieces
[11] Plug cover (for doubly connecting) 1 piece
[12] Power cable* 120V model: 1 piece
230V model: 3 pieces
[13] Relay power cable (for doubly connecting) 1 piece
[14] JAM processing label 1 piece
[15] Binding-head screw (M4x10) 2 pieces
[16] Switch lever 1 piece
* Use the correct power cord to match the location/area of installation. Make sure not to
leave unused power cord at the site.
6
6
6-5
6-5
Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
Installation > How to Utilize This Installation Procedure > Symbols in the Illustration
How to Utilize This Installation Procedure
When Using the Contained Parts (Bundled Components
in the Shipping Carton)
After unpacking, confrm the parts contained in the package by referring to the illustration of
Bundled Components described in this procedure.
The below symbol appears on the illustration of some steps when the parts contained in the
shipping carton are to be used.
Mind this symbol to be aware the parts contained in the shipping carton are to be used.
Symbols in the Illustration
The frequently-performed operations/works are described with symbols in this procedure.
Check the description below.
Ti ghten Connect
Connector Harness
Good
Connect to
the outlet
Remove the
projection
Release/
remove the
claw
Fit in/attach
the claw
Turn ON the
switch
Push Copy
Bad Check Visual check
Disconnect Connect/
Secure
Disconnect/
Free
Remove
Sound
check
Inst ruction on direction
(front/rear, top/bottom)
Prohibition
(Good/Bad)
Screw
Checking
instruction
Fi t in the
projection
6
6
6-6
6-6
Installation > Unpacking > Unpacking Procedure
Unpacking
Unpacking Procedure
1
1) Unpack the shipping box and remove the upper cushioning ma-
terial and the bundled components box. Take off the plastic bag
from the top.
Caution:
The equipment ships, secured by tapes,
cushioning and other materials to protect it from
vibration and impact during transit. Remove
all such tapes and cushioning materials as in-
structed below before installing the equipment.
Keep the clamp plates and screws removed
in a safe place for later reuse in shipping the
equipment, as for relocation and repairs.
Do not use a forklift when lifting the equipment.
2
2) Remove the handle covers on the left side of the stacker.
3
3) Holding the leaf spring on each bundled handle, insert the handle slantwise into the stacker.
4
4) Raise the stacker on the left side and remove the cushioning material under it. Have the plastic bag
shifted to the right side at this time.
F-6-6 F-6-6
F-6-7 F-6-7
F-6-8 F-6-8
F-6-9 F-6-9
6
6
6-7
6-7
5
5) Raise the stacker on the right side and remove the cushioning material and plastic bag down under.
6
6) Take away two slope plates from the middle of the pallet.
7
7) Remove the two pins taped to the slope plates.
8
8) Aligning each pin hole in the pallet and the corresponding pin hole in a slope plate with each other,
insert one pin through the pin holes.
F-6-10 F-6-10 F-6-11 F-6-11
F-6-12 F-6-12
F-6-13 F-6-13
6
6
6-8
6-8
9
9) Holding the handles (front and rear)on the left side of the stacker,
slide the stacker on the slope plates away from the pallet.
10
10) Remove the packing tapes.
11
11) Open the right front cover.
12
12) Insert the screwdriver between the left front cover and the frame. Depress the release pin with
the screwdriver to unlock and open the left font cover.
13
13) Remove the handles while pressing the leaf springs.
F-6-14 F-6-14
F-6-15 F-6-15
F-6-16 F-6-16
F-6-17 F-6-17
F-6-18 F-6-18
6
6
6-9
6-9
14
14) Tuck the two handles inside the left front cover.
15
15) Reattach two handle covers to the left side of the stack-
er.
16
16) Remove the cushioning material and packing tapes.
[A]: Remove the packing tapes halfway. Completely remove the
packing tapes after having removed the dolly.
[A]
17
17) Remove two stack trays.
18
18) Remove two rear screws securing the dolly in position.
x2
MEMO:
Keep screws in a safe place for use in secondary shipment purposes.
F-6-19 F-6-19
F-6-20 F-6-20
F-6-21 F-6-21
F-6-22 F-6-22
F-6-23 F-6-23
6
6
6-10
6-10
19
19) Remove two front screws securing the dolly in position.
x2
MEMO:
Keep screws in a safe place for use in secondary shipment purposes.
20
20) Lift the dolly out of position. Remove the packing tapes of the dolly.
21
21) Remove two screws to remove the reinforcement plate.
x2
22
22) Attach the reinforcement plate to the lower right part of the stacker using the two screws
removed in Step 21). (Use the reinforcement plate for the second transportation.)
x2
Caution:
Insert the rear side of the reinforce-
ment plate between the rear cover
and the frame.
F-6-24 F-6-24 F-6-25 F-6-25
F-6-26 F-6-26 F-6-27 F-6-27
6
6
6-11
6-11
23
23) Remove two screws from the dolly.
x2
24
24) Pull out the handle pipe until the lower screw hole is exposed and then secure it with the two screws
removed in Step 23).
x2
25
25) Lay the dolly on its side and attach the two bundled dolly guides to it using the four bundled
self-tapping screws (M4x12).
x4
26
26) Erect the dolly and mount two stack trays on it.
Caution:
Have the arrow marks on the trays aligned with those on the dolly.
F-6-28 F-6-28
F-6-29 F-6-29
F-6-30 F-6-30
F-6-31 F-6-31
6
6
6-12
6-12
27
27) Remove two tagged clamp plates inside the stacker. To do so,
remove two screws for each.
x4
MEMO:
Keep the clamp plates and
screws in a safe place for use in
secondary shipment purposes.
28
28) Attach the bundled switch lever using one bundled binding-head screw (M4x8).
x1
29
29) Check whether the left front cover is closed smoothly. If the left front cover does not close
smoothly, adjust the position of the switch lever.
F-6-32 F-6-32
F-6-33 F-6-33
F-6-34 F-6-34
6
6
6-13
6-13
Installation > Installation Procedures > Preparing the Upstream Host Machine for Installation
Installation Procedures
Preparing the Upstream Host Machine for Installation
<To connect to the host machi-
net>
1
1) Clamp two bundled latch rests and the positioning pin each using two bundled
binding-head screws (M4x8).
x6
<To connect to the document
insertion unit>
1
x6
F-6-35 F-6-35
F-6-36 F-6-36
6
6
6-14
6-14
<To connect to the professional
puncher integration unit>
1
x6
<To connect to the multi insertion
unit>
1
1) Remove two screws on the multi insertion unit.
x2
2
2) Clamp two bundled latch rests and the positioning pin each using two bundled binding-
head screws (M4x8).
x6
F-6-37 F-6-37
F-6-38 F-6-38
F-6-39 F-6-39
6
6
6-15
6-15
<To chain stackers>
1
1) Remove two blindfold covers (one screw each) and the transfer cover (two screws)
from the upstream stacker.
x4
MEMO:
Not use four screws and three covers removed.
2
2) Clamp the bundled two latch rests and the positioning pin each using two bundled binding-
head screws (M4x8).
x6
F-6-40 F-6-40
F-6-41 F-6-41
6
6
6-16
6-16
Installation > Installation Procedures > Connecting to the Upstream Host Machine
Installation > Installation Procedures > Connecting to the Upstream Host Machine
Connecting to the Upstream Host Machine
Caution:
Check that the upstream host machine is
switched off and that it is unplugged from the
AC outlet.
1
1) Install the upstream host machine with its positioning pin being ftted into a hole in the positioning
plate.
2
2) Opening the right front cover, remove one screw.
3) Depress the lock lever.
4) Reattach the screw removed above to secure the lever.
x1 x1 x1
F-6-42 F-6-42
F-6-43 F-6-43
6
6
6-17
6-17
Installation > Installation Procedures > Checking and Adjusting Height
Checking and Adjusting Height
MEMO:
The specifc foor at the installation location may require adjusting the stacker height.
An improperly adjusted stacker height could result in jams frequently occurring at the
stacker inlet. Check and adjust the stacker height in the steps described below.
1
1) Check the heights of the stacker and the upstream host machine. Check to see if there is a height
difference of 02 mm or less between the top surface of the stacker and that of the upstream host
machine.
Height difference of 02 mm
2
2) Measure the height at two positions on the top surface of the stacker: front and rear. Check to see
if there is a height difference of 01.5 mm or less the front and rear top surfaces of the stacker.
Height difference of 1.5 mm or less
F-6-44 F-6-44
F-6-45 F-6-45
6
6
6-18
6-18
MEMO:
If the heights of the stacker and the connected equipment fail
to meet the specifcation, adjust them in the steps described
below.
3
3) Opening the left front cover, unscrew and remove the spanner (large) inside.
x1
4
4) Adjust the casters at four locations.
5
5) When adjusting the caster of the rear, remove ten screws and two washers, and remove the
rear lower cover.
x10
F-6-46 F-6-46
F-6-47 F-6-47
F-6-48 F-6-48
6
6
6-19
6-19
6
6) Loosen the lower nut in the caster by turning it with a spanner (large).
7
7) Turn the upper nut in the caster by turning the spanner (large) to adjust its height.
Up Down
8
8) Tighten the lower nut loosened above.
9
9) Clamp the spanner (large) at the original position.
x1
F-6-49 F-6-49
F-6-50 F-6-50
F-6-51 F-6-51
F-6-52 F-6-52
6
6
6-20
6-20
Installation > Installation Procedures > Fixing Stacker Stoppers
Installation > Installation Procedures > Fixing Stacker Stoppers
Fixing Stacker Stoppers
1
1) Opening the left front cover, unscrew and remove the spanner (small) inside.
x1 x1
2
2) Turn the stoppers at two locations on the rear panel of the machine with the spanner (small) to
lower them until they touch the foor.
3
3) Clamp the spanner (small) at the original position.
x1
F-6-53 F-6-53
F-6-54 F-6-54
F-6-55 F-6-55
6
6
6-21
6-21
Installation > Installation Procedures > Connecting Cables
Connecting Cables
1
1) Remove the terminating connector from the upstream host machine.
2
2) Connect the bundled interface cable to the upstream host machine.
3
3) Attach the bundled T-connector and terminating connector to the downstream end of the interface
cable.
4
4) Connect the interface cable to the stacker.
F-6-56 F-6-56 F-6-57 F-6-57
F-6-58 F-6-58
F-6-59 F-6-59
6
6
6-22
6-22
5
5) Attach two bundled cable clamps to the rear cover of the stacker.
6
6) Pass the interface cable to two cable clamps (in the case of the host ma-
chine) of the upstream host machine and one cable clamp of the stacker.
x3
7
7) Remove the screw and the washer.
x1
MEMO:
Not use one screw removed.
8
8) Attach the bundled shunt cable using two bundled binding-head screws (M4x10). Install the washer
removed together.
x2
F-6-60 F-6-60
F-6-61 F-6-61
F-6-62 F-6-62
F-6-63 F-6-63
6
6
6-23
6-23
8
8) Attach the bundled power cable.
Caution:
Use the correct power cord to match the location/area of installation. Make sure not to
leave unused power code at the site.
F-6-64 F-6-64
6
6
6-24
6-24
Installation > Installation Procedures > Doubly Connecting Stackers
Doubly Connecting Stackers
1
1) Remove the terminating connector from the upstream stacker.
2
2) Connect the bundled interface cable to the upstream stacker.
3
3) Attach the bundled T-connector and terminating connector to the downstream end of the interface
cable.
4
4) Connect the interface cable to the downstream stacker.
F-6-65 F-6-65 F-6-66 F-6-66
F-6-67 F-6-67
F-6-68 F-6-68
6
6
6-25
6-25
5
5) Attach the two bundled cable clamps to the rear cover of the downstream stacker.
6
6) Pass the interface cable to one cable clamp of the upstream stacker and one
cable clamp of the stacker.
x2
7
7) Remove the screw and the washer.
x1
MEMO:
No not use one screw removed.
8
8) Attach the bundled shunt cable using two bundled binding-head screws (M4x10). Install the removed
washer together.
x2
F-6-69 F-6-69
F-6-70 F-6-70
F-6-71 F-6-71
F-6-72 F-6-72
6
6
6-26
6-26
9
9) Remove the blind cover.
x1
MEMO:
No not use the blind cover removed.
10
10) Connect the upstream stacker and the downstream stacker together with the bundled relay power cable.
F-6-73 F-6-73
F-6-74 F-6-74
6
6
6-27
6-27
Installation > Installation Procedures > Attaching the Labels
Installation > Installation Procedures > Attaching the Labels
11
11) Attach the plug cover to the power plug section using one bundled binding-head screw (M4x8).
x1
Attaching the Labels
1
1) Opening the left front cover, affx the bundled JAM processing label next to the machine LED.
F-6-75 F-6-75
F-6-76 F-6-76
6
6
6-28
6-28
Installation > Installation Procedures > Operations/Settings
Installation > Installation Procedures > Operations/Settings
Operations/Settings
1
1) Where stackers are chained, set the stacker rear-panel DIP
switches as specifed below.
Upstream stacker DIP switch setting : Turn on SW1 only.
Downstream stacker DIP switch setting : Turn on SW2 only.
2
2) Turn on the circuit breaker.
3
3) Turn on the power switches of the stacker and the host ma-
chine in this order.
4) Invoke the service mode and set the order of stacker connec-
tion.
Choose any item from COPIER>OPTION>ACCPST-D>ACC1
to 8 having stacker shown and enter the order of stacker
connection.
5) Turn off the power switches of the host machine and the
stacker in this order.
6) Turn on the power switches of the stacker and the host ma-
chine in this order.
7) Open the front cover.
4
8) House the dolly in the storage with the arm down.
Caution:
If the arm is not properly
positioned, an alarm message
will appear in the unit display.
If the alarm message appears,
remove the dolly and switch the
power off, then back on to check
the arm position before housing
the dolly again.
5
9) Close the front cover.
10) Pass paper from the host ma-
chine to check that it is success-
fully stacked.
F-6-77 F-6-77
F-6-78 F-6-78
F-6-79 F-6-79
6
6
6-29
6-29
Installation > Work when moving the equipment > Preparation
Installation > Work when moving the equipment > Preparation
Work when moving the equipment
Preparation
1
1) Remove the stacker from the host
machine.
(Refer to:4-1)
2
2) Have ready the following items that have been removed during installation.
[1]
[2]
[3]
[1] Fixed steel plate 2 pcs
[2] Reinforced steel plate 1 pcs
[3] Screw 6 pcs
F-6-80 F-6-80
6
6
6-30
6-30
Installation > Work when moving the equipment > Setting distribution position mode
Installation > Work when moving the equipment > Setting distribution position mode
Setting distribution position mode
MEMO:
Distribution position mode
is supported by frmware
(ST-CON) version 05.02 or
later which is on the stacker
controller PCB.
1
1) Connect the power cable and open the front cover.
3) Set SW1 and SW2 on the service PCB as follows and turn ON the power.
1 2 3 4 5 6 7 8
ON SW1
LED1
1 2 3 4
ON SW2
SW3 SW4 SW5
1 2
2
6
2
7
SW2 ON
1 2 3 4
SW1 ON
1 2 3 4 5 6 7 8
2
4) When initialization completes, press SW5 on the service
PCB.
5) The stack tray moves to the distribution position.
If normal, LED1 on the service PCB fashes 0.
If there is an error, LED1 on the service PCB displays 2.
-> Remove the cause of error and press SW5 again.
6) Turn OFF SW1 and SW2 on the service PCB.
7) Turn OFF the stacker power.
8) Remove the power cable.
F-6-81 F-6-81
6
6
6-31
6-31
Installation > Work when moving the equipment > Fixed item installation procedure
Fixed item installation procedure
1
1) Attach the fxed steel plate with 4 screws.
x4
2
2) Remove the reinforced steel plate with 2 screws.
x2
3
3) Attach the reinforced steel plate removed in step 2) with 2 screws.
x2
4
4) Remove the carry guide with 4 screws.
x4
F-6-82 F-6-82
F-6-83 F-6-83
F-6-84 F-6-84 F-6-85 F-6-85
6
6
6-32
6-32
5
5) Remove the handle pipe with 2 screws.
x2
6
6) Lower the handle pipe and attach to the top side screw holes with 2 screws removed in step 5).
x2
7
7) Place the carry inside the stacker.
8
8) Secure the front side of the carry with 2 screws.
x2
F-6-86 F-6-86 F-6-87 F-6-87
F-6-88 F-6-88
F-6-89 F-6-89
6
6
6-33
6-33
9
9) Secure the far side of the carry with 2 screws.
x2
10
10) Store the stack tray.
11
11) Close the front cover.
F-6-90 F-6-90
F-6-91 F-6-91
7
7
Appendix
Appendix
Service Tools
General Circuit Diagram
F-7-1 F-7-1
7
7
7-2
7-2
Appendix > Service Tools
Appendix > Service Tools
Service Tools
Solvents and Oils
No. Name Uses Composition Remarks
1 Vic Clean Cleaning:
e.g., glass, plastic,
rubber parts, external
covers
Hydrocarbon (fuorine
family), Alcohol, Surface
activating agent, Water
Do not bring near fre.
Procure locally.
Isopropyl alcohol may be
substituted.
Special Tools
None
7-3
7-3
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General Circuit Diagram1/13
1
SGND
2 1
2
1 5
1 4
2
7
2
2 1
3
1 2
2 6
5
+ 5 V1
SRT I MS
1
SGND
N. C.
2
1 0
3
+ 5 V1
2 3
3
SRSS_ AD
+ 5 V
1
1 9
SRSHPS
1 3
SGND
4
1 3
+ 5 V1
+ 5 V
4
SGND
1
SGND
1 4
SGND
6
9
5
1 1
1 0
1 8
SRSS_ DA
2
2
1 1
2
+ 5 V1
SRMHPS
2 4
1 7
1
SRSS_ DA
SRMHPS
4
3
4
3
1 6
SGND
3
+ 5 V1
SGND
9
1
1 8
3
1 2
1 9
5
1
NRHPS2
2 2
SGND
8
J OCDS
3
3
+ 5 V1
2 0
2 8
+ 5 V1
SGND
2 2
+ 5 V
SGND
+ 3 . 3 V
1 6
2
1 5
1 0
SGND
2 2
+ 3 . 3 V SRSS_ DA
2 7
SRSS_ AD
2 3
SGND
6
2 5
2 5
1 8
2 4
1 7
+ 3 . 3 V
3
NRHPS2
5
+ 5 V1
1 6
3
6
8
SGND
+ 3 . 3 V
2 0
SGND
+ 5 V1
4
2 3
2 7
SRSS_ DA
4
SRSHPS
2 6
2 5
3
NRHPS1
2
1 3
7
2
5
2 0
8
SRSS_ AD
J OCDS
1 7
2 6
SRSS_ AD
2 9
1 4
GT I MS
2 8
SGND
2 1
1 5
1
1
1 1
2 7
+ 3 . 3 V
2 9
SGND
1 9
2 9
1 2
1
1
+ 5 V1
NRHPS1
SGND
2
+ 3 . 3 V
2 8
6
SGND
6
9
SRT I MS
7
8
4
5
1 1
ENT 1 _ B
1
1
6
1 8
1 4
7
3
1
1 0
6
+ 3 8 V5
4
2
ENT 1 _ B*
2 1 7
1 3
6
1 5
9
5
3
ENT 1 _ B*
ENT 1 _ B
5
ENT 1 _ A
1 2
3
1 6
+ 3 8 V5
ENT 1 _ A*
ENT 1 _ A*
2
ENT 1 _ A
4
1
ENT 3 _ B 6
ENT 3 _ B*
ENT 3 _ A*
4
5
3
ENT 3 _ A
2
ENT 2 _ A*
ENT 2 _ B
ENT 2 _ A
ENT 2 _ B*
1
NR1 _ B 6
NR1 _ B*
NR1 _ A*
4
5
3
NR1 _ A
2
5
3
NR2 _ A
2
1
NR2 _ B
NR2 _ B*
6
NR2 _ A*
4
1 5
1 4
1 3
1 2
1 1
1 0
9
8
7
6
5
4
3
2
1
8
1
1 2
3
1 3
9
1 5
4
1 4
6
1 0
5
2
7
1 1
ENT 3 _ A
ENT 3 _ B
ENT 3 _ A*
ENT 3 _ B*
ENT 2 _ A
ENT 2 _ B
ENT 2 _ A*
ENT 2 _ B*
1 7
1 8
1 6
1 8
1 6
1 7
1
NR1 _ A
5
1 0
1 1
6
NR1 _ B
9
NR1 _ A*
8
4
2
1 2
3
7
NR1 _ B*
NR2 _ B*
NR2 _ A*
NR2 _ B
NR2 _ A
2 7
2 5
2 4
3 0
2 0
2 8
2 2
2 1
2 6
1 9
2 9
2 3
2 9
2 3
2 0
2 8
2 2
2 1
2 6
1 9
2 5
3 0
2 7
2 4
1 0
8
7
1 2
ENT 4 _ A
SRS_ B*
1
SRS_ A* 8
ENT 4 _ B*
SRS_ B
ENT 4 _ B 6
+ 3 8 V5
5
+ 3 8 V5
4
SRS_ A
1 1
ENT 4 _ A* 3
2
ENT 1 _ A
ENT 3 _ B
ENT 3 _ A*
ENT 2 _ A
ENT 2 _ A*
ENT 1 _ B
ENT 3 _ A
ENT 1 _ A*
ENT 2 _ B*
ENT 2 _ B
ENT 3 _ B*
ENT 1 _ B*
NR1 _ B*
NR1 _ A*
NR1 _ B
NR1 _ A
NR2 _ A
NR2 _ A*
NR2 _ B*
NR2 _ B
2
8
7
1
SRT _ A
SRM_ B*
1 2
SRM_ A* 9
SRT _ B*
SRM_ B
SRT _ B 6
5
4
SRM_ A
3 SRT _ A*
1 1
1 0
1 3
2 2
5
6
1
1 4
2 1
1 4
2 4
8
1 7
1 6
2
2 2
4
1 9
9
2 1
1 5
3
1
1 5
2 3
2 4
1 0
1 8
9
6
4
1 1
2 0
1 1
1 9
1 3
7
5
1 7
2 3
2 0
7
3
8
1 6
1 2
2
1 0
1 2
1 8 ENT 4 _ B
SRS_ B
ENT 4 _ B*
ENT 4 _ A*
SRS_ A*
SRS_ A
SRS_ B*
ENT 4 _ A
SRM_ A*
SRM_ B
SRT _ B
SRM_ B*
SRT _ B*
SRM_ A
SRT _ A*
SRT _ A
6
2
1
+ 3 8 V5
ENT 4 _ A*
ENT 4 _ B
ENT 4 _ A
5
ENT 4 _ B*
4
+ 3 8 V5
3
1
SRS_ A*
5
3
SRS_ A
4
6
2
SRS_ B
SRS_ B*
1
SRT _ A*
5
3
SRT _ A
4
6
2
SRT _ B
SRT _ B*
1
SRM_ A*
5
3
SRM_ A
4
6
2
SRM_ B
SRM_ B*
J 1 3
J 1 4
J 1 5
J 1 6
J 1 7
J 1 8
J 1 2
CN2 1
CN6
CN7
CN8
CN1 1
J 7
J 1
J 2
J 3
J 4
J 5
J 6
J 8
J 9
J 1 0
J 1 1
1 3 N. C.
+ 5 V
NRHPS2
SGND
+ 5 V1
+ 3 . 3 V
SGND
SGND
+ 5 V1
SGND
+ 5 V1
PES2
NRHPS1
SGND
+ 5 V1
+ 5 V
SRT I MS
J OCDS
SGND
+ 5 V
SRSHPS
SGND
SGND
GT I MS
SRSS_ AD
SGND
SRSS_ DA
SRMHPS
+ 5 V1
+ 3 8 V5
+ 3 8 V5
+ 3 8 V6
+ 3 8 V6
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
+ 3 8 V6
+ 3 8 V6
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
1
SGND
2
+ 5 V 1
GT I MS
3
PES2
SGND
+ 5 V
2
3
2
3 1
2
3 1
J 1 9
3
J 2 0
2
1 3
2
1
+ 5 V
+ 5 V
GT I MS
SGND
SGND
PES2
J 2 2
J 2 1
S1
S2
N. C.
2
1
+ 5 V
SGND
PES2
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V5
+ 3 8 V6
+ 3 8 V6
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
+ 3 8 V7
+ 3 8 V5
+ 3 8 V5
Horizontal registration shift sensor
Horizontal registration HP sensor
Nip release HP sensor 1
S3
Nip release HP sensor 2
S4
Righjt front cover open/close sensor
S5
S6
S7
Horizontal registration shift HP sensor
Horizontal registration timing sensor
Gripper timing sensor
Paper inlet sensor 2
S8
S9
2 4
Inlet motor 1
Inlet motor 3
Inlet motor 2
M1
M2
M3
M4
Nip release motor 1
M5
Nip release motor 2
M6
feed motor
M7
shift motor
M8
detection motor
M9
Inlet motor 4
Horizontal
registration
relay PCB
F-7-2 F-7-2
7-4
7-4
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1
6
+ 3 8 V2
5
+ 3 8 V2
4
3
2
6
2
1
+ 3 8 V2
ST D1 _ A*
ST D1 _ B
ST D1 _ A
5
ST D1 _ B*
4
+ 3 8 V2
3 CN7
J 3 0
PGND
1
2 2 F AN1 S
J 2 5
1 3
3 CL F AN1
J 2 6
2
3
1
2
3
1
J 2 7
2
3
1
2
3
1
PGND
F AN2 S
CL F AN2
PGND
F AN3 S
CL F AN3
1
2
F CSOL 2
+ 2 4 V1 1
6
1
1 2
1 0
2
7
9
5
1 1
4
3
J 2 3
8
1 3
1 1
2
5
9
8
7
6
1 2
3
1
1 3
1 0
4
F CSOL
+ 2 4 V1
+ 2 4 V1
F ESOL
PGND
F AN1 S
CL F AN1
CL F AN2
F AN5 2
PGND
CL F AN3
F AN3 S
PGND
2
8
7
CL F AN3
CL F AN1
PGND
4
+ 2 4 V1
PGND
F AN1 S
1 3
3
F CSOL
5
F ESOL
1 0
PGND
9 F AN2 S
+ 2 4 V1
1 2
1
1 1
F AN3 S
CL F AN2
6
.
DSW1 _ 6
DSW1 _ 5
DSW1 _ 8
DSW1 _ 7
PSW_ 2
PSW_ 1
PSW_ 3
SGND
CN1 5
2 2
2 0
1 1
1 6
2 1
1 5
1 6
2 3
1 8
1 5
1 2
4
1 9
3
5
1 0
7
CN2 7
1 9
8
1 4
6
1 2
1 3
1 8
1
2 1
2
J 2 8
1 7
2 0
2 3
1 3
2 2
1 0
1 4
1 7 1 1
9
SGND
PSW_ 2
PSW_ 1
PSW_ 3
SGND
5
9
8
1 2
1 3
1 0
7
6
1 1
4
2
1
3 3
2
4
1
6
5
9
7
8
DSW2 _ 1
DSW2 _ 2
DSW2 _ 4
DSW2 _ 3
SGND
2 4
2 7
2 5
2 6
7 SEG_ 1
+ 5 V
+ 5 V
7 SEG_ 2
7 SEG_ 8
7 SEG_ 3
DSW2 _ 3
7 SEG_ 4
DSW2 _ 4
7 SEG_ 5
DSW2 _ 2
7 SEG_ 6
DSW2 _ 1
7 SEG_ 7
DSW1 _ 1
DSW1 _ 2
DSW1 _ 4
DSW1 _ 3
DSW1 _ 6
DSW1 _ 5
DSW1 _ 8
DSW1 _ 7
2 5
2 6
2 7
2 4
1 6
2 6 SGND
7 SEG_ 6
SGND
7 SEG_ 8
7
PSW_ 3
3
2
PSW_ 1
DSW1 _ 1
1 5
2 5
+ 5 V
7 SEG_ 5
DSW1 _ 5
5
6
DSW2 _ 2
2 1
PSW_ 2 2 4
DSW1 _ 8
2 0
8
2 3
DSW2 _ 4
1 4
DSW1 _ 7 1 7
9
DSW1 _ 3
7 SEG_ 7
DSW2 _ 3
1 8
4
DSW1 _ 4
+ 5 V
7 SEG_ 4
2 2
7 SEG_ 2
7 SEG_ 1
1 0
2 7
1 1
DSW1 _ 2
DSW1 _ 6
1 2
1
DSW2 _ 1
1 3
1 9
7 SEG_ 3
ST D1 _ B*
ST D1 _ A
ST D1 _ A*
ST D1 _ B
SL1
FAN1
2
1
6
4
5
J 2 9
6
3
5
4
1
2
3
ST D1 _ B*
ST D1 _ A
ST D1 _ A*
ST D1 _ B
+ 3 8 V2
+ 3 8 V2
7 SEG_ 7
7 SEG_ 6
7 SEG_ 4
1 7
2 5
1 5
7 SEG_ 2
7 SEG_ 1
DSW1 _ 3
DSW1 _ 1
7 SEG_ 5
1 8
2 4
2 1
DSW1 _ 4
7 SEG_ 8
DSW1 _ 2
1 9
+ 5 V
2 2
2 6
1 4
7 SEG_ 3
+ 5 V
2 3
2 7
2 0
1 6
CN7 0 1
Flapper-coupled solenoid
Cooling fan 1
FAN2
Cooling fan 2
FAN3
Cooling fan 3
10
Stack tray eject motor 1
Service PCB
F-7-3 F-7-3
7-5
7-5
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CDS2
DMHPS
CE_ A
1 5
J 3 2
2
5
CE_ B*
DCM_ B*
4
DCM_ B
5
3
1 4
9
J 3 3
4
J 3 4
1
DCM_ A
3
2
1 4
1
8
+ 5 V
6
SGND
6
1 0
9
1
5
+ 5 V1
1 1
1
CD1 _ A*
7
1 2
3
1
8
3
3
3
1 1
1 5
PES1
J 4 4
2
J 4 0
DCM_ A*
1 1
1 4
1
J 3 8
2
5
CN2 3
2
3
6
4
2
9
4
1 3
+ 5 V
CD1 _ A
2
4
6
7
3
7
1 5
6
3
8
3
1 3
1 0
2
2
1 2
SGND
CES
SGND
1 0
CD1 _ B
SGND
5
CD1 _ B*
6
1 2
1 3
+ 5 V
2
1
4
1
1
5
CE_ A*
1
CE_ B
SGND
4
+ 5 V
6
+ 2 4 V1
+ 2 4 V1
3
5
2
PGND
PGND
1
8 DCT _ * L OCK
DCT _ CL K
7
9
DCT _ * ON
DCT _ CW 1 0
+ 2 4 V4
ST 2 SR_ B
ST 2 SR_ B*
ST 2 SR_ A
+ 2 4 V4
ST 2 SR_ A*
6
EPM_ A
+ 2 4 V4
+ 2 4 V4 5
EPM_ B
3
1
4
EPM_ B*
EPM_ A*
2
J 5 3
SGND
CES
SGND
CDS1
+ 5 V
SGND
+ 5 V
PES1
+ 5 V
DMHPS
+ 5 V1
+ 5 V
+ 5 V
CDS2
SGND
+ 5 V1
DMHPS
PES1
CDS1
CES
SGND
+ 5 V
SGND
SGND
+ 5 V
SGND
1 5
1 7
1 8
1 4
6
1 3
1 1
8
1 6
9
1 6
1
4
1 2
1 5
1 8
3
1 1
1 0
8
6
4
2
1 4
2
5
7
1 2
5
1
1 3
7
3
1 0
J 3 1
1 7
9
DCM_ B*
1
5
DCM_ B
3
2
6
DCM_ A*
4 DCM_ A
9
5
1 0
4
1
+ 2 4 V1 3
DCT _ CW
PGND
7
8
+ 2 4 V1
+ 5 V
SGND
DCT _ * ON
6
2
DCT _ * L OCK
DCT _ CL K
PGND
6
3
5
4
8
CE_ B
CE_ A
1 2
CD1 _ A
CE_ A*
1
7
9
1 0
CD1 _ B*
2
1 1
CD1 _ B
CD1 _ A*
CE_ B*
DCM_ A
DCM_ A*
DCM_ B
DCM_ B*
CE_ B
CD1 _ A
CE_ A
CE_ A*
CD1 _ B
CD1 _ A*
CE_ B*
CD1 _ B*
+ 3 8 V6
+ 3 8 V6
CN3 0
CN9
CN1 6
J 3 6
2
4
1
8
9
7
3
6
J 3 5
5
3
4
6
2
8
7
5
9
1
DCT _ * L OCK
DCT _ CL K
DCT _ * ON
SGND
+ 5 V
+ 2 4 V1
+ 2 4 V1
PGND
PGND
9
1 2 1 2
5
J 5 0
1 0 1 0
5
3
1
7
8
7
1 1
6
8
1 1
3
4
6
9
4
2 2
1
9
1 0
1
7
4
6
8
2
5
CN1 3
3
1 1
1 2
ST 2 SR_ B*
EPM_ A
+ 2 4 V4
+ 2 4 V4
EPM_ A*
EPM_ B
EPM_ B*
+ 2 4 V4
ST 2 SR_ A*
ST 2 SR_ B
ST 2 SR_ A
+ 2 4 V4 ST 2 SR_ B*
EPM_ A
+ 2 4 V4
+ 2 4 V4
EPM_ A*
EPM_ B
EPM_ B*
+ 2 4 V4
ST 2 SR_ A*
ST 2 SR_ B
ST 2 SR_ A
+ 2 4 V4
+ 3 . 3 V
1 7 GHPS_ AD
1 6
1 9
1 8
N. C.
GHPS_ DA
GHPS_ DA
GHPS_ AD
+ 3 . 3 V
1
+ 3 . 3 V
GHPS_ DA
J 4 9
2 GHPS_ AD
3 1 3
J 4 8
2 2
3 1
GHPS_ AD
GHPS_ DA
+ 3 . 3 V
DCT _ CW 1 0
1 0
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
4
3
5
6
2
1
J 5 4
J 3 9
3
1
2 2
1
3
2 3
2 3
J 3 7
1
1
CDS2
+ 5 V
SGND
CDS2
+ 5 V
SGND
1 + 5 V
2
3
PES1 2
SGND 3
J 4 5
J 4 1
1
3
2
+ 5 V
1
J 4 3 J 4 7
1
3 SGND
2 CES
CD3 _ B
1
CD3 _ B*
4
CD3 _ B
1 1
2
CD2 _ B*
+ 3 6 V6
CD2 _ B*
4
CD2 _ A*
2
2
CD2 _ A* 9
+ 3 8 V6
7
CD3 _ A
8
5
3
CD2 _ B
3
N. C
1
5
CD2 _ A
+ 3 8 V6
6
6
6 CD3 _ B*
CD2 _ B*
1 3
CD3 _ A
CD3 _ A*
+ 3 6 V6
CD3 _ B
CD2 _ B
CD3 _ A
4
1 2
J 5 2
CN1 0
CD3 _ A*
1 0
CD2 _ A*
+ 3 6 V6
CD2 _ A
1
3
CD3 _ A*
J 5 1
+ 3 6 V6
CD3 _ B*
CD2 _ A
5
CD2 _ B
1 6
1 8
1 7
1 3
1 4
2 2
1 9
2 4
1 5
2 3
2 0
2 1
1 6
1 8
1 7
1 3
1 4
2 2
1 9
2 4
1 5
2 3
2 0
2 1
M11
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
+ 3 8 V6
4
4 N. C.
CDS1
SGND
2
3 1
1
CDS1
3
J 4 2
3
CDS1
3
1
SGND
J 4 6
+ 5 V
2
+ 5 V
1
2
1
2
3
SGND
+ 5 V
2
J 1 9 2
S10
Coupled eject sensor 2
S12
Coupled eject sensor 1
S11
Paper inlet sensor 1
S13
Coupled inlet sensor
S14
Decurler shift HP sensor
S15
Gripper HP sensor
Decurler shift motor
M12
Coupled Inlet motor
M13
Coupled eject motor
1
M14
Decurler feed motor
M15
Coupled eject motor
2
M16
Coupled eject motor
3
M17
railing end
retaining shift motor
M18
Stack tray 2
shift rear motor
F-7-4 F-7-4
7-6
7-6
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1
SGND
ST UD1 _ B
+ 5 V1
SGND
ST 1 PDS
N. C.
1
ST UD1 _ A*
6
SGND
1
N. C.
3
J 7 5
SGND
SGND
3
2
+ 5 V1
+ 5 V1
AES2
J 7 3
5
1
2
J 6 7
3
J 6 8
J 6 2
5
1
2
2
8
+ 5 V1
2
+ 5 V1
3
ST 1 UDCS
ST UD2 _ A*
2
3
AES1
ST 2 _ 5 KS
ST UD1 _ A
J 6 9
1
ST UD2 _ B
3
7
2
1
ST UD1 _ B*
N. C.
J 7 2
N. C.
1
ST 2 PDS
ST 2 UDCS
3
3
2
SGND
SGND
4
ST UD2 _ B*
+ 5 V1
+ 5 V1
7
6
SGND
3
2
8
2
3
ST 1 _ 5 KS
ST UD2 _ A
J 7 4
1
J 6 3
1
+ 5 V1
J 7 0
4
2
1 1
1 2
8
5
8
9
3
1
4
9
7
1 1
1 2
6
J 6 4
1 0
4
5
6
7
1 0
3
9
1 0
1
2
1 2
1 1
1 2
7
6
J 6 5
8
9
4
6
1 1
7
3
4
5
5
3
8
1 0
3
4
9
7
8
1 3
6
5
1 1
2
1 0
CN2 1
1 5
1 4
1 2
1
1 6
1 8
1 9
2 1
2 0
2 4
2 2
1 7
2 3
2 5
2
1
2
1
6
3
ST UD1 _ A
1 2
ST UD2 _ A
+ 3 8 V3
+ 3 8 V3
CN6
ST UD2 _ A*
ST UD1 _ B*
5
4
8
ST UD1 _ B
1
7
9
1 0
ST UD2 _ B*
+ 3 8 V4
+ 3 8 V4
ST UD1 _ A*
2
1 1
ST UD2 _ B
+ 3 8 V4
+ 3 8 V4
+ 3 8 V3
+ 3 8 V3
+ 5 V1
SGND
ST 1 PDS
SGND
SGND
+ 5 V1
+ 5 V1
SGND
ST 1 UDCS
AES1
ST 1 _ 5 KS
+ 5 V1
+ 5 V1
ST 1 _ 5 KS
AES1
ST 1 UDCS
SGND
+ 5 V1
+ 5 V1
SGND
SGND
ST 1 PDS
SGND
+ 5 V1
SGND
ST 2 PDS
ST 2 UDCS
SGND
+ 5 V1
+ 5 V1
SGND
ST 2 _ 5 KS
SGND
+ 5 V1
AES2
+ 5 V1
SGND
ST 2 _ 5 KS
ST 2 PDS
+ 5 V1
SGND
SGND
ST 2 UDCS
+ 5 V1
AES2
+ 5 V1
SGND
+ 5 V1
N. C
J 5 9
2
J 6 0
+ 3 6 V1
F DRSW2
1
1
J 6 1
+ 3 6 V1
2 F DRSW3
1
5
2
1
2
4
CN4
+ 2 4 V1
F DRSW1
F DRSW2
+ 3 8 V1
+ 3 8 V1
3
N. C
CN2
F DRSW3
N. C
1
+ 2 4 V1 2
F DRSW1
J 5 8
3
1 1
2
4
2
4
3
F DRSW2
+ 3 6 V1
F DRSW3
+ 3 6 V1
1
2 2
1
J 5 7
1
F DRSW2
1
4
1
+ 3 6 V1
F DRSW3
+ 3 6 V1
4
2
J 5 5
2
3 3
2
1
J 5 6
2 + 2 4 V1
F DRSW1
+ 2 4 V1
F DRSW1
SW1
SW1 SW2 SW3
SGND
+ 5 V1
ST 1 _ 4 KS
SGND
+ 5 V1
ST 2 _ 4 KS
2 7
3 1
2 9
2 8
3 0
2 6
1 3
1 4
1 5
1 3
1 4
1 5
+ 5 V1
SGND
ST 1 _ 4 KS
1 4
1 3
1 5
1 3
1 5
1 4
SGND
+ 5 V1
ST 2 _ 4 KS
1
+ 5 V1
ST 1 _ 4 KS
SGND
J 6 6
2
3
S16
+ 5 V1
ST 2 _ 4 KS
3
1
2 SGND
J 7 1
Tray 1 approach disabled area sensor
S17
S18
S19
S20
Stack tray 1 coated paper full sensor
Stack tray 1 paper full sensor
Arm avoidance sensor 1
Stack tray 1 lift clock sensor
S21
S22
S23
S24
S25
Tray 2 approach disabled area sensor
Stack tray 2 coated paper full sensor
Stack tray 2 paper full sensor
Arm avoidance sensor 2
Stack tray 2 lift clock sensor
6
Front cover open/close switch1
SW2
SW3
Stack tray lift motor 2
Stack tray lift motor 1
M19
M20
Delivery
side
Inlet
side
Position of switches
F-7-5 F-7-5
7-7
7-7
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2
ST T ES
J 1 0 2
2
3
1
4
4
2
+ 5 V1
2
+ 5 V1
6
J 9 5
+ 5 V1
J 1 0 1
2
1
SGND
J 9 8
1
SGND
5
3
1 + 5 V1
2
1
SGND
+ 5 V1
ST 2 ES
SGND
J 9 9
+ 5 V1
1
5
3
ST 1 ES
4
3
SGND
5
2
6
+ 5 V1
ST 1 T ES 3
4
ST 1 T ES
J 9 6
3
2
3
1
ST 2 ES
SGND
ST 1 ES
SGND
1
6
ST 2 T ES 3
5
6
SGND
+ 5 V1
3
2
2
ST 1 4 KSWO
1
4 ST 2 GPSW
ST 2 GPSW
ST 1 GPSW
+ 3 8 V1
J 8 5
8
J 1 0 3
1
ST 2 4 KSWO
J 8 8
4
7
2 1
5
1
4
ST 1 4 KSWI
2 ST 1 4 KSWI
3 8 V1
+ 3 8 V1
1
3 8 V1
1
ST 1 GPSW
4
3 8 V1
2
J 8 9
3
2
ST 1 4 KSWO SW4
CN3
3 8 V1
1
3
J 8 6
3
J 1 0 0
2
ST 2 4 KSWO
ST 1 4 KSWI
ST 2 4 KSWI
1
6
ST 2 4 KSWI
4
ST 2 4 k SWI
2
3
2
1
3
5
J 9 3
SGND
1 6
4
6
5
3
SGND
+ 5 V1
4 + 5 V1
2
2
1
3
5
J 9 4
1
SGND
1
ST 2 4 KSWO
6
4
ST 2 GPSW
6
2
5
3
SGND
+ 5 V1
4 + 5 V1
2
1 0
9
4
3
8
6
+ 5 V1
CN1 6
5
SGND
N. C. 1 5
1
1 1
1 2
7
2
ST 1 ES
ST 2 T ES
ST 1 T ES
ST 2 ES
ST 1 4 KSWO
ST 1 GPSW
ST 1 T ES
SGND
+ 5 V1
ST 1 ES
ST 2 ES
SGND
SGND
+ 5 V1
+ 5 V1
ST 2 T ES
J 8 7
J 9 0
1
2
1
2
2
2
J 8 2
J 7 6
1
1
+ 2 4 V2
CN2 4
1
2
+ 2 4 V3
1
+ 2 4 V3
F DL SOL
1
2
F DL SOL
2
J 7 8
SL2 2 + 2 4 V2
+ 2 4 V2
6
2
+ 2 4 V1
J 7 9
3
8
J 8 3
ST 2 L SOL
2
1
1
2
1
1
ST 1 L SOL
1 1 2
+ 2 4 V2 2
7
ST 1 L SOL
F T T SOL 1
4
F T T SOL
5
J 8 0
+ 2 4 V3
1
1 2
J 7 7
+ 2 4 V3 1
2
2
1
2
F DL SOL
+ 2 4 V6
J 8 4
F T T SOL
ST 2 L SOL
1
2
+ 2 4 V3
1
2
+ 2 4 V2
J 8 1
ST 1 L SOL
ST 2 L SOL
F DL SOL 2
+ 2 4 V3
2
1
J 9 7
SGND 2 SGND
DSSW
J 1 0 4
DSSW 2 2
PES2 2
1 1
1
SGND
1
DSSW
SGND
1 3
1 4
3
1
5
+ 5 V1
3
2
ST 2 ES
3
2
SGND
ST 2 T ES
4
5
+ 5 V1
6 + 5 V1
1
6
ST 2 ES
4
6
4
5
SGND
3
SGND
1
4
1
2
SGND
6
ST 2 T ES
5
+ 5 V1
2
J 9 1
J 9 2
3
7
2
9
8
4
1
6
5
J 1 6 8
2
7
GND
5
1
8
7
9
3
5
6
4
4
2
9
6
3 F SWST 2
8
1 + 2 4 V
ST L EDR
ST 1 L ED2
ST 2 L ED1
ST 1 L ED1
ST 2 L ED2
F SWST 1
F SWST 1
ST L EDR
GND
+ 2 4 V
ST 1 L ED2
ST 2 L ED1
ST 1 L ED1
ST 2 L ED2
F SWST 2
1
2
ST 1 4 KSWO
ST 1 GPSW 2
1
ST 1 4 KSWO
2 ST 1 GPSW
1
ST 1 GPSW 2
1
2
1
ST 2 GPSW
J 1 9 4
J 1 9 5
ST 1 4 KSWO
ST 1 4 KSWO
SW5
Stack tray 1 approach disabled area switch
Stack tray 2 approach disabled area switch
SW6
Stack tray 1 safety switch
SW7
Stack tray 2 safety switch
S26
Stack tray 1 empty sensor
S27
Stack tray 1 sensor
S28
Stack tray 2 empty sensor
S29
Stack tray 2 sensor
SW8
Dolly set switch
Front door lock solenoid
SL3
SL4
SL5
Flapper top tray solenoid
Stack tray 2 lock solenoid
Stack tray 1 lock solenoid
A
Front
switch
PCB
2
1
F-7-6 F-7-6
7-8
7-8
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BEHPS1
1
J 1 1 1
1
2
SGND 2
3
1
BEPHDS1
3
ST 1 CS
+ 5 V1
J 1 1 0
J 1 1 2
+ 5 V1
2
SGND
+ 5 V1 3
SGND
3
1
ST DS2 2
SGND
J 1 1 6
+ 5 V
1
+ 5 V1
SGND
J 1 1 4
J 1 1 3
SGND
1 ST 1 SHPRS
2
ST 1 AHPRS
3
2
+ 5 V1 3
SGND
2
+ 5 V
ST DS1
1
J 1 1 5
3
1 6
1 3
1 7
7
4
1 1
2 1
8
5
2
4
1 4
5
1
1 4
1 7
1 9
J 1 0 9
1 0
1 2
2 0
CN2 0
6
1
1 1
3
9
1 5
1 4
6
1 5
1 8
2 0
1 0
8
5
2
1 1
1 8
7
9
1 6
1 9
2 1
1 3
3
1 8
2 1
8
6
3
1 7
1 6
1 5
4
1 3
9
1 2
2
1 0
1 2
1 9
2 0
7
1
BEPHDS1
+ 5 V1
SGND
+ 5 V1
ST 1 CS
SGND
BEHPS1
SGND
+ 5 V1
+ 5 V1
SGND
ST 1 AHPRS
SGND
+ 5 V1
ST 1 SHPRS
ST DS1
SGND
+ 5 V
SGND
ST DS2
+ 5 V
ST 1 SHPRS
+ 5 V1
SGND
ST 1 AHPRS
SGND
+ 5 V1
+ 5 V1
SGND
BEHPS1
SGND
ST 1 CS
+ 5 V1
SGND
+ 5 V1
BEPHDS1
+ 5 V
ST DS2
SGND
+ 5 V
SGND
ST DS1
ST 1 SR_ B*
3
ST 1 AR_ B
ST 1 AR_ A
ST 1 SR_ A*
2
+ 2 4 V3
ST 1 AR_ B*
+ 2 4 V3
1
J 1 0 7
ST 1 SR_ B
6
+ 2 4 V3
ST 1 SR_ A
+ 2 4 V3
5
ST 1 AR_ A*
4
3
2
J 1 0 8
ST 2 AR_ A* 1
ST 2 AR_ B
4 ST 2 AR_ A
6
ST 2 AR_ B*
+ 2 4 V4
+ 2 4 V4 5
1 1
7
1 2
ST 2 AR_ A*
1 0
3
2
ST 1 SR_ B
9
1
1 3
ST 1 AR_ A
8
9
ST 1 SR_ A*
7
1 7
1 5
ST 2 AR_ B*
6
1 0
1 9
4
1 2
+ 2 4 V3
5
6
1 7
1 6
1 4
CN1 1
3
ST 2 AR_ B
4
1 3
1 8
6
ST 1 SR_ A
8
+ 2 4 V3
3
1 0
ST 1 AR_ B
ST 1 AR_ B*
2
5
1 8
ST 1 AR_ A*
5
1 6
ST 1 SR_ B*
4
1
2
ST 2 AR_ A
1 5
1 5
1 6
7
+ 2 4 V4 1 4
1 7
1 1
+ 2 4 V3
9
1 3
1 1
8
J 1 0 5
+ 2 4 V4
1 2
1 4
1 + 2 4 V3
ST 1 AR_ B
ST 2 AR_ B
+ 2 4 V4
+ 2 4 V3
ST 1 SR_ A
+ 2 4 V4
ST 2 AR_ B*
ST 1 SR_ B*
+ 2 4 V3
+ 2 4 V3
ST 1 SR_ B
ST 2 AR_ A*
ST 1 AR_ B*
ST 1 SR_ A*
ST 1 AR_ A
+ 2 4 V3
ST 1 AR_ A*
ST 2 AR_ A
2
1
EXT _ A
EXT _ B*
N. C.
+ 2 4 V4
EXT _ B
5
EXT _ A*
+ 2 4 V4
4
6
CN1 6
7
3
8 N. C.
4
3
5
6
2
1
J 1 0 6
M21
S30
2 2
J 1 1 7
3 1
3 1 ST 1 SHPRS
SGND
+ 5 V1
SBUD_ B
SC_ A*
+ 2 4 V3
+ 2 4 V3
SBUD_ B*
SC_ B*
+ 2 4 V3
SBUD_ B
SC_ B*
SC_ B
SC_ A*
+ 2 4 V3
SC_ A
+ 2 4 V3
SC_ B
SC_ B
SBUD_ B*
+ 2 4 V3
N. C.
+ 2 4 V3
SBUD_ A*
SBUD_ A
SC_ A
SC_ A
+ 2 4 V3
+ 2 4 V3
CN3 0 1
SBUD_ A
SC_ A*
SC_ B*
SBUD_ A*
SBUD_ B*
SBUD_ B
SBUD_ A*
+ 2 4 V3
SBUD_ A
CN3 0 2
1 1
1
6
8
1 2
5
2
CN9
1 0
4
3
7
9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
1 8
2 8
2 6
1 9
2 5
2 7
3 0
2 1
2 3
2 2
2 9
2 4
2 0
2
4
3
5
1
6
1
5
2
3
4
S31
S32
S33
S34
S35
S36
Tap paper level sensor 1
Stack tray 1 curl sensor
Tap HP sensor 1
Stack tray 1 alignment HP rear sensor
Stack tray 1 shift HP rear sensor
Stack tray eject sensor 1
Stack tray eject sensor 2
Stack tray 1 shift rear motor
Stack tray 1 alignment rear motor
Stack tray 2 alignment rear motor
M22
M23
C
D
F-7-7 F-7-7
7-9
7-9
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+ 2 4 V4
ST 1 SF _ B
ST 1 SF _ B
1
+ 2 4 V4
ST 1 AF _ B
ST 1 SF _ B*
1 2
+ 2 4 V4
+ 2 4 V4
ST 2 SF _ B
4
ST 2 SF _ A
8
ST 2 AF _ A* 1 ST 2 AF _ A*
ST 1 AF _ B 5
ST 2 SF _ B*
6
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
ST 2 AF _ B
ST 2 AF _ B
ST 2 AF _ A
ST 1 AF _ A
3
ST 2 SF _ A*
ST 1 AF _ A*
5
+ 2 4 V4
ST 2 AF _ B* 3
ST 1 AF _ A*
ST 2 SF _ A*
ST 1 SF _ A
ST 1 SF _ A
ST 1 AF _ B*
2
+ 2 4 V4
2
4
ST 1 SF _ A*
CN1 2
1 0
ST 2 SF _ A
ST 2 SF _ B
3
ST 2 SF _ B*
2
4
+ 2 4 V4
1
ST 1 SF _ A*
ST 1 SF _ B*
ST 2 AF _ B*
6
ST 1 AF _ A ST 1 AF _ B*
+ 2 4 V4
ST 2 AF _ A
1 1
6
5
+ 2 4 V4 9
7
J 1 2 1
J 1 2 3
J 1 3 1
1 1
1 8
1 0
1 8
1 8
7
4
1 7
1 0
9
1 3
8
J 1 3 3
1 7
9
1
1 4
7
1 2
5
7
1 5
1 2
1 6
1 2
1 4
1 5
8
1 3
5
1 1
J 1 3 2
CN1 9
4
9
8
6
1 7
1 6
1 6
6
J 1 3 7
1 0
3
1
6
1 3
5
J 1 3 6
2
9 1 9 1
J 1 3 5
1 1 9
1 5
2 2
3
1 1
J 1 3 4
3
4
1 4
2
1
2
1
+ 5 V1
+ 5 V1
ST 2 SHPRS
3
1
+ 5 V1
1
3
BEHPS2
3
SMHPS
2
2 SGND
BEPHDS2
SGND
+ 5 V1
SGND
SGND
SGND
+ 5 V1
SGND
3
ST 2 CS
3
2
+ 5 V1
2
1
1 ST 2 AHPRS
3
BET 1 _ B*
1
BET 1 _ A*
J 1 3 0
7
+ 2 4 V3
BET 2 _ B*
J 1 2 9
N. C.
BET 1 _ A
N. C.
BET 2 _ A*
N. C.
+ 2 4 V3
N. C.
5
5
1
8
BET 2 _ A
+ 2 4 V3
BET 1 _ B
6
8
2
3
4
BET 2 _ B
+ 2 4 V3 7
3
2
4
6
3
1 2
+ 2 4 V4
+ 2 4 V4
1 0
9
5
8
6
+ 2 4 V4
4
1 1
7
+ 2 4 V4
CN1 4
2
1
1 1
ST 1 SF _ A*
1
ST 2 SF _ A*
ST 1 SF _ B
1 5
1 1
1 0
7
6
1 6
4
9
1 3
ST 1 AF _ B
1 0
1 6
1 2
2
3
1 2
1 4
1 3
1 5
1 6
1 3
1 8
3
5
1 3
4
1 7
5
1 7
4
3
1 0
ST 1 SF _ B*
3
1 8
1
ST 1 AF _ B*
1
ST 1 AF _ A
1 6 ST 2 SF _ A
8
1 5
1 7
1 8
1 5
1
ST 1 AF _ A*
1 8
8
7
1 4
1 2
2
ST 2 SF _ B
1 4
ST 1 SF _ A
8
5 5
1 1
J 1 1 9
4
6
2
9
6
1 1
1 4
1 0
7
9
2
6
8
1 7
7
ST 2 SF _ B*
1 2
J 1 1 8
9
2 1
1 9
2 3
2 2
2 0
2 4
2 2
2 0
2 4
2 1
1 9
2 3
2 2
2 1
2 4
1 9
2 3
2 2 ST 2 AF _ A
2 0 2 0
2 4
2 1 ST 2 AF _ A*
1 9
ST 2 AF _ B*
ST 2 AF _ B
2 3
ST 2 SF _ A*
ST 1 AF _ A
ST 1 AF _ B*
ST 2 SF _ B
ST 1 AF _ B
ST 1 SF _ A
ST 2 SF _ A
ST 2 AF _ B*
ST 1 AF _ A*
ST 2 AF _ A
ST 2 SF _ B*
ST 1 SF _ A*
ST 2 AF _ B
ST 2 AF _ A*
ST 1 SF _ B
ST 1 SF _ B*
+ 2 4 V3
BET 1 _ A*
+ 2 4 V3
+ 2 4 V3
BET 1 _ A
BET 1 _ B*
BET 1 _ B
CN1 0
BET 2 _ A
BET 2 _ A*
BET 2 _ B
BET 2 _ B*
1 3 N. C
+ 2 4 V3
BET 1 _ A
+ 2 4 V3
BET 1 _ A*
+ 2 4 V3
BET 2 _ A*
BET 2 _ B
BET 2 _ B*
+ 2 4 V3
BET 1 _ B
BET 1 _ B*
BET 2 _ A
1 3 N. C.
ST 2 SHPRS
SMHPS
+ 5 V1
ST 2 CS
+ 5 V1
+ 5 V1
SGND
SGND
BEHPS2
ST 2 AHPRS
SGND
SGND
SGND
+ 5 V1
+ 5 V1
+ 5 V1
BEPHDS2
SGND
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
+ 2 4 V4
1 2
1 1
2
4
6
9
5
7
1
8
1 0
3
4
3
5
6
2
1
J 1 2 0
4
3
5
6
2
1
J 1 2 2
M24
S37
1
2
3
2
3
1
J 1 3 8
+ 5 V1
SGND
ST 2 SHPRS
ST D2 _ B
1 5
3
N. C.
ST D2 _ A*
9
1 3
ST D2 _ A*
6
EP_ B*
SCM_ B*
1 0
1 9
EP_ A*
1 6
+ 3 8 V2
1 8
5
1 4
+ 3 8 V2
+ 3 8 V2
4
2
1 3
+ 2 4 V3
+ 2 4 V3
ST D2 _ A
+ 2 4 V3
1 4
8
5
3
1
2 0
J 1 2 6
4
4
1 3
1 2
J 1 2 8
5
1 8
SCM_ A*
EP_ A
4
6
SCM_ B
1 4
1 2
+ 2 4 V3
1 1
1 5
+ 2 4 V3
EP_ A
+ 2 4 V3
+ 3 8 V2
+ 2 4 V3
+ 2 4 V3
ST D2 _ B
1 0
9
3
2
+ 2 4 V3
1
+ 2 4 V3
+ 2 4 V3
J 1 2 4
SCM_ B*
8
+ 3 8 V2
1 5
2
+ 3 8 V2
6 ST D2 _ B
ST D2 _ B*
2
1
ST D2 _ A
CN8
SCM_ A*
EP_ B*
EP_ B
6
2
5
EP_ B*
SCM_ A
EP_ B
7
1
SCM_ B
6
6
EP_ A*
EP_ A
5
ST D2 _ B* 3
1 1
4
ST D2 _ A
J 1 2 7
SCM_ B*
8
9
SCM_ A*
N. C.
1 0
SCM_ B
1 6
SCM_ A
ST D2 _ B*
2
SCM_ A
J 1 2 5
1 7
1
EP_ B
1
1 1
1 2
1 7
1 8
3
ST D2 _ A*
7
1 6
+ 2 4 V3
3
5
EP_ A* 7
1 7
4
1 9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
1 9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
1 5
+ 2 4 V3
2
1 7
6
2 5
2 8
+ 2 4 V3
1 9
8
SCM_ B 1 8
3
BET 2 _ A*
3
1 5
4
7
SCM_ A*
2 6
2 9
2 0
1 1
+ 2 4 V3
BET 2 _ B
2 7
3 0
2 1
9
BET 2 _ B*
1 3
5
1 0
+ 3 8 V2
1 7
1 2
2 8
1 9
2 2
8
EP_ A*
+ 2 4 V3
6
SCM_ A
1 1 EP_ B*
2 0
2 3
+ 3 8 V2
1 6
BET 1 _ B
7
+ 2 4 V3
1 6
1
ST D2 _ B
ST D2 _ B*
EP_ A
2 1
2 4
1 3
2 9
+ 2 4 V3
2
1 4
SCM_ B*
BET 1 _ B*
BET 1 _ A
1
1 4
2 2
2 5
4
ST D2 _ A*
ST D2 _ A
9
3 0
BET 2 _ A
EP_ B
+ 2 4 V3
1 8
2 3
2 6
BET 1 _ A*
+ 2 4 V3
1 2
1 0
2 4
2 7
5
N. C. N. C.
ST 2 SHPRS
SMHPS
+ 5 V1
ST 2 CS
+ 5 V1
+ 5 V1
SGND
SGND
BEHPS2
ST 2 AHPRS
SGND
SGND
SGND
+ 5 V1
+ 5 V1
+ 5 V1
BEPHDS2
SGND
2
+ 3 6 V3
5
2
4
J 1 3 9
4
1
5
6
+ 3 6 V3
J OCDSW3
3
J OCDSW1
4
+ 3 6 V3
1
2
+ 3 6 V3
2
1
6
J OCDSW1
1 1
6
2
3
1
4
J 1 4 0
2
5
J OCDSW3
5
6
3 + 3 6 V4
2
J OCDSW2
1 3
J OCDSW2
+ 3 6 V4
J 1 4 1
J 1 4 2
J 1 4 3
+ 3 6 V3
+ 3 6 V4
J OCDSW2
+ 3 6 V3
J OCDSW1
J OCDSW3
+ 2 4 V3
St ac k t r ay 1
s hi f t f r ont mot or
M25
M26
M27
M28
M29
M30
M31
M32
St ac k t r ay 1
al i gnment f r ont mot or
St ac k t r ay 2
s hi f t f r ont mot or
St ac k t r ay 2
al i gnment f r ont mot or
St ac k t r ay
ej ec t mot or 2
Tr ai l i ng end
r et ai ni ng mot or
I ns er t i on s hi f t
mot or
Tap mot or 2
Tap mot or 1
Tap paper l ev el s ens or 2
S38
S39
S40
S41
S42
St ac k t r ay 2 c ur l s ens or
Tap HP s ens or 2
St ac k t r ay 2 al i gnment HP r ear s ens or
St ac k t r ay 2 s hi f t HP r ear s ens or
I ns er t i on s hi f t HP s ens or
SW9
J am open/ c l os e s wi t c h 3
SW10
SW11
B
F-7-8 F-7-8
7-10
7-10
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SBUD_ B*
6
1
1 6
1
SBUD+ 2 4 V3
SGND
1
3
SBUD_ B
5
2
4
2
CN3 0 4
+ 2 4 V3
SC+ 2 4 V3
4
SBHPS
4
3
SBUD_ A*
1 1
SC_ A*
SBUD+ 2 4 V3
6
SBUD_ B
1 7
CN3 0 2
2
SBUD_ A
5
1 3
6
CN3 0 3
SBUD_ B*
2
1 3
1 0
+ 2 4 V3
9
2
SC_ B
2 2
1 6
4
6
7
5
1 2
5
1 8
2
8
SBUD_ A*
1 4
3
SC_ A*
3
1 4
1
3
1 7
+ 2 4 V3
+ 2 4 V3
+ 5 V1
+ 2 4 V3
7
SC_ B*
1 5
6
8
1
SC_ B
SC_ B*
SC_ B
SBUD_ B
4
5
4
1 0
CN3 0 1
SC_ A
1 1
1
SBUD_ B*
3
1 5
5
SC_ A
SC+ 2 4 V3
6
4
1
5
3
1 2
SGND
4
SBUD_ A*
9
5
CN3 0 4
SBUD_ A
1
1 8
SBUD_ A
3
SC_ B*
ST 1 2 RPHS
SC_ A
SC_ A*
+ 5 V1
2
1
SGND
J 1 4 7
SBHPS
3
3 SGND
1
2
+ 5 V1
J 1 4 5
ST 1 2 PHRS
CN3 0 2
CN3 0 1
CN3 0 3
3
2
1
5
7
CN1 8
6
4
J 1 4 4
3
4
3
4
1
6
5
2
5
2
1
6
+ 2 4 V3
M33
8
9
9
8
7
7
8
9
9
8
7
SGND
1
J 1 4 6
2 ST 1 2 PHF S
+ 5 V1
3
7
8
9
+ 5 V1
SGND
ST 1 2 PHRS
SGND
SBHPS
SGND
+ 5 V1
ST 1 2 PHF S
+ 5 V1
ST 1 2 F PHS
SBUD+ 2 4 V3
SC_ B*
SBUD_ B
SBUD_ B*
SBUD+ 2 4 V3
SC_ A
SGND
SC_ B
SC+ 2 4 V3
SGND
SBUD_ A*
SC_ A*
SBUD_ A
ST 1 2 RPHS
ST 1 2 F PHS
+ 5 V1
SC+ 2 4 V3
SBHPS
+ 5 V1
SGND
ST 1 2 PHRS
SGND
SBHPS
SGND
+ 5 V1
ST 1 2 PHF S
+ 5 V1
ST 1 2 PHF S
+ 5 V1
SGND
+ 5 V1
SGND
ST 1 2 PHRS
SGND
SBHPS
+ 5 V1
ST 1 2 PHF S
+ 5 V1
SGND
+ 5 V1
SGND
ST 1 2 PHRS
SGND
SBHPS
+ 5 V1
M34
S43
S44
S45
Insertion motor
Insertion belt lift motor
Stack tray paper level rear sensor
Stack tray paper level front sensor
Insertion belt HP sensor
Slave controller PCB Insertion unit relay PCB Insertion unit relay PCB
C
D
F-7-9 F-7-9
7-11
7-11
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+ 5 V1
J 1 5 8
3
1
2
SGND
2
SGND
EPMHPS
SGND
J 1 6 0
SGND
1
1
J 1 6 1
3
+ 5 V1
ST 2 SHPF S
+ 5 V1
EPHPS
+ 5 V1
1
J 1 5 5
1
SGND
+ 5 V1
J 1 5 6
J 1 5 7
3
3
+ 5 V1
ST 1 SHPF S
J 1 5 9
+ 5 V1
ST 1 AHPF S
2
2
2
F DOCS
3
ST 2 AHPF S
SGND
SGND
5
2 0
1 0
4
3
1 4
1
1 0
6
3
7
1 9
8
1 6
1 9
1 7
2 1
1 3
1 8
1 1
1 2
2 1
1
1 3
2
J 1 5 4
8
5
1 3 9
2
1 8
1 0
6
1 4
2 0
1 7
1 7
9
7
1 1
1 2
8
9
1 5
1 2
1 1
1 6
1 5
2 0
2 1
1 6
1 9
1 8
4
1 5
1 4
7
6
1
5
2
3
4
ST 1 AHPF S
+ 5 V1
+ 5 V1
+ 5 V1
SGND
SGND
EPMHPS
SGND
ST 1 SHPF S
+ 5 V1
F DOCS
ST 2 AHPF S
+ 5 V1
ST 2 SHPF S
SGND
SGND
EPHPS
SGND
+ 5 V1
SGND
+ 5 V1
SGND
F DOCS
+ 5 V1
EPHPS
EPMHPS
+ 5 V1
SGND
ST 2 SHPF S
+ 5 V1
+ 5 V1
ST 1 AHPF S
SGND
+ 5 V1
SGND
SGND
ST 2 AHPF S
+ 5 V1
+ 5 V1
SGND
ST 1 SHPF S
SGND
+ 5 V1
4
1
4
SGND
6
F DOCS
1 3
1 3
SGND
1 6
8
ST 1 AHPF S
1 1
1 7
EPHPS
1
ST 2 AHPF S
1 5
9
8
7
EPMHPS
1 5
3
+ 5 V1
SGND
5
6
1 4
5
1 2
+ 5 V1
SGND
1 0
1 8
2 0
9
1 9
+ 5 V1
2
+ 5 V1
2
2 0
1 2
ST 2 SHPF S
ST 1 SHPF S
2 1
1 4
1 7
+ 5 V1
1 8
1 9
1 1
J 1 5 2
7
SGND
3
2 1
1 0
SGND
1 6
+ 5 V1
SGND
2 SGND
ST 2 2 SS
+ 5 V1
1
3
J 1 6 5
J 1 5 3
3
ST 2 2 SS
6
6
5
4
SGND
2
5 + 5 V1
2
1
3
4
2 6
2 7
2 8
2 5
2 9
2 2
2 4
2 3
+ 5 V1
ST 2 2 SS
SGND
+ 2 4 V4
GRP_ A
4
GRP_ A*
+ 2 4 V4
5
GRP_ B*
GRP_ A
2
+ 2 4 V2
6
+ 2 4 V2
GRP_ A*
GRP_ B
CN1 5
1
GRP_ B
3
GRP_ B*
N. C 7
CN8 0 1
8
3
5
7
1
9
J 1 4 8
4
2
1 0
6
1 3
1 0
1 8
2 0
1
1 5
1 1
8
4
9
1 9
1 2
1 6
7
6
2
1 7
3
1 4
5
2 1
J L ED_ 7
J L ED_ 1 0
J L ED_ 5
J L ED_ 3
J L ED_ 1 5
J L ED_ 9
SGND
+ 5 V
J L ED_ 1 4
J L ED_ 1 6
J L ED_ 2
J L ED_ 4
J L ED_ 1 3
J L ED_ 1 2
J L ED_ 1
J L ED_ 6
J L ED_ 8
+ 5 V
J L ED_ 1 1
SGND
CN1 7
CN2 3
2
+ 5 V1 3
J 1 6 4
1 ST 1 2 SS
SGND
7
+ 5 V1
ST 1 2 SS
SGND
+ 5 V1
ST 1 2 SS
SGND
J L ED_ 7
J L ED_ 1 0
J L ED_ 5
J L ED_ 3
J L ED_ 1 5
J L ED_ 9
+ 5 V
J L ED_ 1 4
J L ED_ 1 6
J L ED_ 2
J L ED_ 4
J L ED_ 1 3
J L ED_ 1 2
J L ED_ 1
J L ED_ 6
J L ED_ 8
+ 5 V
J L ED_ 1 1
J L ED_ 7
J L ED_ 5
J L ED_ 3
+ 5 V
J L ED_ 2
J L ED_ 4
J L ED_ 1
J L ED_ 6
J L ED_ 8
+ 5 V
1
1 2
1 6
2
7
1 9
5
1 7
1 0
1 5
9
3
2 0
1 8
6
1 4
2 1
1 1
4
8
1 3
5
2
1
4
6
3
J 1 5 1
CN8 0 2
M35
3
SGND 1
+ 5 V
J 1 6 2
3
1
2 2 GT I MS
1
2
3
3
1
2
3
2 GT I MS
SGND 1
+ 5 V
3
2
1
J L ED_ 1 7
J L ED_ 1 9
J L ED_ 1 8
J L ED_ 2 0
J L ED_ 2 1
SGND
SGND
2 3
2 5
2 2
2 4
2 5
2 3
2 4
2 2
J L ED_ 1 9
J L ED_ 2 1
J L ED_ 1 8
J L ED_ 1 7
J L ED_ 2 0
J 1 4 9
2
J L ED_ 1 8
2
8
J L ED_ 4 2 0
J L ED_ 3
1 2
1 1
5
7
1 7
1 3
J L ED_ 1 3
1 8
J L ED_ 1 5
1 6
J L ED_ 2 0
8
1 9
2 3
2 0
J L ED_ 1 2
2 4
6
2 2
+ 5 V
J L ED_ 9
7
J L ED_ 2 1
SGND
5
1
3 J L ED_ 1
+ 5 V
1 4
J L ED_ 1 4
6
2 3
1 7
2 2
J L ED_ 6
SGND
1
J L ED_ 1 1
1 0
2 1
2 5
1 0
J L ED_ 7
4
2 4
J L ED_ 8
1 2
1 8
1 1
J L ED_ 1 6
9
1 5
J L ED_ 1 0
9
2 5
1 6
4
J L ED_ 2
2 1
1 3
3
J L ED_ 5
1 9 J L ED_ 1 7
1 5
1 4
J L ED_ 1 9
J L ED_ 1 0
J L ED_ 9 1 1
1 2
6
1 1
7
9
2
1 0
5
1 2
1
3
8
4
J L ED_ 1 5
J L ED_ 2 0
J L ED_ 1 7
J L ED_ 1 6
J L ED_ 1 9
J L ED_ 1 3
J L ED_ 2 1
SGND
J L ED_ 1 8
J L ED_ 1 4
J L ED_ 1 2
SGND
1 3
J L ED_ 1 1
SC_ B* 5
6
4 SC_ A
SC_ B 6
+ 2 4 V3
+ 2 4 V3 1
SC_ A* 3
1
J 1 5 0
2 2
3
4
5
N. C.
N. C
1
1 2
1 6
2
7
1 9
5
1 7
1 0
1 5
9
3
2 0
1 8
6
1 4
2 1
1 1
4
8
1 3
2 5
2 3
2 4
2 2
1 N. C.
Gr i pper mot or
S46
Tr ai l i ng end r et ai ni ng s hi f t HP s ens or
S47
St ac k t r ay 1 s hi f t HP f r ont s ens or
S48
St ac k t r ay 1 al i gnment HP f r ont s ens or
S49
Tr ai l i ng end r et ai ni ng HP s ens or
S50
St ac k t r ay 2 s hi f t HP f r ont s ens or
S51
Lef t f r ont c ov er open/ c l os e s ens or
S52
St ac k t r ay 2 al i gnment HP f r ont s ens or
S53
St ac k t r ay 1 dupl i c at e s et t i ng s ens or
S54
St ac k t r ay 2 dupl i c at e s et t i ng s ens or
Slave controller
PCB
J am LED PCB
7
F-7-10 F-7-10
7-12
7-12
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CN2 6
4
AD2 _ 1
3
AD2 _ 0
2
GND
1
GND
GND
8
7
GND
6
AD2 _ 3
AD2 _ 2
5
AD2 _ 4
AD2 _ 6
6 4
GND
AD2 _ 5
9
AD2 _ 7
GND
GA* RESET
GND
DT 2 _ 0
DT 2 _ 2
GND
DT 2 _ 1
DT 2 _ 3
GND
6 3
6 2
6 1
6 0
5 9
5 8
5 7
5 6
5 5
5 4
5 3
5 2
5 1
5 0
4 9
4 8
4 7
4 6
4 5
4 4
4 3
4 2
4 1
4 0
3 8
3 9
3 7
3 6
3 4
3 5
4
3
2
1
8
7
6
5
1 0
9
1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
1 9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
3 1
3 2
3 3
3 4
3 6
3 5
3 7
3 8
4 0
3 9
CN3 2
3 2
3 3
3 1
3 0
2 8
2 9
2 5
2 6
2 7
2 0
2 4
2 1
2 2
2 3
1 5
1 9
1 6
1 7
1 8
1 0
1 4
1 1
1 2
1 3
6 4
6 3
6 2
6 1
6 0
5 9
5 8
5 7
5 6
5 5
5 4
5 3
5 2
5 1
5 0
4 9
4 8
4 7
4 6
4 5
4 4
4 3
4 2
4 1
DT 2 _ 4
DT 2 _ 5
GND
DT 2 _ 6
DT 2 _ 7
GND
GND
+ 5 V
GND
GND
+ 5 V
+ 3 . 3 V
GHPS
GA_ * RD
GND
GND
GND
GA_ * WR
GA5 _ * CS
GND
GND
GND
GND
GND
GND
GND
GND
GA_ CL RO2
+ 5 V
GND
+ 5 V
GND
+ 3 . 3 V
GA6 _ * CS
GA7 _ * CS
GA9 _ * CS
GA5 _ I NT
GA8 _ * CS
GA6 _ I NT
GA7 _ I NT
GA8 _ I NT
GA9 _ I NT
+ 5 V
+ 3 . 3 V
DT 2 _ 1
DT 2 _ 4
GND
GND
GA7 _ I NT
AD2 _ 6
GA9 _ I NT
DT 2 _ 5
GND
AD2 _ 3
DT 2 _ 3
DT 2 _ 0
GND
GND
GND
AD2 _ 7
GND
GND
GND
DT 2 _ 6
AD2 _ 1
GND
GND
GND
GA8 _ I NT
DT 2 _ 7
+ 5 V
GA_ CL RO2
GND
GND
GND
+ 3 . 3 V
+ 5 V
GA9 _ * CS
GA7 _ * CS
AD2 _ 2
DT 2 _ 2
GND
+ 5 V
GND
GA5 _ I NT
GND
GA6 _ * CS
GA_ * RD
GND
GND
GA8 _ * CS
GND
GND
GND
GND
GND
GA_ * WR
GA6 _ I NT
GA* RESET
AD2 _ 0
AD2 _ 5
AD2 _ 4
GHPS
GND
GND
GA5 _ * CS
1
9 2 N C 2
+ 5 V
OP_ L ED1
3
SGND 4
OP_ SW1
2
1
3
4
OP_ L ED1
SGND
+ 5 V
OP_ SW1
4
3
1
2
J 1 6 6
1
2
3
4 + 5 V
CN2 0 1
8
+ 2 4 V
PGND
ST 1 L ED2
4
8
3 3
1
J 1 6 8
7
6
ST 2 L ED1
5
J 1 6 7
7
ST 1 L ED1
ST 2 L ED2
4
5
2
F SWST 1 6
CN2 8
F SWST 2
4
1
7
6
2
3
8
5
F SWST 2
F SWST 1
OP_ L ED1
SGND
OP_ SW1
ST L EDR
N. C. 1 0
9
2
9 1
9
PGND
3
2 8
4
2
3 7
1
6
F SWST 2
9
8
9
1
7
4
5 5
6
PGND
F SWST 1
+ 2 4 V
ST L EDR
ST 1 L ED2
ST 2 L ED1
ST 1 L ED1
ST 2 L ED2
+ 2 4 V
ST L EDR
ST 1 L ED2
ST 2 L ED1
ST 1 L ED1
ST 2 L ED2
Master controller PCB Slave controller PCB
Panel PCB
A
F-7-11 F-7-11
7-13
7-13
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5
PGND
3
1
GND
PGND
1
6
4
1
1
F AN5 S
1
1
CL F AN5
2
1
GND
PGND
3
3
2
9
F AN6 S
2
8
2
CL F AN6
2
2
3
2
3
7
F AN4 S
GND
3
3
CL F AN4
F AN5 S
F AN4 S
CL F AN5
CL F AN6
F AN6 S
CL F AN4
CN1 4
N
1
L
3
G
AC- L
AC- N
4
2
1
3
2
1
2 2
1
AC- N
AC- L
2 N. C.
1 AC_ L
N. C. 3
AC_ L
N. C.
AC_ N
2
3
1
2
AC_ N
1
N. C.
AC_ L
3
G
N
L
AC_ N I N
4
AC_ L OUT
AC_ N OUT
J 1 7 1
3
2
1
4
1
3
2
AC_ L I N
2
2
N. C.
AC_ L
N. C.
1
3 AC_ N
1
N. C.
AC_ L
3
N. C.
3
AC_ L
2
1
CN2
GND 4
3
1
2 CN5
GND
2
5
N. C. 4
N. C. 1
AC_ L
AC_ N
3
GND
GND
+ 3 8 V 1
2
3
GND
P3 8 V1 _ RE
+ 3 8 V1
GND
3
GND
2
+ 3 8 V2
4
GND CN4
GND
CN1
CN1
+ 3 6 V3
3
J OCDSW3
1
+ 3 6 V3
2
4
J OCDSW1
N. C.
7
4
5
1
2
3
6
GND
CN3
5
J OCDSW2
6
+ 3 6 V4
N. C.
1
AC_ N
2
AC_ L
3
N. C.
3
AC_ L
2
N. C.
1
N. C.
3
AC_ L
2
AC_ N
1
AC_ N 4
2
1
2
1
3
J 4 7 4
J 4 7 5
RE1 - 3 . 3 V
RE1 - GND
N. C.
+ 2 4 V
+ 2 4 V
J 4 7 1
J 4 7 2
J 4 7 3
RE2 - 3 . 3 V
RE2 - GND
GND
RMT
GND 7
6
5
3
GND
+ 3 8 V
1
4
+ 3 8 V
N. C.
1
3 4
2
SW12
4
+ 2 4 V
8
6
1 + 2 4 V
2
RMT
3
7 5
AC_ L
3
GND
N. C.
+ 2 4 V
1
AC_ N
4
GND
N. C.
5
4 N. C. 2
GND
GND
3
+ 3 8 V
RMT
1
2
PGND
PGND
1
N. C.
4
6
2
3
N. C.
5 AC_ N
4
7
GND
+ 3 8 V
N. C. 5
AC_ L
AC_ N
1
+ 3 8 V1
GMD
+ 2 4 V
+ 3 8 V2 _ RE
AC_ N
AC_ N 4
J 1 7 4
J 1 7 5
0 7 1 J 9 6 1 J
J 1 7 6
J 1 7 2
J 1 7 3
CN3 3
GND
GND
2 F AN1 0 S
F AN1 1 S
CL F AN1 0
CL F AN1 1
3
5
4
1
6
N. C.
N. C.
1
2
RE1 - 3 . 3 V
2 RE1 - GND
GND
3
2
CL F AN9
J 2 0 0
CN2 5
PGND 3
F AN7 S
GND
5
2
7
3 1
GND
CL F AN7
4
6
1
2
9
F AN9 S
3
2
2
3
F AN8 S
F AN9 S
F AN7 S
CL F AN8
1
1
CL F AN7
1
PGND
CL F AN9
8
J 1 9 8
6
6
5
1
5
4
4
2
J 1 9 7
3
3
2
1
GND
F AN7 S
CL F AN7
F AN9 S
GND
CL F AN9
Power switch
breaker
FAN4
FAN5
FAN6
Cooling fan 4
Cooling fan 5
Cooling fan 6
Noise filter PCB
AC relay PCB
Power supply
PCB 1
Slave controller
PCB
Master controller
PCB
B
AC relay power cord
Power supply
PCB 3
Power supply
PCB 2
Cooling fan 7
Cooling fan 9
FAN9
FAN7
1
2
AC relay PCB
F-7-12 F-7-12
7-14
7-14
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J 1 8 9
T T ES
SGND
+ 5 V1
1
3
J 1 8 2
2 SGND
T T F S
+ 5 V1
T T PHS
3
J 1 8 3
SGND
1
+ 5 V1
2
T T F ADS
3
J 1 8 4
+ 5 V1 3
SGND
1
1
J 1 8 6
+ 5 V1
T T OCS
2
2 SGND
2
3 SGND
J 1 8 7
T T UDCS
+ 5 V1 1
T T DS
+ 5 V
J 1 9 1
SGND
T T RADS
J 1 8 5
SGND
3
1
+ 5 V1
2
1 4
2 0
1 8
8
2 0
9 1 7
2 3
2
8
1 0
1 3 1 3
1 0
1 3
1 9
1 1
2 0
1 9
2 4
1 5
5
1 5
2 2
1 5
1 9
1 2
1 0
3
9
2 3
3
5
4
2
4
4
1 8
6 6
2 2
2 1
9
1 8
1 2
2 5
3
J 1 8 0
2 5
1 4
1 7
CN2 2
2 3
2 2
1 6
2 1
1 6
7
1 1
8
1
1 6
1 4
1 7
2 1
7
1
2 5
5
6
1 1
1
2
7
1 2
2 4
2 4
8
4
6
T T UD_ B
N. C.
T T UD_ A*
6
3
5
4
5
2
6
2
3
6 2
T T UD_ A
J 1 7 8
+ 3 8 V6
1
N. C.
4
7
1
+ 3 8 V6
T T UD_ B*
T T UD_ A
1
2
3
CN1 2
J 1 7 7
3
4
+ 3 8 V6
T T UD_ B
5
T T UD_ A*
5
+ 3 8 V6
1
T T UD_ B*
T T UD_ A
T T UD_ A*
T T UD_ B*
T T UD_ B
T T ES
SGND
+ 5 V1
T T DS
+ 5 V
SGND
T T F S
SGND
+ 5 V1
T T PHS
SGND
SGND
+ 5 V1
+ 5 V1
+ 5 V1
SGND
+ 5 V1
T T OCS
SGND
SGND
T T UDCS
+ 5 V1
N. C.
T T ES
+ 5 V
T T UDCS
SGND
SGND
T T OCS
+ 5 V1
SGND
+ 5 V1
T T F ADS
+ 5 V1
+ 5 V1
SGND
SGND
SGND
T T RADS
T T PHS
+ 5 V1
N. C.
+ 5 V1
SGND
T T F S
SGND
+ 5 V
T T DS
CN1 3
T T T _ A*
T T T _ B
5
2
T T T _ A
+ 3 8 V5 6
4
1
+ 3 8 V5
3
T T T _ B*
T T T _ A
T T T _ B*
T T T _ A*
T T T _ B
4
T T T _ A
6
5
J 1 7 9
T T T _ B*
2
T T T _ B
1
T T T _ A* 3
+ 3 8 V5
+ 3 8 V5
T T F ADS
T T RADS
T T PHS4
+ 5 V
2
T T PHSL ED
5
4
3
T T PHS3
+ 5 V
T T PHS2
7
1
SGND
6
CN2 4
2
3 1
2
3 1
J 1 8 1
SGND
+ 5 V1
T T ES
3
2
1 3
2
1
J 1 8 8
T T DS
+ 5 V
SGND
M36
M37
S55
+ 3 8 V6
+ 3 8 V6
+ 3 8 V5
+ 3 8 V5
1 0
8
1 2
1 1
7
9
8
9
7
1 1
1 2
1 0
J 1 9 0
S56
S57
S58
S59
S60
S61
S62
Top t r ay empt y s ens or
Top t r ay f ul l s ens or
Top t r ay paper l ev el s ens or
Top t r ay f r ont f or ei gn
mat t er s ens or
Top t r ay r ear f or ei gn
mat t er s ens or
Top t r ay open/ c l os e s ens or
Top t r ay l i f t c l oc k s ens or
Top t r ay ej ec t s ens or
Master controller
PCB
Top tray lift motor
Top tray feed motor
1
3
2
1
3
2
F-7-13 F-7-13
7-15
7-15
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CN1 7
7
+ 5 V
4
6
+ 5 V
1
5
3
SGND
2
+ 5 V
+ 5 V
+ 5 V
+ 5 V
8 RESERVE6
9 RESERVE5
1 0
Ser i al
Er r or
1 1
1 2
1 3 RESERVE1
Ej ect St ar t
Ack
Ent yr
St ar t
SGND
2 3
RESERVE1
Ej ect
St ar t
Ser i al
Er r or
2 5
RESERVE6
2 4
RESERVE5
Ent yr St ar t
Ack
2 6
1 4
1 5
1 6
1 7
1 8
1 9
2 0
2 1
2 2
SGND
SGND
SGND
SGND
SGND
SGND
1
1 0
1 4
1 7
7
8
1 9
1 8
2 2
2 1
1 2
2 4
2 0
1 5
2 3
5
2
4
9
2 5
1 6
2 6
3
1 1
6
1 3
J 2
3
6
SGND
5
4
4
2
1 6
N. C.
2 T XD4 ( )
RXD4 ( )
5
SGND
1
3
SGND
CN1 8 J 3
RESERVE1
SGND
RESERVE5
Ser i al
Er r or
RESERVE6
SGND
+ 5 V
SGND
+ 5 V
Ej ect St ar t
Ack
Ent yr St ar t
Ack
+ 5 V
SGND
RESERVE1
Ent yr
St ar t
RESERVE5
RESERVE6
+ 5 V
SGND
Ej ect
St ar t
SGND
+ 5 V
SGND
SGND
Ser i al
Er r or
+ 5 V
N. C.
RXD( )
T XD( )
SGND
SGND
SGND
4 * MD2 _ CH
1
5
N. C.
5
* RES
SGND
2
3
7
3
4
6
8
J 7 CN1 9
N. C.
8
2
1
7
N. C.
N. C.
N. C.
N. C.
N. C.
N. C.
N. C.
SGND
* RES
* MD2 _ CH
N. C.
PGND
3
+ 2 4 VOUT 1
1
CN5 2
2
J 1
+ 2 4 VI N
N. C.
PGND
2
CN2 0
5
7
6
4
* MD2
F _ RXD4
3
1 + 5 V
* RES
F _ T XD4
SGND
N. C.
1
* CS
SGND
SGND 2
6
3 DO
7
4
5
+ 5 V
DI
CN3 1
SGND
SCL K
SGND 1 0
1 1
8
9
N. C.
SGND
SGND
+ 2 4 V
2
1
CN2 5
CN2 6
4 A3
3 A2
2 A1
1 A0
A4
8
7
A7
6
A6
A5
5
A8
A1 1
1 0
A1 0
A9
9
A1 2
A1 5
A1 4
A1 3
A1 6
A1 9
A1 8
A1 7
A2 0
A2 3
A2 2
A2 1
SGND
D2
D1
D0
D3
D6
D5
D4
D7
RAM1 _ * CS
* WR
* RD
1 1
1 2
1 3
1 4
1 5
1 6
1 7
1 8
1 9
2 0
2 1
2 2
2 3
2 4
2 5
2 6
2 7
2 8
2 9
3 0
3 1
3 2
3 3
3 4
3 6
3 5
ROM_ * CS
RAM2 _ * CS 3 7
ROM_ CNT
3 8
4 0
3 9
* RESET
J 5
J 1 3
Master controller PCB Option controller PCB
Transceiver PCB
6
F-7-14 F-7-14

High Capacity Stacker-E1 SM

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High Capacity Stacker-E1 SM

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Available Formats

6 5 4 3 2 1

High Capacity Stacker-E1

Loading into the top tray

Flapper top tray

Top tray feed roller

Top tray empty

Top tray foreign matter

Coupled eject roller 3

Safety Assurance Features

Tray 1 arm unit

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