Process For Adjusting The Sensor Technology of Cranes With Light Display en

EKS 5 Technical Description
Process for Adjusting the Sensor Technology of Cranes

with Light Display
TK4/Training Centre 01.02.2005
Page 1
Process for Adjusting the Sensor Technology of
Cranes with Light Display
with Light Display
Page 2
Table of Contents
1. EKS 5 Adjustment Instructions ...........................................................................................................3
2. Process for Adjusting the Main Boom Angle ......................................................................................6
3. Process for Adjusting the Length Sensor Inner Drum........................................................................9
4. Process for Adjusting the Length Sensor Outer Drum .....................................................................11
5. Process for Adjusting the Pressure Sensor Lower Chamber ...........................................................12
6. Process for Adjusting the Pressure Sensor Upper Chamber ...........................................................14
7. Process for Adjusting the Slewing Angle Sensor (Slewing Range) ..................................................16
with Light Display
Page 3
1. EKS 5 Adjustment Instructions
General Note
All of the drive units of the crane must be functioning. The hydraulics, ECOS and RCI control systems are
pre-adjusted with standard values.
Connecting the change-over box
Switch off ignition
Unscrew protective cover on the right at the bottom of the crane operators cab.
Connect change-over box (part No. 03056586) to the 15-pin (EKS/RCI) diagnostic plug connection in
the crane operators cab.
Fig. GROVE change-over box in crane operators cab
Attention! Pay attention to the description of the diagnostic plugs in older cranes!
As the RCI is not functioning during the adjusting process, particular care is required when
operating the crane. Pay particular attention to the hoist limit switch and outrigger and ensure that
the counterweight is sufficient.
with Light Display
Page 4
Turn RS232 switch to 3+4.
Switch on ignition
Release write protection via interface (position the toggle switch in position 1 on the change-over
box).
Fig. GROVE change-over box
with Light Display
Page 5
Adjustment: PIN input
Fig. EKS 5 light display
For the connection of the change-over box see EKS 5 Adjustment Instructions General Notes
Entering the programming mode
Activate keys + for the PIN input prompt.
INFO display flashes!
Input PIN via Num. Block keys to and confirm with <ENTER>
The input + is required to release the sensor equalisation
Rigging mode display flashes!
Enter address with Num. Block and confirm with <ENTER> key.
INFO display flashes!
The current value is displayed which is to be altered to
Confirm with <ENTER>
with Light Display
Page 6
2. Process for Adjusting the Main Boom Angle
Adjust the base section to 0.0using an electronic spirit level.
Fig. Electronic spirit level with base section adjustment 0
Adjustment: starting value for angle sensor
Teach starting value with , . The display is automatically set to 0.0.
Display:
with Light Display
Page 7
Only when process is being carried out with a pendulum potentiometer! If the process is being
executed with a digital angle sensor, this 80adjustment process is not required.
Using an electronic spirit level adjust the base section to 80.0.
Fig. Electronic spirit level with base section adjustment 80
Adjustment: end value for angle sensor
Check address 224 value 800
Teach end value with , . The value is automatically adjusted to 80.0.
Display:
with Light Display
Page 8
A list of all of the types of cranes with the relevant adjustment data is given below for the main boom
angle:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_1
GMK
3055
GMK
4075
GMK
4075_1
GMK
5100
GMK
5130
GMK
5200
GMK
6200
GMK
6220
GMK
6221
Starting
value
1300 1300 1300 0 1250 0 1250 0 1280 1280 1280 1200
End
value
4900 4900 4900 800 4800 800 4800 800 4850 4850 4850 4800
Stroke 800 800 800 800 800 800 800 800 800 800 800 800
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
1300 1300 1300
End
value
4800 4800 4800
Stroke 800 800 800
Table: GMK main boom adjustment data
Note:
The starting and end values in the table are not fixed values and are therefore just a guide!
with Light Display
Page 9
3. Process for Adjusting the Length Sensor Inner Drum
Please comply with the sequence!
Attention: This adjusting process can only be carried out after the telescope lengths have been adjusted
in the ECOS (ESX) system!
Lock telescoping cylinder with telescope section 1 (telescope position 0 0 0 0 (0) ), derrick
boom up to approx. 80.
Adjustment: starting value for length sensor inner drum
Teach starting value with , .
Extend telescope section 4 to 100% and lock (or the maximum level, e.g. GMK3055 tele. 5).
Adjustment: end value for length sensor inner drum
Check address 264 enter the appropriate stroke (see table on next page; e.g..: for GMK3055 732)
Teach end value with , .
with Light Display
Page 10
A list of all of the types of cranes with the relevant adjustment data is given below for the length sensor
inner drum:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_1
GMK
3055
GMK
4075
GMK
4075_1
GMK
5100
GMK
5130
GMK
5180
GMK
5200
GMK
6200
GMK
6220
GMK
6221
Starting
value
1044 1044 1044 1049 1044 1044 1044 1044 1044 1044 1044 1044 1044
End value 3200 3200 3200 2635 2800 2970 3250 3150 3150 3150 3150 3150 3550
Stroke 666 707 707 732 887 887 1042 1054 1054 1054 1054 1054 1254
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
1044 1044 1044
End value 3500 3500 3500
Stroke 1247 1247 1247
Table: GMK length sensor inner drum adjustment data
Note:
with Light Display
Page 11
4. Process for Adjusting the Length Sensor Outer Drum
Retract all telescope sections to (0 - 0 - 0 0) (fully retract telescopic boom), derrick up to approx. 80.
Adjustment: starting value for length sensor outer drum
Extend all telescope sections fully and derrick boom up to approx. 80.
Adjustment: end value for length sensor outer drum
Check address 234 enter value from the following table; e.g.: GMK3055 3334
Adjustment: Teach end value with , .
A list of all of the types of cranes with the relevant adjustment data is given below for the length sensor
outer drum:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_1
GMK
3055
GMK
4075
GMK
4075_!
GMK
5100
GMK
5130
GMK
5180
GMK
5200
GMK
6200
GMK
6220
GMK
6221
Starting
value
1044 1044 1044 1044 1044 1044 1044 1044 1044 1044 1044 1044 1044
End value 2800 3600 3600 3875 3900 3750 3350 4000 4000 4000 4000 4000 4650
Stroke 2016 2828 2828 3334 3200 3200 3820 4650 4650 4650 4650 4650 5650
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
1044 1044 1044
End value 3900 3900 3900
Stroke 4454 4454 4454
Table: GMK length sensor outer drum adjustment data
Note:
The starting and end values in
the table are not fixed values
and are therefore just a guide!
with Light Display
Page 12
5. Process for Adjusting the Pressure Sensor Lower Chamber
Adjustment: Starting value of the pressure sensor lower chamber
Lower boom onto the boom support
Make pressure sensor lower chamber pressureless via the bleeder screw of the safety lowering valve.
Fig. bleeder screw; Example: GMK3055 safety lowering valve on the derricking cylinder
Adjustment: Teach starting value with , .
Read physical value on Info Display must be less than 1.5 bar
Note:
If the value exceeds 1.5 bar, then unscrew the sensor and tighten again with a torque wrench or if the
value stays the same (over 1.5 bar) replace sensor.
Check: end value for pressure sensor lower chamber
Check address 204 value 350 (bar) (see table on next page)
The end values are not taught but are preset
Read starting value for address 200 and 201 e.g. 1024 + 4096 (stroke) = 5120 (end value for address
202 or 203)
with Light Display
Page 13
A list of all of the types of cranes with the relevant adjustment data is given below for the pressure sensor
lower chamber:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_!
GMK
3055
GMK
4075
GMK
4075_1
GMK
5100
GMK
5130
GMK
5180
GMK
5200
GMK
6200
GMK
6220
GMK
6221
Starting
value
1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024
End value 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120
Stroke 350 350 350 350 350 350 350 350 350 350 350 350 350
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
1024 1024 1024
End value 5120 5120 5120
Stroke 350 350 350
Table: GMK pressure sensor lower chamber adjustment data
Note:
with Light Display
Page 14
6. Process for Adjusting the Pressure Sensor Upper Chamber
Lower boom onto the boom support
Make pressure sensor upper chamber pressureless via the bleeder screws of the cylinder.
Fig. Cylinder bleeder screw for pressure sensor upper chamber
Adjustment: starting value for pressure sensor upper chamber (concerns cranes with pressure
sensor upper chamber)
Read physical value on Info display must be less than 1.5 bar
Note: If the value exceeds 1.5 bar, then unscrew the sensor and tighten again with a torque wrench, or if
the value stays the same (over 1.5 bar) replace sensor.
Attention: No pressure sensor upper chamber exists for the GMK 3055 crane!
Adjustment: end value for pressure sensor upper chamber (concerns cranes with pressure sensor
upper chamber)
Check address 214 value 350 (bar)
The end values are not taught, but are preset
Read starting value for address 210 e.g. 1024 + 4096 (stroke) = 5120 (end value for address 212)
General Note
When changing the new pressure sensors with a screw cap and in the case of new cranes, the pressure
sensors must be configured with EasyCAN.
If the pressure sensors are detected by EasyCAN, they must also be configured.
See also EKS adjustment list Address 206, 207 and 216 Status must be on 2.
with Light Display
Page 15
A list of all of the types of cranes with the relevant adjustment data is given below for the pressure sensor
upper chamber:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_1
GMK
3055
GMK
4075
GMK
4075_1
GMK
5100
GMK
5130
GMK
5180
GMK
5200
GMK
6200
GMK
6220
GMK
6221
Starting
value
1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024 1024
End value 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120 5120
Stroke 350 350 350 350 350 350 350 350 350 350 350 350 350
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
1024 1024 1024
End value 5120 5120 5120
Stroke 350 350 350
Table: GMK pressure sensor upper chamber adjustment data
Note:
with Light Display
Page 16
7. Process for Adjusting the Slewing Angle Sensor (Slewing Range)
The crane is rotated to the back and locked in the 0.0position.
Adjustment: starting value for slewing angle sensor
Info display:
The crane is locked forward in the 180.0position (not in the case of the 5130)
Note: Slew right check of 0.0must display a positive (+) value left negative (-).
Adjustment: end value for the slewing angle sensor
Check address 272 value 180 () see table on next page (stroke)
Teach end value with , .
Info display:
Note:
* In the case of ATTO-CANOpen sensors, the sensor must first be configured with EasyCAN.
During adjustments, only the position 0locked to the back is operated and taught. The
position 180forwards does not have to be taught.
with Light Display
Page 17
A list of all of the types of cranes with the relevant adjustment data is given below for the slewing angle
sensor:
Type of crane (GMK)
GMK
2035
GMK
3050
GMK
3050_1
GMK
3055
GMK
4075
GMK
4075_1
GMK
5100
GMK
5130
GMK
5180
GMK
5200
GMK
6200
GMK6
220
GMK
6221
GMK
6250
Starting
value
2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048 2048
End value 2377 2377 2377 2377 4096 3848 4096 4096 4096 4096 6144 6144 6144 6144
Stroke 180 180 180 180 180 180 180 180 180 180 180 180 180 180
Type of crane (GMK)
GMK
6250
GMK
6300
GMK
7450
Starting
value
2048 2048 2048
End value 6144 6144 4096
Stroke 180 180 180
Table: GMK slewing angle sensor adjustment data
Note:

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EKS 5 Technical Description

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