3.1 COMPANY PROFILE Commender Tex., is a modern Mill located at Vivekanandha Nagar, the hub of Textile Febric. Established in the year 2006 with a production capacity of 4000 kgs of yarn per day has grown today with manifolds and serves the rising needs in the textile market. We rapidly adapt to the technology changes that are essential to compete in this business environment Growth over years by continual improvement of our infrastructure facilities, processes, and quality monitoring system has made us a distinguished player in the market besides captivating us a trusted name for quality products. Since establishment, our distinctness to understand customers' needs made us take every effort to deliver them their orders on time and at reasonable prices. Our commitment to deliver the best quality has helped us cement our relationship with them for years. Infrastructure All our departments are equipped with state-of-the-art latest machineries. These Modern machineries help us perform the various actions in a professional way and optimize our production quality besides reducing the downtime. We always believe that human resource is our most valuable asset and our strong human resource department recruits, inducts, trains and continuously motivates the employees to reach and maintain the highest level of excellence in all disciplines. Quality and customer service are impossible without people. Development and implementation of technology are impossible without people. Efficient and safe operations of the plants are impossible without people. while each individual contributor has a distinct and different role within the company, it takes EVERYONE at Commender working together for the company to achieve maximum success. Our Vision
To achieve excellence in all sectors of the textile industry, from fiber to finished product, constantly striving to be at the forefront of our industry and to generate highest possible value for all stakeholders. Our Mission To manufacture international quality yarn and fabric, with the highest level of competitiveness so null parameters.
To effectively harness and integrate all available technology across various elements of the textile chain.
To cater to product innovation by mastering value added areas like processing and finishing. Commender Tex, Inc. is committed to continuously improving the quality of our products and services so that we meet or exceed our customers' expectations.
Our sales, marketing, financial, customer service, technical and manufacturing personnel combine expertise with experience into a service group that we believe is unmatched and uniquely qualified to help our customers achieve their goals.
Production Department The production department is the first departments of every business. Because the producing product will be selling get the benefit. In Vivekanandha tex is raw material converted into yarn
Process of yarn production
Blow Room BLENDOMAT CVT-4 MPM-8 CONDENSORS CARDI NG D.K.740-803 TC-5/1-5/3 RI ETER SB-2 E-32 E-65/66 RSB-D-35/D-40 SI MPLEX BLow ROOM SIMLESS SPENNING WIDING WEAWING PACKAGING DYING HAND LOOM LF 1400A LF 1660V RI NG FRAMES LR-6 SUSSESN COMPACT KTTM - AUTO DOFFERS AUTOCONERS 21-C MURATECH 338-GOLD OERLIKON SEHALAF HORSHT A.C-5 OERLIKON SEHALAF HORSHT PRECESSI ON WI NDER SSM TFO VOLKMAN YCP ELGI
Machine Infrastructure Department Particulars Blow room LMW Blow room line with 2 Nos of vetal continuation cleaner with polysensors and bale plucker LA 23. Cards LC 300 A -V3 chute feed Lap formers LMW LH10 Lap former Comber LMW LK54 Drawframe LRSB851 Digital Auto levelers drawing Simplex LF 1400Awith Texparts drafting system Spinning LR 6 S Ring Frames Auto Coner Schlafhorst 338 Gold with USTER Quantum-2 clearer and accurate length measurement. Knitting Mayer & Cie- Relanit 3.2 II with 30 dia 28 gauge. Packing Automatic strapping machine for carton packing Humidification Batliboi
Cotton Selection Elimination of Contamination As the quality of the cotton determines the quality of yarn we at Rajave Textiles take care to maintain consistently rich raw material mix throughout the year. Hence we procure the best of Sankar-4 cotton from selected modernized ginning factories in Gujarat, with whom we have an excellent business relationship. To supply contamination free yarns along with bale plucker and labourers we have also installed two numbers of Vision Shield Contamination including polypropylene remover at blow room line with online monitoring control. Blow Room Contamination Clearer Gentle opening of tufts combined with continuous cotton storage in six compartments for the perfect sandwich blending with right The most effective method we follow to remove contamination is independent zoning with line scan camera that focus the contamination directly and eject them out. Online hour / Day / Month aerodynamic principle provides excellent results. wise graphic reports are recorded for monitoring. Carding Combers We give total conformance to nominal count with microcomputer control for quality and production by doing intensive cleaning with excellent fiber orientation system, especially for the removal of Seedcoat Fragments, Trash, Neps and Micro Dust. To ensure highest quality and economy of the end product, good combing process is of paramount importance. Latest LK 54 combers ensure this through excellence in staple improvement, cleaning, aligning and uniformity ensuring constant sliver quality. Draw Frame Speed Frame High quality standards. Most consistent long term count stability through precise scanning. Efficient Roving preparation with minimum stretch for consistent high quality yarn. Ring Frame Auto Coner LMW Model LR 6 with innovation in spinning elements and is dedicated to spinning value for the customer. Represents the ultimate mix of engineering and market needs. We have installed Latest Auto cone winder 338 model from M/s. Schlafhorst, Germany equipped with latest USTER Quantum Electronic yarn clearers and Siro Clearers with foreign fiber / contamination removal channels. Products Product range and their end application are listed below YARN RANGE END USE 100% Cotton semi combed yarn NE 18 / 1 TO 40/1 T-Shirts, Sports wear, Kids wear, Casual wear, Night wear. 100% Organic cotton carded / combed yarn NE 20 / 1 TO 40/1 T-Shirts, Infant Garments Dyed Yarn NE 20 / 1 TO 40/1 T-Shirts, Sports wear, Kids wear, Casual wear Knitted Fabric 30 Dia 28 Gauge NE 30 / 1 TO 40/1 T-Shirts, Sports wear, Kids wear, Casual wear Quality Our commitment to deliver quality products has made us adhere to the standards from the very initial stage that is raw material selection, followed by various measures adopted during the process of production we are able to deliver the final product that exceed our customers expectations. Quality Assurance Lab We have set very high quality parameters and we monitor that the outgoing yarn stringently matches with the set standards. Our in-house quality assurance lab is equipped with state-of - the art equipments fiber UT 5 evenness tester and classimatt Quantum 3 supplied by USTER, India apart from other standard testing equipments. Inspection 100% Assurance to maintain nil defective cones is ensured by every cone being inspected visually and also under UV Lamp before packing. Also entire lot is maintained with same quality parameter. Providing facilities Employee welfare is one of the greatest priorities at in this textile. Training sessions are regularly organized with outside faculty to keep the skilled workforce attuned to the HR and latest technological advancements. Besides complying with the statutory labour laws, hostel accommodations with latest kitchen equipment like steam cooking, subsidized food among many other facilities are extended to the workers. The mill is actively participated employees marriage function by providing them a valuable gift for their family use. The mill is taking care of each and every worker by taking them safely from house to mill and mill to house by providing with transport. The mill bears Rs.20/- per day per worker as transports costs. The mill is regularly conducting meetings at various stages to know the employee grievances and take suitable steps to solve the issues immediately, which is one of the most powerful technique as far as the mill is considered. Fire fighting training programmed is also being conducted for its employees on a regular basis.
3.2 INDUSTRY PROFILE Indias textile industry is one of the economys largest. In 2000/01, the textile and garment industries accounted for about 4 percent of GDP, 14 percent of industrial output, 18 percent of industrial employment, and 27 percent of export earnings (Hashim). Indias textile industry is also significant in a global context, ranking second to China in the production of both cotton yarn and fabric and fifth in the production of synthetic fibers and yarns. In contrast to other major textile-producing countries, mostly mostly small-scale, nonintegrated spinning, weaving, cloth finishing, and apparel enterprises, many of which use outdated technology, characterize Indias textile sector. Some, mostly larger, firms operate in the organized sector where firms must comply with numerous government labor and tax regulations. Most firms, however, operate in the small-scale unorganized sector where regulations are less stringent and more easily evaded. The unique structure of the Indian textile industry is due to the legacy of tax, labor, and other regulatory policies that have favored small-scale, labor-intensive enterprises, while discriminating against larger scale, more capital-intensive operations. The structure is also due to the historical orientation towards meeting the needs of Indias predominately low-income domestic consumers, rather than the world market. Policy reforms, which began in the 1980s and continued into the 1990s, have led to significant gains in technical efficiency and international competitiveness, particularly in the spinning sector. However, broad scope remains for additional reforms that could enhance the efficiency and competitiveness of Indias weaving, fabric finishing,andapparelsectors. Structure Of Indias Textile Industry Unlike other major textile-producing countries, Indias textile industry is comprised mostly of small-scale, nonintegrated spinning, weaving, finishing, and apparel-making enterprises. This unique industry structure is primarily a legacy of government policies that have promoted labor-intensive, small-scale operations and discriminated against larger scale firms:
Composite Mills. Relatively large-scale mills that integrate spinning, weaving and, sometimes, fabric finishing are common in other major textile-producing countries. In India, however, these types of mills now account for about only 3 percent of output in the textile sector. About 276 composite mills are now operating in India, most owned by the public sector and many deemed financially. .
Spinning. Spinning is the process of converting cotton or manmade fiber into yarn to be used for weaving and knitting. Largely due to deregulation beginning in the mid-1980s, spinning is the most consolidated and technically efficient sector in Indias textile industry. Average plant size remains small, however, and technology outdated, relative to other major producers. In 2002/03, Indias spinning sector consisted of about 1,146 small-scale independent firms Weaving and Knitting. Weaving and knitting converts cotton, manmade, or blended yarns into woven or knitted fabrics. Indias weaving and knitting sector remains highly fragmented, small- scale, and labor-intensive. This sector consists of about 3.9 million handlooms, 380,000 powerloom enterprises that operate about 1.7 million looms, and just 137,000 looms in the various composite mills. Powerlooms are small firms, with an average loom capacity of four to five owned by independent entrepreneurs or weavers. Modern shuttleless looms account for less
Fabric Finishing. Fabric finishing (also referred to as processing), which includes dyeing, printing, and other cloth preparation prior to the manufacture of clothing, is also dominated by a large number of independent, small scale enterprises. Overall, about 2,300 processors are operating in India, including about 2,100 independent units and 200 units that are integrated with spinning Clothing. Apparel is produced by about 77,000 small-scale units classified as domestic manufacturers, manufacturer exporters, and fabricators (subcontractors). Growth of Textile Industry India has already completed more than 50 years of its independence. The analysis of the growth pattern of different segment of the industry during the last five decades of post independence era reveals that the growth of the industry during the first two decades after the independence had been gradual, though lower and growth had been considerably slower during the third decade. The growth thereafter picked up significantly during the fourth decade in each and every segment of the industry. The peak level of its growth has however been reached during the fifth decade i.e., the last ten years and more particularly in the 90s. The Textile Policy of 1985 and Economic Policy of 1991 focussing in the direction of liberalisation of economy and trade had in fact accelerated the growth in 1990s. The spinning spearheaded the growth during this period and man-made fibre industry in the organised sector and decentralised weaving sector. Size of Textile Industry in India The textile industry in India covers a wide gamut of activities ranging from production of raw material like cotton, jute, silk and wool to providing high value-added products such as fabrics and garments to consumers. The industry uses a wide variety of fibres ranging from natural fibres like cotton, jute, silk and wool to man made fibres like polyester, viscose, acrylic and multiple blends of such fibres and filament yarn. The textile industry plays a significant role in Indian economy by providing direct employment to an estimated 35 million people, by contributing 4 per cent of GDP and accounting for 35 per cent of gross export earnings. The textile sector contributes 14 per cent of the value-addition in the manufacturing sector. Textile exports during the period of April-February 2003-2004 amounted to $11,698.5 million as against $11,142.2 million during the same period in the previous year, showing an increase of around 5 percent. Estimates say that the textile sector might achieve about 15 to 18 per cent growth this year following dismantlingofMFA. ROLE OF INDIAN TEXTILE INDUSTRY IN THE ECONOMY Textile industry plays a significant role in the economy. The Indian textile industry is one of the largest and most important sectors in the economy in terms of output, foreign exchange earnings and employment in India. It contributes 20 per cent of industrial production, 9 per cent of excise collections, 18 per cent of employment in industrial sector, nearly 20 per cent to the countrys total export earnings and 4 per cent ton the GDP. The sector employs nearly 35 million people and is the second highest employer in the country. The textile sector also has a direct link with the rural economy and performance of major fibre crops and crafts such as cotton, wool, silk, handicrafts and handlooms, which employ millions of farmers and crafts persons in rural and semi-urban areas. It has been estimated that one out of every six households in the country depends directly or indirectly on this sector. The key advantages of the industry are India is the third largest producer of cotton with the largest area under cotton cultivation in the world. It has an edge in low cost cotton sourcing compared to other countries. Average wage rates in India are 50-60 per cent lower than that in developed countries, thus enabling India to benefit from global outsourcing trends in labour intensive businesses Design and fashion capabilities are key strengths that will enable Indian players to strengthen their relationships with global retailers and score over their Chinese competitors. Production facilities are available across the textile value chain, from spinning to garments manufacturing. The industry is investing in technology and increasing its capacities. . Large Indian players such as Arvind Mills, Welspun India, Alok Industries and Raymonds have established themselves as 'quality producers' in the global market. This recognition would further enableIndialeverageitspositionamongglobalretailers. India has gathered experience in terms of working with global brands and this should benefit Indian vendors. GOVERNMENT INITATIVES With a view to raise India's share in the global textiles trade to 10 per cent by 2015 (from the current 3 per cent), the Ministry of Textiles proposes 50 new textile parks. Out of the 50, 30 have been already sanctioned by the government (with a cost of US$ 710 million). Set up under the Scheme for Integrated Textile Parks (SITP), this initiative will not only make the industry cost competitive, but will also enhance manufacturing capacity in the sector. Apart from the above, a series of progressive measures have been planned to strengthen the textile sector in India TechnologyMissiononCotton(TMC) TechnologyUpgradationfundScheme(TUFS) SettingupofApparelTrainingandDesignCentres(ATDCs) 100 per cent Foreign Direct Investment (FDI) in the textile sector under automatic. Setting up two design centres in Gujarat in collaboration with National Institute of FashionTechnology. Setting up a Handloom Plaza in Ahmedabad with an estimated investment of US$ 24.6 million. Revival plans of the mills run by National Textiles Corporation (NTC). Already, for the revival of 18 textile mills, US$ 2.21 million worth of machineries has been ordered for the up gradation and modernization of these mills. Setting up a handloom mall with an investment of US$ 24.6 million at Jehangir Mill in Ahmedabad. Scrapping of the Textile Committee cess being collected from the textile and textile machinery industry under the Textile Committee Act. In a further bid to bolster the envisaged annual growth rate of 11 per cent, the Government will also increase the TUF (Technology Upgradation Fund) from US$ 124 million in 2006-07 toUS$211millionin2007-08. The Government of India has also included new schemes in the Annual Plan for 2007-08 to provide a boost to the textile sector. These include schemes for Foreign Investment Promotion to attract foreign direct investment in textiles, clothing and machinery; Brand Promotion on Public-Private Partnership (PPP)) approach to develop global acceptability of Indian apparel brands; Trade Facilitation Centres for Indian image branding; Fashion Hubs for creation of permanent market place for the benefit of Indian fashion industry; Common Compliance Code to encourage acceptability among apparel buyers and Training Centres for Human Resource Development on Public Private Partnership(PPP) mode.
INDIAN TEXTILE INDUSTRIES In textile current scenario In exports Cotton yarns, fabric, made ups etc made largest chunk with US$ 3.33 Billion or 26.5% in textiles category, and Ready Made garments (RMG)-cotton including accessories made largest chunk with 4.67 Billion US $ or 37.1 % of total exports. Whereas, manmade yarn and fabrics in textiles group and RMGMan made fibers constituted second position in the two categories, respectively. Carpets and woolen garments are other items exported from India. In global scenario Developed countries' exports declined from 52.2% share in 1990 to 37.8 % in 2002. And that of developing countries increased from 47.8% to 62.2 % in the same period. In 2003 the exports figures in percentage of the world trade in Textiles Group (for select countries) were:
The above chart clearly shows that export of world trade in textile group. Among world textile group EU occupies 34.80% of export, next China at 15.90%, USA at 6.40%, Republic of Korea at 6.00% Taipei, Ch at 5.50%, India and Japan at 3.80% respectively, Pakistan at 3.40%, turkey at 3.10% and Mexico at 1.20%.In Clothing Sector the figures were as below in 2003 in percentage of total experts globally: EXPORT SCENARIO Textiles contributed 20% of India's exports to about US $ 12.5 Billion. The Quota Countries mainly USA, EU (15) and Canada constituted 70 % of total garment exports and 40% of India's textiles exports. In non-quota countries UAE is the largest market with 7% of textile exports and 10% of garment exports from India.
In this sector the exports have declined for EU (15) from 42% to 26.5% in period 1980-2003 whereas of China increased from 4% to 23% and of India from 1.7% to 2.9% only. We can see that developing countries' share in textiles had declined and inclothing it has increased sharply.
The exports of readymade garments as per AEPC certification data for the last five years are as follows: - **Qty in Million PCs and Value in Million US$.