INTERACTIVE SCHEMATIC

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Information
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Bookmarks X
EC-C3
EC-C2
E-C60
EC-C1
E-C61
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2012 Caterpillar, All Rights Reserved Printed in U.S.A.
RENR8186-03
August 2012
D6N Tr ac k -t ype Tr ac t or
Hydr aul i c Syst em
Differential Steering - Pilot Operated Hydraulics and AccuGrade
CCK1-UP
AKM1-UP
CBL1-UP
ALY1-UP
CCS1-UP
COMPONENT LOCATION
Check Part Numbers in the Parts Manuals for your Specific Machine.
Note A: Used on Std 'P' Dozer Note E: Used on Std Dozer
Note F: Inlet Manifold with Change Valve
Note G: Ports Blocked when using 'SU' Blade
Note H: Used on all Dozers with 'SU Blade or Ripper
Note B: Used on 'SU' Dozer
Note C: When using 'SU' Blade
Note D: Used on all Dozers with Ripper
Description
Part
Number
Machine
Location
Schematic
Location
Accumulator Gp 200-0750 32 D-7
Core As - Oil Cooler 274-5095 23 A-5
Cover - End 240-9086 7 F-6
Cylinder Gp - Angle Note A 321-7048 11 E-1
Cylinder Gp - Lift
Note A
Note B
110-3269
275-8416
9 E-1
Cylinder Gp - Lift (Ripper) 277-0842 12 E-7
Cylinder Gp - Tilt
Note A
Note B
160-0054
233-9134
10 F-1
Element As - Implement Return Filter 1R-0777 14 D-3
Filter Gp - Case Drain 169-4019 15 D-2
Filter Gp - Charge Circuit 110-4664 25 B-4
Motor Gp - Steering 191-9536 22 B-7
Plug As Note G 148-8409 19 E-6
Pump Gp - Implement 195-9097 16 E-3
Pump Gp - Steering 257-8470 21 B-5
Screen 6E-5066 31 D-7
Tank Gp - Hydraulic 230-9131 13 D-3
Valve Gp - Angle (Dozer) Note E 238-4825 5 E-6
Valve Gp - Tilt (Dozer) Note E 246-4214 4 E-6
Valve Gp - Check 1U-2744 8 F-6, D-6
Valve Gp - Cold Start Relief 198-9219 27 B-6
Valve Gp - Cooler Bypass 126-0747 24 A-5
Valve Gp - Counterbalance Lift 237-3925 35 D-5
Valve Gp - Lift (Dozer)
Note A
Note H
246-4211
246-4212
3 D-6
Valve Gp - Make-Up with Line Relief 6E-0772 17 E-6
Valve Gp - Make-Up with Line Relief Note H 132-5303 18 D-6
Valve Gp - Manifold As Note F 9T-6695 2 D-6
Valve Gp - Mounting & (EH Valves) 250-5788 33 C-4
Valve Gp - Pilot (Dozer) 235-0889 28 C-5
Valve Gp - Pilot (Ripper) 230-9136 29 C-7
Valve Gp - Resolver (Shuttle) 248-6162 20 D-4
Valve Gp - Ripper Lift (Control) 247-1745 6 F-6
Valve Gp - Shuttle 231-5213 34 C-5, D-6
Valve Gp - Steering Pilot 9T-8693 26 B-4
Valve Gp Bank 3
Valve Gp Bank 4
Note A
Note D
246-4206
246-4208
1 D-6
Valve GP-Pressure Reducing 162-0162 30 D-7
Test - Instruction 247-0560
Misc Ref
TAP LOCATION
Tap
Number
Description
Schematic
Location
A
Implement Pump Load Sensing Signal
Pressure Tap - at Valve
Implement Pump Discharge Pressure Tap
- at Valve
C-1
B C-1
E Charge Pump Relief
D-1
F Charge Pump Discharge B-5, D-1
G Case Return - Steering Pump B-4, D-1
K Upstream Filter B-4
MA
Right Steering Loop Pressure
- at Pump
B-5, D-1
X1 Right Steering Actuator B-5
X2 Left Steering Actuator B-5
Y1
Right Steering Pilot Pressure Tap
B-4, D-1
Y2
Left Steering Pilot Pressure Tap
B-4, D-1
MB
Left Steering Loop Pressure
- at Pump
B-5, D-1
SOS
Implement Pump Discharge Press &
Hydraulic Oil Sample Port Combination
F-5
C
Implement Pump Case Drain Filter
- Inlet Pressure Tap
Pilot Supply Pressure Tap
E-3
D
B-5, D-1
FLUID POWER SYMBOLS
ONE POSITION TWO POSITION THREE POSITION
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
LINES CROSSING LINES J OINING
TWO-WAY THREE-WAY FOUR-WAY
SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP
MAIN AUX.
SPRING
(ADJ USTABLE)
VARIABILITY LINE RESTRICTION
(VARIABLE)
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
PRESSURE
COMPENSATION
PUMP: VARIABLE and
PRESSURE COMPENSATED
ENERGY TRIANGLES
HYDRAULIC PNEUMATIC
MEASUREMENT
PRESSURE TEMPERATURE FLOW
ROTATING SHAFTS
UNIDIRECTIONAL BIDIRECTIONAL
PUSH-PULL LEVER PEDAL GENERAL MANUAL PUSH BUTTON SPRING
MANUAL CONTROL SYMBOLS
HYDRAULIC MOTORS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
HYDRAULIC PUMPS
FLUID STORAGE RESERVOIRS
CROSSING AND JOINING LINES
VALVE ENVELOPES VALVE PORTS
BASIC COMPONENT SYMBOLS
FLUID CONDITIONER PUMP or MOTOR
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
BIDIRECTIONAL
VALVES
PILOT CONTROL SYMBOLS
RELEASED PRESSURE
EXTERNAL RETURN INTERNAL RETURN
REMOTE SUPPLY PRESSURE
SIMPLIFIED COMPLETE
INTERNAL
SUPPLY PRESSURE
ACCUMULATORS
SPRING LOADED GAS CHARGED
SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
COMBINATION CONTROLS
SOLENOID SERVO THERMAL DETENT
HYDRAULIC AND PNEUMATIC CYLINDERS
DOUBLE ACTING SINGLE ACTING
BASIC
SYMBOL
SPRING
LOADED
CHECK VALVES
TWO
POSITION
INFINITE
POSITIONING
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
THREE
POSITION
CROSS
FLOW
PARALLEL
FLOW
INTERNAL PASSAGEWAYS
NORMAL POSITION
A B
P T
A B
P T
SHIFTED POSITION INFINITE POSITION
CONTROL VALVES
ATTACHMENT
MANUAL SHUTOFF
SHUTTLE PILOT
CONTROLLED
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)
325-AG135 PK-14
Circuit Identification
Number
Wire Color Wire Gauge
Harness identification code
This example indicates
wire 135 in harness "AG".
325-PK-14
Wire Gauge
Wire Color
Circuit Number
Identification
Wire Number Identification Codes
Current Standard
Previous Standard
Electrical Schematic Example Hydraulic Schematic Example
325-PK
Wire Color
Circuit Number
Identification
B A
Wire
Wire
(EXAMPLE VALVE)
Current Standard
Transducer
(Fluid)
Transducer
(Gas / Air)
G
Generator
Electrical Wire
Pressure Switch
M
Electric Motor
Pressure Switch
(Adjustable)
Temperature Switch
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Electrical Symbols (Electrical)
T
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
SCHEMATIC PART NUMBER: 246-5101, CHANGE: 08, VERSION: -
MEDIA NUMBER: RENR8186-03
THIS SCHEMATIC IS FOR THE D6N D/S TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
A
B
C
D
E
F
1 2 3 4 5 6 7
A
B
C
D
E
F
1 2 3 4 5 6 7
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Implement Pump Output
Pilot Cicuit
Supply Line
Drain / Return Line
Lower Boost Signal /
Lift Cylinder Control Circuit
Tilt Cylinder Control Circuit
Load Sensing Circuit
Ripper Cylinder Control Circuit
Angle Cylinder Control Circuit
LINE PATTERNS
Drain / Return Lines
Component Group
Pilot / Load Sensing Pressure
Pressure Line
Attachment
Air Line
CALLOUTS
ARROW PATTERNS
Taps (Pressure, Sampling, Sensor) by letter
AccuGrade Options
YY
Steering Pump and Motor Circuit
Steering Pilot Pump Circuit
MODELS T855ANDT857 ONLY
FOR E/H CONTROL CIRCUIT
ANDACCUGRADE
C
RIPPER
LIFT
ANGLE
TILT
ANGLE
LIFT
RAISE B
LOWER A
RIGHT B
LEFT A
RAISE B
LOWER A
RIGHT B
LEFT A
CASE DRAIN RETURN
FROMSTR PUMP
STR PILOT VALVE
RETURN TO TANK
SUCTION LINE
TO CHARGE PUMP
LOWER BOOST SIGNAL
T P
LS
ENDCOVER
RIPPER
ANGLE
DOZTILT
DOZLIFT
INLET
BAFFLE
1 LIFT 2 3 TILT 4
ELEC. DET.
1 T S 2 3 T S 4
1 RIPPER 2
1 T S 2
TO ANGLE VALVE
E/H SOLENOID
VALVES
J OY STICK
THUMB ECM
SWITCH
SUCTION LINE
TO CHARGE PUMP
STR PILOT VALVE
RETURN TO TANK CASE DRAIN RETURN
FROMSTR PUMP
(12) CYLINDER GP
RIPPER LIFT
277-0842
(7) COVER END
240-9086
(8) VALVE GP
CHECK
IU-2744
NOTE G: PORTS BLOCKEDWHEN
USING 'SU' BLADE ONLY
NOTE H: USEDON ALL DOZERS WITH
'SU' BLADE OR RIPPER
NOTE D: USEDON ALL DOZERS
WITH RIPPER
NOTE E: USEDON STDDOZER
NOTE F: INLET MANIFOLDWITH
CHANGE VALVE
NOTE A: USEDON STD'P' DOZER
NOTE B: USEDON 'SU' DOZER
NOTE C: WHEN USING 'SU' BLADE
F
MB
E
MA X2 X1
G
K
Y1 Y2
SOS
X Y
Z
X
Y
Z
(5) VALVE GP
CONTROL DOZER
ANGLE
NOTE E
238-4825
C4 C3 C2 C1
C4 C3
C2
C1
(6) VALVE GP
RIPPER LIFT
247-1745
(17) VALVE GP
MAKE-UP
WITH
LINE RELIEF
6E-0772
(17) VALVE GP
MAKE-UP
WITH LINE
RELIEF
6E-0772
(19) PLUG AS
NOTE G
148-8409
(4) VALVE GP
DOZER TILT
NOTE E
246-4214
(18) VALVE GP
MAKE-UP WITH
LINE RELIEF
NOTE H
132-5303
(3) VALVE GP
DOZER LIFT STD
NOTE A
246-4211
NOTE H
246-4212
(2) VALVE GP
MANIFOLDAS
NOTE F
9T-6695
(1) VALVE GP
BANK 3
NOTE A
246-4206
NOTE D
BANK 4
246-4208
(32) ACCUMULATOR GP
200-0750
(30) VALVE GP
PRESSURE
REDUCING
162-0162
(31) SCREEN
6E-5066
(10) CYLINDER GP
TILT
NOTE A
160-0054
NOTE B
233-9134
(9) CYLINDER GP
LIFT
NOTE A
110-3269
NOTE B
275-8416
(11) CYLINDER GP
ANGLE
NOTE A
321-7048
(9) CYLINDER GP
LIFT
NOTE A
110-3269
NOTE B
275-8416
(29) VALVE GP
PILOT (RIPPER)
230-9136
(28) VALVE GP
PILOT (RIPPER)
235-0889
(16) PUMP GP
IMPLEMENT
195-9097
(20) VALVE GP
RESOLVER
248-6162
(8) VALVE GP
CHECK
1U-2744
(15) FILTER GP
CASE DRAIN
169-4019
(13) TANK GP
230-9131
(14) ELEMENT AS
IMP RETURN
FILTER
1R-0777
(34) VALVE GP
SHUTTLE
231-5213
(34) VALVE GP
SHUTTLE
231-5213
(34) VALVE GP
SHUTTLE
231-5213
(34) VALVE GP
SHUTTLE
231-5213
(35) VALVE GP
COUNTERBALANCE
237-3925
(33) VALVE GP
MOUNTING &(EH VALVES)
250-5788
(22) MOTOR GP
STEERING
191-9536
(27) VALVE GP
COLDSTART
RELIEF
198-9219
(23) CORE AS
OIL COOLER
274-5095
(24) VALVE GP
COOLER BYPASS
126-0747
(21) PUMP GP
STEERING
257-8470
(25) FILTER GP
CHARGE CIRCUIT
110-4664
(26) VALVE GP
STEERING
PILOT
9T-8693
IMPLEMENT/DIAGNOSTIC HYDRAULICS
REMOTE TAPS
Y2
Y1
MB
MA
G
F
E
D
B
A
MACHINE COMPONENT LOCATIONS
35
35
34
34
33
33
32
32
31
31
30
30
29
29
28
28
27
27
26
26
25 24
24
23
22 21
21
20
20
19
19
18
18
17
17
16
16 15 14
14
13
13 12
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2 1
1
VIEW ALL CALLOUTS
CHARGE CIRCUIT FILTER / HYDRAULIC
TANK AND FILTER
14
HYDRAULIC LINES - STEERING
X2 X1
K
25
25
24
23
22
21
VIEW ALL CALLOUTS
HYDRAULIC REMOTE TAPS
Y2 Y1 MB MA
G F
E D
B A
15
VIEW ALL CALLOUTS
IMPLEMENT PUMP PORT LOCATIONS
CASE DRAIN PORT (L1)
LOAD SENSE PORT (X)
CASE DRAIN PORT (L)
PRESSURE PORT (B)
SUCTION PORT (S)
IMPLEMENT PUMP
REMOTE HYDRAULIC
TAPS - IMPLEMENT
C
C
B
35
16
16
VIEW ALL CALLOUTS
STEERING MOTOR AND STEERING PILOT VALVE
26
22
VIEW ALL CALLOUTS