Professional Documents
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Rev. B 08/97
Masoneilan
8013 series
Electropneumatic positioner
Instructions
used with 35002 series Camflex II
and 30000 series Varimax control valves
Masoneilan
Preliminary remarks
1. Note the serial number for future reference.
Introduction
Training
Caution
BIASING SPRING
BEAM
FLAPPER
PIVOT
NOZZLE
COIL
MAGNET
RELAY
OUTPUT
AIR
SUPPLY
FORCE BALANCE
SPRING
CAM
CAM FOLLOWER
BEARING
RELEASE
SPRING
Direct action
Changing of action
Reverse action
FLAME
ARRESTOR
NOZZLE
f)
BEAM
FORCE
BALANCE
SPRING
,
,,,
,
,,,
,,,
yyy
,,,
yyy
,,
,,,
yy
,,
,,,
,,,
FLEXURE
STRIP
COIL
MAGNET
SUPPLY
PRESSURE
OUTPUT
TO ACTUATOR
yy
,,
,,
yy
RELAY
SUPPLY
PRESSURE
O-RING
MOLDED
BRACKET
TERMINAL
BOARD
OUTPUT
PRESSURE
FORCE BALANCE
SPRING LEVER
CAM FOLLOWER
BEARING
NOZZLE
BACK PRESSURE
split-range operation
The following instructions apply only when the
positioners are mounted according to the diagrams of
Figure 3.
Serial connecting
Positioners model 8013 can be modified on the field to
operate two split-ranging valves, selecting the proper
cam lobe.
Parallel connecting
Positioners can be used to operate two split-ranging
valves ; select the proper cam lobe and utilize a
half-force balance spring.
Positioner
N 1
+
Controller
Positioner
N 1
Positioner
N 2
Controller
Positioner
N 2
instalIation
Warning :
Checking
152
152
171
172
Air-to-Close
Rear View
171
Air-to-Close
172
1 Countersunk
Head Screw
152
152
171
Air-to-Open
171
172
Figure 4
Cam Positioner 8013
Mounting Position
On Camflex II Valves
Air-to-Open
On Varimax Valves
172
LOCKNUT (7)
ADJUSTING
SCREW (6)
Direct Action
Below Beam
FORCE BALANCE
SPRING (8)
BIASING
SPRING (52)
LOCKNUT (11)
HOOKING
SCREW (12)
Reverse Action
Below Beam
Figure 5
2. Be sure that the coil and the terminal board are
correct for the input signal characteristics. Refer to
table on page 4 of the instruction sheet No ES
50004-000 E for identification code number of these
items.
Pneumatic circuit
Supply circuit
The utilization of an air filter-regulator model 77-4 is
recommended on the supply circuit. Be sure that its
assembly position is correct. (drain-cock and dripwell
downward).
,
,
,,
,
12
10
11
Output circuit
Electrical circuit
General
1. The Model 8013 Positioner, when factory mounted,
has been calibrated for the proper valve and
positioner actions. If for any reason the cam and
cam bushing (159) setting has been destroyed (for
example, a change of positioner action or cam lobe,
for field installation or for maintenance, etc...) then it
is necessary to follow all steps of calibration
instructions, according to the desired actuator and
positioner actions.
FERMANT
PAR
MANQUE
DAIR
AIR
TO
OPEN
DIRECTE
DIRECT
OUVRANT
PAR
MANQUE
DAIR
AIR
TO
CLOSE
18-54146
INVERSE
REVERSE
DIRECTE
DIRECT
INVERSE
REVERSE
,,
,,
,,
MADE IN FRANCE
Figure 6
Masoneilan
6
4
160
Proper alignment
line for Lobe 5
with valve plug
160
seated
5
2
10
9
calibration
ACTION
POSITIONNEUR
POSITIONER
ACTION
Masoneilan
ACTION
VANNE
VALVE
ACTION
Center of
cam
follower
bearing
155
Figure 7
156
158
155
159
151
Air-to-open valve
5. Shut-off supply pressure. Valve plug should be
seated.
13. Adjust the biasing spring (52) so that the valve plug
will lift off the seat at the proper closing milliamp
signal.
14. Check full valve stroke for full signal span. If stroke
is too short for full signal span or if valve reaches full
stroke before full signal span (stroke is too long)
adjust force balance spring screw (6) as indicated in
table below. After adjusting force balance spring,
repeat steps 12, 13 and 14 until proper valve stroke
is obtained for full signal span.
Air-to-close valve
7. Adjust supply pressure to proper requirement (psig).
(See valve catalog for proper supply pressure
according to valve size and to pressure drop; see
also the serial plate).
8. With a 10 mm flat wrench unscrew about one turn
the metering tube assembly (59) until valve plug is
seated.
If Stroke
is :
Too
short
And Positioner
Action is :
Direct
Reverse
Too
long
Direct
Reverse
maintenance
Warning :
Relay reassembly
Metering tube
The metering tube (59) for the nozzle air supply is
furnished with a clean-out plunger which forces a small
wire through the jewel orifice. The metering assembly
can be removed and checked prior to relay disassembly.
Relay disassembly
1. Disconnect air tubing. Unscrew the four relay
mounting screws (21) and remove relay from the
case (14).
2. Remove holding screw (69) and drop the plug (67)
and spring (68) from the relay body (66).
Nozzle
1
2
53
54
55
20
21
56
57
58
59
65
66 67 68 21 69
4
5
23
12
10 11
15
14
18
16
4
30
39
40
19
43
42
41
42
52
45
32
44
73
33
42
7
9
70
74
49
50
48
46
6
45
PARTS REFERENCE
Ref.
No
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
18
19
Part Name
Cover Screw
Emblem
Cover
Mounting Screw
Magnet S/A
Adjusting Screw
Nut
Force Balance Spring
Screw
Spring Lever
Nut
Hooking Screw (spring)
Case
Terminal Board S/A
Nozzle
Adapter (Flame Arrestor)
O-Ring
Ref.
No
20
21
23
30
32
33
39
40
41
42
43
44
45
46
48
49
50
Part Name
Relay
Mounting Screw (Relay)
Screw
Serial Plate
Force Balance Spring Lever
Release Spring
Biasing Spring Bracket
Coil
Beam
Screw (Flexure Strips)
Stop Locknut
Coil Stop Screw
Screw (Fastening Coil and Flapper)
Flapper
Counter-Weight
Flexure Strip
Flexure Strip
Ref.
No
Part Name
52
53
54
55
56
57
58
59
65
66
67
68
69
70
73
74
Biasing Spring
Mounting Screw (relay)
Relay Cap
Diaphragm S/A
Bellofram Plate S/A
Gasket
Spring
Metering Tube S/A
O-Ring
Relay Body
Relay Plug
Plug Spring
Holding Plug
Sleeve
Groove Pin
Flame Arrestor
42
Mounting Screw
(4)
Flapper (46)
Alignment Wedge
5/32 High (3,97 mm)
Flexure Strip
(49 & 50)
Force Balance Spring
Adjusting Screw (6)
Coil replacement
1. Remove the entire operating mechanism as
described in Steps 1 through 3 above. Unscrew
screws (44 and 45) freeing force coil (40) from the
beam.
trouble-shooting
The following conditions are necessary for
trouble-free operation :
Pneumatic circuit
In the event of faulty operation of the positioner, where
the cause is not readily apparent, check air system as
follows :
1. Exert sufficient force on the flapper to cover the
nozzle. Valve stem should travel its full stroke.
2. If response is other than indicated in the above
steps, push cleanout plunger of metering orifice,
Inspect for plugged nozzle. Check to see if metering
orifice body is properly seated in the relay. If difficulty still
persists, disassemble and clean relay.
Electrical circuit
After checking pneumatic circuit, the electrical circuit
should be checked with an ohmmeter as follows:
1. Disconnect signal leads from terminal board S/A.
2. Connect ohmmeter leads to positioner terminal
board leads and check positioner circuit resistance
with nominal resistance indicated on identification
plate. Table of Figure 4 of the Instruction sheet No
ES 50004-000 E shows the nominal resistance of
main circuits.
3. Disconnect coil lead from positive terminal and
connect to one of the ohmmeter leads. Connect
other ohmmeter lead to negative terminal. Force coil
resistance value should approximate value indicated
in table of Figure 4 of Instruction sheet No
ES 50004-000 E.
4. If force coil resistance is approximately correct but
positioner circuit resistance is not, repair or replace
terminal board. If force coil resistance is not correct
replace force coil.
5. Remove ohmmeter lead from negative terminal and
connect it to coil stop screw. Check for short in force
coil.
Replace the coil if ohmmeter indicates a value other
than very high resistance (practically infinite).
On Valves Camflex II
Supply
Pressure
psi
20
25
30
35
40
45
50
55
60
65
70
75
m bar
1400
1700
2100
2500
2800
3100
3500
3800
4200
4500
4800
5200
Nozzle Number
Valve size
25 to
80 and
150 to
50 mm
100 mm
300 mm
(1 to 2) (3 and 4) (6 to 12)
15
12
15
12
15
13
11
13
11
11*
12
12
11*
12
12
12
11
11
11
On Varimax Valves
Supply
Pressure
psi
m bar
20
25
30
35
40
45
50
55
60
65
70
75
1400
1700
2100
2500
2800
3100
3500
3800
4200
4500
4800
5200
Nozzle Number
Actuator size
No 3
14
14
14
14
14
14
14
14
14
No 5
No 7
No 9
15
15
15
15
15
15
12
12
12
12
12
12
12
12
12
12
12
12
11
11
11
11
11
11
11
11
11
11
11
11
11
11
11
Masoneilan
4, place de Saverne - 92971 PARIS LA DFENSE CEDEX - Tel. 01 49 04 90 00 - Telecopier 01 49 04 90 10 - Telex 620046 F
FRANCE
PLANTS, SPARE PARTS and AFTER SALES DEPARTMENTS: 3, rue SaintPierre 14110 CondsurNoireau
Tel. 02 31 69 59 00 - Telecopier 02 31 69 38 44 - Telex 170728F
Doc.Technique MN Cond DESKTOP PUBLISHING.
August 1997