600 MW TURBOGENERATOR

WITH WATER COOLED STATOR WINDING &

DIRECT HYDROGEN COOLED ROTOR WINDING











RATING PLATE DATA FOR GENERATOR
STANDARD MAINTENANCE
PROCEDURE

MAKE
BHARAT HEAVY ELECTRICALS LTD DIV. HARIDWAR
MW 600
MVA 705.9
P.F. 0.85 LAG
R.P.M 3000
Hz 50
PHASE 3
CONNECTIONS YY
TYPE THDF 115/67
STATOR VOLTS : 21,000 AMPS : 19,407
ROTOR VOLTS : 413 AMPS : 5,192
COOLANT
HYDROGEN & WATER
GAS PRESSURE 5 Kg/cm2
INSULATION CLASS F
SPECN IS:5422 IEC:34



TECHNICAL DATA
General and Electrical Data
General
PROJECT NAME 1X600MW JPL SEONI PROJECT
GENERATOR TYPE THDF 115/67
MAIN EXCITER TYPE ELP 70/90-30/6-20N
PILOT EXCITER TYPE ELP 50/42-30/16
YEAR OF MANUFACTURE 2012



RATED DATA AND OUTPUTS TURBOGENERATOR MAIN EXCITER PILOT EXCITER
APPARENT POWER 705.9 MVA 65 KVA
ACTIVE POWER 600 MW 3840 KW
CURRENT 19407 A 5192 A 195 A
VOLTAGE 21KV 1.05 KV 413 V 220V 22V
SPEED 50s
-1
50s
-1
50s
-1

FREQUENCY 50 Hz 150 Hz 400 Hz
POWER FACTOR 0.85 lag
INNER CONNECTION STATOR
WINDING
YY
H2 PRESSURE 5 bar (g)
CONT. PERM. UNBALANCED LOAD 8%
RATED FIELD CURRENT FOR
RATED OUTPUT
5192 A
RATED FIELD VOLTAGE 413 V

RESISTANCE IN OHMS AT 20
0
C

STATOR WINDING
U-X 0.0009394 OHMS
F1-F2 0.58
OHMS
U-O 0.00270
OHMS
V-Y 0.0009394 OHMS V-O 0.00270
OHMS
W-Z 0.0009394 OHMS W-O 0.00270
OHMS

ROTOR WINDING

F1-F2 0.06439 OHMS
U-V 0.000452
OHMS

U-W 0.000452
OHMS

V-W 0.000452
OHMS


RECTIFIER WHEEL
NO. OF FUSES PER RECTIFIER WHEEL 30 (800V, 800A)
FUSE RESISTANCE APPROX. 150 ohms
NO. OF DIODES PER RECTIFIER WHEEL 60











DAILY
ACTIVITIES
Check liquid level in sight glass.
Check rectifier wheel fuses with stroboscope (only if fuse
failure monitoring system is lost)
Check sight glass after level detectors for liquid level.
Check gas consumption.
Check H2 housing purity
Check the sample gas volumetric flow rate.
Check flow rate through alkalization.
Check level of alkali tank.







WEEKLY
ACTIVITIES
Check shaft grounding brushes.
Check hydrogen coolers are vented properly.
Briefly flush standby seal oil cooler at full cooling water flow
rate (wet conservation).
Change over seal oil coolers (at regular intervals, only with
wet conservation).
Check seal oil cooler in operation for proper venting.
Check seal oil supply lines and shut off valves for leakages.
Check degree of contamination of seal oil filters.
Check reaction time of not operating PW pumps.
Check contamination of PW main filter.
Check contamination of PW fine filter.
Check PW coolers are vented properly.
Check make-up air filter in exciter enclosure.
Check shaft grounding brushes.
Check hydrogen coolers are vented properly.






Change over seal oil pumps 1 and 2.
Perform functional check of standby seal oil pump.
Change over primary water pumps.
MONTHLY
ACTIVITIES
Check conductivity transducer for correct calibration.
Perform function check of ion exchanger.
Analyse water sample of PW main circuit.
Analyse water sample of PW treated circuit.
Check carbon brushes on wear and damage.

3 MONTHS
ACTIVITIES
Change over seal oil pumps 1 and 2.
Perform functional check of standby seal oil pump.

6 MONTHS
ACTIVITIES
Check Exciter End generator bearing insulation.
Check shaft seal insulation Exciter End.
Check exciter insulation.

ANNUALLY
ACTIVITIES
Measure insulation resistance of rotor winding.
Where possible, check shut off valves in gas supply system
for freedom of movement and leaks.