120 Optima HX Manual RevJ

PLEASE KEEP FOR PERMANENT REFERENCE
Part No. 120 REV J 04/12

This manual covers the servicing and general maintenance requirements for Aquafine Ultraviolet Water
Treatment equipment.
DISINFECTION TOC REDUCTION OZONE DESTRUCTION CHLORINE/CHLORAMINE DESTRUCTION
Optima HX Series
Installation & Operation Manual
It is imperative that those responsible for the installation of this
equipment, as well as operating personnel, read this manual and
carefully follow all instructions and guidelines. EQUIPMENT OP-
ERATORS AND INSTALLERS MUST COMPLY WITH OPERATIONAL
SAFETY REQUIREMENTS.
A TROJAN TECHNOLOGIES COMPANY
READ THIS MANUAL
p1.25Z.1ZZ0or800.123.3015(W|l||rdoresl|cu.3.A.ardCarada)
WWW.aqualreuv.cor @ Aqualre Corporal|or 2012. A|| r||ls reserved.
1
TABLE OF CONTENTS
TABLE OF CONTENTS ............................................................................................................................................ 1
INSTRUCTION .......................................................................................................................................................... 3
385326(6&23( .......................................................................................................................................... 3
WARNING ........................................................................................................................................................... 3
DESCRIPTION ....................................................................................................................................................... 5-6
.(<)($785(6 ................................................................................................................................................. 5
81,7'(6&5,37,21 ........................................................................................................................................... 5
48$57=6/((9(6$1'/$036 ....................................................................................................................... 6
CONTROL PANEL ............................................................................................................................................... 6
INSTALLATION .................................................................................................................................................... 7-11
LOCATION .......................................................................................................................................................... 7
ELECTRICAL POWER ........................................................................................................................................ 7
3/80%,1* ....................................................................................................................................................... 7-8
'(48$57=6/((9(6 ...................................................................................................................................... 9
SE LAMPS......................................................................................................................................................... 10
OPERATION ............................................................................................................................................................11
23(5$7,21$/*8,'(/,1(6............................................................................................................................11
32:(5,1*83 ..................................................................................................................................................11
UV MONITORING SYSTEM .............................................................................................................................. 13-17
DESCRIPTION ............................................................................................................................................. 13-14
OPERATION ................................................................................................................................................. 15-18
UV G400 SERIES CONTROLLER..................................................................................................................... 19-24
DESCRIPTION .................................................................................................................................................. 19
OPERATION ................................................................................................................................................. 21-24
MAINTENANCE ................................................................................................................................................. 25-30
5(&200(1'('0$,17(1$1&(*8,'(/,1(6 ............................................................................................ 25
35(9(17$7,9(0$,17(1$1&(6&+('8/( ................................................................................................ 25
6$)(7<5(48,5(0(176 .......................................................................................................................... 26-30
OPERATING CONDITIONS ................................................................................................................... 26
CLEANING THE UNIT ............................................................................................................................ 26
QUARTZ SLEEVE MAINTENANCE .................................................................................................. 26-27
CLEANING THE DETECTOR WINDOW ............................................................................................... 27
INSPECTION FOR LEAKS .................................................................................................................... 27
INSPECTION FOR LAMP OPERATION ................................................................................................ 28
REPLACEMENT OF UV LAMPS ........................................................................................................... 28
LAMP SOCKET INSPECTION ............................................................................................................... 28
COOLING FAN INSPECTION ................................................................................................................ 28
REPLACEMENT OF BALLASTS ........................................................................................................... 29
SAMPLE PROCEDURES....................................................................................................................... 29
MEASURING PERFORMANCE ............................................................................................................. 30
REPLACING/CLEANING AIR FILTER ................................................................................................... 30
TROUBLESHOOTING ....................................................................................................................................... 31-42
89021,725,1*6<67(0 ....................................................................................................................... 31-32
89*&21752//(5 ............................................................................................................................ 33-38
896<67(0 ................................................................................................................................................ 39-42
WARRANTY ....................................................................................................................................................... 43-45
PARTSLIST ........................................................................................................................................................ 47-48
3
INSTRUCTION
PURPOSE & SCOPE
T|e purpose ol l||s rarua| |s lo prov|de |rslrucl|ors lor l|e
operal|oroll|e0pl|ralX3er|es,auvWalerlrealrerlsysler
ard |rlerded lor persorre| l|al |ave a Wor||r |roW|ede ol
serv|c|r e|eclr|ca| ard rec|ar|ca| equ|prerl.
Rerove a|| e|eclr|ca| poWer lo l|e ur|l oelore
serv|c|r l|e ur|l. T|e e|eclr|ca| pare| |s ar
e|eclr|ca| |azard. 0eal| car resu|l |l l|e proper
salely precaul|or are rol ooeyed. A|| e|eclr|ca|
poWer lo l|e equ|prerl, |rc|ud|r poWer lror l|e
s|ra| ard corlro| syslers rusl oe corp|ele|y
|so|aled.
Never serv|ce l|e sysler urder pressure. T|e
lrealrerl c|aroer rusl oe va|ved oll lror l|e
Waler source, l|e pressure re|eased, ard l|er
l|esyslerdra|red.
Never |oo| al uv |arpsl T|e |arps produce
|arrlu| rad|al|or ard W||| darae l|e eyes ard
s||r. A|Ways use prolecl|ve ear.
Fl0. A 0PTlVA lX 01C0L wlTl uv V0NlT0RlN0 8Y8TEV
ore
4
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5
DESCRIPTION
THE OPTIMA HX SERIES
T|e 0pl|ra lX producl ||re |s des|red lo oller l|e |alesl |r |oW
pressure uv lec|ro|oy over a W|de rare ol app||cal|or loW
rales. ll |rc|udes l|e cr|l|ca| qua||ly ard perlorrarce lealures l|al
|ave rade Aqualre l|e slardard |r uv Waler lrealrerl.
T|e rosl oas|c d|llererl|al|or W|l||r l|e lX producl ||re |s l|e
des|ral|or 'lX or 'lX-u. 'lX ur|ls core W|l| l|e cy||rder
ard e|eclr|ca| erc|osure rec|ar|ca||y allac|ed loel|er. 'lX-u
ur|ls |ave a rerole erc|osure l|al |s su|lao|e lor Wa|| rourl|r.
8eyord l||s d|sl|rcl|or, l|e lX producl ||re |s ollered W|l| a
var|ely ol corlural|ors ard opl|ors lo su|l your parl|cu|ar
reeds.
KEY FEATURES
A|| Welled corporerls rade lror 31L 33
uv & Terperalure Vor|lor|r 3ysler
150ps| (10.31oar) raled lrealrerl c|aroer
0es|red W|l| slale-ol-l|e-arl Vu|l|p|e Po|rl
3ource 3urral|or (VP33) ard Corpulal|ora|
F|u|d 0yrar|cs (CF0) ral|eral|ca| rode|s
Larp 3lalus lrd|calor
Rurr|r T|re Veler
UNIT DESCRIPTION
E|ererls lo |derl|ly l|e 0pl|ra lX 3er|es are:
Fl0. A 0PTlVA lX 8ERlE8 uNlT l0ENTlFlE0 ELEVENT8
1. 3oc|el Cover
2. 0uarlz 3|eeves & Larps - located inside
3. Trealrerl C|aroer
1. Corlro| Cao|rel
5. 3arp|e Porl - optional
. 0ra|r Porl
Z. Erd p|ale
SOCKET COVERS
T|e soc|el cover or l|e erd ol l|e lrealrerl c|aroer prov|des
prolecl|or ol l|e |arp soc|el assero||es.
TREATMENT CHAMBER
T|e uv lrealrerl c|aroer |s rarulaclured lror 31L sla|r|ess
slee|. 0-r|rs, or as|el erd p|ales are |ocaled or ool| erds
(excepl A & 8 sly|e ur|ls), W||c| corla|r l|e sla|r|ess slee|
r|pp|es ard |arp soc|el rela|rer assero||es.
SAMPLE PORTS
TWo opl|ora| porls are ava||ao|e lor oola|r|r Waler sarp|es
pre ard posl uv c|aroer. 3ar|lary sarp||r va|ves s|ou|d oe
|rsla||ed or l|e porls.
DRAIN PORT
T|e lrealrerl c|aroer |s prov|ded W|l| a dra|r porl lo dra|r
l|e cy||rder corp|ele|y. A dra|r va|ve s|ou|d oe |rsla||ed or
l|eporl.
END PLATE
Trealrerl c|aroers realer l|ar 1 |rc|es |r d|areler are
prov|ded W|l| 2 rerova| erd p|ale assero||es. T|e erd p|ales
are |rsla||ed W|l| sea||r as|els/0-r|rs, |ocaled oelWeer l|e
soc|el cover ard l|e erd p|ale.
12315Z
6
QUARTZ SLEEVES & LAMPS
T|e quarlz s|eeves ard |arps ll |rs|de l|e uv c|aroer. T|e
|arp soc|els correcl lo l|e |arps, creal|r a Waler res|slarl
sea| ard a v|oral|or prool r|p. T|e soc|el cover or e|l|er erd
ol l|e c|aroer prolecls l|e |arp soc|el assero||es lror l|e
erv|rorrerl. T|e 3|r|e-erded (3E) |arp assero|y |s dep|cled
oe|oW.
E|ererls lo |derl|ly l|e Larp 3oc|el Assero|y are:
DESCRIPTION
Fl0. 8 8E LAVP 80CKET A88EV8LY l0ENTlFlE0 ELEVENT8
1. 3E Larp Cap
2. 3E Larp 3oc|el
3. uv Larp
1. Corpress|orNul
5. 0-r|r
. 0uarlz 3|eeve
Z. Erd P|ale N|pp|e
STANDARD CONTROL PANEL
T|e corlro| pare| corla|rs l|e oa||asl(s) ard corlro||er lor l|e
ur|l. 0|llererl e|eclr|ca| corlural|ors are ava||ao|e. T|e uv
0100 corlro||er |s s|oWr oe|oW |r a caroor slee| cao|rel, ool|
opl|ora| |r l|e 0pl|ra lX ser|es.
E|ererls lo |derl|ly l|e Corlro| Pare| are:

Fl0. C CAR80N 8TEEL CA8lNET wlTl uv-0100
1. uv 0100 corlro||er (or slardard uv & Terperalure
Vor|lor|r 3ysler)
2. Va|r PoWer 3W|lc| - isolates all electrical power
to unit
12
12315Z
7
INSTALLATION
INSTALLATION GUIDELINES
T|e lo||oW|r are l|e u|de||res ard procedures lor |rsla|||r
l|e 0pl|ra lX ard lX - u 3er|es.
LOCATION
A. lrsla|| l|e uv lrealrerl ur|l |r a |or|zorla| pos|l|or |r a
s|e|lered, We|| verl||aled area. Aro|erl lerperalures
surrourd|r l|e ur|l s|ou|d oe oelWeer 35 (2C) ard
110F (13C).
8. 0peral|r Waler lerperalure s|ou|d oe oelWeer 10F
(1C) lo 80F (2ZC).
C. Prolecl l|e equ|prerl lror l|e erv|rorrerl. 0o rol
exposel|eequ|prerllod|reclWalerspray.
0. As ar u|lrav|o|el uv lrealrerl ur|l does rol |rlroduce
ary c|er|ca| res|due W|l||r l|e Waler, |l |s des|rao|e lo
|rsla|| l|e ur|l as c|ose as poss|o|e lo l|e po|rl-ol-use |r
order lo avo|d polerl|a| recorlar|ral|or oy d|sc|are
p|pes, lll|r, elc.
E. T|e oase ol l|e uv lrealrerl ur|l s|ou|d oe rourled
or su|lao|e supporl lo avo|d urdue slra|r or l|e ur|l
or re|aled p|pes ard lll|rs.
F. A||oW sullc|erl serv|ce access c|eararce, al |easl Z2
(183cr) ol c|eararce or l|e |arp-c|ar|r erd ol l|e
ur|l. Al l|e oppos|le erd, l|ere s|ou|d oe a r|r|rur
ol 21 (1cr) ol c|eararce lor ra|rlerarce. Refer
to mechanical drawings. C|eararce lor serv|c|r l|e
e|eclr|ca| cao|rel s|ou|d oe a||oWed.
Should your requirements differ, please contact your local
Aquafine representative or Aquafine Customer Service.
ELECTRICAL POWER
A. T|e poWer requ|rererls lor eac| ur|l deperds or
l|e ruroer ard lype ol |arps used |r l|e lrealrerl
c|aroer. T|e overa|| poWer corsurpl|or ol eac|
ur|l |s |rd|caled or l|e equ|prerl rarep|ale deca|
or l|e ur|l. T|e ur|l's c|rcu|l orea|er, or ra|r luse,
prov|des pr|rary over-currerl prolecl|or. Refer to
wiring diagram.
8. uv Perlorrarce |s ||re vo|lae sers|l|ve. L|re vo|lae
s|ou|d oe 5 ol ral|r s|oWr or l|e e|eclr|ca|
rarep|ale deca|. vo|lae ouls|de l|ese ||r|ls W||| allecl
l|eperlorrarceoll|euvequ|prerl.
C. Corlro| W|r|r s|ou|d relererce l|e appropr|ale W|r|r
d|arar. Corlro| W|r|r |s oased upor cuslorer
requ|rererls ard |rsla||ed opl|ors.
NOTE: It is imperative that the unit be properly grounded for
safe and proper operation. FAILURE TO PROPERLY GROUND
THE UV TREATMENT UNIT AUTOMATICALLY VOIDS ALL
EQUIPMENT WARRANTY.
PLUMBING
A. L|r|l over|ead p|p|r |oad lo 25|os (11.3|), lor 2
& 3, 50|os (23|), lor 1 ard Z5|os (31|), lor
or aoove. Add|l|ora| orac|r ard supporls s|ou|d
oe |rsla||ed or ary add|l|ora| p|p|r ard va|ves |r
order lo reduce l|e slress or l|e lrealrerl c|aroer
lr|el/0ul|el rozz|es.
8. ver|ly l|e |ocal|or |s lree lror v|oral|or, W||c| cou|d oe
caused oy prox|r|ly lo |eavy equ|prerl ard l|e erral|c
or |rproper purps. Excess|ve v|oral|or W||| darae
|rlerra| e|eclr|ca| corporerls ard cause preralure
la||ure ol l|e uv |arps.
C. Eac| ur|l |as oeer des|red W|l| a 1/2 dra|r
correcl|or. lrsla|| a dra|r va|ve ard p|pe lo dra|r.
0. lrsla|| sarp|e porl va|ves, |l equ|pped.
E. ll your p|p|r sysler |s suojecl lo |rpu|se pressure
resu|l|r |r a 'Waler |arrer cord|l|or, a sure lar|
or ol|er rears rusl oe prov|ded lo rerove l||s
cord|l|or,ol|erW|sel|eexlrererorerlarypressure
ray ruplure ard lraclure l|e quarlz s|eeves.
F. A|| ur|ls are raled lor a rax|rur operal|r pressure
ol 150ps| (10.3oar).
0. u|lra pure Waler users |ave reporled l|al over l|re,
exposure lo u|lrav|o|el |||l ray p|oloc|er|ca||y
derade rorrela|||c p|p|r raler|a|s, |rc|ud|r
rosl or a|| luoro-po|yrers, resu|l|r |r a raler|a|
orea|doWr ard/or slruclura| la||ure. 3|ou|d your Waler
app||cal|or ard p|p|r raler|a| oe so c|ass|led, We
recorrerd l|al you |rsla|| 'uv |||l lraps lo |so|ale
ary suscepl|o|e raler|a| lror d|recl exposure lo l|e
u|lrav|o|el |||l. lrsla|| l|e uv |||l lrap lo l|e |r|el/oul|el
ol l|e uv lrealrerl c|aroer pr|or lo l|e correcl|or
ol ary ror-rela|||c p|p|r.
l. Prov|de |so|al|or va|ves or l|e |r|el ard oul|el rozz|es.
0. 0ur|r serv|ce ard ra|rlerarce, l|e e|eclr|ca| poWer
rusl oe reroved.
8
lso|al|or va|ves W||| a||oW sale ra|rlerarce ol l|e
equ|prerl.
l. Aller |rsla||al|or ol quarlz s|eeves, a|Ways pressure
lesl l|e sysler pr|or lo |rsla||al|or ol l|e uv |arps ard
app|y|r e|eclr|ca| poWer. 0ur|r pressure lesl|r, 00
N0T slard |r d|recl ||re W|l| quarlz s|eeves.
J. 8elore slarl-up, lus| l|e uv ur|l ard d|sc|are p|p|r
lo r|rse oul deor|s |ell lror |rsla||al|or.
K. T|e uv c|aroer s|ou|d oe l||ed W|l| Waler.
INSTALLATION
p 1.25Z.1ZZ0 or 800.123.3015 (ouls|de CA W|l||r doresl|c u3)
9
INSTALLATION
DE QUARTZ SLEEVE INSTALLATION
T|e lo||oW|r are l|e u|de||res ard procedures lor ur|ls W|l|
douo|e-erded quarlz s|eeves.
1. Rerove a|| poWer lo l|e uv ur|l. 0epressur|ze l|e sysler
ard |so|ale a|| p|p|r.
2. wear c|ear collor |oves lo preverl corlar|ral|or ol l|e
quarlz s|eeves.
3. Carelu||y rerove eac| quarlz s|eeve lror l|e laclory
pac|a|r. Handle these with care, as they are fragile.
1. v|sua||y |rspecl a|| quarlz s|eeve lor crac|s or darae. 0o
rol |rsla|| daraed quarlz s|eeves.
5. Rerove l|e soc|el covers or l|e erds ol l|e lrealrerl
c|aroer. See Fig A
. P|ace l|e erd ol l|e quarlz s|eeve |rlo l|e l|readed r|pp|e
ard s|oW|y pus| l|e s|eeve |rlo l|e c|aroer l|rou| l|e
secord erdp|ale. Repeal lor a|| quarlz s|eeves.
Z. lrsla|| l|e corpress|or rul ard 0-r|r oy p|ac|r l|e 0-r|r
|rlo l|e |rlerra| re||el ol l|e corpress|or rul oe|oW l|e
l|readed are. T|e 0-r|r s|ou|d ll |rlo l|e corpress|or
rul.See Fig B
8. P|ace l|e corpress|or rul ard 0-r|r orlo l|e erd ol l|e
quarlz s|eeve url|| l|e erd ol l|e quarlz s|eeve louc|es l|e
erd ol l|e corpress|or rul. 3ore pus||r ard lW|sl|r
ray oe requ|red. 0e|or|zed Waler ray oe used as a
|uor|carl. See Fig C
9. T||ler l|e corpress|or rul approx|rale|y 1/2 lurr aller
l|e l|readed r|pp|e ard 0-r|r ra|e corlacl. Repeal l||s
procedure lor l|e secord erdp|ale.
10. 3|oW|y pressur|ze l|e sysler ard l||| l|e c|aroer
W|l| Waler lo c|ec| lor |ea|s. ll l|ere are |ea|s |r ary
corpress|or rul assero|y, depressur|ze l|e sysler ard
use l|e corpress|or rul loo| lo s|||l|y l||ler l|e |ea||r
corpress|or rul assero|y.
11. Relesl url|| a |ea|-lree |rsla||al|or |s ver|led.
12. You are roW ready lo |rsla|| l|e uv |arps.
Fl0. A 0uARTZ 8LEEvE lN8TALLATl0N
Fl0. 8 C0VPRE88l0N NuT A88EV8LY
Fl0. C C0VPRE88l0N NuT T00L
10
SE UV LAMP INSTALLATION
T|e lo||oW|r procedures are lor ur|ls rarulaclured W|l|
3|r|e-erded (3E) |arp des|r. 0rce |l |as oeer ver|led l|al
l|ere are ro |ea|s |r l|e sysler, l|e ur|l |s ready lor uv |arp
|rsla||al|or.
1. Rerove a|| poWer lo l|e uv ur|l. 0epressur|ze l|e
sysler.
2. wear c|ear collor |oves lo preverl corlar|ral|or ol l|e
uv |arps.
3. Carelu||y rerove eac| uv |arp lror l|e laclory pac|a|r.
Handle these with care, as they are fragile.
1. v|sua||y |rspecl a|| |arps lor crac|s or darae. 0o rol
|rsla|| daraed |arps.
5. us|r ool| |ards, slowly |rserl l|e |arp |rlo l|e quarlz
s|eeve oy pus||r ore erd ol l|e |arp W|l| ore |ard,
W|||e corl|ru|r lo supporl l|e |arp |r a |eve| |or|zorla|
pos|l|orW|l|l|eol|er.This is very important; if not installed
properly, lamp or quartz sleeve breakage will occur.
. TW|sl l|e |arp |rlo l|e |oc||r rec|ar|sr ol l|e
corpress|or rul. T||s ersures l|al l|e |arp |s secure
W|l||r l|e quarlz s|eeve. See Fig A
Z. Eac| |arp soc|el |s |derl|l|ed ruroer |aoe| l|al
correspords lo eac| |arp pos|l|or. Valc| l|e |arp soc|el
ard correcl lo l|e appropr|ale |arp. See Fig B
8. T|e p|rs |r l|e |arp rusl oe pus|ed doWr lo ll secure|y
|rlo l|e |arp soc|el correclor.
9. Rolale ard screW l|e |arps soc|el cap |rlo p|ace. 0r|y
|ard l||ler|r |s requ|red. DO NOT OVERTIGHTEN!
See Fig C
10. lrsla|| l|e corpress|or ruls ard caps or l|e secord
erdp|ale ard l||ler oy |ard.
NOTE: Prior to energizing the lamps and ballasts, ensure there
is no leaking water into the quartz sleeves and comp. nut cavity.
High voltage is present at the lamp pins and receptacles of the
ODPSFRQQHFWRUVGXULQJRSHUDWLRQ3URORQJHGRRGLQJRIDTXDUW]
sleeve and comp. nut cavity can cause premature lamp failure
due to repeated arcing, overheating of the lamp connector cable
and may result in a meltdown of the cable insulation.
Fl0. C 8CREw RETAlNER CAP 0NT0 C0VP. NuT
Fl0. A lN8ERT LAVP lNT0 0uARTZ 8LEEvE
Fl0. 8 l0ENTlFlE0 LAVP 80CKET NuV8ER
INSTALLATION
11
1. Re|ease l|e pressure |r l|e uv lrealrerl c|aroer
oelore allerpl|r lo rerove l|e prolecl|ve covers
ard sea||r |lers.
2. 0|scorrecl a|| poWer lo l|e uv ur|l oelore serv|c|r.
T|e ur|l operales or ||| vo|lae ard should only
EHVHUYLFHGE\TXDOLHGSHUVRQQHO
3. 0o rol a||oW l|e ur|l lo over|eal oy operal|r W|l|oul
Waler loW. 3lardard loW rales are oased or Waler
lerperaluresol10F (1.1C) lo 80F (2.ZC).For
app||cal|ors ouls|de l|ese lerperalures, contact
FXVWRPHUVHUYLFHIRUDVVLVWDQFH
1. lrlerr|llerl operal|or |s a||oWed as |or as l|e Waler
lerperaluredoesrolexceed80F (2.ZC), opl|ora|
dev|ces are ava||ao|e lo preverl l||s proo|er. 3|ou|d
l|e ur|l oe used lor oalc| l|oW operal|ors, |l car oe
lurred '0N ard '0FF rarua||y. Va|e sure l|e ur|l
|s a||oWed lo Warr up lor al |easl 3 r|rules oelore
use, ard ra|e sure l|e ur|l |l lurred '0FF aller
eac|sess|or.
5. 0o rol a||oW l|e loW lo exceed l|e rax|rur raled
capac|ly.
. 00 N0T e|eclr|ca||y cyc|e l|e ur|l rore l|ar 3 '0N/
0FF cyc|es |r a 21 |our per|od. Cyc||r rore l|ar
l||s W||| reduce Erd-ol-L|le oulpul ard/or preralure
|arp la||ure.
OPERATION
OPERATIONAL GUIDELINES
NOTE: '2127ORRNDWOLJKWHG89ODPSV'2127
operate the UV lamps outside of the UV treatment
FKDPEHUEXPOSURE CAN SEVERELY BURN AND
DAMAGE EYES AND SKIN!
POWERING UP
A. T|e uv c|aroer s|ou|d oe l||ed W|l| Waler. T|e loW
ol Waler lor l|e |r|l|a| l||r s|ou|d rol exceed 50 0PV.
Fa||ure lo corp|y ray resu|l |r quarlz s|eeve orea|ae.
Ersure l|ere are ro sysler |ea|s ard ro p|p|r
correcl|or |ea|s.
8. A|| earl| rourd correcl|ors are proper|y rade.
C. A|| |arp correcl|ors are proper|y rade.
0. T|e soc|el cover |s secured lo l|e erd ol l|e uv
lrealrerlur|l.
E. A|| excess a|r |as oeer reroved lror l|e c|aroer.
F. ver|ly l|al a|| |rcor|r poWer corduclors, |rc|ud|r l|e
rourd corduclor, are proper|y lerr|raled.
0. ver|ly l|al l|e pr|rary over-currerl prolecl|or dev|ce,
ro|ded case c|rcu|l orea|er (VCC8) |s |r l|e c|osed
pos|l|or.
l. Turr l|e ra|r poWer d|scorrecl sW|lc| lo l|e '0N'
pos|l|or. T|e erc|osure lars, uv v|s|or-2000 d|sp|ay
screers ard l|e oa||asls W||| oe erer|zed.
l. us|r a d||la| ru|l|-reler (0VV), ver|ly l|al l|e
correcl vo|laes are preserl al lerr|ra| o|oc| T8-
lN ard lerr|ra| No.1L or l|e |so|alor sW|lc| ard/or
oelWeer T8-3ll ard T8-1Nl. Veasure l|e vo|laes
lor L-N.
J. For |oca| 0N/0FF corlro|, pus| l|e 3TART/3T0P
oullor ol l|e uv0100 corlro||er. To lurr l|e |rd|v|dua|
lrealrerl c|aroer '0N ard '0FF rarua||y, L0CAL
opl|or ol l|e 'operalor corlro| opl|ors s|ou|d oe
se|ecled. Refer to Controller section of this
PDQXDO
K. For rerole 0N/0FF corlro|, sel l|e uv 0100 corlro||er
loREV0TErode.Forreroleoperal|oroll|eur|l,
l|e erc|osure |s prov|ded W|l| ar |so|al|or re|ay. T||s
l0A re|ay |s corlro||ed oy a cuslorer-supp||ed vo|lae
source (21v 0C ra|rla|red) W||c| |s lo oe W|red lo
a correcl|or po|rl W|l||r l|e erc|osure. 0per|r or
c|os|r l|e 21v 0C W||| erer|ze ard de-erer|ze l|e
l0A re|ay ard l|e |rd|v|dua| lrealrerl c|aroer W|||
oe lurred 0N/0FF accord|r|y.
L. w|er l|e oa||asls are erer|zed ard a|| l|e |arps
are lurred '0N, a reer '3Y3TEV 0N |rd|calor
|||l urderreal| l|e uv 0100 corlro||er d|sp|ay W|||
|||ur|rale. ll ore or rore |arps are rol operal|r, a
red '3Y3TEV FAuLT |rd|calor |||l W||| |||ur|rale.
Pr|or lo lurr|r or l|e uv ur|l, l|e lo||oW|r rusl oe ver|led:
12

13
UV & TEMP MONIT. SYSTEM DESCRIPTION
UV & TEMPERATURE
MONITORING SYSTEM
T|e uv & Terperalure Vor|lor|r 3ysler |s a reasur|r
ard |rd|cal|r dev|ce lo oe used W|l| Aqualre producls lor
l|e reasurererl ard lau|l |rd|cal|ors ol uv |rlers|ly ard
lerperalure corrur|caled lror l|e deleclor. Rerole ||ls
are ava||ao|e lor a|| rode|s ard relroll ||ls are ava||ao|e lor
Aqua|o|c, R8E ard l|e C3L ser|es.
T|e uv & Terperalure Vor|lor|r 3ysler cors|sls ol 3 ra|r
corporerls, l|e Vor|lor|r 3lal|or, l|e 0eleclor ard l|e cao|e
W|l|l|ecorreclor.
KEY FEATURES
0pl|ora| Nl3T lraceao|e uv 0eleclor ca||oral|or
W|l| cerl|lcale.
w|l|slards ror-operal|r lerperalures ol
250F (121C) lor slear sler|||zal|or al a
rax|rur pressure ol 100ps| (.9oar)
lrrad|arceardpercerlreadoulopl|ors.
MONITORING STATION
T|e Vor|lor|r 3lal|or |as oeer des|red lo operale |r |rduslr|a|
erv|rorrerls. As a slardard, l|e sysler |s |rsla||ed |r a uv
sysler corlro| cao|rel lo prolecl lror Waler ard dusl. ll used
rerole|y, |l rusl oe |rsla||ed |r a proper|y sea|ed corla|rer lo
preverl l|e e|eclror|cs lror oe|r exposed lo adverse cord|l|ors
suc|asWalerarddusl.
Fl0. A uv V0NlT0RlN0 8TATl0N FACEPLATE
T|e cuslorer |rlerlace lerr|ra|s are |ocaled or l|e oac| ol
l|e Vor|lor|r 3lal|or lacep|ale. T|e e|ererls lo |derl|ly are:
See Fig. B.
1. Ara|o 0uT (1 lerr|ra|s)
2. 0eleclor lN ( lerr|ra|s)
3. LoW uv A|arr Re|ay ( lerr|ra|s)
1. l|| Terp A|arr ( lerr|ra|s)
5. lrpul PoWer (3 lerr|ra|s)
NOTE: 7HUPLQDO GHQLWLRQV DUH GHVFULEHG RQ WKH UHDU RI WKH
terminals.
Fl0. 8 uv V0NlT0RlN0 8TATl0N, 8ACK8l0E
1
2
3
1
5
UV DETECTOR
T|e Nl3T (opl|ora|) ca||oraled uv 0eleclor |s pac|aed loel|er
W|l| l|e cao|e |r l|e sare oox. w|er oper|r l|e oox, p|ease
role l|al l|e Cerl|lcale ol Ca||oral|or |s |rc|uded W|l| eac| ur|l.
T||s cerl|lcale |rd|cales l|e ser|a| ruroer ol l|e 0eleclor ard
prov|des |rlorral|or or l|e exp|ral|or dale ol l|e ur|l. Keep l|e
cerl|lcale |r a sale p|ace.
T|e Nl3T-lraceao|e ca||oral|or |s ood 12 rorl|s aller l|e
0eleclor |s |rsla||ed. Aqualre Corporal|or recorrerds serd|r
l|e 0eleclor oac| lor reca||oral|or oelore l|e exp|ral|or dale |s
reac|ed.
T|e 0eleclor |s prov|ded W|l| ar 0-r|r. T||s 0-r|r |s recessary
lo creale l|e proper sea|. 8e sure l|al l|e 0-r|r |s preserl W|er
|rsla|||r l|e 0eleclor |rlo l|e lrealrerl c|aroer. See Fig. C
on following page.
14

A|| l|e 0eleclor corporerls are |errel|ca||y sea|ed |r a
sla|r|ess slee| |ous|r. T|e assero|y ol l|e ur|l |s dore urder
dry r|lroer as lo e||r|rale l|e preserce ol oxyer ard Waler.
T|e corporerls ol l|e 0eleclor |rc|ude: See Fig. C.
Fl0. C uv 0ETECT0R
123
1. Correclor
2. uv 0eleclor lous|r
3. 0-r|r
lrsla|| l|e 0eleclor oy screW|r l|e 0eleclor |ous|r |rlo
l|e 0eleclor porl or l|e lrealrerl c|aroer. T||ler W|l| l|e
appropr|aleWrerc|.
UV & TEMP MONIT. SYSTEM DESCRIPTION
CABLE
T|e cao|e prov|ded W|l| l|e 0eleclor |s 10ll |or. A 30ll cao|e |s
ava||ao|e as ar opl|or. 0r ore erd l|e cao|e |as a lP- 5 rade
correclor W||c| allac|ed lo l|e 0eleclors correclor aller l|e
0eleclor |ous|r |as oeer |rsla||ed.
0eperd|r or l|e rode| ol l|e Aqualre uv sysler W|ere
l|e deleclor |s oe|r |rsla||ed, l|e |erl| ol l|e cao|e ray oe
excess|ve. T|e cao|e car oe cul aller delerr|r|r l|e |erl|
recessary lo correcl l|e 0eleclor lo l|e Vor|lor|r 3lal|or. Aller
cull|r l|e cao|e, rerove approx|rale|y 1 1/2 |rc|es ol v|ry|
|rsu|alor lo expose ora|ded s||e|d. 3eparale l|e |rlerra| W|res
lror l|e ora|ded s||e|d. TW|sl l|e ora|ded s||e|d lo lorr a W|re.
3|x |rsu|aled W|res p|us sore ror-|rsu|aled slrards (s||e|d) W|||
oe exposed. Cul l|e porl|or ol l|e o|ue W|re exposed (l||s W|re |s
rol used oy l|e sysler). 3lr|p a sra|| porl|ors ol l|e rera|r|r
5 W|res ard lW|sl l|e oare slrards loel|er. T|e cao|e |s roW
ready lo oe correcled lo l|e corlro||er.
15
UV & TEMP MONIT. SYSTEM OPERATION
UV & TEMPERATURE
MONITORING SYSTEM
SETUP
3ollWare sel up procedure W||| requ|re access|r l|e ra|r
reru.
1. a) 0epress|r l|e uP arroW W||| cyc|e lo eac|
d||l.
2. o) w|er l|e d||l |s ac||eved - 0epress l|e
00wN arroW lo rove lo l|e rexl d||l pos|l|or.
3. c) Repeal procedure url|| a|| lour d||ls |rd|cale
l|ecorreclpassWord.
1. d)T|erdepressENTER.
5. e) T|e 0|sp|ay W||| |rd|cale 'VAlN VENu.
1. T|e uv |rlers|ly d|sp|ay, ('uv 0l3PLAY)
A. RELATlvE - 0|sp|ay ol re|al|ve |rlers|ly

0-100
8. A830LuTE - 0|sp|ay aoso|ule
|rlers|ly 0-5000 W/cr
Alarm Display Screen
T|e lrsl ||re ol l|e a|arr d|sp|ay |rd|cales l|e re|al|ve uv
|rlers|ly a|arr sel po|rl. T|e secord ||re |rd|cales lerperalure
a|arr sel po|rl. T||s d|sp|ay |s accessed oy press|r l|e uP
arroW W|er |r l|e ra|r d|sp|ay.
T|ere W||| oe ar 8EEP sourd as l|e ur|l |s |r|l|a||zed. T|e
Vor|lor|r slal|or |s a coro|ral|or uv ard lerperalure
corlro||er. T|e s|ra|s lror l|e deleclor are d|sp|ay|r l|e uv
|rlers|ly ard Waler lerperalure. Eac| ol va|ues ray |ave a
correspord|r a|arr sel po|rl.
T|e lrsl ||re ol l|e ra|r reru screer |rd|cales l|e uv |rlers|ly
|r re|al|ve or aoso|ule ur|ls. T|e secord ||re |rd|cales Waler
lerperalure |r F or C.
Main Menu Screen
A |||led LC0 screer ard l|ree lus| pus| oullors are or l|e
lacep|ale. 8ullors lo |derl|ly l|e corlro||er are: 6HH)LJ$
Fl0. A uv V0NlT0RlN0 8TATl0N FACEPLATE
123
1. uP arroW
2. 00wN ArroW
3. ENTER - access lo VAlN VENu ard 0PTl0N3
T||s process |s slarled oy depress|r l|e 'ENTER oullor,
ard l|er erler|r l|e passWord.
T|e passWord '1231 |s erlered oy:
MAIN MENU
Fror l|e 'VAlN VENu l|e lo||oW|r pararelers car oe
accessed. To rod|ly or c|are l|ese pararelers lo||oW l|e
sleps descr|oed |r '3ell|r Pararelers.
ACCESSING PARAMETERS
16
2. T|e uv |rlers|ly a|arr sel po|rl ('uv ALARV)
A. 0N (sel po|rl) - To erao|e uv a|arr

(0EFAuLT)
8. E0lT - 3e|ecl uv a|arr sel po|rl
20-90
C. 0FF - d|sao|e uv a|arr
3. 3ell|r l|e uv 100 va|ue, ('uv 100 LEvEL)
A. 0lRECT- 3els 100 uv (currerl

va|ue ol aoso|ule |rlers|ly)
8. E0lT - 3els 100 lo erlered aoso|ule
|rlers|ly va|ue
1. T|e lerperalure d|sp|ay, ('TEVP 0l3PLAY)
A. FAlRENlElT - se|ecl lerperalure

ur|lolreasurererl
8. CEL3lu3 - se|ecl lerperalure ur|l ol
reasurererl
C. 0FF - d|sao|e lerperalure
reasurererl
5. T|e lerperalure a|arr sel po|rl, ('TEVP ALARV)
A. 120F (19C) - sel lerp a|arr lo

120F (0EFAuLT)
8. 1Z0F (ZZC) - sel lerp a|arr lo
1Z0F
C. 0FF - d|sao|e lerperalure a|arr
1. Access 'Va|r Veru'
2. use l|e uP/00wN arroWs lo scro|| lo 'uv
0l3PLAY |r l|e suo-reru - 'ENTER
3. use l|e uP/00wN arroWs lo scro|| lo 'RELATlvE
|r suo reru - 'ENTER or 'A830LuTE as
|rd|caled - 'ENTER
1. T|e d|sp|ay W||| |rd|cale 'VAlN VENu W|l| suo
T|e lo||oW|r sleps W||| spec|ly |oW lo sel eac| parareler ol
l|e ror|lor|r slal|or. Aller a parareler |s sel, l|e operalor
W||| oe |rslrucled lo se|ecl 'RETuRN orce or lW|ce lo relurr
lo l|e operal|r screer. T|e operal|r screer W||| |ave l|e
uv |rlers|ly d|sp|ayed or l|e lrsl ||re, ard l|e lerperalure
d|sp|ayed or l|e secord ||re.
SETTING PARAMETERS
Setting UV Intensity Display (Aoso|ule W/cror
Re|al|ve )
reru |rd|cal|r 'uv 0l3PLAY
5. use l|e uP/00wN arroWs lo scro|| lo 'RETuRN -
'ENTER
. T|e d|sp|ay s|ou|d oe al l|e ra|r operal|r screer
|rd|cal|r uv |rlers|ly ard lerperalure
2. use l|e uP/00wN arroWs lo scro|| lo 'uv ALARV
- 'ENTER
3. use l|e uP/00wN arroWs lo scro|| lo 'E0lT -
'ENTER
1. use l|e uP/00wN arroWs lo scro|| lo prelerred uv
a|arr l|res|o|d percerlae - 'ENTER
5. ver|ly ra|r reru ||re |rd|cales 'uv ALARV ard
l|e suo reru |rd|cales '0N( XX )
. Nole l|e 'XX' |rd|cales se|ecled va|ue
Z. use l|e uP/00wN arroWs lo scro|| lo 'RETuRN -
'ENTER
8. T|er aa|r scro|| lo 'RETuRN - 'ENTER
9. T|e d|sp|ay s|ou|d oe al l|e ra|r operal|r screer
Setting UV Alarm Setpoint
T|e a|arr po|rl W||| oe a ruroer oelWeer 20-90. T|e
se|ecl|or |s lyp|ca||y oased upor l|e |arp lype ard operal|r
cord|l|ors. Typ|ca| a|arr sel po|rl va|ues lor equ|prerl W|l|
lX |arps are 80 ard W|l| slardard |arps, 0.
Setting 100% UV
Typ|ca||y l|e uv Vor|lor|r slal|or |rlers|ly |s sel lo 100 uv
W|er reW |arps ard quarlz s|eeves |ave oeer |rsla||ed ard
l|e sysler |s operal|r urder 'rorra| operal|r cord|l|ors
(loW, lerperalure ard Waler qua||ly).
1. use l|e uP/00wN arroWs lo scro|| lo uv 100
LEvEL |s |rd|caled |r l|e suo reru - 'ENTER
2. T|e ra|r reru W||| |rd|cale 'uv LEvEL
3. use l|e uP/00wN arroWs lo scro|| lo '0lRECT |r
l|e suo reru - 'ENTER
17
1. T|e ra|r reru W||| |rd|cale 'uv LEvEL, l|e suo
reru W||| d|sp|ay ar aclua| uv |rlers|ly va|ue -
'ENTER
5. T|e 'VAlN VENu W||| oe d|sp|ayed, W|l| suo reru
d|sp|ay|r 'uv 100 LEvEL
. use l|e uP/00wN arroWs lo scro|| lo 'RETuRN -
'ENTER
Z. T|e d|sp|ay s|ou|d oe al l|e ra|r operal|r screer
2. use l|e uP/00wN arroWs lo scro|| lo 'TEVP
0l3PLAY - 'ENTER
3. use l|e uP/00wN arroWs lo scro|| lo des|red
lerperalure F, C or 0FF. - 'ENTER
1. ver|ly ra|r reru ||re |rd|cales 'VAlN VENu
5. use l|e uP/00wN arroWs lo scro|| lo 'RETuRN
- 'ENTER
. T|e d|sp|ay s|ou|d oe al l|e ra|r operal|r screer
Setting Temp. Units (F or C)
Setting Temp. Alarm Setpoint
T|e lerperalure a|arr po|rl |s rorra||y sel lo 120F. l||
lerperalure ur|ls are spec|a| equ|prerl |r W||c| l|e sel
p|rl |s 1Z0F. ll l|e lerperalure a|arr |s sel lo 0FF, l||s W|||
d|sao|e l|e lerperalure corlro| lealure ard darae lo l|e ur|l
caroccur.
1. Access 'Va|r Veru
2. use l|e uP/00wN arroWs lo scro|| lo 'TEVP
ALARV - 'ENTER
3. use l|e uP/00wN arroWs lo scro|| lo 120F
(delau|l) , 1Z0F or 0FF - 'ENTER
1. ver|ly d|sp|ay |rd|cales ra|r reru |rd|cales
'VAlN VENu, ard l|e suo reru |rd|cales 'TEVP
ALARV
5. use l|e uP/00wN arroWs lo scro|| lo 'RETuRN -
'ENTER
. T|er aa|r scro|| lo 'RETuRN - 'ENTER
Z. T|e d|sp|ay s|ou|d oe al l|e ra|r operal|r screer
ALARM INDICATIONS
Low UV Alarm
w|er l|e deleclor reasures uv oe|oW l|e |oW uv a|arr sel
po|rl, l|e corlro||er W||| acl|vale l|e lo||oW|r:
1. T|ere W||| oe ar aud|o a|arr orce every secord lor
30secords.
2. T|e LC0 screer las|es o|ue. T|e screer W|||
rera|r las||r 8LuE url|| l|e uv lrlers|ly
|eve| adjusls aoove l|e l|res|o|d or l|e a|arr |s
d|sao|ed.
3. T|e |oW uv oulpul re|ays W||| c|are slale.
1. To d|sao|e l|e a|arr, reler lo '3ell|r uv A|arr
3elpo|rl ard use l|e uP/00wN arroWs lo scro||
lo0FF.
High Temp. Alarm
w|er l|e deleclor serses a lerperalure aoove l|e |||
lerperalure sel po|rl, l|e corlro||er W||| acluale l|e lo||oW|r:
1. T|ere W||| oe ar aud|o a|arr orce every secord lor
30secords.
2. T|e LC0 screer las|es RE0. T|e screer W|||
rera|r las||r RE0 url|| l|e lerperalure a|arr |s
correcled.
3. T|e lerperalure oulpul re|ays W||| c|are slale.
1. To d|sao|e l|e a|arr, reler lo '3ell|r Terp. A|arr
3elpo|rl ard use l|e uP/00wN arroWs lo scro||
lo0FF.
18

19
UVG400 DESCRIPTION
UV VISION-2000 SERIES
T|e uv v|s|or-2000 3er|es sysler cors|sls ol lWo ra|r
corporerls. T|e Corlro||er ard l|e Vu|l|p|exer Pr|rled C|rcu|l
ooard (VuX). 8ol| corporerls are correcled v|a a corduclor
cao|e.
T|e VuX ooard processes |rd|v|dua| |arp operal|ors |rlo a
d||la| s|ra|. Eac| ol l|e s|ra|s are l|er processed loel|er
|rlo l|e Corlro||er. T|ere are severa| lypes ol VuX ooards, l|e
des|r |rsla||ed |rlo l|e ur|l |s oased upor l|e quarl|ly ol |arps
|rl|esysler.
TWo r|croprocessor oased corlro||ers are ava||ao|e, l|e
uv0100 ard l|e uvT300. Eac| rode| |s oased upor l|e user
|rlerlace ard lealures. T|e lo||oW|r W||| cover l|e operal|or ol
l|euv0100.
1. 0rap||c screer d|sp|ay.
2. LoW uv A|arr sel po|rl.
3. Erd ol Larp L|le A|arr sel po|rl.
1. Loca|/Rerole 0peral|or
Fl0. A uv vl8l0N-2000 8ERlE8 0100 V00EL
KEY FEATURES
20

21
UVG400 OPERATION
8ullor lo |derl|ly l|e Corlro||er are:
UVG400 CONTROLLER
Fl0. A uv vl8l0N-2000 8ERlE8 0100 V00EL
1. 3TART/3T0P
2. 3TATu3
3. VAlNTENANCE
1. 3ETuP
CONTROLS/SCREENS
T|e corlro||er |as lour ra|r oullors lor operal|r, rol |rc|ud|r
l|e arroWs lor lo||r, E3CAPE lor relurr|r lo l|e |ore
screer ard l|e sel oullor lor sell|r ar acl|or. T|ey are a||
eas||y |derl|lao|e or l|e corlro||er lace. T|e lo||oW|r |derl|les
l|e lour ra|r oullors ard descr|oes l|e screers correspord|r
W|l|eac|.
START/STOP
T|e 3TART/3T0P |s a louc| oullor sW|lc| W||c| acl|vales l|e
|arps.
1. Press|r l|e 3TART/3T0P W||| sW|lc| l|e
uv |arps 0N or 0FF |l l|e 'Loca| opl|or |s
se|ecled.
STATUS
T|e ra|r lurcl|or ol l||s ru|l|p|e reru |s lo v|eW l|e slalus ol
l|esysler.
1. Press|r l|e 3TATu3 |ey W||| rav|ale |rlo l|e
3ysler3lalusrerus.
2. Corl|rue press|r l|e 3TATu3 |ey ard you
W||| v|eW l|rou| l|ree screers: Larp 3lalus
Tao|e, A|arr 3lalus ard Larp Prol|e.
Lamp Status Screen
T||s screer prov|des a v|sua| |rd|cal|or ol l|e operal|ora| slalus
ol eac| uv |arp.
w|er l|e |arp |s operal|r, l|e syroo| oe|oW l|e |arp ruroer
W||| oe l||ed, as seer aoove. w|er l|e |arp |s rol operal|r, |l
W||| oe erply.
1. Re|al|ve uv 0|sp|ay
2. Aoso|ule uv lrlers|ly 0|sp|ay
3. Re|al|ve uv lrlers|ly 0|sp|ay
1. uv A|arr 3el Po|rl
5. Re|al|ve Terperalure 0|sp|ay
. waler Terperalure A|arr 3el Po|rl
Z. Aclua| waler Terperalure
8. 3ysler 3lalus/A|arr Vessae
Alarm Status Screen - if detector option included
1
2
3
1
5
Z
8
T|e uv0100 corlro||er car operale a s|r|e uv ur|l. T|e
corlro||er s|ou|d oe presel al l|e laclory lo operale l|e ruroer
ol uv |arps ard corlured opl|ors.
T|e sysler cors|sls ol lWo ra|r corporerls: T|e corlro||er
ard l|e Vul|p|exer ooard (VuX). T|ere |s ore VuX ooard per
uv ur|l, W||c| d||l|zes eac| |arp s|ra|.
22
UVG400 OPERATION
1. Relative UV Display - l||s rap||c |s a represerlal|or ol
l|e 0-100 re|al|ve uv oulpul.
2. Absolute UV Intensity Display - l|e aoso|ule uv oulpul
|s d|sp|ayed |r l||s area.
3. Relative UV Intensity Display - l|e re|al|ve uv oulpul |s
d|sp|ayed |r l||s area.
4. UV Alarm Set Point - uv a|arr sel po|rl |s d|sp|ayed.
5. Relative Temperature Display - l||s rap||c |s a
represerlal|or ol l|e 0-250F lerperalure sca|e.
6. Water Temperature Alarm Set Point - l||s |s l|e Waler
a|arr sel po|rl ol l|e sysler.
7. Actual Water Temperature - l|e sysler Waler lerperalure
|s d|sp|ayed.
8. System Status/Alarm Message - sysler lexl ressaes
are d|sp|ayed |r l||s |ocal|or. L|sled oe|oW are l|e a|arr
lexl ressaes.
A. SYSTEM OK - d|sp|ayed W|er ro a|arrs are preserl.
B. LOW UV ALARM - acl|ves W|er uv |s oe|oW uv a|arr
selpo|rl.
C. 1000 HOURS TO LAMP REPLACE - acl|vales W|er
accuru|aled |ours are W|l||r 1,000 |ours ol l|e |arp
rep|acererl sel po|rl.
D. TIME TO CHANGE LAMPS - acl|vales W|er accuru|ale
|arp |ours exceeded |arp rep|acererl sel po|rl.
E. ENCLOSURE TEMP TO HIGH - acl|vales W|er l|e
cao|rel lerperalure |as exceeded |ls sel po|rl. If option
provided.
F. WATER TEMP TO HIGH - acl|vales W|er l|e Waler
lerperalure|asexceed|lsselpo|rl.
G. LAMP OFF ALARM - acl|vales W|er ore or rore uv
|arps |s rol operal|r.
Alarm Text Messages
Alarm Status Screen - if Detector not included
1. Press|r l|e VAlNT. |ey W||| rav|ale |rlo l|e
syslerra|rlerarcereru.
2. T||s se|ecl|or |as oeer passWord prolecled lo
preverl uraul|or|zed resell|r ol l|e sollWare.
3. Erler passWord '1234.
1. T|e VAlNT. reru W||| oe d|sp|ayed.
5. Press|r l|e E3C. |ey al ary l|re W||| ex|l l|e
VAlNT.reru.
. Corl|rue press|r l|e VAlNT. |ey lo v|eW
l|rou| l|e erl|re ra|rlerarce reru.
MAINTENANCE
T|e ra|rlerarce reru |s lyp|ca||y used oy serv|ce persorre|
or|y. T|e ra|r lealures are l|e resell|r ol l|e |arp |ours,
sell|r l|e uv sersor lo 100, v|eW|r l|e parls ||sl ard ol|er
sollWare|rlorral|or.
3creer d|sp|ays |arp operal|r |ours ard cyc|es a|or W|l| l|e
currerl operal|r corlro|s rode.
/DPS3UROH'LVSOD\6FUHHQ
Lamp Data/System Screen
23
UV G400 OPERATION
T||s reru a||oWs l|e d|sp|ay ol l|e lWo l|rers or l|e uv ur|l ard
resell|r ol l|e |arp l|rer. Larp 0ala |s l|e currerl operal|r
|ours ard ruroers ol cyc|es or l|e |arps. Tola| rur dala |s l|e
lola| operal|r |ours or l|e uv ur|l, ard carrol oe resel.
Depressing the SET key will reset the lamp hours and cycles to
0. This is completed when new lamps are installed.
T||s screer d|sp|ays |rlorral|or lor corlacl|r Aqualre lor
spares parls ard serv|ce.
T||s screer prov|des l|e currerl sollWare |rlorral|or.
v|eWs corsurao|e spare parls oased upor sollWare se|ecl|or
ard 3ETuP reru.
T||s reru sels l|e re|al|ve uv lo 100. 0epress|r l|e 3ET
|ey W||| sel l|e re|al|ve deleclor.
Parts List Screen
UV Detector Set RelativeUV to 100% Screen
$TXDQH&RQWDFW6FUHHQ
SOFTWARE SCREEN
SETUP
T|e sel up reru |s lyp|ca||y corp|eled al l|e laclory. T|e user
erera||y W||| rol |ave lo resel l|e lealures |rs|de l||s reru.
1. Press|r l|e 3ETuP |ey W||| rav|ale |rlo l|e
sysler 3ETuP reru.
2. T||s se|ecl|or |as oeer passWord prolecled lo
preverl uraul|or|zed sell|r ol l|e sollWare.
3. Erler passWord '1234.
1. T|e 3ETuP reru W||| oe d|sp|ayed.
5. Press|r l|e E3C. |ey al ary l|re W||| ex|l l|e
3ETuP reru.
. Corl|rue press|r l|e 3ETuP |ey lo v|eW
l|rou| l|e erl|re selup reru.
T||s reru a||oWs l|e |oca| l|re ard dale lo oe sel lor dale
slarp|r ard lrerd|r lurcl|ors.
For uv ur|ls W||c| |ave l|e 0eleclor |rsla||ed, '3el Terperalure
Read|r To opl|or W||| d|sp|ay l|e lerperalure W|l||r l|e
lrealrerl c|aroer e|l|er |r F or C.
T|e operalor corlro| ollers lWo opl|ors, L0CAL ard REV0TE. ll
L0CAL |s se|ecled, l|e uv ur|l car oe operaled oy l|e 3TART/
3T0P oullor. ll REV0TE |s se|ecled, l|e uv ur|l car oe operaled
oy l|e rerole corlacl 0NLY.
Set Time & Date Screen
Set Up Display 1 Screen
24
UV G400 OPERATION
0N/0FF uv 0eleclor Wou|d oe '0N |l a uv 0eleclor |s |rsla||ed,
ard '0FF |l rol.
- Press the UP/DOWN arrows to scroll the menu
options.
- Depressing the SET key toggles between F or C,
LOCAL or REMOTE and ON/OFF.
T||s sels l|e sollWare lo ralc| l|e ruroer ol |arps |rsla||ed
|rl|euvur|l.
Pressing the SET key increases or decreases the number of
lamps.
T|e PART3 Ll3T 3ETuP erao|es l|e erd user lo se|ecl l|e
rep|aceao|e parls |rsla||ed W|l||r l|e ur|l (|.e. oa||asls, 0-r|rs,
|arps, elc.) T||s sare reru W||| appear W|er you press l|e
VAlNT. lurcl|or |ey ard erler l|e correcl passWord. ll |s a|so
|ocaled al l|e oac| ol l||s rarua|.
3ET L0w uv ALARV a||oWs l|e sell|r ol l|e |oW |eve| uv
A|arr. Used with Detector option.
3ET TEVPERATuRE ALARV a||oWs l|e sell|r ol l|e |oW |eve|
Terperalure A|arr. Used with Detector option.
3ELECT LAVP LlFE l0uR3 a||oWs l|e |arp ||le lo oe sel
accord|r lo l|e rarulaclurers raled |arp ||le. w|er l|e |arp
|ours reac| l|e sel po|rl, l|e '3ysler Fau|l RE0 |rd|calor W|||
oe d|sp|ayed.
- Press the UP/DOWN arrows to scroll the
menu options.
- Depressing the SET key toggles between the
selections.
- Press the UP/DOWN arrows to scroll the
menu options.
- Depressing the SET key toggles between the
selections.
Set Number of Lamps Screen
T||s reru |s used W|l| ary ur|l corla|r|r a VuX ooard.
25
MAINTENANCE
RECOMMENDED MAINTENANCE
GUIDELINES
waler qua||ly (lap Waler, 0l Waler, pl |eve|, c|er|ca|
corlerl, so||ds, elc.)
Erler|r Waler lerperalure
F|oW rale (|||, |oW or corslarl)
Process slalus (corl|ruous, |rlerr|llerl)
Keep |r r|rd l|al operal|r cord|l|ors car d|ller suoslarl|a||y
lor |derl|ca| uv rode|s ever W|l||r l|e sare ou||d|r due lo
suc| var|ao|es as:
1. Perlorrarce ror|lor|r.
2. Recor|z|r l|e reed lor l|re oased preverlal|ve
reasures.
3. 0rar|zed ara|ys|s ol perlorrarce, oased or your
parl|cu|ar operal|ora| erv|rorrerl.
1. Eslao||s||r opl|rur pararelers lor per|od|c
rep|acererl ol v|la| corporerls.
T|e lo||oW|r prov|des users ol Aqual|re uv lrealrerl
equ|prerl W|l| recorrerdal|ors ard procedures l|al W|||
rax|r|ze l|e ellc|ercy, cors|slercy, re||ao|||ly ard |orev|ly
ol l|e equ|prerl. 0rce l|e equ|prerl |s proper|y |rsla||ed ard
lu||y operal|ora|, l||s W||| prov|de l|re-or|erled u|de||res lor:
8ecause ol l|ese var|ao|e, eac| uv ur|l ray |ave lo oe serv|ced
d|llererl|y. For |rslarce, l|ose W|l| corl|ruous ||| loW, or W|l|
|oWer qua||ly Waler requ|re rore lrequerl c|ear|r ol l|e quarlz
s|eeves l|ar l|ose exposed lo c|earer Waler, |oWer loW rales
ard/or |rlerr|llerl usae.
Reard|r uv |arp rep|acererl, l|e ru|e |s lo rep|ace l|e |arps
every 8,000 |ours or every 21 rorl|s, W||c|ever cores lrsl.
Vear|r, ur|ls W||c| are corl|ruous|y used lor 21 |ours a day,
W||| reac| 8,000 |ours W|l||r 3Z5 days, or s|||l|y over 1 year.
T||s exc|udes lX |arps, W||c| |ave a |arp ||le ol 9,000 |ours.
T|e lo||oW|r lao|e represerls l|e recorrerded Preverlal|ve
Va|rlerarce (PV) lor l|e equ|prerl.
PREVENTATIVE MAINTENANCE SCHEDULE
MAINTENANCE INITIAL START-UP DAILY/MONTHLY ANNUALLY
OPERATING CONDITIONS X X
CLEANING THE UNIT X X
QUARTZ SLEEVE
MAINTENANCE
X X X
CLEANING THE DETECTOR
WINDOW
X X X
INSPECTION FOR LEAKS X X X
SET DETECTOR 100% X X
INSPECTION FOR LAMP
OPERATION
X X X
REPLACEMENT OF UV LAMPS X
LAMP SOCKET INSPECTION X
COOLING FAN INSPECTION X X X
The most important consideration for proper installation, operation
and maintenance of any piece of equipment is operator safety. The
following caution statements directly relate to operator safety. Please
review with all applicable personnel to ensure continuous compliance.
26
SAFETY REQUIREMENTS
A. Never |oo| al |||led u|lrav|o|el |arps. Never operale
l|e u|lrav|o|el |arps ouls|de l|e uv lrealrerl
c|aroer. UV lamp exposure can severely burn
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8. Proper|y rourd l|e uv lrealrerl ur|l. Failure to
do so can result in severe electrical shock
KD]DUG
C. Prov|de Walerl||l p|p|r ard corpress|or rul sea|.
Fa||ure lo do so car cause darae lo e|eclr|ca|
corporerls, as We|| as creale ar e|eclr|ca| |azard lo
operal|r persorre|.
0. 0|scorrecl poWer oelore serv|c|r ur|l. T|e uv |arps
ard e|eclr|ca| corporerls are operaled W|l| |||
vo|lae e|eclr|ca| poWer. DO NOT allerpl lo serv|ce
l|e uv lrealrerl ur|l W|l|oul l|rsl d|scorrecl|r
poWerlol|eur|l.3|ulolll|esourceolpoWerall|e
equ|prerl ra|r pare| orea|er ard use appropr|ale
la-oul or |oc|oul procedures lo preverl acc|derla|
poWer-up oy ol|er persorre|. Only qualified
SHUVRQQHOVKRXOGSHUIRUPVHUYLFH
E. Rerove pressure oelore serv|c|r ur|l. T|e uv ur|l
|ascorporerlsurderpressure.
T|e lo||oW|r salely requ|rererls are rardalory. Fa||ure lo
carelu||y lo||oW l|er car cause |rjury lo l|e operalor ard
darae lo l|e uv ur|l.
OPERATING CONDITIONS
SAFETY REQUIREMENTS
TO BE OBSERVED AT ALL TIMES
Never operate the unit for more than 20 minutes
ZLWKRXWRZRIZDWHU E|evaled Waler lerperalures car
oe darerous ard dara|r lo l|e ur|l. 0o rol exceed l|ree
(3) '3TART/3T0P cyc|es per 21-|our per|od, ol|erW|se |arp
l|arerls W||| oe suojecled lo excess|ve l|erra| slress, W||c|
cou|d cause preralure la||ure.
CLEANING THE UNIT
1. 0eperd|r or l|e erv|rorrerl ol l|e |rsla||al|or, c|ear
l|e exler|or surlaces ol l|e uv lrealrerl c|aroer, ard
e|eclr|ca| erc|osure. T|e lrequercy ol c|ear|r W||| oe
deperderl upor l|e erv|rorrerla| cord|l|or. lr sore
cases, |l ray oe recessary lo c|ear l|e ur|l lror orce
a rorl| lo year|y.
2. use a soll c|ol| W|l| soap ard Waler, or ary correrc|a|
sla|r|ess slee| c|earer.
3. Avo|d scralc||r l|e d|sp|ay screer.
1. lrler|or ol l|e e|eclr|ca| cao|rel s|ou|d oe |rspecled
lor deor|s. Ary d|rl, dusl or exlerra| raler|a| s|ou|d
oe reroved W|l| a vacuur. T|e e|eclr|ca| lerr|ra|
s|ou|d oe c|eared W|l| a correrc|a| e|eclr|ca| corlacl
c|earer.
As Waler passes l|rou| l|e uv lrealrerl ur|l, deor|s ard ol|er
raller |r l|e Waler W||| sell|e ard depos|l or l|e quarlz s|eeves.
T||s W||| |rpa|r l|e ao|||ly ol l|e u|lrav|o|el rays lo perelrale |rlo
l|e Waler. T|erelore, |l |s |rperal|ve lo delerr|re a c|ear|r
sc|edu|e lor l|e quarlz s|eeves. T|e lrequercy W||| deperd or
l|e spec|lc lype ol Waler oe|r processed, suc| as |l's luro|d|ly,
loW rale, ard or l|e duly cyc|e, |.e. 21 |our corl|ruous or
|rlerr|llerl al p|arred or rardor |rlerva|s. Rep|acererl ol l|e
quarlz s|eeves s|ou|d oe corp|eled every 2 years ol operal|or.
lrspecl l|e quarlz s|eeves ore rorl| aller l|e lrsl |rsla||al|or
lor a ood |rd|cal|or ol l|e deree ol corlar|ral|or you car
expecl over suosequerl or |orer per|ods. T|er you W||| oe
ao|e lo delerr|re a reasorao|e sc|edu|e lor per|od|c c|ear|r.
ll l|e Waler |as oeer cord|l|ored l|rou| de|or|zal|or, reverse
osros|s or d|sl|||al|or, l|e c|ear|r lrequercy car oe sel al orce
per year. ll c|ear, lres| Waler |s used, l|e c|ear|r lrequercy
s|ou|d oe aryW|ere lror orce every l||rly days lo orce every
s|x rorl|s. w|l| super c|ear Waler, l||s car oe exlerded ever
lurl|er. 0elerr|re c|ear|r lrequercy oy v|sua||y |rspecl|r ary
ore quarlz s|eeve lo see |oW ruc| deor|s or l|r |as sell|ed
orl|eouls|deol|l.
C|ear lr P|ace (ClP) c|ear|r |s sorel|res ellecl|ve |r l|e
rerova| ol deor|s lror l|e s|eeves. A lesl s|ou|d oe corp|eled
lo delerr|re l|e ellecl|veress ol a ClP c|ear|r. Aller a c|er|ca|
ClP |as oeer corp|eled, l|e quarlz s|eeves s|ou|d oe v|sua||y
|rspecled lor l|e rerova| ol raler|a|. ll ClP |s rol ellecl|ve, l|er
a rarua| c|ear|r or rep|acererl ol l|e s|eeves W||| oe requ|red.
QUARTZ SLEEVE MAINTENANCE
MAINTENANCE
27
CLEANING THE QUARTZ SLEEVES
1. Turrolll|eWalerlol|eur|l.
2. 0|scorrecl l|e e|eclr|ca| c|rcu|l.
3. 0ra|r l|e uv lrealrerl c|aroer.
1. Rerove l|e soc|el cover.
5. wear c|ear |oves lo preverl corlar|ral|or ol l|e
quarlz s|eeves ard uv |arps.
. Rerove rela|rer caps ard |arp soc|els.
Z. Rerove uv |arps lror |rs|de l|e quarlz s|eeves.
8. us|r l|e corpress|or rul loo|, |ooser l|e corpress|or
ruls ard carelu||y rerove l|e quarlz s|eeves.
9. was| l|e quarlz s|eeves W|l| r||d soap ard Waler.
R|rse |r c|ear, |ol Waler.
10. T|e uv 0eleclorW|rdoW s|ou|d oe c|eared dur|r l|e
quarlz s|eeve c|ear|r ard ra|rlerarce.
The most important consideration for proper installation, operation
and maintenance of any piece of equipment is operator safety.
The following caution statements directly relate to operator safety.
Please review with all applicable personnel to ensure continuous
v|sua||y |rspecl l|e quarlz s|eeve l||rly days aller use lo see
|l ary deor|s or l|r |as sell|ed or l|e ouls|de. ll d|rly, use l|e
lo||oW|r procedures. 3|ou|d l||s oe |rsullc|erl, l|ey s|ou|d
oe rep|aced.
INSPECTION FOR LEAKS
1. 3|ul oll a|| e|eclr|ca| poWer. 3|ul oll source poWer al
l|e lac|||l|es ra|r pare| ard use appropr|ale la-oul
salely procedures lo preverl acc|derla| poWer-up oy
ol|er persorre|.
2. Rerove l|e soc|el cover lror l|e |ea||r erd.
3. 0elerr|re W|el|er l|e |ea| cores lror ore or rore
ol l|e |arp soc|el r|pp|es (|ea||r quarlz luoe), or
lror l|e ra|r erd p|ale as|el.
To ersure l|ere are ro |ea|s, a v|sua| |rspecl|or ol l|e lrealrerl
c|aroer s|ou|d oe rade. T|e source ol ary |ea||r s|ou|d oe
lourdardrepa|red.
v|sua||y |rspecl l|e oollor pars al ool| erds ol l|e cy||rder
lor dr|pp|r Waler. ll a |ea| |s delecled, lo||oW l||s procedure:
IF TUBE QUARTZ TUBE IS LEAKING
Re|ease l|e pressure. 0per l|e dra|r va|ve correcled
lo l|e oollor lll|r ol l|e cy||rder ard dra|r lu|d lror
l|e c|aroer url|| Waler |eve| |s oe|oW l|e |ea||r luoe.
urscreW l|e |arp soc|el ard |arp lorr |ea||r rul.
Rerove corpress|or rul ard 0-r|r lror l|e erd ol
l|e quarlz luoe.
P|ace reW 0-r|r |rlo l|e |ea||r corpress|or rul
ard reassero|e a|| parls rerl|ored aoove |r l|e
reverse order.
Rel|| l|e lrealrerl c|aroer lo lesl a|| sea|s oelore
reslor|r e|eclr|ca| poWer.
IF END PLATE O-RING IS LEAKING
0o rol use ary as|el corpourds ard ra|e sure
l|e 0-r|r ard a|| sea| surlaces are c|ear oelore
reassero||r.
Torque l|e per|reler oo|ls ever|y approx|rale|y
5-10 ll/|os. aoove l|e|r preserl lorque, us|r a cross-
syrrelr|ca| l||ler|r proress|or. See the torque
ODEHORQWKHHQGSODWH
ll l|al does rol slop l|e |ea||r, l|e as|el/0-r|r ray
requ|re rep|acererl. Rerove a|| uv |arps.
Rerove a|| quarlz s|eeves.
Rerove erd p|ale 0-r|r.
Rep|ace 0-r|r ard l|er reassero|e a|| corporerls
CLEANING THE DETECTOR WINDOW
1. 3|ul oll l|e loW ard re|ease l|e pressure.
2. 3|ul oll a|| poWer lo l|e uv ur|l.
3. Rerove l|e cao|e oy lW|sl|r l|e correclor lerr|ra|
courlerc|oc|W|se. T|e correclor W||| s||de oll.
1. urscreW l|e 0eleclor.
5. use a ||rl-lree c|ol| W|l| a|co|o| ard very carelu||y W|pe
l|e |ers lace or l|e lrorl ol l|e 0eleclor.
. Rep|ace l|e 0eleclor ard l|e cao|e.
Z. Turr l|e poWer '0N ard resure operal|or.
MAINTENANCE
28
INSPECTION FOR LAMP OPERATION
A v|sua| c|ec| ol l|e Larp 3lalus screer s|ou|d oe rade.
T|e uv |arps are raled lor 8,000 |ours or every 21 rorl|s,
W||c|ever cores lrsl. T||s rears l|al l|e ur|ls, |l corl|ruous|y
used lor 21 |ours a day, W||| reac| 8,000 |our ||r|l W|l||r 35
days, or s|||l|y over 1 year. T||s exc|udes lX |arps, W||c|
|ave a |arp ||le ol 9,000 |ours. Aller l||s l|re, l|e |arp |ass
W||| p|olo c|er|ca||y c|are ard ro |orer a||oW sullc|erl 251
N.V. s|orl Wave uv, l|e err|c|da| ray ol l|e |arp, l|rou| l|e
|ass lo ellecl|ve|y |||| oacler|a.
REPLACEMENT OF UV LAMPS
NOTE: The Lamp Out Alert alarm and function will
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NOTE:Failure to replace the ultraviolet lamps on a
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in no case should the UV lamps be used for more
than 24 months, regardless of the number of hours
of operation, due to normal operational degradation
LAMP SOCKET INSPECTION
1. 8e sure a|| poWer lo l|e equ|prerl |s d|scorrecled.
2. lrspecl l|e cord|l|or ol l|e soc|el rela|rer caps. ll l|ey
s|oW s|rs ol crac||r or ary c|er|ca| deradal|or,
l|ey s|ou|d oe rep|aced.
3. lrspecl l|e cord|l|or ol l|e |arp soc|el (res|||erl oool)
ard l|e rela| |arp corlacl |roedded |r l|e erd W|l|
l|e ||p sea|.
1. Vela| corlacls rusl oe c|ear, lree ol corros|or ard
slra||l.
5. Res|||erl oools rusl oe c|ear, lree ol crac|s ard lree
ol ary c|er|ca| deradal|or.
. L|p sea|s rusl oe p||ao|e, uroro|er ard ll sru|y over
l|e cerar|c |arp soc|els.
Z. T|e W|res rusl oe c|ear, W|l| a|| |rsu|al|or ard ro
s|rs ol or|ll|eress.
ll rore ol l|e descr|pl|ors are preva|erl, rep|ace erl|re |arp
soc|el assero|y.
w|er rep|ac|r |arps, |rspecl l|e |arp soc|el corlacls ard
re|aled |ardWare. T|ey s|ou|d oe |rspecled lor corros|or ol l|e
rela| corlacl, deler|oral|or ol l|e rela| or ourr|r.
3ee Corlro||er secl|or: 3ell|r uv 0eleclor lo 100.
SET DETECTOR 100%
|r reverse order.
NOTE: Failure to perform quartz sleeve cleaning
maintenance may cause inadequate UV treatment and
ORZVHQVRUYDOXHV7KHTXDUW]VOHHYHPDLQWHQDQFH
is very important to the overall operation of the
HTXLSPHQW ,I WKH TXDUW] VOHHYHV DUH QRW SURSHUO\
COOLING FAN INSPECTION
w|||e l|e ur|l |s |r rorra| operal|r rode, c|ec| lo see l|al
l|ere |s a|rloW al l|e ex|ausl porls ard l|al ro ooslrucl|ors
are preserl. ll l|ere |s ro a|rloW, l|e lar(s) s|ou|d oe rep|aced
|rred|ale|y.
MAINTENANCE
LED DISPLAY MAINTENANCE - ANALOG
NOT APPLICABLE TO ALL UNITS
ll ar LE0 ou|o does rol |||l aller you rep|ace a uv |arp, you
reed lo ver|ly l|e e|eclr|ca| oulpul ol l|e oa||asl correcled lo l|al
spec|lc uv |arp. T||s |s dore oy lesl|r l|e oa||asl oper c|rcu|l
vo|lae ard s|ou|d oe perlorred oy ar e|eclr|c|ar or qua||led
lac|||l|es persorre|. Fo||oW l|ese recorerded procedures:
1. 3|ul l|e poWer lo l|e uv ur|l '0FF.
2. Rerove l|e soc|el cover.
3. lderl|ly l|e lau|ly uv |arp, W||c| correspords lo l|e
ruroer or l|e LE0 d|sp|ay.
29
SAMPLE PROCEDURES
1. Pr|or lo la||r l|e Waler sarp|e, |ave or |ard ar
adequale supp|y ol sler||e ooll|es. T|ese s|ou|d oe
oola|red lror a source |aooralory ard s|ou|d |ave
oeer auloc|aved ard corla|red W|l||r a p|asl|c ouler
Wrapp|r.
2. T|e |rs|de d|areler ol a sarp|e va|ve ray rol exceed
1/1 (rr) lo ersure proper ve|oc|ly. Pr|or lo la||r a
sarp|e, |l's |rperal|ve l|al l|e lesl sarp|e va|ve oe
lu||y opered urder lu|| pressure lor a lu|| l|ree ard a
|a|l r|rules. Terporary luo|r or sore ol|er raler|a|
ray oe used lo d|recl l|e Waler |rlo a corla|rer or dra|r
lo avo|d urrecessary sp|||ae.
3. Aller l|e va|ve |as oeer |ell lu||y oper lor l|ree ard a
|a|l r|rules, reduce l|e loW lo a reasorao|e slrear ol
Waler (rol |ess l|ar 50 ol lu|| loW). Corl|rue loW|r
lo dra|r 3 add|l|ora| r|rules.
1. Rerove ary lerporary luo|r used lor loW d|vers|or.
5. 0per l|e sler||e ooll|e. lo|d|r l|e cap |r a doWr
pos|l|or, l|e operalor s|ou|d l|er |o|d ||s oreal|
W|||e la||r l|e sarp|e so as lo avo|d alrosp|er|c
corlar|ral|or ol l|e sarp|e. T|e operalor rusl a|so
rol a||oW ary lrers lo louc| l|e |rs|de ol l|e cap or
rec| ol l|e ooll|e.
. Aller l|e Waler sarp|e |as oeer la|er, l|e cap s|ou|d
oe |rred|ale|y secured or l|e sarp|e corla|rer.
Z. T|e sarp|e corla|rer s|ou|d oe |aoe|ed ard p|aced |r
a p|asl|c Wrapp|r ard rusl oe la|er lo l|e |aooralory
lor p|al|r as soor as poss|o|e. Process|r s|ou|d
oe|r W|l||r 3 |ours ol sarp|e co||ecl|or ard s|ou|d
corp|y W|l| accepled slardard rel|ods.
MAINTENANCE
REPLACEMENT OF BALLASTS
8a||asl rep|acererl |s rol parl ol l|e uv ur|ls roul|re
ra|rlerarce. loWever, |r l|e everl l|al l|e oa||asl reeds lo oe
rep|aced, l|e lo||oW|r procedure s|ou|d oe lo||oWed:
2. Locale l|e o|d oa||asl lo oe rep|aced. Reler lo l|e
e|eclr|ca| d|arar |l recessary.
3. lso|ale l|e o|d oa||asl lror l|e resl ol l|e sysler oy
d|scorrecl|r l|e oa||asl correclor.
1. Rerove ard d|scard l|e o|d or delecl|ve oa||asl.
5. lrsla|| l|e reW oa||asl.
. Recorrecl l|e oa||asl correclor(s).
Z. Turr l|e poWer lo l|e uv ur|l '0N.
NOTE: If the voltage reading is zero, or a number
above or below the acceptable range, this indicates
a ballast fault and the ballast connected to the faulty
89ODPSPXVWQRZEHUHSODFHG,IWKHUHDGLQJLVLQ
the accpetable range, but the LED does not light,
1. Rerove l|e |arps soc|el(s) lror l|e lau|ly uv |arp
oase.
5. use a vo|lreler ard sel ar operal|r rare al
>Z00vAC.
. Veasure l|e oper c|rcu|l vo|lae. For s|r|e-erded
(3E) uv |arps, correcl l|e vo|lreler across l|e
receplac|es ol l|e |arp soc|el. For douo|e-erded (0E)
ard l|| Terperalure (lT) ur|l uv |arps, correcl
ore erd ol l|e vo|lreler lo ore erd ol l|e |arp soc|el
ard l|e ol|er erd ol l|e vo|lreler lo l|e oppos|le erd
ol l|e |arp soc|el.
Z. Turr l|e poWer lo l|e uv ur|l '0N.
8. Record l|e read|r.
10. T|e oper c|rcu|l vo|lae lor l|e oa||asls W||| oe 150-
850v..
30
Every uv ur|l s|ou|d oe lesled per|od|ca||y lo ver|ly aclua|
ellc|ercy. Reard|ess ol l|e |rlerded app||cal|or or ary opl|ora|
equ|prerl l|al ray |ave oeer prov|ded W|l| l|e ur|l, l|e rosl
accurale ard deperdao|e procedure |s lo corducl posl-uv
sarp|e ara|ys|s |r accordarce W|l| slardard lesl|r rel|ods.
OBTAINING PROPER WATER SAMPLES
0ur exper|erce |as s|oWr l|al l|e vasl rajor|ly ol ursal|slaclory
posl-uv oacler|o|o|ca| sarp|es are d|recl|y re|aled lo |rproper
sarp|e la||r lec|r|ques. T|ere are a var|ely ol correrc|a|
sarp|e co||ecl|or apparaluses ava||ao|e. 3|ou|d you c|ose ore,
oe sure lo lo||oW l|e rarulaclurers recorrerded procedures.
0pl|ora| sarp|e ur|l lll|rs or ool| l|e |rla|e ard d|sc|are
uv c|aroer lare r|sers car oe prov|ded. we recorrerd you
use l|e lll|rs lo co||ecl 'oelore ard aller uv Waler sarp|es lo
e||r|rale l|e poss|o|||ly ol corlar|ral|or oy rearoy p|p|r, lll|rs,
elc. we recorrerd you se|ecl a va|ve W|l| a d|sc|are or|lce
ro |arer l|ar 1/1 (rr).
MEASURING PERFORMANCE
MAINTENANCE
REPLACING/CLEANING THE AIR FILTER
Ar a|r l|ler, prov|ded lor se|ecl ur|ls, |s |ocaled al l|e oollor
ol l|e erc|osure.
v|sua||y |rspecl l|e a|r l|ler every 30 days or soorer, deperd|r
or l|e erv|rorrerl ol l|e s|le |rsla||al|or, lo see |l ary deor|s
or l|r |as sell|ed. ll l|e l|ler |s d|rly, l|e lo||oW|r procedures
are prov|ded:
1. Rerove l|e l|ler. 6HH)LJ$

For rerole erc|osures: Pu|| l|e a|r l|ler lror |rla|e
lar s|roud or l|e urders|de ol l|e erc|osure.
For lxed erc|osures: T|e a|r l|ler |s |e|d |r p|ace

oy a orac|el lxed lo l|e oollor ol l|e erc|osure.
us|r ool| |ards, reac| arourd ard |ocale l|e l|ler
oy louc|. Pu|| l|e a|r l|ler loWards you, oul ol l|e
orac|el. 6HH)LJ%DQG&
2. For c|ear|r, use a soll spore W|l| soap ard Waler,
or ary correrc|a| sla|r|ess slee| c|earer.
3. Rep|ace l|ler aller a|r dry|r.
Fl0. A REV0vE TlE FlLTER
Fl0. C L0CATE FlLTER 8Y T0uCl
Fl0. 8 REACl F0R FlLTER
31
BLUE SCREEN
SYMPTOM PROBABLE CAUSE REMEDY
6FUHHQLVDVKLQJ%OXH T|e lrrad|arce |s oe|oW l|e 3el Po|rl C|ec| l|e uv A|arr 3el Po|rl sell|r ard l|e
currerl uv d|sp|ay. ll l|e d|sp|ay read|r |s |ess
l|ar l|e A|arr 3el Po|rl, l|e screer W||| las|
8LuE. Readjusl l|e 3el Po|rl.
Loose correcl|or or cao|e A |oose or d|scorrecled correcl|or car resu|l
|r a la|se read|r. T|ere are lve correcl|ors.
T|e lerr|ra| correcl|ors are co|or coded lo l|e
correspord|r W|res.
No supp|y vo|lae lo l|e deleclor Veasure l|e supp|y vo|lae lo l|e deleclor. T|e
vo|lae oelWeer l|e RE0 W|re ard l|e 8LACK
W|re s|ou|d oe 5v 0C. ll l|ere |s ro vo|lae, l|e
PC8 ray oe delecl|ve.
0eleclor uv lrrad|arce s|ra| |s oul ol
spec|lcal|or.
Veasure l|e vo|lae oelWeer l|e 0REEN W|re
ard l|e 8LACK W|re. T|e vo|lae s|ou|d oe 0-5v
0C. T|e vo|lae W||| deperd or l|e uv oulpul. ll
l|e uv |s 1,000 uw/c
2
, l|e correspord|r vo|lae
Wou|d oe 1.0v 0C.
897(03021,76<67(0TROUBLESHOOTING
RED SCREEN
6FUHHQLVDVKLQJ5(' waler lerperalure |s aoove 3el Po|rl ll l|e Waler lerperalure |s aoove l|e 3el Po|rl,
l|e screer W||| las| RE0.
Loose correcl|or or cao|e A |oose or d|scorrecled correcl|or car resu|l
|r a la|se read|r. T|ere are lve correcl|ors.
T|e lerr|ra| correcl|ors are co|or coded lo l|e
correspord|r W|res.
No supp|y vo|lae lo l|e deleclor Veasure l|e supp|y vo|lae lo l|e deleclor. T|e
vo|lae oelWeer l|e RE0 W|re ard l|e 8LACK
W|re s|ou|d oe 5v 0C. ll l|ere |s ro vo|lae, l|e
PC8 ray oe delecl|ve.
0eleclor lerperalure s|ra| |s oul ol
spec|lcal|or.
Veasure l|e vo|lae oelWeer l|e wllTE W|re
ard l|e 8R0wN W|re. T|e vo|lae s|ou|d oe 0-
.25v 0C. T|e vo|lae W||| deperd upor l|e Waler
lerperalure. T|e vo|lae s|ou|d oe 20rv/de F, |l
l|e Waler |s Z0F, l|er l|e correspord|r vo|lae
Wou|d oe 0.Z.
TESTING THE DETECTOR
0HDVXUHZLWK9ROWPHWHU
on DC
3upp|y vo|lae lo l|e deleclor Veasure l|e supp|y vo|lae lo l|e deleclor. T|e
vo|lae s|ou|d oe oelWeer l|e RE0 W|re ard
8LACK W|re s|ou|d oe 5v 0C. ll l|ere |s ro
vo|lae, l|e PC8 ray oe delecl|ve.
continued...
32

TESTING THE DETECTOR
0HDVXUHZLWK9ROWPHWHU
on DC
C|ec| l|e lerperalure oulpul Veasure l|e vo|lae oelWeer l|e wllTE W|re ard
l|e 8R0wN W|re. T|e vo|lae s|ou|d oe oelWeer
0-2.5v 0C.
Al Z0F, v=0.Zv 0C
Al 80F, v=0.8v 0C
Al 90F, v=0.9v 0C
C|ec| l|e uv oulpul Veasure l|e vo|lae oelWeer l|e 0REEN W|re
ard l|e 8LACK W|re. T|e vo|lae s|ou|d oe 0-
5.0v 0C. T|e vo|lae W||| deperd upor l|e uv
oulpul.
Al 500w/cr
2
, v=0.5v 0C
Al 2,000w/cr
2
, v=2.0v 0C
Al 1,000w/cr
2
, v=1.0v 0C
Al 5,000w/cr
2
, v=5.0v 0C
TROUBLESHOOTING 897(03021,76<67(0
WATER TEMP. ALARM
8QLWGRHVQRWVKXW2))
ZKHQ ZDWHU WHPS LV
above 120F
Terp. A|arr po|rl sel lo 1Z0 F Resel Terp. A|arr 3ET P0lNT lo 120 F
Losl Terp. 3|ra| C|ec| cao|e correcl|or oelWeer deleclor ard
Vor|lor|r 3lal|or.
Terp. A|arr 3el Po|rl |s 0FF Resel Terp. A|arr 3el Po|rl lo 120 F
UV ALARM
UV Al arm does not
operate
uv A|arr 3el Po|rl sel |rcorrecl|y Resel A|arr 3el Po|rl lo 0-100
uv A|arr Po|rl |s 0FF Resel uv A|arr 3el Po|rl lo 0N (0-100)
WWW.aqualreuv.cor @ Aqualre Corporal|or 2005 A|| r||ls reserved.
33
89*TROUBLESHOOTING
SYSTEM ALARM MESSAGE
MESSAGE PROBABLE CAUSE REMEDY
System OK Acl|vales W|er l|ere are ro sysler a|arrs
Lamp OFF alarm uv |arp Acl|vales W|er ore or rore uv |arps |r rol 0N.
T|e uv |arps s|ou|d oe |rspecled lor darae.
Rep|ace uv |arp(s).
8a||asl 8a||asl ray oe delecl|ve.
Erc|osure lerperalure (option) w|er erc|osure lerperalure |as reac|ed |ls sel
po|rl, sysler W||| auloral|ca||y s|ul 0FF.
C|ec| l|al coo||r lars are operal|r.
Far l|ler o|oc|ae.
walerlerperalure w|er erc|osure lerperalure |as reac|ed |ls sel
po|rl, sysler W||| auloral|ca||y s|ul 0FF ard
reslarl W|er lerperalure |as coo|ed lo 20F.
Lel sysler coo|, or a||oW coo|er Waler lo erler l|e
lrealrerl c|aroer.
Ti me t o change
lamps
Larp operal|r |ours T|e |arp operal|r |ours |as reac|ed l|e A|arr
3el Po|rl.
Rep|ace |arps ard resel l|e |arp operal|r
|ours.
1,000 hours to lamp
replacement
Larp operal|r |ours Acl|vales W|er |arp rur |ours are W|l||r 1,000
|ours ol |arp rep|acererl sel po|rl.
Prepare lo c|are uv |arps.
Low UV Alarm uv |arps As l|e uv |arps ae, l|e |arps so|ar|ze. Larps
s|ou|d oe rep|aced aller spec|led |arp ||le, W||c|
|s delerr|red oy |arp ||le.
P|ease role, |arps W||| rera|r ||l rary |ours aller
spec|led |arp ||le, oul l|e uv oul pul W||| dec||re.
0uarlz s|eeves/0eleclor lou||r lr raW Waler app||cal|ors (ror R0/0l), r|rera|s
or deor|s W||| allac| lo l|e quarlz s|eeves. T|e
raler|a| W||| o|oc| l|e lrarsr|ss|or ol l|e uv
erery |rlo l|e Waler. T|e quarlz s|eeves rusl
oe rep|aced or c|eared.
ClP does rol a|Ways proper|y c|ear l|e quarlz
s|eeves.
waler qua||ly Ary c|ares |r l|e Waler lrarsr|ss|or or qua||ly
W||| cause l|e sersor read|r lo c|are. lr sore
app||cal|ors W|ere l|e Waler |s o|erded, l|e
lrarsr|ss|or properl|es car c|are.
34
TROUBLESHOOTING 89*
SYSTEM NOT OPERATING
S y s t e m N o t
Operating
0elecl|ve 0eleclor T|e 0eleclor prov|des a lerperalure s|ra| lo
l|e corlro||er.
ll l|e sysler |as a waler Terperalure Too l||
Warr|r ard l|e Waler lerperalure |s oe|oW l|e
sel po|rl, l|e deleclor ray oe delecl|ve.
8|oWr luse/c|rcu|l orea|er C|ec| ra|r luse or c|rcu|l orea|er.
A corp|ele |rspecl|or lo delerr|re l|e cause ol
la||ure s|ou|d oe corp|eled.
Corlro| luses T|ere are lWo luses lor l|e corlro||er, AC ard
21v 0C.
8ol| luses reed lo oe c|ec|ed.
0r ru|l|p|e ur|ls (s||ds), eac| ur|l |as ar
|rd|v|dua| 21v 0C luse.
MESSAGE PROBABLE CAUSE REMEDY
Low UV Alarm Terperalure uv oulpul ol l|e |arps |s sers|l|ve lo lerperalure.
lll|euvsersor|sselW|l|aWalerlerperalure
ol Z0F ard l|e operal|ora| lerperalure |s 50F,
l|e sersor read|r W||| oe |ess.
T|e 0eleclor s|ou|d oe sel lo l|e 'rorra|
operal|r lerperalure.
LoW uv A|arr 3el Po|rl Wror Resel A|arr 3el Po|rl.
High Temperature
Warning
walerlerperalure waler lerperalure |s approac||r l|e A|arr 3el
Po|rl.
Prov|de coo|er Waler.
Water Temperature
Too High
walerlerperalure waler lerperalure |as reac|ed |ls sel po|rl.
3ysler W||| auloral|ca||y s|ul 0FF ard reslarl
W|er lerperalure |as coo|ed lo 20F.
Lel sysler coo|, or a||oW coo|er Waler lo erler l|e
lrealrerl c|aroer.
0elecl|ve 0eleclor C|ec| l|e 0eleclor lerperalure d|sp|ay ard l|e
Walerlerperalure.
35
LEAKING
Leaking Corpress|orrul lrspecl l|e corpress|or rul ard 0-r|r lo |rsure
l|al l|ey are |rsla||ed proper|y.
0ver pressure ||r|l 3ysler pressure realer l|ar l|e des|r pressure
W||| cause l|e sea||r raler|a| lo la||.
0as|el la||ure T|e as|el or 0-r|rs s|ou|d oe |rspecled lor
deler|oral|or.
T|ese raler|a|s car oe suojecled lo darae oy
uv, 0zore ard |eal.
0-r|rs T|e as|el or 0-r|rs s|ou|d oe |rspecled lor
deler|oral|or.
uv, 0zore ard |eal.
Re|rsla|| ard rep|ace l|e 0-r|r.
3ea||r raler|a| T|e as|el or 0-r|rs s|ou|d oe |rspecled lor
deler|oral|or.
uv, 0zore ard |eal.
'waler larrer 'waler |arrer pressure car oe 5-10X |||er
l|ar l|e slal|c pressure ol a Waler sysler ard
car cause |ea||r ard/or orea|ae lo l|e quarlz
s|eeves.
S y s t e m N o t
Operating
PoWer lo l|e ur|l Va|r poWer lo l|e ur|l s|ou|d oe c|ec|ed.
0Fl(option) 3ore uv ur|ls are equ|pped W|l| a 0Fl. Resell|r
l|e 0Fl W||| reslore poWer lo l|e ur|l.
Loca|/Rerole 0peral|or ll l|e ur|l |as oeer sel lo operale |r Rerole rode,
l|e 3TART/3T0P oullor W||| rol slarl l|e ur|l.
Larp Fau|l (option) lrspecl ard c|ec| |arp soc|el correcl|or.
l|| Waler lerperalure (option) ll 'waler Terperalure Too l|| ressae |s
d|sp|ayed, l|e ur|l W||| rol slarl.
T|e Waler lerperalure rusl oe oe|oW 20F oe|oW
l|eselpo|rlloreslarl.
89*TROUBLESHOOTING
36
TROUBLESHOOTING 89*
LAMP FAILURE
Premature lamp
failure
Lea||r/Waler |r quarlz s|eeve ll Waler |s preserl |r l|e quarlz s|eeve, repa|r l|e
|ea| |rred|ale|y.
waler car cause l|e |arp soc|el lo arc, corros|or
or l|e |arp p|rs, ourr|r ol l|e |arp soc|els
ard darae lo l|e oa||asl ard LE0 corporerls.
Larp cyc||r 3yslers|rW||c|l|euv|slurred0Nard0FF
lrequerl|y (rore l|ar 1X) W||| cause l|e |arp
l|arerl darae.
E|eclr|ca| poWer LoW/l|| equ|prerl poWer W||| cause darae lo
l|e e|eclr|ca| equ|prerl.
T|e e|eclr|ca| poWer s|ou|d oe W|l||r 5 ol l|e
rare p|ale vo|lae.
3ra|| lrarslorrers ray oe requ|red lo ooosl |oW
vo|laes.
leal Excess|ve |eal lror ro l|oW cord|l|ors car
darae l|e |arps.
Vec|ar|ca| v|oral|or v|oral|or lror 'Waler |arrer, purps ard
ursupporled p|p|r car cause excess slress lo
l|e |arp l|arerl ard equ|prerl.
E|eclr|ca| correcl|or v|oral|or car cause l|e e|eclr|ca| correcl|ors lo
oecore |oose.
A|| correcl|ors s|ou|d oe |rspecled ard repa|red
|l daraed.
LEAKING
Leaking 8ro|er quarlz s|eeves lrspecl l|e erds ol l|e s|eeves lor crac|s ard
c||ps.
Ary oro|er s|eeves s|ou|d oe rep|aced.
LAMP SOCKET BURNING
L a mp s o c k e t
burning
0elecl|ve |arp ll l|e |arp |s rol rarulaclured correcl|y, l|e |arp
car over|eal. Aqualre |as lourd l|al |l l|e |arp
l|arerl |s rol coaled correcl|y W|l| a spec|a|
'8ar|ur coal|r, l|e |arp l|arerl W||| over|eal.
Everlua||y, |eal ereraled lror l|e |arp W||| oe
lrarslerred orlo l|e cerar|c |arp oase, W||c| |s
|r corlacl W|l| l|e |arp soc|el ard cap - caus|r,
overl|re, ourr|r lo l|e |arp soc|el ard cap.
Rep|ace l|e |arp.
T|e dar| r|r rear l|e |arp oase |rd|cales a |arp
l|arerl la||ure. Larp cyc||r car a|so cause a
dar|er|r |ap arourd l|e l|arerl. Rep|ace l|e
|arp.
37
89*TROUBLESHOOTING
LAMP SOCKET BURNING
L a mp s o c k e t
burning
Larp 3oc|el A delecl|ve |arp soc|el car cause a |arp soc|el
lo la|| ard ourr. w|l||r l|e |arp soc|el assero|y
are rela|||c receplac|es. ll l|e receplac|es do rol
ra|e proper corlacl W|l| l|e |arp p|rs, a |||
res|slarce s|orl W||| occur, everlua||y resu|l|r |r
|eal ou||d up |r l|e |rler|or ol l|e soc|el. Rep|ace
|arp soc|el.
Corros|or ol l|e |arp p|rs ard soc|el p|rs car
cause a ||| res|slarce s|orl. Rep|ace |arp ard
|arp soc|el.
Larp correcl|or T|e uv |arps operale urder ||| vo|lae. ll l|e
|arp p|rs ard soc|el are rol proper|y eraed,
l|e correcl|or car creale ar e|eclr|ca| arc,
everlua||y ereral|r erou| |eal lo re|l l|e
corporerls. Rep|ace |arp ard |arp soc|el ard
assure correcl|or |s proper|y secure.
8a||asls T|e oa||asl corlro|s l|e e|eclr|ca| poWer lo l|e
|arps. ll l|ere |s a proo|er W|l| l|e oa||asl,
W||c| resu|ls |r |arp l|c|er|r or over-poWer|r,
darae car oe dore lo l|e |arp correclor
assero|y. Rep|ace oa||asl.
3ysler reslarl l|re de|ay |as oeer sel lo 30
r|rules.
C|ec| l|e 3w-Z-1 sW|lc| - - CL03E0 = 3 r|rules,
0PEN = 5 secords.
UV SYSTEM PERFORMANCE
UV system
non-performance -
Bacteria, TOC,
Ozone
3arp||r procedures 3arp||r procedures car corlr|oule lo reasur|r
errors.
Corcerlral|or sp||es Corlar|ral|or or corcerlral|or sp||es car resu|l
|r lerporary real|ve perlorrarce.
P|p|r corlar|ral|or 3ysler sar|lal|or |s cr|l|ca|. ll l|e p|pe sysler |s
corlar|raled, l|er perlorrarce ray oe laWed.
Lea||r Lea||r car resu|l |r sysler corlar|ral|or.
T0C & C||or|re perlorrarce For T0C ard C||or|re app||cal|ors, |arps W|l|
185rr oulpul rusl oe used.
waler loW loo ||| ll l|e capac|ly ol l|e equ|prerl exceeds l|e
des|r capac|ly, l|er perlorrarce W||| oe
corpror|sed.
waler qua||ly ll l|e Waler |as deor|s, c|er|ca|s or raler|a|s
W||c| aosoro l|e uv erery, l|e perlorrarce
W||| oe corpror|sed.
uv |arp ra|rlerarce T|e |arps ray requ|re ra|rlerarce.
0uarlz s|eeve ra|rlerarce T|e quarlz s|eeves ray reed ra|rlerarce
38

39
ALARM PROBABLE
CAUSE
REMEDY
SYSTEM
OK
Acl | val es W|er
l|erearerosysler
a|arrs.
LAMP OFF
ALARM
uv |arp Acl|vales W|er ore or
rore uv |arps |s rol
0N. T|e uv |arps
s|ou|d oe |rspecled
lor darae. Rep|ace
uv |arp.
8a||asl T|e oa| | asl rayoe
delecl|ve.
Erc| osur e l erp
l||
Cao|rel lerperalure
|as reac|ed |ls sel
po| rl . 3ysl er W| | |
auloral| ca| | y s|ul
0FF . C|ec| coo||r
larsloroperal|or
walerlerperalure waler lerperalure
|as reac|ed |ls sel
0FF ard r esl ar l
W|er l erperal ure
|as coo| ed 20F.
Lel sysler coo| or
a||oW coo|er Waler lo
erler l|e lrealrerl
c|aroer.
LAMP
FAULT
Acl | val es W|er
l|e uv |arp ard
|arp soc|el are rol
eraed proper|y.
lrspecl |arp soc|el
ard |arp correcl|or.
Repa|r ard rep|ace
|arp |l requ|red.
walerTerperalure waler lerperalure
|as reac|ed |ls sel
0FF ard r esl ar l
W|er l erperal ure
|as coo| ed 20F.
Lel sysler coo| or
a||oW coo|er Waler lo
erler l|e lrealrerl
c|aroer.
ALARM PROBABLE
CAUSE
REMEDY
TI ME TO
CHANGE
LAMPS
Larp 0peral | r
lour
T|e |arp operal|r
|ours |as reac|ed
l|e a|arr sel po|rl.
Re p | a c e | a rp s
ard resel l|e |arp
operal|r |ours.
1000
HOURS
TO LAMP
Larp 0peral | r
lours
Acl|vales W|er |arp
rur |ours are W|l||r
1000 |ours ol |arp
rep|acererl sel po|rl.
Prepare lo c|are uv
|arps.
LOW UV
ALARM
uv Larps As l|e uv |arps ae,
l|e |arps so|ar|ze.
Al l e r a r o r ra |
operal | or ol 8000
|our s, l |e | arps
s|ou|d oe rep|aced.
P|ease role l|al l|e
|arps W||| rera|r ||l
lor rary |ours aller
8000 |ours oul l|e
uv oulpul W||| dec||re.
0uar l z 3| eeve/
0eleclor Fou||r
l r r a W W a l e r
app| | cal | ors ( ror
R0/0l), r|rera|s or
deor|s W||| allac| lo
l|e quarlz s|eeves.
T|e raler|a| W||| o|oc|
l|e lrarsr|ss|or ol
l|e uv erery |rlo
l|e Waler. T|e quarlz
s| eeves rusl oe
rep|aced or c|eared.
ClP does rol a|Ways
proper| y c| ear l|e
quarlz s|eeves.
waler 0ua||ly Ary c|ares |r l|e
Waler lrarsr|ss|or
or qua||ly W||| cause
l|e sersor read|r
lo c|are. lr sore
app||cal|ors W|ere
l|e Waler |s o|erded,
l |e l r arsr| ss| or
p r o p e r l | e s c a r
c|are.
TROUBLESHOOTING
40

ALARM PROBABLE
CAUSE
REMEDY
LOW UV
ALARM
Terperalure uv oulpul ol l|e
|arps |s sers|l|ve
lo lerperalure. ll
l|e uv deleclor |s
sel W| l| a Waler
lerperalure
o l Z 0 F a r d
l |e oper al | ora|
l erper al ur e | s
50F, l|e sersor
r ead| r W| | | oe
|ess. T|e deleclor
s|ou|d oe sel lo l|e
'rorra| operal|r
lerperalure.
LoW uv A|arr 3el
Po|rl wror
Resel l|e a|arr sel
po|rl.
HIGH TEMP
WARNING
|s approac||r l|e
a| arr sel po| rl .
Pr ov| de coo| er
Waler.
WATER
TEMP TO
HIGH
|asreac|ed|lssel
po|rl. 3ysler W|||
auloral|ca||y s|ul
0FF ard reslarl
W|er lerperalure
|as coo|ed 20F.
Lel sysl er coo|
or a| | oW coo| er
Waler lo erler l|e
lrealrerl c|aroer.
0elecl|ve 0eleclor C|ec| l|e deleclor
lerperalure d|sp|ay
ard l |e Wal er
lerperalure.
PROBABLE
CAUSE
REMEDY
3Y3TEV
N0T 0PER-
ATlN0
3Y3TEV
N0T 0PER-
ATlN0
0elecl|ve 0eleclor l l l |e 0el ecl or
| s | rsl a| | ed, l |e
deleclor prov|des a
lerperalure s|ra|
lo l|e corlro||er. ll
l|e sysler |as a
walerTerperalure
Too l| | A| ar r
ard l |e Wal er
l erper al ur e | s
oe|oW l|e sel po|rl,
l|e deleclor ray oe
delecl|ve.
8| oWr luse/C| rcu| l
orea|er
C|ec| ra|r luse or
c|rcu|l orea|er. A
corp|ele |rspecl|or
l o d e l e r r | r e
l | e c a u s e o l
la||ure s|ou|d oe
corp|eled.
0Fl(opl|or) 3ore uv ur| l s
are equ|pped W|l|
a 0Fl. Resell|r
l|e 0Fl W||| reslore
poWerlol|eur|l.
PoWer lo l|e ur|l Va| r poWer l o
l|e ur|l s|ou|d oe
c|ec|ed.
AuloVode0peral|or ll l|e ur|l |as oeer
sel lo operale |r
Aul o rode, l |e
3TART/3T0P
oullor W||| rol slarl
l|eur|l.
Larp Fau|l lrspecl ard c|ec|
| a r p s o c | e l
correcl|or.
l|| waler
Terperalure(0pl|or)
llWalerlerperalure
loo ||| ressae |s
d|sp|ayed, l|e ur|l
W||| rol slarl. T|e
Waler lerperalure
rusl oe 20F oe|oW
l |e sel po| rl l o
reslarl.
TROUBLESHOOTING
41
TROUBLESHOOTING
42

UV SYSTEM PERFORMANCE
PROBABLE
CAUSE
REMEDY
uv3Y3TEV
N0N-
PERF0R-
VANCE,
8ACTERlA
uv Larp
Va|rlerarce
T|e |arps
rayrequ|re
ra|rlerarce.
0u a r l z 3 | e e v e
Va|rlerarce-0|rly
T | e q u a r l z
s|eeves ray reed
ra|rlerarce
3arp||r Procedures 3arp||r
pr ocedur es car
c o r l r | o u l e l o
reasur|r errors.
Corcerlral|or 3p||es Corlar|ral|or
or corcerlral| or
sp||es car resu|l |r
lerporary real|ve
perlorrarce.
P|p|r Corlar|ral|or 3ysler sar|lal|or
|s cr|l|ca|. ll l|e
p| pe sysl er | s
corlar|raled,l|er
perlorrarce ray
oe laWed.
Lea||r L e a | | r c a r
resu| l | r sysler
corlar|ral|or.
T0C ard C||or|re
Perlorrarce
ForT0C
ard C||or|re
app||cal|ors, |arps
W|l|185rroulpul
rusl oe used.
waler F|oW lo l|| ll l|e capac|ly ol
l |e equ| prerl
exceeds l|e des|r
c apac | l y, l |er
perlorrarce W| | |
oe corpror|sed.
waler 0ua||ly ll l|e Waler |as
deor|s, c|er|ca|s
o r r a l e r | a | s
W||c| aosoro l|e
uv erer y, l |e
perlorrarce W| | |
oe corpror|sed.
TROUBLESHOOTING
43
WARRANTY
T|e lo||oW|r |rsla||al|or ard operal|r cord|l|ors are cors|dered
|azardous ard dara|r lo l|e equ|prerl,corpror|s|r l|e
ao|||ly ol l|e Aqualre ur|l lo perlorr as |rlerded.
1. Fa||ure lo supp|y l|e correcl vo|lae ard lrequercy as
|rd|caled or l|e rarep|ale deca|.
2. Fa||ure lo corp|y Aqualre e|eclr|ca| draW|rs ard
W|l| |oca| e|eclr|ca| codes.
3. Fa||ure lo proper|y rourd l|e ur|l.
1. Fa||ure lo e||r|rale excess|ve v|oral|or, p|p|r,
rovererl, or 'Waler |arrer.
5. Fa||ure lo exerc|se caul|or |r l|e |ard||r ol l|e
sers|l|ve ard de||cale corporerls (suc| as |arps,
quarlz s|eeves, e|eclror|c ooards, elc.) dur|r
|rsla||al|or ard/or ra|rlerarce procedures.
. Fa||ure lo avo|d excess|ve slops ard slarls. Nol
rore l|ar l|ree (3) '0N/0FF cyc|es per 21 |ours
oloperal|or.
Z. 0peral|or ol v|s|o|y daraed equ|prerl.
8. Fa||ure lo avo|d urdue over|ead p|p|r slress, W||c|
car resu|l |r slruclura| darae lo l|e uv ur|l. L|r|l l|e
|oad lo 25 |os (11.3 |), lor 2 & 3, 50 |os (23 |), lor
1 ard Z5 |os (31 |), lor or aoove. Tors|or |oads or
s|de |oad|r ol l|e r|sers s|ou|d oe e||r|raled.
9. use l|e corporerls ol|er l|ar l|ose prov|ded or
aul|or|zed oy Aqualre.
10. Fa||ure lo correcl over|ead p|p|r correcl|or |ea|s or
corpress|or rul sea| |ea|s W||c| resu|l |r darae lo
l|e e|eclr|ca| corporerls.
11. A||oW|r operal|r Waler lerperalure lo exceed 120F.
12. 0peral|r l|e ur|ls W|l|oul Waler l|oW.
Ary ol l|e lo||oW|r cord|l|ors W||| vo|d l|e equ|prerl Warrarly:
NOTE: To register your UV system for warranty, go
RQOLQHWRZZZDTXDQHXYFRP
5(0(0%(5$/:$<686,1**(18,1($48$),1(
3$576.((36<285:$55$17<8/&(16)
&(57,),&$7,2169$/,'
Please see Aquafines official warranty on the
IROORZLQJSDJH
44

45
AQUAFINE EQUIPMENT WARRANTY
The following terms and conditions will govern the equipment warranty provided by
$TXDQH&RUSRUDWLRQ,QFWRWKH2ZQHU2SHUDWRU
Aqualre Corporal|or ('Aqualre) Warrarls lo l|e 0Wrer/0peralor roled aoove (l|e 'Cuslorer) l|al |l W|l||r
12 rorl|s lror equ|prerl slarl-up or 18 rorl|s lror l|e dale ol de||very, W||c|ever cores lrsl, equ|prerl
rarulaclured oy Aqualre (l|e 'Equ|prerl) W||| oe lree lror delecls |r raler|a| ard Wor|rars||p ard W|||
lurcl|or |r accordarce W|l| l|e spec|lcal|ors areed lo oy Aqualre lor l|e Equ|prerl.
T||s Warrarly s|a|| rol app|y lo ary la||ure or delecl W||c| resu|ls lror l|e Equ|prerl rol oe|r operaled ard
ra|rla|red |r slr|cl accordarce W|l| |rslrucl|ors spec|led |r l|e 0peral|or ard Va|rlerarce rarua| or W||c|
resu|ls lror r|s|ard||r, r|suse, re|ecl, |rproper slorae, |rproper operal|or ol l|e Equ|prerl W|l| ol|er
equ|prerl lurr|s|ed oy l|e Cuslorer or ol|er l||rd parl|es or delecls |r des|rs or spec|lcal|ors lurr|s|ed
oy or or oe|a|l ol l|e Cuslorer oy a persor ol|er l|ar Aqualre. lr add|l|or, l||s Warrarly s|a|| rol app|y lo
Equ|prerl l|al |as oeer a|lered or repa|red aller slarl-up oy aryore excepl: (a) aul|or|zed represerlal|ves
ol Aqualre, or (o) Cuslorer acl|r urder spec|lc |rslrucl|ors lror Aqualre.
Cuslorer rusl rol|ly Aqualre |r Wr|l|r W|l||r 5 days ol l|e dale ol ary Equ|prerl la||ure. T||s rol|lcal|or
s|a|| |rc|ude a descr|pl|or ol l|e proo|er, a copy ol l|e operalor's |o, a copy ol l|e Cuslorer's ra|rlerarce
record ard ary ara|yl|ca| resu|ls dela|||r l|e proo|er. ll Cuslorer |as rol ra|rla|red l|e operalor's |o
ard ra|rlerarce record |r l|e rarrer d|recled |r l|e 0peral|or ard Va|rlerarce rarua|, or does rol rol|ly
Aqualre ol l|e proo|er as spec|led aoove, l||s Warrarly ray, |r Aqualre's d|screl|or, oe |rva||d.
Cuslorer W||| lu||y cooperale W|l| Aqualre, |r l|e rarrer requesled oy Aqualre, |r allerpl|r lo d|arose
ard reso|ve l|e proo|er oy Way ol le|ep|ore supporl. ll l|e proo|er car oe d|arosed oy le|ep|ore supporl
ard a rep|acererl parl |s requ|red Aqualre W||| e|l|er, al Aqualre's experse, s||p a repa|red, reWor|ed or
reW parl lo l|e Cuslorer W|o W||| |rsla|| suc| parl as d|recled oy Aqualre or W||| d|recl Cuslorer lo acqu|re,
al Aqualre's experse, suc| parl lror a l||rd parly ard l|er |rsla|| suc| parl as d|recled oy Aqualre.
lr l|e everl l|al Aqualre delerr|res l|al l|e proo|er carrol oe reso|ved oy Way ol le|ep|ore supporl ard/or
s||prerl oy Aqualre, or acqu|s|l|or oy l|e Cuslorer, ol a rep|acererl parl lor |rsla||al|or oy l|e Cuslorer,
Aqualre W||| serd ore or rore persors lo ra|e ar or s|le |rspecl|or ol l|e proo|er. ll ar or s|le v|s|l |s
rade, Aqualre persorre| W||| eva|uale l|e proo|er ard repa|r or rep|ace ary Equ|prerl delerr|red lo oe
|r oreac| ol l||s Warrarly. ll l|e proo|er |s rol allr|oulao|e lo a oreac| ol l||s Warrarly, Aqualre reserves l|e
r||l lo |rvo|ce l|e Cuslorer lor l||s serv|ce.
Equ|prerl corporerls rarulaclured oy l||rd parl|es oul lurr|s|ed lo Cuslorer oy Aqualre are Warrarled
oy l|e or||ra| rarulaclurer, or|y lo l|e exlerl ol l|e or||ra| rarulaclurer's Warrarly, ard are rol covered
oy l|e aoove Warrarly.
T||s Warrarly |s l|e exc|us|ve reredy lor a|| c|a|rs oased or a la||ure ol or delecls |r l|e Equ|prerl, W|el|er
l|e c|a|r |s oased or corlracl (|rc|ud|r lurdarerla| oreac|), lorl (|rc|ud|r re||erce), slr|cl ||ao|||ly or
ol|erW|se. T||s Warrarly |s |r ||eu ol a|| ol|er Warrarl|es W|el|er Wr|ller, ora|, |rp||ed or slalulory. w|l|oul
||r|lal|or, ro Warrarly ol rerc|arlao|||ly or llress lor a parl|cu|ar purpose s|a|| app|y lo l|e Equ|prerl.
Aqualre does rol assure ary ||ao|||ly lor persora| |rjury or properly darae caused oy use or r|suse ol l|e
Equ|prerl. Aqualre s|a|| rol |r ary everl oe ||ao|e lor spec|a|, |rc|derla|, |rd|recl or corsequerl|a| daraes
|rc|ud|r, W|l|oul ||r|lal|or, |osl prolls, |osl ous|ress opporlur|l|es, |osl reverue or |oss or deprec|al|or ol
oodW|||, ever |l |l |as oeer adv|sed ol l|e poss|o|||ly l|ereol. Aqualre's ||ao|||ly s|a||, |r a|| |rslarces, oe
||r|led lo repa|r or rep|acererl ol Equ|prerl |r oreac| ol l||s Warrarly ard s|a|| rol exceed l|e cosl ol suc|
repa|r or rep|acererl. T||s ||ao|||ly W|l| respecl lo repa|r or rep|acererl W||| lerr|rale upor l|e exp|ral|or
daleoll||sWarrarly.
lr add|l|or lo l|e loreo|r, |r ro everl s|a|| Aqualre's ||ao|||ly re|al|r lo l|e Equ|prerl, or l|e areererl
oelWeer Aqualre ard l|e Cuslorer re|al|r lo l|e Equ|prerl, exceed l|al porl|or ol l|e purc|ase pr|ce lor
l|e Equ|prerl W||c| |s aclua||y pa|d lo Aqualre.
46

p 1.25Z.1ZZ0 or 800.123.3015 (W|l||r doresl|c u.8.A. ard Carada)
WWW.aqual|reuv.cor @ Aqual|re Corporal|or 2011. A|| r|g|ls reserved.
47
PARTS LIST
Parl Parl No.
BALLASTS
Ballast Assembly 120/240V 50/60Hz 43474-1
Ballast Assembly 120/277V 50/60Hz - HX MINI SERIES 45040
ELECTRICAL COMPONENTS
Monitoring Station & UV Detector
Monitoring Station 41114-1
Detector Kit w/20 cable (NIST Cert. included) 43240
Detector Kit w/20 cable (NIST Cert. NOT included) 43240-1
Standard Detector only 42601
Detector Cable 41116
Detector Comp. Nut CPVC 4252
Detector O-Ring vlT0N 40432
RTM & Fans
RTM Square 240V/50HZ 15844
Fan 2 120V 4205
Fan 2 240V 4206
Fan 4 240V 3903
Fuses
Fuse 3 Amp 14205
Fuse 6 Amp 913838
LAMPS, QUARTZ SLEEVES
HX Lamps
8TAN0AR0 lX 8 Larp 251rr 8E 00L0-8
8TAN0AR0 lX L Larp 251rr 8E 00L0-L
8TAN0AR0 lX V Larp 251rr 8E 00L0-V
Validated HX Lamps
vALl0ATE0 lX 8 Larp 251rr 8E CREAV-8
vALl0ATE0 lX L Larp 251rr 8E CREAV-L
vALl0ATE0 lX V Larp 251rr 8E CREAV-V
Quartz Sleeves
8 0uarlz 25rr 0E 3181
L 0uarlz 25rr 0E 3198
V 0uarlz 25rr 0E 15031
LAMP & QUARTZ SLEEVE COMPONENTS
Lamp Sockets & Comp. Nuts
3' Larp 8oc|el Lead w|res 1059-3
PARTS LIST
Parl Parl No.
Lamp Sockets & Comp. Nuts continued...
Corp. Nul CPvC 25rr 1985
Corp. Nul 31L 8.8. 25rr (8elore /11) 1035Z
Corp. Nul 31L 8.8. 25rr (Aller /11) 1Z031
Corp. Nul Cap 1Z189
Corp. Nul Cap - 8LANK 1Z189-1
Corp. Nul Too| 15820
Corp. Nul Too| 1851Z
Quartz Sleeve Components
0uarlz 8|eeve 8us||rg 25rr 1Z189
0uarlz 8upporl 8us||rg: lX 08E0-1200L 12921
0uarlz 8|eeve 0-R|rg EP0V 1253
0uarlz 8|eeve 0-R|rg vlT0N 10113
CYLINDER COMPONENTS
Cylinder Gaskets/O-Rings
1 0as|el EP0V: lX & lX-u 8 8er|es 13Z91-1
1 0as|el vlT0N: lX & lX-u 8 8er|es 13Z91-2
0as|el EP0V: lX & lX-u C 8er|es 3118
0as|el vlT0N: lX & lX-u C 8er|es 1Z3
8 0as|el EP0V: lX & lX-u 0 8er|es 3211
8 0as|el vlT0N: lX & lX-u 0 8er|es 1Z1
10 0-R|rg EP0V: lX & lX-u E 8er|es 1Z90
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Pure Quality
The principles of customer dedication, product quality and
reliability are essential in ensuring the purity of water.
With innovation and advanced expertise, Aquafine
continues to be the world leader in UV water treatment
systems for Industrial & Commercial applications.
North America & International Europe
29010 Ave Paine, Valencia, CA 91355 Ramskamp 77-85 D-25337 Elmshorn, Germany
P 661 257 4770 F 661 257 2489 P +49 4121 57806 13 F+49 4121 57806 30
sales@aquafineuv.com www.aquafineuv.com saleseu@aquafineuv.com www.aquafineuv.com
Aquafine is an ISO 9001:2008 certified company.
A TROJAN TECHNOLOGIES COMPANY

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120 Optima HX Manual RevJ

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PLEASE KEEP FOR PERMANENT REFERENCE

Part No. 120 REV J 04/12

E|ererls lo |derl|ly l|e Corlro| Pare| are:

A. RELATlvE - 0|sp|ay ol re|al|ve |rlers|ly

A. 0N (sel po|rl) - To erao|e uv a|arr

A. 0lRECT- 3els 100 uv (currerl

A. FAlRENlElT - se|ecl lerperalure

A. 120F (19C) - sel lerp a|arr lo

For lxed erc|osures: T|e a|r l|ler |s |e|d |r p|ace

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