Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products.
Whats New in NX 9 CAM
Uwe Edlinger - October 2013 Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 2 Siemens PLM Software Usability Whats New in NX 9 CAM Usability, Selection, and Tools 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 3 Siemens PLM Software Description / Notes Description: Add a description to any program, operation, geometry group, method Similar to Tool Description Column in Operation Navigator If undefined, displays legacy value MOM variables output More flexible than object name Notes: Store text information for any operation. More flexible than object name Simpler than text attributes Comments, instructions, history Access from Operation or Navigator Column in Operation Navigator Text Editor - cut, copy, paste, import, save Output for post and shop docs as MOM variable array.
Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 4 Siemens PLM Software NX Ribbon Whats New in NX 9 CAM Usability, Selection, and Tools 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 5 Siemens PLM Software NX 9 Ribbon Elements
Tabs allow multiple workflows in the same UI layout. One-click away. Group names identify related commands Mixed icon sizes direct new users to preferred commands. Large icons allow easier access to frequently-used commands (for all users) Galleries provide an expandable set of graphical tools
Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 6 Siemens PLM Software Geometry Selection Whats New in NX 9 CAM Usability, Selection, and Tools 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 7 Siemens PLM Software Edge Bounded Region New selection method for Cut Area Region bounded by edges instead of faces Also known as 3D containment loops Visual feedback of gaps as edges are selected Intent is preserved with model updates Easier than Extract Region of Faces or Surface Regions
DEMO 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 8 Siemens PLM Software Boundary User Interface Dialog Similar to CAM Geometry - Standard NX selection Material Side replaced with Tool Side Members shown in sub-list Journaling On screen display and interaction Preview during creation Start, End, Direction, Tool Side, Tool Position Custom Boundary Data Select start point Custom Member Data Select tool position indicator Dialog list actions Mill boundary and mill area geometry groups only Watch the lists and focus to know what is selected Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 10 Siemens PLM Software NX Tools and Libraries Whats New in NX 9 CAM Usability, Selection, and Tools 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 11 Siemens PLM Software Flute Length on Drills Automatic (legacy) behavior updated to be more realistic. Holemaking Spot Drill, Countersink, Center Drill If zero, set automatically to where angle meets diameter Hidden in Tool dialog Ascii Library OOTB FLEN added and set to zero/null. Library conversion OOTB Tools will change FLEN to zero Customer Value Realistic flute length Avoid collision and gouge check warnings for non-cutting tool segments Flute Length is not just for visualization anymore 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 12 Siemens PLM Software Set Machining Data Options to not set Depth per Cut or Stepover No change in setting Feed and Speed Cut Depth is optional Stepover is optional Set for each record (Not global) Edit Machining Data Libraries Uncheck box to deactivate setting Database -1 = do not set
Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Whats new in NX 9 CAM 2.5-Axis Machining Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Whats New in NX 9 CAM Manual Drilling / FBM 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 15 Siemens PLM Software New operation for manual drilling (Phase 1) 4 dedicated subtypes to manually program most hole configurations In-Process Feature transfer between operations (IPW aware drilling) Explicit Depth & Model Depth Blind/Through Offsets Multiple hole directions Motion output for Machine Cycle or Single Moves Additional cycles for Deep Tapping, etc. Basic Optimization
Manual Drilling Operation (1/2) Manual Drilling Operation (NX 9) Processor / NCM Feature Foundation 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 16 Siemens PLM Software New operation for manual drilling (Phase 1)
Aligned NCM with Thread Milling and Hole Milling Clearance, Bounding Box, Bounding Cylinder, etc. Between Holes Transfer/Rapid Initial and Final Transfer/Rapid
Manual Drilling Operation (2/2) Manual Drilling Operation (NX 9) Processor / NCM Feature Foundation 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 17 Siemens PLM Software 4 possible workflows to define & use hole geometry for drilling
1. Hole or Boss Geometry from inside the operation (no geometry parent) Select geometry for each operation
2. HOLE_BOSS_GEOM parent Minimize the geometry selection
3. Feature Group (FBM_GEOM parent) Eliminate the geometry selection
4. FBM Full Automation for finding features and creating hole machining operations
Manual Drilling Geometry Definition / Workflows Restricted Siemens AG 2013 All rights reserved. Page 18 Siemens PLM Software
Visualize the In-Process Feature in each operation
Manual Drilling Visualization Centered Hole (SPOT_DRILL) Hole (Drill, Bore, Ream, etc.) Hole (Hole Milling) Chamfered Hole (C-Sink) Threaded Hole (Tapping, Thread Milling) Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Groove Milling 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 20 Siemens PLM Software New operation for milling straight grooves with a T-Cutter
Single straight groove per operation in NX 9 One click groove geometry selection IPW aware Utilizes In-Process Feature concept
Groove Milling 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 21 Siemens PLM Software New operation for milling straight grooves with a T-Cutter
IPW aware Rough and finishing with multiple operations, different tools, feed rates, etc. Know remaining material for finishing of floor, ceiling and wall
Groove Milling Roughing Finishing 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 22 Siemens PLM Software
4 system defined tracking points SYS_OD_Top, SYS_OD_Bottom, SYS_CL_Top, SYS_CL_Bottom Associative to diameter and flute length of T-Cutter
Automatic Tracking Points for T-Cutters Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Contact Output for Thread & Hole Milling 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 24 Siemens PLM Software
NX 8.5 leftover Aligned with other operation types to allow using the same compensation method on shop floor Supported for all patterns (helical, spiral)
Contact Contour Output for Thread & Hole Milling Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Whats New in NX 9 CAM 3 5 Axis Milling Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 26 Siemens PLM Software Interactive Cut Region Management 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 27 Siemens PLM Software Key Objectives Machine entire Cut Areas applying Cut Patterns to subsets of Cut Areas using 3 or 3+2 Tool Axis Divide the Cut Area into Steep & Non-steep areas List and graphical representation of Cut Regions within Area Milling operations
Interactive Cut Region Management Key Requirements Analysis Cut Regions for Holder & Shank collisions to optimize the Tool & Tool Axis Capability to edit, divide and optimize cut order Defer Cut Regions to follow-up Area Milling operations in the process workflow
2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 28 Siemens PLM Software Cut Region List Access from Geometry in Operation dialog Create Region List Empty List - Current automatic behavior Operation create regions for this operations (same as Generate) Import Regions deferred from other operations.
Interactive Cut Region Management Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 29 Siemens PLM Software T-Cutter Contour Undercutting 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 30 Siemens PLM Software Enhancements to Surface Contouring Projection Vector Tool Axis Up Non Cutting Moves Engage and Retract Extend before and after Arc Use T-Cutters to cut the underside of ledges Profiled with Boundary Drive Method Ledges can be flat or contoured
T-Cutter Contour Undercutting Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 31 Siemens PLM Software Increased Efficiency in Milling 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 32 Siemens PLM Software Increased Efficiency in Rest Milling Key Requirements (NX8.5.1 to NX90) Smooth Non Cut Move connections fined tuned for Flowcut All Area Milling processors Fine tuned for Flowcut patterns Avoids plunge or lift moves Preview in NX8.5.1 MP1 with ENV UGII_CAM_NEW_SPLINE_NCM=1 - to use new spline moves UGII_CAM_SAMPLE_SPLINE_NCM=1- for - tolerance used for point density Engage and retracts must be set to none Holder clearance to control engage and retract creation Released in NX9.0 New UI controls
2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 33 Siemens PLM Software Tilt Tool Axis NX 9 Enhancements Cavity Milling and Variable Axis Surface Contouring operations Tools without holders Non-ball tools Multiple tilts without regenerating original Define the tool orientation with spherical angles, points, or curves Avoid collision with retract or tilt Specify machine tool axis tilt limits
Workflow Generate a tool path without collision avoidance Tilt Tool axis to avoid collision
2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 34 Siemens PLM Software Tilt Tool Axis All Fixed Axis operations including Cavity MILL Caution collision check does not consider blank / IPW! Use reasonable clearance values to be safe
2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 35 Siemens PLM Software New option Cut Below Overhanging Blank Avoid cutting below overhanging IPW Increases generation time but dramatically reduces machining time Improved consideration of Min Material Removed Prevent redundant cuts for small amount of material More efficient tool path where Level Base IPW cannot be used
Cavity Mill Efficient Rest Material Removal Machining time 12 minutes Machining time 19 minutes 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 36 Siemens PLM Software Preview project completed for release Divide at collisions or transfer moves Overlaps, Minimum Cut Length, Trimming Steep Angle Multiple Tools Specify list of tools to use up front Individual Operation parameters for each tool Create a template or Copy/Paste operations with the Divide parameters Divide again without regeneration
Divide by Holder 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 37 Siemens PLM Software Specialized 4 axis machining of rotary parts with cylindrical floors Setup Mill Rotary Geometry Group ROTARY_GEOM Operation ROTARY_FLOOR Ball tool only Floor Finishing with Zig / Zigzag Tool axis 4X with lead angle Smart avoidance by tilting Optimized sequencing with safe and smooth step-overs Infrastructure for other future rotational parts milling requirements Customer Value Focused solution to address milling requirements of this family of parts
Cylindrical Parts Finishing 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 38 Siemens PLM Software Roughing supports bull nose and flat end mills Blade and blend finish improved surface quality Better alignment of tool axis orientation between cut levels Smoother tool axis change for Helical cut (under ENV: UGII_CAM_5AXIS_BLADE_NEW_HELICAL_TILTING=1) Faster generation time New option to define Blade Edge Point Better alignment with swarfing (Preview) Multi Blade Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Multiple Part Programming using Copy/Paste with Reference 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 40 Siemens PLM Software Programing of multiple parts in a single or multiple setup Mass production, large batch size production Tombstone Setups Multi-fixture devices Indexing tables
Multiple Part Programming with NX CAM Use Cases 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 41 Siemens PLM Software Program once, reuse everything or a subset multiple times at different locations
Multiple Part Programming with NX CAM General Concept 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 42 Siemens PLM Software Different colors for object names to indicate Parent/Child dependencies New Dependencies column to visualize Parent/Child dependencies New tool path icon to indicate linked tool path
Multiple Part Programming with NX CAM Functionality (2/4) Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Whats new in NX 9 CAM Turning 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 44 Siemens PLM Software Part Off Operation New Part Off operation uses Part Off cut strategy in Turn roughing
Generates associative motions
Easy to use IPW aware depth control
Optional corner treatments
Feed rate control
UDE events
Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Tool Library Support for Wire EDM 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 48 Siemens PLM Software Upper/Lower guide definition, like tool holders Holder library support, import/export Tool path collision check WORKPIECE geometry group for part/check/blank geometry Prerequisite for ISV & future IPW handling of WEDM operations
Tool Library Support for Wire EDM Restricted Siemens AG 2013 All rights reserved. Smarter decisions, better products. Whats New in NX 9 CAM Visualization Claus Michelfeit / May 2013 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 50 Siemens PLM Software Multi Color Material Removal Available in ISV and Verify 3D 10 colors available Assignment By Tool Same tool will get same color 11 th tool will get 1 st color By Operation 11 th operation will get 1 st color None (one color like NX 8.5) Colors not saved in IPW
Restricted Siemens AG 2013 All rights reserved. 20XX-XX-XX Page 57 Siemens PLM Software Show Thickness by Color (Fringe Plot) Whats New in NX 9 CAM Visualization In Process Workpiece Gouge Check Simulation User Interface Show Thickness by Color Postprocessor OOTB: Templates & Content Configurable Parser NX Virtual Machine 2013-05-09 Restricted Siemens AG 2013 All rights reserved. Page 58 Siemens PLM Software
Show Thickness by Color Edit ranges in Show Thickness By Color Selection of IPWs