C Power Manual

Instruction Manual
For Range of
Air Circuit Breakers
Switchgear Factory at Powai, Mumbai
The L&T switchgear Advantage
Suitable for tropical climate
Stands up the Indian summer
Withstands wide voltage fluctuations
Accommodates Aluminum terminations
Easy to maintain
Easy spares availability through a wide
network of authorised stockists
Switchgear Testing Laboratory (STL) at
Powai Works:
STL is NABL accredited laboratory, fully
equipped for all the type tests and routine
tests.
STL has dedicated 85 kA short- circuit testing
laboratory to ensure that the air circuit
breakers meet the high design standards of
quality and reliability.
Switchgear Testing Laboratories at Powai, Mumbai.
Larsen and Toubro is Indias largest
manufacturer of low tension switchgear,
offering the widest range of products
from push buttons to circuit breakers.
L&T invests continually in upgrading
its design, manufacturing and testing
facilities to ensure that the products
offer every feature and every advantage
that state-of-the-art technology can offer.
A proven performance record in tropical
conditions has established that L&T
switchgear is ideal for adverse conditions.
INTRODUCTION
L&Ts range of Air Circuit Breakers are manufactured and tested at one
of Indias most modern switchgear factories. Proper installation and maintenance
according to the instructions given in this manual will ensure that the breakers
render long years of trouble-free service.
These breakers are designed for normal industrial environment. It is important that
the circuit breakers subjected to hostile environment e.g. dust, caustic vapour,
corrosive gases etc. are appropriately enclosed.
CONTENTS
Storage.............................................................................................................
Unpacking........................................................................................................
Handling...........................................................................................................
Identification.....................................................................................................
Operation.......................................................................................................
Racking............................................................................................................
Installation........................................................................................................
Protection.........................................................................................................
Accessories......................................................................................................
Maintenance....................................................................................................
Spare Parts......................................................................................................
Overall dimensions..........................................................................................
Wiring diagrams..............................................................................................
Special applications........................................................................................ 14
13
12
11
10
8
7
6
5
4
3
1
2
9
1-1
2-1
3-1
4-1
5-1
6-1
7-1
8-1
9-1
10-1
11-1
12-1
13-1
14-1
1. STORAGE
1-1
P TRI
O F F
Do not store the breaker
uncovered even for a short
period. Always keep it covered
with polyethylene bag.
1. If the ACB is not going to be
used for a long time then place
the carton back on it.
2.
3. Store the breaker in a cool and
well-ventilated place protected
from dusty, corrosive, salt laden
or wet atmosphere.
Only same frame breakers should
be stacked one above another.
5.
4. Please do not drop or roll the
ACB carton while storing or
transporting. Use proper
material handling equipment for
stacking of breakers.
Do not stack more than four
breakers one above another.
6.
2. UNPACKING
FOR DRAWOUT ACBs (up to 3200A & except 4 pole version of 2000A / 2500A / 3200A)
Follow the first 2 steps of fixed ACB unpacking.
2-1
FOR FIXED ACBs
Lift the carton/wooden case. Cut and
remove any accessories taped to
breaker or kept loose on the pallet.
Open the polyethylene bag.
2.
1. Cut the straps and remove the nails.
3. Remove breaker mounting hardware, arc-chute holding bracket,
Remove the locking plate & Rack
out the breaker.
1.
Pull the breaker out. Remove breaker
mounting hardware & lift the breaker.
2.
5. Remove cradle clamping hardware. Lift the cradle.
FOR DRAWOUT ACBS (4 pole version of 2000A / 2500A / 3200A & above)
There are separate packing cases for packing of breaker & cradle.
1. For breaker unpacking follow procedure mentioned for fixed ACB unpacking.
2. For cradle unpacking, follow 1 & 5 steps mentioned in drawout ACB unpacking.
3.
(Arc chute holding bracket
Remove arc-chute holding bracket,
padding fixed to the breaker over arc-chute.
4.
Case packing
Carton packing
Nails
Nails
padding fixed to the breaker over arc chutes & lift the breaker.
(Arc chute holding bracket and padding)
*: For 3P/4P 3200D/4000C breaker, arc chute should be unpacked and mounted on the breaker.
*
and padding)
*
(If any)
3. HANDLING
3-1
Move the packing with fork lift. Do
not drop or roll the packing case.
1.
Caution:
1. Before handling remove breaker from cradle (for drawout ACBS).
2. Do not lift / handle the breaker or cradle by holding its front facia / operating handle / breaker
3. Keep the breaker on a flat, firm surface in its normal position. Do not
keep it on sides or in up side down position.
Note : Refer the table as per clause 3.1 for weights of different

ratings of breaker.
2. Pictures showing attachment of ropes to breaker & cradle for handling.
or cradle terminal / jaw contacts.
3-2
3.1 Weight of manually operated breaker (kg):
For electrical breaker add 7 kg to the above mentioned breaker weight.
CN-CS...C
Rating
800/1000C
1250/1600C
2000/2500C
5000/6300C
38
38
50
105
54
55
77
207
44
44
65
137
Breaker 3P Breaker 4P Cradle 3P Cradle 4P
50
51
72
153
51
51
72
76
76
CN-CS...H
Rating
800/1000H
1250/1600H
2000/2500H
3200H0/3200H1
4000H0/4000H
38
38
50
53
53
55
55
77
86
86
44
44
65
57
57
Special orders
Rating
3200D
4000C
3200C
113
115
73
75
75
50 86
154
156
57
101
101
CN-CS...S1
Rating
630/800/1000/1250S1
1600S1
2000S1
2500S1
3200S1
50
51
62
72
73
38
38
38
50
50
54
55
71
85
86
44
44
44
57
57
4. IDENTIFICATION
I : ......... A
n
U : .........V ~ 50/60 Hz
e
I : .........kA I : .....kA
cu cs
I : .........kA for 1 sec
cw
Utilization Category : B
1
2
3
4
5
IS 13947-2
IEC 60947-2
BS EN 60947-2
8
9
10
CN-CS 2000C
METAL LABEL OF
4-1
Rated current
Rated operational voltage
Rated ultimate short-circuit breaking capacity
Rated short time withstand capacity
Utilization category
Range of rated frequency
6
5
4
3
2
1
6
7
APPLICABLE
STANDARDS
ACB RATING
TYPE DESIGNATION
RATED CURRENT
RATED OPERATIONAL
VOLTAGE
RATED ULTIMATE SHORT-
CIRCUIT BREAKING CAPACITY
RATED SHORT TIME
CURRENT WITHSTAND
CAPACITY
SUITABILITY FOR ISOLATION
UTILIZATION CATEGORY
SERIAL NUMBER
RATED SERVICE SHORT-
CIRCUIT BREAKING CAPACITY
CN-CS 2000C
FR167177 I
n
: 415 V ~ 50/60 Hz
I : 55 kA I : 55 kA
cu cs
I : 55 kA for 1 sec
cw
Utlization Category : B
Standard : IS 13947-2 IEC 60947-2
: 2000 A Sr. No.
U
e
X
11
13
12
12
13
11
10
9
8
7 Rated service short-circuit breaking capacity
Standard compliance
Standard compliance
Standard compliance
Suitability for isolation
Type designation
marking
LARSEN & TOUBRO LIMITED
C-POWER
MAIN FACIA LABEL
4-4 4-2
** Should not be removed while removing ACB from packing case.
* Overcurrent releases type DN1/ SR18/ SR18G / SR71 etc.,when provided is mounted at
the same location.
Rating label
2 Top cover
3 Arc chutes
4 Lifting lug **
5 Breaker (Draw-out part)
6 Cradle (Fixed part)
7 ON / OFF indication
8 Spring Charged / Discharged indication
9 Operating handle
10 Door interlock
1 11
12 Position indication
13 Lock in - Isolated position / Any position
14 Racking handle
15 Bezel (to be mounted on panel door)
16 Overcurrent release type SR21i *
17 Sealable sliding shutters for push buttons
18 Close push button
19 Trip push button
Racking interlock
11 12 14
1 2 3
4
5
6
7
8
9
10
13
15
16
17
19
18
Fig. 4-1 DRAWOUT ELECTRICAL ACB
Current
transformer
(for protection)
Scraping
earth (moving)
Moving
isolating contacts (SIC)
Secondary
Contact jaws
Safety
shutter
Microswitch
for position
indication
Racking
screw
Door
interlock
Racking
interlock
Fixed
isolating contacts (SIC)
Secondary
Earthing terminal
at rear
Scrapping
earth (fixed)
Telescopic rail
Interlock support
Cradle facia
4-3
Door interlock pin
Lock in isolated /
any position
Voltmetric
release termination
Cradle
terminal
Arc chute
clamps
Fig. 4-2 DRAWOUT ACB - REAR VIEW
Fig. 4-3 CRADLE - FRONT VIEW
Note : Please do not place the breaker on its rear side.
Racking
handle
Mounting bracket
4-4
* Please consult us for application at dc voltages & higher operational voltage upto
** Icw values are indicated based on thermal considerations. While selecting a breaker please ensure that Icw requirement for the application is not more than
Ics / Icu at the point of installation.
690V AC.
Technical Data Sheet
E
3
50
-
50
-
50
50
-
105
-
S1
50
-
50
-
50
50
-
105
-
C
3/4
50
35
50
35
50
50
35
105
73.5
H
65
50
65
50
65
65
50
143
105
1000
1000
415
1000
394
326
414
431
Rating (A)
Type Designation
Rated current (A) at 50C
Rated operational voltage (V), 50/60Hz
Rated insulation voltage (V), 50/60Hz
No. of poles
380/415/500V
690V
380/415/500V
690V
0.5 sec
1 sec
3 sec
380/415/500V
690V
Fixed
Draw out
400
E
400
415
1000
3
50
-
50
-
50
50
-
105
-
E
3
50
-
50
-
50
50
-
105
-
S1
3/4
50
-
50
-
50
50
-
105
-
S1
50
-
50
-
50
50
-
105
-
E
3
50
-
50
-
50
50
-
105
-
I
n
*
U
e
U
i
I
cu
I
cs
**
I
cw
I
cm
630
630
415
1000
800
800
415
1000
C
3/4
50
35
50
35
50
50
35
105
73.5
H
65
50
65
50
65
65
50
143
105
394
326
414
431
3 Pole
4 Pole
3 Pole
4 Pole
H
W
D
H
W
D
4 4 4
40
60
B
?
40
60
B
?
40
60
B
?
Rated impulse withstand voltage
of main circuit (kV)
Rated making capacity
50/60Hz (kA peak)
40
60
B
x
x
15000
6000
385
316
-
423.5
-
-
-
-
?
?
?
?
?
x
x
15000
6000
385
316
-
423.5
-
-
-
-
?
?
?
?
8000
?
?
x
x
15000
6000
385
316
-
423.5
-
-
-
-
?
?
?
?
8000
?
?
?
?
20000
8000
468
399
487
587
of aux. circuit (kV)
U
imp 4
?
?
?
?
8000
?
x
?
x
15000
6000
385
316
-
423.5
-
-
-
-
?
?
?
?
8000

?
?
?
?
20000
8000

468
399
487
587
U
imp
?
?
?
?
8000
Typical opening time (ms)
Typical closing time (ms)
Fixed
Draw out
Manual
Electrical
Electrical & Mechanical life (operating cycles)

Electrical life without maintenance
Dimensions (in mm)
8 8 8 8 12 12 12
20000
Rated short time
withstand capacity
50/60Hz (kA rms)
Rated service short circuit breaking
capacity 50/60Hz (kA rms)
Rated ultimate short circuit breaking
394
326
414
431
468
399
487
587
Electrical life = Mechanical life. However, arcing contacts need to be replaced depending upon wear & tear.
4-5
S1
50
-
50
-
50
50
-
105
-
C
3/4
50
35
50
35
50
50
35
105
73.5
H
65
50
65
50
65
65
50
143
105
E
3
50
-
50
-
50
50
-
105
-
S1
50
-
50
-
50
50
-
105
-
C
3/4
50
35
50
35
50
50
35
105
73.5
H
65
50
65
50
65
65
50
143
105
E
3
50
-
50
-
50
50
-
105
-
C
3/4
55
40
55
40
55
55
50
121
84
20000
394
482
628
431
468
555
701
587
S1
50
-
50
-
50
50
-
105
-
2000
2000
415
1000
1250
1250
415
1000
394
326
414
431
20000
394
326
414
431
20000
H
75
65
75
65
75
75
65
165
143
1600
1600
415
1000
4 4 4
40
60
B
?
40
60
B
?
40
60
B
?
?
?
?
?
7000
?
?
?
?
7000
468
399
487
587
?
?
?
?
7000
?
x
?
x
6000
385
316
-
423.5
-
-
-
-
?
?
?
?
7000
?
?
?
?
7000
?
?
?
?
7000
?
x
?
x
4500
385
316
-
423.5
-
-
-
-
x
?
?
?
5000
-
-
-
-
468
399
487
587
?
?
?
?
5000
?
?
?
?
5000
8 8 12 12 12
Rating (A)
Type Designation
No. of poles
380/415/500V
690V
380/415/500V
690V
0.5 sec
1 sec
3 sec
380/415/500V
690V
Fixed
Draw out
I
n
*
U
e
U
i
I
cu
I
cs
**
I
cw
I
cm
3 Pole
4 Pole
3 Pole
4 Pole
H
W
D
H
W
D
50/60Hz (kA peak)
U
imp
U
imp
Fixed
Draw out
Manual
Electrical

Dimensions (in mm)
Rated short time
withstand capacity
50/60Hz (kA rms)
468
399
487
587
* Please consult us for application at dc voltages & higher operational voltage upto
690V AC.
E
50
-
50
-
50
50
-
105
-
?
?
6000
-
-
-
385
316
423.5
3
8
x
x
4-6
2500
C
2500
415
1000
3/4
60
40
60
40
60
60
55
132
84
S1
60
-
60
-
60
60
-
132
-
H
75
65
75
65
75
75
65
165
143
3200
H0
3200
415
1000
3/4
75
65
75
65
75
75
70
165
143
S1
60
-
60
-
60
60
-
132
-
H1
100
85
100
85
100
100
85
220
187
H0
75
65
75
65
75
75
70
165
143
H
100
85
100
85
100
100
85
220
187
5000
C
5000
415
1000
3/4
95
?
95
?
95
95
?
209
?
6300
C
6300
415
1000
3/4
95
?
95
?
95
95
?
209
?
4000
4000
415
1000
3/4
394
482
628
431
?
?
?
?
468
701
909
587
10000
?
?
?
?
468
701
909
587
4
12
40
60
B
?
40
60
B
?
40
60
B
?
x
?
?
?
5000
-
-
-
-
?
?
?
?
20000
5000
468
555
701
587
?
?
?
?
5000
x
?
?
?
5000
-
-
-
-
468
555
701
587
x
?
?
?
x
?
?
?
5000
x
?
?
?
5000
x
?
?
?
5000 2500
-
-
-
-
583
913
1182
691
x
?
?
?
?
x
?
?
?
2500
-
-
-
-
583
913
1182
691
40
60
B
4
12
4
12 12 12
4 4
40
60
B
?
10000
5000
5000 5000
Rating (A)
Type Designation
No. of poles
380/415/500V
690V
380/415/500V
690V
0.5 sec
1 sec
3 sec
380/415/500V
690V
Fixed
Draw out
I
n
*
U
e
U
i
I
cu
I
cs
**
I
cw
I
cm
3 Pole
4 Pole
3 Pole
4 Pole
H
W
D
H
W
D
50/60Hz (kA peak)
U
imp
U
imp
Fixed
Draw out
Manual
Electrical

Dimensions (in mm)
Rated short time
withstand capacity
50/60Hz (kA rms)
* Please consult us for application at dc voltages & higher operational voltage upto 690V AC.
??Please consult us.
4-7
Breaking capacities:
CN-CS : S1
CN-CS : E
50kA 50kA 50kA
50kA 50kA
50kA 50kA
630A 400A
CN-CS : C
CN-CS : H
CN-CS : H0
CN-CS : H/H1
Frame-1
50kA 50kA 50kA 50kA
65kA 65kA 65kA 65kA
800A 1000A 1250A 1600A
50kA
Icu = Ics = Icw
Frame-1 Frame-2
50kA
50kA 50kA 50kA 50kA
60kA 60kA
Frame-3 Frame-2
55kA 60kA
75kA 75kA
75kA
100kA
2000A 2500A 3200A
75kA
100kA
95kA 95kA
4000A 5000A 6300A
Frame-4
Rated Current
50kA
Frame-1
Range
4-8
CAUTION
SPRING UNDER TENSION.
PERSONAL INJURY
MAY BE CAUSED
ELECTRICAL HAZARD
BEWARE OF
ELECTRICAL SHOCK,
PERSONAL INJURY OR
SCALDING BURN
MAY BE CAUSED
WEAR PERSONAL
PROTECTIVE EQUIPMENT
WHILE CONNECTING
OR DISCONNECTING
CAUTION
OPERATION
5-1
TRIP / RESET Push Button
ON - OFF Indicator
P
T
R
I

-

R
E
S
T
E
C
lose
Front View Side View
2
1
5
3
4
Fig. 5-1
OFF
Fig. 5-2
N O
Fig. 5-3
(Except 5000/6300-4P version)
Speed of closing is independent of the speed
of handle movement.
Initially breaker is OFF.
1. For carrying out any operation, the
breaker-operating handle has to be
pulled out fully by holding its top portion.
2. For extra leverage, the handle can be
telescoped lengthwise (recommended).
RESETTING:
0
3. Rotate the operating handle by 90 in
anti-clockwise direction (till it becomes
horizontal). The breaker will trip at the
beginning of the resetting operation, if it
is in closed condition.
CLOSING :
0
4. Rotate the operating handle by 90 in
clockwise direction (till it becomes
vertical to close the ACB).
5. After completing the operation ensure
that the handle is placed back in the
cavity on the front facia.

The sequence of operation is
RESET ?CLOSE ?OPEN
Caution :
Resetting the ACB in ON condition will
cause the ACB to trip.
Precaution :
Ensure presence of supply voltage to
undervoltage release (if fitted) before
closing the ACB.
In case of manual reset type ACB actuation
of TRIP push button / key of lockable trip
push button, resets the tripping
mechanism of ACB.
5. OPERATION
5.1.1 OPERATION FOR C/S1/H/D - RANGE BREAKER
5.1 MANUALLY OPERATED BREAKERS:
Operating sequence of manual breakers:-
Operating Handle (refer Fig. 5-2) can occupy either of the two

distinct position spaced 90 apart.
- Horizontal Position : OPEN- RESET
- Vertical Position : CLOSED or TRIPPED
An indicator provided on front facia (refer
Fig. 5-1) shows the
- RED / ON : CLOSED
- GREEN / OFF : OPEN
position of the main contacts.
0
ACB closes in single stroke operation of the
handle.
5-2
OFF
Fig. 5-4
Fig. 5-5
Fig. 5-6
OPENING THE CIRCUIT BREAKER :
The breaker can be opened by the following
means :
LOCALLY (Manually) :
1. Press the TRIP push button.
OR
2. Press key of lockable trip push button
(when provided).
3. Rotate key of racking interlock for draw
out breakers (if provided) when the
breaker is in any position between
Service and Test.
4. Operate handle anti-clockwise.
REMOTELY (Electrically) :
1. Through shunt release.
2. Through under voltage release.
(Refer section 9: Accessories)
Indicate with key
OFF
T P RI
ON
Note: For operation of 5000/6300-4P version of manual ACB refer manual charging (clause 5.2 in page 5-4)
and for closing & opening the circuit breaker (page no. 5-5).
OPERATION
5-3
Operating sequence of manual breakers:-
ON - OFF Indicator
P
T
R
I

-

R
E
S
T
E
C
lose
Front View
3
4
Fig. 5-7
Speed of closing is independent of the speed
of handle movement.
Initially breaker is OFF.
RESETTING :
0
CLOSING :
The sequence of operation is
RESET ?CLOSE ?OPEN
Caution :
5.1.2 OPERATION FOR E - RANGE BREAKER
Operating Handle (refer Fig. 5-7) can occupy either of the two distinct position spaced 90 apart.
- Horizontal Position : OPEN - RESET
- Vertical Position : CLOSED or TRIPPED
An indicator provided on control box (refer Fig. 5-7) shows the position of the main contacts.
- RED / ON : CLOSED
- GREEN / OFF : OPEN
Rotate the operating handle by 90 in anti-clockwise direction (till it becomes horizontal).
The breaker will trip at the beginning of the resetting operation, if it is in closed condition.
0
Rotate the operating handle by 90 in clockwise direction (till it becomes vertical to close the ACB).
Presence of supply voltage is essential to close a breaker fitted with under voltage release.
0
The breaker can be tripped by the following means:
Local : a) By pressing the red TRIP button (refer Fig. 5-7)
b) Key of lockable trip push button (when provided)

Remote : Through Voltmetric release (refer Section 9 )
The tripping push button also serves to reset the over-current and short circuit release if the breaker
is fitted with local resetting feature. Resetting of the manual breaker by handle will not reset O/L-S/C
release in such case.
: Accessories
OPENING :
Resetting the ACB in ON condition will cause the ACB to trip.
ACB closes in single stroke operation of the handle.
5-4
ON
CLOSING Push Button
Front View
Side View
ON - OFF Indicator
Spring Charged / Discharged Indicator
Charging Handle
0
5
2
Fig. 5-8
Fig. 5-9
5.2 ELECTRICALLY OPERATED CIRCUIT BREAKER :
Initially breaker is OFF and spring is
discharged.
Spring condition is indicated by a
mechanical indicator visible through a
transparent window on the front facia.
Indicator display Spring condition
YELLOW
BLACK
CHARGED
DISCHARGED
The spring in the circuit breaker operating
mechanism must be charged to store the
energy required to close the main contacts.
The spring may be charged manually using
the charging handle or automatically by the
motor.
Electrical Charging :
The spring is automatically charged &
automatically recharged after each closing
operation. (Provided there is a continuous
supply to the motor)
Manual Charging :
In case of power failure, charge the main
spring through multiple strokes of charging
handle. The handle has to pulled outward by
gripping its top portion.
0
Charge by giving small strokes (25 ) as shown in Fig. 5-8 in the clockwise direction till indicator display
shows a spring charged condition (yellow colour).
Now the breaker is OFF and spring is charged.
OPERATION FOR C/S1/H/D - RANGE BREAKER
5-5
ON
CLOSING THE CIRCUIT BREAKER :
(Ensure precautions before closing same as
manual ACBs.)
Breaker is OFF and spring is charged.
LOCALLY (Manually):
Press ON push button.
REMOTELY (Electrically):
The closing electromagnet, when actuated,
discharges the spring and closes the
breaker.
OPENING :
The methods of opening are the same as those for manually operated breakers (except method 4 of
local opening).
5.3 OPERATIONAL FEATURES
5.3.1 ANTI-PUMPING :
After a close - open cycle, it is not possible to reclose the breaker (for electrically operated breakers) if
the closing command is maintained. This feature known as anti-pumping, is assured mechanically,
both in local and remote control operation. This feature prevents auto reclosure of breaker on fault. For
reclosing the breaker, the permanent closing command should be momentarily interrupted. For Electrical
5.3.2 TRIP FREE MECHANICAL SWITCHING :
(Both for manually and electrically operated breakers)
The moving contacts of the breaker return and remain in open position, when the opening operation is
initiated after initiation of closing command. In this case the closing command is overruled by the
tripping command.
Fig. 5-10
anti-pumping refer page no.8-19.
6. RACKING
SERVICE
Panel door
TEST
Panel door
ISOLATED
ON
6-1
OFF
OFF
Panel door
Fig. 6-1
Fig. 6-2
Fig. 6-3
Circuit breaker positions
The indicator on the front, shows the position of the circuit breaker in the cradle.
Service position : In service position both power and control circuits are connected.
Isolated position : In isolated position both power and control circuits are disconnected from
supply to ensure complete isolation.
Test position : In test position power circuit is open ensuring full safety, while control circuit is
connected for checking accessories as well as breaker operation.
Panel door facia have to be aligned
6-2
Racking OUT / IN
1
2
SERVICE
Fig. 6-4 (i)
Rack out
Rack in
3
5
4
SERVICE
Fig. 6-4 (ii)
Fig. 6-4 (iii)
PROCEDURE :
1. Racking operation must be done with the
aid of racking handle, provided in racking
handle storage location.
2. Insert the racking handle in the racking
slot.
3. Rotate the racking handle in clockwise
direction to rack in and in anti clockwise
direction to rack out.
4.
emove the racking handle from the
racking slot.
5. After completion of racking operation
ensure that the racking handle is kept in
its correct storage location.
Note :
I. If the panel door is open, keep the door
interlock pin pressed during racking.
II. If racking interlock is provided press the
key inwards and turn it clockwise before
racking.
Ensure the breaker is in SERVICE position
and r
Caution :
Open the circuit breaker before racking
IN / OUT.
Note: If the breaker is inserted or withdrawn with its main contacts in closed position, then a device
automatically trips the breaker before separation of the main isolating contacts(during withdrawal)
or before they come into contact (during insertion). The same device prevents the closing of the
breaker at one particular location between the position Test and Service.
When racking interlock provided, the key of the lock has to be pressed and turned anti-clockwise (this
will trips the breaker if it is in closed condition at any location between the positions Test and Service)
before initiation of the racking operation, otherwise it will not be possible to rack the breaker in or out.
If the cradle is provided with door interlock, ensure that either the door is closed or interlock is defeated
while attempting racking.
7. INSTALLATION
7-1
Fig. 7-1 FIXED ACB - METHOD OF MOUNTING
7.1 INSTALLATION AMBIENT
Install the ACB in dry, dust free, non-corrosive ambience without subjecting it to abnormal shocks /
vibrations. If the above is not possible, provide adequate degree of protection.
Refer to Section 12 for the following information.
- Overall dimensions
- Mounting details
- Panel door cut-out and bezel fixing
- Terminal connections
- Fixing of door interlock components on the panel door (provided in a polyethylene bag)
For fixing the door interlock components on the cradle (provided in another polyethylene bag) Please refer to
Section 9.
7.2 INSTALLING A FIXED BREAKER
7.2.1 MOUNTING
Mount the breaker on the side brackets with the aid of 4 bolts of M8 or M10 (Refer to item No. in
Fig. 7-1). For further details refer the section 12.
1
Insert spacers, if necessary, to prevent deformation during tightening.
To facilitate normal maintenance, following clearances are required to be maintained
- 140 mm above the breaker to replace arc chutes.
- 200 mm above the breaker to replace arcing contacts.
- 200 mm below the breaker to replace voltmetric releases.
- 50 mm on either side of the breaker (150 mm on left side in case of breaker with mechanical
interlock).
Clearance distance - a safety requirement :
- It is essential to maintain a minimum clearance of 100 mm above the breaker for permitting
expansion/dispersion of the gases emanating from the arc chutes.
- The metallic components, if exist, should be placed at a minimum distance of 200 mm above the
arc chutes.
- If there are metallic components between 100 mm and 200 mm, then an insulating screen should
be placed at a distance of 100 mm minimum above the arc chutes.
Panel Structure
Metalic components (if exist)
2
0
0
m
i
n
1
0
0
First fixed Support
Insulating Screen
100
min
m
i
n
2
0
0
m
i
n
1
NOTE: Dimensions are in mm
Metalic components (if exist)
2
0
0
m
i
n
1
0
0
First fixed Support
Insulating Screen
100
min
m
i
n
2
0
0
m
i
n
E-Range breaker
C/H/S1/D-Range breaker
7-2
Bolt size
Torque (kgf-m)
High-tensile
M8
M10
M12
Standard
0.85
1.88
3.2
2.5
4.7
7.8
Bolt dia (mm)
8
10
12
7.2.2 CONNECTIONS
7.2.2.1 MAIN CIRCUIT

Use links as per the recommendations given in IS/IEC: 60947 (Part 1).
Support these links to guard against electrodynamic forces during short circuit.
Ensure that the first set of fixed supports (fixing the conductor rigidly through an insulating support to
panel structure) is fixed at a distance 100 mm (as shown in fig. 7-1) so that stresses induced during
short circuit do not exceed elastic limit of the link material.
Ensure that the links are terminated with right size of bolts, tightened to appropriate torque by using
proper plain and spring washers.
Refer clause 12.4 for additional information on good termination practices.
Clean the terminals and links by using cheese cloth. Do not damage plating.
7.2.2.2
Rated for 16A at 500 V.
7.2.2.3
7.2.3
AUXILIARY CIRCUIT
Auxiliary terminals for control circuit connections are located on the rear top cross-piece of the
Breaker.
Max. 24 nos.
2
Accommodates flexible cable upto 2.5 mm .
2
Unless otherwise specified by the customer, connections are to be made with PVC insulated 1.5 mm
copper wire conforming to IS: 694.
Refer to Sec. 13 for internal wiring.
The fuse ratings to be provided for the protection of accessories (voltmetric releases, charging motor
and the closing electromagnet) must be based on their power consumption (indicated in Sec. 9 -
Accessories).
EARTHING
The earthing location is in the rear bottom corner of the right side plate of the breaker marked with
symbol. (Please refer drawing in section 12)
Clean and degrease the unpainted surface of the earthing connection.
Use M6 screw for connecting earth bar.
ARRANGEMENT OF CUBICLE DOOR
Provide a cut-out in the cubicle door for breaker front facia projection
Refer to Sec. 12 for location of the door cut-out with respect to door hinges (right or left) and fixing the
bezel on the door.
7-3
7.3 INSTALLING A DRAWOUT BREAKER
7.3.1 MOUNTING
Holes are provided on horizontal surface for mounting the cradle
Insert spacers, if necessary, to prevent deformation of the cradle during tightening. To ensure proper
dust proofing, maintain the distance of 8.9 mm between the inner side of the cubicle door and the
outer surface of the interlock support .
No extra space is required to be provided in the cubicle for maintenance. The breaker can be
maintained fully by drawing it out to a Maintenance position (telescopic rails fully stretched)
In case of breaker with mechanical interlocking leave minimum of 150 mm space on the left side of
the ACB for clutch cable routing.
Clearance distance - a safety requirement :
Follow the same instructions as mentioned for Installing a fixed breaker (clause 7.2.1)
(for mounting refer the clause 12.2.1
& 12.2.2 in Section 12).
7.3.2
7.3.2.1 MAIN CIRCUIT
Remove the nut plates fixed to the terminals.
Use the nut plates for making connection to the terminals.
Follow the same instructions as mentioned for Installing a fixed breaker.
7.3.2.2 AUXILIARY CIRCUIT
Secondary Isolating contacts (SICs) meant for control circuit connections are located on cradle &
breaker (Refer to Sec. 4 - Identification)
Maximum 24 SICs are available for Electrical D/O and 18 SICs for Manual D/O (standard ACBs).
2
Each SIC terminal can accommodate two lugs suitable for crimping with 1.5 mm flexible cable.
Rated for 16A at 500 V.
Unless otherwise specified by the customer, internal connections are made with PVC insulated
2
1.5 mm copper wire conforming to IS: 694.
The SIC terminals on the breaker and the cradle are arranged in a precise order (refer. to wiring
diagrams in Sec. 13) to facilitate interchangeability between breaker of same specification.
Different electrical connection for Test & Service position of the breakers are possible by adopting
the procedure mentioned as follows.
CONNECTIONS
7-4
Procedure for having different electrical connections in Test and Service positions.
Remove fixed SIC block by removing fixing
screws
Decrimp the terminal which needs to be
removed
Break at neck of the terminal
The standard secondary isolating contact block comprising totally 6 sets of terminals, has two through
terminals. These through terminals are necessary for electrical breakers to give electric supply to the
charging motor in (terminals C and D on wiring diagram in Section 13).
Please do not forget to wire the microswitch C6 in position (refer to Section 13) for electrical
breakers.
The microswitches in Service, Test or Isolated position are designed to take wires with snap on
cable lugs.
Two covers are provided on the cradle at SIC outgoing side. These covers protect the auxiliary
circuit wire from accidental trapping with the moving part while the breaker is being racked in or
racked out.
The wiring of the position microswitches should pass between
the rear-end of telescopic rail and the cradle terminal mounting
plate of the cradle before joining the bunch of wires leaving the
secondary isolating contact blocks (as shown in fig. 7-2).
The rating of the fuses to be used for the protection of the accessories (voltmetric releases ,charging
motor and the closing electromagnet) should be based on their power consumption (indicated in Section 9
- Accessories).
EARTHING
The earthing location is on rear bottom right side of the cradle marked with symbol
Clean and degrease the unpainted surface for the earthing connection.
Connect earthbar of the switchboard / panel to the M10 earthing screw on the cradle.
Test and Service positions
Service
7.3.2.3
Terminal
Connection
Fig. 7-2
1
2

Point for Adjustment of
Overload Current Setting.
Mechanical Trip Actuator.
1
2
Fig. 8-1
8-1
In case of breakers with local reset feature, tripping through release leaves the latch of the mechanism
open & hence resetting with the help of the local TRIP/RESET or TRIP/LOCK/RESET push button is
necessary prior to subsequent closing operation.
The release is provided with a Strip (refer to item no. 1 in Fig. 8-1) for manual tripping. Pressing the strip
downwards will release the mechanical latch of the release and trip the breaker.
The DN1 release incorporates a definite minimum impulsion time of 25 ms on magnetic trip. Trip time is
independent of the magnitude of short circuit current and is achieved by the aid of a fly wheel. This release
has inverse thermal time-current characteristics on overload.
The magnetic threshold of the release depends on the tap of the current transformer chosen. A label is
pasted on the top of the release to indicate the magnetic threshold of the protection system at various CT
taps.
8.1 THERMOMAGNETIC RELEASE TYPE DN1
8.1.1 FEATURE
Air circuit breakers are available with multi-tap CT fed over current release system type DN1.
The rated secondary current of the CT is 8.75A.
Mechanism of protection is as under :
(I) Three electro-magnets provide protection against short-circuit current. Each electromagnet is
provided with two taps M1 and M2 for selecting operating threshold.
(II)Three bimetallic strips give protection against overloads. These are individually adjustable from
0.75 In to 1.0 In by means of a pointer (2) on the front face of the release (refer to Fig. 8-1).
The release operates through its striker on the main trip latch of the mechanism and is reset by the main
8. PROTECTION
Fig. 8-2
8-2
0.1
1
10
100
1000
10000
0.01
1 2 6 10 20
Multiples of Current
T
r
i
p

t
i
m
e

i
n

s
e
c
o
n
d
s
0.2
0.4
0.3
0.7 3 4 5 7 8 9 30 40 50 100 400 1000
M1
M2
1.05
1.2
OPERATING LIMITS THERMAL
DN 1
25 ms
ZONE OF SHORT CIRCUIT OPERATION (M1/M2)
TOTAL OPERATING TIME
MIN. IMPULSION TIME
8.1.2 TIME-CURRENT CHARACTERISTICES OF DN1 RELEASE
NOTE : Only one CT per pole can be fitted on the breaker. Request you to choose correct CT
to be mounted in breaker, in case more than one CTs are available for a particular rating.
8-3
8.1.3 RELEASE SETTING FOR CN-CS C/E/S1/H/D ACBs
TYPE
DESIGNATION
CT CT
Tap
(A)
Setting of Magnetic
release
(A)
Thermal Current
Setting
(A)
CN-CS 4000 C/H/H0
CN-CS 630 S1/E
CN-CS 800 C/H/S1/E
CN-CS 1000 C/H/S1/E
CN-CS 1250 C/H/S1/E
CN-CS 1600 C/H/S1/E
CN-CS 1600D
CN-CS 2000 C/H/S1/E
CN-CS 2500 C/H/S1
CN-CS 3200 H0/H1/S1
CN-CS 3200D
630
500
800
1000
1250
1600
1600
1250
2000
2500
3200
2000
3200
4000
400
500
630
400
500
640
800
800
1000
1000
1200
1250
1600
800
1000
1250
1600
1000
1250
1600
2000
2000
2500
2500
3200
1600
2000
2000
2500
3200
2000
2500
3200
4000
2500
3000
3600
2700
3200
3900
4700
4700
5700
5700
7000
7000
8800
4700
5700
7000
8800
5700
7000
8800
11000
11000
13500
14000
17500
8500
11500
12500
14000
17000
12500
14000
17000
22000
*
3700
4500
*
3900
4900
6000
6000
7200
7200
8900
8900
11500
6000
7200
8900
11500
7200
8900
11500
14000
14000
17000
17500
22000
11500
16000
16500
18000
23000
16500
18000
23000
29000
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
to
300
375
472
300
375
480
600
600
750
750
940
940
1200
600
750
940
1200
750
940
1200
1500
1500
1875
1875
2400
1200
1500
1500
1875
2400
1500
1875
2400
3000
400
500
630
400
500
640
800
800
1000
1000
1250
1250
1600
800
1000
1250
1600
1000
1250
1600
2000
2000
2500
2500
3200
1600
2000
2000
2500
3200
2000
2500
3200
4000
Operating Limits 0.8 to 1.2 of setting 1.05 to 1.2 of setting
* Not recommended.
CN-CS 400 E
400
320 1800
400 2300
*
*
240 to 300
300 to 400
8-4
8.1.4 TYPES OF PROTECTIONS
Following types of protections can be provided using DN1 release:
Only overcurrent protection
Only magnetic protection
Overcurrent and magnetic protection
8.1.4.1 ONLY OVERCURRENT PROTECTION
When wired as per Fig. 8-3 with points A & C shorted only overcurrent protection (this includes
protection against both over load & short circuit conditions) is provided.
8.1.4.2 PROCEDURE FOR INCORPORATING ONLY MAGNETIC PROTECTION
Connect the current transformer between terminal M1 or M2 and star point S (refer to Fig. 8-4).
The system provides only magnetic protection.
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
R Y B
A
C
CTs
Fig. 8-3
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
R Y B
C
A
Fig. 8-4
1
2
3
4
5
Current Setting BCD switches.
Power ON LED.
ON/OFF Switch for Thermal
Memory.(Instantaneous ON/OFF,
Button to test the SR18G release.
Time Delay Setting BCD switches.
6&12 In)
6
7
8
9
Button to clear previous
Connector for External Testing through
SRT-2 Kit.
Query button - for indicating the last
fault.
LEDS for fault Indication.
fault indication.
In : Nominal current
Ir : Rated current
LTP : Long Time pick-up
GFP: Ground Fault pick-up
LTD : Long Time delay
STD : Short Time delay
GFD : Ground Fault delay
LT : Long Time Trip Indicator
ST : Short Time Trip Indicator
GF : Ground Fault Trip Indicator
The complete list of abbreviations used is given below.
8-5
*Available in SR18G release only.
8.2.1 FEATURES
Current Transformer
8.2 MICROPROCESSOR BASED RELEASE TYPE SR18 / SR18G
The release SR18/SR18G is a micro-processor based over-current and earth-fault release designed
specifically for breakers. It has three zones of protection in a single unit. The release monitors
and operates on the secondary currents of the current transformer (CT) mounted on the breaker. The
suitable knobs on the facia enable the release to provide a wide range of protection for various applications.
Ir-0.5 to 1.00 times In
Steps : 0.50, 0.60, 0.65, 0.70,
0.75, 0.80, 0.85, 0.90, 0.95, 1.00
Operating Limit: 1.05 to 1.2 times Ir
2.5 Sec at 6 times Ir
Long Time
2 to 10 times In
Steps : 2, 3, 4, 5, 6, 7, 8, 9, 10
20 ms to 600 ms.
Steps : 20, 60,100,160, 200,
260, 300, 400, 500, 600 ms.
0.2 to 0.6 times In
Steps: 0.2, 0.3, 0.4, 0.5, 0.6
100 to 400 ms.
Steps : 100, 200, 300, 400 ms & OFF
Tolerance: 10% or 20 ms. (whichever is higher)
Ground
Fault*
6 and 12 In
Tolerance: 15% of fault current
Instantaneous
Short Time
Type of
Protection
SETTING RANGE OF SR18/SR18G
PICK-UP CURRENT TIME DELAY
6 7 3 4 5 2 1 8 9
The release is fed by three single tap current transformers of same
rating as that of the circuit breaker. This current is referred to as
the nominal current (In) throughout this manual. The CT rating on
the secondary side is 750 mA.
Tolerance: 10% of current.
8-6
Fig. 8-5
Rotary BCD switches are used to adjust setting. Red knob for pick-up currents and blue knobs for
time delays.
Factory Settings are as follows
LTP =1.0, LTD-2.5s., STP=6, STD=60ms., IP=12, GFP=0.3, GFD=100ms., Thermal Memory = OFF
Short time pick-up, Ground fault pick-up and Ground fault delay have nine, five and five position of
settings respectively. BCD switch arrow placed in between two setting is invalid.
Note : Please change release setting as per your system protection requirement to ensure
effective protection.
Multiples of Rated Current
T
r
i
p

T
i
m
e

i
n

S
e
c
0.1
1
10
100
1000
1 10
1 1.2 1.5 2 3 4 5 6 7 8 9 10 20
CURRENT MULTIPLE
0.1
1
10
100
1000
OVERLOAD CHARACTERISTICS SR 18 / 18G
T
R
I
P

T
I
M
E
1. Long Time protection zone
2. Short Time protection zone
3. Instantaneous protection zone
4. Ground Fault protection zone
5. Asymptote for Long Time
protection
8.2.2 CHARACTERISTIC CURVE
A Typical four zone time-current curve provided by the release is shown in Fig. 8-6
8-7
Fig. 8-6
5
1
2
3
4
Current
Trip time
0.01
0.1
1
0.1 1 10 100
T
R
I
P

T
I
M
E

(
s
)
CURRENTMULTIPLES
GROUND FAULT CHARACTERISTICS SR 18 / 18 G
CURRENT MULTIPLE
R
I
P
T
I
E
T

M
0.01
0.1
1
1 10 100
100
SHORT CIRCUIT CHARACTERISTICS SR 18 / 18G
10 20
CURRENT MULTIPLE
4 5 6 7 8 9 2 3 1
0.01
0.02
0.06
0.1
0.16
0.2
0.26
0.3
0.4
0.5
0.6
T
R
P

I
M
E
I
T
Three LEDs are used for displaying the type of fault under which the breaker trips. No external
power supply is required for these indicators. The LED corresponding to the fault shows 'red' when
Query button is pressed showing the type of fault, which has caused the tripping of the breaker.
This lasts for 72 hrs. max and remains so till it is cleared by 'clear' pushbutton.
8.2.5 TRIP INDICATORS
8-8
8.2.6
The test button is used to verify the validation of
the software internally, checking whether the
controller is healthy or not. When it is pressed the
Power-On LED changes from blinking green (ON
state) to steady red. However, during the time when
the Test button is pressed all the protections are still
alive and none are affected/defeated.
TEST BUTTON
Sw1
Sw3
Sw5
Sw4
Sw6
Overload
Short
Circuit
G.F
Test Clear Query
POWER Sw9
Inst.
Sw2
8.2.3 CHANGING OF SETTINGS
The settings can be done by changing the knob positions using a suitable screwdriver. Red knobs are used
for setting the pick-up currents, whereas blue knobs are meant for time-delay setting. Settings are on line
changeable but if any of the fault is active than new setting will not be accepted. The position of the knobs is
indicated by the arrow as shown in the figure below. The following examples further clarify this.
EXAMPLE 1 :
Changing long time pick-up (LTP) from 0.95 to 0.5 times In
0.50
1.00
0.95
0.90
0.85
0.80
0.70
0.65
0.50
1.00
0.95
0.90
0.85
0.80
0.70
0.65
Set at 0.95 X In Set at 0.5 X In
8.2.4
When the breaker trips under long-time protection, the cooling time allowed affects the subsequent
trip-time when the breaker is re-energized under fault condition. This feature can be switched off by the
ON/OFF dip switch, provided on the release facia. It is advisable to use a screwdriver to change the switch
position.
THERMAL MEMORY
0.75
0.60
0.75
0.60
8-9
8.3.1 FEATURES OF THE RELEASE
Current Transformer
The release is fed by three single tap current transformers of same rating as that of the circuit
breaker. This current is referred to as the nominal current (In) throughout this manual. The CT
rating on the secondary side is 750 mA.
The release SR21i is a micro-processor based over-current and earth-fault release designed
specifically for C-POWER breakers. It has four zones of protection in a single unit. The release
monitors and operates on the secondary currents of the current transformer (CT)
mounted on the breaker. The setable knobs on the facia enable the release to provide a wide
range of protection for various applications.
1 6 77 3 4 5 2 8 9
1
2
3
4
5
Current setting BCD Switches.
Power ON LED.
ON/OFF Switch for Thermal Memory.
Button to test the SR21i release.
Time Delay Setting BCD Switches.
6
7
8
9
Button to clear previous fault indication.
Connector for External Testing through
SRT-2 Kit.
Query button - for indicating the last
fault.
LEDS for fault indication.
8.3 MICROPROCESSOR BASED RELEASE TYPE SR21i
The release provides the four zones of protection by an electronic circuit with a micro-processor as the
central processing unit.
The four zones of protection are
1) Protection against overload : In Long time zone
2) Protection against short circuit : In Short time zone
Instantaneous zone
4) Protection against earth fault : In Ground fault zone
It trips the breaker through a Flux Shift Device (FSD) which is mounted on the rear bottom side of the
release. The Flux Shift performs the tripping operation through a link connected to the trip rod of the
breaker. The release is reset by the main shaft of the breaker at the end of the opening operation for
auto-reset type ACBs. For ACBs with local reset feature, resetting is done with the help of the local
TRIP/RESET or TRIP/LOCK/RESET Push button.
3) Protection against short circuit : In
The complete list of abbreviation used is given below
In : Nominal current STD : Short Time delay
Ir : Rated current GFD : Ground Fault delay
LTP : Long Time Pick-up LT : Long Time Trip
STP : Short Time Pick-up ST : Short Time Trip
Ip : Instantaneous pick-up INS : Instantaneous Trip
GFP : Ground Fault pick-up GF : Ground Fault Trip
LTD : Long Time delay ZSI : Zone Selective Interlocking
Table1 lists the setting range in all four zones of protection. The settings at the time of shipping are
given at the end of the table.
* Inst. max. = Inst. OFF . So Positioning the knob to max position will suppress the corresponding
protection.
Setting for all are done by rotary BCD switches having red knob for pick-up currents and blue knobs
for time delays.
Factory Settings:
LTP =1.0, LTD-2s., STP=6, STD=60 ms., Ip=8, GFP=0.3, GFD=100 ms., Thermal Memory = OFF.
Note : Please change release setting as per your system protection requirement to ensure effective
protection.
8-10
PICK-UP CURRENT
Ir = 0.5 to 1.00 times In
Steps: 0.50, 0.60, 0.65, 0.70, 0.75
0.80, 0.85, 0.90, 0.95, 1.00
Operating Limit: 1.05 to 1.2 times Ir
SETTING RANGE OF SR21i
2 to 10 times In
Steps: 2, 3, 4, 5, 6, 7, 8, 9 and 10
Ip = 2 to 16 times In
Steps: 2, 3, 4, 6, 8, 10, 12, 14, 16
One position as max
Tolerance: 15% of fault current
0.2 to 0.6 times In
Steps: 0.2, 0.3, 0.4, 0.5, 0.6
TIME DELAY
0.2 to 30 sec. at 6 Ir
Steps: 0.2, 0.5, 1, 1.5, 2, 3.5, 6, 12, 17
and 30 sec
Tolerance: 10% of current.
20 ms to 600 ms.
Steps: 20, 60, 100, 160, 200, 260, 300,
400, 500 and 600 ms.
100 ms to 400 ms.
Steps: 100, 200, 300, 400 ms. & OFF
Type of
Protection
Long Time
Short Time
Instantaneous
Ground
Fault
-
*
1
8-11
8.3.2 CHARACTERISTIC CURVE
A typical four zone time-current curve provided by the release is shown
1. Long Time protection zone
2. Short Time protection zone
3. Instantaneous protection zone
4. Ground Fault protection zone
5. Asymptote for Long Time protection
The required characteristic curve can be chosen by selecting proper settings. The settings can be
changed as described below.
Fig. 8-7
Facia Cut-out cover
has to be removed
to change knob
positions.
Red knobs are used for
setting the pick-up currents,
whereas the knobs for
time-delay setting are blue.
The settings can be made by
changing the knob positions
using screw-driver.
OFF
TRIP
OFF
TRIP
8.3.3 CHANGING OF SETTINGS
The position of the knobs is indicated by the arrow.
5
1
2
3
4
Current
Trip time
Set at 0.5 x In
0.95
1.00
0.50
0.60
0.65
0.70
0.75
0.80
0.85
0.90
Set at 0.95 x In
0.95
1.00
0.50
0.60
0.65
0.70
0.75
0.80
0.85
0.90
8-12
TABLE II : LONG TIME PICK-UP CURRENT (Ir) FOR VARIOUS SETTINGS (A)
8.3.3.2 LONG TIME DELAY
One out of ten possible inverse time-current
characteristics can be selected by choosing
the delay at six times the rated current (Ir).
Fig. 8-8
8.3.3.1 RANGE OF PROTECTION
LONG TIME PICK-UP : The release rating (Ir) can be selected by the LTP switch from 0.5 times
(50%) to 1.0 times (100%) the rating of the breaker. Table II gives the selected rated current (Ir)
for different positions of the LTP switch for the entire range of breakers.
In
800 1000 1250 1600 2000 2500 3200 4000
400
480
520
560
600
640
680
720
760
800
0.5
0.6
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1
500
600
650
700
750
800
850
900
950
1000
625
750
812
875
937
1000
1062
1125
1187
1250
800
960
1040
1120
1200
1280
1360
1440
1520
1600
1000
1200
1300
1400
1500
1600
1700
1800
1900
2000
1250
1500
1625
1750
1875
2000
2125
2250
2375
2500
1600
1920
2080
2240
2400
2560
2720
2880
3040
3200
2000
2400
2600
2800
3000
3200
3400
3600
3800
4000
LTP
5000
2500
3000
3200
3500
3250
4000
4250
4500
4750
5000
6300
3150
3780
4095
4410
4725
5040
5355
5670
5985
6300
0.1
1
10
100
1000
10000
1 1.2 1.5 2 6 10 14 20
0.01
T
r
i
p

t
i
m
e

i
n

s
e
c
Multiples of Set Current
8.3.3.4 INSTANTANEOUS
The release provides instantaneous (with no intentional time delay) protection against short-circuit
in this zone. The instantaneous pick-up current (IP) can be varied from 2 to 16 times In. The
characteristic curve changes with change in I setting, as shown below in Fig. 8-10. Table III lists
instantaneous pick-up currents for all I settings for all ratings of breaker.
P
P
The Characteristics curve changes with change in I setting.
P
Instantaneous can be switched off by putting the I switch to the position marked MAX. P
8-13
8.3.3.3 SHORT TIME
The release provides time-delayed protection against short circuit in short protection zone. The
short time pick-up current (STP) can be varied from 2 to 10 times In and the definite delay (STD)
can be set from 20 to 600 ms.
The characteristic curve changes as per Fig. 8-9 given below, as STP & STD are changed.
In
800
1600
2400
3200
4800
6400
8000
9600
11200
12800
2
3
4
6
8
10
12
14
16
1000
2000
3000
4000
6000
8000
10000
12000
14000
16000
1250
2500
3750
5000
7500
10000
12500
15000
17500
20000
1600
3200
4800
6400
9600
12800
16000
19200
22400
25600
2000
4000
6000
8000
12000
16000
20000
24000
28000
32000
2500
5000
7500
10000
15000
20000
25000
30000
35000
40000
3200
6400
9600
12800
19200
25600
32000
38400
44800
51200
4000
8000
12000
16000
24000
32000
40000
48000
56000
64000
Ip
5000
10000
15000
20000
30000
40000
50000
60000
70000
80000
6300
12600
18900
25200
37800
50400
63000
75600
88200
100800
Fig. 8-9
STD
Trip
time
STP Current
CHARACTERISTIC CURVE
In this zone, the release provides time delayed protection against earth fault. The ground fault
pick-up (GFP) can be set from 0.2 to 0.6 time In. The delay (GFD) is settable from 100 to 400 ms
in four equal steps. Table IV lists the ground fault pick-up currents for all ratings of ACB for various
settings of GFP.
8.3.3.5 GROUND FAULT
The ground fault protection can be switched off by putting the GFD switch to the position marked
OFF.
Knob setting position for ground fault
protection switched off
Trip
time
IP Current
8-14
In
800
160
240
320
400
480
0.2
0.3
0.4
0.5
0.6
1000
200
300
400
500
600
1250
250
375
500
625
750
1600
320
480
640
800
960
2000
400
600
800
1000
1200
2500
500
750
1000
1250
1500
3200
640
960
1280
1600
1920
4000
800
1200
1600
2000
2400
GFP
5000
1000
1500
2000
2500
3000
6300
1260
1890
2520
3150
3780
2
3
4
6
8
10
12
14
16
MAX
Ground Fault Protection
Ground Fault
The characteristic curve change in GFP & GFD, as shown below in Fig. 8-11
Knob setting position for ground
fault protection switched off
Trip
time
GRD
GFP
Current
8.3.4 THERMAL MEMORY (For SR18/SR18G/SR21i/SR71)
Every time electrical power system is overloaded, there are thermal stresses induced in the
system. Thermal stresses caused by repetitive overload faults,can damage the insulation material used in
power system, if the threshold temperature is exceeded (Threshold temperature is the maximum operating
t emper at ur e) . The t her mal memor y f eat ur e r el eases r ecor d t he t her mal
stresses induced in the system. This thermal memory ensures reduced tripping time in case of subsequent
overload faults. Hot/Cold curves take into account integrated heating effects to offer closer protection to the
system.
8-15
Intelligent Microprocessor Based Release
Threshold
Temperature
of insulation
T
e
m
p
e
r
a
t
u
r
e
Temperature at subsequent
fault (incase of release
without Thermal memory)
2nd Fault 1st Fault Normal
Normal
operating temperature
Temperature at 1st fault
X sec <X sec
0
95 C
0
105 C
0
120 C
0
60 C
Temperature
At Subsequent fault
(in case of release)
Fig. 8-12
Fig. 8-11
10
1
0.1
0.01
0.2 0.1 06 X In
T
r
i
p

t
i
m
e

i
n

s
e
c
400 300
200 OFF
100
8-16
A, B, C, D and E are ACBs with intelligent releases having zone selective interlocking & are connected in
cascade as shown by dotted line. Short time delays are as indicated to achieve time based discrimination
between upstream & downstream breakers.
When a fault occurs in zone Z, breaker E trips after a delay of 100ms*, and breaker C and A follow
delays of 200ms* and 300ms*, respectively, if required. But in case of a fault at Y, breaker C trips after a
delay of 60ms* (a default value), instead of 200ms*. Thus saving your system of seeing the fault for another
140ms. Similarly a fault in zone X results in breaker A tripping after a delay of 60ms*, thus achieving
intelligent discrimination.
Z
Y
X
A 300 ms
C 200 ms B 200 ms
D 100 ms E 100 ms
*Breaker opening
time additional
Single line diagram for ZSI
Fig. 8-13
If time delay for overload protection is set at x sec, then a release without thermal memory trips the ACB in
x sec each time an overload fault occurs, even if it is of a repetitive nature. Line for threshold temperature
of insulation depicts such a case, where temperature overshoots threshold temperature, causing damage
to the insulation.
However, protection releases in ACBs are intelligent to detect a repetitive fault. Here, thermal
memory takes into account the stresses caused due to the previous thermal fault resulting in faster
tripping (< x sec in this case) of the release, and hence temperature rise is limited to a lower and safer
level.
ZONE SELECTIVE INTERLOCKING (ZSI)
Zone selective interlocking enables faster clearance of faults thereby reducing the thermal and
dynamic stresses produced. This minimizes the damage to the system, thus enhancing the useful
life available to the users.
8.3.5
TEST KIT SRT-2
The test-kit simulates setable phase (Long time, short and
Instantaneous) and ground fault conditions which can be injected
to the release through the TEST connector provided on the front
facia of the release. The release can be tested for its characteristics
by applying this input.
Test-Kit can simulate the following fault currents,
For phase fault : 2.5, 4.5, 6.5, 9.5, 11 and 13 times In.
For ground fault : 0.25, 0.35, 0.45, 0.55 times In.
8-17
8.3.6 TESTING
Release SR18/SR18G/SR21i can be tested for its functions using test-kit type SRT-2. The release
should be tested with the breaker in isolated or test position. The releases should never be tested when
the breaker is carrying current.
8.3.6.1 PHASE FAULT TEST PROCEDURE
The release can be tested for Long time, Short time and
Instantaneous zone of protection in the following manner,
I. Connect the 9-pin D-sub connecter in the test-kit to
TEST socket on the release.
II. Connect the power supply of the kit to 240 V, 50 Hz
supply. Ignore the reading shown on the LED time
indicator of the test-kit.
III. Select a suitable test-current from the left-side current
setting knob of the test-kit.
EXAMPLE :
If the release is set for LTP = 0.5, STP = 6, IP = 8 then, test
current 2.5 x In will trip the release in Long time. However
for test current of 4.5 or 6.5 x In, the release will trip in short
time, and for all other current it will trip instantaneously.
IV. Start test by setting the 3-postion TEST switch on the test-kit to PHASE FAULT side. The display on
the kit will reset to zero and start counting till tripping takes place. After tripping the input to the release
is automatically cut-off and display shows the trip time.
V. Test-current can be changed and the release can be re-tested be changing the TEST switch position
to OFF position and then setting it back to PHASE fault.
8-18
CAUTION :
No or loose connection will result in CT secondary remaining open, which creates very high
voltage when the breaker carries current, possibly damaging the CT and the release.
8.3.6.2.GROUND FAULT
The release can be tested for ground fault in a similar way by first selecting the appropriate ground fault
test current and setting the 3-POSITION test switch to GROUND FAULT position.
Power supply unit test need not be conducted if the POWER LED on the release facia keeps on blinking
when the breaker is carrying more than 15-20% of the nominal current.
TEST PROCEDURE
I. Disconnect the D-Sub connecter from the release TEST socket.
II. Remove the CT connector from the rear side of the release. (MUST BE PUT BACK TIGHTLY
AFTER THE TEST IS OVER)
III. Connect the 9-pin shrouded connecter of the test-kit at the CT connector of the release.
IV. Set the 3-way sliding switch (given at the back-side of the kit) to any of the R, Y, or B phase.
V. Set the Ground Fault pick-up value of the release to 0.4 x In and delay as 400ms.
VI. Pass single phase current by pressing the TEST switch of the kit given at the back. The time
display goes blank when current is passed. The release will reset the status indicators to black
position and will trip in Ground Fault. This test can be repeated for the other phases by changing
the slide-switch position.
VII.Remove the shrouded connector from the release and put the CT connector firmly in its place.
8.3.7 SALIENT POINT
1. The release operates from CT currents only. It uses special CTs which have 750mA secondary
current.
2. In normal operating mode,
a) None of the LEDs will glow, when current is carried by the breaker.
b) The POWER ON LED blinks of the low frequency. When current through the breaker exceeds
the rated current (Ir), the blinking becomes faster indicating overload condition.
c) LED can be reset by pressing the clear push button.
d) POWER ON LED will start blinking only when breaker starts carrying a minimum current of
15% of In.
3. In case of a fault,
a) Respective LED will glow only after pressing the query push button. For example, if the
breaker trips in short time, then that particular short time LED will glow only after pressing
query push button.
b) The breaker gets automatically reset after tripping in case of an Auto Reset type of breaker.
For a Local Reset type of breaker the Trip/Reset push - button needs to be pressed for
resetting. Respective fault LED will glow.
8-19

8.4 ELECTRICAL ANTI-PUMPING
When a closing command is given, closing coil of the circuit breaker gets supply
through a normally closed (NC) contact of the anti-pumping contactor. The closing coil is
energized and the breaker closes. The auxiliary contact Q1 of the breaker closes. This
energizes the coil K1 of the anti-pumping contactor and the contactor picks up. This opens its
normally closed (NC) contact in series with the closing coil breaking the persistent closing
command. In order to close the circuit breaker again, the closing coil circuit will have to be
reset, which will happen only after the anti-pumping contactor drops off. The contactor will drop
off only when the closing command is removed. This ensures that once the breaker has closed
and tripped on fault the breaker can close again only after the first closing command is
removed and a fresh closing command is given, thus providing anti-pumping. The anti-
pumping contactor should be selected in accordance with the rating of the closing coil.
(
(
D
C
(
E
C
D
F H
B
A
K1
CC
(
(
EE
K1
K1
Q1
Closing
Command
Anti-pumping
Contactor
Closing
Coil
C6
Service
Test
Breaker
Contact
Spring Charging
Limit Switch
Spring Charging
Motor
ELECTRICAL ANTI-PUMPING
Fig. 8-14
9. ACCESSORIES
Shunt release coil is short time rated and is disconnected from the
circuit by an auxiliary contact (CA-1) when the ACB is in open
condition.
9-1
Remote tripping of the circuit breaker can be accomplished by
the aid of shunt release which is offered in two designations viz :
- Type EA for DC application, (65-130% of rated voltage)
- Type EA1 for AC application (10-130% of rated voltage)
This release permits closing of breaker contacts if the voltage is
above 80% of the nominal voltage and trips the breaker if the
voltage falls below 35% of the nominal voltage.
- Type MV - with no intentional time delay
- Type MVR - with a fixed time delay of 3
When U/V release is provided, the ACB can be closed only when
supply is available to the U/V release.
1.5 sec.

Auxiliary contacts are offered in following combinations :
2 NO + 2 NC
6 NO + 6 NC
Note :Number of aux. contacts available to customers may
be less than actual, as some aux. contacts may be
used for internal wiring purpose.
Self aligned, spring loaded, fully drawout type
Required for control circuit connections
Maximum four blocks, each of six contacts
The contacts are rated at 16A, 500V AC
9.1.4 SECONDARY ISOLATING CONTACTS (SIC) :
Note :

Refer clause 9.8.7 for technical data.
Refer clause 13.1for detail wiring diagram.
9.1.2 UNDERVOLTAGE RELEASE :
9.1.1 SHUNT RELEASE :
9.1.3 AUXILIARY CONTACT :
- O
-
ffered both in AC and DC rating
- Spring charging time: 7 sec (approx.)
For 415V application, use a 415V/240V transformer rated for
500 VA
- For DC control applications, the circuit must be wired for
double isolation if AC control to DC control conversion is done.
9.1.5 SPRING CHARGING MOTOR :
Electrical charging of the main spring can be achieved by using
motor.
9-2
Note : Refer technical data

clause 9.8.7 for
Refer clause 13.1for detail wiring diagram.
9.1.6 CLOSING ELECTROMAGNET :
Closing electromagnet actuates the closing of electrical breaker, by
discharging main spring.
- Offered both in AC and DC rating
- Coil of the closing electromagnet is continuously rated
- In case of DC closing electromagnet, economy resistors* is
used in series with closing electromagnet.
*Refer technical data for resistor details.
9.1.7 AN 1 - ANNUNCIATOR MODULE :
Note : Providing continuous supply to the motor would ensure that the main spring gets charged
after Close operation and is ready for the next operation.
Individual fault annunciation by LEDs for
- Long time fault
- Short time/Instantaneous fault
- Ground fault
Can be used with release type SR18/SR18G & SR21i
One potential free contact rated 5 A at 230V AC available for
each type of fault
Flush mounting on panel
Operating voltage : 240V AC / 110V DC. Other voltages
available on request
Dimension of A1 module = 96mm x 48mm x 114mm (HxWxD)
Door cut out dimension = 92mm x 46mm
9-3
9.2 FAULT TRIPPING INDICATION ON OVERLOAD & SHORT CIRCUIT :
View of the mechanism from front
View of DN1 release without cover
ACB tripping indication provided with one change-over contact
available for the following :
Common indication for tripping through protection units
Available for release type DN1/SR18/SR18G/SR21i/SR71 as
an option
Provided by microswitch C1 fitted in the ACB
Separate indication for tripping due to overload and short
circuit faults
Provided for release type DN1 by microswitch C1 fitted inside
the ACB and microswitch C2 fitted inside release
Separate indication for tripping due to overload, short circuit
& earth faults
Available for releases type SR18/SR18G/SR21i Provided by
AN1 annunciator module to be separately mounted on the panel
for remote fault annunciation
Provided by LEDs in SR71/SR18/SR18G/SR21i releases, for
local annunciation
Refer clause 12.2.5 for schematic arrangements of fault indication
systems.
Displays total number of breaker operating cycles and is
mechanically operated.
9.1.8 OPERATION COUNTER :
9-4
9.3 FAULT TRIPPING INDICATION ON VOLTMETRIC RELEASES

MICROSWITCH
Indication for shunt release operation
Provided by microswitch C5 fitted on the shunt release
Indication for undervoltage release operation
Provided by microswitch C3 fitted on the undervoltage release
Note :
This microswitch can be used for an indication system or any
other transducer viz. electrical interlocks, alarm, etc.
View of cradle from front
9.4 MICROSWITCHES FOR INDICATING POSITION OF THE BREAKER ON THE CRADLE
C8 C6
C7
C9
Door
Interlock
Racking
Interlock
Locking in
Isolated Position
View of the cradle
9.5 RACKING INTERLOCK
Note : Refer clause 9.8.7 for technical data.
Electrical indication available through microswitches
Two microswitches with one changeover contact for
I) Test or Isolated position (C8 & C9)
II) Service (C6 & C7)
In case of an electrical ACB, a service position microswitch
is fitted on the left side as a standard. This can be used to
prevent remote closing of ACB in Test & Isolated
positions
Before initiation of racking operation, the key of the lock is
to be pressed and turned anticlockwise. Otherwise the
racking operation gets mechanically prevented
In case the breaker is in closed condition, pressing of the
key trips the breaker between the Service and Test
positions.
The key remains trapped in the lock when not pressed
and this makes it suitable for interlocking.
NAME APPLICATION
9.6 DETAILS OF DIFFERENT MICROSWITCHES
LOCATION
NO. OF SICS FOR
WIRING
C1
C2
C3
C5
C6
C7
C8
C9
3
3
2
2
2
2
2
2
Inside the
ACB
Inside the
DN1 release
On the U/V
release
On the shunt
release
In cradle
In cradle
In cradle
In cradle

Common of tripping due to
O/L, S/C & G/F
Separate indication of tripping
due to O/L, S/C & G/F
Indication of U/V release operation
Indication for shunt release operation
Service position-Left
Service position-
Test or isolated position-
Test or isolated position-

indication
Right
Left
Right
9-5
9.8.1 LOCKING IN ISOLATED POSITION / ANY POSITION
9.8.1.1 Locking in Isolated position
In case number of feeders are fed from two sources e.g. a
main supply source and standby generator and it is
necessary that only one source is connected to the bus
bars i.e. only one of the circuit breakers (X & Y) feeding
supply to the feeders can be switched ON at any given
time. To achieve this interlock identical locks are fitted on
the two breakers and only one key is kept in the custody of
the attendant.
1. Cam on telescopic rail.
2. Microswitch (C8/9) in test or isolated position.
3. Microswitch (C6/7) in service position.
9.7 OPERATION OF MICROSWITCHES
LOCKING SYSTEM FOR THE BREAKER
Locking system arrangement in Air Circuit Breakers are offered as follows:
For drawout breakers only
- Locking in Isolated position / Any position
- Door Interlock
- Racking interlock
- Rating Error Prevention
For both drawout and fixed breaker
- Lockable trip push button
9.8
}
Service position : The microswitch operates 3 mm before the service position
Test position : The microswitch operates 3 mm before the test position during withdrawal
Isolated position : The microswitch operates 2 mm before the Isolated position
Fig. Microswitch Mounting For Position Indication.
On cradle.
1
1
2
2
3
3
RIGHT SIDE
LEFT SIDE
X Y
A B C D
Main
Supply
Standby
Generator
9-6
These locks are so designed that when the lock is in released position, i.e. open, key cannot be
removed.
If breaker X is closed and changeover to breaker Y is required, then breaker X has to be
tripped and racked out to Isolated position. Locking of the breaker X is possible in its Isolated
position and the key can be removed to unlock the other breaker Y, Breaker Y can now be racked
into Service position and closed. As breaker X is locked in Isolated position and the key is trapped
in the lock of Y, X cannot be put into service position. This serves the purpose of interlocking.
Operation

Withdraw the breaker to Isolated position. Turn the key clockwise and remove from the lock.
Locking in Any position
The operation is similar to that explained but can be locked in any position viz. Service,
Test or Isolated.
DOOR INTERLOCK
9.8.2.1 Door Open and Breaker in Isolated position.
9.8.1.2
9.8.2
When the door is open, the spring-loaded pin interferes with the screw (refer Fig. 4)
and hence the racking screw cannot be turned. However, when the door is closed, the pin is
pressed and the screw is free to rotate. The breaker can be racked now.
Breaker in ISOLATED position
Breaker can be locked & key can be removed
Breaker cannot be racked in
Fig. 2
Breaker in SERVICE or TEST position
Breaker cannot be locked
Key cannot be removed
Fig. 3
9-7
This arrangement ensures that the breaker cannot be racked to the Test and Service position
unless the door is closed.
The door interlock can be defeated by rotating the screw on the cubicle door in anti-clockwise
direction using a screw driver.
When the breaker is in Isolated position, make sure that the position of the top end of the lever
results in its movement in anti-clockwise direction. Check that on removal of the pressure, the lever
comes back to its original position due to spring action.
9.8.2.2
as shown in Fig. 6
Door closed and breaker in Service / Test position :
When the breaker is racked in, the pin on the left side plate of the breaker presses the lever as
shown in Fig. 5 . The rear portion of the lever rises & comes in front of the latch piece fixed to the
cubical door . The interference between the latch piece and the lever prevents
the door from opening. However, when the breaker is withdrawn to the Isolated position, the door
can be opened since the lever is not pressed by the pin of the breaker side plate and hence there is
no interference between the latch piece and the rear portion of the lever.
DOOR OPEN (Screw will intefere with pin)
Fig. 6
Breaker in Test/ Service Position
Breaker in Isolated Position
Fig. 5
Fig. 4
PIN SCREW
Door Interlock
Breaker
Pin
Lever
Latch piece
Bracket
Door
Lock plats
50
Cradle
Latch Piece
Lever L
Door
Busbar
9-8
9.8.6 AUTOMATIC SAFETY SHUTTER FOR DRAWOUT BREAKERS
The shutter automatically covers the cradle terminals (which may be live) once the breaker is drawn
out of Service Position. This is to avoid accidental contact of the operating personnel with live parts
during maintenance.
9.8.5 LOCKABLE TRIP PUSH BUTTON :
This system replaces the normal trip push button by a lockable one and used for the purpose of locking
& interlocking. The push button is suitable for both Manual and Elecrical, Draw-out and Fixed Breakers
of all ratings, which makes interlocking between any version and rating possible. The system defeats all
positive closing signals (manual / electrical) and prevents nuisance closing of the locked breakers. The
key remains trapped on the push button once unlocked which makes it suitable for interlocking and
gives easy access (if one desires) to lock the breaker.
9.8.4 RATING ERROR PREVENTION :
The breaker and cradle are fitted with rating error prevention feature. Any mismatch of the breaker and
cradle rating will be prevented, as the breaker having any rating other than that of the cradle, cannot be
fitted on the telescopic rail of the cradle.
9.8.3 RACKING INTERLOCK
- Before initiation of racking operation, the key of the lock is to be pressed and turned anti-
clockwise. Otherwise the racking operation gets mechanically prevented
- In case the breaker is in closed condition, pressing of the key trips the breaker between the
positions Test and Service
- The key remains trapped in the lock when not pressed and this makes it suitable for interlocking
PUSH TO TRIP
TURN ANTI - CLOCKWISE TO LOCK
9-9
For E-Range Breakers For S1/C/H/D-Range
Breakers
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
SHUNT RELEASE:

ACCESSORIES TECHNICAL DETAILS
Type of Release
EA1
EA
Nominal Voltage
Use (V)
240 AC
415 AC
24V DC
48V DC
110 DC
220 DC
Power
Consumption at
pick up
800 VA
800 VA
32 W
125 W
45 W
30 W
Operating
Limits
10-130% V
65-130% V
Note : Other voltage available on request
Nominal voltage
Pick up (V)
Drop off (V)
VA Consumption
240V & 415V 50Hz AC,
220V & 415V 60Hz AC, & 24V DC
80% U
e
35-65% U
e
Pick up - 23 VA
Hold on - 8.5 VA
UNDER VOLTAGE
RELEASE
MICROSWITCH
Rated voltage
(V)
125 AC
250 AC
30 DC
125-250 AC
415 AC
30 DC
110 DC
220 DC
Rated current
for resistive circuit
(A)
5.0
2.0
2.0
10.0
5.0
8.0
0.5
0.2
Type
C2
C1, C3
C5, C6
C7, C8, C9
Watt loss 6 W
9-10
Continued...
110 AC 800 VA
ACCESSORIES TECHNICAL DETAILS
240V, 50Hz
110V DC
220V DC
300VA
154W
Rated voltage (Us) Power Consumption Range of operation
85-110% Us
110V, 50Hz
240V, 50Hz
220V, 60Hz
110V DC, 220V DC
24V,30V,48V DC
Rated Voltage
(Us)
Range of
operation
85-110% Us
Power Consumption
Hold-on Pick-up
320VA
300W
50VA
50W
Rated dc Voltage (V)
Economy
resistor (ohm)
SPRING CHARGING
MOTOR
CLOSING
ELECTROMAGNET
ECONOMY RESISTOR
24V DC
30V DC
48V DC
110V DC
220V DC
16 (ST24202)
24 (ST17402)
62 (ST16890)
360 (XK52076)
1000 (XK52071)
AUXILIARY CONTACTS
Voltage
(V)
Rated current
(A)
24 to 415AC
250V DC
16
1.2
24 to 415 AC
250V DC
Electrical
Circuit
Resistive
Non-resistive
=L/R = 15ms with 2 NO or 2 NC contact in series
Largest permissible cylindrical fuse (as per IEC 60269) 16A
Largest permissible MCB with C-characteristics
16A
Note : Short-circuit protection
9.8.7 TECHNICAL DATA FOR ACCESSORIES :
9-11
16
1.0
10. MAINTENANCE & TESTING
10-1
10.1 MAINTENANCE SCHEDULE:
The frequency of maintenance depends essentially on service condition viz. frequency of operation,
tripping on fault, relative humidity and presence of dust and reactive gases etc.
The mechanical / electrical life figures of manually or electrically operated CN-CS...C and CN-CS..D and
CN-CS...S1 & CN-CS..E Air Circuit Breakers are as under:
CN-CS 400E to CN-CS 1000E 15,000 operating cycles
CN-CS 1250E to CN-CS 2000E 20,000 operating cycles
20,000 operating cycles
The arc chutes and arcing contacts are suitable for the following kinds of service without maintenance at
rated current and voltage.
CN-CS 800C to CN-CS 1000C 8,000 M-B operating cycles
CS-CS 800H to CN-CS 1000H 8,000 M-B operating cycles
CN-CS 1250H to CN-CS 1600H 7,000 M-B operating cycles
CN-CS 2000H to CN-CS 2500H 5,000 M-B operating cycles
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H 5,000 M-B operating cycles
OR

Break operation followed by two make-break operations at rated making / breaking(M-B) capacity
(Please refer IS 13947 (part 2) or IEC 60947-2)

25 make-break operations at six times the rated current at nominal voltage.
The main contacts and all the other components of the breaker are designed to last for the entire
mechanical/elecrical life of the breaker. It is, however, recommended to carry out inspection as per the
schedule mentioned below:
After every 3000 mechanical operations
OR
After six months of service, if exposed to dust
OR
After an idle period longer than six months
OR

Every year
During the course of inspection, check first the general service conditions of the breaker. Carry out
operations described in Section 5 (these operations can be carried out in Test position for draw-out
breakers). Subsequently, check the operating requirements enumerated in Section 5, which may require
readjustment in certain cases.
CN-CS 630S1 to CN-CS 2500S1
CN-CS 3200S1 / C
CN-CS 800C to CN-CS 2500C
CN-CS 3200D / 4000C to CN-CS 6300C
CN-CS 800H to CN-CS 2500 H
CN-CS 3200H0 / H1 to CN-CS 4000H0 / H
CN-CS 400E to CN-CS 1600E 6,000 M-B operating cycles
CN-CS 2000E 4,500 M-B operating cycles
CN-CS 630S1 to CN-CS 1000S1 8,000 M-B operating cycles
CN-CS 1250S1 to CN-CS 1600S1 7,000 M-B operating cycles
CN-CS 2000S1 to CN-CS 3200S1 5000 M-B operating cycles

OR
10.2 DETAILS OF MAINTENANCE, THAT CAN BE CARRIED OUT ON THE BREAKER
ARE AS UNDER :
10.2.1. ARC CHUTE
- Clean the insulating surface and anti-arc strips covering the inside of the arc chutes by the aid
of a dry piece of cloth.
- At the end of its electrical life, it is recommended that arc chutes be reassembled after turning
the anti-arc insulating strips (inside the arc chutes) around. This will expose fresh surface to
face arcing and will double the life of the arc chutes. The arc chutes need to be replaced
subsequently.
10.2.2. POLE
- Clean the insulating pieces (hylam piece on both the sides of the contacts).
- Close the breaker and check the arcing contact gap.
It is necessary to readjust the fixed arcing contact if the gap is greater than 1.5 mm.(Refer fig.10-4).
It is not necessary to clean them, even if erosion is observed on the contact buttons. However the fixed
and moving arcing contacts should be replaced when the thickness of the button gets reduced to 0.5
mm. The anti-arc strips (hylam pieces on both the sides of the contacts) should also be
replaced simultaneously. Erosion marks on the main contacts if any will not affect the operation of the
breaker. The contact surface can be cleaned with fine emery cloth and wiped thoroughly (the main
contacts cannot be replaced). However in any case if the moving fingers of a pole appears misaligned,
it is not going to affect the performance of breaker.
10.2.3. ASSEMBLY OF THE BREAKERS
The pole assemblies are maintained under pressure by six special screws located on the side
plates of the breakers. The tightening torque need to be checked as per instructions given later in
the chapter. (refer clause 10.3.7).
10.2.4. OVERCURRENT AND VOLTMETRIC RELEASE
The release DN1, SR18, SR18G, SR21i, SR71, MV, EA, EA 1 etc. do not require any maintenance.
Check that tripping and resetting are as per the test instructions given in clause 10.3.2 to 10.3.6.
10.2.5. GREASING
A breaker normally greased and operating in dust free and non corrosive atmosphere over a period of
two years can undergo its normal cycle of mechanical endurance without greasing. As ideal service
conditions are hardly encountered, it is recommended to re-grease the breaker after a cycle of 500
operations or six months, whichever is earlier. (Please refer to the Fig. 10.1 & 10.3 for details of parts to
be greased).
10.2.5.1 Components to be greased
All rubbing surfaces in the mechanism, poles etc. are to be greased except the contacts (copper on
copper) and sintered bearings.
Prior to greasing, these surface should be thoroughly cleaned. Excess grease must be wiped out.
Note : Please do not use any cleaning agent while cleaning with cloth.
if provided,
Grease sliding surface of fixed and moving secondary isolating
contacts with petroleum jelly.
10-2
Section view of manual breaker E range
COMPONENTS TO BE GREASED
P) Pins
1) Roller Assembly
2) Pole Latch Spring Retainer
3) Stainless Steel Profile
4) Slotted Guide
5) Pole Latch Nylon Rollers
Fig. 10-1
P P P 2
5
3 4
P
P
P
P
P
P
P
P
P
P
1
10-3
Note : Please do not use any other grease than the recommended ones.
Lithon 2 of Hindustan Petroleum
Molygrease ML of Balmer Lawrie & Co. Ltd.
GREASE TO BE USED
SCHEDULE FOR GREASING:
Every 500 operations or 6 Months
Section view of manual breaker C/S1/H/D-Range
P) Pins
1) Roller Assembly
4) Slotted Guide
Fig. 10-2
P P P 2
5
3 4
P
P
P
P
P
P
P
P
P
P
1
10-4
GREASE TO BE USED
SECONDARY ISOLATING CONTACTS
Sliding Surface of fixed and moving contact with petroleum jelly.
Fig 10-3
Section view of electrical breaker
P) Pins
1) Roller Assembly
4) Slotted Guide
6) Crank
7) Plate
GREASE TO BE USED
P P
2
P 1
5
P
P
3
4
6
P
7
P
10-5
SECONDARY ISOLATING CONTACTS
Sliding Surface of fixed and moving contact with petroleum jelly.
10.2.5.2 Components greased for life
The following components are provided with self lubricating sintered rings impregnated with grease for
life.
- Trip rod
- Intermediate shaft of manual control
- Free return charging device for electrical operation
10.2.5.4 Components not to be greased
- All releases
- Main contacts in pole and cradle terminals
- Earthing terminal
- Secondary isolating contacts
10.2.5.5 Caution
Before any maintenance operation, following procedure must be followed.
- Mechanism spring must be discharged.
- Drawout breaker must be in isolated/maintenance position.
- Circuit breaker which operate rarely, must be periodically operated.
- Please contact our office/authorised service center in case of a problem arising during usage

10-6
Fig. 10-5
8 12
10 9
0.9 0.1
7
Fig. 10-4
10.3 TEST INSTRUCTIONS
The adjustments and tests listed in the following pages are to be carried out after routine maintenance/
replacement of spares. For carrying out some of them, it may be required to remove the front facia. Follow
the procedure given as per clause 10.3.10 for removing the front facia.
Maintenance of the breakers is to be carried out of as per the recommendations mentioned earlier in this
section. The procedure for the replacement of spares will be as per Section 11.
10.3.1 POLE :
Refer to Fig. 10-4
Adjustment of arcing contacts :
Breaker is in Closed condition. Move the fixed arcing contacts to obtain the dimension 0.9 0.1 mm
between the fixed and moving arcing contacts.
Tightening couple of the screw (12) : 0.8 kg-m
Note :
Check the positioning of the arcing contacts again at the end of
the inspection schedule. Gap between the arcing contacts (fixed
and moving) 0.9 0.1 mm. Maximum difference in this dimension
for the arcing contacts of the same pole should not be more than
0.1 mm.
Limit of wear = 1.5 mm
Tightening couple of the screws (9) and (10) : 0.25 kg-m
(moving arcing contact)
10.3.2 OVERLOAD AND SHORT CIRCUIT RELEASE TYPE DN1
10.3.2.1 TRIPPING
In Open condition of the breaker, resetting adjustment screw (18) to
be unscrewed nearly completely (see Fig. 10-5).
The release being reset, adjust the connecting piece (19) to get the
dimension 1 0.5 mm between the tripping striker (20) and the lug
(21) of latch (22) in the position of rest (Fig. 10-6).
Red Varnish
18
1.5
10-7
10.3.2.2 Inspection
In Closed condition of the breaker, check that there is a minimum
play of 0.5 mm between tripping striker (20) and the lug (21) of
latch (22) in the position of rest (See Fig. 10-6).
Limit of wear 0.1 mm.
Hold the crank (23) of the release and press the release strip (24).
Release the crank (23) slowly while keeping the strip (24) pressed
and see that the breaker trips (See Fig. 10-7).
Important
In order not to block the resetting of the release which takes place
when the breaker trips open, carry out the releasing operation of the
crank (23) with a hook (See Fig. 10-7).
10.3.2.3
10.3.2.3.1
RESETTING
AUTO RESETTING
In Open condition of the breaker keep the DN1 release tripped.
Adjust the screw (18) to effect latching-on of the release. Screw 3/4
turn more to ensure a margin of safety for resetting (See Fig. 10-8).
Note : A very distinct click sound indicates latching-on of the release.
Inspection :
In Open condition of the breaker, check for a resetting margin of safety of 1.5 mm by turning the main
shaft in the direction of closing.
Limit of wear : no latching.
Fig. 10-7
Fig. 10-6
1

0
5
.
Red Varnish
Hook
23
24
20 22
21 19
Fig. 10-8
Red Varnish
18
1.5
10-8
10.3.2.3.2 LOCAL RESETTING
Breaker in Open condition
The release being in tripped condition and the crank (26) resting
against the stop (27), adjust the connecting piece (44) to get the
dimension 1 0.5 mm (See Fig. 10-9). Press the tripping push
button (28) and adjust the screw (29) to effect resetting of the
release. Unscrew one turn to ensure a margin of safety in resetting.
(Refer to Fig. 10-10)
Note : A distinct click sound indicates latching-on of the release.
Inspection
Breaker in Open condition :
Press the push button, check for the safety margin of latching-on of 0.5 mm - the crank of the release
returns by this distance before finally latching-on.
With push button (28) pressed check for a minimum play of 0.2 mm between the lug (21) of the latch (22)
and the bottom of the slot.
10.3.3 MICRO-PROCESSOR BASED RELEASE TYPE /
.1 TRIPPING
In Open condition of the breaker, the resetting adjustment screw (16)
to be unscrewed nearly completely.(See Fig. 10-11).
SR18G
SR 21i
10.3.3
1 5 0.
Fig. 10-9
Fig. 10-10
27
44
26
30
29
28
0
.
2
Latched
0.5
22
21
Fig. 10-11
SR21i
RED VARNISH
EXTREME POSITION
OF RESET
16
10-9
Important
In order not to block the resetting of the release when the breaker trips open, carry out the releasing
operation of the bracket with the hook (see Fig. 10-13).
The release being reset, adjust the connecting piece (10) to get the
dimension of 10.5mm between the tripping striker (11) and the lug (12)
of the latch (13) in the position of rest (see Fig. 10-12).
Inspection
In closed condition of the breaker, check that there is a minimum play
of 0.5 mm between the tripping striker (11) and the lug (12) of the latch
(13) in the position of rest (see Fig. 10-12).
Limit of wear : 0.1mm
Hold the bracket (14) of the release and given an intentional trip
command using the test kit for the release. Release the bracket (14)
slowly and see the breaker trips (see Fig. 10-13).
The breaker can be tripped by applying 18V DC across the points
(show in Fig. 10-14) on the D-subconnector of the release. The DC
source should be capable of delivering 6A continuously. It is to be
noted that one has to use a suitable connector for applying the
voltage. Care should be taken that the push button is not kept
pressed for more than 1 second. In case the test kit is not available,
this method can be adopted to give the trip signal to see the slow
tripping of the breaker as mentioned in the previous paragraph.
Fig. 10-14
1

0
.
5
Fig. 10-12
Fig. 10-13
SR21i
SR21i
SR21i
RED VARNISH
13 12 11 10
HOOK
14
D - SUB CONNECTOR
18V DC
PUSH BUTTON
10-10
10.3.3.2
10.3.3.2 .1
RESETTING:
AUTO RESETTING
In Open condition of the breaker and the release being in
tripped condition, adjust the screw (16) to effect latching-on
of the release. Screw 3-4 turns more to ensure the margin of
safety for resetting (See Fig. 10-15).
Note : A very distinct click sound indicates latching-on of the
release.
Limit of wire: no latching
10.3.3.2 .2 LOCAL RESETTING
Breaker in Open condition
The release being in tripped condition and the crank (19) resting against
the stop (20), adjust the connecting piece (21) to get the dimension of
1 + 0.5 mm (see Fig. 10-16). Press the tripping push button (23) and
adjust the pin (24) to effect resetting of the release. Unscrew one turn to
ensure a margin of safety in resetting (See Fig. 10-17).
In Open condition of the breaker:
Press the push button, check the safety margin of latching-on of
0.5 mm the crank of the release returns by this distance before
finally latching-on. With push button (23) pressed, check for a
minimum play of 0.2 mm between the lug (12) of the latch (13) and the
bottom of the slot (see Fig.10-17).
Note: The instruction given in Clause above are also valid for
SR18, SR18G, SR21i and SR71 releases.
Inspection
10.3.3
Note: A distinct click sound indicates latching-on of the release.
Fig. 10-15
Fig. 10-16
Fig. 10-17
RED VARNISH
16
OF RESET
EXTREME POSITION
19 20 21
23
25
24
13 12
.
0
2
Sr21i
SR21i
1 0.5
10-11
1
10.3.4 THE BREAKER NOT FITTED WITH OVERCURRENT
RELEASE
10.3.5
10.3.5.1
VOLTMETRIC RELEASES
TRIPPING
Refer to Fig.10-19
Inspection
Check for a minimum play of 0.5 mm between the lever (33) and the lug (21) of the latch (22) at rest.
10.3.5.2 RESETTING
Refer to Fig. 10-20.
In Open condition of the breaker, adjust the screw (31) to bring
the striking pin (34) against the stop. Unscrew half a turn.
In Open condition of the breaker, make sure of the following:
A minimum play of 0.5 mm between the tripping striker (20) and the lug
(21) of the latch (22) at rest. A minimum play of 2 mm between, the
resetting screw (18) and the tripping stricker (20).
Note: Trip rod should be locked to mechanism plate by using
(M4x25 CSK Screw).
In Open condition of the breaker, unscrew the resetting adjustment
screw (31) nearly completely. The release being latched on, adjust the
connecting piece (32) to get the dimension 10.5 mm between the lever
(33) and the lug (21) of the latch (22) at rest.
Important
In order not to block the resetting of the release when the breaker trips open, carry out the slow releasing of
the striking pin with the help of a hook.
Hold the striking pin (34) as shown in the Fig. 10-19, free the latch of the release. Release the striking
pin slowly and see that the breaker trips.
Limit of wear: 0.1 mm
1 0.5
Fig. 10-18
Fig. 10-19
2 Minimum
0.5 Minimum
20
22
21
18
34 22 21
33
31
32
Hook
Fig. 10-20
34 31
Varnish
2-minimum
10-12
Inspection
In Open condition of the breaker, check if there exists a minimum margin of safety in latching-on of 2 mm.
Limit of wear : no latching.
10.3.6 BREAKERS NOT FITTED WITH VOLTMETRIC RELEASE:
Refer to Fig. 10-21.
Check if there exists a minimum play of 2 mm between the lever (33)
and the lug (21) of the latch (22) at rest. Check if there exists a minimum
play of 2 mm between the screw (33) and the crank (35).
10.3.7
10.3.8
10.3.8.1
TIGHTENING OF THE POLE ASSEMBLIES:
Breaker in Open condition with special screws (1) loose
(See Fig. 10-22 and Fig. 10-23)
Close the breaker
A. For CN-CS 400A - CN-CS 2000A E & CN-CS 630A to CN-CS 3200A
C/S1 & CN-CS 1600D breakers:
(Refer to Fig. 10-22) Tighten the special screws (1) so that the
difference in gaps between the external plates and the poles at the
two ends is not more than 1 mm (A= B 1 mm).
Tightening torque = 0.4 kg-m
B. For CN-CS 3200D/4000C & 5000/6300C 3P/4P breaker :
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 1.5 kg-m
C. For CN-CS 800A to CN-CS 2500A H & CN-CS 3200/4000H0 3P/4P
breaker :
(Refer to Fig. 10-23) Tighten the special screws (1) such that the
fixed screws (2) of the inter-mediate plates (72) can be fixed and
rotated freely.
Tightening torque = 0.4 kg meter.
MICROSWITCH FOR POSITION INDICATION (ON CRADLE)
Refer to Fig. 10-24
Microswitch in service position
Adjust the screw (10) to ensure operation of the microswitch
30.5 mm before Service position (eliminate the play on the
telescopic rails by pulling them).
A = B 1 A
Fig. 10-21
Fig. 10-22
Fig. 10-23
Fig. 10-24
2
1 72
RED VARNISH
RED VARNISH
2
1
B
2 minimum
2-minimum
22 21 33 35
31
10
12 11
10-13
10.3.8.2
10.3.8.3
Microswitch in Test position

Adjust the test support (11) and the screws (12) to ensure the operation of the microswitch 3 0.5 mm before
the Test position in the direction of the withdrawal (eliminate the play by pushing the rails).
Microswitch in Isolated position
Adjust the support (11) and the screws (12) to ensure operation of the microswitch 2 0.5 mm before the
Isolated position (eliminate the play by pushing the rails).
10.3.9 MICROSWITCH ON TRIP ROD
(Refer to Fig. 10-25)
Signal indication of tripping on overload and
short circuit.
Breaker in Closed condition (overcurrent and
short circuit release type DN1/SR18G/SR21i &
SR71 latched-on). Orientation of microswitch is
as shown in sketch. For DN1 Release keep the
microswitch closed and adjust by deforming
the strip (36) in such a manner as to obtain a
dimension of 1mm between the strip (36) and
the spring pin (37).

For DN1/SR release, operation of the
microswitch must be checked by tripping the
breaker through release.
Fig.10-26a Fig.10-26c
Fig.10-26b
10.3.10 PROCEDURE TO BE FOLLOWED
FOR REMOVING THE FRONT FACIA OF A
BREAKER
For removing the front facia, follow the
steps mentioned below :
1. Remove the plug of the operating handle
using a screw driver.
(see Fig. 10-26a)
2. Get screw (1) fully unscrewed.
(see Fig. 10-26b)
3. Remove the operating handle.
4. Get the screws at the four corners of the
front facia unscrewed.
(Fig. 10-26c)
5. Remove the front facia from the breaker.
1
Plug
10-14
1 0
1
Fig. 10-25
36
37
37
36
FRONT SIDE
FOR DN 1 RELEASE
FOR SR RELEASE
10.3.11
FITTING A
The breaker and cradle are fitted with rating error prevention feature. This prevents the mismatch of
breaker & cradle, as a breaker having rating other than that of the cradle cannot be fitted on the
telescopic rails of the cradle.
spring washers plain washers
Ensure that the breaker is not sitting on the collars of the studs.

Take the racking handle out from its storage location and insert it into the racking screw location.
Before racking ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
Rotate the racking handle in clockwise direction until position indicator shows SERVICE position.
Note: Alignment of breaker facia with cradle facia indicates breaker is in SERVICE position.
RACK- OUT OPERATION:
Take the racking handle out from its storage location and insert it into the racking screw location.
Before racking out ensure that
- Key of the racking interlock (if provided) is pressed and turned anti-clockwise.
- Key of position lock (if provided) is turned clockwise.
- Pin of door interlock is pressed.
Rotate the racking handle anti-clockwise until position indicator shows ISOLATED position.
PROCEDURE FOR RACK-IN/RACK-OUT
Place the breaker onto the rails and engage with M8 nuts, and the
on the telescopic rail studs.
BREAKER ON ITS CRADLE:
Before fitting the breaker on its cradle, ensure that the breaker is in OFF position.
Ensure that the closing spring in case of electrically operated breakers is discharged. If it is in
charged condition, press the CLOSE push button to discharge it and then press the TRIP push
button to bring the breaker in OFF position.
Rack the telescopic rails out to isolated position if necessary & further pull them out to
Maintenance position.

RACK-IN OPERATION:
Push the breaker in, until lug engages with spring loaded catches. This corresponds to Isolated
position.
Push the breaker in fully and then tighten the nuts on the two accessible studs.
Pull out the breaker so as to tighten the inner two nuts.
10-15
11. SPARE PARTS
11.1 GENERAL
Replacement of the recommended spares is to be carried out satisfactorily in accordance with
the given instructions.
11-1

Description Cat Nos.
CTs for SR18/SR18G/SR21i
630 S1 ST37495OOOO
800 C/H/S1 SL01857OOOO
1000 C/H/S1 SL01858OOOO
1250 C/H/S1 SL90571OOOO
1600 C/H/S1 SL90572OOOO
2000 C/H SL90565OOOO
2000 S1 SL93210OOOO
2500 C/H/S1 SL90566OOOO
3200 D SL90567OOOO
3200 S1 SL90575OOOO
3200 H0/H1 SL01740OOOO
4000 C SL90568OOOO
4000 H0/H SL01739OOOO
5000 C SL00990OOOO
6300 C SL00991OOOO
CTs FOR DN1
400 E SL01521OOOO
630 S1/E SL01522OOOO
800 C/H/S1 (400/500 Tap) SL00786OOOO
800 E/C/S1 (640/800 Tap) SL00787OOOO
800/1000 H & 1000 E/C/S1 (800/1000 Tap) SL00788OOOO
1250 E/C/H/S1 SL00789OOOO
1600 E/C/H/S1 SL00790OOOO
2000 C/H (1000/1250 Tap) SL00791OOOO
2000 E/S1 SL00993OOOO
2000 C/H (1600/2000 Tap) SL00792OOOO
2500 C/H/S1 (1600/2000 Tap) SL00793OOOO
3200 D (2000/2500/3200 Tap) ST21261OOOO
3200 S1 SL00794OOOO
3200 HO/H1 SL01707OOOO
4000 HO/H SL01706OOOO
4000 C SL90603OOOO
11-2

Moving Arcing Contact
Arc-chute
Fixed Arcing Contact
Arc-chute (440V)
Arc Chute 400 E, 630-1250 E/S1 SL91934OOOO
Arc Chute 1600-2000 E, 800-1600 C/H, 1600/2000S1 SL90855OOOO
Arc Chute 2000 C/H, 2500 C/H/S1 SL90857OOOO
Arc Chute 3200 C/S1 SL91834OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL90855OOOO
Arc Chute 5000/6300 C SL91977OOOO
Arc Chute 3200 D / 4000 C SL92044OOOO
Arc Chute Fixing Kit SL94648OOOO
Arc-chute (690V)
Arc Chute 690V 800-1600 C/H SL91181OOOO
Arc Chute 690V 2000/2500 C/H SL91183OOOO
Arc Chute 3200 HO/H1, 4000 H0/H SL91181OOOO
Arc Chute 690V 3200 D & 4000 C SL92314OOOO
Arc Chute Fixing Kit SL94648OOOO
Fixed Arcing Contact
400 E, 630-1250 E/S1 SL93890OOOO
800-1600 C, 1600 E/S1, 2000 E SL93891OOOO
800-1600 H, 2000 S1 SL93040OOOO
2000 C/2500 S1 SL90631OOOO
2500 C/H, 3200 S1 SL90631OOOO
3200 HO/H1, 4000 H0/H SL93040OOOO
3200 D, 4000 C SL90652OOOO
5000-6300 C SL90652OOOO
Moving Arcing Contact
400 E, 630-1250 S1/E SL93892OOOO
800-1250 C, 1600 S1/E/C, 2000 S1/E SL93892OOOO
800-1600 C/H, 25000 S1 SL93892OOOO
2000 C SL90629OOOO
2000 H, 2500 C/H SL90629OOOO
3200 S1 SL93892OOOO
3200 HO/H1, 4000 H0/H SL93892OOOO
3200 D, 4000 C SL90742OOOO
5000-6300 C SL90742OOOO
11-3
Cradle Terminal Assy. Cradle Terminal support
Safety Shutter
Cradle Terminal Assembly
800/1000 C & 630-1250 S1 SL91822OOOO
800-1600 H & 1250/1600 C & 1600/2000 S1 SL91823OOOO
2000 C SL91825OOOO
2000 H & 2500 C/H SL91826OOOO
3200 D SL92448OOOO
2500 S1 SL95212OOOO
3200 S1 SL91828OOOO
4000 C SL92668OOOO
3200 HO/H1, 4000 H0/H SL91947OOOO
5000/6300 C SL91971OOOO
Cradle Terminal support
800/1000 C & 630-1250 S1 SL50086OOOO
800-1600 H, 1250/1600 C, 1600/2000 S1 SL50178OOOO
2000 C SL50085OOOO
2500/3200 S1, 2000 H & 2500 C/H SL50128OOOO
3200 HO/H1, 4000 H0/H SL50178OOOO
3200 D & 4000 C SL50093OOOO
5000/6300 C SL61677OOOO
Safety Shutter
Shutter Assy. 800-1600 C/H, 630-2000 S1 SL91833OOOO
Shutter Assy. 2000-3200 C/H, 2500/3200 S1 SL92811OOOO
Shutter Assy. 3200 HO/H1, 4000 H0/H SL91833OOOO
Shutter Assy. 3000 D & 4000 C SL92985OOOO
Shutter Assy. 5000/6300 C SL91972OOOO
11-4

Jaw Contacts Assembly
Vertical Terminals
Jaw Contacts Assembly
Jaw contact Assy. 630/1000 S1 SL93492OOOO
Jaw contact Assy. 800/1000 C/H & 1250 S1 SL92860OOOO
Jaw contact Assy. 1250/1600 C/H, 1600/2000 S1 SL91816OOOO
Jaw contact Assy. 2000 C/H & 2500 S1 SL90881OOOO
Jaw contact Assy. 2500 C/H & 3200S1 SL91116OOOO
Jaw contact Assy. 3200 HO/H1, 4000 H0/H SL91816OOOO
Jaw contact Assy. 3200 D SL90883OOOO
Jaw contact Assy. 4000 C SL91118OOOO
Jaw contact Assy. 5000/6300 C SL91976OOOO
Vertical Terminals
Vertical Terminals 800/1000 C & 630-1250 S1 SL93281OOOO
Vertical Terminals 800-1600 H, 1250/1600 C & 1600/2000
S1
SL93282OOOO
Vertical Terminals 2000 C SL93284OOOO
Vertical Terminals 2000 H/2500 C/H SL93285OOOO
Vertical Terminals 3200 HO/H1, 4000 H0/H SL93288OOOO
11-5

Pole Assembly
Pole Assembly Fix Breaker
Pole Assy. 400 E, 630-1250 S1/E SL95601OOOO
Pole Assy. 800/1000 C, 1600 E SL93881OOOO
Pole Assy. 1250/1600 C , 1600 S1, 2000E SL93882OOOO
Pole Assy. 2000 C SL93883OOOO
Pole Assy. 2000/2500 H ST30070OOOO
Pole Assembly Draw-out Breaker
Pole Assy. 630-1250 S1 SL94674OOOO
Pole Assy. 800/1000 C SL90797OOOO
Pole Assy. 800-1600 H SL93192OOOO
Pole Assy. 1250/1600 C & 1600 S1 SL93886OOOO
Pole Assy. 2000 S1 SL94660OOOO
Pole Assy. 2000 C & 2500 S1 SL90800OOOO
Pole Assy. 2000/2500 H ST30071OOOO
Pole Assy. 3200 S1 SL95213OOOO
Pole Assy. 3200 HO/H1, 4000 H0/H SL93470OOOO
Pole Assy. 5000/6300 C SL91961OOOO
Pole Assy. 3200 D SL92638OOOO
Poe Assy. 4000 C SL91176OOOO
Pole Connector
Pole connector : 400-2000E, 630-3200S1, 800-3200C, 800-
2500H
SL00345OOOO
Pole connector : 3200 HO/H1, 4000 H0/H SL00345OOOO
Pole connector : 3200D, 4000C, 5000/6300 C SL61222OOOO
11-6

Shunt Release
Closing Coil
Closing Coil Kit
Closing Preventor
Earth-Fault Release
Under-voltage Release
Description Cat No
Auxiliary Contact Block
2NO+2NC 400-2000 E, 630-3200 S1, 800-2500 C/H & 3200 HO/H1,
4000 H0/H
SL92765OOOO
2NO+2NC 3200D, 4000-6300 C SL92766OOOO
6NO+6NC 630-3200 S1, 800-2500 C/H & 3200 HO/H1, 4000 H0/H SL92767OOOO
6NO+6NC 3200D, 4000-6300 C SL92768OOOO
Shunt-Release
Shunt Release EA 24V DC SL92718O4OO
Shunt Release EA1 110V SL92718OAOO
Shunt Release EA1 240V AC SL92718OBOO
Shunt Release EA1 415V AC SL92718ODOO
Under-voltage Release
Under-voltage Release 24V DC ST36877OOOO
Under-voltage Release 240V AC SL92720BOOO
Under-voltage Release 415V AC SL92720DOOO
Closing Coil
Closing Coil 24V DC ST15954OOOO
Closing Coil 30V DC ST17210OOOO
Closing Coil 110V AC/DC SL91079OOOO
Closing Coil 240V AC/ 220V DC SL91080OOOO
Closing Coil Kit
Closing Coil Kit 24V DC SL94645OOOO
Resister Kit
Resistor-Kit 24VDC ST24202OOOO
Resistor-Kit 30VDC ST17402OOOO
Resistor-Kit 110VDC XE52076OOOO
Resistor-Kit 220VDC XE52071OOOO
Closing Preventer
Closing Preventer 240V AC SL91956OOOO
Closing Preventer 415V AC SL91955OOOO
Earth fault release for DN1
Type EF1 (10%, 20% In ) SL91340OOOO
Type EF2 (30%, 40%, 50% In) SL91341OOOO
11-7

Description Cat No
Insulating-Tube
Insulating-Tube Big 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10057OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10059OOOO
3200 HO/H1, 4000 H0/H SL10061OOOO
3200 D, 4000 C SL10071OOOO
5000/6300 C SL11503OOOO
Insulating-Tube Big 4-Pole
800-1600 C/H & 630-2000 S1 SL10058OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10061OOOO
3200 HO/H1, 4000 H0/H SL11503OOOO
3200 D, 4000 C SL11503OOOO
5000/6300 C SL11506OOOO
Insulating-Tube Small 3-Pole
800-1600 C/H & 630-2000 S1, 400-2000 E SL10062OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10064OOOO
3200 HO/H1, 4000 H0/H SL10066OOOO
Insulating-Tube Small 4-Pole
800-1600 C/H & 630-2000 S1 SL10063OOOO
2000/2500 C/H & 2500/3200 S1, 3200C SL10066OOOO
3200 HO/H1, 4000 H0/H SL10509OOOO
Insulating-Hylum Tube Pillar (CT TUBES)
800-1600 C/H & 630-2000 S1, 400-2000 E (3P) SL10067OOOO
800-1600 C/H & 630-2000 S1, 400-2000 E (4P) SL10067OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL10070OOOO
2000/2500 C/H & 2500/3200 S1 (4P) SL10070OOOO
3200 HO/H1, 4000 H0/H (3P) SL10067OOOO
3200 HO/H1, 4000 H0/H (4P) SL10067OOOO
Front Facia Top Cover
800-1600 C/H & 630-2000 S1 (3P) SL50202OOOO
800-1600 C/H & 630-2000 S1 (4P) SL50203OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50204OOOO
2000/2500 C/H, 2500/3200 S1 (4P) &
3200 HO/H1, 4000 H0/H (3P)
SL50206OOOO
3200 D, 4000 C (3P) SL50215OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) & 3200HO/H1, 4000HO/H (4P) SL50247OOOO
5000/6300 C (4P) SL50262OOOO
11-8

Main Spring Motor FRCD
Description Cat No
Front Facia Side Cover
800-1600 C/H & 630-2000 S1 (4P) SL50197OOOO
2000/2500 C/H & 2500/3200 S1 (3P) SL50198OOOO
2000/2500 C/H & 2500/3200 S1 (4P) &
3200 HO/H1, 4000 H0/H (3P)
SL50200OOOO
3200 D, 4000 C (3P) SL50201OOOO
3200 D, 4000 C (4P) & 5000/6300 C (3P) SL50248OOOO
5000/6300 C (4P) SL50263OOOO
Facia assembly
Front Facia Fixing Kit SL94649OOOO
Front Facia - for Manual ACB SL93201OOOO
Front Facia- for Electrical ACB SL93202OOOO
Cradle Facia SL95260OOOO
Motor
Motor 240V AC SL00315OOOO
Motor 110V DC SL00346OOOO
Motor 220V DC SL00347OOOO
Motor Limit Switch SL92795OOOO
Hardware it for Motor SL93076OOOO
Main Spring
MAIN SPRING 800-1600 C (3P), 630-1600 S1 (3P) (Green) SL90686OOOO
MAIN SPRING 800-1600 C (4P), 2000-2500 C (3P), 800-1600
H,2000-3200 S1 (3P), 630-1600 S1 (4P) (Blue)
SL90687OOOO
MAIN SPRING 2000/2500 H (4P), 3200 D & 4000 C (3P) (Yellow) SL92735OOOO
MAIN SPRING 5000/6300 C (3P), 3200 D & 4000 C (4P) (Grey) SL93953OOOO
MAIN SPRING 2000/2500 H (3P), 2000-3200 C (4P), 2000-3200 S1
(4P), 800-1600 H (4P) (White)
SL91938OOOO
MAIN SPRING 3200/4000 H0/H/H1 (3P) (Violet) SL93797OOOO
MAIN SPRING 3200/4000 H0/H/H1(4P) (Light Green) SL93266OOOO
MAIN SPRING 5000/6300 C (4P) (Orange) SL93100OOOO
FRCD
FRCD 630-3200S1 (3P & 4P), 800-3200C (3P & 4P), 800-2500H (3P
& 4P), 3200HO/H1 (3P), 4000HO/H (3P)
SL90825OOOO
FRCD 3200HO/H1 (4P), 4000HO/H (4P), 4000-630 C (3P & 4P) SL92642OOOO
11-9

Description Cat No
Mechanical operation counter
Mechanical operation counter XM81063OOOO
Mounting kit for counter for C2 (630-3200 S1, 800-3200 C, 800-
2500 H, 3200 HO/H1, 4000 HO/H
SL93077OOOO
Mounting kit for counter for C3 3200D, 4000 C, 5000C, 6300C SL94556OOOO
MDO to EDO Conversion kit
MDO to EDO 630-3200 S1, 800-2500C/H (3P &4P), 3200 HO/H1,
4000 HO/H (3P)
ST31583OOOA
MDO to EDO 3200 HO/H1, 4000 HO/H (4P) ST31583OOOB
MDO to EDO 3200D, 4000/5000/6300 C (3P & 4P) ST31583OOOC
Twisted Link Kit - MF/MDO SL94642OOOO
FRCD Roller Kit SL94647OOOO
Lockable Trip-push Button
Lockable Trip-push Button Type-AA SL93148OOOA
Lockable Trip-push Button Type-BB SL93148OOOB
Lockable Trip-push Button Type-CC SL93148OOOC
Lockable Trip-push Button Type-DD SL93148OOOD
Locking-in Isolated Position (LIP) Type-A SL93146OOOA
Locking-in Isolated Position (LIP) Type-B SL93146OOOB
Locking-in Isolated Position (LIP) Type-C SL93146OOOC
Locking-in Isolated Position (LIP) Type-D SL93146OOOD
Locking-in Any Position (LAP) Type-A SL93147OOOA
Locking-in Any Position (LAP) Type-B SL93147OOOB
Locking-in Any Position (LAP) Type-C SL93147OOOC
Locking-in Any Position (LAP) Type-D SL93147OOOD
Racking-interlock Type- AA SL93149OOOA
Racking-interlock Type-BB SL93149OOOB
Racking-interlock Type-CC SL93149OOOC
Racking-interlock Type-DD SL93149OOOD
Door Interlock SL93150OOOO
LTPB 3 I/C + 2 B/C SL91936OOOO
LTPB 5 I/C + 4 B/C ST30051OOOO
LTPB 4 I/C + 3 B/C ST30052OOOO
LTPB 3 I/C + 2 B/C (Type-L) SL01526OOOO
LTPB 3 I/C + 2 B/C (TYPE-M) SL01527OOOO
LTPB 3 I/C + 2 B/C (TYPE-N) SL01528OOOO
LTPB 3 I/C + 2 B/C (TYPE-LM) SL01529OOOO
LTPB 3 I/C + 2 B/C (TYPE-MN) SL01530OOOO
11-10

Description Cat No
Spring Kit SL92893OOOO
Roller Assy. SL90739OOOO
Hardware Kit SL91093OOOO
CONV. KIT AUTO-MANUAL - C2 SL92716OOOO
PUSH BUTTON-RED SL92635OOOO
PUSH BUTTON-GREEN SL92636OOOO
Racking Handle (upto 2500 H & 3200 C/S1) SL93151OOOO
Racking handle (3200 H0 & Above) SL93251OOOO
Operating Handle SL91623OOOO
Control Box (DVB) SL71256OOOO
R.O.H. MANUAL 800-2500A (DVB) SL60631OOOO
R.O.H. MANUAL 400A (DVB) SL60632OOOO
GRIP FOR Operating Handle SL50055OOOO
6 way Secondary isolating contact SL92701OOOO
Microswitch for voltmetric releases each SL92703OOOO
Microswitch for common indication of O/L & S/C (3) each SL92704OOOO
Microswitch for separate indication of O/L & S/C (3) each SL92705OOOO
Service position microswitch - Right SL93142OOOO
Service position microswitch - Left SL93143OOOO
Test or isolated position microswitch - Right SL93144OOOO
Test or isolated position microswitch - Left SL93145OOOO
Telescopic Rail (L) SL90773OOOO
Telescopic Rail (R) SL90774OOOO
6 WAY SIC BLK. SL92701OOOO
Trip-rod Assy. EA / MV SL92626OOOO
Trip-latch SL90715OOOO
Bezel FIXED BREAKER SL91601OOOO
Bezel DRAWOUT BREAKER SL91602OOOO
Main shaft assembly, 5000/6300 C 4-Pole SL93252OOOO
Racking Handle Push Button
REPLACEMENT OF SPARES
11.2 REPLACEMENT OF SPARES COMMON FOR ALL ACBs
NOTE: Refer to section 10 for adjustment and inspection.
11.2.1. THERMOMAGNETIC TYPE: DN1
Remove the front facia (refer clause 10.3.10).
Refer to Fig. 11-1. In Open condition of the breaker,
disconnect the wires from terminals (1) & (5) as applicable
and disconnect connecting piece (6) from Trip rod (3) by
removing pin (7). Remove screws (8). Remove the release and
disconnect connecting piece (6) from it. To refit, proceed in
reverse order. Grease the connecting pins. Make the connections
as per the wiring diagram given on the cover of the
release ( as shown in Fig. 11-1).
11.2.2 MICRO PROCESSOR BASED OVERCURRENT
RELEASE TYPE : SR Release
Remove the front facia (refer clause 10.3.10).
Remove the top cover. Refer the Fig. 11-2. Disconnect
the 9-pin female connector(s) (1) by pressing the top and bottom
flanges (2) and pulling the connector(s) (1) away from the release.
Remove screw (3) (fixing the bracket to the release). Remove three
nos. of screw (4). Remove the release. To refit, proceed in reverse
order (as shown in Fig. 11-2).
VOLTMETRIC RELEASES
Refer to Fig 11-3.
In Open condition of the breaker. Disconnect the wires from
terminals (11). Disconnect the rod (15) from trip rod (13) by
removing pin (16). Unscrew nuts (12). Remove the support and
release assembly, loosen the screws (17), remove the release from
its support and disconnecting rod (15) (as shown in Fig. 11-3).
To refit proceed in reverse order. Grease the connecting pins.
11.2.3
1
16
1
4
13
15
Fig. 11-1
8
Fig. 11-2
Fig. 11-3
5
3
17
14
2
11
6
12
3
7
BRACKET
11-11
11.2.4 AUXILIARY CONTACT BLOCK
(For both 2N/O + 2N/C & 6N/O + 6N/C)
Disconnect the connections.
Loosen the screws and remove the auxiliary contact block.
To refit, proceed in reverse order, make sure rotary switch
link is placed properly.
Make the connections as per the wiring diagram shown in
Section 13 and the ferrules attached . (as shown in Fig. 11-4)
11.2.5 MOVING SECONDARY ISOLATING CONTACT BLOCK:
Disconnect the wires.
Remove the fixing screw of the SIC block
To refit proceed in reverse order.
Make the connections as per the wiring diagram shown in Section 13.
11.2.6 FIXED SECONDARY ISOLATING CONTACT BLOCK
Remove wire cover by unscrewing screws (1).
Disconnect the wires.
To refit, proceed in reverse order.
Make the connections as per the wiring diagram shown in Section 13.
11.3 REPLACEMENT OF SPARES FOR 400-2000E, 630- 3200 C/S1,
1600D, 3200H0/H1 & 4000 H0/H 800-3200C, 800-2500H
NOTE: Spare kits accompany detailed instructions on HOW TO
CONNECT & TEST a particular accessory.
11.3.1 ARC CHUTE
Press latching lever (1) and rotate it.

Remove the arc chute by pulling it upwards.
To refit, place the arc chute over the arcing horns (2) and rotate the latch
for locking. (as shown in Fig. 11-7)
11-12
Fig. 11-4
Fig. 11-6
Fig. 11-7
1
2
2
1
(as shown in Fig. 11-5).
Fig. 11-5
(as shown in Fig. 11-6).
11.3.2
11.3.2.1
ARCING CONTACTS
11.3.2.1 FIXED ARCING CONTACTS
Replacement of fixed arcing contacts is to be done in Open
condition of the breaker.
Loosen the screws (1) and slide the arcing contacts forward.
To refit, proceed in reverse order. (as shown in Fig. 11-8)
MOVING ARCING CONTACTS :
Replacement of moving arcing contacts is to be done in
Closed condition of the breaker.
Loosen the screws (2) by about 1.5 mm to disengage locating
boss (E) and then pull upwards.
11-13
Plain Surface
Small Step
3200D
Big step
Plain Surface
4000C/5000C/6300C
Small Step
4000C/5000C/6300C
Big step
Small Step
Small Step
3200D
For Upper Terminals
For Lower Terminals
Fig. 9-9
11.4 REPLACEMENT OF SPARES FOR C3 & C4 D/O ACBs
11.4.1 JAW CONTACTS
Ensure orientation of steps while mounting jaw contacts on
upper and lower terminals of breaker as shown in Fig. 9-9
Fig. 11-8
1
2
E
To refit, proceed in reverse order . (as shown in Fig. 11-8)
Not: Spare kits accompany detailed instructions on how to connect & test a particular accessory.
12-1
Rating Type
400A -1250A
1600/2000A
X
5
15
Y
150
140
Note : All Dimensions are in mm.
40 min 40 min
+1.0
316
56 30 102 102 56
3
2
5
2
8
5
20
22 137.5
179.5
3
220
4 HOLES
12
3
8
5
X
X
Y
2
2
7
20 min
23.5
340 min
Insulator
1
0
0

m
i
n
216
298
402 21
12.1.1 For CN-CS...E 400A-2000A 3P
12.1 DIMENSIONAL DETAILS FOR FIXED BREAKERS
400A - 2000 A
Terminal Connections
2 Holes-13
30
15
12.5 25
50
12. OVERALL DIMENSIONS
12.1 DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.2 For 630A to 1600A 3P/4P S1, 800 to 1600A 3P/4P C/H, 2000A to 2500A 3P C/H & 3200A 3P C
630 S1 & 800/1000/1250/1600 C/H/S1
12-2
for Metallic Components
To Remove
Arc Chute
Door
Bezel 2
0
0

m
i
n
1
0
0

m
i
n
9
340 min
20 min
for Insulating Sheet
1
4
0

m
i
n
7
2
7
3
8
5
33
22
30
35
20
230
301
405
2.6 min
86
27
54
10
6
8
.
8
2
5
6
Earthing Terminal
2 Holes 6.3 -
2 Holes-13
30
15
12.5
25
50
1
)
(
2
16
1
0
4
3
0
9
3
9
4
16
36 min
26
A 36 min
264 58 26
D D E F E
Terminal for 630 S1, 800/1000 S1/C
1250 S1
10
10
23.5
2
2
7
1
4
5
Terminal for 1600 S1 & 800/1000 H
2000/2500 C/H & 1250/1600/ 3200 C
15
15
23.5
2
2
7
1
4
0
20 20
216
4 Hole- 12
for Mounting
* Special Version (3200C x 3P/4P)
made for Export Only
2000-2500 C/H & 3200 C
3 Holes-13
100
25
30
25 25
15
25
Ratings
CN-CS
Dimensions(mm)
A D E F
630/800/1000/1250/1600A
S1 3P
800/1000/1250/1600A C/H 3P
S1 4P
C/H 4P
2000/2500A C/H 3P
326 57 102
414
482
56
83
98
154
98
-
-
630/800/1000/1250/1600A
800/1000/1250/1600A
3200A C 3P *
*
DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.3 For 2000A to 2500A 4P C/H & 3200A 4P C
Ratings
CN-CS
Dimensions(mm)
A D E F
2000/2500A C/H 4P
3200A C 4P
628 82 150 156
12-3
Terminal for

2000-2500 C/H & 3200 C
to Remove
Arc Chute
Door
Bezel 2
0
0

m
i
n
1
0
0

m
i
n
9
340 min
20 min
1
4
0

m
i
n
7
27
3
8
5
33
22
30
35
20
230
301
405
2.6 min
86
2
7
54
10
6
8
.
8
2
5
6
Earthing Terminal
2 Holes 6.3 -
(
1
)
2
16
0
1
4
3
0
9
3
9
4
16
36 min
26
A 36 min
264 58 26
D D E F E
15
15
23.5
2
2
7
1
4
0
4 Holes- 10
for Mounting
2000-2500 C/H & 3200 C
*
3 Holes-13
100
25
30
25
25
15
25
DIMENSIONAL DETAILS FOR FIXED BREAKERS
12.1.4 For 3200D/4000C 3P/4P
Terminal for 3200D / 4000C
For 3200D/4000C
Bezel Fixing Plan for all Fixed Breakers
Note : A = 89 for 4000C/3200D
A = 91 for other fixed ACBs
Door Cutout
Door Drilling for
Bezel Fixing Plan
Bezel
12-4
28
Ratings
CN-CS
Dimensions (mm)
A B D E F
3200D/4000A C 3P
3200D/4000A C 4P
628 636 112 202
-
830 838 112 202 202
B
264 58 26
5
0
9
3
9
4
3
0
9
2
1
16
D E E
A
F D
4
26
36 min
26
4
36 min
4 Holes-12 for Mounting
15
15
2
8
7
1
7
3
.
5
71
444
20
230
140
2.6min
85 10
54
6
8
.
8
2
5
6
2
7
Earthing Terminal
2 Holes-6.3
5
0
3
25
71
1
0
0
m
i
n
2
0
0
m
i
n
1
4
0
m
i
n
7
Door
Bezel
to Remove
Arc Chute
356min
16min
16
1
0
2
16
27
33
22
6 Holes-14
30
15
160
50
7
9
Hinge
A
11 min
59
294 15 min
3
2
5
12 Holes-4
1
1
2
1
1
2
1
1
2
305
101
5.5
3
6
3
332
50
Hinge
2
7
Rear View
12.2 DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
12-5
12.2.1 For 800A to 2500A C/H, 3200C, 3200A H0/H1, 4000A H0/H, 630A to 3200A S1 3P/4P
Terminal for
3200 S1/C
25
65
Terminal for
1250/1600/2500C/H
& 800/1000H, 1600/2000S1
5
40
15
3
0
8
.
5
2
2
1
.
5
2
2
1
.
5 3
0
8
.
5
Terminal for
3200H0/H1
& 4000H0/H
15
15
2
2
1
.
5 3
0
8
.
5
60
Dimensions (mm)
Ratings
CN - CS
630/800/1000/1250/1600/2000A
630/800/1000/1250/1600A
2500/3200A
2000/2500/3200A
2000/2500/3200A
2500/2500A
3200A
4000A
3200A
4000A
3P
3P
4P
4P
3P
3P
4P
4P
3P
3P
4P
4P
A
399
487
D
97.5
96.5
E
102
98
F
-
98
S1
C/H
S1
C
C
H
H0/H1
H0/H
H0/H1
H0/H
555
701
701
909
123.5
122.5
148.5
151.5
154
150
202
202
-
156
-
202
A
122
264 94.5
4
0
4
6
199.5
4
6
8
D E F E D
64.5
Earthing Terminal
380 min
40 max
64.5
3
9
7
.
5
46
M 10
4
6
538
1
0
0

m
i
n
Door
Bezel
Service Position
51 Test Position
75 Isolated Position
17.5 min.
18.9 max.
8.9 min.
18 245
20
74
28 1
6
0
2
6
2
0
0

m
i
n
7
(10) 54
6
8
.
8
2
5
6
continued....
Terminal for
630/800/1000/1250 S1
& 800/1000C, 2000C/H,
5
40
10
3
0
8
.
5
2
2
1
.
5
2500S1

630/800/1000/1250/1600/2000A
630/800/1000/1250/1600A
S1
C/H
2000/2500A 3P H
2500/3200A 3P S1
*
*
DIMENSIONAL DETAILS FOR DRAW-OUT BREAKERS
Flat Terminal Connections
800 - 1000C & 630-1250S1 2000C
2000H & 2500C/H 2500S1
106
20
33 33
4
3
6
7
12
6 Holes- 14
20
106
33 33
4
3
6
7
12
6 Holes 14 -
3
8
1
2
6
2
12.5
4 Slots
8.5 x 9.5
25
10.2
3
8
5
8
.
4
8.5
50
6 Holes 14 -
160
25 25 25 25 25
17.5
2
5
5
0
7
0
1
2
.
5
19
63
4 Slots
8.5 x 9.5
25
10.2
3
8
5
8
.
4
8.5
800 - 1000H, 1250/1600C/H
6 Slots
8.5 x 9.5
100
30
3
8
5
8
.
4
10.2
8.5
30
20
3200C/S1
3200H0/H1 & 4000H0/H
106
6 Holes-14
20
33 33
& 1600-2000S1
12-6
1
12-7
Ratings
CN-CS
A D E
3200D/4000C 3P
3200D/4000C 4P
5000C/6300C 3P
5000C/6300C 4P
711 155.5 200
913 156.5 200
913
269
187.5
187.5
269
12.2.2 For 3200D/4000C 3P/4P, 5000C/6300C 3P/4P
A
124
96.5 264
6
199.5
4
0
4
D E F E D
5
8
3
42
64.5
Earthing Terminal
5000C/6300C
Dimensions (mm)
1182
28
17.5
40 50 40 43.5
6
3
217
8 Holes-14
for Metalic Components
40max
102
1
0
0
m
i
n
2
0
0
m
i
n
Isolated Position
Test Position
Service Position
2
6
4
6
7
3
6
8
2
5
6
M

1
0

10
5
5
615
17.5min
18.9max
245
8.9min
18
2
0
2
8
(
7
4
)1
6
0
400min
75
51
FRONT VIEW
REAR VIEW
SIDE VIEW
6 Holes 14 -
160
25 25 25 25 25
17.5
2
5
5
0
1
2
.
5
Terminal Connections 4000C
Terminal for
4000A C
54
2
5
6
3
5
6
Terminal for
5000/6300A C
15
2
5
6
3
6
8
67
160
20
60 60
4
6
7
0
12
6 Holes- 14
Terminal Connections 3200D
Door
Bezel
10 54
6
8
.
8
2
5
6
7
15
28
5
Terminal for 3200D
12.2.3 Mounting Details :- For Horizontal Mounting of all Draw-out Breakers
12-8
12.2.4 Bezel Fixing Plan for all Draw-out Breakers
For 3200D/4000C/5000C/6300C 3P/4P
25
50
108.5
184.5
25
592
552
Door Cutout
Hinge
A 20.5 min 294 5 min
Hinge
Base of
Cradle
1
4
1
2
5.5
6 Holes- 4
1
9
9
2
2
4
305
332
4
5
0
37
24
Front
Front
481 20
6
4
.
1
*
G
107.5 367.5 40
24
For 3P/4P 630A to 2500C/H/S1, 3200C/S1/H0/H1, 4000H0/H
800A - 1600A
630A - 2000A
800A - 1600A
630A - 2000A
2000 / 2500A
2000 / 2500A
2500 / 3200A
2500 / 3200A
3200A
3200A
4000A
4000A
3P
3P
4P
4P
3P
4P
3P
4P
3P
4P
3P
4P
C/H
S1
C/H
S1
C/H
C/H
S1
S1
H0 / H1
H0 / H1
H0 / H
H0 / H
280.3
280.3
368.3
368.3
436.3
582.3
436.3
582.3
582.3
790.3
582.3
790.3
Ratings
G
(mm)
Type
Door Drilling
for Bezel Fixing Plan
Bezel
Note : All Dimensions are in mm
Note :For 3200A D 3P/4P, 4000A C 3P/4P, 5000C/6300C 3P/4P ACB, A=81.5
For other Drawout Breakers A=79.5

A
Ratings
CN-CS
A
3200D/4000C 3P
3200D/4000C 4P
5000C/6300C 3P
5000C/6300C 4P
711
913
913
Dimensions
1182
12-9
12.2.6 Door Interlock fixing for Plan for all Draw-out Breakers
HOLES 8.5
HOLES 12.5
DOOR
BRACKET TO BE WELDED TO THE
DOOR FROM INSIDE AFTER ALIGNING
THE 12.5 HOLE OF THE
BRACKET TO THAT OF THE DOOR.
10.5
1
1
1
.
4
1
5
CRADLE
12.2.7 OTHER TERMINAL ORIENTATIONS FOR DRAW-OUT ACBs
12.2.7.1 Horizontal Terminals
800 - 1000C 1250 - 1600C/H
& 800/1000H
2000C 2500C/H
& 2000H
80 80
80
1
5 1
0
1
0
1
5
3
0
8
.
5
2
2
1
.
5
80
Rear Side
2
5
2
5
2
5
12.5 25
1
0
0
1
2
.
5
4 Holes 14 - 6 Holes 14 -
2
0
1
6
0
3
3
33
12 43
12.5
1
2
.
5
5
0
2
5
25
2 Holes- 14
6
3
3 Holes 14 -
1
5
1
6
.
5
12.5 30
1
6
.
5
12.2.7 OTHER TERMINAL ORIENTATIONS FOR DRAW-OUT ACBs
12-10
Note : 1) All Dimensions are in mm. 2) Consult us for other Terminal Orientations.
Side View Rear View
V
U
O P
4 Holes T -
N
M
40.0
R
3
8
7
.
5
X
2
2
1
.
5
3
0
8
.
5
S
W
Ratings M N P Q R S T U V W X
630-1250 S1 & 800-1000 C
1600-2000 S1 & 1250-1600 C/H
800-1000 H
2000 C
2500 S1/C/H
3200 S1
10.2
20
20
20
38
40
40
40
20
20
20
20
25
25
40
40
29.2
29.2
29.2
33.5
5
5
22.5
7.5
9
9
14
14
65
65
80
80
95
95
110
110
10
10
15
15
58.4
80
80
80
Top
12.2.7.2 Vertical Terminals
12.2.7.3 Vertical Terminals 3200 HO/H1, 4000 HO/H
V
S W
U 60.0
Q P
6 HOLES - T Top
R
N
N
M
3
8
7
.
5
X
3
0
8
.
5
2
2
1
.
5
Side View Rear View
Ratings M N P Q S T U V W X R
3200 HO/H1, 4000A HO/H 30 50 45 40 29.5 95 14 80 140 15 160
2000 H
30 60 20 40 33.5 7.5 14 105 100 15 120
12.3 REPRESENTATIVE TERMINATION ARRANGEMENT
12.3.1 For 3-Pole breaker
12-11
First Fixed Support
Fixed Support
1
0
0

m
m

M
i
n
12-12
REPRESENTATIVE TERMINATION ARRANGEMENT
12.3.2 For 4-Pole breaker
Note : In 4-Pole ACBs, neutral pole is fully rated.
Hence the poles at either extreme can be used
as the neutral.
Note : Factory gives NRYB configuration when
viewed from the front of the ACB as standard.
1
0
0

m
m

M
i
n
First Fixed Support
Fixed Support
12-13
12.4 External Neutral CT
For earth fault protection and protection of neutral against overload, neutral CT is required.
For 4- pole breakers, the CT is provided inside the breaker, whereas for 3 pole breakers,
external CT is required to be provided.
It important that with C-POWER breaker, special neutral Cts supplied by L&T are used.
W1
H
1
H
2
W2
D1
W1 H1 W2 H2 D1
400 E, 630 S1/E 52 11 94 94 40
800 C/S1/H/E 52 16 94 99 40
1000 C/S1/H/E 52 16 94 99 40
1250 C/S1/H/E 52 16 94 99 40
1600 C/S1/H/E 52 16 94 99 40
2000 S1/E 52 16 94 99 40
2000 C/H 102 16 146 99 40
2500 C/S1/H 102 16 146 99 40
3200 C/S1 102 16 146 99 40
3200 HO/H1 150 16 190 99 40
4000 HO/H 150 16 190 99 40
3200 D, 4000 C 144 25 192 110 40
5000 C 220 25 259 110 45
6300 C 220 25 259 110 45
Breaker rating
CT Dimensions
Window (min) External (max)
12-14
12.5 GOOD TERMINATION PRACTICES
The following points will help make a good electrical joint having low contact resistance and hence lower
temperature rise :
1. Inspection of links:
?Bending of the links, if any, and position of the termination holes should be such that the mating surfaces
shall meet in a plane.
?Bending radius should be at least equal to 2 times the thickness of the busbar.
2. Preparing the link:
?Ensure that the holes are free from burrs.
?Aluminium to aluminium joint-
?Clean the contact surfaces (just prior to the joining) with a wire brush to obtain a bright finish.
?Remove metal particles from surfaces and edges with a clean cloth.
?Apply a thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation.
?Aluminium to copper joint-
This is applicable to joint between ACB terminals and links.
?Clean the ACB terminals with cloth only.
?If silver plated aluminium is used then clean the area of the joint with cloth only.
?If bare aluminium is used then clean the contact surfaces (just prior to the joining) with a wire brush to
obtain a bright finish. Remove metal particles from surfaces and edges with a clean cloth and apply a
thin film of contact grease (neutral petroleum jelly) immediately to avoid oxidation
3. Sleeve or tape should not be sandwiched in the intended area of contact.
4. When joining busbars, the overlap of the busbars should be equal to the width of the busbar.
5. Use right size (correct length and diameter) of bolts with plain and conical spring (Belleville) washers.
If aluminium hardware is used then only plain washers can be used.
6. Recommended tightening torque for aluminium joints is as follows,

Tightening should be done using a torque wrench or equivalent tool. Do not over-tighten the joint.
7. After termination a minimum gap equal to the thickness the busbars is to be maintained during the
subsequent run.
8. Supports:
?Should provide minimum 2 supports in order to prevent the weight of links on ACB terminals:
st
?1 support < 100mm
?Other supports should be provided at regular intervals so that stresses induced during short circuit do
not exceed the elastic limit of the link material.
9. Corrosive atmosphere:
?Corrosive atmosphere has a profound effect on connections. Nonconductive layers are formed on the
connecting surface which heats up the joint and deteriorates the performance. Frequent maintenance of
the joints / connections is required in such cases. Monitoring the joint temperatures with non-contact
thermometers is also useful.
Bolt Size
M8
M10
M12
M16
Standard
0.85
1.88
3.2
7.3
High-tensile
2.5
4.7
7.8
18.0
Torque (kgf-m)
13. WIRING DIAGRAMS
13-1
13
14
15
16
17
18
19
20
21
22
23
24 1
2
3
4
5
6
7
8
9
10
11
12
CA1
CA2
CA3 CA4
CA5
CA6
CA3 CA4
CA2 CA5
CA1 CA6
B
R
E
A
K
E
R

A
U
X
I
L
I
A
R
Y

C
O
N
T
A
C
T
S

13.1 WIRING DIAGRAM FOR C-POWER ACBs
For SR 21i release (P&C unit)
SI, SO
GI, GO
G
I discrimination
I discrimination
Short ckt i/p & o/p
Ground fault i/p & o/p
Ground
The above drawing is for EDO breakers.
1) For MDO/MF versions
Ref no. 3, 9, 10 are not applicable
E, B, C, D, A, 15 are applicable only in electrical breakers.
2) For EF versions
The ref. no. 12,13, 14, 15, 16, 17, 18, 19, 20 are provided
as per customer requirement.
FCA Limit switch(Shown in breaker reset condition)
R Economy Resistor
C11 Limit switch operates when closing electromagnet is held on
C6 Service position microswitch for withdrawable circuit breakers (shown in test position)

*
* CA1,N.O. Contacts 3 & 4 not available for auxiliary use,
if shunt release type EA/EA1 is used.
@ SIC-A
Programmed to com plete the circuit only in Test
position. This enables carrying out operations of
breakers by bypassing the electrical interlocks
which are active in Service position.
# Available for manual ACBs as well .
NOTE : Max 24 SICs available on ACB (For control,
accessories and auxiliary circuits)
TEST SERVICE
#
Protection &
Control Unit
1
Aux
NC
2
Shunt
Release
3
Aux
NC
4
Aux
NO
5
Aux
NC
6
Aux
NO
7
Aux
NC
8
Aux
NO
9
Neutral
C.T.
12
U/V
Release
13
Closing
Preventer
14
Spring
Charging
Indication
15
Common
fault
Indication
16
Separate
fault
Indication
17
Shunt
trip
Indication
18
Under
voltage
Indication
19
Electrical
anti-pumping
20
Electric
Charging
Device
11
Closing
Coil
10
( (
(
(
(
(
(
(
(
(
(
16 A
15
41
42
42
41
F 52 55
(
(
E
(
(
50
( (
(
(
(
(
(
(
(
1
(
(
82
81
NCT
(
(
B
E
CC
14
13
12
11
10
9
8 6 2
7 5
MV CP
(
(
D
C
(
(
40
4
3
I
n
t
e
r
n
a
l

W
i
r
i
n
g
O
n
l
y

f
o
r

D
C
I
n
t
e
r
n
a
l

W
i
r
i
n
g
(
EA/
EA1
x
B
DN1/SR18/SR18G
SR21i/SR71
(
(
81
82
As per order/requirement
C
A
-
1
C
6
C11
R
73
((
(
((
(
75 74
70
72 71 B
Electrical
anti-pumping
(
E
C
D
F H
(
(
H
Main
Circuit
Ref no.
Load
x x x
N R Y
@
13.2 SIGNALLING
13.2.1 SPRING CHARGE INDICATION
(FOR ELECTRICAL ACBs)
13.2.2 SIGNALLING FOR VOLTMETRIC RELEASES
13.2.2.1 SHUNT RELEASE
13.2.3 BREAKER ON-OFF INDICATION
13.2.2.2 UNDER VOLTAGE RELEASE
13.2.4 POSITION INDICATION
13.2.4.1 ISOLATED / TEST POSITION
13.2.4.2 SERVICE POSITION
13.2.4.3 SERVICE, TEST, ISOLATED POSITION
INDICATING LAMPS
L4-for Under Voltage Trip
L5-for Shunt Trip
L6-for Isolated and/or Test Position
L7-for Service Position
L8-for Spring Discharged
L9-for Spring Charged
L10-for Breaker On
L11-for Breaker Off
L12-for Test Position
B5, B6, B7, B8 - Contactors Electromagnets
BPED - Signal Cancelling Push Button
SIGNALING SWITCHES
C3-for Under Voltage Trip
C5-for Shunt Trip
C6-for Service Position (Left)
C7-for Service Position (Right)
C8-for Isolated/Test Position (Left)
C9-for Isolated/Test Position (Right)
C12-for Earth fault Trip
Note : Wiring shown inside dotted lines is internally wired in ACB
13-2
6 1 L / 2
O 8 C C R 9
L7
C6 OR 7 C
L7
1 L 2
L6
8 O C9 C R
6 R C7 C O
L10
L11
CAI
L8
L9
H
FCA
D
G
B7
L5
BPED
70 65
73
B8
74
L4
BPED
72
63 70
B5
71
M
13.2.5 SIGNALLING FOR OVERLOAD AND SHORT - CIRCUIT TRIPPING
13.2.5.1 Manual Reset
The cancelling of the fault signal is effected
by pressing the local trip button, which also
resets the overcurrent release.
13.2.5.2 Auto Reset
Cancelling of fault signalling is provided by
push button BPED. The presence of the fault
signal does not prevent closing of the circuit
breaker.
Common Signalling
Common Signalling
Separate Signalling
Signalling Switches
C1-for Overload and Short Circuit Trip
C2-for Short Circuit Trip
INDICATING LAMPS
L1-Common for Overload and short Circuit Trip
L2-for Overload Trip
L3-for Short Circuit Trip
B1, B2, B3, B4 - Contactors
BPED - Signal Cancelling Push button
( O SIC terminals
Note : Wiring shown inside dotted lines is internally wired in ACB
13-3
B2
52
L1
51
C1
50
BPED
L1
52
51
C1
50
L3
BPED L2
B3
55
C2
52
C1 50
51
B4
54
Separate Signalling
L2
L3
B1
55
C2
54
52
51
C1
13-4
Breaker Rating
in Amps.
Window Size for
Neutral CT
AxB
630 / 800 /1000 C/S1
1250/1600 C/S1& 2000S1
2000C & 2500/3200 C/S1
4000C / 3200D
5000C / 6300C
11 x 52
16 x 52
16 x 102
25 x 144
25 x 220
SR21i CT CONNECTOR
N R Y B
81
S1 S1 S1 S1
S2 S2 S2
S2
82
N R Y B
1 2
3 4
5 6
7 8
9 10
13.3.2 For Earth Fault Protection with SR21i / SR18G Release
Note: 1) Wining Diagram shown is for 3Pole
ACBs.
2) For 4 Pole ACBs, Neutral CT may
be mounted on Neutral Pole inside
the Breaker and therefore Terminal
No. 81 (& 82 for SR21i Release)
may not be required in such cases. A

1
B 1
13.3 WIRING DIAGRAM: 3, 4 WIRE SCHEME (FIXED BREAKERS)
13.3.1 For Earth Fault Protection with DN & EF Release
A2
A1
A3
C1 S
A
B Y R N
TR
Phase1
TY TB S
EF
RELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Phase2 Phase3
B Y R N
Red Yellow Blue
81
DN RELEASE
Star Point
82
13-5
13.4 WIRING DIAGRAM: 3, 4 WIRE SCHEME (DRAWOUT BREAKERS)
A2
A1
A3
C1 S
A
B Y R N
TR Phase1
TY TB S
EF
RELEASE
T1 M1 T2 M2 T1 M1 T2 M2 T1 M1 T2 M2 S
Phase2 Phase3
B Y R N
Red Yellow Blue
S1
S2 S2
S1
DNRELEASE
Star Point
4
m
m

-

C
o
p
p
e
r

W
i
r
e
For Earth Fault Protection with DN & EF Release
14. SPECIAL APPLICATIONS
14-1
14.1. 690V Application of C-POWER ACBs
C-Power breakers are also suitable for operation at 690V with following changes / precautions.
a)Arc chute suitable for 690V to be used.
b)Characteristics such as rated service Short circuit breaking capacity and rated ultimate short
circuit breaking capacity are as specified on label.
c) Only top terminals (marked line) of breaker are to be connected to the incoming side of supply.
The label indicating suitability of the breaker at 690V with special arc chutes is put on the facia of the
breaker.
The label indicating characteristics is put just below the nameplate on the side of the breaker.
The label identifying Line terminal is put above the top terminal on the rear side of the breaker in fixed
ACBs and on the rear side of the cradle in draw out ACBs.

300913
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Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.
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Users Manual
Copyright 2006 Larsen & Toubro Limited. All Rights Reserved.
Protection Release for Air Circuit Breakers
C
O/L
S/C
INST.
E/F
ALARM
TRIP
NEU
TEST
QUERY
CLEAR
POWER
SR71
TEST
ESC UP DOWN NEXT
Congratulations...
You are on the verge of being the proud user of C-POWER Air Circuit Breaker,
equipped with the one of the Worlds most advanced Protection & Control Unit - SR71
While C-POWER redefines Safety and User-friendliness in ACBs, SR71 offers the
State-of-the-art in Circuit Protection & Control. Feature-by-feature, designed with
users in mind.
Before proceeding further ...
SR71 offers a host of integrated features and easy navigation. Please go through
section 1 - Navigation Overview to get a quick view of the units diverse functions.
This User Manual is a generic guide to normal site installation, operation and
maintenance. C-POWER ACBs and their accessories should only be installed,
operated and maintained by competent and properly authorized personnel.
SR71 units are pre-configured for factory settings with Group 1 activated. These are
generic settings and provide Overload & Short Circuit protections.
Contents:

1. pecif c io

S i at ns

.1 asic rotection

1

B P

1.2 d tio a

Ad i n l Protection

1.3 Mete in

r g

.4

as c F a ures

1

B i e t

2. S Family O e vie

R71 v r w

3. Program in

m g

.1 N vi ati n Overvi w

3

a g o

e

3.2

Unit Settings

3.3 System Settings

3.4 Protection Settings

4. Read ng a

i Dat

4.1 Setting

4.2 Metering Values

.

4.3 Status of inputs & Outputs

4.4

M int n n Reco s

a e a ce rd

Co man s

5. m d

6 Supplementary Modules

.

6.1 SR71-R L

.

E

6

N S

.2 U -P
6.3 7 -CO

SR 1 M

6 4

S 7 -PM

.

R 1

. Control Circuit Connection

7

8 8.1 lt ag sis

. Fau Di no

8.2 w Featues

Ne r

8.3 ip Smu ation

Tr i l
9. mu icati n Com n o

10. Mem r M

o y ap

11

Cha a teri tics

. r c s

Prote ti n c o
Diagnostic
Power ON
Indication
O/L
S/C
INST.
E/F
ALARM
TRIP
NEU
TEST
QUERY
CLEAR
POWER
SR71
LCD
Display
Navigation
Buttons
Fault
Indication
Trip Simulation
Test
Rating Plug
TEST
ESC UP DOWN NEXT
Note: Both Protection Groups 1 & 2 carry the same factory settings.
1-1
Overload
(Phase)
Neutral Fault
Short Circuit
Instantaneous
Earth Fault
PICKUP
TMS-tr
PREALAR
THM-MEM
FUNC
PICKUP
DELAY
PICKUP
DELAY
DELAY
PREALAR
2
It
COLDPIC
CP_DLY
FUNC
PICKUP
FUNC
PICKUP
DELAY
PREALAR
2
It
COLDPIC
Current Settings(A), Ir = In x ....
Time Delay, Tr(secs) at 6 x Ir
Pre-trip Alarm Settings
Thermal Reflectivity
Function
Current Settings(A), In = Ir x ....
Time Delay (secs)
Current Settings(A), Is = In x ....
Time Delay, Ts (msecs) at 10 x In
2
It
Cold-load Pickup
Coldload Pickup Delay
Function
Current Settingd(A), Ip = In x ....
Function
Current Settings(A), Ig = In x ....
Time Delay (secs), Td
2
It
Coldload Pickup
0.4 to 1.0 In in steps of 0.05 In
0.5-1-2-4-6-12-18-24-30
0.5 to 0.95 Ir in steps of 0.05 Ir
ON / OFF
ENABLE / DISABLE
0.5 - 1.0
Same as Overload (Phase)
2 to 10 In in steps of 0.5 In
20-100-200-300-400
20-100-200-300-400
0.5 to 0.95 Is in steps of 0.05 Is
ON / OFF
Enable / Disable
0.1 to 10 secs in steps of 0.1 secs
Enable / Disable
2 to 16 In in steps of 0.1 In
Enable / Disable
2
0.1 to 0.6 in steps of 0.05 In for ON It
2
0.1 to 0.6 in steps of 0.01 In for OFF It
2
100 to 400 msecs in steps of 100 msecs for ON It
2
0.1 to 5 secs in steps of 100 msecs for OFF It
0.5 to 0.95 Ig in steps of 0.05 Ig
ON / OFF
Enable / Disable
1.0 In
30 secs
0.95 Ir
OFF
1.0 Ir
30 secs
10 In
400 msecs
400 msecs
0.95 Is
Disable
0.1 secs
Enable
16 In
Enable
0.6 In
3 secs
0.95 Ig
OFF
Disable
Screen
Abbreviation
Details
Factory
Settings
Parameter
2
lt OFF
2
lt ON
1. SPECIFICATIONS
1.1 BASIC PROTECTION
# Requires SR71-PM module
1.2 ADDITIONAL PROTECTIONS
FUNC
PICKUP
DELAY
MODE
FUNC
PICKUP
DELAY
FUNC
PICKUP
DELAY
RSTSET
MODE
FUNC
PICKUP
DELAY
RSTSET
MODE
FUNC
PICKUP
DELAY
DRPOFF
MODE
FUNC
PICKUP
DELAY
DRPOFF
MODE
FUNC
PICKUP
DELAY
MODE
FUNC
PICKUP
DELAY
MODE
FUNC
DELAY
FUNC
PICKUP
DELAY
I Discrimination
Disable
0.8 In
1 second
Alarm
Disable
0.2 In
2.0 secs
Disable
1.2 Vn
5.0 secs
0.95 Vs
Alarm
Disable
0.6Vn
1 second
1.02Vs
Alarm
Disable
48.0Hz
59.0 Hz
0.2 secs
0.1 Hz
Alarm
Disable
52.0 Hz
61.0 Hz
0.2secs
0.1 Hz
Alarm
Disable
0.2Pn
2.0secs
Alarm
Disable
123
2 secs
Alarm
Disable
1.0 second
Disable
100kW
10kW
Disable
Under Current
Current Unbalance
Over Voltage#
Under Voltage#
Under Frequency#
Over Frequency#
Reverse Power#
Phase Sequence#
Breaker Failure
Maximum Demand
Exceed
I-Discrimination
Function
Current Setting(A) x In
Time Delay (secs)
Trip / Alarm
Function
Current Setting(A) x In
Time Delay (secs)
Function
Voltage Setting(V) Vs = Vn x ..
Time Delay (secs)
Reset Voltage
Trip / Alarm
Function
Voltage Setting(V) Vn x ..
Time Delay (secs)
Reset Voltage
Trip / Alarm
Function
Frequency Setting(Hz)
Time Delay(secs)
Drp Off Frequency
Trip / Alarm
Function
Frequency Setting(Hz)
Time Delay(secs)
Drop Off Frequency
Trip / Alarm
Function
Settings(kW)
Time Delay (secs)
Trip Alarm
Function
Settings
Time Delay (secs)
Trip / Alarm
Function
Time Delay (secs)
Function
Settings (kW)
Step
Enable / Disable
15% to 80% in steps of 5% in
1 to 255 in steps of 1 second
Either / Both
Enable / Disable
10% to 95% in steps of 5% in
1 to 10 in steps of 5 secs
Enable / Disable
105% to 150% in steps of 5% Vn
0.1 to 100 in steps of 0.1 secs
85% to 98% in steps of 1% Vs
Either / Both
Enable / Disable
45% to 65% in steps of 5% Vn
0.1 to 5 in steps of 0.1 secs
102% to 115% in steps of 1% Vs
Either / Both
Enable / Disable
45 to 50 Hz for 50 Hz in steps of 0.01 Hz
0.1 to 100 secs in steps of 0.1 Second
0.02 to 0.10 Hz in steps of 0.1 Hz
Either / Both
Enable / Disable
o.1 to 100 secs in steps of 0.1 second
0.02 to 0.10 Hz in steps of 0.1 Hz
Either / Both
Enable / Disable
0.02 to 0.4 in steps of 0.01 Pn
1 to 100 in steps of 0.1 secs
Either / Both
Enable / Disable
123-132
0 to 5 in steps of 0.5 secs
Either / Both
Enable / Disable
0.05 to 2 secs in steps of 0.01 secs
Enable / Disable
40-1600 kW
10 kW - 1000
Screen Abbreviation Details
Factory Settings Parameter
1-2
1.3 METERING
# Requires SR71-PM module
Current
Voltage#
Frequency#
Power Factor#
Power#
Energy#
Harmonics-Current
Harmonics-Voltage#
Display
I
Imax
%Load
V
Vph-Vph
F
PF
kW
kVAR
kVA
kW
kWh
kVARh
kVAh
I1HAR
I2HAR
I3HAR
V1HAR
V2HAR
V3HAR
Phase, Earth and Neutral
Maximum running Current per Phase
Percent Loading
Phase-Neutral
Phase-Phase
System Frequency
Active Power per Phase and Total (kW)
Reactive Power per Phase and Total (kVAR)
Apparent Power per Phase and Total (kVA)
Maximum Demand (kW)
Total Active Energy (kWh)
Total Reactive Energy (kVARh)
Total Apparcut Energy (kVAh)
R-Phase Current Harmonics
Y-Phase Current Harmonics
B-Phase Current Harmonics
R-Phase Voltage Harmonics
Y-Phase Voltage Harmonics
B-Phase Voltage Harmonics
High Resolution Backlit LCD
Screen Abbreviation Details Parameter
1-3
1-4
LED Indications
Auxillary Supply
Digital Inputs (See section 7 for details)
Output Relays
Rating Plug
Communication
Maintenance Indication
Event Records
Trip Records
Testing
Supplementary Modules
(See section 6 for details)
No. of Storable Settings
(See section 7 for details)
Auxillary Power On
Overload
Short Circuit
Instantaneous
Earth Fault
Neutral Fault
Trip
Alarm
In Multiplier
Protocol
Link used
Self-Diagnostic Test
Relay Module (SR71-REL)
Power Supply Module (UN-PS)

Communication Module (SR71-COM)
Power Metering Module (SR71-PM)
24V DC
4 Nos. Optically Isolated inputs for indication
3 Nos.(Internal)
4 Nos. (External Relay Module)
630-800-1000-1250-2000-3200-5000
MODBUS RTU
RS 485
2
It based
Pickup, Alarm, Trip, Date, Time and Cause of Event
Last 5 records with date and time stampings,
voltage and current readings in all phases
4 Relay Outputs (Breaker OPEN, Breaker Close,
Pre Trip alarm and MD Exceed)
Input: 26 to 60 V DC, 90 to 300 V AC/ DC
Output: 24V DC
MODBUS RTU using RS485
240Vac, 415Vac
2 Setgroups
240V Ac / 5A, 30V DC / 5A (resistive load)
Details Parameter
1.4 BASIC FEATURES
A
u
x

s
u
p
p
l
y
V
o
l
t
a
g
e

i
n
p
u
t
s
E
G
r
o
u
p
B
U
S

(
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x
c
l
u
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v
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C
o
m
m
u
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a
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p
r
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t
o
c
o
l

f
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S
R
7
1

F
a
m
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y
)
2

S
R
7
1

F
a
m
i
l
y

O
v
e
r
v
i
e
w
S
R
7
1
-
R
E
L
R
e
l
a
y

O
u
t
p
u
t
s
-

B
r
e
a
k
e
r

O
p
e
n
,

B
r
e
a
k
e
r

C
l
o
s
e
,

P
r
e

T
r
i
p

A
l
a
r
m
,

M
D

E
x
c
e
e
d
-

D
I
N

r
a
i
l

/

B
a
s
e

m
o
u
n
t
a
b
l
e

m
o
d
u
l
e

S
R
7
-
C
O
M
C
o
m
m
u
n
i
c
a
t
i
o
n

M
o
d
u
l
e
-

M
O
D
B
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S

R
T
U

u
s
i
n
g

R
S
4
8
5

-

D
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r
a
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l

/

B
a
s
e

m
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u
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t
a
b
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m
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d
u
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U
N
-
P
S
P
o
w
e
r

S
u
p
p
l
y

(
2
4
V
d
c
)
-

A
v
a
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l
a
b
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i
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2

v
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r
s
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s

(
2
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-
6
0
V
d
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;

9
0
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3
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0

V
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/
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/

B
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m
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m
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S
R
7
1
-
P
M
V
o
l
t
a
g
e

M
o
d
u
l
e

-

P
r
o
v
i
d
e
s

v
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t
a
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i
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p
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s

f
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m
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&

p
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B
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m
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b
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m
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2-1
O
/L
S
/C
IN
S
T
.
E
/F
A
L
A
R
M
T
R
IP
N
E
U
T
E
S
T
Q
U
E
R
Y
C
L
E
A
R
P
O
W
E
R
S
R
7
1
L
A
R
S
E
N

&

T
O
U
B
R
O

L
I
M
I
T
E
D
T
E
S
T
E
S
C
U
P
D
O
W
N
N
E
X
T
To program SR71, the display needs to be ON. This happens automatically, if
- Breaker is carrying 30% of rated current in any one phase or
- 24V dc supply is connected to across terminals AS+& AS-.
In case, 24V dc is not available, UN-PS module can be used
- Incorrect / Inadequate Configuration can result in lack of
protection and / or nuisance tripping/erroneous signalling
- Restrict the knowledge of setting passwords within authorised
personnel only.
Accessing the settings :
P&C Units type SR71 is pre-configured to default factory settings (Refer Page 1-1)
Default settings are common for both Group 1 & 2.
The settings can be changed using Navigational keys on the SR71 front panel
3-1
Setting
1
F O
F
S R71
1
F O
F
S R71
3. PROGRAMMING
MET TRP I / O MENU
Liquid Crystal
Display
Navigation
buttons
Action
indicator
MET : For Metering display
ENT : Confirm the selection
ESC : Cancle selection /
Return to Previous Menu
TRP : For Trip status display
UP : Move up the menu
PREV : Move to Previous screen
YES : Acceptance of change
OPEN : Trip breaker through
SR71
I/O : For Input & Output status
DOWN : Move down the menu
NO : Reject/cancel a change
CLOSE : Switch-on breaker
through SR71
NXT : Move to Next screen
MENU : For accessing Settings
NXT : Move to next screen
ENT : confirm the selection
CAUTION
MET TRP I / O MENU
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
UP DOWN ENT
PROG-MODE
ENTER PASSWORD
1AB
NEXT ESC UP DOWN ENT
SETTINGS/VIEW
SETTINGS
VIEW RECORDS
COMMANDS
SETTINGS/VIEW
ESC UP DOWN ENT
SETTINGS
PROG MODE
VIEW MODE
ESC UP DOWN ENT
PROG-MODE
UNIT SETTING
SYSTEM SETTING
PROTECTION
L1 L2 E
AS-
AS+
O/L
S/C
INST.
E/F
ALARM
TRIP
NEU
TEST
QUERY
CLEAR
POWER
SR71
TEST
ESC UP DOWN NEXT
MET TRP I / O MENU
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
METERING
PROTECTION
PROGRAM MODE
(password protected)
UNIT SETTING
SYSTEM SETTING
Set Group 1 Set Group 2
VIEW MODE
UNIT SETTING
SYSTEM SETTING
PROTECTION
OSIE SETTINGS
FAULT
STATUS
I/O STATUS MENU
SETTINGS
VIEW RECORDS
COMMANDS
(password protected)
3-phase Currents
Neutral & earth Currents
Max. Currents
Phase Voltages
% Loading in each phase
Average Current & Voltage
Line Voltages
Frequency & Power Factor
Active Power
Reactive Power
Apparent Power
Rising Demand
Maximum Demand
Active Energy
Reactive Energy
Apparent Energy
Total, Fundamental & %
Distortion of R-phase
Current Harmonics
Distortion of Y-Phase
Current Harmonics
Distortion of B-Phase
Current Harmonics
Distortion of R-Phase
Voltage Harmonics
Distortion of Y-Phase
Voltage Harmonics
Distortion of B-Phase
Voltage Harmonics
FSD
Relay Output Status
Digital Input Status
Communication
Event Recorder
MD Period
Logo Display
Setting Password
Command Password
Voltage Connect
Date & Time
Rated Current
Operating Voltage
Maintenance Period
Incoming Supply
Phase Sequence
Frequency
Short Circuit
Instantaneous
Earth Fault
Neutral Current
Under Current
Current Unbalance
Under Voltage
Over Voltage
Under Frequency
Over Frequency
Reverse Power
Breaker Failure
I Discrimination
M D Exceed
Relay Module
Programmable Relay
Overload
Breaker Operation
Clear MD
Change Set Zgroup
Factory Setting
Clear Setting
Acknowledge Maintenance
Trip Records
Event Records
Maintenance Records
3-2
3.1 NAVIGATION OVERVIEW
UP/DOWN
UP/DOWN
ESC UP DOWN ENT
UNIT SETTING
DATE & TIME
COMMUNICATION
EVENT RECORDER
MD PERIOD
LOGO DISPLAY
ESC UP DOWN ENT
DATE-TIME
DATE
01:01:01
TIME
01:01:01
ESC UP DOWN ENT
DATE-TIME
DATE
01:01:01
TIME
01:01:01
ESC UP DOWN ENT
DATE-TIME
DATE
01:01:01
TIME
01:01:01
ESC UP DOWN ENT
UNIT SETTING
DATE & TIME
COMMUNICATION
EVENT RECORDER
MD PERIOD
LOGO DISPLAY
ESC UP DOWN ENT
COMMUNICATION
NODEADD 00001
BAUDRAT 09600
PARITY NONE
ESC UP DOWN ENT
NODEADD 00001
BAUDRAT 09600
PARITY NONE
COMMUNICATION
ESC UP DOWN ENT
NODEADD 00005
BAUDRAT 09600
PARITY NONE
COMMUNICATION
3-3
ESC UP DOWN ENT
UNIT SETTING
DATE & TIME
COMMUNICATION
EVENT RECORDER
MD PERIOD
LOGO DISPLAY
ESC UP DOWN ENT
EVENT RECORDER
PICKUP ENABLE
TRIP ENABLE
ALARM ENABLE
DIGI IN ENABLE
ESC UP DOWN ENT
PICKUP DISABLE
TRIP ENABLE
ALARM ENABLE
DIGI IN ENABLE
EVENT RECORDER
ESC UP DOWN ENT
PICKUP ENABLE
TRIP ENABLE
ALARM ENABLE
DIGI IN ENSABLE
EVENT RECORDER
UP/DOWN
UP/DOWN
ESC UP DOWN ENT
UNIT SETTING
DATE & TIME
COMMUNICATION
EVENT RECORDER
ESC UP DOWN ENT
MD INTEGRATION
PERIOD: 00030m
ESC UP DOWN ENT
MD INTEGRATION
PERIOD: 00060m
ESC UP DOWN ENT
MD INTEGRATION
PERIOD: 00030m
MD PERIOD
LOGO DISPLAY
ESC UP DOWN ENT
UNIT SETTING
DATE & TIME
COMMUNICATION
EVENT RECORDER
ESC UP DOWN ENT
LOGO DISPLAY
LOGODISPLAY
DISABLE
ESC UP DOWN ENT
LOGO DISPLAY
LOGODISPLAY
DISABLE
ESC UP DOWN ENT
LOGO DISPLAY
LOGODISPLAY
ENABLE
MD PERIOD
LOGO DISPLAY
UP/DOWN
3.2 UNIT SETTINGS
Similarly, set time
Similarly, set other
parameters
Similarly, set other
parameters
UP/DOWN
UP/DOWN
ENT
ENT
UP
UP
DOWN
DOWN
NEXT
NEXT
SETTING PASWORD
SETTING PASWORD
SET NEWPASSWORD
SET NEWPASSWORD
0000
0000
ESC
ESC
ESC
UP
UP
UP
DOWN
DOWN
DOWN
ENT
ENT
ENT
COMMUNICATION
EVENT RECORDER
EVENT RECORDER
MD PERIOD
MD PERIOD
MD PERIOD
LOGO DISPLAY
LOGO DISPLAY
LOGO DISPLAY
SETTING PASSWORD
SETTING PASSWORD
SETTING PASSWORD
UNIT SETTING
UNIT SETTING
UNIT SETTING
3-4
UNIT SETTINGS ...Contd.
ENT
ENT
UP
UP
DOWN
DOWN
NEXT
NEXT
SETTING PASWORD
COMMAND PASWORD
SET NEWPASSWORD
SET NEWPASSWORD
0000
0000
ESC
ESC
ESC
UP
UP
UP
DOWN
DOWN
DOWN
ENT
ENT
ENT
COMMUNICATION
COMMAND PASSWORD
COMMAND PASSWORD
EVENT RECORDER
EVENT RECORDER
VOLTAGE CONNECT
MD PERIOD
MD PERIOD
MD PERIOD
OSCILLOGRAPHY
LOGO DISPLAY
LOGO DISPLAY
LOGO DISPLAY
SETTING PASSWORD
SETTING PASSWORD
SETTING PASSWORD
UNIT SETTING
UNIT SETTING
UNIT SETTING
Select YES if SR71-PM is connected
Voltage, Frequency, Power, Energy and Harmonics related
Metering and Protections are enabled only when Metering
Module (SR71-PM) is connected
and Voltage Connect menu is set to YES
Live parts of voltage module should not be touched
Supply voltage to Power Supply Module to be maintained
as follows
26-60Vdc, 90-300Vac-dc
CAUTION
WARNING
3-5
ESC UP DOWN ENT
SYSTEM SETTING SYSTEM SETTING
ESC UP DOWN ENT
SYSTEM SETTING
ESC UP DOWN ENT
UP/DOWN
ESC UP DOWN ENT
SYSTEM SETTING
FREQ 00050Hz
I_FRAM 01600A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
SYSTEM SETTING
ESC UP DOWN ENT
ESC UP DOWN ENT
SYSTEM SETTING SYSTEM SETTING
ESC UP DOWN ENT
SYSTEM SETTING
ESC UP DOWN ENT
SYSTEM SETTING
ESC UP DOWN ENT
UP/DOWN
UP/DOWN
FREQ 00050Hz
I_FRAM 01600A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01600A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01600A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01600A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01250A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01250A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01250A
Ue 00415V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
FREQ 00060Hz
I_FRAM 01250A
Ue 00400V
MNTPRD 01Mnths
INCMING TOP
PH SEQ 123
UP/DOWN
3.3 SYSTEM SETTINGS
Release will reboot
after changing
frequency settings
CAUTION
ESC
ESC
UP
UP
DOWN
DOWN
ENT
ENT
SYSTEM SETTING
SYSTEM SETTING
SYSTEM SETTING
SYSTEM SETTING
ESC
ESC
UP
UP
DOWN
DOWN
ENT
ENT
SYSTEM SETTING
SYSTEM SETTING
ESC
ESC
UP
UP
DOWN
DOWN
ENT
ENT
FREQ
FREQ
00060Hz
00060Hz
I_FRAM
I_FRAM
01250A
01250A
Ue
Ue
00415V
00415V
MNTPRD
MNTPRD
01Mnths
01Mnths
INCMING
INCMING
TOP
TOP
PH SEQ
PH SEQ
123
123
FREQ
FREQ
00060Hz
00060Hz
I_FRAM
I_FRAM
01250A
01250A
Ue
Ue
00415V
00415V
MNTPRD
MNTPRD
01Mnths
01Mnths
INCMING
INCMING
TOP
TOP
PH SEQ
PH SEQ
123
123
FREQ
FREQ
00060Hz
00060Hz
I_FRAM
I_FRAM
01250A
01250A
Ue
Ue
00415V
00415V
MNTPRD
MNTPRD
01Mnths
01Mnths
INCMING
INCMING
TOP
TOP
PH SEQ
PH SEQ
123
123
Overload Pick up depends on Rating plug installed on SR71
0*In 0.15*In 0.2*In 0.25*In 0.3*In 0.4*In 0.5*In 0.75*In 1.0*In
0.4
0.4
0.4
0.4
0.4
Frame Size:630
Frame Size:800
Frame Size:1000
Frame Size:1250
Frame Size:1600
0.625*In 0.781*In
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
OVERLOAD
PICKUP 01.00In
TMS-tr 030.0S
PREALAR 01.00Ir
THM-MEM OFF
ESC UP DOWN ENT
O/L
ESC UP DOWN ENT
1 5 10 In
1
y
T10s
Ir 001.00I
tr0030.0S
0
Y
2
3
OVERLOAD
PICKUP 00.80In
TMS-tr 030.0S
PREALAR 01.00Ir
THM-MEM OFF
=
ESC UP DOWN ENT
ESC UP DOWN ENT
PROTECTION
SET GROUP1
SET GROUP2
ESC UP DOWN ENT
PROTECTION
SET GROUP1
SET GROUP2
PROTECTION
SET GROUP1
SET GROUP2
OR
UP/DOWN
Similarly, change
other parameters
3-6
3.4 PROTECTION SETTINGS
Protection settings include Basic and Advanced protections.
Basic Protections: 1. Overload 2. Short circuit 3. Instantaneous 4. Earth Fault
Advanced Protections:
1. Under current 2. Current unbalance 3. Undervoltage 4. Overvoltage 5. Under frequency
6. Over frequency 7. Reverse Power 8. Breaker failure 9. I-discrimination 10. Phase Sequence
Rest of the protections require supplementary modules
When Rating Plug is changed also make corresponding change in ln (Frame size) in System Settings.
It is safe to change the protection settings when the breaker is in service.
Commissioning and maintenance should be carried out by skilled technician only.
Upstream protection equipment has to be set in a way, so that the upstream faults are interrupted safely
CAUTION
CAUTION
UP/DOWN
CONTD. ON PAGE 3-7
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
UNDER CURRENT
FUNC DISABLE
PICKUP 00.80In
DELAY 00001S
MODE ALARM
ESC UP DOWN ENT ESC UP DOWN ENT ESC UP DOWN ENT
UNDER CURRENT UNDER CURRENT
FUNC DISABLE
PICKUP 00.80In
DELAY 00001S
MODE ALARM
FUNC ENABLE
PICKUP 00.80In
DELAY 00001S
MODE ALARM
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
NEUTRAL CURRENT
FUNC ENABLE
PICKUP 01.00In
UP/DOWN
NEUTRAL CURRENT NEUTRAL CURRENT
FUNC ENABLE
PICKUP 01.00In
FUNC ENABLE
PICKUP 00.80In
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
INSTANTANEOUS
FUNC DISABLE
PICKUP 002.0In
ESC UP DOWN ENT
INSTANTANEOUS
ESC UP DOWN ENT
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
EARTH FAULT
FUNC DISABLE
PICKUP 00.60In
DELAY 003.0S
PREALAR 00.95Ig
I2T ON
UP/DOWN
INSTANTANEOUS
FUNC DISABLE
PICKUP 002.0In
ESC UP DOWN ENT
FUNC ENABLE
PICKUP 002.0In
FUNC DISABLE
PICKUP 00.60In
DELAY 003.0S
PREALAR 00.95Ig
COLDPIC DISABLE
FUNC ENABLE
PICKUP 00.60In
DELAY 003.0S
PREALAR 00.95Ig
COLDPIC DISABLE
EARTH FAULT EARTH FAULT
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
OVERLOAD
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
SHORT CIRCUIT
PICKUP 01.00In
DELAY 00400mS
PREALAR 01.00Ir
I2T OFF
COLDPIC DISABLE
ESC UP DOWN ENT
S/C
ESC UP DOWN ENT
1 5 10 In
1
T 10s
Is 001.00I
Ts 0000.4S
0
Y
2
3
SHORT CIRCUIT
ESC UP DOWN ENT
UP/DOWN
PICKUP 00.80In
DELAY 00400mS
PREALAR 01.00Ir
I2T OFF
COLDPIC DISABLE
CP_DLY 010.00s CP_DLY 010.00s
COLDPIC DISABLE
I2T ON I2T ON
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
3-7
PROTECTION SETTINGS ...Contd.
3-8
UP/DOWN
CONTD. ON PAGE 3-8
ESC UP DOWN ENT
SET GROUP 1
UNDER CURRENT
I_UNBALANCE
UNDER VOLTAGE
OVER VOLTAGE
UNDER FREQ
OVER FREQ
OVER FREQ
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE ALARM
OVER FREQ OVER FREQ
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE ALARM
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE BOTH
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
NEUTRL CURRENT
UNDER CURRENT
I_UNBALANCE
UNDER VOLTAGE
OVER VOLTAGE
UNDER FREQ
UNDER FREQ
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE ALARM
UNDER FREQ UNDER FREQ
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE ALARM
FUNC DISABLE
PICKUP 48.00Hz
DELAY 002.00S
DRPOFF 0.100Hz
MODE BOTH
ESC UP DOWN ENT
SET GROUP 1
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
I_UNBALANCE
UNDER VOLTAGE
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
I_UNBALANCE
UNDER VOLTAGE
OVER VOLTAGE
UNDERVOLTAGE
FUNC ENABLE
PICKUP 00.80Vn
DELAY 005.0S
RSTSET 01.01Vs
MODE TRIP
UNDERVOLTAGE
FUNC ENABLE
PICKUP 00.80Vn
DELAY 005.0S
RSTSET 01.01Vs
MODE TRIP
UNDERVOLTAGE
FUNC ENABLE
PICKUP 00.75Vn
DELAY 005.0S
RSTSET 01.01Vs
MODE TRIP
OVERVOLTAGE
FUNC ENABLE
PICKUP 01.20Vn
DELAY 005.0S
RSTSET 00.96Vs
MODE TRIP
OVERVOLTAGE OVERVOLTAGE
FUNC ENABLE
PICKUP 01.20Vn
DELAY 005.0S
RSTSET 00.96Vs
MODE ALARM
FUNC ENABLE
PICKUP 01.20Vn
DELAY 005.0S
RSTSET 00.96Vs
MODE TRIP
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
SHORT CIRCUIT
INSTANTANEOUS
EARTH FAULT
NEUTRL CURRENT
UNDER CURRENT
I_UNBALANCE
I_UNBALANCE
FUNC ENABLE
PICKUP 01.00In
DELAY 002.0S
I_UNBALANCE
FUNC ENABLE
PICKUP 01.00In
DELAY 002.0S
I_UNBALANCE
FUNC ENABLE
PICKUP 00.75In
DELAY 002.0S
UP/DOWN
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
PROTECTION ...Contd. SETTINGS
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
UNDER FREQ
OVER FREQ
REVERSE POWER
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
IDISCRIMINATION
FUNC: DISABLE
IDISCRIMINATION IDISCRIMINATION
FUNC: DISABLE FUNC: ENABLE
UP/DOWN
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
OVERVOLTAGE
UNDER FREQ
OVER FREQ
REVERSE POWER
PHASE SEQUENCE
Bkr FAILURE
ESC UP DOWN ENT
SET GROUP 1
UNDER VOLTAGE
OVER VOLTAGE
UNDER FREQ
OVER FREQ
REVERSE POWER
PHASE SEQUENCE
Bkr FAILURE
FUNC ENABLE
DELAY 01.00S
Bkr FAILURE Bkr FAILURE
FUNC ENABLE
DELAY 01.00S
FUNC ENABLE
DELAY 02.00S
PHASE SEQUENCE
FUNC DISABLE
DELAY 001.0S
PHASE SEQUENCE PHASE SEQUENCE
FUNC DISABLE
DELAY 001.0S
FUNC ENABLE
DELAY 001.0S
ESC UP DOWN ENT
SET GROUP 1
I_UNBALANCE
UNDER VOLTAGE
OVER VOLTAGE
UNDER FREQ
OVER FREQ
REVERSE POWER
REVERSE POWER
FUNC DISABLE
PICKUP 00.20Pn
DELAY 02.00S
MODE ALARM
REVERSE POWER REVERSE POWER
FUNC DISABLE
PICKUP 00.20Pn
DELAY 02.00S
MODE ALARM
FUNC ENABLE
PICKUP 00.20Pn
DELAY 02.00S
MODE ALARM
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1
OVER FREQ
REVERSE POWER
PHASE SEQUENCE
Bkr FAILURE
IDISCRIMINATION
MD EXCEED
MD EXCEED
FUNC: DISABLE
MD EXCEED MD EXCEED
PICK UP: 00100KW
STEP: 10KW
PICK UP: 00100KW
STEP: 10KW
PICK UP: 00100KW
STEP: 10KW
Similarly, change
other parameters
Similarly, change
other parameters
Similarly, change
other parameters
3-9
ESC UP DOWN ENT
SET GROUP 1
REVERSE POWER
RELAY MODULE
FUNC: DISABLE
RELAY MODULE RELAY MODULE
UP/DOWN
ESC UP DOWN ENT
SET GROUP 1 PROG RELAY
RLY1: SHORT CKT
PROG RELAY PROG RELAY
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
RELAY MODULE
MD EXCEED
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
RELAY MODULE
PROG RELAY
MD EXCEED
RLY2: GND FAULT
RLY1: SHORT CKT
RLY2: GND FAULT
RLY1: OVER LOAD
RLY2: GND FAULT
ESC UP DOWN ENT
SET GROUP 1
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
RELAY MODULE
PROG RELAY }
UP/DOWN
MD EXCEED
These settings pertain to Supplementary Modules.
3-10
4-1
4. READING DATA
METERING - Imax
I1max : 00000A
I2max : 00000A
I3max : 00000A
I0max : 00000A
INmax : 00000A
METERING - F, PF
F : 000.00Hz
PF : 00.00
METERING - V METERING - %Load
I1 : 000000%
I2 : 000000%
I3 : 000000%
METERING - kW
Ph1 : 0000.000k
Ph2 : 0000.000k
Ph3 : 0000.000k
TOTAL: 0000.000k
ESC PREV NXT
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - AvgV,I
Avg.I : 000000A
Avg.V : 0000.0V
METERING - kVAr
Ph1 : 0000.000k
Ph2 : 0000.000k
Ph3 : 0000.000k
TOTAL: 0000.000k
METERING - kVAh

TOTAL kVAh:
0000.000k

METERING - I
I0 : 00000A
IN : 00000A
METERING - VPh-Ph
V12 : 0000.0V
V23 : 0000.0V
V31 : 0000.0V
METERING - I2HAR
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
Auto
V1 : 0000.0V
V2 : 0000.0V
V3 : 0000.0V
SEQ : _ _ _ _
METERING - MD
kW DEMAND:

______
METERING - kWh
TOTAL kWh:

0000.000k
METERING - kVArh
TOTAL kVArh:

-0000.000k
0000.000k
METERING - kVA
Ph1 : 0000.000k
Ph2 : 0000.000k
Ph3 : 0000.000k
TOTAL: 0000.000k
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
METERING - I1HAR METERING - I3HAR
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
METERING - V1HAR
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
METERING - V2HAR
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
TOT : 000000A
FUN : 000000A
THD-F : 000.00%
METERING - V3HAR
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT ESC PREV NXT
ESC PREV NXT
4.1 METERING VALUES
Note:
V, F, PF, Vph-ph Avg VkW, kVAr, kVA, MD, kWh, kVAh, kVArh, V1Har, V2 Har, V3 Har
These measurements are displayed only when Metering module (SR71-PM) is
connected and Voltage Connect menu is set to YES
MET TRP I / O MENU
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
ESC UP DOWN ENT
SETTINGS/VIEW
SETTINGS
VIEW RECORDS
COMMANDS
ESC UP DOWN ENT
SETTINGS
VIEW RECORDS
COMMANDS
SETTINGS/VIEW
ESC UP DOWN ENT
VIEW RECORDS
MAINTENANCE
TRIP RECORDS
EVENT RECORDS
ESC UP DOWN ENT
VIEW RECORDS
MAINTENANCE 1
MAINTENANCE 2
MAINTENANCE 3
MAINTENANCE 4
MAINTENANCE 5
RUNNING
ESC
MAINTENANCE 1
DATE
01:01:03
TIME
15:53:51.00
I2T: xxxM
PH: 1
MntPer: 357Days
4.3 MAINTENANCE RECORDS
MET TRP I/O MENU
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
MET TRP I/O MENU
I/O - INPUT
ACB STATUS :OFF
SERIAL CNTRL :OFF
EXTRNAL CLOSE :NO
EXTRNAL TRIP :NO
MET TRP I/O MENU
I/O - OUTPUT 1
FSD : INACTIVE
BKRCLS : NO
BKROPN: NO
ALARM : LOW
MET TRP I/O MENU
I/O - OUTPUT 2
P RLY1 : INACTIVE
P RLY2 : INACTIVE
MP FAIL :
MD EXD: INACTIVE
Similarly, view all the records
4-2
4.2 STATUS OF INPUTS & OUTPUTS
CAUTION
CAUTION
CAUTION
CAUTION
Press YES only after changing Poles as it will
reset lt calculation.
OPEN command will SWITCH-OFF/TRIP the breaker
and CLOSE command will switch-on the breaker.
YES command will erase Maximum Demand data
Changing GROUP will change current protection
parameters as per the new Group.
MET TRP I / O MENU
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
DOWN ENT
SETTINGS/VIEW
SETTINGS
VIEW RECORDS
COMMANDS
ESC UP
SETTINGS
VIEW RECORDS
COMMANDS
SETTINGS/VIEW
UP DOWN ENT
COMMANDS
ENTER PASSWORD
1AB
NEXT ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
Down
Down
Down
ESC YES NO
COMMANDS
MAINTENANCE DONE
ESC OPEN CLOSE
COMMANDS
BKR OPERATION
ESC YES NO
COMMANDS
CLEAR MD
ESC YES NO
COMMANDS
CHANGE SETGROUP
SET GROUP1
FACTORY SETTING
CLEAR ENERGY
FACTORY SETTING
CLEAR ENERGY
FACTORY SETTING
CLEAR ENERGY
FACTORY SETTING
CLEAR ENERGY
FACTORY SETTING
CLEAR ENERGY
5-1
5. COMMANDS
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
ESC UP DOWN ENT
COMMANDS
MAINTENANCE
Bkr OPERATION
CLEAR MD
CHANGE SETGROUP
Down
ESC YES NO
COMMANDS
RESTORE FACTORY
CAUTION
ESC OPEN CLOSE
COMMANDS
CLEAR ENERGY
CAUTION
FACTORY SETTING
CLEAR ENERGY
FACTORY SETTING
CLEAR ENERGY
SETTINGS
YES command will erase all the active
setting & replace them with factory setting.
YES command will erase the energy data
COMMANDS ...Contd.
5-2
Installation:
SR71 is supported by supplementary modules, which enhance the functionality of the P&C unit and offer
a complete system solution.
The installation, configuration and operation of supplementary modules UN-PS, SR71-PM, SR71-REL
and SR71-COM is explained below.
The supplementary modules are suitable for base mounting and DIN rail (35mm) mounting.
70
8
5
62
7
7
1
0
6
6. SUPPLEMENTARY MODULES
REAR VIEW SIDE VIEW
4 Relay Outputs are offered through SR71-REL module i
o/ps inbuilt in the SR71 release. The internal relays are selectable for basic faults.
(Overload, Short Circuit, Instantaneous, Earth Fault and Neutral Protection)
OP1 - OP2 - Programmable Relay 1
OP3 - OP4 - Programmable Relay 2
OP5 - OP6 - Microcontroller failure
1) Breaker Open - Activated for 1sec when command is given through SR71 or HMI.
Shunt release of breaker has to be wired through this contact.
2) Breaker Close - Activated for 1sec when command is given through SR71 or HMI.
Closing release of breaker has to be wired through this contact.
3) Pre Trip Alarm - Activated when the Pre-Trip setting of any protection is exceeded
4) MD Exceed - Activated when the Maximum Demand value is exceeded.
It is powered up by 24V dc power supply from UN-PS.
It is connected with SR71 through wire harness at D+ and D-
The COM LED blinks when the module gets successfully connected to SR71
The module works on EGroupBUS which is an exclusive communication protocol for SR71 modules
n addition to the 3 relay
Configuration:
SR71-REL modules can be configured through Menu section as detailed below,
6.1 SR71-REL: Relay Module
6-1
MET TRP I / O MENU
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
ESC UP DOWN ENT
SETTINGS/VIEW
SETTINGS
VIEW RECORDS
COMMANDS
SETTINGS/VIEW
ESC UP DOWN ENT
SETTINGS
PROG MODE
VIEW MODE
UP DOWN ENT NEXT
Continued on
page 6-2
PROG-MODE
ENTER PASSWORD
1AB
ESC UP DOWN ENT
PROTECTION
SET GROUP1
SET GROUP2
PROTECTION
SET GROUP1
SET GROUP2
ESC UP DOWN ENT
PROG-MODE
UNIT SETTING
SYSTEM SETTING
PROTECTION
ESC UP DOWN ENT
SET GROUP 1
PHASE SEQUENCE
Bkr FAILURE
iDISCRIMINATION
MD EXCEED
RELAY MODULE
PROG MODULES
ESC UP DOWN ENT
RELAY MODULE
FUNC : ENABLE
A. For basic protections, SR71 works independent of external power supply.

B. For Communication, Undercurrent Protection and external modules,24V dc is required
C. Advanced functions like additional protections, Metering and LCD display do not
require external power supply, provided current is atleast 30% of I
N
However, in case load current is less than 30%I SR71 requires 24V dc supply.
N
UN-PS provides 24V dc auxiliary supply, based on the following input voltages
Version 1: Input voltage 90-300V ac & dc - Output 24Vdc, 750mA
Version 2: Input voltage 26-60V dc - Output 24Vdc, 500mA
One UN-PS is adequate for one unit of SR71 and all supplementary modules connected to it.
SR71 communication with PC via external communication Module through
Modbus - RTU protocol.
Features
1) 1-255 Node address selection.
2) Enables breaker control & parameterization
.
3) LED indication for Power and Communication status.
It is connected with SR71 through wire harness at DI, DE, RO, Vcc and GND
The COM LED blinks when the module gets successfully connected to SR71
The module works on EGroupBUS which is an exclusive communication protocol for SR71 modules
6.3 SR71-COM: Communication Module
6.4 SR71-PM: Power Metering Module
6.2 UN-PS: Power Supply Module
6-2
Metering Parameters like V, F, PF, Vph-ph Avg VkW, kVAr, kVA, MD, kWh, kVAh, kVArh,
V1Har, V2 Har, V3 Har are displayed only when Metering module (SR71-PM) is
connected and Voltage Connect menu is set to YES
Input - V1, V2, V3, N, E from the System (upto 690V)
Output - to SR71 release.
N
R
Y
BL
O
A
D
S
R
7
1
R
E
L
E
A
S
E
T
X
R
X
D
I
D
E
R
O
V
C
C
G
N
D
D
I1
D
I2
D
I3
D
I4
D
I5
D
I6
D
I7
D
I8
A
S
+
A
S
-
S
I-
A
S
I-
B
S
O
-
A
S
O
-
B
G
I-
A
G
I-
B
G
O
-
A
G
O
-
B
V
R
V
Y
V
B
V
N
O
P
1
O
P
2
O
P
3
O
P
4
O
P
5
O
P
6
R
E
L
A
Y

M
O
D
U
L
E
C
O
M
M
U
N
I
C
A
T
I
O
N
M
O
D
U
L
E
P
O
W
E
R

S
U
P
P
L
Y
M
O
D
U
L
E
B
R
E
A
K
E
R
S
T
A
T
U
S
Z
O
N
E

S
E
L
E
C
T
I
V
E
I
N
T
E
R
L
O
C
K
I
N
G
P
O
W
E
R

M
E
T
E
R
I
N
G
M
O
D
U
L
E
P
R
O
G
R
A
M
M
A
B
L
E
R
E
L
A
Y

1
P
R
O
G
R
A
M
M
A
B
L
E
R
E
L
A
Y

2
M
I
C
R
O
C
O
N
T
R
O
L
L
E
R
F
A
I
L
U
R
E
S
E
R
I
A
L
C
O
N
T
R
O
L
E
X
T
E
R
N
A
L
C
L
O
S
E
E
X
T
E
R
N
A
L
T
R
I
P
W
I
R
E
H
A
R
N
E
S
S
D
-
S
U
B
C
O
N
N
E
C
T
O
R
T
E
R
M
I
N
A
L
S
B
L
O
C
K
B
A
E
R
E
K
R
C
R
A
D
E
L
C
T

C
O
N
N
E
C
T
O
R
R
O
G
O
W
S
K
I
C
O
N
N
E
C
T
O
R
D
I
G
I
T
A
L
I
N
P
U
T
S
R
E
L
A
Y
S
R
E
L
A
Y
M
O
D
U
L
E
C
O
M
M
U
N
I
C
A
T
I
O
N
M
O
D
U
L
E
Z
S
I
V
O
L
T
A
G
E
M
O
D
U
L
E
P
O
W
E
R

S
U
P
P
L
Y
M
O
D
U
L
E
R
E
A
R

C
O
N
N
E
C
T
O
R
S

*
T
O
P

C
O
N
N
E
C
T
O
R
S

*
*
R
E
F
E
R

T
O

T
H
E

L
A
B
E
L
S

F
O
R

C
O
N
N
E
C
T
O
R

L
O
C
A
T
I
O
N
S
7
.

C
o
n
n
e
c
t
i
o
n

D
e
t
a
i
l
s
7-1
8.1.a FAULT PICK-UP
MET TRP I/O MENU
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
MET TRP I/O MENU
FAULT STATUS 1
O/L :
S/C :
INST :
E/F :
MET TRP I/O MENU
FAULT STATUS 2
IN O/L :
I_Under :
I_Unbal :
V_Under :
MET TRP I/O MENU
FAULT STATUS 3
V_Over :
F_Under:
F_Over :
RevPwr :
8.1.b FAULT TRIP
MET TRP I/O MENU
FAULT STATUS 3
Ph Seq :
Bkr Fail :
MD Excd :
TRIP
SR71 allows Users to set Trip/Alarm/Both modes for all
protections, except for basic protections (O/L, S/C, Inst & E/F),
which have a standard mode of Both (Ref. Section 1).
When SR71 detects a fault, Alarm LED on the facia will start
blinking and also, any external indications (e.g. Hooters) wired at
site will be activated.
For Basic Protections, LEDs on the release provide separate indication for fault type. For other protection,
type of fault can be ascertained through display as follows,
For Protections with only Alarm mode set, the indication will be deactivated once the fault is cleared. For
protections with Both mode set, SR71 will trip the breaker after the preset delay and Alarm
indications will be replaced by Trip indications.
TRIP LED and LED corresponding to fault (O/L, S/C, Inst,
E/F, Temp) will start blinking. Any external indications (e.g.
Hooters) wired at site will also be activated.
Tripping due to other protection function can be identified through
TRP navigation on LCD display, as detailed in 8.1.a above.
In case SR71 is not provided with Auxiliary power supply of 24V dc,
Users can still identity the type of fault. On pressing the Query button,
LED corresponding to th type of fault will glow.
This indication is independent of auxiliary power supply or batteries
and is available for repeat* usage after the fault
* Availability of indication depends on time elapsed after the
fault and duration
8-1
8.1 FAULT DIAGNOSIS
Comprehensive Fault Pick-up and Trip details, with date & time stamping are available as Trip
Records and Event Records. 5 last Trip records and 128 last event records are stored in non-volatile
memory and can be accessed any time through display navigation as detailed below,
MET TRP IO ENT
I1 : 00000A
I2 : 00000A
I3 : 00000A
METERING - I
ESC
UP DOWN ENT
SETTINGS/VIEW
SETTINGS
VIEW RECORDS
COMMANDS
?
ESC
UP DOWN ENT
SETTINGS
VIEW RECORDS
COMMANDS
SETTINGS/VIEW
Down
ESC
UP DOWN ENT
TRIP RECORDS
TRIPDATA1
TRIPDATA2
TRIPDATA3
TRIPDATA4
TRIPDATA5
TRIPCOUNTER
ESC
UP DOWN
TRIP DATA 1
CAUSE
V_UNDER
DATE
02:02:03
ESC
UP DOWN ENT
VIEW RECORDS
MAINTENANCE
TRIP RECORDS
EVENT RECORDS
ESC
UP DOWN
TRIP DATA 1
I1 : xxxxxxA
I2 : xxxxxxA
I3 : xxxxxxA
V1 : xxxxxxV
V2 : xxxxxxV
ESC
UP DOWN
EVENT RECORD 001
CAUSE
V_UNDERTRIP
DATE
02:02:03
TIME
11:27:54.87
ESC
UP DOWN
View last 128 events
ESC
UP DOWN ENT
VIEW RECORDS
MAINTENANCE
TRIP RECORDS
EVENT RECORDS
EVENT RECORD 002
CAUSE
V_UNDERALARM
DATE
01:02:03
TIME
09:36:29.27
After diagnosing the fault and taking necessary corrective
action, the fault indication can be reset by pressing the
Clear button.
?
?
?
TRIP
8-2
MET TRP I / O ENT
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
TEST
FAILED
CONTROLLER
FAILURE
O/L
S/C
INST.
E/F
ALARM
TRIP
NEU
TEST
QUERY
CLEAR
POWER
SR71
RATING PLUG : 1600A
MET TRP I / O ENT
METERING - I
I1 : 00000A
I2 : 00000A
I3 : 00000A
COMBINATION
NO. 1299
In Healthy state, POWER ON LED will be blinking Green and LCD
display will be energized.
This situation is encountered when current in all phases is less
than 10% of nominal current. The unit is not offering any protection
in this condition.
When load is increased to exceed 10% in any one phase, the
POWER ON LED will start blinking.
This situation is encountered when current in all phases is less than
30% of nominal current, but in atleast one phase it exceeds 10% of
nominal current. Also, this condition implies that there is no external
24V dc supply to SR71.
In this situation, basic protections are active and the system is
protected.
If LCD does not get energized even after connecting external
24V dc supply, please contact nearest L&T branch office.
In this situation, SR71 is not functional. Switch-off the breaker
and contact nearest L&T branch office.
Power Saving through LCD backlight
After 15mins of normal load, only the LCD backlight goes OFF.
Screen gets activated on pressing any key.
When POWER ON LED is blinking and Display is ON, SR71
Protection functions can be checked by pressing the TEST
button. This is a Non-Trip test and can be performed even when
the breaker is carrying current.
On pressing TEST button, fault status LEDs will start blinking &
glow steadily, one by one. At the end of test, all LEDS glowing
steadily indicates that SR71 is healthy. In this situation, LCD
shows a Combination number, unique to the set of protection
parameters programmed by the User. This number can be
matched with the number generated immediately after initial
configuration and if different, can indicate that a change in settings
has taken place subsequently.
In case of any malfunction, display will indicate TEST FAILED. In
this situation, contact nearest L&T branch office.
POWER ON LED is OFF
POWER ON LED is Blinking, but LCD is not energized
Controller Failure displayed on LCD
8-3
8.1.c LED & LCD DISPLAY
8.1.d TEST BUTTON
8.2 EXPLANATION OF NEW FEATURES
8-4
Thermal Reflectivity:
Recurrent overloads can lead to failure of cable insulation, even if
breaker trips every time as per the overload characteristics. Thermal
reflectivity advances trip time of the breaker for every recurrent
overload, to prevent cable overheating and insulation failure. Thermal
reflectivity also enables an upstream breaker to trip faster, in the event it
has to clear a recurrent overload.
2
It ON/OFF:
Usually, in the Short Circuit zone, trip time remains constant, as per User
2
settings. In It ON mode, the delay configured by Users is set at 10xIn
and inverse characteristics are imparted between Is and 10xIn. As a
result, time delay is higher than set delay, for currents lower than 10xIn.
This feature helps Users to co-ordinate tripping time of breaker with
upstream & downstream fuses..
Cold-Load Pickup:
When a single motor forms a significant part of load, the starting current
falls in Short circuit zone of the breaker, causing nuisance tripping.
When Cold-load pickup feature is enabled, SR71 automatically
doubles the short circuit current setting for the first 60 msec, for avoiding
nuisance tripping at the same time providing necessary short circuit
protection
I
1
t
1
t
2
t
3
t
I
10xI
n
t
I
This section attempts to provide a brief explanation regarding functionality and usage of these
Trip/Alarm/Both:
Users can program the Output when a specific event occurs as only a Signal, Breaker tripping or Both.
Pre-Trip Alarm:
This feature can be used to provide an early warning when load current is increasing beyond the
normal level, so that corrective action can be taken before tripping occurs.
E.g. On a 1000A ACB, expected normal load current is 700A and Overload setting is at 0.8 In
i.e. 800A. In this situation a Pre-trip alarm setting of 0.75 will provide an alarm signal when load
features, to enable you fully exploit the benefits of chosing SR71.
crosses 750A i.e. before it becomes an overload.
8-5
i Discrimination:
In case of time based discrimination, time delays in Short circuit
are set progressively higher towards the main incomer ACB. In
the adjoining schematic, ACB A has the highest delay of 400
ms. This system is designed for faults at Y.
However, for faults at X, ACB 1 will wait for 400 ms before
clearing the fault, owing to the delay provided. This results in
higher system stresses.
In iDiscrimination feature, P&C units are hardwired as shown
and they communicate with each other through restraining
signals.
For faults at intermediate locations like X, there is not
restraining signal from feeder breakers and hence ACB1 will
trip in 60 ms instead of preset 400ms delay.
For fault at Y, ACB3 will send restraining signal to ACBs 1 & 2
and hence preset delays are honored. If ACB3 fails to trip after
its preset delay, restraining signal is removed and ACB2 will
trip after 60 ms.
Wire specifications:
Description - PVC sheathed shielded twisted pair wire
Size - 7/0.2 tinned Copper
Shield - Braided tinned copper ID: 4.6 max
Impedance - approx. 76 Ohm/km at 200 MHZ
No. of twists - Approx. 11 twists / ft.
i Discrimination can also be applied for 2 I/C - 1 B/C and 3 I/C - 2
B/C schemes. Please contact us for wiring diagrams.
Si1
So1
Gi1
Go1
ACB 1
S. C. Time
Delay 400 ms
ACB 2
S. C. Time
Delay 200 ms
X
ACB 3
S. C. Time
Delay 100 ms
Y
Si2
So2
Gi2
Go2
Si1 Gi1
So1 Go1
Si2 Gi2
So2 Go2
Si1 Gi1
So1 Go1
Si2 Gi2
So2 Go2
Tools required: Screw Driver (Tip width 3 mm)
Trip Simulation Kit is available to test the
functioning of SR71 releases. The kit works
on 240V ac supply and has a connector to be
plugged on to the release.
Connect the test kit as per detailed instructions
provided alongwith test kit UN-ES2.
Follow the settings and procedure given below
for testing various zones of the release. Before
every test, breaker must be closed. Once the
breaker is tripped by the release, press Clear
button.
O/L
S/C
INST.
E/F
ALARM
TRIP
NEU TEST
QUERY
CLEAR
POWER
SR71
TEST
ESC UP DOWN NEXT
UN-ES2
SIM-KIT
COMM. INPUT SUPPLY
TEST POWER
UP
ENTER
ESC
DOWN
LEFT RIGHT
8-6
Type of test Settings on the Release Actions on Test Kit Observations
Overload Overload Pick-up: 1.0 xIn - Set test current to 6 xIn - Breaker should trip in 30 5 sec
Overload Delay: 30 s - Start the test - On pressing 'Query' button, 'Overload'
LED should glow
Earth Fault
- Breaker should trip in 0.5s40 msec
- On pressing 'Query' button,
'Earth fault' LED should glow
Earth fault Pick-up: 0.3 xIn
Earth fault Delay: 0.5s
Short Circuit - Breaker should trip in 400 40 msec
- On pressing 'Query' button, 'Short
Circuit' LED should glow
Short Circuit Pick-up: 4 xIn
Short Circuit Delay: 400 ms
- Set test current to 5 xIn
- Start the test
- Set test current to 0.45 xIn
- Start the test
- Breaker should trip in <70ms
- On pressing 'Query' button,
'Instantaneous' LED should glow
Instantaneous Instantaneous: 6 xIn - Set test current to 9.5 xIn
- Start the test
SR71-COM
Test connection
8.3 TRIP SIMULATION
9-1
SR71 offers complete Communication solution using SR71-COM module.
It communicates on MODBUS RTU protocol, using RS485 port.
9. CONNECTING TO HMI
Supply for
UN-PS
Auxiliary
Supply of
SR71
AS+ DI DE RO VCC GND AS- Connections on Cradle
Terminal Block
5 core Shielded Cable
2 core Shielded Cable
Serial Cable
to COM port
D
A
T
A
+
D
A
T
A
-
T
X
+
T
X
-
R
X
+
R
X
-
(
R
)
+
V
s
(
B
)
G
N
D
1
0
RS232 TO
RS485
CONVERTER
Aux. Supply
ADDRESS PARAMETERS WORDS MF
Metering Record
30,001 I 1 RMS Current 2 0.01
30,003 I 2 RMS Current 2 0.01
30,005 I 3 RMS Current 2 0.01
30,007 I N RMS Current 2 0.01
30,009 I 0 RMS Current 2 0.01
30,011 Reserved 2
30,013 I 1 Max RMS Current 2 0.01
30,019 I 0 Max Phase RMS Current 2 0.01
30,021 I N Max Phase RMS Current 2 0.01
30,023 I 1 Percent Load Current 2 1
Voltage Phase Sequence - MSB 1
Reserved (1 WORD)
Reserved (1 WORD) 0.001
Reserved (1 WORD)
30,033 V1 RMS Voltage 2 0.1
30,039 V12 RMS Voltage 2 0.1
30,041 V23 RMS Voltage 2 0.1
30,043 V31 RMS Voltage 2 0.1
30,045 Average I 2 0.01
30,047 Average V 2 0.1
Frequency 0.01
PowerFactor - LSB 0.01
30,051 Reserved 2 0.01
30,053 Reserved 2 0.01
30,055 Reserved 2 0.01
30,057 Phase 1 Fundamental Current 2 0.01
30,063 Phase 1 Fundamental Voltage 2 0.1
30,031
2
30,049
2
All registers hold hexadecimal integers unless otherwise specified.
30,029 2
10-1
10. Memory Map
30,069 Phase 1 Voltage THD % (1 word) - MSB 0.01
Phase 2 Voltage THD % (1 word) 0.01
Phase 3 Voltage THD % (1 word) - MSB 0.01
Phase 1 Current THD % (1 word) 0.01
Phase 2 Current THD % (1 word) - MSB 0.01
Phase 3 Current THD % (1 word) 0.01
30,075 Phase 1 Active Power (kW) 2 0.001
30,081 Total Active Power (kW) 2 0.001
30,083 Phase 1 Reactive Power (kVAr) 2 0.001
30,089 Total Reactive Power (kVAr) 2 0.001
30,091 Phase 1 Apparent Power (kVA) 2 0.001
30,097 Total Apparent Power (kVA) 2 0.001
30,099 kW Max Demand 2 0.001
30,101 Total kW Energy 2 0.001
30,103 Total Lag kVArh Energy 2 0.001
30,105 Total Lead kVArh Energy 2 0.001
30,107 Total kVAh Energy 2 0.001
30,109 Rising kW Demand (Present Interval Demand) 2 0.001
Note: 1. kW Max Demand and Rising kW Demand are floating
point number of data type float (4 Bytes), represented in IEEE
Format.
Reserved
Reserved
Reserved
Reserved
30,114 Reserved (1 Byte)
Reserved

(1 Byte)
Trip Record Format:
Trip Record Year
Trip Record Month
Trip Record Date
Trip Record Day
1
1
1
30,112
1
30,113
1
2
30,071
2
30,073
2
10-2
Memory Map....Contd
Trip record Hours
Trip Record Minutes
Trip record Seconds
Trip Record MilliSeconds
Trip Record V1 2 0.1
Trip Record I 1 2 1
Trip Record I 2 2 1
Trip Record I 3 2 1
Trip Record IN 2 1
Trip Record I0 2 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Trip Record Cause 2 1
Reserved 1
Reserved 1
Reserved 1
Reserved 1
Trip Record Cause Format: 2 WORD
Overload (LSB) - (Position = 0X00000001)
Short Circuit - (Position = 0X00000002)
Instantaneous - (Position = 0X00000004)
Earth Fault - (Position = 0X00000008)
Neutral Fault - (Position = 0X00000010)
Current Unbalance - (Position = 0X00000020)
Under Current - (Position = 0X00000040)
Under Voltage - (Position = 0X00000080)
Over Voltage - (Position = 0X00000100)
Under Frequency - (Position = 0X00000200)
Over Frequency - (Position = 0X00000400)
Reverse Power - (Position = 0X00000800)
Reserved - (Position = 0x00001000)
Maximum Demand - (Position = 0x00002000)
1
1
10-3
Memory Map....Contd
10-4
Memory Map....Contd
Phase Sequence - (Position = 0x00020000)
30,117 Trip Record 1 32
NOTE:
For Trip source Instantaneous protection, 0xFFFF shall
be sent for voltage (V1, V2, V3) and current
(I1,I2,I3,I0,IN) readings in Trip Record as valid data will
not be available.
Response with 0xFFFF for current and voltage values
shall be interpreted as invalid data.
Oscillography Record Format:
Current Range Format:
Oscillography Record Current Range R_CT_LoHiRog (2 bit) LSB
Oscillography Record Current Range Y_CT_LoHiRog (2 bit)
Oscillography Record Current Range B_CT_LoHiRog (2 bit)
Reserved (2bit)
Reserved

(1Byte)
I 1 Current Packet 1 Format:
Oscillography Record Year
Oscillography Record Month
Oscillography Record Date
Oscillography Record Day
Oscillography Record Hours
Oscillography Record Minutes
Oscillography Record Seconds
Oscillography Record Milliseconds
Cycle 1 I 1 Samples 16
Cycle 1 Current Range 1
Cycle 2 I 1t Samples 16
Cycle 3 I 1t Samples 16
1
1
1
1
1
10-5
Memory Map....Contd
Cycle 4 I 1 Samples 16
Phase 1 Current Validity Flag 1
Oscillography Phase Current Packet 1 Format:
Cycle 1 Phase Current Samples 16
Phase Current ValidityFlag 1
Oscillography Phase Current Packet 2 - Packet 8 Format:
Cycle 5/9/13/17/21/25/29 Phase Current Samples 16
Cycle 5/9/13/17/21/25/29 Current Range 1
I N & I 0 Packet 1 Format:
Cycle 1 I N / I 0 Samples 16
I N / I 0 ValidityFlag 1
Neutral & Ground Current Packet 2 - Packet 8 Format:
Cycle 5/9/13/17/21/25/29 I N / I 0 Samples 16
10-6
Memory Map....Contd
Phase Voltage Packet 1 Format:
Cycle 1 Phase Voltage Samples 16
Phase Voltage ValidityFlag 1
Phase Voltage Packet 2 - Packet 8 Format:
Cycle 5/9/13/17/21/25/29 Phase Voltage Samples 16
Digital_In_RelayStatus Format:
Breaker Open / Close (1bit)
Reserved (1bit)
Local / Remote (1bit) (LSB)
TNC Close (1bit)
TNC Open (1bit)
FSD (1bit)
External RELAY1 (1bit) - Breaker Close
External RELAY2 (1bit) - Breaker Open
External RELAY3 (1bit) - Alarm
External RELAY4 (1 bit) - MD Exceed
Internal RELAY1 (1bit) - Programmable Relay1
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Digital Input and Relay Status Packet Format:
Cycle 1 - Cycle 32 Digital Input and Relay Status Data 32
Digital Input & Relay Status Validity Flag 1
Note :

1.The latest Oscillography Data for 32 Cycles can be read by first
reading the I1 Current Packet 1 followed by read queries for required packets.
2. 32 Cycles data for all currents and voltages are divided into 8 packets, each
packet containing 4 cycles data, each cycle data consisting of 16 samples.
3. I1_Current Packet 1 include CT Range data of corresponding cycles.
4. Digital_In_Relay Status Packet consists of Digital Inputs and Relay
Status data for 32 cycles and packet validity flag.
Validity Flag is included as the last byte in Packets 1 of all Current and
Voltage Packets.

Time Stamp for entire Oscillography Record (32 cycles) is
included in I1_Current Packet 1.
Packet Validity Flag to be interpreted in following manner Flag =
1 => Accept the Packet Flag = 0 =>
Reject the Packet
1
5. Packet
10-7
Memory Map....Contd
30,280 I 1 Current Packet 1 73
31,919 I N Current Packet 1 65
32432 I 0 Current Packet 1 65
32497 I 0 Current Packet 2 64
10-8
Memory Map....Contd
32,945 V1 Voltage Packet 1 65
34,484 Digital Input & Relay Status Packet 33
Event Records Format:
Event Record Year
Event Record Month 1
10-9
Memory Map....Contd
Event Record Date
Event Record Day
Event Record Hours
Event Record Minutes
Event Record Seconds
Event Record MilliSeconds
Event Record Cause 2
Event Record EventSource 1
Reserved 1
Event Record Cause Format: 2 WORD
Overload (LSB) - (Position = 0X00000001)
Short Circuit - (Position = 0X00000002)
Instantaneous - (Position = 0X00000004)
Earth Fault - (Position = 0X00000008)
Neutral Fault - (Position = 0X00000010)
Current Unbalance - (Position = 0X00000020)
Under Current - (Position = 0X00000040)
Under Voltage - (Position = 0X00000080)
Over Voltage - (Position = 0X00000100)
Under Frequency - (Position = 0X00000200)
Over Frequency - (Position = 0X00000400)
Reverse Power - (Position = 0X00000800)
Maximum Demand - (Position = 0x00002000)
Phase Sequence - (Position = 0x00020000)
Digital Inputs
Local / Remote - (Position = 0x0001)
TNC Close - (Position = 0x0002)
TNC Open - (Position = 0x0004)
Breaker Open/Close - (Position = 0x0008)
Event Record Source Format: 1WORD
ALARM - 1
1
1
1
10-10
Memory Map....Contd
TRIP - 2
PICKUP - 3
DIGITAL Input - 4
34,520 Event Record 1 8
10-11
Memory Map....Contd
10-12
Memory Map....Contd
10-13
Memory Map....Contd
Maintenance Record Format
Maintenance Record Year
Maintenance Record Month
Maintenance Record Date
Maintenance Record Day
Maintenance Record Hours
Maintenance Record Minutes
Maintenance Record Seconds
Maintenance Record MilliSeconds
Maintenance Record Timebased I2T 2
Maintenance Record No Breaker Operation Days 1
Phase Of I2T
Reserved (1Byte) -- LSB
35,680 Maintenance Record 1 8
35,720 Running Maintenance Record 8
1
1
1
1
1
10-14
Memory Map....Contd
35,760 Digital Input And Relay Status 1
Digital Input And Relay Status Format:
Breaker Open / Close (1bit)
Reserved (1bit)
Local / Remote (1bit) (LSB)
TNC Close (1bit)
TNC Open (1bit)
FSD (1bit)
External RELAY1 (1bit) - Breaker Close
External RELAY2 (1bit) - Breaker Open
External RELAY3 (1bit) - Alarm
External RELAY4 (1 bit) - MD Exceed
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
Reserved (1 Bit)
35,764 Trip Counter 1
Active SetGroup for Protection Settings
Reserved(1 Byte) -- LSB
External Module Status Format
1 - Response OK
0 - Module Not Responding
35,767External Module Response Status
External Module Response Status Format
Reserved (0x0001)
Reserved (0x0002)
Reserved (0x0004)
Reserved (0x0008)
Reserved (0x0010)
Reserved (0x0020) 1
35,766
1
10-15
Memory Map....Contd
Reserved (0x0040)
Reserved (0x0080)
Reserved (0x0100)
Relay Module (0x0200)
Reserved (6 bits)
NOTE:
External Module Response Status conveys no information
if modules are disabled
35,768 Reserved
35,769 Reserved 1
Reserved(1 Byte)
NOTE:
Voltage Related Metering and Trip Record Data are
valid only if Voltage is connected
and Voltage Connected/Not connected System setting is 1
35,770
1
1
10-16
Memory Map....Contd
PROTECTION SETTINGS 1:
Overload Current Setting - MSB 0.01
Reserved (1 Byte)
40,002 Overload Delay Setting 1 0.1
ShortCircuit ColdLoad Delay - MSB 0.1
Phase Sequence Delay Setting - LSB 0.1
Overload PreTripAlarm 0.01
Short Circuit PreTripAlarm - LSB 0.01
Earth Fault PreTripAlarm - MSB 0.01
Reserved (1 BYTE)
40,006 Short Circuit Current Setting 1 0.01
40,007 Short Circuit Delay Setting 1 0.001
40,008 Instanteous Time Current Setting 2 0.1
Earth Fault Current 0.01
Earth Fault Delay - LSB 0.1
Thermal Memory, Ground Fault Type and I2T Settings Format:
Overload Thermal Memory Off/On (1bit) LSB
Short Time I2t Off/On (1bit)
Ground Fault I2t Off/On (1 bit)
Short Time ColdPickUp Off/On (1bit)
Reserved (1bit)
Ground Fault ColdPickUp Off/On (1bit)
Reserved (1 bit)
Reserved (1 bit)
I2T RefValue (1byte)
40,011 Thermal Memory, Ground Fault Type and I2T Settings 1
Parameters of Thermal Memory, Ground Fault Type and I2T
Settings can be set by providing a word (2 bytes) which in hex format
carries corresponding bit/byte information for respective parameters.
40,005
1
40,010
1
40,003
1
40,004
1
READ / WRITE PARAMETERS: FUNCTION CODE 3
40,001
1
10-17
Memory Map....Contd
Neutral Fault Current 0.01
Reserved (1 Byte) -- LSB
Under Current 0.01
Under Current Delay -- LSB 1
Current Unbalance 0.01
Current Unbalance Delay -- LSB 0.1
Reset Under Frequency 0.001
Reset Over Frequency -- LSB 0.001
Under Voltage 0.01
Under Voltage Delay -- LSB 0.1
Under Voltage ResetVolt 0.01
Over Voltage 0.01
Over Voltage Reset Volt -- LSB 0.01
40,019 Over Voltage Delay 1 0.1
40,020 Under Frequency 1 0.01
40,021 Under Frequency Delay 1 0.01
40,022 Over Frequency 1 0.01
40,023 Over Frequency Delay 1 0.01
40,024 Reverse Power Delay 1 0.01
Reverse Power 0.01
Breaker Delay -- LSB 0.01
40,026 Reserved 1 0.1
Protections Disable/Enable Setting Format:
Instantaneous Current Disable/Enable (1bit) LSB
Ground Fault Disable/Enable (1bit)
Neutral Current DisableEnable (1bit)
Under Current Disable/Enable (1bit)
Current Unbalance Disable/Enable (1bit)
Under Voltage Disable/Enable (1bit)
Over Voltage Disable/Enable (1bit)
Under Frequency Disable/Enable (1bit) MSB
Over Frequency Disable/Enable (1bit) LSB
Reverse Power Disable/Enable (1bit)
Breaker Fail DisableEnable (1bit)
40,012
1
40,013
1
40,016
1
40,017
1
40,014
1
40,015
1
40,018
1
40,025
1
1
10-18
Memory Map....Contd
idiscrimination - Disable/Enable (1bit)
MD Exceed Disable/Enable (1bit)
Phase sequence protection Disable/Enable (1 bit)
Reserved (2 bit)
40,027 Protections Disable/Enable Setting 1
Parameters of Disable Enable Setting can be set by providing a word
(2 bytes) which in hex format carries corresponding 1 bit information
for respective parameters.
Protection Alarm/Trip Format:
Alarm = 1
Trip = 2
Both = 3
Under Current Alarm/Trip/Both (2bit) LSB
Under Voltage Alarm/Trip/Both (2bit)
Over Voltage Alarm/Trip/Both (2bit)
Under Frequency Alarm/Trip/Both (2bit)
Over Frequency Alarm/Trip/Both (2bit) LSB
Reverse Power Alarm/Trip/Both (2bit)
Reserved (2bit)
Phase Sequence Alarm/Trip/Both (2 bits)
Parameters of Protection Alarm Trip Setting can be set by providing
a word (2 bytes) which in hex format carries corresponding 2bit
information for respective parameters.
40,028 Protection Alarm/Trip Setting
Supplementary Modules Disable/Enable
Reserved (1 byte)
Supplementary Modules Disable Enable Setting Format:
Reserved (1 byte)
Reserved - 0x01 (1 bit)
Relay Module - 0x02 (1 bit)
Reserved (6 bits)
1
1
40,029
1
10-19
Memory Map....Contd
Internal Programmable Relay (Type of Protection Format):
Disabled - 1
OverLoad - 2
Short Circuit - 3
Instantaneous - 4
Earth Fault - 5
Neutral Fault - 6
Internal Programmable Relay1 (1 byte)
Internal Programmable Relay2 (1 byte) - LSB
Reserved (1 byte)
Reserved (1 byte) -- LSB
Reserved (1 byte)
Reserved (1 byte)
Reserved (1 byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
40,040
1
40,038
1
40,039
1
40,036
1
40,037
1
40,033
40,034
40,035
1
40,031
1
40,032
1
40,030
1
10-20
Memory Map....Contd
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
40,047 Reserved 6
40,053 Reserved 6
40,059 Reserved 6
40,065 Reserved 6
40,071 Reserved 6
MD Exceed Settings
40,077 Pickup Setting 1 1
Reserved (1 byte) 1
StepSize (1 byte) -- LSB
a) Stepsize for 10KW is 00
b) Stepsize for 100KW is 01
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
PROTECTION SETTINGS 2:
Overload Current Setting 0.01
Reserved(1 BYTE) -- LSB
40,102 Overload Delay Setting 1 0.1
40,103 ShortCircuit Cold Load Delay Setting 0.1
Phase Sequence Delay Setting -- LSB 0.1
40,101
1
40,046
1
40,078
1
40,044
1
40,045
1
40,042
1
40,043
1
40,041
1
10-21
Memory Map....Contd
Overload PreTripAlarm 1 0.01
Short Circuit PreTripAlarm -- LSB 0.01
GroundFault PreTripAlarm 1 0.01
Reserved (1Byte) -- LSB
40,106 Short Circuit Current Setting 1 0.01
40,107 Short Circuit Delay Setting 1 0.001
40,108 Instanteous Time Current 2 0.1
40,110 Earth Fault Current 1 0.01
Earth Fault Delay -- LSB 0.1
Thermal Memory, Ground Fault Type and I2T Settings Fromat:
Overload Thermal Memory Off/On (1bit) LSB
Short Time I2t Off/On (1bit)
Ground Fault I2t Off/On (1 bit)
Short Time Cold PickUp Off/On (1bit)
Reserved (1bit)
Ground Fault Cold PickUp Off/On (1bit)
Reserved (1 bit)
Reserved (1 bit)
I2TRefValue (1byte)
40,111 Thermal Memory, Ground Fault Type and I2T Settings 1
Parameters of Thermal Memory, Ground Fault Type and I2T
Settings can be set by providing a word (2 bytes) which in hex format
carries corresponding bit/byte information for respective parameters.
Neutral Fault Current 1 0.01
Under Current 1 0.01
Under Current Delay -- LSB 1
Current Unbalance 1 0.01
Current Unbalance Delay -- LSB 0.1
40,115 Reset Under Frequency 1 0.001
Reset Over Frequency -- LSB 0.001
Under Voltage 1 0.01
Under Voltage Delay -- LSB 0.1
Under Voltage ResetVolt 1 0.01
40,116
40,117
40,105
40,112
40,113
40,114
40,104
10-22
Memory Map....Contd
Over Voltage 1 0.01
Over Voltage ResetVolt -- LSB 0.01
40,119 Over Voltage Delay 1 0.1
40,120 Under Frequency 1 0.01
40,121 Under Frequency Delay 1 0.01
40,122 Over Frequency 1 0.01
40,123 Over Frequency Delay 1 0.01
40,124 Reverse Power Delay 1 0.01
Reverse Power 1 0.01
Breaker Delay -- LSB 0.01
40,126 Reserved 1 0.1
Protections Disable/Enable Setting Format:
Instantaneous Current Disable/Enable (1bit) LSB 1
Ground Fault Disable/Enable (1bit)
Neutral Current Disable/Enable (1bit)
Under Current Disable/Enable (1bit)
Current Unbalance Disable/Enable (1bit)
Under Voltage Disable/Enable (1bit)
Over Voltage Disable/Enable (1bit)
Under Frequency Disable/Enable (1bit) MSB
Over Frequency Disable/Enable (1bit) LSB
Reverse Power Disable/Enable (1bit)
Breaker Fail Disable/Enable (1bit)
i discrimination Disable/Enable (1bit)
MD Exceed Disable/Enable (1bit)
Phase sequence protection Disable/Enable (1 bit)
Reserved (2 bit)
40,127 Protections Disable/Enable Setting 1
Parameters of Disable Enable Setting can be set by providing a word
(2 bytes) which in hex format carries corresponding 1 bit information
for respective parameters.
Protection AlarmTrip Format:
Alarm = 1
40,118
40,125
10-23
Memory Map....Contd
Trip = 2
Both = 3
Under Current Alarm/Trip/Both (2bit) LSB 1
Under Voltage Alarm/Trip/Both (2bit)
Over Voltage Alarm/Trip/Both (2bit)
Under Frequency Alarm/Trip/Both (2bit)
Over Frequency AlarmTripBoth (2bit) LSB
Reverse Power AlarmTripBoth (2bit)
Reserved (2bit)
Phase Sequence Alarm/Trip/Both (2 bits)
40,128 Protection Alarm/Trip Setting 1
Parameters of Protection Alarm Trip Setting can be set by
providing a word (2 bytes) which in hex format carries
corresponding 2bit information for respective parameters.
Supplementary Modules Disable Enable Setting Format:
Reserved - 0x0001
Reserved - 0x0002
Reserved - 0x0004
Reserved - 0x0008
Reserved - 0x0010
Reserved - 0x0020
Reserved - 0x0040
Reserved - 0x0080
Reserved - 0x0100
Relay Module - 0x0200
Supplementary Modules Disable/Enable
Reserved (1 Byte)
Internal Programmable Relay (Type of Protection Format):
Disabled - 1
OverLoad - 2
Short Circuit - 3
Instantaneous - 4
Earth Fault - 5
Neutral Fault - 6
40,129
1
10-24
Memory Map....Contd
40,130Internal Programmable Relay1 (1 byte)
Internal Programmable Relay2 (1 byte) - LSB
40,131Reserved (1 byte)
1
Reserved (1 byte) -- LSB 1
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
40,143
1
40,141
1
40,142
1
40,139
1
40,140
1
40,137
1
40,138
1
1
40,135
1
40,136
1
1
1
Reserved(1 Byte)
Reserved(1 Byte)
Reserved(1 Byte)
40,147 Reserved 6
40,153 Reserved 6
40,159 Reserved 6
40,165 Reserved 6
40,171 Reserved 6
MD Exceed Settings
40,177 Pickup Setting 1 1
40,178 Reserved (1 byte) 1
StepSize (1 byte) (LSB)
NOTE:
Enable of Voltage Related Protection functions has no effect if
Voltage Connected/Not connected System setting is 0
Unit Settings
Event Trigger Source Settings Format
PickUp (1bit) LSB
Trip (1bit)
Alarm (1bit)
Digital Input (1bit)
Reserved (4 bits)
Maintenance Months (1Byte)
40,200 Event Trigger Source Setting 1
Oscillography Settings
1 : Pick Up
2: Trip
1
40,145
1
40,146
1
40,144
1
10-25
Memory Map....Contd
10-26
Memory Map....Contd
40,201 Oscillography Trigger Source (1Byte) 2bit used 1
Oscillography Pre Trigger Cycles (1Byte) -- LSB
PassWordSettings
40,202 Settings Password 2
40,204 Commands Password 2
MD Integration/Logo Settings
MD Integeration Period
5,10,15,30,60 mins.
Logo Display Enable/Disable Format:

0 : Disable
1 : Enable
40,206 MD Integeration Period (1 Byte) 1
LOGO Display Enable/Disable (1 Byte) -- LSB
Voltage Connected/Not Connected Setting Format:
1 : Voltage Connected
0 : Voltage Not Connected
40,207 Voltage Connected / Not Connected(1 Bit) LSB 1
Reserved (Other Bits)
System Settings
40,220 Frame Current 1
40,221 Reserved 1
Phase Sequence (01/02) ( 01 => Sequence is 123; 02 = Sequence is 132 )
40,222 Operating Line to Line Voltage 1
40,223 System Frequency (1byte) 1
Node Address (1byte) -- LSB
40,224 BaudRate (1byte) 1
1 - 2400 bps
2 - 4800 bps
3 - 9600 bps
4 - 19200 bps
Parity (1byte) -- LSB
0 - None
1 - Odd
2 - Even
40,225 Reserved 1
Current Direction (1 byte) -- LSB
0 - Top
1 - Bottom
RTC Settings
40,250 Year(1 Byte) -- MSB 4
Month(1 Byte)
Date(1 Byte)
Day(1 Byte)
Hours(1 Byte)
Minutes(1 Byte)
Seconds(1 Byte)
Milliseconds(1 Byte)
Note:Altering RTC settings requires all 8 parameters to
be provided in one frame.
Commands
40,270 Reserved (3 Bits) LSB 1
Breaker Open (1 Bit)
Breaker Close (1 Bit)
Clear Maximum Demand (1 Bit)
Maintenance Acknowledge (1 Bit)
Change Protection SetGroup (1 Bit) MSB
Restore Default Settings (1 Bit) LSB
Clear Energies (1 Bit)
Reserved (6 Bits) MSB
NOTE : In RTC Settings ,"Day" value should be anything in between 01 to 07.
10-27
Memory Map....Contd
Tolerance:
Trip Time: 20%
11-1
T
r
i
p

T
i
m
e

i
n

S
e
c
0.5 sec
1 sec
2 sec
4 sec
6 sec
8 sec
12 sec
18 sec
24 sec
30 sec
0.1
1
10
100
1000
10000
1.5 2 3 4 5 6 9
Overload
Protection Characteristics
11-2
Short Circuit
2
It ON
Current Multiples ( x In)
0.01
0.1
10
100
0.05 0.1 1 10
1
1000
10,000
50
T
r
i
p

T
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e

(
s
)
6.0
8.0
9.0
10.0
0.6
1.0
1.5
2.0
3.0
4.0
0.3
0.2
0.1
0.4
0.02
11-3
Short Circuit
2
It OFF
0.01
0.1
10
100
0.05 0.1 1 10
1
1000
10,000
50
0.6
1.0
1.5
2.0
3.0
4.0
6.0
8.0
9.0
10.0
0.4
0.3
0.2
0.1
0.02
T
r
i
p

T
i
m
e

(
s
)
T
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T
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e

(
s
)
0.01
0.1
10
100
0.05 0.1 1 10
1
1000
10,000
50
1.5
2.0
3.0
5.0
6.0
8.0
10.0
12.0
4.0
Instantaneous
11-4
11-5
Earth Fault
2
It ON
0.01
0.1
10
100
0.05 0.1 1 10
1
1000
10,000
50
T
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p

T
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e

(
s
)
0.4
2.4 0.8
0.2
0.6 0.3
0.5
0.4s
0.1s
11-6
Earth Fault
2
It OFF
10,000
0.01
0.1
10
100
0.05 0.1 1 10
1
1000
50
0.3
0.4
0.5
0.6
0.4s
0.1s
0.3s
1.0
0.2s
0.2
T
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(
s
)
Electrical Standard Products
Electrical & Electronic Division
Powai Works
Mumbai - 400 072, India
Tel: 91-22-67050505
Fax: 91-22-67051125
Product improvement is a continuous process at L&T.
For the latest information please contact us.
C-POWER ACB SR71 / SD03753

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Electrical & Mechanical life (operating cycles)

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Microswitch in Test position

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