HUISMAN FAR EAST SERVICES

May 2012 Rev. C

36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
JayaHolding 0842000
13TuasCrecent,Singapore SO14057
JayaInstaller10 9/5/2014
300mTPMOC InspectorName: AungThanMya
Signature:
Remarks
RP Critical
AD AdviseforRepair
OK Good
NI NotInspectedorpossibletoinspect
NA NotApplicableonthiscrane
Documentation RP AD OK NI NA Remarks Limit/Ref
D01 LoadtestCertificate x Number: Date:
D02 Cranecertificates(cargogear) x Number: Date:
D03 Auxhoisthookcertificates x Number: Date:
D04 Mainhoisthookcertificates x Number: Date:
D05 Wireterminations(sockets)certificates x Number: Date:
D06 Mainhostwireropecertificate x Number: Date:
D07 Auxhoistwireropecertificate x Number: Date:
D08 Luffingwireropecertificate x Number: Date:
D09 RightTuggerwireropecertificate x Number: Date:
D10 LeftTuggerwireropecertificate x Number: Date:
D11 Slinghoistwireropecertificate x Number: Date:
D12 PartPartsinventory x Copy
D13 PeriodicPreventiveMaintenancerecords x APIRP2D
D14 Inspectionrecords x APIRP2D
D15 Meggerreportselectricmotors x Copy 690k
D16 Cranebook x
D17 Breakdownmaintenancerecords x
D18 Oil/greasesamplerecords/reports x
D19 Manualwithallappendixes x Huisman
D20 HydraulicDiagrams x Huisman
D21 ElectricDiagrams x Huisman
General RP AD OK NI NA Remarks
G01 Softwarecheck/createbackup x
G02 Generalcontrolsystem/display x
G03 Sensorfunctioning(loadceletc) x
G04 ElectricalCabinet x dustaccumulated,tobecleaned
G05 UPSsystem x foundpoorbatteriesandmissingconnector'sbolthead >15mins
G06 Nojumperwires/loosewires x
G07 Overvoltageprotectiondevices x
G08 Brakerectifiersettings x
G09 Overspeedprotectionfunctioning x
G10 Insulation/earthleakage x 230k/480k/690k
G11 PowerCabinet x dustaccumulated,tobecleanded
G12 Breakersettings x
G13 Bolttorqueoncopperbarsand x
G14 Standstillheating x Checkamps >0.0A
G15 Cabletrays(cableties) x
G16 Cableglands x
G17 MCTsealing x
G18 Emergencystopsystem x
G19 Greasinggeneral x drywireropeatexposedlocations
NotApplicable
Symbols
AllInstallation,Commissioning&ServiceJobsaresubjecttoourGeneralSalesConditionswhichareavailableonrequest.
CraneType:
Repair
Advisory
Good
NotInspected
InspectionJobdetails
AnnualIspectionReport
ReferencesusedforthisinspectionareamongstothersAPIRP2D,APIRP9B,ISO4309,HuismanInspectionProceduresandtheOEMsuppliersdata
Huismanobjectno:
Huismanorderno:
DateofInspection:
Clientname:
Locationofwork:
Vessel:
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 1 / 6
AMY
HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
AnnualIspectionReport
Cabin RP AD OK NI NA Remarks
B01 CabinHangings x
B02 ControlSeat x
B03 Controllers/dustseals x
B05 ControlDisplay x
B06 Indicators x
B07 Switches x
B08 Windows x
B09 WindowWipers x
B10 Door/Hangings x
B11 Horn x
B12 FireExtinguisher x LastInspectiondate:.. inspected<1year
B13 Watertightness x
B14 Wiring x
B15 Lighting x
B16 ElectricalConnections x
B17 Seals/Cablegland x
B18 Isolation/grounding x
Construction/Steelwork RP AD OK NI NA Remarks
C01 Platforms/Handrails x
C02 CageLadders x
C03 Stairs x
C04 MainConstruction x
C05 Pedestal x
C06 MainBook x
C07 KnuckleBoom x
C08 Corrosion x
C09 Pins/excesiveplay x
C10 Welding x
C11 BoltConnections x
C12 Preservation x
C13 Cabletrays x
Mainhoistwinch RP AD OK NI NA Remarks
M01 GeneralFunctioning x
M02 Limitswitches x
M03 Sheaves/Bearings x
M04 WireRope x ISO4309
M05 Wireropespoolingondrum x
M06 Wireropeterminations(sockets) x APIRP2D/Manuf.
M07 Deadendconnectiononwinch x
M08 Braketest x Testedwithmaxreliefvalvepressure 370Bars
M09 HydraulicLeakges x
M10 Conditionofhydraulichoses x
M11 Wiring x
M12 ElectricalConnections x
M13 Seals/Cablegland x
M14 Grounding x
M15 Motor(s)Condition x
M16 SoundproductionBearings x
M17 Couplingplay/rubbers x
M18 Brakelining x Airgap:..mm x.xmmx.xmm
M19 GearboxCommon x
M20 GearboxOillevel/Oilcondition x
M21 GearboxFixingComponents x
M22 Soundproduction x
M23 DrumBearingsvisualandsoundproduction x
M24 SlackropeProtection x
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 2 / 6
HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
AnnualIspectionReport
M25 HoistBlock x APIRP2D
M26 Hooklatch x APIRP2D
M27 Swivel x APIRP2D
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 3 / 6
HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
AnnualIspectionReport
Auxiliaryhoistwinch RP AD OK NI NA Remarks
A01 GeneralFunctioning x
A02 Limitswitches x resethighestpositionasnotcorrectbefore
A03 Sheaves/Bearings x
A04 WireRope x ISO4309
A05 Wireropespoolingondrum x
A06 Wireropeterminations(sockets) x APIRP2D/Manuf.
A07 Deadendconnectiononwinch x
A08 Braketest x Testedwithmaxreliefvalvepressure 370Bars
A09 HydraulicLeakges x
A10 Conditionofhydraulichoses x
A11 Wiring x
A12 ElectricalConnections x
A13 Seals/Cablegland x
A14 Grounding x
A15 Motor(s)Condition x
A16 SoundproductionBearings x
A17 Couplingplay/rubbers x
A18 Brakelining x Airgap:..mm x.xmmx.xmm
A19 GearboxCommon x
A20 GearboxOillevel/Oilcondition x
A21 GearboxFixingComponents x
A22 Soundproduction x
A23 DrumBearingsvisualandsoundproduction x
A24 SlackropeProtection x
A25 HoistBlock x APIRP2D
A26 Hooklatch x APIRP2D
A27 Swivel x APIRP2D
Boomhoist/Knuckleboom RP AD OK NI NA Remarks
L01 GeneralFunctioning x
L02 Limitswitches x
L03 Mainboomcylinders x
L04 Knuckleboomcylinders x
L05 Mainboomheelpin x
L06 Knuckleboomheelpin x
L07 Sheaves/Bearings x
L08 WireRope x ISO4309
L09 Wireropespoolingondrum x
L10 Wireropeterminations(sockets) x
L11 Deadendconnectiononwinch x
L12 Braketest x Testedwithmaxreliefvalvepressure 370Bars
L13 HydraulicLeakges x
L14 Conditionofhydraulichoses x
L15 Wiring x
L16 ElectricalConnections x
L17 Seals/Cablegland x
L18 Grounding x
L19 Motor(s)Condition x
L20 SoundproductionBearings x
L21 Couplingplay/rubbers x
L22 Brakelining x Airgap x.xmmx.xmm
L23 GearboxCommon x
L24 GearboxOillevel/Oilcondition x
L25 GearboxFixingComponents x
L26 Soundproduction x
L27 DrumBearingsvisualandsoundproduction x
L28 SlackropeProtection x
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 4 / 6
HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
AnnualIspectionReport
Tuggerwinches RP AD OK NI NA Remarks
T01 GeneralFunctioning x
T02 Limitswitches x
T03 Sheaves/Bearings x
T04 WireRope x ISO4309
T05 Wireropespoolingondrum x
T06 Wireropeterminations(sockets) x APIRP2D/Manuf.
T07 Deadendconnectiononwinch x
T08 Braketest x Testedwithmaxreliefvalvepressure 350Bars
T09 HydraulicLeakges x
T10 Conditionofhydraulichoses x
T11 Wiring x
T12 ElectricalConnections x
T13 Seals/Cablegland x
T14 Grounding x
T15 Motor(s)Condition x
T16 SoundproductionBearings x
T17 Couplingplay/rubbers x
T18 Brakelining x Airgap x.xmmx.xmm
T19 GearboxCommon x
T20 GearboxOillevel/Oilcondition x
T21 GearboxFixingComponents x
T22 Soundproduction x
T23 DrumBearingsvisualandsoundproduction x
T24 SlackropeProtection x
Slewing RP AD OK NI NA Remarks
S01 GeneralFunctioning x
S02 Limitswitches x
S03 Braketest x Testedwithmaxreliefvalvepressure 300Bars
S04 HydraulicLeakges x
S05 Conditionofhydraulichoses x
S06 Wiring x
S07 ElectricalConnections x
S08 Seals/Cablegland x
S09 Grounding x
S10 Motor(s)Condition x
S11 SoundproductionBearings x
S12 Couplingplay/rubbers x
S13 Brakelining x Airgap x.xmmx.xmm
S14 GearboxCommon x
S15 GearboxOillevel/Oilcondition x
S16 GearboxFixingComponents x
S17 Soundproduction x
S18 SprocketWear(backlash) x Pos1 Pos2 Pos3 Pos4 x.xmmx.xmm
S19 SlewingDamage/Wear(rockingtest) x FWD SB AFT PS x.xmm
S20 PreTensionmainbearing x Observedtension:..kN xxxxkN
S21 PreTensiontopbearing x
S22 Greased x
S23 FixingComponents x
S24 Cableconveyor x
S25 Slipring/collectors x replacednewbrushes
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 5 / 6
HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas ViewPlace Telephone +65 6861 4090
Singapore 637882 Fax +65 6861 9003
Republic of Singapore
Internet www.huismanequipment.com
E-mail service@huisman-sg.com
AnnualIspectionReport
Hydraulics/HPU RP AD OK NI NA Remarks
H01 BoostPumppressure x 30Bar
H02 MainPumppressure(MainHoist/AuxHoist) x 370Bar
H03 MainPumppressure(BoomHoist) x 370Bar
H04 MainPumppressure(Slew) x 300Bar
H05 MainPumppressure(tugger) x
H06 Accu'sNitrogenpressure x
H07 EMotorsCondition x
H08 FixingComponents x
H09 Greased x
H10 SoundproductionBearings x
H11 Couplingplay/rubbers x
H12 PumpsVisualcheck x
H13 Leaks x
H14 SoundproductionBearings x
H15 FixingComponents x
H16 Hoseandfittingcondition x
H17 Valves x
H18 Sensors x
H19 Tank x
H20 TankAirfilter x indicationshownamber.Tobereplaced
H21 PressureFilters x
H22 ReturnFilter x recommendtoreplace
H23 OilState x onlyvisualcheck.Requirelabanalysis
H24 OilLevel x
H25 OilSample x needtosendforanalysisforcleanlinessofoil.
H26 FixingComponents x
H27 Wiring x
H28 Indicators x
H29 Switches x
H30 ElectricalConnections x
H31 Seals/Cablegland x
H32 Isolation/grounding x
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 6 / 6