Professional Documents
Culture Documents
Op e r a t i o n &
Ma i n t e n a n c e
Original
Backed
-10C to 137C 14F to 280F
Wil-Flex 40.0C to 107.2C 40F to 225F
NOTE: Not all materials are available for all
models. Refer to Section 2 for material options
for your pump.
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted
components. Example: Viton
has a maximum
limit of 176.7C (350F) but polypropylene has a
maximum limit of only 79C (175F).
CAUTION: Maximum temperature limits are
based upon mechanical stress only. Certain
chemicals will signicantly reduce maximum
safe operating temperatures. Consult Chemical
Resistance Guide (E4) for chemical compatibility
and temperature limits.
WARNING: Prevention of static sparking If
static sparking occurs, re or explosion could
result. Pump, valves, and containers must be
grounded to a proper grounding point when
handling ammable uids and whenever
discharge of static electricity is a hazard.
CAUTION: Do not exceed 8.6 bar (125 psig) air
supply pressure.
CAUTION: The process uid and cleaning uids
must be chemically compatible with all wetted
pump components. Consult Chemical Resistance
Guide (E4).
CAUTION: Do not exceed 82C (180F) air inlet
temperature for Pro-Flo X models.
CAUTION: Pumps should be thoroughly ushed
before installing into process lines. FDA and
USDA approved pumps should be cleaned and/
or sanitized before being used.
CAUTION: Always wear safety glasses when
operating pump. If diaphragm rupture occurs,
material being pumped may be forced out air
exhaust.
CAUTION: Before any maintenance or repair is
attempted, the compressed air line to the pump
should be disconnected and all air pressure
allowed to bleed from pump. Disconnect all
intake, discharge and air lines. Drain the pump
by turning it upside down and allowing any uid
to ow into a suitable container.
CAUTION: Blow out air line for 10 to 20 seconds
before attaching to pump to make sure all pipeline
debris is clear. Use an in-line air lter. A 5 (micron)
air lter is recommended.
NOTE: When installing PTFE diaphragms, it is
important to tighten outer pistons simultaneously
(turning in opposite directions) to ensure tight t.
(See torque specications in Section 7.)
NOTE: Cast Iron PTFE-tted pumps come
standard from the factory with expanded PTFE
gaskets installed in the diaphragm bead of the
liquid chamber. PTFE gaskets cannot be re-used.
Consult PS-TG for installation instructions during
reassembly.
NOTE: Before starting disassembly, mark a line
from each liquid chamber to its corresponding air
chamber. This line will assist in proper alignment
during reassembly.
CAUTION: Pro-Flo
(Cream)]
VTS = VITON
(White Dot)
WFS = WIL-FLEX [Santoprene
(Orange Dot)]
TSU = PTFE W/SANIFLEX
BACK-UP (White)
BNU = BUNA-N, ULTRA-FLEX
EPU = EPDM, ULTRA-FLEX
2
NEU = NEOPRENE,
ULTRA-FLEX
VTU = VITON
, ULTRA-FLEX
TSS = FULL STROKE PTFE
W/SANIFLEX BACK-UP
TWS = FULL STROKE PTFE
W/WIL-FLEX BACK-UP
VALVE BALL
BN = BUNA-N (Red Dot)
FS = SANIFLEX
[Hytrel
(Cream)]
EP = EPDM (Blue Dot)
2
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Brown)
TF = PTFE (White)
2
VT = VITON
(Orange Dot)]
VALVE SEAT
A = ALUMINUM
BN = BUNA-N (Red Dot)
EP = EPDM (Blue Dot)
2
FS = SANIFLEX [Hytrel
(Cream)]
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Brown)
VT = VITON
(Silver or White
Dot)
WF = WIL-FLEX [Santoprene
(Orange Dot)]
M = MILD STEEL
S = STAINLESS STEEL
VALVE SEAT O-RING
TF = PTFE (White)
2
SPECIALTY CODES
0014 BSPT
0022 External SS fasteners
0044 Stallion balls & seats only
0070 SaniFlo
FDA
0079 Tri-clamp
fittings, ONLY
0100 Wil-Gard II
110V
0102 Wil-Gard II
220V
0118 Stallion balls & seats only, BSPT0120
Saniflo
FDA, Wil-Gard II
110V
0319 Single-Point Exhaust center block, BSPT
0320 Single-Point Exhaust center block
0324 Single-Point Exhaust center block,
Screen based
0327 Single-Point Exhaust center block,
Stallion externals, balls & seats
0341 Single-Point Exhaust center block,
SaniFlo
FDA
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.
NOTE: Not all models are available with all materials options.
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S e c t i o n 5 B
S U C T I O N L I F T C U R V E S
PX15 Performance 15 WILDEN PUMP & ENGINEERING, LLC
Suction lift curves are calibrated for pumps operating
at 305 m (1,000') above sea level. This chart is meant
to be a guide only. There are many variables which
can affect your pumps operating characteristics. The
number of intake and discharge elbows, viscosity of
pumping uid, elevation (atmospheric pressure) and
pipe friction loss all affect the amount of suction lift
your pump will attain.
P X 1 5 ME T A L S U C T I O N
L I F T C A P A B I L I T Y
TPE Diaphragms
Traditional Rubber Diaphragms
Full Stroke PTFE Diaphragms
Reduced Stroke PTFE Diaphragms
UltraFlex Diaphragms
WILDEN PUMP & ENGINEERING, LLC 16 WIL-10330-E-04
S e c t i o n 6
S U G G E S T E D I NS TA L L AT I O N
Wilden pumps are designed to meet the performance
requirements of even the most demanding pumping
applications. They have been designed and manufactured
to the highest standards and are available in a variety of
liquid path materials to meet your chemical resistance
needs. Refer to the performance section of this manual for
an in-depth analysis of the performance characteristics of
your pump. Wilden offers the widest variety of elastomer
options in the industry to satisfy temperature, chemical
compatibility, abrasion resistance and ex concerns.
The suction pipe size should be at least the equivalent or
larger than the diameter size of the suction inlet on your
Wilden pump. The suction hose must be non-collapsible,
reinforced type as these pumps are capable of pulling a high
vacuum. Discharge piping should also be the equivalent
or larger than the diameter of the pump discharge which
will help reduce friction losses. It is critical that all ttings
and connections are airtight or a reduction or loss of pump
suction capability will result.
INSTALLATION: Months of careful planning, study,
and selection efforts can result in unsatisfactory pump
performance if installation details are left to chance.
Premature failure and long term dissatisfaction can be
avoided if reasonable care is exercised throughout the
installation process.
LOCATION: Noise, safety, and other logistical factors usually
dictate where equipment will be situated on the production
oor. Multiple installations with conicting requirements
can result in congestion of utility areas, leaving few choices
for additional pumps.
Within the framework of these and other existing conditions,
every pump should be located in such a way that six key
factors are balanced against each other to maximum
advantage.
ACCESS: First of all, the location should be accessible. If
its easy to reach the pump, maintenance personnel will
have an easier time carrying out routine inspections and
adjustments. Should major repairs become necessary, ease
of access can play a key role in speeding the repair process
and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line
large enough to supply the volume of air necessary to
achieve the desired pumping rate. Use air pressure up to
a maximum of 8.6 bar (125 psig) depending on pumping
requirements.
For best results, the pumps should use a 5 (micron) air
lter, needle valve and regulator. The use of an air lter
before the pump will ensure that the majority of any pipeline
contaminants will be eliminated.
SOLENOID OPERATION: When operation is controlled by a
solenoid valve in the air line, three-way valves should be
used. This valve allows trapped air between the valve and
the pump to bleed off which improves pump performance.
Pumping volume can be estimated by counting the number
of strokes per minute and then multiplying the gure by the
displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA
specications using the standard Wilden mufer. Other
mufers can be used to further reduce sound levels, but
they usually reduce pump performance.
ELEVATION: Selecting a site that is well within the pumps
dynamic lift capability will assure that loss-of-prime issues will
be eliminated. In addition, pump efciency can be adversely
affected if proper attention is not given to site location.
PIPING: Final determination of the pump site should not be
made until the piping challenges of each possible location
have been evaluated. The impact of current and future
installations should be considered ahead of time to make
sure that inadvertent restrictions are not created for any
remaining sites.
The best choice possible will be a site involving the shortest
and straightest hook-up of suction and discharge piping.
Unnecessary elbows, bends, and ttings should be avoided.
Pipe sizes should be selected to keep friction losses within
practical limits. All piping should be supported independently
of the pump. In addition, the piping should be aligned to
avoid placing stress on the pump ttings.
Flexible hose can be installed to aid in absorbing the forces
created by the natural reciprocating action of the pump. If the
pump is to be bolted down to a solid location, a mounting
pad placed between the pump and the foundation will assist
in minimizing pump vibration. Flexible connections between
the pump and rigid piping will also assist in minimizing
pump vibration. If quick-closing valves are installed at any
point in the discharge system, or if pulsation within a system
becomes a problem, a surge suppressor (SD Equalizer
)
should be installed to protect the pump, piping and gauges
from surges and water hammer.
If the pump is to be used in a self-priming application, make
sure that all connections are airtight and that the suction lift is
within the models ability. Note: Materials of construction and
elastomer material have an effect on suction lift parameters.
Please refer to the performance section for specics.
When pumps are installed in applications involving ooded
suction or suction head pressures, a gate valve should be
installed in the suction line to permit closing of the line for
pump service.
Pumps in service with a positive suction head are most efcient
when inlet pressure is limited to 0.50.7 bar (710 psig).
Premature diaphragm failure may occur if positive suction
is 0.7 bar (10 psig) and higher.
SUBMERSIBLE APPLICATIONS: Pro-Flo X pumps can be
used for submersible applications, when using the Pro-Flo
X submersible option. Turbo-Flo pumps can also be
used for submersible applications.
NOTE: Pro-Flo
air distribution
system. Proprietary composite seals reduce the co efcient of friction and allow
lube-free operation. The Pro-Flo
EPDM
Original Metal 15-9582-51 15-9582-52 15-9582-53 15-9582-54
Original Metal (Ultra-Flex) 15-9586-51 15-9586-52 15-9586-53 15-9586-54
DESCRIPTION REDUCED STROKE PTFE WIL-FLEX SANIFLEX POLYURETHANE
Original Metal 15-9582-55 15-9582-58 15-9582-56 15-9582-50
S e c t i o n 9
E L A S T O ME R O P T I O N S
N O T E S
N O T E S
Item # Serial #
Company Where Purchased
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply):
Diaphragm
Centrifugal
Gear
Submersible
Lobe
Other
Media being pumped?
How did you hear of Wilden Pump?
Trade Journal
Trade Show
Internet/E-mail
Distributor
Other
PUMP I NFORMATI ON
PLEASE PRINT OR TYPE AND FAX TO WILDEN
YOUR I NFORMATI ON
ONCE COMPLETE, FAX TO (909) 783-3440
NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN
WILDEN PUMP & ENGINEERING, LLC
WA R R A N T Y
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of ve (5) years from date of installation or
six (6) years from date of manufacture, whichever comes rst. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and tness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.