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Document No. #REF!

Revision No. #REF!


Effective Date #REF!
Page 4 of 38
HOIST : Page 3 of 8
20 - MAIN HOIST GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
2. Structure & Frame
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
30 - MAIN HOIST DRIVE & BLOWER MOTOR
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
2. Check heater Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
3. Visual check
- Check coupling motor & gear box (Bush Coupling) Motor #1 Good( ) / Not Good( )
- Check terminations Motor #2 Good( ) / Not Good( )
- Check mounting bolts and frame Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check blower motor cond. Motor #1 Good( ) / Not Good( )
- Check rotation Motor #2 Good( ) / Not Good( )
- Check running cond Motor #3 Good( ) / Not Good( )
- Measure motor demands Motor #4 Good( ) / Not Good( )
5. Emergency Motor
- Check coupling condition & chain link Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
6. Air Filter Motor #1 Good( ) / Not Good( )
- Check clealiness Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 5 of 38
HOIST : Page 4 of 8
40 - MAIN HOIST WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (NOELL/ZPMC-A : 26.2mm~28.0mm) Backreach Good( ) / Not Good( )
- Diameter (IMPSA : 26.7mm~28.5mm) Trolley platform Good( ) / Not Good( )
- Diameter (MITSUI : 26.2mm~23.3mm) Headblock Good( ) / Not Good( )
- Diameter (ZPMC-C : 32.00mm~29.76mm)
- Broken strands (<18 wires)
Note : Fill up where applicable
2. Clips/Clamp and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
50 - MAIN HOIST WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 6 of 38
HOIST : Page 5 of 8
60 - MAIN HOIST SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
70 - MAIN HOIST MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 7 of 38
HOIST : Page 6 of 8
80 - MAIN HOIST CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
Note : Fill up where applicable
4. Check 3-way gear condition Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Driven belt / driven chain / Coupling Driven
- Check condition and retigten Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
6. Driven pulley
- Check pulley mounting, side guide, wear and crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
7. Housekeeping All location Done( ) / Not Done( )
90 - MAIN HOIST LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug Trolley platform / trolley house Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting Trolley platform / trolley house Good( ) / Not Good( )
3. Counter weight
- Check condition Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
4. Striker
- Check condition Spreader cable / headblock Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 8 of 38
HOIST : Page 7 of 8
100 - MAIN HOIST ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Main hoist motor and drum Good( ) / Not Good( )
Note : Fill up where applicable
2. Driven belt / driven chain/ Driven coupling
- Check belting condition and any crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
3. Driven pulley
- Check pulley mounting, side guide, wear and crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
4. Electrical
- Check cable connection Main hoist drum Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
110 - MAIN HOIST OVER SPEED DETECTOR INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
3. Check 3-way gear condition Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
4. Housekeeping All location Done( ) / Not Done( )
120 - SPREADER CABLE REEL INSPECTION
Description Location Observation Remark
1. Spreader drum
- Check drum condition Trolley platform / trolley house Good( ) / Not Good( )
- Check cable condition Good( ) / Not Good( )
2. Driven belt / driven chain (cam switch)
- Check belting condition and any crack Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
3. Driven pulley (cam switch)
- Check pulley mounting, side guide, wear and crack Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
4. Electrical
- Check cable connection and slip ring carbon brushes Trolley platform / trolley house Good( ) / Not Good( )
- Check short length cable and junction box Headblock Good( ) / Not Good( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 9 of 38
HOIST : Page 8 of 8
Description Location Observation Remark
5. Limit switch
- Check limit switch condition Trolley platform / trolley house Good( ) / Not Good( )
6. Absorber
- Check condition Headblock Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
130 - SPREADER HEADBLOCK INSPECTION
Description Location Observation Remark
1. Twistlock
- Check gap, lock pin and condition All twistlocks Good( ) / Not Good( )
2. Electrical
- Check limit switch and functionality Headblock lock/unlock lever Good( ) / Not Good( )
3. Structure
- Check condition, ladder, hand rail and grating Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
140 - TRIM, LIST AND SKEW (TLS) SYSTEM INSPECTION
Description Location Observation Remark
1. Power pack
- Check oil level, condition and cleanliness
- Check working pressure (16010 psi) Backreach / TLS platform / trolley house Good( ) / Not Good( )
- Check hose, valve and piping Pressure : _________ psi Good( ) / Not Good( )
2. Hydraulic cylinder
- Check oil leak, guide roller and condition Backreach / TLS platform / trolley house Good( ) / Not Good( )
3. Positioner sensor
- Check wire string, mounting and crack All cylinders Good( ) / Not Good( )
4. Motor and pump
- Check abnormal sound, overheating, and cover All motors and pumps Good( ) / Not Good( )
- Check electrical connection
5. TLS control panel
- Check wire termination, conduit and DC supply All control boxes Good( ) / Not Good( )
- Check door and lock condition
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 10 of 38
TROLLEY : Page 1 of 8
150 - TROLLEY BRAKE INSPECTION
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 (Height : _________ mm) Good( ) / Not Good( )
Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 977Nm, NOELL /MITSUI/ZPMC-A : 1890Nm Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
IMPSA-B : 977Nm, ZPMC-B : 5175 Nm, ZPMC-C : 5500Nm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
ZPMC-C: Disk wear >20% from 30mm, Pad >3mm Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
ZPMC(Pad : 3 mm, Disc : 1.0mm wear on each side) Brake #2 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 11 of 38
TROLLEY : Page 2 of 8
160 - TROLLEY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil Gearbox #1 Good( ) / Not Good( )
- Inspect oil level and oil condition Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
2. Structure Gearbox #1 Good( ) / Not Good( )
- Inspect mounting bolts tightness and crack Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
3. Bearing Gearbox #1 Good( ) / Not Good( )
- Inspect abnormal sound Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
Gearbox #3 : _________degree Good( ) / Not Good( )
Gearbox #4 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
170 - TROLLEY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater condition
Note : For DC motor only Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
3. Visual check
- Check armature winding for burn marks, scratches Motor #1 Good( ) / Not Good( )
and damages (For DC motor only) Motor #2 Good( ) / Not Good( )
- Check structure and wire termination Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check motor in running condition for sparks Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
5. Emergency motor
- Check coupling condition Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 12 of 38
TROLLEY : Page 3 of 8
Description Location Observation Remark
6. Carbon brush and holder Motor #1 - Top (3 pcs) Good( ) / Not Good( )
- Check length and condition Motor #1 - Bottom (3 pcs) Good( ) / Not Good( )
Note : For DC motor only Motor #1 - Right (3 pcs) Good( ) / Not Good( )
Motor #1 - Left (3 pcs) Good( ) / Not Good( )
Motor #2 - Top (3 pcs) Good( ) / Not Good( )
Motor #2 - Bottom (3 pcs) Good( ) / Not Good( )
Motor #2 - Right (3 pcs) Good( ) / Not Good( )
Motor #2 - Left (3 pcs) Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
180 - TROLLEY WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (2 6.2mm~mm) Backreach Good( ) / Not Good( )
- Broken strands (<18 wires) Trolley platform Good( ) / Not Good( )
Note : Fill up where applicable Boom tip Good( ) / Not Good( )
2. Clips and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
190 - TROLLEY WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 13 of 38
TROLLEY : Page 4 of 8
200 - TROLLEY SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
210 - TROLLEY MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
220 - TROLLEY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel Wheel #1 Good( ) / Not Good( )
- Check wheel bearing condition and abnormal sound Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
2. Structure Wheel #1 Good( ) / Not Good( )
- Check wheel flange cracks or damages and condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
3. Guide roller Wheel #1 Good( ) / Not Good( )
- Check bearing and guide roller condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 14 of 38
TROLLEY : Page 5 of 8
Description Location Observation Remark
4. Floating shaft Floating shaft LHSS Good( ) / Not Good( )
- Check coupling condition and bolt tighness Floating shaft LHLS Good( ) / Not Good( )
Note : Fill up where applicable Floating shaft RHLS Good( ) / Not Good( )
Floating shaft RHSS Good( ) / Not Good( )
5. Plumber block Plumber block LHSS Good( ) / Not Good( )
- Chek abnormal sound Plumber block LHLS Good( ) / Not Good( )
Note : Fill up where applicable Plumber block RHLS Good( ) / Not Good( )
Plumber block RHSS Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
230 - TROLLEY RAIL INSPECTION
Description Location Observation Remark
1. Trolley rail structure
- Check greasy or oily All Good( ) / Not Good( )
- Check rail clip, bolt and nut All Good( ) / Not Good( )
- Check welded part cracked or chipped All Good( ) / Not Good( )
- Check side plate bolt tightness Boom joint Good( ) / Not Good( )
- Check trolley rail gap Boom joint Good( ) / Not Good( )
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 15 of 38
TROLLEY : Page 6 of 8
240 - TROLLEY LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable and conduit
- Check insulation, termination and condition Good( ) / Not Good( )
2. Limit switch
- Check condtion, mounting and functionality All limit switches Good( ) / Not Good( )
3. Flag sensor
- Check condtion, mounting and functionality All flag sensors Good( ) / Not Good( )
4. Slowdown magnet Boom tip Good( ) / Not Good( )
- Check condtion, mounting and functionality Backreach Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
250 - TROLLEY ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Trolley motor Good( ) / Not Good( )
Note : Fill up where applicable
2. Electrical
- Check cable connection Trolley motor Good( ) / Not Good( )
3. Structure
- Check mounting, wheel and bearing condition Trolley LS LHS Good( ) / Not Good( )
Note : Fill up where applicable
4. Encoder sensor
- Check sensor surface and condition Trolley motor Good( ) / Not Good( )
3. Housekeeping All location Done( ) / Not Done( )
260 - TROLLEY CATENARY INSPECTION
Description Location Observation Remark
1. Wheel bearings
- Check abnormal noise All location Good( ) / Not Good( )
2. Trolley wheel
- Check any crack or damage on wheel flange All wheels Good( ) / Not Good( )
- Check wheel bracket bolts tighten All wheel brackets Good( ) / Not Good( )
- Check wheel cover bolt tightness All bolts Good( ) / Not Good( )
Note : Fill up where applicable
3. Sheave and bearing
- Check groove condition 1. Boom tip LHS and RHS Good( ) / Not Good( )
- Check sheave bearing abnormal sound and condition 2. Catenary LS LHS and RHS Good( ) / Not Good( )
- Check locking /keeper plate bolts and nuts condition 3. Catenary SS LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 4. Backreach LHS and RHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 16 of 38
TROLLEY : Page 7 of 8
Description Location Observation Remark
4. Catenary wire rope
- Visual check for wear, deformation and kinks 1. Drive rope LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Tie rope LHS and RHS Good( ) / Not Good( )
5. Clip and turnbuckle
- Check clips and turnbuckles condition All location Good( ) / Not Good( )
Note : Fill up where applicable
6. Structure
- Check catenary structure condition 1. Catenary LHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Catenary RHS Good( ) / Not Good( )
7. Guide roller
- Check guide roller tighness and condition All location Good( ) / Not Good( )
8. Support roller
- Check support roller, bearing and shaft condition All location Good( ) / Not Good( )
9. Housekeeping All location Done( ) / Not Done( )
270 - TROLLEY WIRE ROPE TENSIONER INSPECTION
Description Location Observation Remark
1. Cylinder
- Check abnormal sound and cylinder condition
- Check hose and any leakage All cylinders Good( ) / Not Good( )
Note : Fill up where applicable
2. Cross joint
- Check vibration and any abnormal sound All location Good( ) / Not Good( )
- Check bearing and shaft condition All location Good( ) / Not Good( )
3. Sheave
- Check bolt tighness, sheave and bearing condition All location Good( ) / Not Good( )
4. Limit switch
- Check limit switch condition and functionality All limit switches Good( ) / Not Good( )
5. Hydraulic power pack
- Check tank, hose and fitting condition All limit switches Good( ) / Not Good( )
- Check any leakage and oil level
6. Power unit for motor pump
- Check abnormal sound, termination and condition All power units Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 17 of 38
TROLLEY : Page 8 of 8
280 - FESTOON SYSTEM INSPECTION
Description Location Observation Remark
1. Festoon rail
- Check deformation, dents and leveling condition Along rails Good( ) / Not Good( )
2. Festoon cable
- Check cable and cable clamp mouting condition All cables Good( ) / Not Good( )
3. Sling shackle and elastic cord
- Check any cut, broken and wear condition All shackles and elastic cords Good( ) / Not Good( )
- Check sling shackle missing and condition
4. Festoon bumper
- Check mounting and bumber condition All bumpers Good( ) / Not Good( )
5. Side roller, runner wheel and anti-lift roller
- Check roller condition and abnormal sound All rollers Good( ) / Not Good( )
- Check mounting condition
6. Belting system
- Check belting, pulley and bearing condition Motor #1 and #2 Good( ) / Not Good( )
Note : Fill up where applicable
7. Motor (Brand : VAHLE or WAMPFLER)
- Check abnormal sound and mounting condition Motor #1 and #2 Good( ) / Not Good( )
- Check bolt tightness and motor cover condition
Note : Fill up where applicable
8. Trolley festoon box
- Check cable termination and slot connection condition Trolley platform Good( ) / Not Good( )
- Check door seal condition

9. Festoon carrier
- Check carrier condition All carrier Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 18 of 38
GANTRY : Page 1 of 4
290 - GANTRY BRAKE INSPECTION
Description Location Observation Remark
1. Gantry brake
- Check wire termination
- Check friction disc, stationary disc and coil assembly All brakes Good( ) / Not Good( )
- Check mounting cover and silicon seal condition
Note : Fill up where applicable
2. Reserve stroke height (10 mm) Lanside
- Inspect stroke indicator setting and manual release Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Note : Fill up where applicable Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
Seaside
Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
3. Braking torque
Lanside
- Inspect setting and mechanical component Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Note : Fill up where applicable Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
IMPSA-B : > 207Nm, ZPMC-B : >320Nm, ZPMC-C : 350Nm Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
Seaside
Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
4. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
Note : Fill up where applicable
5. Brake pad and disc (Landside)
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Check and clean disc surface Disc : _____mm Good( ) / Not Good( )
Note : Fill up where applicable
Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 19 of 38
GANTRY : Page 2 of 4
Description Location Observation Remark
6. Brake pad and disc (Seaside) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Disc : _____mm Good( ) / Not Good( )
- Check and clean disc surface
Note : Fill up where applicable Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
7. Check AWC condition
- Check one way bearing and adjusting nut condition All brakes Good( ) / Not Good( )
Note : Fill up where applicable
8. Servolifter / Thruster
- Inspect oil, electrical and mechanical part All servolifters Good( ) / Not Good( )
Note : Fill up where applicable
9. Structure and limit switch
- Check pivot pin, linkage, mounting and cover All brakes Good( ) / Not Good( )
- Check limit switch setting and functionality All brakes Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
300 - GANTRY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition All gearboxes Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
3. Bearing
- Inspect abnormal sound All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
4. Temperature (40 ~ 60 degree) All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
5. Coupling
- Check rubber insert for coupling condition
- Check circlips condition All couplings Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Revision No. #REF!
Effective Date #REF!
Page 20 of 38
GANTRY : Page 3 of 4
310 - GANTRY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection
- Check any abnormal sound All motors Good( ) / Not Good( )
2. Electrical
- Check wire termination at motor termination box All motors Good( ) / Not Good( )
3. Structure
- Check cover, mounting and body codition All motors Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
320 - GANTRY RAIL CLAMP AND ANCHOR PIN INSPECTION
Description Location Observation Remark
1. Rail clamp hydraulic unit
- Check oil condition and level
- Check piping, any leakage and hose condition All units Good( ) / Not Good( )
- Check wire termination
2. Rail clamp motor
- Check any abnormal sound and vibration All motors Good( ) / Not Good( )
- Check wire termination
3. Limit switch
- Check condition and functionality All location Good( ) / Not Good( )
- Check leakage and mounting condition
4. Structure
- Check any leakage and cylinder condition
- Check brake shoe / lining condition All location Good( ) / Not Good( )
- Check mounting condition
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
330 - GANTRY ANTI-COLLISION CRANE TO SHIP INSPECTION
Description Location Observation Remark
1. Anti-collision limit switch
- Check functionality Right and left side of boom girder Good( ) / Not Good( )
- Check wire termination and micro switch condition

2. Wire rope
- Check wire rope rusty and stringness Right and left side of boom girder Good( ) / Not Good( )
Note : Fill up where applicable
3. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Effective Date #REF!
Page 21 of 38
GANTRY : Page 4 of 4
340 - GANTRY ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Siren
- Check siren functionality and condition All sirens Good( ) / Not Good( )
- Check wire termination condition
2. Warning light
- Check bulb and motor condition
- Check lamp cover and mounting condition All warning lights Good( ) / Not Good( )
- Check wire termination condition
3. Housekeeping All location Done( ) / Not Done( )
350 - GANTRY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel
- Check wheel bearing condition and abnormal sound All wheels Good( ) / Not Good( )
2. Structure
- Check wheel flange cracks or damages and condition All wheels Good( ) / Not Good( )
- Check mounting condition
3. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 22 of 38
BOOM : Page 1 of 5
360 - BOOM BRAKE INSPECTION
360.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release
2. Braking torque
- Inspect setting and mechanical component Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 1890Nm, NOELL/MITSUI/ZPMC-A: 14850 Nm,
IMPSA-B : >7200Nm, ZPMC-B : >5940Nm, ZPMC-C: >6000Nm
3. Air gap
- Check any rubbing Service brake Good( ) / Not Good( )
4. Brake pad and disc Brake pad RHS : ________mm Good( ) / Not Good( )
- Check and clean disc surface Brake pad LHS : ________mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake disc : ________mm Good( ) / Not Good( )
ZPMC (Pad : >3.0 mm, Disc : >1.0mm wear on each side )
5. Check AWC condition
- Check one way bearing and adjusting nut condition Service brake Good( ) / Not Good( )
6. Check wedge and shackle kit Service brake Good( ) / Not Good( )
7. Servolifter / Thruster
- Inspect oil, electrical and mechanical part Service brake Good( ) / Not Good( )
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
c. Brake pad wear Good( ) / Not Good( )
360.2 - EMERGENCY BRAKE
Description Location Observation Remark
1. Hydraulic power pack
- Check oil condition and working pressure (150-180 bar) Hydraulic oil tank Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check leakage Good( ) / Not Good( )
3. Proximity Sensor & Motor
- Check setting and functionality All location Good( ) / Not Good( )
- Check electrical and mechanical parts Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
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Effective Date #REF!
Page 23 of 38
BOOM : Page 2 of 5
370 - BOOM GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
380 - BOOM MOTOR
Description Location Observation Remark
1. Sound inspection Boom motor Good( ) / Not Good( )
2. Visual check
- Check structure and wire termination Boom motor Good( ) / Not Good( )
3. Emergency Motor
- Check coupling condition Boom emergency motor Good( ) / Not Good( )
- Check limit switch working condition
4. Housekeeping All location Done( ) / Not Done( )
390 - BOOM WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Wire rope drum Good( ) / Not Good( )
- Broken strands (<18 wires) Boom tip Good( ) / Not Good( )
- Diameter : IMPSA-A : >28.8mm, IMPSA-B : >34.2mm, A-Frame Good( ) / Not Good( )
ZPMC-A/C : 36mm~33.4mm, ZPMC-B : 32.4mm
NOELL/MITSUI : 30mm~2 7.9mm
2. Clips and turnbuckles
- Check loosed nut and condition Length #1 Good( ) / Not Good( )
Note : Fill up where applicable Length #2 Good( ) / Not Good( )
3. Check for lubrication
- Check rusty Wire rope Good( ) / Not Good( )
4. Support plate
- Check condition All plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Effective Date #REF!
Page 24 of 38
BOOM : Page 3 of 5
400 - BOOM WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
410 - BOOM SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
2. Check locking / keeper plate condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
3. Check bearing condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
4. Structure and mounting Boom tip Good( ) / Not Good( )
- Check condition and bolt tightness A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
420 - BOOM MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure and mounting
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Revision No. #REF!
Effective Date #REF!
Page 25 of 38
BOOM : Page 4 of 5
430 - BOOM LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug A-Frame Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting A-Frame Good( ) / Not Good( )
3. Striker
- Check condition A-Frame Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
440 - BOOM CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Boom drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
4. Check 3-way gear condition Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Driven belt / driven chain
- Check belting condition and any crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
6. Driven pulley
- Check pulley mounting, side guide, wear and crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
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TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Effective Date #REF!
Page 26 of 38
BOOM : Page 5 of 5
450 - BOOM LATCH INSPECTION
Description Location Observation Remark
1. Servolifter
- Check oil condition and any leakage
- Check linkage split-pin and conduit condition A-Frame Good( ) / Not Good( )
- Check rubber bumper
Note : Fill up where applicable
2. Limit Switch
- Check condition and functionality All limit switches Good( ) / Not Good( )
Note : Fill up where applicable
3. Structure and mounting
- Check condition and bolt tightness Boom latch Good( ) / Not Good( )
Note : Fill up where applicable
4. Power pack
- Check oil condition and any leakage A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
5. Plunger
- Check plunger and spring condition A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 27 of 38
AUXILARY : Page 1 of 3
460 - EMERGENCY STOP SYSTEM INSPECTION
Description Location Observation Remark
1. Machinery house Electrical room (inside) Good( ) / Not Good( )
- Check functionality and condition PLC panel Good( ) / Not Good( )
Note : Fill up where applicable DC bus shift cub Good( ) / Not Good( )
Machinery house Good( ) / Not Good( )
2. Trolley Trolley / hoist emergency station Good( ) / Not Good( )
- Check functionality and condition Trolley house inside Good( ) / Not Good( )
Note : Fill up where applicable Trolley house panel Good( ) / Not Good( )
3. Boom Boom emergency station Good( ) / Not Good( )
- Check functionality and condition Boom top outside Good( ) / Not Good( )
Note : Fill up where applicable Boom top inside Good( ) / Not Good( )
Boom girder end Good( ) / Not Good( )
4. Cabin Checker cabin panel Good( ) / Not Good( )
- Check functionality and condition Cabin operator console Good( ) / Not Good( )
Note : Fill up where applicable Boom opeartor cabin Good( ) / Not Good( )
5. Portal Portal landside left Good( ) / Not Good( )
- Check functionality and condition Portal landside right Good( ) / Not Good( )
Note : Fill up where applicable Portal seaside left Good( ) / Not Good( )
Portal seaside right Good( ) / Not Good( )
6. Others Gantry operation station Good( ) / Not Good( )
- Check functionality and condition High voltage cable reel station Good( ) / Not Good( )
Note : Fill up where applicable TLS station Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
470 - FLOODLIGHT INSPECTION
Description Location Observation Remark
1. Boom floodlight Boom tip Good( ) / Not Good( )
- Check functionality and condition Boom joint Good( ) / Not Good( )
- Check wire termination Boom center cross beam Good( ) / Not Good( )
Boom center Good( ) / Not Good( )
2. Trolley floodlight Trolley platform Good( ) / Not Good( )
- Check functionality and condition Operator cabin Good( ) / Not Good( )
- Check wire termination
Note : Fill up where applicable
3. Machinery house Seaside Good( ) / Not Good( )
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable Landside RHS Good( ) / Not Good( )
Landside LHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
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Effective Date #REF!
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AUXILARY : Page 2 of 3
Description Location Observation Remark
4. Backreach
- Check functionality and condition Backreach Good( ) / Not Good( )
- Check wire termination Multi-functional platform Good( ) / Not Good( )
Note : Fill up where applicable
5. Portal beam
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
480 - OPERATOR CABIN INSPECTION
Description Location Observation Remark
1. Master controller / joystick
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
2. Electrical system Wall fan Good( ) / Not Good( )
- Check functionality and condition Cabin lamp Good( ) / Not Good( )
- Check wire termination Power socket Good( ) / Not Good( )
- Check power supply functionality Access gate limit switch Good( ) / Not Good( )
Electrical panel Good( ) / Not Good( )
3. Selector switch and push button
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
4. Indicator light
- Check functionality and condition All location Good( ) / Not Good( )
- Check wire termination
5. Consol Right side consol Good( ) / Not Good( )
- Check wire termination and condition Left side consol Good( ) / Not Good( )
6. Foot siren
- Check functionality and condition Siren Good( ) / Not Good( )
- Check wire termination
7. Structure Cabin door Good( ) / Not Good( )
- Check structure condition Access gate Good( ) / Not Good( )
- Check wind screen/ glass condition All bushings Good( ) / Not Good( )
Handrail Good( ) / Not Good( )
Access ladder Good( ) / Not Good( )
Support beam Good( ) / Not Good( )
Platform Good( ) / Not Good( )
8. Public access (PA) system
- Check functionality and condition Amplifier and speaker Good( ) / Not Good( )
- Check wire termination
9. Operator seat
- Check functionality and condition Operator seat Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
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Effective Date #REF!
Page 29 of 38
AUXILARY : Page 3 of 3
490 - AIR-CONDITIONER INSPECTION
Description Location Observation Remark
1. Compressor
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
- Check gas quantity and any leakage Checker cabin Good( ) / Not Good( )
Note : Fill up where applicable
2. Indoor unit
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
Note : Fill up where applicable Checker cabin Good( ) / Not Good( )
3. Tubing and fitting
- Check tube condition and any leakage All location Good( ) / Not Good( )
4. Mechanical part
- Check blower motor mounting condition All location Good( ) / Not Good( )
- Check belting condition
- Check cleanliness
5. Housekeeping All location Done( ) / Not Done( )
500 - SOFTWARE AND PROGRAM MONITORING
Please see attachment (if any)
General Remark :
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GREASE : Page 1 of 1
510 - MAIN HOIST SYSTEM GREASING
Description Location Observation Remark
1. Main hoist system
- Pump-in new grease into greasing point Headblock sheave Done( ) / Not Done( )
Note : Fill up where applicable Headblock twistlock Done( ) / Not Done( )
Backreach-main hoist sheave Done( ) / Not Done( )
Trolley platform-main hoist sheave Done( ) / Not Done( )
Main hoist drum sheave Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
520 - TROLLEY SYSTEM GREASING
Description Location Observation Remark
1. Trolley system
- Pump-in new grease into greasing point Trolley sheave Done( ) / Not Done( )
Note : Fill up where applicable Trolley floating shaft Done( ) / Not Done( )
Trolley plumber block Done( ) / Not Done( )
Catenary wheel Done( ) / Not Done( )
Catenary sheave Done( ) / Not Done( )
Catenary McGill guide roller Done( ) / Not Done( )
Backreach-catenary sheave Done( ) / Not Done( )
Backreach rope tensioner bearing Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
530 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point Boom drum Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
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Revision No. #REF!
Effective Date #REF!
Page 31 of 38
AUXILARY : Page 1 of 3
540 - PASSENGER LIFT INSPECTION
Description Location Observation Remark
1. Guide rail
- Check buffer spring and rail condition All location Good( ) / Not Good( )
- Check mounting condition
2. Gear
- Check rack and pinion gear condition All location Good( ) / Not Good( )
3. Reduction gear box
- Check gearbox condition All location Good( ) / Not Good( )
- Check mounting condition
4. Motor
- Check casing and mounting condition Top of cabin Good( ) / Not Good( )
5. Brake
- Check functionality and brake condition All brakes Good( ) / Not Good( )
6. Cabin level
- Check setting on each floor level All floors Good( ) / Not Good( )
7. Push button
- Check functionality and condition All push buttons Good( ) / Not Good( )
8. Cable
- Check cable insulation and condition Power cable Good( ) / Not Good( )
- Check protection rubber and mounting condition
9. Carrier structure
- Check door and roof door condition Carrier Good( ) / Not Good( )
- Check ladder condition
10. Intercomm
- Check condition and functionality Inside carrier Good( ) / Not Good( )
11. Housekeeping All location Done( ) / Not Done( )
550 - FIRE ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Electrical part
- Check AC power LED light up Machinery house
- Determine standby battery condition ( 25.5 x 26.6 Vdc ) - Zone 1 Good( ) / Not Good( )
- Check any alarm LED light up from panel - Zone 2 Good( ) / Not Good( )
- Fire, Fault, Off, Extinguisher release, Walk test, External - Zone 3 Good( ) / Not Good( )
acoustic alarm off, CPU fault, Power supply fault. - Zone 4 Good( ) / Not Good( )
- Any fault message on the display (Stated the fault message) - Main Good( ) / Not Good( )
Note : Fill up where applicable - Charger Good( ) / Not Good( )
- Evacuate Good( ) / Not Good( )
2. Mechanical Part
- Visual Check for cylinder pressure gauge reading
(170 bar for 225 bar system) Good( ) / Not Good( )
- Examine cylinder valve and hoses for sign of damage,
wear or leakage Good( ) / Not Good( )
- Inspect all piping & nozzles for any sign damage & leakage Good( ) / Not Good( )
Note : Fill up where applicable
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
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Effective Date #REF!
Page 32 of 38
AUXILARY : Page 2 of 3
560 - MAINTENANCE HOIST CRANE INSPECTION
Description Location Observation Remark
1. Limit switch and functional test
- Hoist up stop Machinery house Good( ) / Not Good( )
- Hoist up slow down Machinery house Good( ) / Not Good( )
- Hoist down stop Machinery house Good( ) / Not Good( )
- Trolley forward stop Machinery house Good( ) / Not Good( )
- Trolley forward slow down Machinery house Good( ) / Not Good( )
- Trolley backward stop Machinery house Good( ) / Not Good( )
- Trolley backward slow down Machinery house Good( ) / Not Good( )
- Gantry right stop Machinery house Good( ) / Not Good( )
- Gantry right slow down Machinery house Good( ) / Not Good( )
- Gantry left stop Machinery house Good( ) / Not Good( )
- Gantry left slow down Machinery house Good( ) / Not Good( )
2. Control console
- Check functionality and condition Machinery house Good( ) / Not Good( )
- Check structure
3. Structure
- Check structure condition Rubber buffer Good( ) / Not Good( )
- Check hook and latch condition Hook block Good( ) / Not Good( )
4. Wire rope and turn buckle
- Check loosed nut and wire rope condition Machinery house Good( ) / Not Good( )
- Check any rusty
5. Electrical part
- Check wire termination and contactor condition Electrical box Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
570 - AIR COMPRESSOR INSPECTION
Description Location Observation Remark
1. Compressor
- Check oil level sufficient, air filter, V-belt, pressure gauge, Machinery house Good( ) / Not Good( )
safety valve, piping and mounting condition
- Check any abnormal sound or vibration
2. Pressure Switch
- Check pressure setting Machinery house Good( ) / Not Good( )
Note : Cut in: 9.9 kg/cm2 & Cut out: 8.0 kg/cm2
- Adjusting screw locknut and check wire termination
3. Motor
- Check mounting and any abnormal sound Machinery house Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 33 of 38
AUXILARY : Page 3 of 3
580 - QC CHECKER CABIN INSPECTION
Description Location Observation Remark
1. Socket & power supply
- Check mounting and condition All location Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Intercomm
- Check condition and functionality Good( ) / Not Good( )
4. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 34 of 38
BOOM: Page 1 of 1
590 - BOOM FORESTAY INSPECTION
Description Location Observation Remark
1. Bushing
- Check abnormal sound and vibration All location Good( ) / Not Good( )
2. Structure and mounting
- Check condition and mounting All location Good( ) / Not Good( )
3. Rest support
- Check forestay rest support condition All supports Good( ) / Not Good( )
4. Boom buffer
- Check condition and mounting A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
600 - BOOM SHEAVE INSPECTION
Description Location Observation Remark
1. Check bearing condition All sheaves Good( ) / Not Good( )
2. Check grove condition All sheaves Good( ) / Not Good( )
3. Structure
- Check mounting and condition All sheaves Good( ) / Not Good( )
4. Housekeeping All sheaves Done( ) / Not Done( )
610 - BOOM CABIN INSPECTION
Description Location Observation Remark
1. Indicator bulb
- Check condition and functionality All indicators bulbs Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
4. Intercomm
- Check condition and functionality Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 35 of 38
GREASE : Page 1 of 1
620 - GANTRY SYSTEM GREASING
Description Location Observation Remark
1. Gantry system
- Pump-in new grease into greasing point All boggies Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
630 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point All boom sheaves Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
640 - MAIN HOIST WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Main hoist wire rope
- Check condition and lubricate wire rope All main hoist wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
650 - TROLLEY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Trolley wire rope
- Check condition and lubricate wire rope All trolley wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
660 - BOOM WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Boom wire rope
- Check condition and lubricate wire rope All boom wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
670 - CATERNARY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Catenary wire rope
- Check condition and lubricate wire rope All caternary wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 36 of 38
GANTRY : Page 1 of 1
680 - MAIN CABLE REEL INSPECTION
Description Location Observation Remark
1. Motor
- Check mounting and condition Main cable reel motor Good( ) / Not Good( )
2. Main cable
- Check cable condition Main power cable Good( ) / Not Good( )
3. Structure
- Check mounting and condition All mounting Good( ) / Not Good( )
4. Slip ring
- Check slip rings condition Good( ) / Not Good( )
5. Gearbox
- Check gearbox oil condition Good( ) / Not Good( )
- Check mounting and condition Good( ) / Not Good( )
- Check any abnormal sound Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 37 of 38
GREASE : Page 1 of 1
690 - BOOM BACKSTAY GREASING
Description Location Observation Remark
1. Boom backstay
- Pump-in new grease into greasing point All greasing points Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
700 - KBT COUPLING GREASING
Description Location Observation Remark
1. KBT coupling
- Pump-in new grease into greasing point Done( ) / Not Done( )
Note : Fill up where applicable
Please see attachment (No. : )
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. #REF!
Revision No. #REF!
Effective Date #REF!
Page 38 of 38
AC/DC MEGGER : Page 1 of 1
710 - MAIN HOIST AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
720 - TROLLEY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
730 - BOOM AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
740 - GANTRY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 1 of 38
MONTH / YEAR :
CRANE NUMBER :
JOB NUMBER :
W.O. NUMBER :
DATE /TIME START :
DATE/TIME END :
CRANE :
MAIN HOIST : LAND SIDE (FOR DUAL HOIST CRANE)
SEA SIDE (FOR DUAL HOIST CRANE)
TROLLEY :
GANTRY :
BOOM :
Please tick ( X ) where applicable :
MONTHLY PM : Page 1 to page 30 ( )
QUARTERLY PM : Page 1, page 31 to page 36 ( )
SEMI-ANNUALLY PM : Page 1, page 37 to page 38 ( )
ANNUALLY PM : Page 1 to page 38 ( )
SYSTEM : PREPARED BY : SIGNATURE :
VERIFIED BY : SIGNATURE :
AUXIALLARY SYSTEM
Date :
GREASING
Date :
Date :
PM CHECKLIST TYPE :
MAIN HOIST SYSTEM
Date :
TROLLEY SYSTEM
Date :
GANTRY SYSTEM
Date :
BOOM SYSTEM
Date :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
QUAY CRANE
PREVENTIVE MAINTENANCE CHECKLIST
HOUR METER READING :
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 2 of 38
HOIST : Page 1 of 8
10 - MAIN HOIST BRAKE
10.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 (Height : _________ mm) Good( ) / Not Good( )
Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 15.75kNm, NOELL/MITSUI : 14.85kNm, Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
IMPSA-B : 27kNm, ZPMC-A : 12.6kNm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
ZPMC-A : 14.85kNm, ZPMC-C : 19kNm
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
All cranes (Pad : 5 mm, Disc : 27 mm) Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
ZPMC-B (Pad : 3 mm, Disc :1.0mm wear) Brake #3 LHS : ______mm Good( ) / Not Good( )
ZPMC-C (Pad : > 3 mm, Disc wear more than 20%) Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
- Check gap AMC to catched plate Brake #3 Good( ) / Not Good( )
- Check adjustment AWC pin drive Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 3 of 38
HOIST : Page 2 of 8
10.2 - EMERGENCY BRAKE ( MAIN & AUX)
Description Location Observation Remark
1. Hydraulic Tank Mechinery House
- Check oil condition Good( ) / Not Good( )
- Check oil level Good( ) / Not Good( )
- Check working pressure (150 -180 bar) Good( ) / Not Good( )
- Check tank condition Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check hoses leakage Good( ) / Not Good( )
- Check solenoid coil & dim plugs Good( ) / Not Good( )
- Check valve leakage & functions Good( ) / Not Good( )
3. Proximity sensor
- Check setting and functionality Good( ) / Not Good( )
Note : Fill up where applicable
4. Motor & Electrical Components
- Check electrical termination Good( ) / Not Good( )
- Measure Motor demands Phase 1: _______(A) Good( ) / Not Good( )
Phase 2: _______(A)
Phase 3: _______(A)
5. Brake pad and disc
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Disc Plate#1 RHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Disc Plate#1 LHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Disc Drum#1 RHS : ______mm Good( ) / Not Good( )
Disc Drum #1 LHS : ______mm Good( ) / Not Good( )
Disc Plate#2 RHS : ______mm Good( ) / Not Good( )
Disc Plate #2 LHS : ______mm Good( ) / Not Good( )
Disc Drum#2 RHS : ______mm Good( ) / Not Good( )
Disc Drum #2 LHS : ______mm Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 4 of 38
HOIST : Page 3 of 8
20 - MAIN HOIST GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
30 - MAIN HOIST DRIVE & BLOWER MOTOR
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
3. Visual check
- Check coupling motor & gear box (Bush Coupling) Motor #1 Good( ) / Not Good( )
- Check terminations Motor #2 Good( ) / Not Good( )
- Check mounting bolts and frame Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check blower motor cond. Motor #1 Good( ) / Not Good( )
- Check rotation Motor #2 Good( ) / Not Good( )
- Check running cond Motor #3 Good( ) / Not Good( )
- Measure motor demands Motor #4 Good( ) / Not Good( )
- Check coupling condition
5. Emergency Motor
- Check coupling condition & chain link Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
6. Air Filter Motor #1 Good( ) / Not Good( )
- Check clealiness Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 5 of 38
HOIST : Page 4 of 8
40 - MAIN HOIST WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (NOELL/ZPMC-A : 26.2mm~28.0mm) Backreach Good( ) / Not Good( )
- Diameter (IMPSA : 26.7mm~28.5mm) Trolley platform Good( ) / Not Good( )
- Diameter (MITSUI : 26.2mm~23.3mm) Headblock Good( ) / Not Good( )
- Diameter (ZPMC-C : 32.00mm~29.76mm) Main Girder Area (5 mtr before Joint) Good( ) / Not Good( )
- Broken strands (<18 wires) Boom Girder Area (5 mtr after Joint) Good( ) / Not Good( )
Note : Fill up where applicable
2. Clips and Clamp Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
- Check installation Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
50 - MAIN HOIST WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 6 of 38
HOIST : Page 5 of 8
60 - MAIN HOIST SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
70 - MAIN HOIST MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 7 of 38
HOIST : Page 6 of 8
80 - MAIN HOIST CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
Note : Fill up where applicable
4. Check cam switch set Main hoist drum Good( ) / Not Good( )
- Check mounted bolt tightness
5. Cam Switch Gear Reducer
- Check oil/lubricant condition Main hoist drum Good( ) / Not Good( )
- Check oil/lubricant level Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
90 - MAIN HOIST LIMIT SWITCH (STOP UP/OVER TRAVEL) INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug Trolley platform / trolley house Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting Trolley platform / trolley house Good( ) / Not Good( )
3. Counter weight
- Check condition Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
4. Striker
- Check condition Spreader cable / headblock Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 8 of 38
HOIST : Page 7 of 8
100 - MAIN HOIST ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Main hoist motor and drum Good( ) / Not Good( )
Note : Fill up where applicable
2. Driven belt / driven chain / Reducer
- Check belting condition and any crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
3. Electrical Termination
- Check cable connection Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
110 - MAIN HOIST OVER SPEED DETECTOR INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
120 - SPREADER CABLE REEL INSPECTION
Description Location Observation Remark
Trolley platform / trolley house
1. Spreader drum / reel
- Check drum condition Drum Reel # 1 Good( ) / Not Good( )
- Check cable condition & arrangement Drum Reel # 2 Good( ) / Not Good( )
2. Driven belt / driven chain (cam switch)
- Check belting condition and any crack Drum Reel # 1 Good( ) / Not Good( )
Note : Fill up where applicable Drum Reel # 2
3. Magnetic Clutch
- Check bearings condition Motor# 1 Good( ) / Not Good( )
- Check air gap Motor# 2 Good( ) / Not Good( )
Motor# 3 Good( ) / Not Good( )
Motor# 4 Good( ) / Not Good( )
4. Electrical
- Check cable connection and slip ring carbon brushes Trolley platform / trolley house Good( ) / Not Good( )
- Check short length cable and junction box Headblock Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 9 of 38
HOIST : Page 8 of 8
Description Location Observation Remark
5. Limit switch
- Check limit switch condition Trolley platform / trolley house Good( ) / Not Good( )
6. Absorber
- Check condition Headblock Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
130 - SPREADER HEADBLOCK - LAND SIDE INSPECTION
Description Location Observation Remark
1. Twistlock
- Check gap, lock pin and condition All twistlocks Good( ) / Not Good( )
2. Switches
- Check headblock connected cond. Headblock lock/unlock lever Good( ) / Not Good( )
- Check headblock anchor sensor cond. Headblock lock/unlock lever Good( ) / Not Good( )
3. Structure & Hydraulic System
- Check condition, ladder, hand rail and grating Good( ) / Not Good( )
- Check hyd. Tank oil level Good( ) / Not Good( )
- Check hyd. Hoses
- Check hyd. Valves All location Done( ) / Not Done( )
140 - TRIM, LIST AND SKEW (TLS) SYSTEM INSPECTION
Description Location Observation Remark
1. Power pack
- Check oil level, condition and cleanliness
- Check working pressure (16010 psi) Backreach / TLS platform / trolley house Good( ) / Not Good( )
- Check hose, valve and piping Pressure : _________ psi Good( ) / Not Good( )
2. Hydraulic cylinder
- Check oil leak, guide roller and condition Backreach / TLS platform / trolley house Good( ) / Not Good( )
3. Positioner sensor
- Check wire string, mounting and crack All cylinders Good( ) / Not Good( )
4. Motor and pump
- Check abnormal sound, overheating, and cover All motors and pumps Good( ) / Not Good( )
- Check electrical connection
5. TLS control panel
- Check wire termination, conduit and DC supply All control boxes Good( ) / Not Good( )
- Check door and lock condition
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 10 of 38
TROLLEY : Page 1 of 8
150 - TROLLEY BRAKE INSPECTION
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 (Height : _________ mm) Good( ) / Not Good( )
Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 977Nm, NOELL /MITSUI/ZPMC-A : 1890Nm Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
IMPSA-B : 977Nm, ZPMC-B : 5175 Nm, ZPMC-C : 5500Nm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
ZPMC-C: Disk wear >20% from 30mm, Pad >3mm Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
ZPMC(Pad : 3 mm, Disc : 1.0mm wear on each side) Brake #2 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 11 of 38
TROLLEY : Page 2 of 8
160 - TROLLEY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil Gearbox #1 Good( ) / Not Good( )
- Inspect oil level and oil condition Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
2. Structure Gearbox #1 Good( ) / Not Good( )
- Inspect mounting bolts tightness and crack Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
3. Bearing Gearbox #1 Good( ) / Not Good( )
- Inspect abnormal sound Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
Gearbox #3 : _________degree Good( ) / Not Good( )
Gearbox #4 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
170 - TROLLEY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater condition
Note : For DC motor only Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
3. Visual check
- Check armature winding for burn marks, scratches Motor #1 Good( ) / Not Good( )
and damages (For DC motor only) Motor #2 Good( ) / Not Good( )
- Check structure and wire termination Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check motor in running condition for sparks Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
5. Emergency motor
- Check coupling condition Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 12 of 38
TROLLEY : Page 3 of 8
Description Location Observation Remark
6. Carbon brush and holder Motor #1 - Top (3 pcs) Good( ) / Not Good( )
- Check length and condition Motor #1 - Bottom (3 pcs) Good( ) / Not Good( )
Note : For DC motor only Motor #1 - Right (3 pcs) Good( ) / Not Good( )
Motor #1 - Left (3 pcs) Good( ) / Not Good( )
Motor #2 - Top (3 pcs) Good( ) / Not Good( )
Motor #2 - Bottom (3 pcs) Good( ) / Not Good( )
Motor #2 - Right (3 pcs) Good( ) / Not Good( )
Motor #2 - Left (3 pcs) Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
180 - TROLLEY WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (2 6.2mm~mm) Backreach Good( ) / Not Good( )
- Broken strands (<18 wires) Trolley platform Good( ) / Not Good( )
Note : Fill up where applicable Boom tip Good( ) / Not Good( )
2. Clips and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
190 - TROLLEY WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 13 of 38
TROLLEY : Page 4 of 8
200 - TROLLEY SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
210 - TROLLEY MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
220 - TROLLEY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel Wheel #1 Good( ) / Not Good( )
- Check wheel bearing condition and abnormal sound Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
2. Structure Wheel #1 Good( ) / Not Good( )
- Check wheel flange cracks or damages and condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
3. Guide roller Wheel #1 Good( ) / Not Good( )
- Check bearing and guide roller condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 14 of 38
TROLLEY : Page 5 of 8
Description Location Observation Remark
4. Floating shaft Floating shaft LHSS Good( ) / Not Good( )
- Check coupling condition and bolt tighness Floating shaft LHLS Good( ) / Not Good( )
Note : Fill up where applicable Floating shaft RHLS Good( ) / Not Good( )
Floating shaft RHSS Good( ) / Not Good( )
5. Plumber block Plumber block LHSS Good( ) / Not Good( )
- Chek abnormal sound Plumber block LHLS Good( ) / Not Good( )
Note : Fill up where applicable Plumber block RHLS Good( ) / Not Good( )
Plumber block RHSS Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
230 - TROLLEY RAIL INSPECTION
Description Location Observation Remark
1. Trolley rail structure
- Check greasy or oily All Good( ) / Not Good( )
- Check rail clip, bolt and nut All Good( ) / Not Good( )
- Check welded part cracked or chipped All Good( ) / Not Good( )
- Check side plate bolt tightness Boom joint Good( ) / Not Good( )
- Check trolley rail gap Boom joint Good( ) / Not Good( )
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 15 of 38
TROLLEY : Page 6 of 8
240 - TROLLEY LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable and conduit
- Check insulation, termination and condition Good( ) / Not Good( )
2. Limit switch
- Check condtion, mounting and functionality All limit switches Good( ) / Not Good( )
3. Flag sensor
- Check condtion, mounting and functionality All flag sensors Good( ) / Not Good( )
4. Slowdown magnet Boom tip Good( ) / Not Good( )
- Check condtion, mounting and functionality Backreach Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
250 - TROLLEY ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Trolley motor Good( ) / Not Good( )
Note : Fill up where applicable
2. Electrical
- Check cable connection Trolley motor Good( ) / Not Good( )
3. Structure
- Check mounting, wheel and bearing condition Trolley LS LHS Good( ) / Not Good( )
Note : Fill up where applicable
4. Encoder sensor
- Check sensor surface and condition Trolley motor Good( ) / Not Good( )
3. Housekeeping All location Done( ) / Not Done( )
260 - TROLLEY CATENARY INSPECTION
Description Location Observation Remark
1. Wheel bearings
- Check abnormal noise All location Good( ) / Not Good( )
2. Trolley wheel
- Check any crack or damage on wheel flange All wheels Good( ) / Not Good( )
- Check wheel bracket bolts tighten All wheel brackets Good( ) / Not Good( )
- Check wheel cover bolt tightness All bolts Good( ) / Not Good( )
Note : Fill up where applicable
3. Sheave and bearing
- Check groove condition 1. Boom tip LHS and RHS Good( ) / Not Good( )
- Check sheave bearing abnormal sound and condition 2. Catenary LS LHS and RHS Good( ) / Not Good( )
- Check locking /keeper plate bolts and nuts condition 3. Catenary SS LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 4. Backreach LHS and RHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 16 of 38
TROLLEY : Page 7 of 8
Description Location Observation Remark
4. Catenary wire rope
- Visual check for wear, deformation and kinks 1. Drive rope LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Tie rope LHS and RHS Good( ) / Not Good( )
5. Clip and turnbuckle
- Check clips and turnbuckles condition All location Good( ) / Not Good( )
Note : Fill up where applicable
6. Structure
- Check catenary structure condition 1. Catenary LHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Catenary RHS Good( ) / Not Good( )
7. Guide roller
- Check guide roller tighness and condition All location Good( ) / Not Good( )
8. Support roller
- Check support roller, bearing and shaft condition All location Good( ) / Not Good( )
9. Housekeeping All location Done( ) / Not Done( )
270 - TROLLEY WIRE ROPE TENSIONER INSPECTION
Description Location Observation Remark
1. Cylinder
- Check abnormal sound and cylinder condition
- Check hose and any leakage All cylinders Good( ) / Not Good( )
Note : Fill up where applicable
2. Cross joint
- Check vibration and any abnormal sound All location Good( ) / Not Good( )
- Check bearing and shaft condition All location Good( ) / Not Good( )
3. Sheave
- Check bolt tighness, sheave and bearing condition All location Good( ) / Not Good( )
4. Limit switch
- Check limit switch condition and functionality All limit switches Good( ) / Not Good( )
5. Hydraulic power pack
- Check tank, hose and fitting condition All limit switches Good( ) / Not Good( )
- Check any leakage and oil level
6. Power unit for motor pump
- Check abnormal sound, termination and condition All power units Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 17 of 38
TROLLEY : Page 8 of 8
280 - FESTOON SYSTEM INSPECTION
Description Location Observation Remark
1. Festoon rail
- Check deformation, dents and leveling condition Along rails Good( ) / Not Good( )
2. Festoon cable
- Check cable and cable clamp mouting condition All cables Good( ) / Not Good( )
3. Sling shackle and elastic cord
- Check any cut, broken and wear condition All shackles and elastic cords Good( ) / Not Good( )
- Check sling shackle missing and condition
4. Festoon bumper
- Check mounting and bumber condition All bumpers Good( ) / Not Good( )
5. Side roller, runner wheel and anti-lift roller
- Check roller condition and abnormal sound All rollers Good( ) / Not Good( )
- Check mounting condition
6. Belting system
- Check belting, pulley and bearing condition Motor #1 and #2 Good( ) / Not Good( )
Note : Fill up where applicable
7. Motor (Brand : VAHLE or WAMPFLER)
- Check abnormal sound and mounting condition Motor #1 and #2 Good( ) / Not Good( )
- Check bolt tightness and motor cover condition
Note : Fill up where applicable
8. Trolley festoon box
- Check cable termination and slot connection condition Trolley platform Good( ) / Not Good( )
- Check door seal condition

9. Festoon carrier
- Check carrier condition All carrier Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 18 of 38
GANTRY : Page 1 of 4
290 - GANTRY BRAKE INSPECTION
Description Location Observation Remark
1. Gantry brake
- Check wire termination
- Check friction disc, stationary disc and coil assembly All brakes Good( ) / Not Good( )
- Check mounting cover and silicon seal condition
Note : Fill up where applicable
2. Reserve stroke height (10 mm) Lanside
- Inspect stroke indicator setting and manual release Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Note : Fill up where applicable Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
Seaside
Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
3. Braking torque
Lanside
- Inspect setting and mechanical component Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Note : Fill up where applicable Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
IMPSA-B : > 207Nm, ZPMC-B : >320Nm, ZPMC-C : 350Nm Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
Seaside
Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
4. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
Note : Fill up where applicable
5. Brake pad and disc (Landside)
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Check and clean disc surface Disc : _____mm Good( ) / Not Good( )
Note : Fill up where applicable
Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 19 of 38
GANTRY : Page 2 of 4
Description Location Observation Remark
6. Brake pad and disc (Seaside) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Disc : _____mm Good( ) / Not Good( )
- Check and clean disc surface
Note : Fill up where applicable Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
7. Check AWC condition
- Check one way bearing and adjusting nut condition All brakes Good( ) / Not Good( )
Note : Fill up where applicable
8. Servolifter / Thruster
- Inspect oil, electrical and mechanical part All servolifters Good( ) / Not Good( )
Note : Fill up where applicable
9. Structure and limit switch
- Check pivot pin, linkage, mounting and cover All brakes Good( ) / Not Good( )
- Check limit switch setting and functionality All brakes Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
300 - GANTRY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition All gearboxes Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
3. Bearing
- Inspect abnormal sound All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
4. Temperature (40 ~ 60 degree) All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
5. Coupling
- Check rubber insert for coupling condition
- Check circlips condition All couplings Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 20 of 38
GANTRY : Page 3 of 4
310 - GANTRY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection
- Check any abnormal sound All motors Good( ) / Not Good( )
2. Electrical
- Check wire termination at motor termination box All motors Good( ) / Not Good( )
3. Structure
- Check cover, mounting and body codition All motors Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
320 - GANTRY RAIL CLAMP AND ANCHOR PIN INSPECTION
Description Location Observation Remark
1. Rail clamp hydraulic unit
- Check oil condition and level
- Check piping, any leakage and hose condition All units Good( ) / Not Good( )
- Check wire termination
2. Rail clamp motor
- Check any abnormal sound and vibration All motors Good( ) / Not Good( )
- Check wire termination
3. Limit switch
- Check condition and functionality All location Good( ) / Not Good( )
- Check leakage and mounting condition
4. Structure
- Check any leakage and cylinder condition
- Check brake shoe / lining condition All location Good( ) / Not Good( )
- Check mounting condition
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
330 - GANTRY ANTI-COLLISION CRANE TO SHIP INSPECTION
Description Location Observation Remark
1. Anti-collision limit switch
- Check functionality Right and left side of boom girder Good( ) / Not Good( )
- Check wire termination and micro switch condition

2. Wire rope
- Check wire rope rusty and stringness Right and left side of boom girder Good( ) / Not Good( )
Note : Fill up where applicable
3. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 21 of 38
GANTRY : Page 4 of 4
340 - GANTRY ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Siren
- Check siren functionality and condition All sirens Good( ) / Not Good( )
- Check wire termination condition
2. Warning light
- Check bulb and motor condition
- Check lamp cover and mounting condition All warning lights Good( ) / Not Good( )
- Check wire termination condition
3. Housekeeping All location Done( ) / Not Done( )
350 - GANTRY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel
- Check wheel bearing condition and abnormal sound All wheels Good( ) / Not Good( )
2. Structure
- Check wheel flange cracks or damages and condition All wheels Good( ) / Not Good( )
- Check mounting condition
3. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 22 of 38
BOOM : Page 1 of 5
360 - BOOM BRAKE INSPECTION
360.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release
2. Braking torque
- Inspect setting and mechanical component Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 1890Nm, NOELL/MITSUI/ZPMC-A: 14850 Nm,
IMPSA-B : >7200Nm, ZPMC-B : >5940Nm, ZPMC-C: >6000Nm
3. Air gap
- Check any rubbing Service brake Good( ) / Not Good( )
4. Brake pad and disc Brake pad RHS : ________mm Good( ) / Not Good( )
- Check and clean disc surface Brake pad LHS : ________mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake disc : ________mm Good( ) / Not Good( )
ZPMC (Pad : >3.0 mm, Disc : >1.0mm wear on each side )
5. Check AWC condition
- Check one way bearing and adjusting nut condition Service brake Good( ) / Not Good( )
6. Check wedge and shackle kit Service brake Good( ) / Not Good( )
7. Servolifter / Thruster
- Inspect oil, electrical and mechanical part Service brake Good( ) / Not Good( )
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
c. Brake pad wear Good( ) / Not Good( )
360.2 - EMERGENCY BRAKE
Description Location Observation Remark
1. Hydraulic power pack
- Check oil condition and working pressure (150-180 bar) Hydraulic oil tank Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check leakage Good( ) / Not Good( )
3. Proximity Sensor & Motor
- Check setting and functionality All location Good( ) / Not Good( )
- Check electrical and mechanical parts Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 23 of 38
BOOM : Page 2 of 5
370 - BOOM GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
380 - BOOM MOTOR
Description Location Observation Remark
1. Sound inspection Boom motor Good( ) / Not Good( )
2. Visual check
- Check structure and wire termination Boom motor Good( ) / Not Good( )
3. Emergency Motor
- Check coupling condition Boom emergency motor Good( ) / Not Good( )
- Check limit switch working condition
4. Housekeeping All location Done( ) / Not Done( )
390 - BOOM WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Wire rope drum Good( ) / Not Good( )
- Broken strands (<18 wires) Boom tip Good( ) / Not Good( )
- Diameter : IMPSA-A : >28.8mm, IMPSA-B : >34.2mm, A-Frame Good( ) / Not Good( )
ZPMC-A/C : 36mm~33.4mm, ZPMC-B : 32.4mm
NOELL/MITSUI : 30mm~2 7.9mm
2. Clips and turnbuckles
- Check loosed nut and condition Length #1 Good( ) / Not Good( )
Note : Fill up where applicable Length #2 Good( ) / Not Good( )
3. Check for lubrication
- Check rusty Wire rope Good( ) / Not Good( )
4. Support plate
- Check condition All plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 24 of 38
BOOM : Page 3 of 5
400 - BOOM WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
410 - BOOM SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
2. Check locking / keeper plate condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
3. Check bearing condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
4. Structure and mounting Boom tip Good( ) / Not Good( )
- Check condition and bolt tightness A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
420 - BOOM MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure and mounting
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 25 of 38
BOOM : Page 4 of 5
430 - BOOM LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug A-Frame Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting A-Frame Good( ) / Not Good( )
3. Striker
- Check condition A-Frame Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
440 - BOOM CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Boom drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
4. Check 3-way gear condition Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Driven belt / driven chain
- Check belting condition and any crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
6. Driven pulley
- Check pulley mounting, side guide, wear and crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 26 of 38
BOOM : Page 5 of 5
450 - BOOM LATCH INSPECTION
Description Location Observation Remark
1. Servolifter
- Check oil condition and any leakage
- Check linkage split-pin and conduit condition A-Frame Good( ) / Not Good( )
- Check rubber bumper
Note : Fill up where applicable
2. Limit Switch
- Check condition and functionality All limit switches Good( ) / Not Good( )
Note : Fill up where applicable
3. Structure and mounting
- Check condition and bolt tightness Boom latch Good( ) / Not Good( )
Note : Fill up where applicable
4. Power pack
- Check oil condition and any leakage A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
5. Plunger
- Check plunger and spring condition A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 27 of 38
AUXILARY : Page 1 of 3
460 - EMERGENCY STOP SYSTEM INSPECTION
Description Location Observation Remark
1. Machinery house Electrical room (inside) Good( ) / Not Good( )
- Check functionality and condition PLC panel Good( ) / Not Good( )
Note : Fill up where applicable DC bus shift cub Good( ) / Not Good( )
Machinery house Good( ) / Not Good( )
2. Trolley Trolley / hoist emergency station Good( ) / Not Good( )
- Check functionality and condition Trolley house inside Good( ) / Not Good( )
Note : Fill up where applicable Trolley house panel Good( ) / Not Good( )
3. Boom Boom emergency station Good( ) / Not Good( )
- Check functionality and condition Boom top outside Good( ) / Not Good( )
Note : Fill up where applicable Boom top inside Good( ) / Not Good( )
Boom girder end Good( ) / Not Good( )
4. Cabin Checker cabin panel Good( ) / Not Good( )
- Check functionality and condition Cabin operator console Good( ) / Not Good( )
Note : Fill up where applicable Boom opeartor cabin Good( ) / Not Good( )
5. Portal Portal landside left Good( ) / Not Good( )
- Check functionality and condition Portal landside right Good( ) / Not Good( )
Note : Fill up where applicable Portal seaside left Good( ) / Not Good( )
Portal seaside right Good( ) / Not Good( )
6. Others Gantry operation station Good( ) / Not Good( )
- Check functionality and condition High voltage cable reel station Good( ) / Not Good( )
Note : Fill up where applicable TLS station Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
470 - FLOODLIGHT INSPECTION
Description Location Observation Remark
1. Boom floodlight Boom tip Good( ) / Not Good( )
- Check functionality and condition Boom joint Good( ) / Not Good( )
- Check wire termination Boom center cross beam Good( ) / Not Good( )
Boom center Good( ) / Not Good( )
2. Trolley floodlight Trolley platform Good( ) / Not Good( )
- Check functionality and condition Operator cabin Good( ) / Not Good( )
- Check wire termination
Note : Fill up where applicable
3. Machinery house Seaside Good( ) / Not Good( )
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable Landside RHS Good( ) / Not Good( )
Landside LHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 28 of 38
AUXILARY : Page 2 of 3
Description Location Observation Remark
4. Backreach
- Check functionality and condition Backreach Good( ) / Not Good( )
- Check wire termination Multi-functional platform Good( ) / Not Good( )
Note : Fill up where applicable
5. Portal beam
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
480 - OPERATOR CABIN INSPECTION
Description Location Observation Remark
1. Master controller / joystick
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
2. Electrical system Wall fan Good( ) / Not Good( )
- Check functionality and condition Cabin lamp Good( ) / Not Good( )
- Check wire termination Power socket Good( ) / Not Good( )
- Check power supply functionality Access gate limit switch Good( ) / Not Good( )
Electrical panel Good( ) / Not Good( )
3. Selector switch and push button
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
4. Indicator light
- Check functionality and condition All location Good( ) / Not Good( )
- Check wire termination
5. Consol Right side consol Good( ) / Not Good( )
- Check wire termination and condition Left side consol Good( ) / Not Good( )
6. Foot siren
- Check functionality and condition Siren Good( ) / Not Good( )
- Check wire termination
7. Structure Cabin door Good( ) / Not Good( )
- Check structure condition Access gate Good( ) / Not Good( )
- Check wind screen/ glass condition All bushings Good( ) / Not Good( )
Handrail Good( ) / Not Good( )
Access ladder Good( ) / Not Good( )
Support beam Good( ) / Not Good( )
Platform Good( ) / Not Good( )
8. Public access (PA) system
- Check functionality and condition Amplifier and speaker Good( ) / Not Good( )
- Check wire termination
9. Operator seat
- Check functionality and condition Operator seat Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 29 of 38
AUXILARY : Page 3 of 3
490 - AIR-CONDITIONER INSPECTION
Description Location Observation Remark
1. Compressor
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
- Check gas quantity and any leakage Checker cabin Good( ) / Not Good( )
Note : Fill up where applicable
2. Indoor unit
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
Note : Fill up where applicable Checker cabin Good( ) / Not Good( )
3. Tubing and fitting
- Check tube condition and any leakage All location Good( ) / Not Good( )
4. Mechanical part
- Check blower motor mounting condition All location Good( ) / Not Good( )
- Check belting condition
- Check cleanliness
5. Housekeeping All location Done( ) / Not Done( )
500 - SOFTWARE AND PROGRAM MONITORING
Please see attachment (if any)
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 30 of 38
GREASE : Page 1 of 1
510 - MAIN HOIST SYSTEM GREASING
Description Location Observation Remark
1. Main hoist system
- Pump-in new grease into greasing point Headblock sheave Done( ) / Not Done( )
Note : Fill up where applicable Headblock twistlock Done( ) / Not Done( )
Backreach-main hoist sheave Done( ) / Not Done( )
Trolley platform-main hoist sheave Done( ) / Not Done( )
Main hoist drum sheave Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
520 - TROLLEY SYSTEM GREASING
Description Location Observation Remark
1. Trolley system
- Pump-in new grease into greasing point Trolley sheave Done( ) / Not Done( )
Note : Fill up where applicable Trolley floating shaft Done( ) / Not Done( )
Trolley plumber block Done( ) / Not Done( )
Catenary wheel Done( ) / Not Done( )
Catenary sheave Done( ) / Not Done( )
Catenary McGill guide roller Done( ) / Not Done( )
Backreach-catenary sheave Done( ) / Not Done( )
Backreach rope tensioner bearing Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
530 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point Boom drum Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 31 of 38
AUXILARY : Page 1 of 3
540 - PASSENGER LIFT INSPECTION
Description Location Observation Remark
1. Guide rail
- Check buffer spring and rail condition All location Good( ) / Not Good( )
- Check mounting condition
2. Gear
- Check rack and pinion gear condition All location Good( ) / Not Good( )
3. Reduction gear box
- Check gearbox condition All location Good( ) / Not Good( )
- Check mounting condition
4. Motor
- Check casing and mounting condition Top of cabin Good( ) / Not Good( )
5. Brake
- Check functionality and brake condition All brakes Good( ) / Not Good( )
6. Cabin level
- Check setting on each floor level All floors Good( ) / Not Good( )
7. Push button
- Check functionality and condition All push buttons Good( ) / Not Good( )
8. Cable
- Check cable insulation and condition Power cable Good( ) / Not Good( )
- Check protection rubber and mounting condition
9. Carrier structure
- Check door and roof door condition Carrier Good( ) / Not Good( )
- Check ladder condition
10. Intercomm
- Check condition and functionality Inside carrier Good( ) / Not Good( )
11. Housekeeping All location Done( ) / Not Done( )
550 - FIRE ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Electrical part
- Check AC power LED light up Machinery house
- Determine standby battery condition ( 25.5 x 26.6 Vdc ) - Zone 1 Good( ) / Not Good( )
- Check any alarm LED light up from panel - Zone 2 Good( ) / Not Good( )
- Fire, Fault, Off, Extinguisher release, Walk test, External - Zone 3 Good( ) / Not Good( )
acoustic alarm off, CPU fault, Power supply fault. - Zone 4 Good( ) / Not Good( )
- Any fault message on the display (Stated the fault message) - Main Good( ) / Not Good( )
Note : Fill up where applicable - Charger Good( ) / Not Good( )
- Evacuate Good( ) / Not Good( )
2. Mechanical Part
- Visual Check for cylinder pressure gauge reading
(170 bar for 225 bar system) Good( ) / Not Good( )
- Examine cylinder valve and hoses for sign of damage,
wear or leakage Good( ) / Not Good( )
- Inspect all piping & nozzles for any sign damage & leakage Good( ) / Not Good( )
Note : Fill up where applicable
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 32 of 38
AUXILARY : Page 2 of 3
560 - MAINTENANCE HOIST CRANE INSPECTION
Description Location Observation Remark
1. Limit switch and functional test
- Hoist up stop Machinery house Good( ) / Not Good( )
- Hoist up slow down Machinery house Good( ) / Not Good( )
- Hoist down stop Machinery house Good( ) / Not Good( )
- Trolley forward stop Machinery house Good( ) / Not Good( )
- Trolley forward slow down Machinery house Good( ) / Not Good( )
- Trolley backward stop Machinery house Good( ) / Not Good( )
- Trolley backward slow down Machinery house Good( ) / Not Good( )
- Gantry right stop Machinery house Good( ) / Not Good( )
- Gantry right slow down Machinery house Good( ) / Not Good( )
- Gantry left stop Machinery house Good( ) / Not Good( )
- Gantry left slow down Machinery house Good( ) / Not Good( )
2. Control console
- Check functionality and condition Machinery house Good( ) / Not Good( )
- Check structure
3. Structure
- Check structure condition Rubber buffer Good( ) / Not Good( )
- Check hook and latch condition Hook block Good( ) / Not Good( )
4. Wire rope and turn buckle
- Check loosed nut and wire rope condition Machinery house Good( ) / Not Good( )
- Check any rusty
5. Electrical part
- Check wire termination and contactor condition Electrical box Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
570 - AIR COMPRESSOR INSPECTION
Description Location Observation Remark
1. Compressor
- Check oil level sufficient, air filter, V-belt, pressure gauge, Machinery house Good( ) / Not Good( )
safety valve, piping and mounting condition
- Check any abnormal sound or vibration
2. Pressure Switch
- Check pressure setting Machinery house Good( ) / Not Good( )
Note : Cut in: 9.9 kg/cm2 & Cut out: 8.0 kg/cm2
- Adjusting screw locknut and check wire termination
3. Motor
- Check mounting and any abnormal sound Machinery house Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 33 of 38
AUXILARY : Page 3 of 3
580 - QC CHECKER CABIN INSPECTION
Description Location Observation Remark
1. Socket & power supply
- Check mounting and condition All location Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Intercomm
- Check condition and functionality Good( ) / Not Good( )
4. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 34 of 38
BOOM: Page 1 of 1
590 - BOOM FORESTAY INSPECTION
Description Location Observation Remark
1. Bushing
- Check abnormal sound and vibration All location Good( ) / Not Good( )
2. Structure and mounting
- Check condition and mounting All location Good( ) / Not Good( )
3. Rest support
- Check forestay rest support condition All supports Good( ) / Not Good( )
4. Boom buffer
- Check condition and mounting A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
600 - BOOM SHEAVE INSPECTION
Description Location Observation Remark
1. Check bearing condition All sheaves Good( ) / Not Good( )
2. Check grove condition All sheaves Good( ) / Not Good( )
3. Structure
- Check mounting and condition All sheaves Good( ) / Not Good( )
4. Housekeeping All sheaves Done( ) / Not Done( )
610 - BOOM CABIN INSPECTION
Description Location Observation Remark
1. Indicator bulb
- Check condition and functionality All indicators bulbs Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
4. Intercomm
- Check condition and functionality Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 35 of 38
GREASE : Page 1 of 1
620 - GANTRY SYSTEM GREASING
Description Location Observation Remark
1. Gantry system
- Pump-in new grease into greasing point All boggies Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
630 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point All boom sheaves Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
640 - MAIN HOIST WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Main hoist wire rope
- Check condition and lubricate wire rope All main hoist wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
650 - TROLLEY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Trolley wire rope
- Check condition and lubricate wire rope All trolley wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
660 - BOOM WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Boom wire rope
- Check condition and lubricate wire rope All boom wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
670 - CATERNARY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Catenary wire rope
- Check condition and lubricate wire rope All caternary wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 36 of 38
GANTRY : Page 1 of 1
680 - MAIN CABLE REEL INSPECTION
Description Location Observation Remark
1. Motor
- Check mounting and condition Main cable reel motor Good( ) / Not Good( )
2. Main cable
- Check cable condition Main power cable Good( ) / Not Good( )
3. Structure
- Check mounting and condition All mounting Good( ) / Not Good( )
4. Slip ring
- Check slip rings condition Good( ) / Not Good( )
5. Gearbox
- Check gearbox oil condition Good( ) / Not Good( )
- Check mounting and condition Good( ) / Not Good( )
- Check any abnormal sound Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 37 of 38
GREASE : Page 1 of 1
690 - BOOM BACKSTAY GREASING
Description Location Observation Remark
1. Boom backstay
- Pump-in new grease into greasing point All greasing points Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
700 - KBT COUPLING GREASING
Description Location Observation Remark
1. KBT coupling
- Pump-in new grease into greasing point Done( ) / Not Done( )
Note : Fill up where applicable
Please see attachment (No. : )
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 38 of 38
AC/DC MEGGER : Page 1 of 1
710 - MAIN HOIST AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
720 - TROLLEY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
730 - BOOM AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
740 - GANTRY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 1 of 38
MONTH / YEAR :
CRANE NUMBER :
JOB NUMBER :
W.O. NUMBER :
DATE /TIME START :
DATE/TIME END :
CRANE :
MAIN HOIST : LAND SIDE (FOR DUAL HOIST CRANE)
SEA SIDE (FOR DUAL HOIST CRANE)
TROLLEY :
GANTRY :
BOOM :
Please tick ( X ) where applicable :
MONTHLY PM : Page 1 to page 30 ( )
QUARTERLY PM : Page 1, page 31 to page 36 ( )
SEMI-ANNUALLY PM : Page 1, page 37 to page 38 ( )
ANNUALLY PM : Page 1 to page 38 ( )
SYSTEM : PREPARED BY : SIGNATURE :
VERIFIED BY : SIGNATURE :
Date :
AUXIALLARY SYSTEM
Date :
GREASING
Date :
GANTRY SYSTEM
Date :
BOOM SYSTEM
Date :
PM CHECKLIST TYPE :
MAIN HOIST SYSTEM
Date :
TROLLEY SYSTEM
Date :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
QUAY CRANE
PREVENTIVE MAINTENANCE CHECKLIST
HOUR METER READING :
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 2 of 38
HOIST : Page 1 of 8
10 - MAIN HOIST BRAKE
10.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Burbenzer brake 25mm Brake #3 (Height : _________ mm) Good( ) / Not Good( )
ZPMC Brake 10mm Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
ZPMC-C : 19kNm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
ZPMC-C (Pad : > 3 mm, Disc wear more than 20%) Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
- Check gap AMC to catched plate Brake #3 Good( ) / Not Good( )
- Check adjustment AWC pin drive Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Applicable for Burbenzer brake only Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 3 of 38
HOIST : Page 2 of 8
10.2 - EMERGENCY BRAKE ( MAIN & AUX)
Description Location Observation Remark
1. Hydraulic Tank Mechinery House
- Check oil condition Good( ) / Not Good( )
- Check oil level Good( ) / Not Good( )
- Check working pressure (150 -180 bar) Good( ) / Not Good( )
- Check tank condition Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check hoses leakage Good( ) / Not Good( )
- Check solenoid coil & dim plugs Good( ) / Not Good( )
- Check valve leakage & functions Good( ) / Not Good( )
3. Proximity sensor
- Check setting and functionality Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
4. Motor & Electrical Components
- Check electrical termination Good( ) / Not Good( )
- Measure Motor demands Phase 1: _______(A) Good( ) / Not Good( )
Phase 2: _______(A)
Phase 3: _______(A)
5. Brake pad and disc
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Disc Plate#1 RHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Disc Plate#1 LHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Disc Drum#1 RHS : ______mm Good( ) / Not Good( )
Disc Drum #1 LHS : ______mm Good( ) / Not Good( )
Disc Plate#2 RHS : ______mm Good( ) / Not Good( )
Disc Plate #2 LHS : ______mm Good( ) / Not Good( )
Disc Drum#2 RHS : ______mm Good( ) / Not Good( )
Disc Drum #2 LHS : ______mm Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 4 of 38
HOIST : Page 3 of 8
20 - MAIN HOIST GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 (Main) Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 (Aux) Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 (Main) Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 (Aux) Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 (Main) Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 (Aux) Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
30 - MAIN HOIST DRIVE & BLOWER MOTOR
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater Motor #1 ( _____ Ohm) Good( ) / Not Good( )
Motor #2 ( _____ Ohm) Good( ) / Not Good( )
Motor #3 ( _____ Ohm) Good( ) / Not Good( )
Motor #4 ( _____ Ohm) Good( ) / Not Good( )
3. Visual check
- Check coupling motor & gear box (Bush Coupling) Motor #1 Good( ) / Not Good( )
- Check terminations Motor #2 Good( ) / Not Good( )
- Check mounting bolts and frame Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check blower motor cond. Motor #1 ( 1._____ A 2. _____ A 3. _____ A) Good( ) / Not Good( )
- Check rotation Motor #2 ( 1._____ A 2. _____ A 3. _____ A) Good( ) / Not Good( )
- Check running cond Motor #3 ( 1._____ A 2. _____ A 3. _____ A) Good( ) / Not Good( )
- Measure motor demands Motor #4 ( 1._____ A 2. _____ A 3. _____ A) Good( ) / Not Good( )
- Check coupling condition
5. Emergency Motor
- Check coupling condition & chain link Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
6. Air Filter Motor #1 Good( ) / Not Good( )
- Check clealiness Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 5 of 38
HOIST : Page 4 of 8
40 - MAIN HOIST WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (ZPMC-C : 32.00mm~29.76mm) Backreach Good( ) / Not Good( )
- Broken strands (<18 wires) Trolley platform Good( ) / Not Good( )
Note : Fill up where applicable Headblock Good( ) / Not Good( )
Main Girder Area (5 mtr before Joint) Good( ) / Not Good( )
Boom Girder Area (5 mtr after Joint) Good( ) / Not Good( )
2. Clips and Clamp Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
- Check installation Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( ) DRIED/RUSTED/OILY
Length #2 Good( ) / Not Good( ) DRIED/RUSTED/OILY
Length #3 Good( ) / Not Good( ) DRIED/RUSTED/OILY
Length #4 Good( ) / Not Good( ) DRIED/RUSTED/OILY
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
50 - MAIN HOIST WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 6 of 38
HOIST : Page 5 of 8
60 - MAIN HOIST SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Tight( ) / Loose( )
Note : Fill up where applicable Trolley platform Tight( ) / Loose( )
Headblock Tight( ) / Loose( )
Boom tip Tight( ) / Loose( )
3. Check bearing condition Backreach Good( ) / Not Good( )
- No abnormal noise Trolley platform Good( ) / Not Good( )
- Sheave seat on the shaft firmly Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
70 - MAIN HOIST MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Normal( ) / Abnormal( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Unwear( ) / Wear ( )
4. Structure
- Check bolt tightness and condition All couplings Tight ( ) / Loose( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 7 of 38
HOIST : Page 6 of 8
80 - MAIN HOIST CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Tight ( ) / Loose ( )
Note : Fill up where applicable
4. Check cam switch set Main hoist drum Good( ) / Not Good( )
- Check mounted bolt tightness
5. Cam Switch Gear Reducer
- Check oil/lubricant condition Main hoist drum Good( ) / Not Good( )
- Check oil/lubricant level Good( ) / Not Good( )
- Check for noisy sound Normal( ) / Abnormal( )
6. Housekeeping All location Done( ) / Not Done( )
90 - MAIN HOIST LIMIT SWITCH (STOP UP/OVER TRAVEL) INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug Trolley platform / trolley house Good( ) / Not Good( )
2. Limit switch
- Check positioning Trolley platform / trolley house Good( ) / Not Good( )
- Check rusty Good( ) / Not Good( )
- Check functionality Good( ) / Not Good( )
- Check mounting Good( ) / Not Good( )
3. Striker
- Check condition Spreader cable / headblock Good( ) / Not Good( )
Note : Fill up where applicable
4. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 8 of 38
HOIST : Page 7 of 8
100 - MAIN HOIST ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting Main hoist motor and drum Tight( ) / Loose ( )
- Check rusty Not rusted( ) / Rusted( )
- Check alignment Good( ) / Not Good( )
2. Coupling Reducer
- Check condition Main hoist drum Good( ) / Not Good( )
3. Electrical Termination
- Check cable connection Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
4. Functionality Main hoist drum Done( ) / Not Done( )
5. Housekeeping All location Done( ) / Not Done( )
110 - MAIN HOIST OVER SPEED DETECTOR INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Coupling tightness
- Check bolt tightness All couplings Tight ( ) / Loose ( )
3. Housekeeping All location Done( ) / Not Done( )
120 - SPREADER CABLE REEL INSPECTION
Description Location Observation Remark
1. Spreader drum / reel Trolley platform
- Check drum condition Drum Reel # 1 Good( ) / Not Good( )
- Check cable condition & arrangement Drum Reel # 2 Good( ) / Not Good( )
2. Driven belt / driven chain (cam switch)
- Check belting condition and any crack Drum Reel # 1 Good( ) / Not Good( )
Note : Fill up where applicable Drum Reel # 2
3. Magnetic Clutch
- Check bearings condition Motor# 1 Unwear( ) / Wear( )
Motor# 2 Unwear( ) / Wear( )
Motor# 3 Unwear( ) / Wear( )
Motor# 4 Unwear( ) / Wear( )
- Check for noisy sound Motor# 1 Normal( ) / Abnormal( )
Motor# 2 Normal( ) / Abnormal( )
Motor# 3 Normal( ) / Abnormal( )
Motor# 4 Normal( ) / Abnormal( )
- Check air gap Motor# 1 ( _____ A; _____mm ) Good( ) / Not Good( )
- Measure current demand Motor# 2 ( _____ A; _____mm ) Good( ) / Not Good( )
Motor# 3 ( _____ A; _____mm ) Good( ) / Not Good( )
Motor# 4 ( _____ A; _____mm ) Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
4. Electrical
- Check cable connection and slip ring carbon brushes Trolley platform Good( ) / Not Good( )
- Check short length cable and junction box Headblock Good( ) / Not Good( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 9 of 38
HOIST : Page 8 of 8
Description Location Observation Remark
5. Limit switch
- Check limit switch condition Trolley platform Good( ) / Not Good( )
6. Absorber
- Check condition Headblock Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
130 - SPREADER HEADBLOCK
Description Location Observation Remark
1. Twistlock
- Check gap, lock pin and condition All twistlocks Unwear( ) / Wear( )
No Crack( ) / Crack ( )
2. Switches
- Check headblock connected cond. Headblock lock/unlock lever Good( ) / Not Good( )
- Check headblock anchor sensor cond. Headblock lock/unlock lever Good( ) / Not Good( )
3. Structure & Hydraulic System
- Check condition, ladder, hand rail and grating Good( ) / Not Good( )
- Check hyd. Tank oil level Good( ) / Not Good( )
- Check hyd. Hoses All location Good( ) / Not Good( )
- Check hyd. Valves Good( ) / Not Good( )
- Check hyd. Tank rubber mountings Unwear( ) / Wear( )
- Check hyd. Tank rubber bolts Tight( ) / Loose( )
140 - TRIM, LIST AND SKEW (TLS) SYSTEM INSPECTION
Description Location Observation Remark
1. Power pack
- Check oil level, condition and cleanliness TLS platform Good( ) / Not Good( )
- Check working pressure (16010 psi) Pressure : _________ psi Good( ) / Not Good( )
- Check hose, valve and piping No leak( ) / Leak( )
2. Hydraulic cylinder
- Check oil leak TLS platform No Leak( ) / Leak( )
- Check guide roller Unwear( ) / Wear( )
- Check piston surface condition Smoothed( ) / Scratched( )
3. Positioner sensor
- Check mounting All cylinders Tight( ) / Loose( )
- Check crack No crack( ) / Crack( )
4. Motor and pump
- Check abnormal sound All motors and pumps Normal( ) / Abnormal( )
- Check overheating Normal( ) / Overheat( )
- Check cover In place( ) / Missing( )
- Check electrical connection Good( ) / Not Good( )
5. TLS control panel
- Check wire termination, conduit and DC supply All control boxes Good( ) / Not Good( )
- Check door and lock condition
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 10 of 38
TROLLEY : Page 1 of 8
150 - TROLLEY BRAKE INSPECTION
Description Location Observation Remark
1. Reserve stroke height Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release
Note : Burbenzer brake 25mm
ZPMC Brake 10mm
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component
Note : IMPSA-A : 977Nm, NOELL /MITSUI/ZPMC-A : 1890Nm
IMPSA-B : 977Nm, ZPMC-B : 5175 Nm, ZPMC-C : 5500Nm
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
ZPMC-C: Disk wear >20% from 30mm, Pad >3mm
ZPMC(Pad : 3 mm, Disc : 1.0mm wear on each side)
- Check and clean disc surface
Note : Fill up where applicable
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition
Note : Fill up where applicable
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Applicable for Burbenzer brake only

7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 11 of 38
TROLLEY : Page 2 of 8
160 - TROLLEY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil Gearbox #1 Good( ) / Not Good( )
- Inspect oil level and oil condition
Note : Fill up where applicable
2. Structure Gearbox #1 Good( ) / Not Good( )
- Inspect mounting bolts tightness and crack
Note : Fill up where applicable
3. Bearing Gearbox #1 Good( ) / Not Good( )
- Inspect abnormal sound
Note : Fill up where applicable
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
170 - TROLLEY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable
2. Emergency motor
- Check coupling condition Motor #1 Good( ) / Not Good( )
- Check limit switch working condition
3. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 12 of 38
TROLLEY : Page 3 of 8
180 - TROLLEY WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter ( 24.18mm to 26.00mm) Backreach Good( ) / Not Good( )
- Broken strands (<18 wires) Trolley platform Good( ) / Not Good( )
Note : Fill up where applicable Boom tip Good( ) / Not Good( )
2. Clips and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
190 - TROLLEY WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 13 of 38
TROLLEY : Page 4 of 8
200 - TROLLEY SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
210 - TROLLEY MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
220 - TROLLEY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel Wheel #1 Good( ) / Not Good( )
- Check wheel bearing condition and abnormal sound Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
2. Structure Wheel #1 Good( ) / Not Good( )
- Check wheel flange cracks or damages and condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
3. Guide roller Wheel #1 Good( ) / Not Good( )
- Check bearing and guide roller condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 14 of 38
TROLLEY : Page 5 of 8
230 - TROLLEY RAIL INSPECTION
Description Location Observation Remark
1. Trolley rail structure
- Check greasy or oily All Good( ) / Not Good( )
- Check rail clip, bolt and nut All Good( ) / Not Good( )
- Check welded part cracked or chipped All Good( ) / Not Good( )
- Check side plate bolt tightness Boom joint Good( ) / Not Good( )
- Check trolley rail gap Boom joint Good( ) / Not Good( )
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 15 of 38
TROLLEY : Page 6 of 8
240 - TROLLEY LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable and conduit
- Check insulation, termination and condition Good( ) / Not Good( )
2. Limit switch
- Check condtion, mounting and functionality All limit switches Good( ) / Not Good( )
3. Flag sensor
- Check condtion, mounting and functionality All flag sensors Good( ) / Not Good( )
4. Slowdown magnet Boom tip Good( ) / Not Good( )
- Check condtion, mounting and functionality Backreach Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
250 - TROLLEY ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Trolley motor Good( ) / Not Good( )
Note : Fill up where applicable
2. Electrical
- Check cable connection Trolley motor Good( ) / Not Good( )
3. Structure
- Check mounting, wheel and bearing condition Trolley LS LHS Good( ) / Not Good( )
Note : Fill up where applicable
4. Encoder sensor
- Check sensor surface and condition Trolley motor Good( ) / Not Good( )
3. Housekeeping All location Done( ) / Not Done( )
260 - TROLLEY CATENARY INSPECTION
Description Location Observation Remark
1. Wheel bearings
- Check abnormal noise All location Good( ) / Not Good( )
2. Trolley wheel
- Check any crack or damage on wheel flange All wheels Good( ) / Not Good( )
- Check wheel bracket bolts tighten All wheel brackets Good( ) / Not Good( )
- Check wheel cover bolt tightness All bolts Good( ) / Not Good( )
Note : Fill up where applicable
3. Sheave and bearing
- Check groove condition 1. Boom tip LHS and RHS Good( ) / Not Good( )
- Check sheave bearing abnormal sound and condition 2. Catenary LS LHS and RHS Good( ) / Not Good( )
- Check locking /keeper plate bolts and nuts condition 3. Catenary SS LHS and RHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Note : Fill up where applicable 4. Backreach LHS and RHS Good( ) / Not Good( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 16 of 38
TROLLEY : Page 7 of 8
Description Location Observation Remark
4. Catenary wire rope
- Visual check for wear, deformation and kinks 1. Drive rope LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Tie rope LHS and RHS Good( ) / Not Good( )
5. Clip and turnbuckle
- Check clips and turnbuckles condition All location Good( ) / Not Good( )
Note : Fill up where applicable
6. Structure
- Check catenary structure condition 1. Catenary Landside Good( ) / Not Good( )
Note : Fill up where applicable 2. Catenary Seaside Good( ) / Not Good( )
7. Guide roller
- Check guide roller tighness and condition All location Good( ) / Not Good( )
8. Support roller
- Check support roller, bearing and shaft condition All location Good( ) / Not Good( )
9. Housekeeping All location Done( ) / Not Done( )
270 - TROLLEY WIRE ROPE TENSIONER INSPECTION
Description Location Observation Remark
1. Cylinder
- Check abnormal sound and cylinder condition
- Check hose and any leakage All cylinders Good( ) / Not Good( )
Note : Fill up where applicable
2. Cross joint
- Check vibration and any abnormal sound All location Good( ) / Not Good( )
- Check bearing and shaft condition All location Good( ) / Not Good( )
3. Sheave
- Check bolt tighness, sheave and bearing condition All location Good( ) / Not Good( )
4. Limit switch
- Check limit switch condition and functionality All limit switches Good( ) / Not Good( )
5. Hydraulic power pack
- Check tank, hose and fitting condition All limit switches Good( ) / Not Good( )
- Check any leakage and oil level
6. Power unit for motor pump
- Check abnormal sound, termination and condition All power units Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 17 of 38
TROLLEY : Page 8 of 8
280 - FESTOON SYSTEM INSPECTION
Description Location Observation Remark
1. Festoon rail
- Check deformation, dents and leveling condition Along rails Good( ) / Not Good( )
2. Festoon cable
- Check cable and cable clamp mouting condition All cables Good( ) / Not Good( )
3. Sling shackle and elastic cord
- Check any cut, broken and wear condition All shackles and elastic cords Good( ) / Not Good( )
- Check sling shackle missing and condition
4. Festoon bumper
- Check mounting and bumber condition All bumpers Good( ) / Not Good( )
5. Side roller, runner wheel and anti-lift roller
- Check roller condition and abnormal sound All rollers Good( ) / Not Good( )
- Check mounting condition
6. Belting system
- Check belting, pulley and bearing condition Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
7. Motor (Brand : VAHLE or WAMPFLER)
- Check abnormal sound and mounting condition Motor #1 Good( ) / Not Good( )
- Check bolt tightness and motor cover condition Motor #2 Good( ) / Not Good( )
Note : Fill up where applicable Motor #3 Good( ) / Not Good( )
8. Trolley festoon box
- Check cable termination and slot connection condition Trolley platform Good( ) / Not Good( )
- Check door seal condition

9. Festoon carrier
- Check carrier condition All carrier Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 18 of 38
GANTRY : Page 1 of 4
290 - GANTRY BRAKE INSPECTION
Description Location Observation Remark
1. Gantry brake
- Check wire termination
- Check friction disc, stationary disc and coil assembly All brakes Good( ) / Not Good( )
- Check mounting cover and silicon seal condition
Note : Fill up where applicable
2. Reserve stroke height (10 mm) Landside
- Inspect stroke indicator setting and manual release Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Note : Fill up where applicable Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
Seaside
Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
3. Braking torque
Landside
- Inspect setting and mechanical component Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Note : Fill up where applicable Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
IMPSA-B : > 207Nm, ZPMC-B : >320Nm, ZPMC-C : 350Nm Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
Seaside
Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
4. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
Note : Fill up where applicable
5. Brake pad and disc (Landside)
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Check and clean disc surface Disc : _____mm Good( ) / Not Good( )
Note : Fill up where applicable
Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Disc : _____mm Good( ) / Not Good( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 19 of 38
GANTRY : Page 2 of 4
Description Location Observation Remark
6. Brake pad and disc (Seaside) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Disc : _____mm Good( ) / Not Good( )
- Check and clean disc surface
Note : Fill up where applicable Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
7. Check AWC condition
- Check one way bearing and adjusting nut condition All brakes Good( ) / Not Good( )
Note : Fill up where applicable
8. Servolifter / Thruster
- Inspect oil, electrical and mechanical part All servolifters Good( ) / Not Good( )
Note : Fill up where applicable
9. Structure and limit switch
- Check pivot pin, linkage, mounting and cover All brakes Good( ) / Not Good( )
- Check limit switch setting and functionality All brakes Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
300 - GANTRY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition All gearboxes Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
3. Bearing
- Inspect abnormal sound All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
4. Temperature (40 ~ 60 degree) All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
5. Coupling
- Check rubber insert for coupling condition
- Check circlips condition All couplings Good( ) / Not Good( )
Note : Fill up where applicable
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
6. Housekeeping All location Done( ) / Not Done( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 20 of 38
GANTRY : Page 3 of 4
310 - GANTRY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection
- Check any abnormal sound All motors Good( ) / Not Good( )
2. Electrical
- Check wire termination at motor termination box All motors Good( ) / Not Good( )
3. Structure
- Check cover, mounting and body codition All motors Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
320 - GANTRY RAIL CLAMP AND ANCHOR PIN INSPECTION
Description Location Observation Remark
1. Rail clamp hydraulic unit
- Check oil condition and level
- Check piping, any leakage and hose condition All units Good( ) / Not Good( )
- Check wire termination
2. Rail clamp motor
- Check any abnormal sound and vibration All motors Good( ) / Not Good( )
- Check wire termination
3. Limit switch
- Check condition and functionality All location Good( ) / Not Good( )
- Check leakage and mounting condition
4. Structure
- Check any leakage and cylinder condition
- Check brake shoe / lining condition All location Good( ) / Not Good( )
- Check mounting condition
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
330 - GANTRY ANTI-COLLISION CRANE TO SHIP INSPECTION
Description Location Observation Remark
1. Anti-collision limit switch
- Check functionality Right and left side of boom girder Good( ) / Not Good( )
- Check wire termination and micro switch condition

2. Wire rope
- Check wire rope rusty and stringness Right and left side of boom girder Good( ) / Not Good( )
Note : Fill up where applicable
3. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 21 of 38
GANTRY : Page 4 of 4
340 - GANTRY ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Siren
- Check siren functionality and condition All sirens Good( ) / Not Good( )
- Check wire termination condition
2. Warning light
- Check bulb and motor condition
- Check lamp cover and mounting condition All warning lights Good( ) / Not Good( )
- Check wire termination condition
3. Housekeeping All location Done( ) / Not Done( )
350 - GANTRY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel
- Check wheel bearing condition and abnormal sound All wheels Good( ) / Not Good( )
2. Structure
- Check wheel flange cracks or damages and condition All wheels Good( ) / Not Good( )
- Check mounting condition
3. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 22 of 38
BOOM : Page 1 of 5
360 - BOOM BRAKE INSPECTION
360.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release
Note : Burbenzer brake 25mm
ZPMC brake 10mm
2. Braking torque
- Inspect setting and mechanical component Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 1890Nm, NOELL/MITSUI/ZPMC-A: 14850 Nm,
IMPSA-B : >7200Nm, ZPMC-B : >5940Nm, ZPMC-C: >6000Nm
3. Air gap
- Check any rubbing Service brake Good( ) / Not Good( )
4. Brake pad and disc Brake pad RHS : ________mm Good( ) / Not Good( )
- Check and clean disc surface Brake pad LHS : ________mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake disc : ________mm Good( ) / Not Good( )
ZPMC (Pad : >3.0 mm, Disc : >1.0mm wear on each side )
5. Check AWC condition
- Check one way bearing and adjusting nut condition Service brake Good( ) / Not Good( )
6. Check wedge and shackle kit Service brake Good( ) / Not Good( )
Note : Applicable for Burbenzer brake only
7. Servolifter / Thruster
- Inspect oil, electrical and mechanical part Service brake Good( ) / Not Good( )
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
c. Brake pad wear Good( ) / Not Good( )
360.2 - EMERGENCY BRAKE
Description Location Observation Remark
1. Hydraulic power pack
- Check oil condition and working pressure (150-180 bar) Hydraulic oil tank Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check leakage Good( ) / Not Good( )
3. Proximity Sensor & Motor
- Check setting and functionality All location Good( ) / Not Good( )
- Check electrical and mechanical parts Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 23 of 38
BOOM : Page 2 of 5
370 - BOOM GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
380 - BOOM MOTOR
Description Location Observation Remark
1. Sound inspection Boom motor Good( ) / Not Good( )
2. Visual check
- Check structure and wire termination Boom motor Good( ) / Not Good( )
3. Emergency Motor
- Check coupling condition Boom emergency motor Good( ) / Not Good( )
- Check limit switch working condition
4. Housekeeping All location Done( ) / Not Done( )
390 - BOOM WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Wire rope drum Good( ) / Not Good( )
- Broken strands (<18 wires) Boom tip Good( ) / Not Good( )
- Diameter : IMPSA-A : >28.8mm, IMPSA-B : >34.2mm, A-Frame Good( ) / Not Good( )
ZPMC-A/C : 36mm~33.4mm, ZPMC-B : 32.4mm
NOELL/MITSUI : 30mm~2 7.9mm
2. Clips and turnbuckles
- Check loosed nut and condition Length #1 Good( ) / Not Good( )
Note : Fill up where applicable Length #2 Good( ) / Not Good( )
3. Check for lubrication
- Check rusty Wire rope Good( ) / Not Good( )
4. Support plate
- Check condition All plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 24 of 38
BOOM : Page 3 of 5
400 - BOOM WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
410 - BOOM SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
2. Check locking / keeper plate condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
3. Check bearing condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
4. Structure and mounting Boom tip Good( ) / Not Good( )
- Check condition and bolt tightness A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
420 - BOOM MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure and mounting
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 25 of 38
BOOM : Page 4 of 5
430 - BOOM LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug A-Frame Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting A-Frame Good( ) / Not Good( )
3. Striker
- Check condition A-Frame Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
440 - BOOM CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Boom drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
4. Check 3-way gear condition Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 26 of 38
BOOM : Page 5 of 5
450 - BOOM LATCH INSPECTION
Description Location Observation Remark
1. Servolifter
- Check oil condition and any leakage
- Check linkage split-pin and conduit condition A-Frame Good( ) / Not Good( )
- Check rubber bumper
Note : Fill up where applicable
2. Limit Switch
- Check condition and functionality All limit switches Good( ) / Not Good( )
Note : Fill up where applicable
3. Structure and mounting
- Check condition and bolt tightness Boom latch Good( ) / Not Good( )
Note : Fill up where applicable
4. Plunger
- Check plunger and spring condition A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 27 of 38
AUXILARY : Page 1 of 3
460 - EMERGENCY STOP SYSTEM INSPECTION
Description Location Observation Remark
1. Machinery house Electrical room (inside) Good( ) / Not Good( )
- Check functionality and condition PLC panel Good( ) / Not Good( )
Note : Fill up where applicable DC bus shift cub Good( ) / Not Good( )
Machinery house Good( ) / Not Good( )
2. Trolley Trolley / hoist emergency station Good( ) / Not Good( )
- Check functionality and condition Trolley house inside Good( ) / Not Good( )
Note : Fill up where applicable Trolley house panel Good( ) / Not Good( )
3. Boom Boom emergency station Good( ) / Not Good( )
- Check functionality and condition Boom top outside Good( ) / Not Good( )
Note : Fill up where applicable Boom top inside Good( ) / Not Good( )
Boom girder end Good( ) / Not Good( )
4. Cabin Checker cabin panel Good( ) / Not Good( )
- Check functionality and condition Cabin operator console Good( ) / Not Good( )
Note : Fill up where applicable Boom opeartor cabin Good( ) / Not Good( )
5. Portal Portal landside left Good( ) / Not Good( )
- Check functionality and condition Portal landside right Good( ) / Not Good( )
Note : Fill up where applicable Portal seaside left Good( ) / Not Good( )
Portal seaside right Good( ) / Not Good( )
6. Others Gantry operation station Good( ) / Not Good( )
- Check functionality and condition High voltage cable reel station Good( ) / Not Good( )
Note : Fill up where applicable TLS station Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
470 - FLOODLIGHT INSPECTION
Description Location Observation Remark
1. Boom floodlight Boom tip Good( ) / Not Good( )
- Check functionality and condition Boom joint Good( ) / Not Good( )
- Check wire termination Boom center cross beam Good( ) / Not Good( )
Boom center Good( ) / Not Good( )
2. Trolley floodlight Trolley platform Good( ) / Not Good( )
- Check functionality and condition Operator cabin Good( ) / Not Good( )
- Check wire termination
Note : Fill up where applicable
3. Machinery house Seaside Good( ) / Not Good( )
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable Landside RHS Good( ) / Not Good( )
Landside LHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 28 of 38
AUXILARY : Page 2 of 3
Description Location Observation Remark
4. Backreach
- Check functionality and condition Backreach Good( ) / Not Good( )
- Check wire termination Multi-functional platform Good( ) / Not Good( )
Note : Fill up where applicable
5. Portal beam
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
480 - OPERATOR CABIN INSPECTION
Description Location Observation Remark
1. Master controller / joystick
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
2. Electrical system Wall fan Good( ) / Not Good( )
- Check functionality and condition Cabin lamp Good( ) / Not Good( )
- Check wire termination Power socket Good( ) / Not Good( )
- Check power supply functionality Access gate limit switch Good( ) / Not Good( )
Electrical panel Good( ) / Not Good( )
3. Selector switch and push button
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
4. Indicator light
- Check functionality and condition All location Good( ) / Not Good( )
- Check wire termination
5. Consol Right side consol Good( ) / Not Good( )
- Check wire termination and condition Left side consol Good( ) / Not Good( )
6. Foot siren
- Check functionality and condition Siren Good( ) / Not Good( )
- Check wire termination
7. Structure Cabin door Good( ) / Not Good( )
- Check structure condition Access gate Good( ) / Not Good( )
- Check wind screen/ glass condition All bushings Good( ) / Not Good( )
Handrail Good( ) / Not Good( )
Access ladder Good( ) / Not Good( )
Support beam Good( ) / Not Good( )
Platform Good( ) / Not Good( )
8. Public access (PA) system
- Check functionality and condition Amplifier and speaker Good( ) / Not Good( )
- Check wire termination
9. Operator seat
- Check functionality and condition Operator seat Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
10. Housekeeping All location Done( ) / Not Done( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 29 of 38
AUXILARY : Page 3 of 3
490 - AIR-CONDITIONER INSPECTION
Description Location Observation Remark
1. Compressor
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
- Check gas quantity and any leakage Checker cabin Good( ) / Not Good( )
Note : Fill up where applicable
2. Indoor unit
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
Note : Fill up where applicable Checker cabin Good( ) / Not Good( )
3. Tubing and fitting
- Check tube condition and any leakage All location Good( ) / Not Good( )
4. Mechanical part
- Check blower motor mounting condition All location Good( ) / Not Good( )
- Check belting condition
- Check cleanliness
5. Housekeeping All location Done( ) / Not Done( )
500 - SOFTWARE AND PROGRAM MONITORING
Please see attachment (if any)
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 30 of 38
GREASE : Page 1 of 1
510 - MAIN HOIST SYSTEM GREASING
Description Location Observation Remark
1. Main hoist system
- Pump-in new grease into greasing point Spreader cable reel system Done( ) / Not Done( )
Note : Fill up where applicable Headblock sheave Done( ) / Not Done( )
Headblock twistlock Done( ) / Not Done( )
Backreach-main hoist sheave Done( ) / Not Done( )
Trolley platform-main hoist sheave Done( ) / Not Done( )
Main hoist drum sheave Done( ) / Not Done( )
Trolley platform - main hoist rollers
2. Housekeeping All location Done( ) / Not Done( )
520 - TROLLEY SYSTEM GREASING
Description Location Observation Remark
1. Trolley system
- Pump-in new grease into greasing point Trolley sheave Done( ) / Not Done( )
Note : Fill up where applicable Trolley plumber block Done( ) / Not Done( )
Catenary wheel Done( ) / Not Done( )
Catenary sheave Done( ) / Not Done( )
Catenary McGill guide roller Done( ) / Not Done( )
Backreach-catenary sheave Done( ) / Not Done( )
Backreach rope tensioner bearing Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
530 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point Boom drum Done( ) / Not Done( )
Note : Fill up where applicable Forestay Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 31 of 38
AUXILARY : Page 1 of 3
540 - PASSENGER LIFT INSPECTION
Description Location Observation Remark
1. Guide rail
- Check buffer spring and rail condition All location Good( ) / Not Good( )
- Check mounting condition
2. Gear
- Check rack and pinion gear condition All location Good( ) / Not Good( )
3. Reduction gear box
- Check gearbox condition All location Good( ) / Not Good( )
- Check mounting condition
4. Motor
- Check casing and mounting condition Top of cabin Good( ) / Not Good( )
5. Brake
- Check functionality and brake condition All brakes Good( ) / Not Good( )
6. Cabin level
- Check setting on each floor level All floors Good( ) / Not Good( )
7. Push button
- Check functionality and condition All push buttons Good( ) / Not Good( )
8. Cable
- Check cable insulation and condition Power cable Good( ) / Not Good( )
- Check protection rubber and mounting condition
9. Carrier structure
- Check door and roof door condition Carrier Good( ) / Not Good( )
- Check ladder condition
10. Intercomm
- Check condition and functionality Inside carrier Good( ) / Not Good( )
11. Housekeeping All location Done( ) / Not Done( )
550 - FIRE ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Electrical part
- Check AC power LED light up Machinery house
- Determine standby battery condition ( 25.5 x 26.6 Vdc ) - Zone 1 Good( ) / Not Good( )
- Check any alarm LED light up from panel - Zone 2 Good( ) / Not Good( )
- Fire, Fault, Off, Extinguisher release, Walk test, External - Zone 3 Good( ) / Not Good( )
acoustic alarm off, CPU fault, Power supply fault. - Zone 4 Good( ) / Not Good( )
- Any fault message on the display (Stated the fault message) - Main Good( ) / Not Good( )
Note : Fill up where applicable - Charger Good( ) / Not Good( )
- Evacuate Good( ) / Not Good( )
2. Mechanical Part
- Visual Check for cylinder pressure gauge reading
(170 bar for 225 bar system) Good( ) / Not Good( )
- Examine cylinder valve and hoses for sign of damage,
wear or leakage Good( ) / Not Good( )
- Inspect all piping & nozzles for any sign damage & leakage Good( ) / Not Good( )
Note : Fill up where applicable
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 32 of 38
AUXILARY : Page 2 of 3
560 - MAINTENANCE HOIST CRANE INSPECTION
Description Location Observation Remark
1. Limit switch and functional test
- Hoist up stop Machinery house Good( ) / Not Good( )
- Hoist up slow down Machinery house Good( ) / Not Good( )
- Hoist down stop Machinery house Good( ) / Not Good( )
- Trolley forward stop Machinery house Good( ) / Not Good( )
- Trolley forward slow down Machinery house Good( ) / Not Good( )
- Trolley backward stop Machinery house Good( ) / Not Good( )
- Trolley backward slow down Machinery house Good( ) / Not Good( )
- Gantry right stop Machinery house Good( ) / Not Good( )
- Gantry right slow down Machinery house Good( ) / Not Good( )
- Gantry left stop Machinery house Good( ) / Not Good( )
- Gantry left slow down Machinery house Good( ) / Not Good( )
2. Control console
- Check functionality and condition Machinery house Good( ) / Not Good( )
- Check structure
3. Structure
- Check structure condition Rubber buffer Good( ) / Not Good( )
- Check hook and latch condition Hook block Good( ) / Not Good( )
4. Wire rope and turn buckle
- Check loosed nut and wire rope condition Machinery house Good( ) / Not Good( )
- Check any rusty
5. Electrical part
- Check wire termination and contactor condition Electrical box Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
570 - AIR COMPRESSOR INSPECTION
Description Location Observation Remark
1. Compressor
- Check oil level sufficient, air filter, V-belt, pressure gauge, Machinery house Good( ) / Not Good( )
safety valve, piping and mounting condition
- Check any abnormal sound or vibration
2. Pressure Switch
- Check pressure setting Machinery house Good( ) / Not Good( )
Note : Cut in: 9.9 kg/cm2 & Cut out: 8.0 kg/cm2
- Adjusting screw locknut and check wire termination
3. Motor
- Check mounting and any abnormal sound Machinery house Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 33 of 38
AUXILARY : Page 3 of 3
580 - QC CHECKER CABIN INSPECTION
Description Location Observation Remark
1. Socket & power supply
- Check mounting and condition All location Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Intercomm
- Check condition and functionality Good( ) / Not Good( )
4. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 34 of 38
BOOM: Page 1 of 1
590 - BOOM FORESTAY INSPECTION
Description Location Observation Remark
1. Bushing
- Check abnormal sound and vibration All location Good( ) / Not Good( )
2. Structure and mounting
- Check condition and mounting All location Good( ) / Not Good( )
3. Rest support
- Check forestay rest support condition All supports Good( ) / Not Good( )
4. Boom buffer
- Check condition and mounting A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
600 - BOOM SHEAVE INSPECTION
Description Location Observation Remark
1. Check bearing condition All sheaves Good( ) / Not Good( )
2. Check grove condition All sheaves Good( ) / Not Good( )
3. Structure
- Check mounting and condition All sheaves Good( ) / Not Good( )
4. Housekeeping All sheaves Done( ) / Not Done( )
610 - BOOM CABIN INSPECTION
Description Location Observation Remark
1. Indicator bulb
- Check condition and functionality All indicators bulbs Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
4. Intercomm
- Check condition and functionality Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 35 of 38
GREASE : Page 1 of 1
620 - GANTRY SYSTEM GREASING
Description Location Observation Remark
1. Gantry system
- Pump-in new grease into greasing point All boggies Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
630 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point All boom sheaves Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
640 - MAIN HOIST WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Main hoist wire rope
- Check condition and lubricate wire rope All main hoist wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
650 - TROLLEY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Trolley wire rope
- Check condition and lubricate wire rope All trolley wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
660 - BOOM WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Boom wire rope
- Check condition and lubricate wire rope All boom wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
670 - CATERNARY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Catenary wire rope
- Check condition and lubricate wire rope All caternary wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
2. Housekeeping All location Done( ) / Not Done( )
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 36 of 38
GANTRY : Page 1 of 1
680 - MAIN CABLE REEL INSPECTION
Description Location Observation Remark
1. Motor
- Check mounting and condition Main cable reel motor Good( ) / Not Good( )
2. Main cable
- Check cable condition Main power cable Good( ) / Not Good( )
3. Structure
- Check mounting and condition All mounting Good( ) / Not Good( )
4. Slip ring
- Check slip rings condition Good( ) / Not Good( )
5. Gearbox
- Check gearbox oil condition Good( ) / Not Good( )
- Check mounting and condition Good( ) / Not Good( )
- Check any abnormal sound Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 37 of 38
GREASE : Page 1 of 1
690 - BOOM BACKSTAY GREASING
Description Location Observation Remark
1. Boom backstay
- Pump-in new grease into greasing point All greasing points Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
700 - KBT COUPLING GREASING
Description Location Observation Remark
1. KBT coupling
- Pump-in new grease into greasing point Done( ) / Not Done( )
Note : Fill up where applicable
Please see attachment (No. : )
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 38 of 38
AC/DC MEGGER : Page 1 of 1
710 - MAIN HOIST AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
720 - TROLLEY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
730 - BOOM AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
740 - GANTRY AC & DC MOTOR INSULATION READING

Please see attachment (No. : )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 1 of 38
MONTH / YEAR :
CRANE NUMBER :
JOB NUMBER :
W.O. NUMBER :
DATE /TIME START :
DATE/TIME END :
CRANE :
MAIN HOIST : LAND SIDE (FOR DUAL HOIST CRANE)
SEA SIDE (FOR DUAL HOIST CRANE)
TROLLEY :
GANTRY :
BOOM :
Please tick ( X ) where applicable :
MONTHLY PM : Page 1 to page 30 ( )
QUARTERLY PM : Page 1, page 31 to page 36 ( )
SEMI-ANNUALLY PM : Page 1, page 37 to page 38 ( )
ANNUALLY PM : Page 1 to page 38 ( )
SYSTEM : PREPARED BY : SIGNATURE :
VERIFIED BY : SIGNATURE :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
QUAY CRANE
Date :
Date :
MAIN HOIST SYSTEM
TROLLEY SYSTEM
GANTRY SYSTEM
BOOM SYSTEM
AUXIALLARY SYSTEM
GREASING
Date :
Date :
Date :
Date :
PREVENTIVE MAINTENANCE CHECKLIST
HOUR METER READING :
PM CHECKLIST TYPE :
Date :
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 2 of 38
HOIST : Page 1 of 8
10 - MAIN HOIST BRAKE
10.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 (Height : _________ mm) Good( ) / Not Good( )
Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 15.75kNm, NOELL/MITSUI : 14.85kNm, Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
IMPSA-B : 27kNm, ZPMC-A : 12.6kNm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
ZPMC-A : 14.85kNm, ZPMC-C : 19kNm
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
All cranes (Pad : 5 mm, Disc : 27 mm) Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
ZPMC-B (Pad : 3 mm, Disc :1.0mm wear) Brake #3 LHS : ______mm Good( ) / Not Good( )
ZPMC-C (Pad : > 3 mm, Disc wear more than 20%) Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 3 of 38
HOIST : Page 2 of 8
10.2 - EMERGENCY BRAKE
Description Location Observation Remark
1. Hydraulic power pack
- Check oil condition and working pressure (150-180 bar) Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check leakage Good( ) / Not Good( )
3. Proximity sensor
- Check setting and functionality Good( ) / Not Good( )
Note : Fill up where applicable
4. Motor
- Check electrical and mechanical parts Good( ) / Not Good( )
5. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface
Note : Fill up where applicable Brake #2 RHS : ______mm Good( ) / Not Good( )
Brake #2 LHS : ______mm Good( ) / Not Good( )
Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
Brake #5 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #5 LHS : ______mm Good( ) / Not Good( )
Brake #6 RHS : ______mm Good( ) / Not Good( )
Brake #6 LHS : ______mm Good( ) / Not Good( )
Brake #7 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #7 LHS : ______mm Good( ) / Not Good( )
Brake #8 RHS : ______mm Good( ) / Not Good( )
Brake #8 LHS : ______mm Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 4 of 38
HOIST : Page 3 of 8
20 - MAIN HOIST GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
30 - MAIN HOIST AC AND DC MOTOR
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
3. Visual check
- Check armature winding for burn marks, scratches Motor #1 Good( ) / Not Good( )
and damages (For DC motor only) Motor #2 Good( ) / Not Good( )
- Check structure and wire termination Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check motor in running condition for sparks Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
5. Emergency Motor
- Check coupling condition Good( ) / Not Good( )
- Check limit switch working condition
6. Carbon Brush and Holder Motor #1 - Top (8 pcs) Good( ) / Not Good( )
- Check length and condition Motor #1 - Bottom (8 pcs) Good( ) / Not Good( )
Note : For DC motor only Motor #1 - Right (8 pcs) Good( ) / Not Good( )
Motor #1 - Left (8 pcs) Good( ) / Not Good( )
Motor #2 - Top (8 pcs) Good( ) / Not Good( )
Motor #2 - Bottom (8 pcs) Good( ) / Not Good( )
Motor #2 - Right (8 pcs) Good( ) / Not Good( )
Motor #2 - Left (8 pcs) Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 5 of 38
HOIST : Page 4 of 8
40 - MAIN HOIST WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (NOELL/ZPMC-A : 26.2mm~28.0mm) Backreach Good( ) / Not Good( )
- Diameter (IMPSA : 26.7mm~28.5mm) Trolley platform Good( ) / Not Good( )
- Diameter (MITSUI : 26.2mm~23.3mm) Headblock Good( ) / Not Good( )
- Diameter (ZPMC-C : 32.00mm~29.76mm)
- Broken strands (<18 wires)
Note : Fill up where applicable
2. Clips and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
Length #3 Good( ) / Not Good( )
Length #4 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
50 - MAIN HOIST WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 6 of 38
HOIST : Page 5 of 8
60 - MAIN HOIST SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Headblock Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
70 - MAIN HOIST MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 7 of 38
HOIST : Page 6 of 8
80 - MAIN HOIST CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
Note : Fill up where applicable
4. Check 3-way gear condition Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Driven belt / driven chain
- Check belting condition and any crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
6. Driven pulley
- Check pulley mounting, side guide, wear and crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
7. Housekeeping All location Done( ) / Not Done( )
90 - MAIN HOIST LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug Trolley platform / trolley house Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting Trolley platform / trolley house Good( ) / Not Good( )
3. Counter weight
- Check condition Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
4. Striker
- Check condition Spreader cable / headblock Good( ) / Not Good( )
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 8 of 38
HOIST : Page 7 of 8
100 - MAIN HOIST ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Main hoist motor and drum Good( ) / Not Good( )
Note : Fill up where applicable
2. Driven belt / driven chain
- Check belting condition and any crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
3. Driven pulley
- Check pulley mounting, side guide, wear and crack Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
4. Electrical
- Check cable connection Main hoist drum Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
110 - MAIN HOIST OVER SPEED DETECTOR INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Main hoist drum Good( ) / Not Good( )
2. Coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
3. Check 3-way gear condition Main hoist drum Good( ) / Not Good( )
Note : Fill up where applicable
4. Housekeeping All location Done( ) / Not Done( )
120 - SPREADER CABLE REEL INSPECTION
Description Location Observation Remark
1. Spreader drum
- Check drum condition Trolley platform / trolley house Good( ) / Not Good( )
- Check cable condition Good( ) / Not Good( )
2. Driven belt / driven chain (cam switch)
- Check belting condition and any crack Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
3. Driven pulley (cam switch)
- Check pulley mounting, side guide, wear and crack Trolley platform / trolley house Good( ) / Not Good( )
Note : Fill up where applicable
4. Electrical
- Check cable connection and slip ring carbon brushes Trolley platform / trolley house Good( ) / Not Good( )
- Check short length cable and junction box Headblock Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 9 of 38
HOIST : Page 8 of 8
Description Location Observation Remark
5. Limit switch
- Check limit switch condition Trolley platform / trolley house Good( ) / Not Good( )
6. Absorber
- Check condition Headblock Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
130 - SPREADER HEADBLOCK INSPECTION
Description Location Observation Remark
1. Twistlock
- Check gap, lock pin and condition All twistlocks Good( ) / Not Good( )
2. Electrical
- Check limit switch and functionality Headblock lock/unlock lever Good( ) / Not Good( )
3. Structure
- Check condition, ladder, hand rail and grating Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
140 - TRIM, LIST AND SKEW (TLS) SYSTEM INSPECTION
Description Location Observation Remark
1. Power pack
- Check oil level, condition and cleanliness
- Check working pressure (16010 psi) Backreach / TLS platform / trolley house Good( ) / Not Good( )
- Check hose, valve and piping Pressure : _________ psi Good( ) / Not Good( )
2. Hydraulic cylinder
- Check oil leak, guide roller and condition Backreach / TLS platform / trolley house Good( ) / Not Good( )
3. Positioner sensor
- Check wire string, mounting and crack All cylinders Good( ) / Not Good( )
4. Motor and pump
- Check abnormal sound, overheating, and cover All motors and pumps Good( ) / Not Good( )
- Check electrical connection
5. TLS control panel
- Check wire termination, conduit and DC supply All control boxes Good( ) / Not Good( )
- Check door and lock condition
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 10 of 38
TROLLEY : Page 1 of 8
150 - TROLLEY BRAKE INSPECTION
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release Brake #2 (Height : _________ mm) Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 (Height : _________ mm) Good( ) / Not Good( )
Brake #4 (Height : _________ mm) Good( ) / Not Good( )
2. Braking torque
Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
- Inspect setting and mechanical component Brake #2 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 977Nm, NOELL /MITSUI/ZPMC-A : 1890Nm Brake #3 (Torque : ________________ Nm) Good( ) / Not Good( )
IMPSA-B : 977Nm, ZPMC-B : 5175 Nm, ZPMC-C : 5500Nm Brake #4 (Torque : ________________ Nm) Good( ) / Not Good( )
3. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
ZPMC-C: Disk wear >20% from 30mm, Pad >3mm Brake #2 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
ZPMC(Pad : 3 mm, Disc : 1.0mm wear on each side) Brake #2 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Check AWC condition Brake #1 Good( ) / Not Good( )
- Check one way bearing and adjusting nut condition Brake #2 Good( ) / Not Good( )
Note : Fill up where applicable Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
6. Check wedge and shackle kit Brake #1 Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 Good( ) / Not Good( )
Brake #3 Good( ) / Not Good( )
Brake #4 Good( ) / Not Good( )
7. Servolifter / Thruster All servolifters Good( ) / Not Good( )
- Inspect oil, electrical and mechanical part
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
Note : Fill up where applicable c. Brake pad wear Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 11 of 38
TROLLEY : Page 2 of 8
160 - TROLLEY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil Gearbox #1 Good( ) / Not Good( )
- Inspect oil level and oil condition Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
2. Structure Gearbox #1 Good( ) / Not Good( )
- Inspect mounting bolts tightness and crack Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
3. Bearing Gearbox #1 Good( ) / Not Good( )
- Inspect abnormal sound Gearbox #2 Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #3 Good( ) / Not Good( )
Gearbox #4 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
Note : Fill up where applicable Gearbox #2 : _________degree Good( ) / Not Good( )
Gearbox #3 : _________degree Good( ) / Not Good( )
Gearbox #4 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
170 - TROLLEY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
Motor #3 Good( ) / Not Good( )
Motor #4 Good( ) / Not Good( )
2. Check heater condition
Note : For DC motor only Motor #1 Good( ) / Not Good( )
Note : Fill up where applicable Motor #2 Good( ) / Not Good( )
3. Visual check
- Check armature winding for burn marks, scratches Motor #1 Good( ) / Not Good( )
and damages (For DC motor only) Motor #2 Good( ) / Not Good( )
- Check structure and wire termination Motor #3 Good( ) / Not Good( )
Note : Fill up where applicable Motor #4 Good( ) / Not Good( )
4. Check motor in running condition for sparks Motor #1 Good( ) / Not Good( )
Note : For DC motor only Motor #2 Good( ) / Not Good( )
5. Emergency motor
- Check coupling condition Motor #1 Good( ) / Not Good( )
- Check limit switch working condition Motor #2 Good( ) / Not Good( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 12 of 38
TROLLEY : Page 3 of 8
Description Location Observation Remark
6. Carbon brush and holder Motor #1 - Top (3 pcs) Good( ) / Not Good( )
- Check length and condition Motor #1 - Bottom (3 pcs) Good( ) / Not Good( )
Note : For DC motor only Motor #1 - Right (3 pcs) Good( ) / Not Good( )
Motor #1 - Left (3 pcs) Good( ) / Not Good( )
Motor #2 - Top (3 pcs) Good( ) / Not Good( )
Motor #2 - Bottom (3 pcs) Good( ) / Not Good( )
Motor #2 - Right (3 pcs) Good( ) / Not Good( )
Motor #2 - Left (3 pcs) Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
180 - TROLLEY WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Drum Good( ) / Not Good( )
- Diameter (2 6.2mm~mm) Backreach Good( ) / Not Good( )
- Broken strands (<18 wires) Trolley platform Good( ) / Not Good( )
Note : Fill up where applicable Boom tip Good( ) / Not Good( )
2. Clips and turnbuckles Length #1 Good( ) / Not Good( )
- Check loosed nut and condition Length #2 Good( ) / Not Good( )
3. Check for lubrication Length #1 Good( ) / Not Good( )
- Check rusty Length #2 Good( ) / Not Good( )
4. Support roller and plate
- Check condition All rollers and plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
190 - TROLLEY WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 13 of 38
TROLLEY : Page 4 of 8
200 - TROLLEY SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
2. Check locking / keeper plate condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
3. Check bearing condition Backreach Good( ) / Not Good( )
Note : Fill up where applicable Trolley platform Good( ) / Not Good( )
Boom tip Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
210 - TROLLEY MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
220 - TROLLEY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel Wheel #1 Good( ) / Not Good( )
- Check wheel bearing condition and abnormal sound Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
2. Structure Wheel #1 Good( ) / Not Good( )
- Check wheel flange cracks or damages and condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
3. Guide roller Wheel #1 Good( ) / Not Good( )
- Check bearing and guide roller condition Wheel #2 Good( ) / Not Good( )
Wheel #3 Good( ) / Not Good( )
Wheel #4 Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 14 of 38
TROLLEY : Page 5 of 8
Description Location Observation Remark
4. Floating shaft Floating shaft LHSS Good( ) / Not Good( )
- Check coupling condition and bolt tighness Floating shaft LHLS Good( ) / Not Good( )
Note : Fill up where applicable Floating shaft RHLS Good( ) / Not Good( )
Floating shaft RHSS Good( ) / Not Good( )
5. Plumber block Plumber block LHSS Good( ) / Not Good( )
- Chek abnormal sound Plumber block LHLS Good( ) / Not Good( )
Note : Fill up where applicable Plumber block RHLS Good( ) / Not Good( )
Plumber block RHSS Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
230 - TROLLEY RAIL INSPECTION
Description Location Observation Remark
1. Trolley rail structure
- Check greasy or oily All Good( ) / Not Good( )
- Check rail clip, bolt and nut All Good( ) / Not Good( )
- Check welded part cracked or chipped All Good( ) / Not Good( )
- Check side plate bolt tightness Boom joint Good( ) / Not Good( )
- Check trolley rail gap Boom joint Good( ) / Not Good( )
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 15 of 38
TROLLEY : Page 6 of 8
240 - TROLLEY LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable and conduit
- Check insulation, termination and condition Good( ) / Not Good( )
2. Limit switch
- Check condtion, mounting and functionality All limit switches Good( ) / Not Good( )
3. Flag sensor
- Check condtion, mounting and functionality All flag sensors Good( ) / Not Good( )
4. Slowdown magnet Boom tip Good( ) / Not Good( )
- Check condtion, mounting and functionality Backreach Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
250 - TROLLEY ENCODER INSPECTION
Description Location Observation Remark
1. Coupling
- Check mounting, rusty, alignment and sprider wear Trolley motor Good( ) / Not Good( )
Note : Fill up where applicable
2. Electrical
- Check cable connection Trolley motor Good( ) / Not Good( )
3. Structure
- Check mounting, wheel and bearing condition Trolley LS LHS Good( ) / Not Good( )
Note : Fill up where applicable
4. Encoder sensor
- Check sensor surface and condition Trolley motor Good( ) / Not Good( )
3. Housekeeping All location Done( ) / Not Done( )
260 - TROLLEY CATENARY INSPECTION
Description Location Observation Remark
1. Wheel bearings
- Check abnormal noise All location Good( ) / Not Good( )
2. Trolley wheel
- Check any crack or damage on wheel flange All wheels Good( ) / Not Good( )
- Check wheel bracket bolts tighten All wheel brackets Good( ) / Not Good( )
- Check wheel cover bolt tightness All bolts Good( ) / Not Good( )
Note : Fill up where applicable
3. Sheave and bearing
- Check groove condition 1. Boom tip LHS and RHS Good( ) / Not Good( )
- Check sheave bearing abnormal sound and condition 2. Catenary LS LHS and RHS Good( ) / Not Good( )
- Check locking /keeper plate bolts and nuts condition 3. Catenary SS LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 4. Backreach LHS and RHS Good( ) / Not Good( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 16 of 38
TROLLEY : Page 7 of 8
Description Location Observation Remark
4. Catenary wire rope
- Visual check for wear, deformation and kinks 1. Drive rope LHS and RHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Tie rope LHS and RHS Good( ) / Not Good( )
5. Clip and turnbuckle
- Check clips and turnbuckles condition All location Good( ) / Not Good( )
Note : Fill up where applicable
6. Structure
- Check catenary structure condition 1. Catenary LHS Good( ) / Not Good( )
Note : Fill up where applicable 2. Catenary RHS Good( ) / Not Good( )
7. Guide roller
- Check guide roller tighness and condition All location Good( ) / Not Good( )
8. Support roller
- Check support roller, bearing and shaft condition All location Good( ) / Not Good( )
9. Housekeeping All location Done( ) / Not Done( )
270 - TROLLEY WIRE ROPE TENSIONER INSPECTION
Description Location Observation Remark
1. Cylinder
- Check abnormal sound and cylinder condition
- Check hose and any leakage All cylinders Good( ) / Not Good( )
Note : Fill up where applicable
2. Cross joint
- Check vibration and any abnormal sound All location Good( ) / Not Good( )
- Check bearing and shaft condition All location Good( ) / Not Good( )
3. Sheave
- Check bolt tighness, sheave and bearing condition All location Good( ) / Not Good( )
4. Limit switch
- Check limit switch condition and functionality All limit switches Good( ) / Not Good( )
5. Hydraulic power pack
- Check tank, hose and fitting condition All limit switches Good( ) / Not Good( )
- Check any leakage and oil level
6. Power unit for motor pump
- Check abnormal sound, termination and condition All power units Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 17 of 38
TROLLEY : Page 8 of 8
280 - FESTOON SYSTEM INSPECTION
Description Location Observation Remark
1. Festoon rail
- Check deformation, dents and leveling condition Along rails Good( ) / Not Good( )
2. Festoon cable
- Check cable and cable clamp mouting condition All cables Good( ) / Not Good( )
3. Sling shackle and elastic cord
- Check any cut, broken and wear condition All shackles and elastic cords Good( ) / Not Good( )
- Check sling shackle missing and condition
4. Festoon bumper
- Check mounting and bumber condition All bumpers Good( ) / Not Good( )
5. Side roller, runner wheel and anti-lift roller
- Check roller condition and abnormal sound All rollers Good( ) / Not Good( )
- Check mounting condition
6. Belting system
- Check belting, pulley and bearing condition Motor #1 and #2 Good( ) / Not Good( )
Note : Fill up where applicable
7. Motor (Brand : VAHLE or WAMPFLER)
- Check abnormal sound and mounting condition Motor #1 and #2 Good( ) / Not Good( )
- Check bolt tightness and motor cover condition
Note : Fill up where applicable
8. Trolley festoon box
- Check cable termination and slot connection condition Trolley platform Good( ) / Not Good( )
- Check door seal condition

9. Festoon carrier
- Check carrier condition All carrier Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 18 of 38
GANTRY : Page 1 of 4
290 - GANTRY BRAKE INSPECTION
Description Location Observation Remark
1. Gantry brake
- Check wire termination
- Check friction disc, stationary disc and coil assembly All brakes Good( ) / Not Good( )
- Check mounting cover and silicon seal condition
Note : Fill up where applicable
2. Reserve stroke height (10 mm) Lanside
- Inspect stroke indicator setting and manual release Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Note : Fill up where applicable Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
Seaside
Height : #1 : ______ mm #5 : ______ mm) Good( ) / Not Good( )
Height : #2 : ______ mm #6 : ______ mm) Good( ) / Not Good( )
Height : #3 : ______ mm #7 : ______ mm) Good( ) / Not Good( )
Height : #4 : ______ mm #8 : ______ mm) Good( ) / Not Good( )
3. Braking torque
Lanside
- Inspect setting and mechanical component Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Note : Fill up where applicable Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
IMPSA-B : > 207Nm, ZPMC-B : >320Nm, ZPMC-C : 350Nm Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
Seaside
Torque : #1 : ______ Nm #5 : ______ Nm) Good( ) / Not Good( )
Torque : #2 : ______ Nm #6 : ______ Nm) Good( ) / Not Good( )
Torque : #3 : ______ Nm #7 : ______ Nm) Good( ) / Not Good( )
Torque : #4 : ______ Nm #8 : ______ Nm) Good( ) / Not Good( )
4. Air gap
- Check any rubbing All brakes Good( ) / Not Good( )
Note : Fill up where applicable
5. Brake pad and disc (Landside)
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Check and clean disc surface Disc : _____mm Good( ) / Not Good( )
Note : Fill up where applicable
Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 19 of 38
GANTRY : Page 2 of 4
Description Location Observation Remark
6. Brake pad and disc (Seaside) Brake #1 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Disc : _____mm Good( ) / Not Good( )
- Check and clean disc surface
Note : Fill up where applicable Brake #2 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #3 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #4 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #5 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #6 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #7 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
Brake #8 RHS : _____mm, LHS _____mm Good( ) / Not Good( )
Disc : _____mm Good( ) / Not Good( )
7. Check AWC condition
- Check one way bearing and adjusting nut condition All brakes Good( ) / Not Good( )
Note : Fill up where applicable
8. Servolifter / Thruster
- Inspect oil, electrical and mechanical part All servolifters Good( ) / Not Good( )
Note : Fill up where applicable
9. Structure and limit switch
- Check pivot pin, linkage, mounting and cover All brakes Good( ) / Not Good( )
- Check limit switch setting and functionality All brakes Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
300 - GANTRY GEARBOX INSPECTION
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition All gearboxes Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
3. Bearing
- Inspect abnormal sound All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
4. Temperature (40 ~ 60 degree) All gearboxes Good( ) / Not Good( )
Note : Fill up where applicable
5. Coupling
- Check rubber insert for coupling condition
- Check circlips condition All couplings Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 20 of 38
GANTRY : Page 3 of 4
310 - GANTRY MOTOR INSPECTION
Description Location Observation Remark
1. Sound inspection
- Check any abnormal sound All motors Good( ) / Not Good( )
2. Electrical
- Check wire termination at motor termination box All motors Good( ) / Not Good( )
3. Structure
- Check cover, mounting and body codition All motors Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
320 - GANTRY RAIL CLAMP AND ANCHOR PIN INSPECTION
Description Location Observation Remark
1. Rail clamp hydraulic unit
- Check oil condition and level
- Check piping, any leakage and hose condition All units Good( ) / Not Good( )
- Check wire termination
2. Rail clamp motor
- Check any abnormal sound and vibration All motors Good( ) / Not Good( )
- Check wire termination
3. Limit switch
- Check condition and functionality All location Good( ) / Not Good( )
- Check leakage and mounting condition
4. Structure
- Check any leakage and cylinder condition
- Check brake shoe / lining condition All location Good( ) / Not Good( )
- Check mounting condition
Note : Fill up where applicable
5. Housekeeping All location Done( ) / Not Done( )
330 - GANTRY ANTI-COLLISION CRANE TO SHIP INSPECTION
Description Location Observation Remark
1. Anti-collision limit switch
- Check functionality Right and left side of boom girder Good( ) / Not Good( )
- Check wire termination and micro switch condition

2. Wire rope
- Check wire rope rusty and stringness Right and left side of boom girder Good( ) / Not Good( )
Note : Fill up where applicable
3. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 21 of 38
GANTRY : Page 4 of 4
340 - GANTRY ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Siren
- Check siren functionality and condition All sirens Good( ) / Not Good( )
- Check wire termination condition
2. Warning light
- Check bulb and motor condition
- Check lamp cover and mounting condition All warning lights Good( ) / Not Good( )
- Check wire termination condition
3. Housekeeping All location Done( ) / Not Done( )
350 - GANTRY WHEEL INSPECTION
Description Location Observation Remark
1. Wheel
- Check wheel bearing condition and abnormal sound All wheels Good( ) / Not Good( )
2. Structure
- Check wheel flange cracks or damages and condition All wheels Good( ) / Not Good( )
- Check mounting condition
3. Housekeeping All location Done( ) / Not Done( )
General Remark :
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
SUPPORTING DOCUMENT
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 22 of 38
BOOM : Page 1 of 5
360 - BOOM BRAKE INSPECTION
360.1 - SERVICE BRAKE
Description Location Observation Remark
1. Reserve stroke height (10 mm) Brake #1 (Height : _________ mm) Good( ) / Not Good( )
- Inspect stroke indicator setting and manual release
2. Braking torque
- Inspect setting and mechanical component Brake #1 (Torque : ________________ Nm) Good( ) / Not Good( )
Note : IMPSA-A : 1890Nm, NOELL/MITSUI/ZPMC-A: 14850 Nm,
IMPSA-B : >7200Nm, ZPMC-B : >5940Nm, ZPMC-C: >6000Nm
3. Air gap
- Check any rubbing Service brake Good( ) / Not Good( )
4. Brake pad and disc Brake pad RHS : ________mm Good( ) / Not Good( )
- Check and clean disc surface Brake pad LHS : ________mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 5 mm, Disc : 27 mm) Brake disc : ________mm Good( ) / Not Good( )
ZPMC (Pad : >3.0 mm, Disc : >1.0mm wear on each side )
5. Check AWC condition
- Check one way bearing and adjusting nut condition Service brake Good( ) / Not Good( )
6. Check wedge and shackle kit Service brake Good( ) / Not Good( )
7. Servolifter / Thruster
- Inspect oil, electrical and mechanical part Service brake Good( ) / Not Good( )
8. Structure
- Check pivot pin, linkage and mounting Good( ) / Not Good( )
9. Limit Switch a. Brake manual release Good( ) / Not Good( )
- Check setting and functionality b. Brake release Good( ) / Not Good( )
c. Brake pad wear Good( ) / Not Good( )
360.2 - EMERGENCY BRAKE
Description Location Observation Remark
1. Hydraulic power pack
- Check oil condition and working pressure (150-180 bar) Hydraulic oil tank Good( ) / Not Good( )
2. Hydraulic cylinder and block
- Check leakage Good( ) / Not Good( )
3. Proximity Sensor & Motor
- Check setting and functionality All location Good( ) / Not Good( )
- Check electrical and mechanical parts Good( ) / Not Good( )
4. Brake pad and disc Brake #1 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
- Inspect pad and disc (Pad : 8 mm, Disc : 28 mm) Brake #1 LHS : ______mm Good( ) / Not Good( )
- Check and clean disc surface Brake #2 RHS : ______mm Good( ) / Not Good( )
Note : Fill up where applicable Brake #2 LHS : ______mm Good( ) / Not Good( )
Brake #3 RHS : ______mm , Disc : ______mm Good( ) / Not Good( )
Brake #3 LHS : ______mm Good( ) / Not Good( )
Brake #4 RHS : ______mm Good( ) / Not Good( )
Brake #4 LHS : ______mm Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 23 of 38
BOOM : Page 2 of 5
370 - BOOM GEARBOX / REDUCER
Description Location Observation Remark
1. Gearbox oil
- Inspect oil level and oil condition Gearbox #1 Good( ) / Not Good( )
2. Structure
- Inspect mounting bolts tightness and crack Gearbox #1 Good( ) / Not Good( )
3. Bearing
- Inspect abnormal sound Gearbox #1 Good( ) / Not Good( )
4. Temperature (40 ~ 60 degree) Gearbox #1 : _________degree Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
380 - BOOM MOTOR
Description Location Observation Remark
1. Sound inspection Boom motor Good( ) / Not Good( )
2. Visual check
- Check structure and wire termination Boom motor Good( ) / Not Good( )
3. Emergency Motor
- Check coupling condition Boom emergency motor Good( ) / Not Good( )
- Check limit switch working condition
4. Housekeeping All location Done( ) / Not Done( )
390 - BOOM WIRE ROPE INSPECTION
Description Location Observation Remark
1. Visual check
- Check broken strands, deformation and kinks Wire rope drum Good( ) / Not Good( )
- Broken strands (<18 wires) Boom tip Good( ) / Not Good( )
- Diameter : IMPSA-A : >28.8mm, IMPSA-B : >34.2mm, A-Frame Good( ) / Not Good( )
ZPMC-A/C : 36mm~33.4mm, ZPMC-B : 32.4mm
NOELL/MITSUI : 30mm~2 7.9mm
2. Clips and turnbuckles
- Check loosed nut and condition Length #1 Good( ) / Not Good( )
Note : Fill up where applicable Length #2 Good( ) / Not Good( )
3. Check for lubrication
- Check rusty Wire rope Good( ) / Not Good( )
4. Support plate
- Check condition All plates Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 24 of 38
BOOM : Page 3 of 5
400 - BOOM WIRE ROPE DRUM INSPECTION
Description Location Observation Remark
1. Check wire rope anchor All drums Good( ) / Not Good( )
2. Check bearing any abnormal noise All drums Good( ) / Not Good( )
3. Check groove surface condition All drums Good( ) / Not Good( )
4. Check structure and mounting All drums Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
410 - BOOM SHEAVE AND BEARING INSPECTION
Description Location Observation Remark
1. Check groove condition any damaged or rope trace mark Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
2. Check locking / keeper plate condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
3. Check bearing condition Boom tip Good( ) / Not Good( )
A-Frame Good( ) / Not Good( )
4. Structure and mounting Boom tip Good( ) / Not Good( )
- Check condition and bolt tightness A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
420 - BOOM MOTOR AND GEARBOX COUPLING INSPECTION
Description Location Observation Remark
1. Check abnormal sound All couplings Good( ) / Not Good( )
2. Check coupling cover
Note : Fill up where applicable All couplings Good( ) / Not Good( )
3. Check rubber insert condition
Note : Fill up where applicable All couplings Good( ) / Not Good( )
4. Structure and mounting
- Check bolt tightness and condition All couplings Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 25 of 38
BOOM : Page 4 of 5
430 - BOOM LIMIT SWITCH INSPECTION
Description Location Observation Remark
1. Cable / conduit
- Check cable condition, insulation and cable lug A-Frame Good( ) / Not Good( )
2. Limit switch
- Check positioning, rusty, functionality and mounting A-Frame Good( ) / Not Good( )
3. Striker
- Check condition A-Frame Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
440 - BOOM CAM SWITCH INSPECTION
Description Location Observation Remark
1. Cable termination
- Check cable damage and breakage at cable lugs Boom drum Good( ) / Not Good( )
2. Cam switch functionality
- Function test All switches Good( ) / Not Good( )
3. Cam switch coupling tightness
- Check bolt tightness All couplings Good( ) / Not Good( )
4. Check 3-way gear condition Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
5. Driven belt / driven chain
- Check belting condition and any crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
6. Driven pulley
- Check pulley mounting, side guide, wear and crack Boom drum Good( ) / Not Good( )
Note : Fill up where applicable
7. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 26 of 38
BOOM : Page 5 of 5
450 - BOOM LATCH INSPECTION
Description Location Observation Remark
1. Servolifter
- Check oil condition and any leakage
- Check linkage split-pin and conduit condition A-Frame Good( ) / Not Good( )
- Check rubber bumper
Note : Fill up where applicable
2. Limit Switch
- Check condition and functionality All limit switches Good( ) / Not Good( )
Note : Fill up where applicable
3. Structure and mounting
- Check condition and bolt tightness Boom latch Good( ) / Not Good( )
Note : Fill up where applicable
4. Power pack
- Check oil condition and any leakage A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
5. Plunger
- Check plunger and spring condition A-Frame Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 27 of 38
AUXILARY : Page 1 of 3
460 - EMERGENCY STOP SYSTEM INSPECTION
Description Location Observation Remark
1. Machinery house Electrical room (inside) Good( ) / Not Good( )
- Check functionality and condition PLC panel Good( ) / Not Good( )
Note : Fill up where applicable DC bus shift cub Good( ) / Not Good( )
Machinery house Good( ) / Not Good( )
2. Trolley Trolley / hoist emergency station Good( ) / Not Good( )
- Check functionality and condition Trolley house inside Good( ) / Not Good( )
Note : Fill up where applicable Trolley house panel Good( ) / Not Good( )
3. Boom Boom emergency station Good( ) / Not Good( )
- Check functionality and condition Boom top outside Good( ) / Not Good( )
Note : Fill up where applicable Boom top inside Good( ) / Not Good( )
Boom girder end Good( ) / Not Good( )
4. Cabin Checker cabin panel Good( ) / Not Good( )
- Check functionality and condition Cabin operator console Good( ) / Not Good( )
Note : Fill up where applicable Boom opeartor cabin Good( ) / Not Good( )
5. Portal Portal landside left Good( ) / Not Good( )
- Check functionality and condition Portal landside right Good( ) / Not Good( )
Note : Fill up where applicable Portal seaside left Good( ) / Not Good( )
Portal seaside right Good( ) / Not Good( )
6. Others Gantry operation station Good( ) / Not Good( )
- Check functionality and condition High voltage cable reel station Good( ) / Not Good( )
Note : Fill up where applicable TLS station Good( ) / Not Good( )
7. Housekeeping All location Done( ) / Not Done( )
470 - FLOODLIGHT INSPECTION
Description Location Observation Remark
1. Boom floodlight Boom tip Good( ) / Not Good( )
- Check functionality and condition Boom joint Good( ) / Not Good( )
- Check wire termination Boom center cross beam Good( ) / Not Good( )
Boom center Good( ) / Not Good( )
2. Trolley floodlight Trolley platform Good( ) / Not Good( )
- Check functionality and condition Operator cabin Good( ) / Not Good( )
- Check wire termination
Note : Fill up where applicable
3. Machinery house Seaside Good( ) / Not Good( )
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable Landside RHS Good( ) / Not Good( )
Landside LHS Good( ) / Not Good( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 28 of 38
AUXILARY : Page 2 of 3
Description Location Observation Remark
4. Backreach
- Check functionality and condition Backreach Good( ) / Not Good( )
- Check wire termination Multi-functional platform Good( ) / Not Good( )
Note : Fill up where applicable
5. Portal beam
- Check functionality and condition Right hand side Good( ) / Not Good( )
- Check wire termination Left hand side Good( ) / Not Good( )
Note : Fill up where applicable
6. Housekeeping All location Done( ) / Not Done( )
480 - OPERATOR CABIN INSPECTION
Description Location Observation Remark
1. Master controller / joystick
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
2. Electrical system Wall fan Good( ) / Not Good( )
- Check functionality and condition Cabin lamp Good( ) / Not Good( )
- Check wire termination Power socket Good( ) / Not Good( )
- Check power supply functionality Access gate limit switch Good( ) / Not Good( )
Electrical panel Good( ) / Not Good( )
3. Selector switch and push button
- Check functionality and condition Right side consol Good( ) / Not Good( )
- Check wire termination Left side consol Good( ) / Not Good( )
4. Indicator light
- Check functionality and condition All location Good( ) / Not Good( )
- Check wire termination
5. Consol Right side consol Good( ) / Not Good( )
- Check wire termination and condition Left side consol Good( ) / Not Good( )
6. Foot siren
- Check functionality and condition Siren Good( ) / Not Good( )
- Check wire termination
7. Structure Cabin door Good( ) / Not Good( )
- Check structure condition Access gate Good( ) / Not Good( )
- Check wind screen/ glass condition All bushings Good( ) / Not Good( )
Handrail Good( ) / Not Good( )
Access ladder Good( ) / Not Good( )
Support beam Good( ) / Not Good( )
Platform Good( ) / Not Good( )
8. Public access (PA) system
- Check functionality and condition Amplifier and speaker Good( ) / Not Good( )
- Check wire termination
9. Operator seat
- Check functionality and condition Operator seat Good( ) / Not Good( )
10. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 29 of 38
AUXILARY : Page 3 of 3
490 - AIR-CONDITIONER INSPECTION
Description Location Observation Remark
1. Compressor
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
- Check gas quantity and any leakage Checker cabin Good( ) / Not Good( )
Note : Fill up where applicable
2. Indoor unit
- Check structure and condition Control room Good( ) / Not Good( )
- Check wire termination and functionality Operator cabin Good( ) / Not Good( )
Note : Fill up where applicable Checker cabin Good( ) / Not Good( )
3. Tubing and fitting
- Check tube condition and any leakage All location Good( ) / Not Good( )
4. Mechanical part
- Check blower motor mounting condition All location Good( ) / Not Good( )
- Check belting condition
- Check cleanliness
5. Housekeeping All location Done( ) / Not Done( )
500 - SOFTWARE AND PROGRAM MONITORING
Please see attachment (if any)
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 30 of 38
GREASE : Page 1 of 1
510 - MAIN HOIST SYSTEM GREASING
Description Location Observation Remark
1. Main hoist system
- Pump-in new grease into greasing point Headblock sheave Done( ) / Not Done( )
Note : Fill up where applicable Headblock twistlock Done( ) / Not Done( )
Backreach-main hoist sheave Done( ) / Not Done( )
Trolley platform-main hoist sheave Done( ) / Not Done( )
Main hoist drum sheave Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
520 - TROLLEY SYSTEM GREASING
Description Location Observation Remark
1. Trolley system
- Pump-in new grease into greasing point Trolley sheave Done( ) / Not Done( )
Note : Fill up where applicable Trolley floating shaft Done( ) / Not Done( )
Trolley plumber block Done( ) / Not Done( )
Catenary wheel Done( ) / Not Done( )
Catenary sheave Done( ) / Not Done( )
Catenary McGill guide roller Done( ) / Not Done( )
Backreach-catenary sheave Done( ) / Not Done( )
Backreach rope tensioner bearing Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
530 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point Boom drum Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 31 of 38
AUXILARY : Page 1 of 3
540 - PASSENGER LIFT INSPECTION
Description Location Observation Remark
1. Guide rail
- Check buffer spring and rail condition All location Good( ) / Not Good( )
- Check mounting condition
2. Gear
- Check rack and pinion gear condition All location Good( ) / Not Good( )
3. Reduction gear box
- Check gearbox condition All location Good( ) / Not Good( )
- Check mounting condition
4. Motor
- Check casing and mounting condition Top of cabin Good( ) / Not Good( )
5. Brake
- Check functionality and brake condition All brakes Good( ) / Not Good( )
6. Cabin level
- Check setting on each floor level All floors Good( ) / Not Good( )
7. Push button
- Check functionality and condition All push buttons Good( ) / Not Good( )
8. Cable
- Check cable insulation and condition Power cable Good( ) / Not Good( )
- Check protection rubber and mounting condition
9. Carrier structure
- Check door and roof door condition Carrier Good( ) / Not Good( )
- Check ladder condition
10. Intercomm
- Check condition and functionality Inside carrier Good( ) / Not Good( )
11. Housekeeping All location Done( ) / Not Done( )
550 - FIRE ALARM SYSTEM INSPECTION
Description Location Observation Remark
1. Electrical part
- Check AC power LED light up Machinery house
- Determine standby battery condition ( 25.5 x 26.6 Vdc ) - Zone 1 Good( ) / Not Good( )
- Check any alarm LED light up from panel - Zone 2 Good( ) / Not Good( )
- Fire, Fault, Off, Extinguisher release, Walk test, External - Zone 3 Good( ) / Not Good( )
acoustic alarm off, CPU fault, Power supply fault. - Zone 4 Good( ) / Not Good( )
- Any fault message on the display (Stated the fault message) - Main Good( ) / Not Good( )
Note : Fill up where applicable - Charger Good( ) / Not Good( )
- Evacuate Good( ) / Not Good( )
2. Mechanical Part
- Visual Check for cylinder pressure gauge reading
(170 bar for 225 bar system) Good( ) / Not Good( )
- Examine cylinder valve and hoses for sign of damage,
wear or leakage Good( ) / Not Good( )
- Inspect all piping & nozzles for any sign damage & leakage Good( ) / Not Good( )
Note : Fill up where applicable
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 32 of 38
AUXILARY : Page 2 of 3
560 - MAINTENANCE HOIST CRANE INSPECTION
Description Location Observation Remark
1. Limit switch and functional test
- Hoist up stop Machinery house Good( ) / Not Good( )
- Hoist up slow down Machinery house Good( ) / Not Good( )
- Hoist down stop Machinery house Good( ) / Not Good( )
- Trolley forward stop Machinery house Good( ) / Not Good( )
- Trolley forward slow down Machinery house Good( ) / Not Good( )
- Trolley backward stop Machinery house Good( ) / Not Good( )
- Trolley backward slow down Machinery house Good( ) / Not Good( )
- Gantry right stop Machinery house Good( ) / Not Good( )
- Gantry right slow down Machinery house Good( ) / Not Good( )
- Gantry left stop Machinery house Good( ) / Not Good( )
- Gantry left slow down Machinery house Good( ) / Not Good( )
2. Control console
- Check functionality and condition Machinery house Good( ) / Not Good( )
- Check structure
3. Structure
- Check structure condition Rubber buffer Good( ) / Not Good( )
- Check hook and latch condition Hook block Good( ) / Not Good( )
4. Wire rope and turn buckle
- Check loosed nut and wire rope condition Machinery house Good( ) / Not Good( )
- Check any rusty
5. Electrical part
- Check wire termination and contactor condition Electrical box Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
570 - AIR COMPRESSOR INSPECTION
Description Location Observation Remark
1. Compressor
- Check oil level sufficient, air filter, V-belt, pressure gauge, Machinery house Good( ) / Not Good( )
safety valve, piping and mounting condition
- Check any abnormal sound or vibration
2. Pressure Switch
- Check pressure setting Machinery house Good( ) / Not Good( )
Note : Cut in: 9.9 kg/cm2 & Cut out: 8.0 kg/cm2
- Adjusting screw locknut and check wire termination
3. Motor
- Check mounting and any abnormal sound Machinery house Good( ) / Not Good( )
4. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 33 of 38
AUXILARY : Page 3 of 3
580 - QC CHECKER CABIN INSPECTION
Description Location Observation Remark
1. Socket & power supply
- Check mounting and condition All location Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Intercomm
- Check condition and functionality Good( ) / Not Good( )
4. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 34 of 38
BOOM: Page 1 of 1
590 - BOOM FORESTAY INSPECTION
Description Location Observation Remark
1. Bushing
- Check abnormal sound and vibration All location Good( ) / Not Good( )
2. Structure and mounting
- Check condition and mounting All location Good( ) / Not Good( )
3. Rest support
- Check forestay rest support condition All supports Good( ) / Not Good( )
4. Boom buffer
- Check condition and mounting A-Frame Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
600 - BOOM SHEAVE INSPECTION
Description Location Observation Remark
1. Check bearing condition All sheaves Good( ) / Not Good( )
2. Check grove condition All sheaves Good( ) / Not Good( )
3. Structure
- Check mounting and condition All sheaves Good( ) / Not Good( )
4. Housekeeping All sheaves Done( ) / Not Done( )
610 - BOOM CABIN INSPECTION
Description Location Observation Remark
1. Indicator bulb
- Check condition and functionality All indicators bulbs Good( ) / Not Good( )
2. Check lighting condition and functionality Cabin ceiling Good( ) / Not Good( )
3. Structure
- Check mounting and condition All location Good( ) / Not Good( )
- Check door and glass
4. Intercomm
- Check condition and functionality Good( ) / Not Good( )
5. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 35 of 38
GREASE : Page 1 of 1
620 - GANTRY SYSTEM GREASING
Description Location Observation Remark
1. Gantry system
- Pump-in new grease into greasing point All boggies Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
630 - BOOM SYSTEM GREASING
Description Location Observation Remark
1. Boom system
- Pump-in new grease into greasing point All boom sheaves Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
640 - MAIN HOIST WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Main hoist wire rope
- Check condition and lubricate wire rope All main hoist wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
650 - TROLLEY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Trolley wire rope
- Check condition and lubricate wire rope All trolley wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
660 - BOOM WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Boom wire rope
- Check condition and lubricate wire rope All boom wire ropes Done( ) / Not Done( )
2. Housekeeping All location Done( ) / Not Done( )
670 - CATERNARY WIRE ROPE LUBRICATION
Description Location Observation Remark
1. Catenary wire rope
- Check condition and lubricate wire rope All caternary wire ropes Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 36 of 38
GANTRY : Page 1 of 1
680 - MAIN CABLE REEL INSPECTION
Description Location Observation Remark
1. Motor
- Check mounting and condition Main cable reel motor Good( ) / Not Good( )
2. Main cable
- Check cable condition Main power cable Good( ) / Not Good( )
3. Structure
- Check mounting and condition All mounting Good( ) / Not Good( )
4. Slip ring
- Check slip rings condition Good( ) / Not Good( )
5. Gearbox
- Check gearbox oil condition Good( ) / Not Good( )
- Check mounting and condition Good( ) / Not Good( )
- Check any abnormal sound Good( ) / Not Good( )
6. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 37 of 38
GREASE : Page 1 of 1
690 - BOOM BACKSTAY GREASING
Description Location Observation Remark
1. Boom backstay
- Pump-in new grease into greasing point All greasing points Done( ) / Not Done( )
Note : Fill up where applicable
2. Housekeeping All location Done( ) / Not Done( )
700 - KBT COUPLING GREASING
Description Location Observation Remark
1. KBT coupling
- Pump-in new grease into greasing point Done( ) / Not Done( )
Note : Fill up where applicable
Please see attachment (No. : )
2. Housekeeping All location Done( ) / Not Done( )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST
Document No. FM-M&R-QC002-000
Revision No. 000
Effective Date 15-Apr-10
Page 38 of 38
AC/DC MEGGER : Page 1 of 1
710 - MAIN HOIST AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
720 - TROLLEY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
730 - BOOM AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
740 - GANTRY AC & DC MOTOR INSULATION READING
Note : Fill up where applicable
Please see attachment (No. : )
General Remark :
SUPPORTING DOCUMENT
TITLE : QUAY CRANE PREVENTIVE MAINTENANCE CHECKLIST

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