Date Section Depart.

CIMENTO NACIONAL LDA

Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 1of3 Cement
Mill
Mech
Eqpt. No. & Name /
Description of activities
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Instruction Remark
Bucket elevator,

R/S L/M D W F M 3M 6M Y O
* Flexible Coupling (Type:
1. Check the clearance/gap between the
coupling halves
R M O Std = !"mm
#ctual=$$$$$$$$$$$
%. Check the plastic &le'ibles &or wear
(Circum&erential backlash)
S M O Std = 1*mm
#ctual=$$$$$$$$$$$
. Check all &asteners (&or tightness) S M O
* Fluid coupling (Westcar) 30/P
a. Check &or abnormal sound R M O
b. Check oil leakage R M O
c. Check oil level S M O Mobil D+, %-
d. Check oil temperature R M O Ma'. . "/
o
c
e. Change oil S 0 O /1earl12 Oil grade3 Mobil D+, %-
&. Retighten all bolts S M O
g. Check circum&erential backlash on
the attached &le'ible coupling
S M O 4ear limit (5 Sv)3 ".*mm
#ctual = $$$$$$$$
h. Check coupling gap (b/n &lude' 6
&le'ible)
S M O Std = %7.-mm
#ctual = $$$$$$$$
* Main drive gear box
Type:
a. Check &or oil leakage R M O
b. Check oil level S M O
Mobil gear 8%
c. Check &or abnormal sound R M O
d. Check temperature R M O Ma'. 9*
o
C
e. Check vent (breather) S M O Clean2 i& re:uired
&. Change oil S 0 O Ma'. 1" months
Oil grade3 Mobil gear 8%2 :t13 1;.8lit
g. Check oil :ualit1 S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 2of3
Cement
Mill
Mech
Eqpt. No. & Name /
Description of activities
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Frequency
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Instruction Remark
R/S L/M D W F M 3M 6M Y O
h. Check all bolts S M O
i. Carr1 out complete inspection o& gear unit S M O
* Inching (creep) gearbox
Type:
a. Check all bolts S M O
b. Check the geared motor R M O
c. Check oil level S M O
Oil grade3 Mobil gear 8*
d. +he &unction o& over running coupling. S M O
e. Change oil S 0 O
Ma'.1" months
Oil grade3 Mobil gear 8*2 <t13 .*lit
* Drive pulley (Drum)
a. Check slippage o& belt R M O
b. Check cleanliness o& drum S M O
c. Rubber lagging wear/ tear S M O
d. Check bearing temperature R M O +ma'. . 8*
o
C
e. Check sealing o& bearing R M O
&. 0ubricate the bearings R 0 O *% =ts2 >rease3 ,=!%
g. Change grease o& bearings S 0 O *% =ts2 >rease3 ,=!% <t131.%8kg
h. Check bearing condition S M O
i. Check &or abnormal sound R M O
* Belt
a. Check straight run o& belt R M O
b. Check belt both sides 6 ends &or
damage / cuts / cracks
R M O
c. Check temperature o& belt R M O
d. Check tightening tor:ue o& belt clamps S M O +or:ue . /** ?m
e. Check all bolts o& buckets S M O
&. Check buckets &or wear / tear S M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by
Date Section Depart.
CIMENTO NACIONAL LDA
Basic Maintenance programme
Form No:Main /ML/4/000
Issue: 1
Page: 3of3 Cement
Mill
Mech
Eqpt. No. & Name /
Description of activities
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b
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m
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Frequency
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Instruction Remark
R/S L/M D W F M 3M 6M Y O
g. Check buckets &or dirt accumulation S M O
* Material discharge chute
a. =osition o& discharge plate2 wear2 tear S M O >ap . 1* mm
b. 4ear / tear o& discharge chute S M O
c. Suction at discharge chute S M O ?o dust in area
* Back stop
a. Check temperature R M O
b. Check &or abnormal sound R M O
* Casing
a. +he &oundation bolts 6 other casing bolts S M O
b. Check &or wear / tear / dirt accumulation S M O
c. Check all doors / windows S M O @or proper sealing/ wear
d. Check bottom &eed chute &or wear S M O
* Return pulley
a. Check slippage o& belt S M O
b. Cleanliness o& drum / area S M O
c. Check bearing temperature R M O +ma' . 8*
o
C
d. Check sealing o& bearing R M O
e. Check oil level in the bearings R M O Oil grade3 Mobil gear 8*
&. Check tension device R M O Clearance / movement
g. Check tension rods / bush wear R M O
h. 0ubricate pillow blocks 6 roller &or
tension device
R 0 O 0ub3 ,=!%
i. Change oil o& bearings S 0 O
Oil grade3 Mobil gear 8*2 :t13 1lit
A. Check bearing condition S M O
k. Check &or abnormal sound R M O
Legend: R = Running S = Stop Planning cell Entered in Record Sign.
D = Daily W = Weekly F = Fortnightly Sign. Name
M = Monthly Y = Yearly Name Prepared by Checked by