Biomass Pellets Fueled

Hot Water and Hot Air Generator

REDUCE YOUR FUEL COST BY 50%
INCREASE YOUR PROFITABILITY BY 50%
M O
N IC
O A
C L
E
GREAT
SAVINGS
BRILLIANT idea for cost-saving
Take up the Profit and Loss statement of any energy-intensive business, and
the cost of fuel for operating the processes weighs heavily upon the
profitability of that business. In fact, it would be prudent for such companies to
calculate energy not just in terms of physical unit like joule but also in
economical unit like rupees or dollars and of course, the environmental unit
like carbon.
That is why, world-over industries are spending heavily on innovating and
adopting alternative sources of fuel and thereby saving the cost of energy to
their business as well as the environment, while enjoying substantial rise in
their profitability.
ENERGY 1 - alternative energy solution under one roof
Vision:
To promote Green culture by providing cost saving and
energy efficient biomass pellet-heating solutions.
We at Energy 1 put in best efforts to provide Biomass pellets,
high-efficiency heating products and systems as a low-
carbon, sustainable and affordable heating solution. We at
Energy 1 seek to make pellet heating a cleaner and more
efficient renewable energy option for all industrial and
commercial requirements.
Mission:
Energy 1 is a holistic, alternative and economical energy studying their existing energy consumption needs and
system and consumable manufacturing and supply patterns. Based on this, it suggests and develops alternative
company. sources of energy.
These twin but complementary objectives are achieved by
At the factory, Energy 1 is an engineering company
the company in its ultra-modern research &
expertising in innovating, designing, manufacturing,
development (R&D) and manufacturing facility
supplying and servicing cost-effective biomass
manned by a team of engineers and
pellet heating solutions and products. The
technicians researching, innovating,
company also provides renewable
manufacturing, installing and providing
biomass pellet fuel for different
after-sales service for a range of
i ndus t r i al and c ommer c i al
al ternati ve energy generati ng
applications.
systems as well as uninterrupted
In the market, Energy 1 is a company
supply of biomass pellets required
concerned wi th i ncreasi ng the
for generating energy through
profitability of its customers by
these systems.
Biomass Pellet
Heating Systems
D
E
S
I
G
N
I
N
G
Parameters
Hot water consumption (Ltrs/Hr)
Boiler Efficiency
*CV of Fuel (Kcal/unit)
Heat Energy required per Hour
0
(Temp. Increment 40 C) in Kcal
Fuel required ( Unit)
*Fuel Rate (Rs./unit)
Cost per annum in Lacs Rs.
(considering 6 hrs per day and
320 working days per annum)
Saving per annum (Lacs Rs.)
Saving in Percentage
TECHNICAL SPECIFICATIONS of Energy 1 biomass pellets
Size : 6-8 mm in Diameter Length: 10-30 mm
Calorific Value: 4200 Kcal/kg +/- 2% Moisture Content: Less than 10%
Ash Content: Less than 6% Bulk Density: 650kg/M3
Packing Size: 1Tonne bag /25kgs bag.
(For Industrial Use)
BENEFITS of Pellet Heating:
Uninterrupted supply
at your doorstep
Available in 25 kg
& 1 Ton packing
Supply
Consistent in quality and
moisture content
EFFICIENT
Free from contamination.
Burns with low ash.
Reduced carbon content
CLEAN
* Value considered as per world standards
100000
Natural
Gas
Fuel
2500
90%
4200
100000
26.1
Wood
Pellets
LPG
2500
92%
11200
100000
9.64
Diesel
2500
88%
9500
100000
11.8
2500
90%
9500
11.8
17.0
8.52
0
0.00%
95
18.50
9.22
53.94%
63
14.27
5.86
40.29%
58.5
13.25
5.22
35.7%
Can be used in different
types of furnaces
Multiple applications
Power generation
Heating, cooking
FRIENDLY
Attractive calorific value
Low energy cost
ECONOMICAL
Made from agro biomass
and wood dust
Promotes and enhance
green culture
RENEWABLE
The cost saving achieved by the
wood pellets is very attractive,
from 40 to 50% saving; quick ROI
on conversi on; saves great
amount in yearly fuel cost;
increases overall profit; reduces
operational cost.
COST SAVING
by Pellets:
Parameter
Rated Heat
output
Rated Heat
Power
Rated
Working Pressure
Applicable Fuel
Hot Water
Outlet Volume
Maximum Hot
Water Temp.
Thermal Efficiency
Inlet Blower
Exhaust Blower
Exhaust Hole
Diameter
Water Inlet &
Outlet Size
Boiler Size
Feed Silo/Bin Size
Net Weight
Heating Area
Pellet Feeding
System
Control Panel
Unit
Kcal
KW
Mpa
Type
Tones/Hr.
C
%
Kgs
Watts
mm
Inch
Lenth
Width
Hight
Lenth
Width
Hight
Kgs
M
Design
Make
E1/HWG/
WP01-0.058
50,000
58
Standard
Pressure
6-8 mm
Wood Pellet
1.25
95
91
11.9
100
65
165
1"
1095
550
1190
620
620
1390
660
350-500
2 Feeding
Motors
Energy 1
E1/HWG/
WP01-0.120
1,00,000
120
2.5
95
91
23.8
120
200
165
1"
1380
640
1350
620
620
1390
925
700-1000
E1/HWG/
WP01-0.175
1,50,000
175
3.75
95
91
35.7
120
200
165
2"
1680
700
1500
620
620
1390
1255
1000-1500
E1/HWG/
WP01-0.240
2,00,000
240
5
95
91
47.6
370
370
220
2"
1900
710
1680
800
800
1390
1575
1500-2000
E1/HWG/
WP01-0.290
2,50,000
290
6.25
95
91
59.5
370
370
220
2"
1970
790
1690
800
800
1390
1745
2000-2500
Standard
Pressure
6-8 mm
Wood Pellet
2 Feeding
Motors
Energy 1
2 Feeding
Motors
Energy 1
6-8 mm
Wood Pellet
Standard
Pressure
2 Feeding
Motors
Energy 1
6-8 mm
Wood Pellet
Standard
Pressure
Standard
Pressure
6-8 mm
Wood Pellet
2 Feeding
Motors
Energy 1
E1/HWG/
WP01-0.350
3,00,000
350
7.25
95
91
71.4
370
370
220
2"
1890
940
2175
800
800
1390
1895
2500-3000
Standard
Pressure
6-8 mm
Wood Pellet
Energy 1
2 Feeding
Motors
E1/HWG/
WP01-0.470
4,00,000
470
10
95
91
95.2
750
750
273
2"
2450
940
2270
800
800
1390
3095
3000-4000
Standard
Pressure
6-8 mm
Wood Pellet
2 Feeding
Motors
Energy 1
E1/HWG/
WP01-0.580
5,00,000
580
12.5
95
91
119
750
750
273
2"
2600
940
2175
800
800
1450
3495
4000-5000
6-8 mm
Wood Pellet
Standard
Pressure
2 Feeding
Motors
Energy 1
E1/HWG/
W01-0.700
6,00,000
700
15
95
91
142.8
750
750
273
2"
2950
940
2175
800
800
1450
3845
5000-6000
Standard
Pressure
6-8 mm
Wood Pellet
2 Feeding
Motors
Energy 1
Energy 1 pellet-fueled range of hot water generator offers savings up to 50%. They have
0 0
fully automatic operation, provides continuous flow of hot water from 35 C to 110 C.
The units are either once-through type or can be recirculating type, depending upon
users requirement. The range is available from 50,000 Kcal /hr to 600,000 Kcal/hr for
all types of Industrial and commercial hot water requirements.
HOT
WATER
Generator
Fuel
Consumption/Hr.
Watts


120

Standard
Pressure

6-8 mm
Wood Pellet

1264

300

91

23.8
120


58

Standard
Pressure
6-8 mm
Wood Pellet

670

300

91

11.9
100
E1/HAG/
WP01-0.240
240
Standard
Pressure
2064
300
91
47.6
370
6-8 mm
Wood Pellet
E1/HAG/
WP01-0.290
2,50,000
290
2315
300
91
59.5
370
Standard
Pressure
6-8 mm
Wood Pellet
E1/HAG/
WP-\01-0.350
3,00,000
350
2504
300
91
71.4
370
Standard
Pressure
6-8 mm
Wood Pellet
E1/HAG/
WP01-0.470
4,00,000
470
2960
300
91
95.2
750
Standard
Pressure
6-8 mm
Wood Pellet
E1/HAG/
WP01-0.580
5,00,000
580
3290
300
91
119
750
Standard
Pressure
6-8 mm
Wood Pellet
E1/HAG/
WP01-0.580
6,00,000
700
3488
300
91
142.8
750
Standard
Pressure
6-8 mm
Wood Pellet


175
Standard
Pressure

6-8 mm
Wood Pellet
1704
300
91
35.7
120
Iatam
Rated Heat
output
Rated heat
power
Rated Working
Pressure
Applicable
Fuel
Hot Air
outlet Volume
Maximum
hot Air Temp.
Thermal
Efficiency
Inlet Blower
Fule
Consumption/Hr.
Energy 1 Pellet Fueled Range of Hot air Generator fulfills hot air requirement for
dryers, curing, de watering, sintering, and heat treatment of products in various
industries, our indirect fired hot air generator can give hot air at preset temperature up
0
to 300 C . It offers attractive saving up to 50% over conventional fuel heating. Available
in different models ranging from 50,000 kcal/hr up to 6,00,000 kcal/hr capacity.


KW
Mpa
Type


C

%

Kgs
Watts

M /Hr.


E1/HAG/
WP01-0.120
1,00,000
E1/HAG/
WP01-0.058
50,000 2,00,000
E1/HAG/
WP01-0.175
1,50,000
Unit
Kcal
HOT AIR
Generator
Controlled
2 Feeding
Motors
165

165

1380

640

1350

620

620

1390

925
700-1000
Controlled
2 Feeding
Motors
Energy 1


200
165

165
1300

860

1320

620

620

1390

425

350-500
2 Feeding
Mototrs
Energy 1


65

370
220
220
1900
710
1680
800
800
1390
1575
1500-2000
Energy 1
Controlled
2 Feeding
Motors

370
220
273
2020
820
1730
800
800
1390
1675
2000-2500
Energy 1
Controlled
2 Feeding
Motors
370
220
273
2070
1000
1750
800
800
1390
1895
2500-3000
Energy 1
Controlled
2 Feeding
Motors
750
273
325
2550
1060
2300
800
800
1390
3095
3000-4000
Energy 1
Controlled
2 Feeding
Motors
750
273
325
2690
1060
2300
800
800
1450
3495
4000-5000
Energy 1
Controlled
2 Feeding
Motors
750
273
325
3090
1120
2300
800
800
1450
3855
5000-6000
Energy 1
Controlled
2 Feeding
Motors
165
165
1680
700
1500
620
620
1390
1285
1000-1500

Energy 1
200
Exhaust Hole
Diameter
Air Inlet &
Outlet Size
Boiler Size
Feed Silo/
bin Size
Heating
Area
Pellet
Feeding
System
Control
Panel
Exhaust
Blower
Net Weigh
mm

Inch

Lenth
Width
Hight

Lenth

Width

Hight

Kgs

M

Make



Design

Company reserves the right to change above parameter
Watts
These generators are ideally suited for following industries:
Powder coating plants Hotels
Electroplating industry Metal process industry
Hospitals Food and milk processing
Pharma industry
Laundry
Bakery
Rubber industry
Drying of chemicals Room heating
Green house Various hot water & hot air applications
Plumbing
Socket
Auto
Ignition
System
Auto Pellet
Feeding Motor
Exhaust
Blower
Control
Panel
Heat
Exchanger
Inlet
Blower
Pellet
Storage Bin
Energy 1 is a pioneer in manufacturing and supply of a The Energy 1 systems are proven to give an
wide variety of hot water and hot air generators for attractive return on investment (ROI) against the
varied industrial and commercial applications. These cost of machine and installation in addition to
machines consume biomass pellets for generating consistent savings of up to 50 % against existing
energy instead of the conventional, non-renewable and fuels.
costly fuels like Diesel, LPG/NG and electricity.
BIOMASS PELLETS FUELED Hot Water and Hot Air Generator
Pellet Bin: Sealed silo to prevent foreign material
and excess air from entering into the combustion chamber.
This is connected with a sealed automatic screw feed hopper
for smooth supply of pellets as per the requirements.
Maintenance: The combustion chamber as well
as heat exchanger area of Energy 1 systems can be easily
opened for routine inspection and maintenance by simply
opening the doors. Thus, Energy 1 systems enjoy longer life,
efficiency and ease of operations.
Exhaust & Exhaust Temperature: This design has
a separate blower at exhaust to remove the fuel gases and also
prevent generation of undue pressure inside the machine. It
also has three locations for adjusting the exhaust according to
the site conditions for allowing smooth discharge of
combustion gas.
An exhaust temperature sensor connected to the main control
ensures additional protection & safety.
Combustion: It has a very high quality ceramic
component material with high quality steel multi jet burners to
provide uniform & complete burning. It can withstand higher
temperature with full clean burning.
Ash removal: Energy system has a door that can
easily be opened for easy access for removing ash and cleaning.
Pellet feeding system: Unique two-feed motors to control the
feed speed and quantity of pellets. The controller has provision
for adjusting the speed as per heat requirement, size & quality
of pellets.
Safety: Energy 1 systems are user-friendly and
absolutely safe to use. The two-stage feeding prevents
backfire or reverse flame. When the fuel temperature rises
above safety level, the controller automatically cuts off the
electric supply and shuts down the machine.
Design: The horizontal transverse fire tube
structure provides best thermal efficiency, fast heating and
ease of maintenance as against the old traditional design
having less efficiency, difficult maintenance and shorter
product life.
Automation & Closed Controls: Energy 1 systems have a
digital controller for setting temperature, feed cycle,
auto ignition, flame retention mode, etc. Thus,
these machine systems require minimum manual
intervention and provide ease of operation.
Auto Ignition: Being solid fuel, Energy 1 has
developed an auto ignition system which doesn't require any
manual support. The system has controls for initial fuel feed
as well as ignition time setting and can provide continuous
feedback to main controls on the status of flame for making
the machine operational.
MACHINE PARTS and Benefits:
Small capacity, low pressure
Steam Generator
Mass Cooking Stove
Energyone Pvt. Ltd.
No. 35-36, 1st floor, B Wing, Shakuntal Apartment,
Opp. Kothrud Bus Stand, Karve Road, Kothrud,
State Maharashtra, India, Pune - 411 038.
Mobile: +91 98 2252 0029, Telefax :+91 20 - 25453217 / 65290197
Email : marketing@energyone.co.in | www.energyone.co.in
Pellet Burners
Pellet Burner
Best suited for converting existing
conventional fuel heating system to
wood pellet heating system. With
Micro Processor Control, Achieve
great savings. Available range from
100,000 Kcal/hr. to 800,000 Kcal/hr.
Applications: All industrial heating
machines and solutions.
Pellet Fired Small Capacity
Steam Generator:
Fully automatic in operation with
continuous steam supply. Models
available in Capacity of 60 Kg/hr and
100kg/Hr.
Applications: Catering, Canteen,
Laundry, Hospital, Milk processing,
Pharma compani es, Process
Industries etc.
Pellet Mass Cooking Stove
Best suited for medium and large
size cooking. Saves 50% of LPG
cooking cost. Available through sale
or rental scheme.
Applications: Canteen, Restaurant,
Catering, Sweet manufacturer, Milk
processing
OTHER products:
Authorised Representative