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Postharvest

Handling of

Cabbage and
Chili Pepper
in ASIA

CONTENTS

Postharvest Handling of Cabbage and Chili Pepper in ASIA


Preface
. Introduction
. Postharvest Handling of Cabbage in Asian countries

Cabbage

1. Bangladesh
2. Mongolia
3. Sri Lanka
4. Vietnam

Chinese cabbage
5. Philippines
6. Rep. of Korea

. Postharvest Handling of Chili Pepper in Asian countries


1. Cambodia
2. Lao PDR
3. Indonesia
4. Nepal
5. Thailand

Preface
The quality of horticultural commodities has been improved due to breeding
and cultivation technologies. However, still a high percentage of horticultural
crops are discarded after harvest because of lack of proper postharvest
management. Postharvest losses in fresh fruits and vegetables are estimated
at 20 to 45% in developing Asian countries.
World consumption of fresh produce has increased as people demand
for healthier foods. We are now aware of the importance of postharvest
technology to maintain quality of fresh fruits and vegetables. In the light of
the ever-growing importance of postharvest technologies, it is very timely and
meaningful to develop postharvest handling manual that can be practically used
in industry in Asian countries. This manual Postharvest Handling of Cabbage
and Chili Pepper in Asia is the 2nd year output of one of the AFACI (Asian Food
& Agricultural Cooperation Initiative) projects, which is being implemented by
the National Institute of Horticultural and Herbal Science (NIHHS), the Rural
Development Administration (RDA), Republic of Korea.
The manual describes cabbage and chili pepper postharvest handling practices
of 11 countries in Asia which encourage adoption of improved postharvest
handling without high energy cost. We hope this manual contribute to the
reduction in postharvest losses and help increase the value of horticultural
crops.
Kwan-Dal Ko
Director Genaral,
National Institute of Horticultural and Herbal Science, RDA

Part

Introduction

Edralina P. Serrano and Ji Gang Kim

1. Introduction
I. Introduction

Cabbage and chili pepper are staple horticultural crops that are widely
grown, traded and consumed in many Asian countries.
The consumer demand for these commodities can be attributed to their
versatile uses, nutritional and health-beneficial properties.

A. Cabbage

Cabbage is a biennial herb that


II. Postharvest handling of Cabbage in Asian countries

belongs to the Brassicaceae family.


The main axis is short and thick.
Leaves become packed as it grows
and develops into a densely or looselypacked head". The densely-packed
cabbage (Brassica oleracea L.) head
can either be round, flat, cylindrical or
egg-shaped depending on the cultivar.
The leaves are waxy and may vary in

III. Postharvest handling of Chili Pepper in Asian countries

color. The loosely-packed cabbage


(Brassica chinensis ) head is composed
of leaves with many trichomes and
stomates making it susceptible to
lose more moisture than the denselypacked cultivar.
Edralina P. Serrano and Ji Gang Kim

. Introduction |

Nutritional and Anti-nutritional Qualities of Cabbage


Significant amounts of amino acid glutamine with its anti-inflammatory
properties.
Excellent source of Vitamin B and a fair source of Vitamin A.
Vitamin C (60-70 mg/100g edible portion)
Potassium (220mg/100g) ; both Vitamin C and Potassium are highly
concentrated at the outer than the inner leaves of the cabbage head.
Flavonoid anti-oxidant (in 'Red' variety), known to reduce health risks
like cancer and heart disease.
Goitrin, an anti-nutritional factor, which binds with iodine limiting
human metabolism and possibly lead to goiter disease.

Quality Specifications
Firm, well-developed head
R elatively free from
physical damage
Free from pest or disease
damage

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Quality Defects
Cabbage
I. Introduction

Over-trimed

Hollow head
(Immature)

Physicallydamaged

Diseased

II. Postharvest handling of Cabbage in Asian countries

Chinese cabbage / Kimchi cabbage

Decay

Wilting

Chilling injury

Pepper spot

Browning
III. Postharvest handling of Chili Pepper in Asian countries

. Introduction |

Postharvest Behavior of Cabbage


Harvesting index of cabbage :
-spreading of wrapper leaves and head is
exposed
-firm to touch (compact)
Long shelf-life (6-9 weeks) at 2-5oC due to:
- overlapping of waxy leaves;
- low respiration and ethylene production.
Responds well to modified atmosphere (MA)
packaging and controlled atmosphere (CA)
storage in 3-5% O2 and 5-7% CO2.
Prolonged low temperature storage results
in chilling injury symptoms (petiole black
spotting; patchy papery necrosis).
Prone to soft rot disease which can easily be
controlled by the use of 5% alum.

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

B. Chili pepper
Chili pepper (Capsicum annuum L. ) belongs to the Solanaceae family. There
I. Introduction

are a lot of cultivars that belong to C. annuum having fruits of varying color,
shape and degree of pungency (hot or sweet).

Uses of chili peppers:


as condiment in food preparations
as spice for many food products
as food coloring agent due to its
II. Postharvest handling of Cabbage in Asian countries

capsanthin content
as anti-inflammatory agent due to its
capsaicin content

Nutritional Qualities
Rich in Vitamin C (in fresh chilli only
because this vitamin is lost during
drying); the level is twice that in

III. Postharvest handling of Chili Pepper in Asian countries

citrus.
Vitamin A (345 mg/100 g)
Calcium (160 mg/100 g)
Phosphorus (370 mg/100 g)
Potassium (530 mg/100 g)

. Introduction |

11

Harvesting Index
Shiny Green - used in fresh vegetable salad ; as
topping in many dishes to impart pungent flavor.

Breaker stage - used as fresh; can be ripened


to the Red Ripe stage by holding at 25oC for 2-3
days and then dried later.

Red Ripe - the fruits are allowed to ripen on the


plant and usually dried right after harvest.

Quality Defects
Chilli

Stem-end rot

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

Soft rot

Black mold

Anthracnose

II. Postharvest handling of Cabbage in Asian countries

Postharvest
Handling of Cabbage
in Asian Countries

I. Introduction

Part

III. Postharvest handling of Chili Pepper in Asian countries

Cabbage
-1. Bangladesh
-2. Mongolia
-3. Sri Lanka
-4. Vietnam
Chinese Cabbage
-5. Philippines
-6. Rep. of Korea

. Introduction |

13

-1. Bangladesh

M. K. A. Chowdhury, M. S. Hassan, M. K. Hassan,


S. M. K. Alam, and A. K. Azad

1. Cultivation system and postharvest procedure


Handling procedure of cabbage in Bangladesh
Cabbage reaches the hands of consumers through a number of intermediaries or
middlemen.
The main market actors are growers, small primary traders (Faria), large primary
traders (Bepari), commission agents, wholesalers, retailers and consumers.
The following postharvest handling steps are generally observed for cabbage in
Bangladesh.

Harvest

Sorting

Field packing

Packaging and long distance


transportation

Transport to local assembly


market

Unloading (wholesale market)

Temporary storage
(wholesale market)

Distribution (retail sale)

Sorting and cleaning


(wholesale market)

Postharvest handling steps for cabbage in Bangladesh

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

Cultivation system
In Bangladesh, presently around 0.2 million metric tons of cabbage are produced
per year from 16.7 thousand ha of land.
Cabbage ranks the 5th position in terms of total area and production in Bangladesh.
I. Introduction

The varieties presently cultivated in Bangladesh are mostly hybrids. Some recently
introduced hybrids are Summer Warrior F1, Summer Star F1, Autumn Queen F1,
Super Tropic F1, Summer Boy F1, Green Ball 40 F1, Supreme Queen F1, Green 60
and Nova F1.
Open pollinated varieties like BARI Cabbage-1 (Provati), BARI Cabbage-2 (Agradut),
K-K Cross, K-Y Cross, Tokyo Pound, Atlas 70, Ruby Ball, Drum Head, etc. are also
cultivated.
Red cabbage is also becoming popular in Bangladesh as a salad crop.

II. Postharvest handling of Cabbage in Asian countries


III. Postharvest handling of Chili Pepper in Asian countries

Green and red cabbage grown in Bangladesh

Cabbage is generally grown in open field.


Cabbage is grows well at temperature range of 15-20oC.
Loam to sandy loam soil is suitable for growing cabbage.
Seeds are sown in seedbed in August, September or November for early, mid and
late season cultivation, respectively.

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Seedlings of 30-35 days old are transplanted with spacing 60 cm 45 cm.


Fertilizer Recommendation Guide, 2012 BARC (Bangladesh Agricultural Research
Council) is followed for fertilizer management practices.
Recommended intercultural operations are practiced to grow cabbage.
Cabbage looper and Diamondback moth larvae are the major insect pests
Leaf spots and black rot are the major diseases.
Combination of IPM and chemical control are practiced to manage pests and diseases.
Cabbage heads become harvestable within 60-90 days after transplanting.
The average yield is 75-100 tons per ha.

Cultivation of cabbage in open field

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of cabbage in the field


Determination of harvesting time
I. Introduction

Heads (edible part of cabbage) having various varietal shapes are harvested when
they attain reasonable size.
Matured heads are compact and not depressed by finger pressure while immature
heads are loosely formed and depressed by finger pressure.
Matured heads produce metallic sound on finger stroke while immature heads
produce dull sound.
Premature heads may be harvested for higher profits for early market.

II. Postharvest handling of Cabbage in Asian countries

Immature or over mature heads are not suitable for marketing because they lack
nutritional and postharvest quality.

III. Postharvest handling of Chili Pepper in Asian countries

Matured (left) and immature (right) cabbage heads.

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Time of day for harvesting


Cabbage is harvested on a clear and sunny day.
The optimum time of harvesting is in the morning because of prevailing low
temperature with high humidity and absence of scorching sunshine.

2-2. Harvesting
Heads are cut using a sharp knife or sickle leaving (half) inch of the stem.
Excessively long and protruding stems may cause bruises to other heads during
subsequent postharvest handling..
Prior to harvesting, insect damaged and yellowish outer leaves are removed.
Harvested cabbages are not left on the ground touching the soil to avoid
contamination with dirt, harmful microbes or heavy metals.
It is suggested not to use bamboo baskets to avoid bruising by the sharp edges of
the baskets which causes rapid quality deterioration.
Considering the existing situation, bamboo baskets can be used with proper lining
materials like newspaper or soft clothes to reduce damage during transportation.
Cutting tools and harvesting containers should be regularly sanitized using ordinary
detergent or bleaching solution.

2-3. Field packing


Harvested heads are usually held in clean container like plastic crates or plastic
buckets or plastic net bags.

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-4. Transport from farm to packing shed/market

I. Introduction

For local transportation, cabbage heads are to be packed in plastic crates or plastic
net bags or bamboo baskets and quickly transferred to the packing shed or nearby
assembly market.
Paper or cloth liners are used, especially for bamboo baskets, to minimize physical
damage.
Cabbages are covered with nylon net or cloth during local transportation to prevent
heat damage as a result of direct exposure to sunlight.

II. Postharvest handling of Cabbage in Asian countries


III. Postharvest handling of Chili Pepper in Asian countries

Presently practiced modes of local transportation of cabbage

. Postharvest handling of Cabbage in Asian countries | Bangladesh

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3. Packinghouse Operations Prior to Marketing.


3-1. Pre-cooling
Pre-cooling is an important postharvest practice which helps maintain quality and
extends shelf life of cabbage. Forced air cooling is the best option to remove field
heat from the solid heads.
As much as possible, heads that are brought to the packing shed are precooled first
to remove field heat.
Forced air cooling is the best option to remove field heat from the solid heads.
Growers are strongly suggested to hold harvested cabbage under shade and cool
place of their house prior to or during packaging and transportation to the local
assembly markets.

3-2. Sorting
During sorting insect infested, diseased, rotten, damaged and bruised heads are
removed.
Sorting is practiced in a cool place of the packing shed.
In the absence of structured packing shed, growers perform sorting operation in
cool and shady place of their house or in the field to maintain postharvest quality.

3-3. Grading
Growers are suggested to grade cabbage into large, medium and small sizes for
the convenience of the buyers.
Prior to grading, the older outer leaves are removed leaving only 3-4 intact wrapper
leaves.
Insect damaged, diseased, yellowish and older outer leaves are removed during
grading.

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

3-4. Packaging
For local transport, heads are packed in jute bags or plastic net bags or bamboo
baskets. Paper or cloth liners are used for bamboo baskets to minimize damage.
I. Introduction

For long distance transport, large sized plastic crates are used to reduce damage
and to maintain quality. Paper or plastic liners are commonly used inside the crates
to minimize injury and weight loss.
The packaging materials are ensured intact and clean to prevent contamination by
microorganisms, insects and heavy metals.

II. Postharvest handling of Cabbage in Asian countries

Presently practiced packaging of cabbage in plastic sack (left), and


plastic crate for improved packaging (right)
III. Postharvest handling of Chili Pepper in Asian countries

3-5. Long Distance Transport


Care is normally taken during loading of cabbage for long distance transport
using wrapping materials like paper or soft fabric to minimize damage due to
compression, vibration and internal heat generation.
The best option of transportation of cabbage is the use of refrigerated vehicle.

. Postharvest handling of Cabbage in Asian countries | Bangladesh

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Considerations Made for Efficient Transport


Transport vehicle not overloaded.
Cabbage should not be mix-loaded with other high ethylene liberating fruits like
bananas, tomatoes, papaya, etc., which results in leaf discoulartion and reduced
shelf life.
Use of strong and durable packages.
Packages should be aligned properly.
Vibration damage should be reduced by using plastic crates, liners and padding.
Ventilation should be ensured to prevent heat generation during transportation.
Rough handlings during loading and unloading should be avoided and workers
should not stand upon the produce.
Crates should be loaded in uniform stacks and braced securely.
The entire load should be covered with light-colored and thick canvas.

Open truck, predominantly used for bulk and long distance transportation
(left) and refrigerated Reefer Truck of Hortex Foundation (right)

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

3-6. Storage
For storage, cabbage are harvested at proper stage of maturity.
I. Introduction

Cabbage can be stored at 0oC and 98-100% RH for 4-16 weeks; at 4oC and 80-90%
RH for 4-6 weeks; and at 20oC and 60-70% RH for 1 week. The best storage and
transit temperature for cabbage is 0-4oC.

II. Postharvest handling of Cabbage in Asian countries

Presently practiced temporary storage of cabbage in open sun without any


cooling facilities (left) and in shady place (right)

Considerations Made for Effective Storage


Cabbages to be stored are to be harvested at proper maturity stage.

III. Postharvest handling of Chili Pepper in Asian countries

Recommended temperature and relative humidity should be maintained.


The storage room not overloaded.
Adequate ventilation in storage rooms should be ensured.
The storage room should always be kept clean.
Cabbage which is ethylene sensitve commodity should not be held with ethylene
producing fruits such as apple, banana, papaya, etc.
Produce should be regularly inspected to sort out damaged produce.

. Postharvest handling of Cabbage in Asian countries | Bangladesh

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3-7. Quality deterioration of cabbage


Cabbage is highly perishable vegetable crop.
Quality of cabbage deteriorates quickly due to water loss, desiccation, wilting,
microbial infection, etc. if proper postharvest practices are not followed.
Postharvest loss occurs at various stages of postharvest operations (Table 1).
The principal causes of postharvest loss and quality deterioration are inadequate
infrastructurefor postharvest handling, increased postharvest physiological
processes (respiration, ethylene production and transpiration), improper
postharvest handling and microbial decay.

Good (A & B) and poor (C) quality cabbage

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

Table 1. Postharvest losses of cabbage in traditional supply chain in Bangladesh


Supply chain Postharvest loss
(%)
actors

Major causes of loss

Retailers

5.16

Lack of storage facilities


No or delayed sale
Unhygienic market conditions

Consumers

4.14

Lack of refrigerator in most house holds


Improper packaging
Ignorance about packaging and storage

Total loss

24.94

Wholesalers

. Postharvest handling of Cabbage in Asian countries | Bangladesh

III. Postharvest handling of Chili Pepper in Asian countries

4.46

Improper handling
Lack of sorting and grading facilities
Lack of storage facilities

Collector
(Bepari)

II. Postharvest handling of Cabbage in Asian countries

5.04

Lack of sorting
Bulk transportation without proper packaging
Mixed loading
Lack of awareness on proper handling

Growers

I. Introduction

6.14

Insect damage
Microbial decay
Lack of proper handling
Improper harvesting

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3-8. Effectiveness of improved postharvest handling


Comparison of postharvest handling
Table 2. Comparison of different technologies for postharvest handling
Postharvest
procedure
Harvesting
maturity for
storage

Improved/standard
technology

Head compact and firm

Head compact and firm

Field packing
container

Bamboo baskets, plastic


sacks, jute sacks

Plastic crates, net bags

Weight of
container in the
field

Bamboo basket (20-40 kg)


Plastic sack (20-40 kg)

Plastic crates (40-60 kg)

Cooling

Ambient condition
(in cool and shady place)

Mechanical pre-cooling
(forced air cooling)

Sorting

Quality

Size, colour, quality

Grading

Size

Size, colour, quality

Packaging
materials

Bamboo baskets
Plastic sacks
Jute sacks

Plastic crates
Cardboard boxes (rigid)

Weight of
packaging

Plastic sack (40-60 kg)

Plastic crates (40-60 kg)

Storage
temperature and
humidity

Ambient

0-4oC temperature and


98-100% RH

Transportation

In open mini or large


trucks at ambient
condition

Controlled temperature
in refrigerated vehicles

The estimated
postharvest loss is 25%

No report is available
but postharvest loss
would be greatly
minimized under
improved technology.

Postharvest losses

28

Conventional
technology

Postharvest Handling of Cabbage and Chili Pepper in ASIA

4. New postharvest technology to extend storage life


of cabbage
I. Introduction

Cabbage is a perishable leafy vegetable and is spoiled due to various reasons like
microbial infections and water loss.
Bacterial soft rot during storage and marketing is the most serious problem.
Shelf-life of cabbage can be prolonged by applying lime paste (lime in water at a
ratio of 1:1) or alum paste (15 g potassium aluminum sulphate in 100 L water) to
the stem butt end immediately after harvesting and sealing in PP bags with 0.5%
perforations.
Shelf-life of the treated cabbage was significantly extended (14-15 days) over
untreated control (6-7 days).

II. Postharvest handling of Cabbage in Asian countries


III. Postharvest handling of Chili Pepper in Asian countries

Authors
Md. Khalequzzaman Akanda Chowdhury [Bangladesh Agricultural Research Council]
Mian Sayeed Hassan [Bangladesh Agricultural Research Council]
Md. Kamrul Hassan [Bangladesh Agricultural University]
Sultan Mahmud Khorshed Alam [Bangladesh Agricultural Research Council]
Abul Kalam Azad [Bangladesh Agricultural Research Council]

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-2. Mongolia

Yesun Erdene Davaasuren

1. Postharvest procedures and cultivation system


Postharvest handling procedure of cabbage in the Mongolia
I. Introduction

Cabbage is supplied to consumers through a number of intermediaries or


middlemen.
The following postharvest handling steps are generally observed for cabbage in
Mongolia.

Field Sorting

packing

Weighing

Transportation

Temprorary
storoge

II. Postharvest handling of Cabbage in Asian countries

Harvest

Pipeline
To pickle vegetable

Retall market

Consumers

III. Postharvest handling of Chili Pepper in Asian countries

wholesale

Post-harvest handling steps for cabbage

Harvest field sorting field packing and weighing Transportation Temprorary


storoge - Wholesale market Retail market - Repack Consumers
Harvested cabbages Field sorting field packing and weighing Transportation
Proceccing factory Supermarket Consumers

. Postharvest handling of Cabbage in Asian countries | Mongolia

31

Cultivation system
Cabbage production
In Mongolia, cabbage, Chinese mustard, Pekin cabbage are widely cultivated. White
cabbage is very common in Russia and Mongolia.
Import(mthous. fonn)
Import. (%)
Domestic production(%)

34
54% 49% 58% 62%
32
34 61%
32
25
25
21
21
18
18

54% 49% 58% 62% 61%

46% 51% 42% 38% 39%

46% 51% 42% 38% 39%

2009 2010
2010 2011 2012 2013
2009
2013

2009 2010 2011 2012 2013

Production of cabbage

Every year we harvest 20-30 thousand tons of cabbage and 50 thousand tons of
cabbage is imported.

Variety
Early maturity (Number pyervyi -147) and medium late maturity (Byelorusskaya-85,
Shirkhentseg-13) varieties are the ones selected and adapted.

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of cabbage in the field


2-1. Harvesting
I. Introduction

Determination of harvesting time/ harvest maturity


Early maturing and mid-late varieties can be harvested late of July. The crop is
harvested when the heads attain their full size and become firm and hard but
tender. The colour of the head is sometimes used as a maturity index.

II. Postharvest handling of Cabbage in Asian countries

A fully developed head has a lighter shade of green. The crop for picking are
harvested when the cover leaves curl back, and the white leaves beneath are
exposed. If harvesting is delayed, the heads may split and rots may occur while the
heads harvested early may be soft.
The crop for the fresh market is harvested by hand with a knife or sickle. The heads
are cut off in such a way that a few of the large, open wrapper leaves are left for
protection around the heads. Most of the stem is left on the head if the crop is to be
stored.

III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Cabbage in Asian countries | Mongolia

33

2-2. Transport of cabbage from farm to storage house


Loading and transportation
Cabbages are transportated to storage room or market by truck that has cover
material.

2-3. Postharvest handling inside the storage house


Storage
Storing cabbage correctly is important to preserve its quality.
Proper storage methods will help slow down the respiration of the cabbage.
There are 2 types of storage system for cabbage, freezing and keeping at controlled
atmosphere storage.
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Postharvest Handling of Cabbage and Chili Pepper in ASIA

During the storage, influential main conditions are humidity, temperature, aeration,
and light condition.
Cabbasge is stored under dark condition in order to prevent humidity losses and the
production and emission of chemical substances.
I. Introduction

The optimum storage temperature for cabbage is 0-2C and relative humidity of 90 %
to 98 %. Cabbage to be stored are ensured to be mature and disease-free and have
been exposed to prolonged frost or cold.
Middle-late, late variety of cabbage can be stored in controlled atmosphere storage
and will lasts for 6 months. Red cabbage is more resistant than white cabbage.
In the controlled atmosphere storage, the cabbage heads are heaped up to 3m high.
The heap is formed from individual wire basket 0.5-0.6m high and 1m wide.

II. Postharvest handling of Cabbage in Asian countries


III. Postharvest handling of Chili Pepper in Asian countries

Preparing the storage: the storage area is ensured clean, dry and the section of
storage such as shelves, floor, window, etc., are repaired.
Disinfecting the storage: 30-40 days before storing crops, the storage area is
disinfected by 10% chlorinated lime solution and fumigated with sulpur 20-30 g/m3.
Chemical disinfection: In order to control microorganism that are disease-causing,
spraying with 1% of sulpur, bluestone and 40% of formalin solution is usually done.
Changes during storage: When cabbage is stored, certain transformations arise such
as physiological and biochemical changes and weigh loss, as well.
Requirement for storing cabbage: Of good quality, having 2-3 outer leaves intact for
protection and having about 4-5 cm stem length.

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Maintenance during storage: Temperature and RH settings are checked regularly. At


certain time intervals, samples are obtained from storage to determine if there is a
need to re-sort or not.

3. Research result
Research for determing yield of early maturing and middle-late maturing varieties of
white cabbage in Shariin gol and Zuunkharaa soums in 2012-2013.
Yields of major varieties of cabbage
Names of the variety

Yield (tons per


Excess of yield
hectare/centner
Commodity Total Commodity ha
%

Plateau harvest
Total

Number one-147 /check/

30.5

18.3

118.1

69.5

Iyunskaya-3200

31.3

23.4

117.3

87.1

Belorusion- 455

40.5

19.9

159.4

78.2

Shirkhentseg-13 /check/

59.9

32.6

230.9

126.6

Slava1305

35.2

22.3

135.7

85.9

Slava 231

85.0

59.9

311.5

219.7

Camennaya golobka 447

9.8

7.1

36.8

24.5

Cammennaya golobka

10.6

5.7

37.8

20.3

25.3

115.1

80.6

73.5

From the above given research, yeilds of selected varietis are almost same level, but
early maturing Iyunskaya variety was high in commodity yield with 87.1%.
From the middle-late varieties, Slava 231 was high for the all parameters examined.

4. Quality Specifications and Requirements


4-1. First class cabbage : no more than 5 % of weight loss
Cabbage heads infested with cabbage flies and slugs are not accepted.
Cabbage for salting can have leaves that may be slightly cracked.
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Postharvest Handling of Cabbage and Chili Pepper in ASIA

Cabbage heads with no protective outer leaves is sold as second class.

4-2. Irrigation should be stopped 14 days before harvest


Only secondary, dinner and late harvest cabbages are suitable for winter storage.
I. Introduction

Cabbage procured commercially are cleaned and trimmed to remove outer rotten
leaves; but the weight is not less than 0.6 kg.

4-3. Packaging , labeling and transport


Round, white cabbage, potatoes and vegetables follow the YCT 262-82 standards for
packaging, labeling and transport protocols.
II. Postharvest handling of Cabbage in Asian countries
III. Postharvest handling of Chili Pepper in Asian countries

Poster on postharvest procedure of cabbage

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-3. Sri Lanka

Cabbage Cultivation

Cabbage Harvesting

Kalehe Sarananda Hewage


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Postharvest Handling of Cabbage and Chili Pepper in ASIA

1.Pre harvest operations which affect postharvest


quality of cabbage
I. Introduction

Fungal and bacterial rots rapidly spread in the field and these rots can spread in
harvested heads.
Hence field sanitation is always maintained before harvesting.

II. Postharvest handling of Cabbage in Asian countries

Bacterial/ fungal rots

Fungal rot

Maturity indices used for harvesting:


1) Full formation of head (partially formed heads are immature)
2) Firmness of the head
3) No cracks on head (Over mature heads tend to crack)

III. Postharvest handling of Chili Pepper in Asian countries

Mature head ready for harvest

Mature head (firm)

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39

2. Postharvest procedures and cultivation system


Harvesting procedure adopted for the local market.

Harvesting

Trimming

Packaging in
pslysack bags

Transport to retail
markets

Transport to the
wholesale market

Transport to the
collection center

Consumers

Field packing

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Postharvest Handling of Cabbage and Chili Pepper in ASIA

Trimming in the field.

3. Postharvest handling of cabbage

I. Introduction

Problems associated with the current method used to supply of


local wholesale market.
1) Excessive postharvest loss due to
Mechanical injuries.
Fungal rot / Bacterial rot.
Early senescence.

II. Postharvest handling of Cabbage in Asian countries

Losses due to improper packaging

III. Postharvest handling of Chili Pepper in Asian countries

Losses during transport

. Postharvest handling of Cabbage in Asian countries | Sri Lanka

41

Postharvest handling of cabbage for super markets and export.


1) Pre-harvest factors :
Field sanitation.
Maintenance of a healthy crop.
Folloing proper pre harvest interval is given (more than 2 weeks) for food
safety.

Harvesting

Partial Trimming

Packaged in plastic
crates.

Grading based
on size

Pack - house

Transport to the
pack - house

Trimming
Cleaning
No washing

Packaging in plastic
crates or corrugated
fiberboard boxes

42

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Transported in
refrigerated lorries

Supermarket/ Air
freight

V ery few pack houses are located in growing areas for
packaging of cabbage for super market and export

I. Introduction

Trimming

Packaging

Package

II. Postharvest handling of Cabbage in Asian countries

Pack - house

III. Postharvest handling of Chili Pepper in Asian countries

Chinese cabbage

Red cabbage

. Postharvest handling of Cabbage in Asian countries | Sri Lanka

43

Suggestions for improved postharvest handling practices for


the local wholesale market.
Pre - harvest sanitation.
Harvesting when heads are firm.
Never harvest when dew is present. Head musts be free from excess moisture
on its surface.

Trimming in the field (Not full clean)


Allow a few wrapper leaves around the head to absorb mechanical injuries
during transport.

Use ventilated poly-sack bags but the maximum weight of the package must be
30kg.

Packages must be move to a shady place.


Transport them in ventilated lorries.
Transport quickly as possible.

Practices adopted to maintain the quality of cabbage Produced


for super market / exports.
Pre - harvest sanitation.
Harvesting when heads are firm.
Never harvest when dew is present. Head must be free from excess moisture on
its surface.

Allow a few wrapper leaves around the head to absorb mechanical injuries
during transport to the pack - house.

Pack them in large or jumbo plastic crates.


Do not expose to hot sun or rain.
Transport them in ventilated lorries.
Transport to the pack house early as possible.
44

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Trim them carefully.


Grade them based on size/variety.
Pack them in either plastic crates or corrugated fiber board boxes.
I. Introduction

Individual head wrapping with polyethylene sheet maintain the quality better.
Transport them in refrigerated condition preferably 1012 oC

II. Postharvest handling of Cabbage in Asian countries

Healthy cabbage for export

Mature cabbage head for export

III. Postharvest handling of Chili Pepper in Asian countries

Field packaging fir exoirt


Field level trimming for export

. Postharvest handling of Cabbage in Asian countries | Sri Lanka

45

Packaging for super markets

Stacking of plastic crates

Chinese cabbage for super markets

46

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Red cabbage for super markets

-4. Vietnam

I. Introduction

II. Postharvest handling of Cabbage in Asian countries

47

. Postharvest handling of Cabbage in Asian countries | Vietnam

III. Postharvest handling of Chili Pepper in Asian countries

Nguyen Van Phong and Nguyen Van Hoa

1. Postharvest procedures and cultivation system


Postharvest handling procedures of cabbages in Vietnam.
Harvest

Field
Drying

Field
Packings

Transportation &
Distributions

Gradings

Trimmings
&
Drying

Receiving
cabbage at
PH

Transportation
to Packing
House

Packings

Temporary
Strorage

Transportation &
Distributions

Postharvest handling conducted by collectors/growers/cooperatives

Cultivation system of cabbages in Vietnam


Cabbage
Seeds

Cabbage seedlings

Cabbage
Seedlings

Cabbage
Fields

Cabbage fields

Cabbages are planted from cabbage seedlings and grown in open fields
Cabbage seedlings are produced in net house by seedling producers
48

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of cabbage in the field


2-1. Harvesting time
I. Introduction

Determination of harvesting time


Harvest maturity is defined by planting date
computation and the heading formation of
cabbage.
Cabbage is harvested when the head is fully
rounding and firm; the wrapper leaves are
spread.

The head of cabbage is till immature

II. Postharvest handling of Cabbage in Asian countries

Time of day for harvesting


Cabbage is harvested on a clear day.
Early morning is the best time of day to
harvest cabbage.
The head of cabbage is mature

2-2. Harvesting
The head is manually harvested by bending
it to one side and cutting it with a knife.

All rotten or damaged outer leaves removed.

III. Postharvest handling of Chili Pepper in Asian countries

The stalk is cut flat and as close to the head


as possible, yet long enough to retain two to
four wrapper leaves.
Cabbage harvesting

Some various harvesting practices of cabbage in Vietnam

. Postharvest handling of Cabbage in Asian countries | Vietnam

49

2-3 Drying and field packing


Drying cabbage in the field
Drying is used to remove condensed water
in leaf hollows and on the head surface
when harvested at early mornings.
Drying is done by placing the harvested
heads turn upside down without contact
with soil for 2-3 hours in the field.

Cabbage drying

Field Packing
Field packing of cabbage in Vietnam is made for distribution directly into
consumption markets or transportation to packing house.
A carefully and completely trimming/
removal of extra wrapper leaves, all rotten/
damaged leaves, long stalks and under
quality/grades is necessary for cabbage
before field packing using carton boxes (2025 kg).
For other packing types using big plastic
crates/ wire-bound crates or mesh bags
(25-50 kg), retaining two to four wrapper
leaves is necessary for preventing physical
damages during transportation.
Trimming & packing in carton boxes

Packing in mesh bags

50

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Packing in wire-bound crates

Packing in plastic crates

2-4 Transport of cabbage

Trucks or any vehicle could be used for


transportation of cabbage depending on
availability and infrastructure condition
of production region.

I. Introduction

T ransport of cabbage from farm to


packing house or directly to markets
should be done at cool temperature
periods of the harvesting day (during the
morning or late afternoon).

Field packed cabbage boxes loaded up


into a truck for transportation to markets

II. Postharvest handling of Cabbage in Asian countries

Sanitizing transportation vehicles before use, using covering net and carefully
loading up into the truck/vehicles (avoid over loading) are necessary to protect
cabbage during transportation.

III. Postharvest handling of Chili Pepper in Asian countries

Cabbage packed in mesh bags and being loaded up


into a truck to packing house

Cabbage transportation by using a truck

. Postharvest handling of Cabbage in Asian countries | Vietnam

51

3. Postharvest Handling of Cabbage inside Packinghouse


With some supply chains of cabbage in Vietnam such as for export, supper markets
or fresh fruit/vegetable shops for sale, packing house is necessary to ensure
product quality under control.

3-1. Receiving cabbage at packing house


H arvested cabbage are transported
to packing house as soon as possible
(within harvesting day).
U nloading of cabbage from the
trucks/ transportation vehicles is done
carefully to avoid physical damages.
A quick evaluation is necessary to sort
out defective cabbages .
Once the cabbageheads are recceived,
these are stored in a cool place with
good ventilation.

Receiving cabbage at packing house

3-2. Trimming and Drying


Trimming is done by hand with a sharp knife.
Trimming is to cut off extra wrapper leaves, all rotten/damaged leaves, and to
flatten and shorten the stalk.
A fter t rimming,
cabbages are
placed in 25kg
plastic crates and
air dried under an
electric fan.
Removal of wrapper leaves

52

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Make flat and shorten for the stalk

3-3. Grading
Grading cabbage is done by using an electronic balance.
In Vietnam, cabbages is divided into three grades depending upon varieties.
I. Introduction

Grade: 2-4 kg
Grade: 1-2 kg
Grade 1 kg

3-4. Packing
Two types of packaging containers are used for cabbage: perforated carton boxes
(12-20 kg) and mesh bags (25-30 kg).
II. Postharvest handling of Cabbage in Asian countries

Wrapping with paper is necessary to protect cabbage from physical damages in


case of packing with mesh bags.
Wrapping with PVC film before packing cabbage is also used to reduce water loss
and other benefits for cabbage during distribution and marketing.

III. Postharvest handling of Chili Pepper in Asian countries

Cabbage is wrapped with paper and packed in mesh bag

Cabbage is packed in perforated carton box

Cabbage is wrapped with


shrinkable PVC film and packed in
perforated carton box

. Postharvest handling of Cabbage in Asian countries | Vietnam

53

3-5. Storage
Storage life of cabbage can be extended longer by 3 months at 2-10oC, RH=92-95%.
However, with year round availability and with no big difference in supply demand
and price, long term storage of cabbage is not recommended in Vietnam.
S hort term storage of cabbage in
coolstores is necessary to be proactive
in transportation and distribution.
S torage temperature condition of
2-10oC and RH (92-95%) are applied
for cabbage for short-term storage
(within 1-3 weeks).
Use of coolstore set 2-10oC, RH
92-95% for short term storage

3-6. Transportation and distribution


Cabbage packed in packing house is transported and distributed by using non/
refrigerated trucks.
For cabbage stored in coolstore at 2-10oC, transport&distribution make use of
refrigerated truck set at 10oC to prevent condensation.

Cabbage is transported by refrigerated truck

54

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Cabbage is transported by non-refrigerated truck

3-7. Postharvest handling procedure of cabbage

I. Introduction

Transportation &
distribution to markets

Harvesting

Drying in field

Drying

Trimming/cutting

Receiving in Packing
house

II. Postharvest handling of Cabbage in Asian countries

Harvesting maturity

Field packing

PACKING
HOUSES

GRADING
Short term
storage
Temp: 2-10oC;
RH: 92-95 %
Packing forms of cabbage

Storage of cabbage

III. Postharvest handling of Chili Pepper in Asian countries

No storage

Nonrefrigerated
truck

Refrigerated
truck

Transportation &
distribution

. Postharvest handling of Cabbage in Asian countries | Vietnam

55

4.Improper practices and losses/deteriorations of


postharvest cabbage
No

Improper
practices

In-direct/direct losses

Reduction in yield
1
\

Soft cabbage head and sensitive to


handling damage.
Shortened shelf life.

Immature harvest
Results in split heads
I ncreased incidence of field
diseases

Delaying harvest

S p e e d s u p i n f e s t a t i o n s o f
Alternaria leaf spot and downy
mildew, particularly during rainy
season.

Increased incidence of postharvest


diseases
3

Speeds up deterioration due to


growing pathogen, increased
respiration & water loss.

Improper stalk cutting

56

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Improper
practices

I. Introduction

No

In-direct/direct losses

Increased incidence of rot diseases


4

Speeds up deteriorations due to


decaying
II. Postharvest handling of Cabbage in Asian countries

Improper trimming of diseased


and dried leaves

Prone to handling damages


5

Speeds up deterioration due to


damages
Improper packing

III. Postharvest handling of Chili Pepper in Asian countries

Results in physical damages


6

I ncreased quantity and quality


losses.
Use of unsuitable package

. Postharvest handling of Cabbage in Asian countries | Vietnam

57

5. Effectiveness of improved postharvest handling


Comparison of postharvest handling
Table 1: Comparisons between conventional and improved postharvest management
Conventional
technology

Postharvest
procedure

Improved technology

HARVESTING & FIELD POSTHARVEST HANDLINGS

58

Harvesting
index

By observing the heading


formation of cabbage

By using both the planted date


computation and the heading
formation of cabbage

Harvesting time
of the day

Any time of the day

During the cool and dry times in


day(at early morning)

Harvesting

By hand

By hand

Drying in field

None

By placing the harvested heads


turned upside down for 2-3 hrs

Field Packing

Very diversiform
Only trim off some extra
leaves and then packed in
big mesh bags (40-50 kg).
C u t o f f c o m p l e t e l y
external leaves and stalk
and then packed in big
mesh bags (40-50 kg).
C u t o f f c o m p l e t e l y
external leaves and
stalk and then packed
in perforated carton box
(12-20 kg)

Cut off rotted/damaged leaves


and then packed in big mesh
bags (30-40 kg) or big wirebound crates/plastic crate (3050 kg)

Use of vehicles available


like small tru ck,bikes
etc.to transport cabbage
from field.
Transportation &
distributions
Field-packed cabbage is
transported to packing
house or directly to
consumption markets.

U se of s mall trucks for


transporting cabbage
Cabbage packed in mesh
bags is also used for
transporting and distribution
to local markets.

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Table 2 : Comparisons between conventional and improved postharvest management


(Cont.)
Conventional
technology

Postharvest
procedure

Improved technology
I. Introduction

PACKING HOUSE POSTHARVEST HANDLINGS

Packing house
facilities

No standards in design &


setting of basic facilities

Collecting and
inspection

* Done at ambient
temperature area

* Done at cool area (20-25oC)


Using the cutting table for
the stalk cutting of cabbage.
Using sanitized plastic crate
25 kg to contain the cut/
trimmed cabbage.
D rying after trimming/
cutting

3 grades (Class I, II and III )

As requirements of market :
3 grades (Class I, II, and III)

Packing

Very diverse in form


With or with out wrapping
with paper before packing
in mesh bags of net
weight of 25-50 kg
P acked in perforated
carton boxes (12-20kg).

N on removal of cabbage
extra wrapper leaves is
packed in mesh bags of 25
kg or plastic crates 25 kg.
Cabbage removed completely
of wrapper leaves is wrapped
with PVC shrinkable film and
packed in perforated carton
boxes (12-20kg)

Storage

Non-stored or short term


storage at 2-10oC, RH 92-95%

Non-stored or short term


storage at 2-10oC, RH 92-95%

Non-refrigerated trucks

Non-refrigerated trucks for


non-stored : Refrigerated
truck for cold-stored cabbage

None

yes

Transportation
Traceability

. Postharvest handling of Cabbage in Asian countries | Vietnam

III. Postharvest handling of Chili Pepper in Asian countries

Grading

II. Postharvest handling of Cabbage in Asian countries

In many cases, non-use


of cutting table for stalk
cutting
Trimming/cutting
N
 o concernab out container
and drying
package for trimmed cabbage
N
 o airdrying

Packing house conforms to


standard structural design
and basic facility specifications
to avoid cross infestation
and easy facilitiessanitizing,
discharging wastes.

59

- 5. Philippines

Perlita A. Nuevo & Matilde V. Maunahan

1. Postharvest procedures and cultivation system


Postharvest handling procedure of cabbage in the Philippines
.

Trim
Pack

Weigh

Transport

Mix
load

Load /
stack

re-pack weigh,
label

Distribute

Display

Transport

Distribute

At packinghouse
inspect, re-sort

III. Postharvest handling of Chili Pepper in Asian countries

Temporary
holding

Bulk load
II. Postharvest handling of Cabbage in Asian countries

At trading post
sort, trim, wrap,
pack, weigh

Haul

I. Introduction

Harvest

* This cabbage is also known as Napa, Wombok, pechay Baguio, Kimchi cabbage,
Chinese pechay or Chinese cabbage.

. Postharvest handling of Cabbage in Asian countries | Philippines

61

Cultivation system

Wombok cabbage is grown in the highlands

2. Postharvest handling of Wombok cabbage in the field


2-1. Harvesting time
Determination of harvesting time/ harvest maturity
Readiness of harvest depends on size of plant and fullness of head
Days from planting (60 65 days from planting)

62

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-2. Harvesting
Harvesting method
I. Introduction

Harvesting is done when


majority of the plants are
ready, based on plant size
and fullness of head.

II. Postharvest handling of Cabbage in Asian countries

C a b b a g e h e a d s a r e
harvested manually and
placed on bare ground.

T he use of harvesting
gloves and a clean and
sharp knife is important
during harvest.

III. Postharvest handling of Chili Pepper in Asian countries

A liner on the ground


is provided to prevent
cabbage from directly
touching the soil.

. Postharvest handling of Cabbage in Asian countries | Philippines

63

2-3. Packing
Field packing

Wrapping cabbage with newsprint


and field packing in polybag.

C abbage trimmed, wrapped and


packed in the field has prolongs
storage life.

Hauling
O ver-packed cabbage
heads in bamboo basket
securely tied with plastic
twine are hauled manually
down the roadside.

64

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Bulk loading

I. Introduction

From the bamboo basket,


the cabbage heads are
bulk-loaded in a truck
parked on the roadside.

II. Postharvest handling of Cabbage in Asian countries

2-4. Transport of cabbage from farm to storage house


Bulk transport

III. Postharvest handling of Chili Pepper in Asian countries

Bulk transport of cabbage from the


farm to the trading post. Cabbage
heads on rooftop are partially covered
with tarpaulin.

Top loading is a common practice


to minimize transport cost and
maximize volume. However, quality is
compromised.

. Postharvest handling of Cabbage in Asian countries | Philippines

65

Sorting and trimming at the trading post


S orting, trimming and
other postharvest activities
are performed inside the
truck upon arrival at the
trading post.

Another system is tossing


top-loaded cabbage to a
person on the ground. The
catcher trims, wraps and
packs the produce. There
are near-missed and
missed catch resulting in
losses.

66

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-5. Postharvest handling inside the packing house


Sorting and trimming at the packinghouse
I. Introduction

For institutional buyers such


as supermarkets, packed
cabbage heads are unloaded

and sorted according to size


and quality.
II. Postharvest handling of Cabbage in Asian countries

The sorting table usually has


smooth edges to minimize
damage.

III. Postharvest handling of Chili Pepper in Asian countries

Heads are individually packed


with cling wrap.

. Postharvest handling of Cabbage in Asian countries | Philippines

67

Sorting according to size and quality


Very small

D iseased and insectdamaged

Head not fully developed


(immature)

68

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Trimming
Damaged leaves are cut
with a clean knife.
I. Introduction
II. Postharvest handling of Cabbage in Asian countries

A clean and sharp knife is


used in trimming the buttend of cabbage.

III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Cabbage in Asian countries | Philippines

69

Wrapping
Wrapping with newsprint
for the wholesale market
is done at the trading
post.

F or the supermarket,
cabbage heads are
individually packed using
cling wrap.

70

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Packaging at the trading post

I. Introduction
II. Postharvest handling of Cabbage in Asian countries

W rapped cabbages are packed in


polyethylene bag.

III. Postharvest handling of Chili Pepper in Asian countries

The capacity of a polyethylene bag is


10-15 kg. This is called a bundle.

. Postharvest handling of Cabbage in Asian countries | Philippines

71

Weighing at the trading post

Sorted, trimmed and wrapped cabbage heads


are packed and weighed in 10-15kg capacity
polybags.

Hauling at the trading post

Packed cabbage heads are hauled in


the marketplace.

72

Postharvest Handling of Cabbage and Chili Pepper in ASIA

use of a wooden cart which is lifted


on one side and manually pulled or
pushed.

Temporary holding at the trading post


Packed cabbage heads from
the truck are temporarily
stacked on the ground.
I. Introduction
II. Postharvest handling of Cabbage in Asian countries

T emporary holding of
packed cabbage at the
trading post before loading
for the Metro Manila
markets.

Packs are exposed to the


sun or rain.

III. Postharvest handling of Chili Pepper in Asian countries

P acked cabbage must


be stacked securely to
prevent toppling down.

. Postharvest handling of Cabbage in Asian countries | Philippines

73

Weighing and recording at the packinghouse


Weighing and recording
is done upon receipt of
cabbage at the packing
house.

Inspection / checking at ther packinghouse


R a n d o m i n s p e c t i o n /
checking of purchased
cabbage for transport to
Metro Manila and distribution
to supermarkets.

74

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Temporary holding at the packinghouse

I. Introduction
II. Postharvest handling of Cabbage in Asian countries

Inspected and weighed packs of cabbage


are hauled to the temporary holding area.

III. Postharvest handling of Chili Pepper in Asian countries

T emporary holding of packed


cabbage at the packing house
before loading in delivery trucks
for the Metro Manila markets.
. Postharvest handling of Cabbage in Asian countries | Philippines

75

Transport

Cabbage heads together with other


vegetables are transported in nonrefrigerated truck (a)

refrigerated (b) vehicle.

Loading and stacking


Loading of packed cabbage
in non-refrigerated truck.

The practice of stacking


boxes of lettuce on top
of packed cabbage and
obstructing the cold vent
is improper.
Loading of packed cabbage
in refrigerated truck.

76

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Retail selling
(ambient in wet markets and air-conditioned in supermarkets)

I. Introduction

b
II. Postharvest handling of Cabbage in Asian countries

Retail selling of cabbage at the trading post (a) and at the supermarket (b).

Low temperature storage

III. Postharvest handling of Chili Pepper in Asian countries

Wombok cabbage can be stored at low temperature (12C) for 10 weeks if field
packed or 2 weeks if not.

. Postharvest handling of Cabbage in Asian countries | Philippines

77

Postharvest handling procedure for cabbage bound for wet


markets in the Philippines
At the field

Harvesting

Field packing

Hauling

At the trading post

Wrapping

Sorting Trimming

Temporary
holding

Bulk transport

Loading

Packaging
Weighing

Transport
78

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Postharvest handling procedure for cabbage bound for the


supermarket in the Philippines
from the trading post, packed cabbage heads are brought to the packinghouse.
I. Introduction

inspection /checking

weighing

re-packing

trimming

sorting

III. Postharvest handling of Chili Pepper in Asian countries

Transport

II. Postharvest handling of Cabbage in Asian countries

delivery

retail

. Postharvest handling of Cabbage in Asian countries | Philippines

79

Postharvest handling procedure for Wombok cabbage in the


Philippines (Market)

Wholesale bundle pack


(10-15 kg/pack)

Retail
Cabbage heads sold in wet markets(ambient) unlike those sold in air- conditioned
supermarkets (b)
are not packed individually with cling wrap (a)
80

Postharvest Handling of Cabbage and Chili Pepper in ASIA

4. Effectiveness of improved postharvest handling


Comparison of postharvest handling
Table 1. Comparison of different technologies for postharvest handling

Harvesting

Bare hands and knife

Use of gloves and sharp and


clean knife

Packing

Short storage life


(2 weeks at 12C)
Bulk

Prolonged storage
(10 weeks at 12C)
Field packing

Hauling

Use of bamboo basket


(60 kg/ container)

Use of plastic crate


(25 kg/ container)

Transport from farm

Bulk

Crated

Sorting

size, color, quality

size, color, maturity, quality

Trimming

Manual

Use of clean knife

Packaging

PEB
(horizontal)

Use of crates Upright position


Upside down

Temporary holding

Exposed to sun and rain

Packinghouse

Storage
temperature(oC)

Ambient

12

Transportation

Ambient temperature

Refrigerated

. Postharvest handling of Cabbage in Asian countries | Philippines

III. Postharvest handling of Chili Pepper in Asian countries

Improved/standard
technology

II. Postharvest handling of Cabbage in Asian countries

Conventional
technology

I. Introduction

Postharvest
procedure

81

Table 2. Comparison of postharvest losses between different technologies


Postharvest
procedure

Conventional
technology

Improved/standard
technology

Harvesting
Packing at the field
(%)

Packed at trading post


47

Field packed
28

Packing
(%)

In polybags
Horizontal
47

In crates
Upside down
36

Cleaning of
butt-end
(%)

29

27

At retail
(%)

No wrapping
29

Individually packed with cling wrap


27

Average
(%)

38

30

Storage period
at 12C

2 weeks

10 weeks

Losses are based from experiments done.

Market losses
Improved quality of
cabbage if field packed

Storage losses
82

Postharvest Handling of Cabbage and Chili Pepper in ASIA

-6. Rep. of Korea

II. Postharvest handling of Cabbage in Asian countries

III. Postharvest handling of Chili Pepper in Asian countries

83

. Postharvest handling of Cabbage in Asian countries | Philippines

I. Introduction

Rep. of Korea

Ji Gang Kim and Hyun Jin Choi

1. Postharvest procedures and Cultivation system


Postharvest handling procedure of Kimchi cabbage in Korea
Harvest

Field
drying

Field
packing

Transportation to
storage rooms

For only fall and


winter cabbages

Temperature
control

Bulk MA
packaging

Sorting and
Packaging

Storage

Drying /
Cooling

Transportation to
market

Postharvest handling of Kimchi cabbage harvested in fall and winter seasons:


* Field drying is not performed for Spring and Summer cabbages
* Cooling and drying is performed in late spring and summer seasons

Cultivation system

Field cultivation

Vinyl greenhouse

In general Kimchi cabbage is grown in open fields.


Some Kimchi cabbages harvested in spring season are grown in vinyl greenhouse.
84

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of Kimchi cabbage in the field


2-1. Harvesting time
I. Introduction

Determination of harvesting time


for long term storage
Cabbage is harvested when the head is
almost full and firm (not too firm)
Harvest maturity is defined by the rate of
head formation of cabbage

II. Postharvest handling of Cabbage in Asian countries

-About 80% of head formation of cabbage is


recommended for long term storage

Time of day for harvesting


Cabbage is harvested on a clear day.

III. Postharvest handling of Chili Pepper in Asian countries

Early morning is the best time of day to harvest cabbage in Summer season
Harvesting is carried out in the late morning or afternoon, when leaves are less
turgid particularly in the Winter season

. Postharvest Handling of Cabbage in Asian Countries | Re. of Korea

85

2-2. Harvesting
Harvesting work
The stalk at the base of the head is cut with
a sharp knife
The cutting knife is sterilized before use in
cabbage field.
-W ash with soap and
brush, then dip into the
sanitizing agent.

Workers wear disposable rubber glove or


cotton glove.

All rotten or damaged outer leaves and space heads are cut-off so that their leaves
do not touch each other.

Drying cabbage in the field


Cabbages are placed in the field without soil contact for a couple of hours to allow
temporary wilting of the leaves that leads to minimal physical damage during
handling.

86

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-3. Packing
Cabbages are harvested by hand and put directly and carefully into plastic crate or
net pouches made of nylon.
I. Introduction

- Outer leaves of sound cabbage are removed and packed in the field.

Net pouches are used for retail market and short term storage.

II. Postharvest handling of Cabbage in Asian countries

Cabbage is packed in net bag

Plastic crate packaging is used for Kimchi processing and long term storage.
- Four to six cabbage heads are packed in the crate.
- Plastic crates do not bring about significant physical damage to packed cabbages.

Crate should be clean without foreign materials that can cause contamination.
Crates which are of the same size and shape are used.

III. Postharvest handling of Chili Pepper in Asian countries

Cabbage is packed in plastic crate

. Postharvest Handling of Cabbage in Asian Countries | Re. of Korea

87

2-4. Transport of cabbage from farm to storage house


Cabbages are transported to the storage house on the day of harvest.
The cabbages in plastic crates are handled gently at all times with special care
taken in handling and moving.
The cabbages are covered with a plastic net and transported during the morning or
late afternoon to prevent heat damage or avoid sun light.

Transport of cabbage packed in plastic crate

Cabbages packed in plastic crates are stacked carefully into the truck.
Sheets of newspapers are placed between net pouches to absorb excess moisture
particularly during the summer season.

Transport of cabbage packed in net pouches in Summer season

88

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-5. Storage

I. Introduction

Fresh, harvested cabbages are placed


in a cool area or under shade of plants .
Cabbages harvested in summer are
pre-cooled to reduce the temperature
and air-dried in a cool area.
-Summer harvest cabbages can be placed
at about 10OC and dried with electrical
fans for 1-2 days.

Drying

II. Postharvest handling of Cabbage in Asian countries

Cabbages are inspected if there are


damaged and decayed heads in the
plastic crate.

Storage

Bulk MA packaging using micro hole


film can be used for long term storage.
Short term storage

The optimum storage temperatures


differ depending on cultivar and harvest
seasons.
-Storage temperature of 0-2OC with about
90% relative humidity is recommended
for Kimchi cabbage.
-Kimchi cabbage harvested in Summer
season are not stored at lower than 0OC
to prevent severe chilling injury.
-Kimchi cabbage harvested in Winter are
stored at a temperature of 0 to 1OC.

III. Postharvest handling of Chili Pepper in Asian countries

Bulk MA packaging

-Cabbage crates are covered with the


film after cabbage-temperature is down.

Over-mature or late harvested cabbages


are not stored for long term.
Long term storage
. Postharvest Handling of Cabbage in Asian Countries | Re. of Korea

89

Bulk MA packaging during the storage of Kimchi cabbage


Use of MA-MH packaging for Kimchi cabbage
MA/MH : Modified Atmosphere/Modified Humidity
Effect of the MA-MH packaging film on the quality of cabbage
- Less chilling injury, Less decay, Higher visual quality

The cost of purchasing the MA/MH film and labor is expensive

Control

Conventional PE film
with holes

MA/MH packaging
film

Use of low cost micro hole films


- The cost is almost the same as the cost of conventional film
-lower decay rate and chilling injury and higher sensorial appearance compared
to cabbage treated with conventional technology.

Micro hole film for


storage of Kimchi cabbage

90

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-6. Quality deterioration of Kimchi cabbage


Quality changes during the storage
I. Introduction

Wilting
- When RH is low, Weight loss is high

II. Postharvest handling of Cabbage in Asian countries

Decay
- When temperature is high
- When RH is high (use of improper plastic film cover)
- Outer leaves touch each other

III. Postharvest handling of Chili Pepper in Asian countries

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91

Chilling injury
- When temperature is low
- Cultivar is sensitive to the the
temperature

92

Postharvest Handling of Cabbage and Chili Pepper in ASIA

Pepper spot development


-The spot occur in the field
-However, the symptom develop during
cold storage

2-7.P
 ostharvest handling procedure of Kimchi cabbage

Harvesting

Drying in field

Short term storage

I. Introduction

Harvesting
maturity

Net packaging for


short term storage

II. Postharvest handling of Cabbage in Asian countries

Plastic crate
packaging
for long term storage

Mid-term storage

Transportation
III. Postharvest handling of Chili Pepper in Asian countries

Drying for long


term storage

After 4 month storage


of Kimchi cabbage

Long term storage


Improved postharvest handling procedure of Kimchi cabbage harvested in Fall season.

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93

2-8. Effectiveness of improved postharvest handling


Comparison of postharvest handling
Table 1. Comparison of different technology for postharvest handling
Postharvest
procedure

Conventional
technology

Improved/standard
technology

80-90 of head formation of


cabbage

80 of head formation of
cabbage

None

Field drying

Nylon net pouch

Plastic crate

Transportation

General truck

General truck
with rain proof cover or
shade net

Cooling /Drying

None

Cooling in summer,
Drying in fall and winter

Bulk MA storage

None

Bulk MA with micro holes

Storage
temperature(OC)

0~2

-0.5~0 in winter,
0~1 in summer

Postharvest losses
after 3 month
storage(%)

39.2

24.0

Harvesting
maturity
for long term
storage (%)
Field postharvest
handling

Field packing
material

94

Postharvest Handling of Cabbage and Chili Pepper in ASIA

II. Postharvest handling of Cabbage in Asian countries

Postharvest Handling
of Chili Pepper in Asian
Countries

I. Introduction

Part

III. Postharvest handling of Chili Pepper in Asian countries

-1. Cambodia
-2. Lao PDR
-3. Indonesia
-4. Nepal
-5. Thailand

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95

-1. Cambodia
CAMBODIA

Som Lon and Man Sotheavy

1. Cultivation system and postharvest procedures


Postharvest handling procedure of chili pepper in Cambodia
Transportation
to packing
house

Field
packing

Harvest

Packaging

Weighing

Temporary
storage

Collecting
at packing
house

Sorting

Cleaning

Transportation to
market

Postharvest handling of chili pepper harvested in dry and wet seasons

Cultivation system

Field cultivation

Vinyl greenhouse

In general chili peppers are grown in open fields.


Some chili peppers harvested in rainy season are grown in vinyl greenhouse
98

Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of chili peppers in the field


2-1. Harvesting time
I. Introduction

Determination of harvesting time


D epending on the variety and market
demand.
H arvesting begins 50-60 days after
transplanting for green fruit.
If the market prefers the red fruit, harvesting
will begin 70 to 80 days after transplanting.

II. Postharvest handling of Cabbage in Asian countries

H arvest time can last up to 100 days


depending on how well the crop is managed.

Time of day for harvesting


Chili pepper is harvested every 2-3 days for
green fruit.

III. Postharvest handling of Chili Pepper in Asian countries

Red fruit is harvested weekly, preferably


during the early part of the day
Early morning or late afternoon is the best
time of day to harvest chili pepper in dry
season
Harvesting during or just after rain is not
recommended because wet conditions favor
disease development and enhance fruit
breakdown.

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99

2-2. Harvesting
Chili pepper is picked carefully by hand.
The fruit is harvested by removing it from
the branch of the plant.
During harvesting, overripe fruit is also
removed from the plant.
Pickers should wear gloves to protect their
hands from severe burns caused by the oils
in the fruit.
Pickers are advised not to touch their face
or eyes.
Harvested fruits are put directly into plastic
field crates, bamboo baskets or into smaller
plastic buckets, which are then transferred
to crates.
T he harvested fruit are kept in shaded
conditions to protect from the sun, wind,
and rain.

100 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-3. Field packing

I. Introduction

Chili peppers are harvested carefully by hand and put directly into plastic bucket or
plastic crate and then transferred to plastic sack for field packing and transporting
to packing house.

II. Postharvest handling of Cabbage in Asian countries

Chili peppers are packed in plastic bucket

III. Postharvest handling of Chili Pepper in Asian countries

Chili peppers are packed in plastic sacks

Chili peppers are paced in plastic crates


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101

2-4. Transportation to packing house


The chili peppers in containers are handled gently at all times with special care
taken in handling and moving.

Chili peppers are transported to the packing house rapidly after harvesting.
In general, farmers take the fresh chili peppers to packing house on harvesting day
(2-3 times a day during dry season).
The chili peppers are transported during the morning or late afternoon to prevent
heat damage or avoid sun light.

102 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-5. Postharvest handling inside the packing house


Unloading chili peppers from transporting vehicle
I. Introduction

Chili peppers are unloaded from the vehicle


into shaded collection area.

II. Postharvest handling of Cabbage in Asian countries

Chili peppers should not be exposed to


sunlight or rain during unloading and
movement inside the packing house.

Collecting and inspection


III. Postharvest handling of Chili Pepper in Asian countries

Chili peppers are collected in a shaded and cool area.


Chili peppers are inspected roughly if there is damaged and decayed fruits.

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103

Cleaning
Chili peppers are cleaned by gently rubbing the fruit to remove debris and soil particles.
If washing has to be carried out, the wash water is ensured to be clean or sanitized
with chlorine solution (30g/L).
Chili peppers can be washed by dipping in hot water (54-55C) for 4 minutes to
control botrytis rot effectively without causing fruit injury.
After washing, the fruit is air- dried properly to prevent decay.
Before washing, spoiled/damaged/rotten fruits are removed in order to avoid
contamination to the other fruits.

Sorting
Fruit with defects such as cracks, decay, mechanical damage, and sunb urn should
be sorted out and rejected.
Undersized fruits are also discarded.
Chili peppers are classified by color, such as red or green, and a mixture of red,
green, and yellow.
Each class is assigned a particular name such as class 1 or class 2 or grade 1 or
grade 2.

104 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Weighing

I. Introduction

Chili peppers are weighed to make 10 to


20 kg of fruits depending on containers
volume. Scale is checked for accuracy
before weighing.
Chili peppers are placed in plastic crates
(20kg) or plastic bags (10kg) or bamboo
baskets (20-30Kg) and kept in the shade
until they are transported to the market.
O verloading of bamboo baskets is
avoided : load over 50 kg is never done
so as not to cause damage to the fruit by
compression.

II. Postharvest handling of Cabbage in Asian countries

Packaging materials
The packaging material used for transportation
should have air holes for good ventilation.

III. Postharvest handling of Chili Pepper in Asian countries

Different kinds of packaging containers are


used for chili peppers sold to domestic markets,
including bamboo baskets, plastic crates, and
plastic bags.
Plastic crates offer better protection against
physical injuries than the other containers due
to their smooth surface, rigidity, and ease in
handling.
The fully loaded container is taken to a shaded,
well-ventilated temporary holding area.
Overloading is avoided which can cause bruising
or damage by compression.

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105

Storage
Chili peppers are kept in a cool place
under the house or in shaded and wellventilated areas.
Wet cloth to cover the baskets is used to
prevent water loss during storage; the
cloth is frequently sprinkled with clean
water to keep the fruit cool and maintain
freshness.
For long term of storage (up to 3 weeks),
chili peppers are stored at 10oC with a
relative humidity of 85-95%.
When stored below 10C chili peppers
can be damaged (surface pitting, decay,
discoloration of the seed cavity etc.) and
when stored above 13C, chili peppers
are subject to accelerated ripening and
bacterial soft rot infection.

Transporting of chili peppers to market


The chili peppers are transported during the
morning or late afternoon to prevent heat
damage or avoid sun light.
The best way is to arrange the containers on a
shelf to avoid piling on top of each other.
A cloth is used to cover the basket to protect the
fruits from sunlight and dust.
The vehicle used for transporting to the market
should either have refrigeration or at least have
a roof to protect it from direct sunlight.

106 Postharvest Handling of Cabbage and Chili Pepper in ASIA

3. Supply chain of chili peppers in Cambodia

Processors

Wholesalers

Retailers

Restaurant/
Supermarket

Consumers

II. Postharvest handling of Cabbage in Asian countries

Other
wholesalers

Collectors

I. Introduction

Farmers

III. Postharvest handling of Chili Pepper in Asian countries

At wholesale market

At retail market
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107

4. Chili pepper processing in Cambodia

Chili pepper drying in the sun

Dried chili peppers

Chili paste

108 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Chili powder

5. Postharvest loss
Table 1. Postharvest losses of fresh chili peppers in the traditional and modern
supply chains in Cambodia

Postharvest Loss %

I. Introduction

Supply Chain Actors

Major Causes of Loss

A. Traditional supply chains

13.5

Collectors

3.7

Physical damage
Rotting/decay
Over ripening

Wholesalers

6.5

Physical damage
Rotting/decay
Over ripening

Retailers

3.5

Physical damage
Rotting/decay
Over ripening

Total

27.2

II. Postharvest handling of Cabbage in Asian countries

Farmers

Immaturity
Insect damage
Rotting/decay
Weight loss

B. Modern supply chains

13

Collectorwholesalers/
distributors

5.7

Physical damage
Rotting/decay
Over ripening

Supermarkets

5.5

Physical damage
Rotting/decay
Over ripening

Total

24.2

. Postharvest handling of Chili Pepper in Asian countries | Cambodia

III. Postharvest handling of Chili Pepper in Asian countries

Farmers

Immaturity
Insect damage
Rotting/decay
Weight loss

109

Table 2. Factors contributing to postharvest losses of fresh chili peppers as


perceived by various stakeholders (estimated in %).
Factors

Farmers

Hot and humid


weather

Retailers

30

2.5

Poor packaging
material

26

32.5

5.5

Poor storage
conditions

25

65.5

68

Poor transport
system

16

45

52

Poor sanitation

15

25

30

Inability to sell all


produce

8.5

40

45

110 Postharvest Handling of Cabbage and Chili Pepper in ASIA

100

Collectors Wholesalers

-2. Lao PDR


I. Introduction
II. Postharvest handling of Cabbage in Asian countries

LAO
PDR

III. Postharvest handling of Chili Pepper in Asian countries

Bounneuang Douangboupha and Datsakone Hongsivilay


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111

1. Cultivation system and postharvest procedures


Postharvest handling procedure of chili pepper in Cambodia

Harvest

Ambient
Temperature

Field sorting &


packing

Transportation
to WCCP

Transportation
to market

Packaging

Sorting at
WCCP

Weighing

Postharvest handling of chili pepper harvested in dry seasons and rainy seasons.

Cultivation system

Chili pepper cultivation on open field


Chili pepper is grown on rows on open fields

112 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of chili pepper in the field


2-1. Harvesting time
I. Introduction

Determination of harvesting time


Harvest maturity is defined generally by chili pepper color.
Mature green and ripe, red fruits are harvested.

II. Postharvest handling of Cabbage in Asian countries

Green chili pepper.

Red chili pepper

Time of day for harvesting


Chili pepper is harvested on a clear day.

III. Postharvest handling of Chili Pepper in Asian countries

Early morning is the best time of day to harvest chili pepper in dry season.
For rainy season, harvesting is carried out in the late morning or afternoon.

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113

2-2. Harvesting
Harvesting
Chili pepper are harvested by hand and
put into the cotton bag hanging on the
harvester's shoulder, or into a bamboo
basket or in a plastic basin.
Chili pepper are then transferred from
a bag or a small bamboo basket to a
plastic sacks or a plastic crate placed
at the field.
Workers move slowly on foot between
rows of chili pepper plants while
harvesting.
The frequently of harvesting is done 2
to 3 times a week for 4 to 5 months.

Chili peppers are transferred into plastic sack (20-25kg) or bamboo basket (2025kg) and kept in the shade until they are transported to the Wholesaler's Cooling /
Collection / Packing point (WCCP)

114 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-3. Transport of chili pepper from farm to storage house


Storage house = Wholesaler's Cooling / Collection / Packing point (WCCP)
I. Introduction
II. Postharvest handling of Cabbage in Asian countries

Chili peppers are transported to the WCCP rapidly after harvesting .


In general, farmers take the fresh chili pepper to WCCP on harvest day.

. Postharvest handling of Chili Pepper in Asian countries | Lao PDR

III. Postharvest handling of Chili Pepper in Asian countries

The chili peppers are transported during the morning or late afternoon to prevent
heat damage or avoid exposure to sun light

115

3. Postharvest handling of chili pepper in WCCP


Unloading chili pepper from truck or from motorbike.

Unloading from the truck and the motorbike


Chili peppers are unloaded from the truck or the motorbike into the WCCP area.
Chili peppers are ensured not to be exposed to sunlight or rain during unloading
and during the movement of the produce inside the packing house.

Collecting and inspection.


Collected chili peppers are inspected and if there are damaged or undersized fruits,
these are discarded in a plastic sack or bamboo basket.

116 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Weighing and packing at WCCP.

I. Introduction

The packaging material used


in packing chili pepper is
polyethylene plastic bag.

II. Postharvest handling of Cabbage in Asian countries

Chili pepper are placed into


polyethylene plastic bag
(12kg).

III. Postharvest handling of Chili Pepper in Asian countries

Chili peppers are kept in an


ambient temperature room
until they are transported to
the market.

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117

4. Postharvest handling procedure of chili pepper

Harvesting

Transportation to WCCP

Weighing

Collection

Packaging

Ambient temperature
temporary holding

Transportation to market

Postharvest handling is conducted right in the Wholesaler's Cooling


/ Collection / Packing point(WCCP)

118 Postharvest Handling of Cabbage and Chili Pepper in ASIA

5. Effectiveness of improved postharvest handling


Comparison of postharvest handling

Conventional
technology

Postharvest procedure
and postharvest loss

I. Introduction

Table 1. Comparison of different technologies for postharvest handling


Improved technology

Harvesting index for


retail market

Green, red

Harvesting container
(times of filling
relative to capacity)

Bamboo baskets and Plastic crate and plastic


Plastic bags
baskets
(2 times)
(1 time)

Field container
maximum
capacity

0,5kg and 50kg

1kg and 2kg

Cooling

cooling in cool area

Cooling in cool area

Sorting

Size

Size, color

Grading

Quality(3 grades)

Size(2 levels), quality(3


grades)

Packaging materials

Bamboo and polyethylene

Hard plastic (rigid),


rubberized plastic

Weight of packaging

bulk for retail

12kg for retail,


25kg for wholesale

Transportation

Ambient temperature

Ambient Temperature

Postharvest losses
(%)

12

10

Green, red

II. Postharvest handling of Cabbage in Asian countries


III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Chili Pepper in Asian countries | Lao PDR

119

III-3. Indonesia

Dr. Ridwan Rachmat , Magr


Dr. Setyadjitr. Setyadjit, MappSc Dr. Ali Asgar Dondy Anggono S., MSi Sunarmani, MSi Irpan Badrul Jamal, STP
Abdullah Bin Arif , MSi Agus Budianto, STP, MSi Fajar Kurniawan, STP Elmi Kamsiati, STP, MSi

120 Postharvest Handling of Cabbage and Chili Pepper in ASIA

1. Postharvest procedures and cultivation system


Postharvest Handling procedure

Collector/
Traders

Transportation

Packaging
at
Big Scale

Sorting
and
Grading

Packaging
and
Labeling

Marketing

II. Postharvest handling of Cabbage in Asian countries

Field Sorting

I. Introduction

Harvest

Weigh and
Temporary
Storage

Cultivation

III. Postharvest handling of Chili Pepper in Asian countries

Chili pepper is grown both at up land and low land of agro ecosystem all year round

. Postharvest handling of Chili Pepper in Asian countries | Indonesia

121

2. Postharvest handling of chili pepper in the field


2-1. Harvest
Upland : 65-75 days after planting; harvesting time interval 2-3 days.
Low land : 90-100 days after planting; harvesting time interval 6-10 days
Harvesting time in the morning (after sun rise).
The chili pepper with homogenous red color is selected to be picked.

Harvesting method

Picking method

The chili is picked with its stalk

122 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-2. Weighing and temporary storage

I. Introduction

Weighing
The harvested chillis are collected in Poly Vinyl sack or on cement floor (permanent/
non permanent) to be dried and protected from solar heat .
II. Postharvest handling of Cabbage in Asian countries

Poly vinyl sack


III. Postharvest handling of Chili Pepper in Asian countries

Cement floor

. Postharvest handling of Chili Pepper in Asian countries | Indonesia

123

2-3. Packing
Sortation
Sorting is done to separate the dirt, leaf, and damaged chilli from the healthy ones.

Separation between the healthy and


the damaged chilis.

The healthy chili

124 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Packaging in big scale


Chili pepper is packed in a big package (carton box, PV sack or plastic sack).
To avoid physical damage, chili packaging is done carefully
I. Introduction

C
 arton box with 25-30 kg capacity

II. Postharvest handling of Cabbage in Asian countries

PV sack with 30-40 kg capacity

III. Postharvest handling of Chili Pepper in Asian countries

Plastic sack with 10-20 kg capacity

. Postharvest handling of Chili Pepper in Asian countries | Indonesia

125

2-4. Transportation
Carton boxes or sacks are arranged carefully in a truck or wagon to reduce the
stress load.
The use of refrigerated vehicle and night time journey are recommended for long
distance transport.

Net-Perforated sack is used for long


distance transport

Chili pepper in carton boxes for


transportation in open wagon

Manual transportation of chili in plastic


sacks for short distance transport.

126 Postharvest Handling of Cabbage and Chili Pepper in ASIA

3. Postharvest handling inside the packing house


Sorting and grading at PHO
I. Introduction

Sorting is done to separate the healthy and damaged ( broken, rotten) chilis.
Grading is done to classify the chili into:
- Super (big size, long, red uniformly ).
- Common (smaller size, short length).

Grading is done manually

II. Postharvest handling of Cabbage in Asian countries

Grading is done manually

III. Postharvest handling of Chili Pepper in Asian countries

Super class

Common class

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127

Packaging and labeling


Packaging at PHO enables one to determine the class and quality of chili based on
size, length and wholesomeness. The packaging employ the semi rigid plastic or
styrofoam tray combined with plastic wrapping ( average weight is 250 g).
Labeling provides assurance of quality and brand to traders, especially for target
markets such as supermarket and export; lower quality of packaging material is
targeted for local/traditional market.

High quality chili pepper and packaging

Packaged chilli peppers, with wrapping and labeling, are ready for high-end
market distribution

128 Postharvest Handling of Cabbage and Chili Pepper in ASIA

4. Market
The chili with packaging and labeling are used for supermaket,
Simple plastic sack is used for local/ traditional market
I. Introduction
II. Postharvest handling of Cabbage in Asian countries

Retail packaging for supermarket

III. Postharvest handling of Chili Pepper in Asian countries

Packaged chilis at Grocery market and at the Traditional market

. Postharvest handling of Chili Pepper in Asian countries | Indonesia

129

5. Effectiveness of improved postharvest handling


Comparison of postharvest handling
Table1. Comparison of different technologies for postharvest handling
Postharvest procedures

Conventional

Improvement Technology

Ripeness Uniformity

Mixed ripeness

Optimal ripeness
(Homogeneous red color)

Harvest container

Plastic/wooden mat

Plastic bucket

Temporary storage

No cover/roofless

Roof to protect from


rain and solar heat

Sorting

Separation based on
rotten/damaged
and fresh

Separation based on
uniformity in size,
color and freshness

Packaging material
(capacity)

Net plastic sack


(25 - 50 Kg)

Plastic box
(40 Kg)

Transport

Mixed commodity
open/ uncovered wagon
without cooling system

Single commodity with


box wagon facilitated
with air cool ing system
(less than 10oC)

Sorting and Grading at


PHO

Slightly bruised chili

Free from bruised chili

Packaging and labeling

Improper p a c k a g i n g
(capacity not appropriate
for chili)

The capacity is fit for chili

References
Ditjen Hortikultura. 2012. Wademekum Sayuran. Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2012. Standar Operasional Prosedur (SOP) Pascapanen Cabai.
Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2012. Buku Saku Sayuran. Ditjen Hortikultura, Jakarta.
Ditjen Hortikultura. 2006. Standar Operasional Prosedur (SOP) Cabai. Ditjen
Hortikultura, Jakarta.
130 Postharvest Handling of Cabbage and Chili Pepper in ASIA

-4. Nepal
I. Introduction
II. Postharvest handling of Cabbage in Asian countries
III. Postharvest handling of Chili Pepper in Asian countries

Purushottam P. Khatiwada and Krishna P. Paudyal


. Postharvest handling of Chili Pepper in Asian countries | Indonesia

131

1. Postharvest procedures and cultivation system


Postharvest handling procedure of green chili pepper in Nepal

Harvest

Field
Collection

Transportation to
local market

Field
packing

Packaging

Temporary
storage/
Cooling

Sorting

Transportation to
collection centre

Retail
marketing

Assembling at
collection centre

Sorting and
grading at
wholesale market

Transportation to
wholesale market

Transportation to
retail market

Sorting, grading and


repackaging at retail
market

Postharvest handling steps of green chilli produced in spring and summer season
132 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Cultivation system
Chili pepper is mainly grown in open field condition

I. Introduction

Summer is the main growing season in hilly areas but for winter and spring season
harvests, chilis are grown in plains. Hence, field management system is different in
hills and plains (terai)
Chili pepper stands in 10th position among vegetable crops in terms of area under
cultivation
In the context of about 30% import of green chili and possibility of year round
production within the country, it is an important species for higher income
generation for commercial farmers
Moreover, it is also one of the common species for pot culture among the city
dwellers and home gardens in rural areas

II. Postharvest handling of Cabbage in Asian countries

Pot culture

Field farming
III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Chili Pepper in Asian countries | Nepal

133

2. Postharvest handling of chili pepper in the field


2-1. Harvesting stage
Harvesting stage determination for green pod
Only mature green pod are harvested
This can be judged when the green fruits turn
shiny or luster green or about to turn red color
and peduncle become woody

Harvesting stage determination for ripe red chili


Fruits are harvested when they turn fully red
or at least 50% coloration with mature seeds
inside
Red ripe chilli is generally harvested for
drying but Akabare should be harvested after
ripening even for fresh uses

Harvesting time
Chilli is harvested as per availability and demand of the time but it should be
corrected for better postharvest life of fruits
During spring season, the fruits are harvested in the early morning and in evening.
Picking fruits is not done when it is wet. In summer season, harvest the fruits when
it is dry and preferably during morning or evening
134 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-2. Harvesting
Fruits picking
I. Introduction

Fruits of chili pepper is picked by hand


U sually, workers do not use glove while
harvesting. It is advisable to use either rubber
glove or cotton glove during harvesting so
as to minimize damage to fruit and safety to
worker.
While harvesting, it is ensured the plant parts
are not damaged.

II. Postharvest handling of Cabbage in Asian countries

H arvesting is done by breaking the joint


between the plant and the peduncle with
gentle pressure . It breaks easily when fruits
get mature.
P ut the harvested fruits gently on the
harvesting containers
Harvest once or twice per week for green
chilies depending upon the volume of produce

III. Postharvest handling of Chili Pepper in Asian countries

Field storage of chili


Field storage containers are placed under
shade so as to protect from direct sun or
rain.
Field storage container are rigid structures
like plastic crate. The same crate is also be
used for transport to market.
In spring season, chili fruits are not kept
for long in field as green fruits starts losing
weight because of low relative humidity.

. Postharvest handling of Chili Pepper in Asian countries | Nepal

135

2-3. Sorting / Grading


Grading/sorting is generally done at retail
level but it should be adopted in every
postharvest handling step
S orting is carried out to separate dirt,
damaged and poor quality fruits before
packing.

It is ensured that only one variety is packed in


a container without mixing other varieties.
L
 ikewise, chili fruits of different colors and
of different shapes are not put in the same
packaging.

136 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-4. Packing
Packing at producer level
I. Introduction

Chilli pepper is generally packed in sacks


(jute or plastic net) or bags.

II. Postharvest handling of Cabbage in Asian countries

Packing at assembler level


Assemblers collect the chilli fruits from producers in bulk and putting these on
paved floor or on tarpaulin sheet.
Chili pepper is generally packed in sacks (jute or plastic net) having 40-60 kg
weight.
Packing in sacks is inappropriate for chili. Plastic net bag with small (not exceeding
20 kg) size is used only in chili peppers in an unavoidable situation . This packaging
material makes handling easy and provides more aeration to the chili.
Plastic crate is the best packing container for chili.

III. Postharvest handling of Chili Pepper in Asian countries

Plastic/jute sack is the commonly used packaging container for chili.

. Postharvest handling of Chili Pepper in Asian countries | Nepal

137

2-5. Transportation of green chili


Producer to assembler / local market
Chili is transported to local market / road head / assembler by carrying in backpack,
in head or using bicycle or bullock cart
During transport, it is ensured that the packages do not get wet and directly get in
contact with sun and dust.
Deliveries to market outlets are always made as quickly as possible; deliveries are
also done in the evening and late morning.

Assembler to whole sale market


Chili packages are transported by vans to wholesalers. For long-distances, the chili
packages are transported by truckloads.
Proper space for ventilation is ensured while transporting by trucks.
Care is taken for chili packages not to get wet and directly exposed to sunlight and
dust.
Chili packages are not mixed with other ethylene producing crops like tomato.
Ethylene influences green chili to turn into red chili naturally.
Green chili is transported during the cooler part of the day preferably during night.

138 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-6. Storage
Storage of green chilli
I. Introduction

Long term storage of green chili is not common in Nepal


Retailers store green chilli in polythene bags, which is not a good practice
Plastic crate is better than the polythene bags for short term storage
Green chili produced in mid elevation areas can be stored in ambient condition for a
week without much deteriorating physical appearances.

II. Postharvest handling of Cabbage in Asian countries

Storage of dried chili


High humidity storage condition of dry chilli leads to aflatoxin contamination, which
leads to health hazard to the consumers.
Dried red chilli are always stored in air-tight condition after proper drying or are
stored in dry and cool places.

III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Chili Pepper in Asian countries | Nepal

139

3. Uses
Green chili
Green chili is used fresh as salad, mixed with vegetables as spices and in the
preparation of fresh pickles
Chili sauce, preserved chilli pickle, mixed pickle are common processed products
Akabare, a local landrace of chili pepper, is also preserved in vinegar and used
during out of production season

Red ripe chili


Roasted whole fruits is used for table purpose and to mix with preserved food
stuffs.
Dried chilli power is abundantly used for making curries and other food items

140 Postharvest Handling of Cabbage and Chili Pepper in ASIA

4. Effectiveness of improved postharvest handling


Comparison of postharvest handling

Improved/Standard
technology

Harvesting index

Mixed (mature green


and red)

Mature green only for


green chili

Field packing container


(times of filling relative to
capacity)

Jute sacks or bamboo


basket (8-10 times)

Plastic crate (4-5 times)

Field container maximum


weight (kg)

25-30

14 -16

Cooling /Drying

Not practiced

At least 2 hrs

Sorting

Only practiced at retail


level

Deformed fruits at
producer level

Grading

Retailer level only

Producer, assembler and


retailer level

Packaging materials

Jute sacks, plastic net bag

Plastic crate

Weight of packaging (kg)

30-60

14-15

Storage temperature and


humidity

Ambient

Ambient (not available in


markets)

Transportation

Stacks in stakes in
trucks

Trucks with proper


ventilation

Postharvest losses
(%)

18 - 23

10 -14

. Postharvest handling of Chili Pepper in Asian countries | Nepal

III. Postharvest handling of Chili Pepper in Asian countries

Conventional
technology

II. Postharvest handling of Cabbage in Asian countries

Postharvest
procedure

I. Introduction

Table 1. Comparison of different technology for postharvest handling

141

III-5. Thailand

Amara Chinaphuti and Nettra Somboonkaew


142 Postharvest Handling of Cabbage and Chili Pepper in ASIA

1. Cultivation system and postharvest procedures


Postharvest handling procedure of chili pepper in Thailand
I. Introduction

Harvest
Field collecting
center

Field sorting

Packing for
factory

Non-refrigerated
van

refrigerated van

Non-refrigerated
van

Wholesale market

Packing house

Packing house

Sorting and
Repacking

Sorting and
Repacking

Sorting and
Repacking

Retail market

Export by air and


by sea

Non-refrigerated
van to factory

III. Postharvest handling of Chili Pepper in Asian countries

Packing for export


market

II. Postharvest handling of Cabbage in Asian countries

Packing for
domestic market

Postharvest handling of chili harvested in all seasons

. Postharvest handling of Chili Pepper in Asian countries | Thailand

143

Cultivation system
In general, two groups of chili is grown in Thailand.
1. Capsicum frutescens L. - tiny small sized chili with
grown in 89% of production area

2. Capsicum annuum L. - the larger sized chili grown in


11% of production area

In Thailand, chili peppers are grown all over the country throughout the year. Most
of planting area is in the North-eastern part (68%) .

144 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2. Postharvest handling of chili in the field


2-1. Harvesting time
I. Introduction

Determining when to harvest


Appropriate harvesting maturity of chili depends on
market requirement.
Requirement of Red chili : chili is harvested with bright
red skin.

II. Postharvest handling of Cabbage in Asian countries

Requirement of green chili : Harvesting maturity is


green skin stage

Harvesting maturity for exported chili should be at


brownish green to red peel color

Harvesting time
III. Postharvest handling of Chili Pepper in Asian countries

Chili is usually harvested in the morning time.

. Postharvest handling of Chili Pepper in Asian countries | Thailand

145

2-2. Harvesting
Harvesting
Harvesting practices
Matured chili is carefully harvested by hands.
The stem remains intact and attached to the fruit.
Harvesters wear gloves during harvesting to prevent the effects of capsaicin and
comply with hygienic practice.
Harvested chili is collected in cotton bag.
Chili is then transferred to plastic weaving bag (20 kg) at the shed area near the
field.

Field sorting
Chili is sorted at field collecting center.
Sorting is done to remove damaged and rotten fruits.

Forms of rejects after sorting.


146 Postharvest Handling of Cabbage and Chili Pepper in ASIA

2-3. Packing
Packing practice for domestic markets
I. Introduction

Most common packaging material for chili is polyethylene plastic bag with small holes.
Each bag contains approx. 10 kg of fresh chili.

II. Postharvest handling of Cabbage in Asian countries

Packing practice for worldwide markets


Chili fruits are put in the plastic crate with lining paper to the packing house of
exporters. Each plastic crate contains 15 kg of chili.
Air Freight : Sorted chili is packed in foam punnet, wrapped with PVC film and
packed again in a foam box with gel-ice.
Sea Freight : Chili is packed in corrugated paper box and transported through
refrigerated container.

III. Postharvest handling of Chili Pepper in Asian countries

Export by air

Export by sea

. Postharvest handling of Chili Pepper in Asian countries | Thailand

147

Packing for factory


Chili is packed both in plastic weaving bag (20 kg) and PE plastic bag with holes
from field collection center to factory by middleman.

plastic weaving bag

After sorting / grading


Most common packaging material for large chili
is nylon net bag which can contain 20 kg of chili
fruit.
PE plastic bag with holes is used for small fruit
chili which usually contains 10 kg per bag.

148 Postharvest Handling of Cabbage and Chili Pepper in ASIA

PE plastic bag

2-4. Transportation of chili pepper to the markets


Domestic markets
I. Introduction

Distribution of fresh chili by non-refrigerated van from the grower to various domestic
markets is finished within 2 days after packing.
II. Postharvest handling of Cabbage in Asian countries

Some wholesale markets make use of tricycle to distribute fresh produce between
sellers and buyers.

For export
Transportation of chili using a refrigerated
truck from the farm to the packing house of
exporters is finished in a day of harvest.

III. Postharvest handling of Chili Pepper in Asian countries

For factory
Chili is normally transported by non-refrigerated van during night time from farm or
packing house to factory within a day after sorting and grading .

. Postharvest handling of Chili Pepper in Asian countries | Thailand

149

3. Postharvest handling of chili pepper in storage room


Sorting
Chili is often sorted again at the wholesale markets and repacked into PE plastic bag
with amount 5 or 10 kg depending on buyer's requirement.

Chili for factory supply is sorted and graded at packing house then repacked into PE
plastic bag or nylon net bag.

Storage
Various storage temperatures are currently used depending on the intended markets
requirement.

Room temperature storage (>30C) at wholesale and domestic markets is the common
practice in Thailand.
150 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Room temperature storage (>30C) at the


packing house before transporting to chili
processing factory.

I. Introduction

Normally, chili is stored up to 1 day.

II. Postharvest handling of Cabbage in Asian countries

For export
-Chili fruit is handled with care under the
cool chain.
-The storage temperature is 8-10C.

III. Postharvest handling of Chili Pepper in Asian countries

. Postharvest handling of Chili Pepper in Asian countries | Thailand

151

Quality deterioration of chili


Quality loss at farm and during the storage at room temperature
Insect caused by
- Solanum fruit fly
<Bactrocera latifrons (Hendel)>
- damage of about 30% of chili production

Anthracnose Disease caused by

Colletotrichum gloeosporioides Penz.


C. capsici (Syd.) E.J. Butler

Quality changes during the storage at room temperature


Physiological
disorders caused by:
- respiration rate
- water loss
- nutrition loss
- ripening

Decay
-highly occurs when under high temperature and
humidity
152 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Postharvest handling practice of chili

Nylon net
packaging

Sorting in field

Sorting at packing
house

Packaging for
short term storage

Plastic crate
packaging for
export market

Sorting at
wholesale market

Transportation
within one day
to retail market

PE plastic bag with


holes
Transportation to
cold packing house

Mid-term storage
at 15 C for 14 days
to one month

Long term storage


at 0C for export

III. Postharvest handling of Chili Pepper in Asian countries

Short term storage


at room temperature
for 7 days PE plastic
bag

II. Postharvest handling of Cabbage in Asian countries

Transportation
within one day
to factory

I. Introduction

Harvesting

Harvesting
maturity

Packaging for
export

Improved postharvest handling procedure of chili


. Postharvest handling of Chili Pepper in Asian countries | Thailand

153

4. Postharvest technology to extend storage life of chili


Effect of packaging material and temperature on the quality of
chili during storage at retail market

Weight loss (%) and decay (%) of red chili packed in foam punnet
with PVC film or PS punnet with PVC film and stored at room
temperature (33oC) and 15oC for 7 days

foam punnet with


PVC film stored at
room temperature
(33oC) for 7 days

foam punnet with


PVC film stored at
15oC for 7 days

PS punnet with
PVC Film stored at
room temperature
(33oC) for 7 days

PS punnet with
PVC film stored at
15oC for 7 days

154 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Stored at Room Temperature

Stored at 15oC
% weight loss
% decay
I. Introduction
II. Postharvest handling of Cabbage in Asian countries

Weight loss (%) and decay (%) of large green chili packed in foam punnet with
PVC film or PS punnet with PVC film and stored at room temperature (33oC) and
15oC for 14 days

foam punnet with PVC film


stored at 15oC for 14 days

PS punnet with PVC film


stored at room temperature
(33oC) for 14 days

PS punnet with PVC film


stored at 15oC for 14 days

. Postharvest handling of Chili Pepper in Asian countries | Thailand

III. Postharvest handling of Chili Pepper in Asian countries

foam punnet with PVC film


stored at room temperature
(33oC) for 14 days

155

Sorting at farm and collection center to remove the damaged


fruits is recommend to reduce quality loss (weight loss and
decay ) during storage.
selected chili fruits

Harvesting

sorting at farm
Discarded chili fruits
transportation

Repacking (5-10 kg)

Discarded chili fruits

sorting at wholesale
market

selected good quality


chili fruits for packing
transportation

sorting at packing
house

156 Postharvest Handling of Cabbage and Chili Pepper in ASIA

Chili fruits are packed in PS


and foam tray and stored at
low temperature.

5. Effectiveness of improved postharvest handling


Comparison of postharvest handling

Postharvest
procedure

Improved/Standard
technology

Conventional
technology

20

15-17

Sorting

Removal of damaged
fruit at field collecting
area

Removal of damaged
and mis-sized fruit at
field, wholesale and
retail market before
repacking

Grading

By size and color

By size, color and quality

Packaging materials

-Plastic weaving bag


-PE plastic bag with
holes

Weight of packaging (kg)

15-20

New plastic weaving bag


Nylon net bag
PE plastic bag with hole
5 for retail market
10 for wholesale market
20 for factory

Storage temperature
and humidity (C)

Room temperature

10 to15

Transportation

Ambient temperature

Temperature control

Postharvest losses
(%)

11.08

9.20

Field packing container


(times of filling relative to
maximum capacity)
Field container
maximum capacity
(kg)

. Postharvest handling of Chili Pepper in Asian countries | Thailand

III. Postharvest handling of Chili Pepper in Asian countries

Brownish green to red


peel color

II. Postharvest handling of Cabbage in Asian countries

Red ripen

Harvesting index

I. Introduction

Table 1. Comparison of different technology for postharvest handling

157

Postharvest Handling of Cabbage and Chili Pepper in Asia


Editors
Ji Gang Kim, Ph. D.

Edralina P. Serrano, Ph. D.

Director,
Postharvest Research Team
National Institute of Horticultural and
Herbal Science, RDA, Korea

Professor,
Postharvest Horticulture Training
and Research Center
University of the Philippines Los Baos
Philippines

Authors
1. Bangladesh : Md. Khalequzzaman Akanda Chowdhury (Bangladesh Agricultural Research Council)
Mian Sayeed Hassan (Bangladesh Agricultural Research Council)
Md. Kamrul Hassan (Bnagladesh Agricultural University)
Sultan Mahmud Khorshed Alam (Bangladesh Agricultural Research Council)
Abul Kalam Azad (Bangladesh Agricultural Research Council)
2. Cambodia : Som Lon (General Directorate of Agriculture)
Man Sotheavy (General Directorate of Agriculture)
3. Lao PDR : Bounneuang Douangboupha (Ministry of Agriculture Forestry)
Datsakone Hongsivilay (Ministry of Agriculture Forestry)
4. Indonesia : Ridwan Rachmat (Magr), Setyadjitr. Setyadjit (MappSc)
Ali Asgar ( Indonesian Vegetables Research Institute), Dondy Anggono S. (Msi)
Sunarmani (Msi), Irpan Badrul Jamal (STP)
Abdullah Bin Arif (Msi), Agus Budianto (STP, Msi)
Fajar Kurniawan (STP), Elmi Kamsiati (STP, Msi)
5. Mongolia : Davaasuren Yesun-Erdene (Ministry of Agriculture Forestry)
6. Nepal : Purushottam Prasad Khatiwada (Nepal Agricultural Research Council)
Krishna P. Paudyal (Nepal Agricultural Research Council)
7. Rep. of Korea : Ji Gang Kim (National Institute of Horticultural Herbal Science)
Hyun Jin Choi (National Institute of Horticultural Herbal Science)
8. Philippines : Perlita A. Nuevo (University of the Philippines Los Banos)
Matilde V. Maunahan (University of the Philippines Los Banos)
9. Sri Lanka : Sarananda kalehe Hewage (Ministry of Agriculture)
10. Thailand : Amara Chinaphuti (Ministry of Agriculture and cooperative)
Nettra Somboonkaew (Ministry of Agriculture and cooperative)
11. Vietnam : Nguyen van phong (Southern Horticultural Research institute)
Nguyen van hoa (Southern Horticultural Research institute)

Published by
National Institute of Horticultural and
Herbal Science,
Rural Development Administration,
Rep. of Korea
Printed in Suwon, Rep. of Korea
ISBN 978-89-480-2796- 9 93520
Publication date : October, 2014

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