A VK 2052759gb Geko Power Ba 2006 01 72dpi

GEA Power Geko fan coil unit
Air Treatment Division
Operation manual
GEA Power Geko

Fan coil unit for an air of hospitality
VK_2052759GB / 01/2006
Subject to technical modifications
GEA Air Treatment product range
VK_2052759GB / 01/2006
Type code
Unit code
G
1 . U
Controller package
3 . A
2 . 0
1 . B
Valve code
0 . 0
Size
Controller type
Function type
1 = Size 1
2 = Size 2
3 = Size 3
0
2
3
4
2-pipe/4-pipe
T = Thermoelectric (230 V, on/off control)
Q = Thermoelectric (24 V, on/off control)
R = Modulating actuator
(230 V, mod. control)
N = Modulating actuator
S = Continuous motor drive
(24 V, 0-10 V analogue signal)
C = Modulating actuator
(230 V, mod. control) + 2 contacts
Combinations (4-pipe)
1 = Cooling = Thermoelectric
(230 V, on/off control)
Heating = Modul. actuator
2 = Cooling = Modul. actuator
Heating = Thermoelectric
3 = Cooling = Thermoelectric
Heating = Thermoelectric
with 2 auxiliary switches
Capacity stage
=
=
=
=
Terminal box
MATRIX 2000
MATRIX 3000
MATRIX 4000
1 = Capacity stage 1
2 = Capacity stage 2
Controller package no.
Air-flow function
IP20
A =
B =
C =
D =
E =
F =
IP54
G =
H =
I =
K =
L =
M =
N =
Z =
U = Recirculation air unit

Medium-flow function
Heating only
0W
= Warm water
Cooling only
W0
= Chilled water
Cooling or heating
WC = Chilled water Warm water
Cooling and heating
HW = Chilled water Warm water
Coil connection *
Ceiling
3 = Left
4 = Right
Fan speeds
Plastic terminal box with terminal strip
A = Speed 1, 2, 3
B = Speed 2, 3, 4
C = Speed 3, 4, 5
D = Speed 4, 5, 6
F = Speed 5, 6, 7
G = Speed 1, 4, 7
H = Speed 1, 2, 3, 4, 5
Sheet-steel electrical control box with
terminal strip or for integrated control
K = Speed 1, 2, 3
L = Speed 2, 3, 4
M = Speed 3, 4, 5
N = Speed 4, 5, 6
P = Speed 5, 6, 7
Q = Speed 1, 4, 7
R = Speed 1, 2, 3, 4, 5
Thermal contacts
0 = with integrated thermal contacts
1 = with thermal contacts with external leads
Condensate pump
0 = With condensate drain
1 = With condensate pump **
* Connection side from front with view of discharge
** Sheet-steel electrical control box required
Operator panel
MATRIX OP21C
MATRIX OP30C
MATRIX OP31C
MATRIX OP44C
MATRIX OP50C
MATRIX OP51C
MATRIX OP21I
MATRIX OP30I
MATRIX OP31I
MATRIX OP44I
MATRIX OP50I
MATRIX OP51I
MATRIX.IR
No operator panel
Unit type
Master unit, operator panel
A = Included
C = No operator panel
Slave unit
D = No operator panel
Unit with
Z = Terminal box
Water connection
2
3
8
9
2-way (cooling), 2-way (heating)

Circuit 1 (2-pipe cooling/heating, 4-pipe cooling)

03
04
06
10
16
25
40
=
=
=
=
=
=
=
Kvs value 0.25

Kvs value 0.40
Kvs value 0.63
Kvs value 1.0
Kvs value 1.6
Kvs value 2.5
Kvs value 4.0
(R, N, S, C)
(R, N, S, C)
(R, N, S, C)
(R, N, S, C)
(R, N, S, C, T, Q)
(R, N, S, C, T, Q)
(R, N, S, C)
Circuit 2 (4-pipe heating)

03
04
06
10
16
25
40
=
=
=
=
=
=
=
Kvs value 0.25

Kvs value 0.40
Kvs value 0.63
Kvs value 1.0
Kvs value 1.6
Kvs value 2.5
Kvs value 4.0
(R, N, S, C)
(R, N, S, C)
(R, N, S, C)
(R, N, S, C)
(R, N, S, C, T, Q)
(R, N, S, C, T, Q)
(R, N, S, C)
Shut-off valves water inlet and outlet

0
1
VK_2052759GB / 01/2006
=
=
=
=
=
=
Without shut-off valves

With shut-off valves
Table of Contents
1
Safety and user information . . . . . . . . . . . . . . . . . . . . . . . . . . 8

1.1
Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2
Safety instructions: Warning notices and danger symbols . . . . . . . . . 9
1.3
Safety-conscious working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.4
Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5
Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.6
Improper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1
Parts of basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2
Material specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.3
Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4
2.3.1
Inlet temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3.2
Unit and heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.3.3
Valves with modulating actuators . . . . . . . . . . . . . . . . . . . 17
2.3.4
Valves with thermoelectric actuators . . . . . . . . . . . . . . . . . 18
2.3.5
Valves with continuous actuators . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.4.1
2.5
2.6
2.7
Basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Unit data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.5.1
Unit weight and water content of the heat exchanger . . . . 19
2.5.2
Air volume flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.5.3
Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.6.1
Function of condensate drain . . . . . . . . . . . . . . . . . . . . . . 21
2.6.2
Technical data and capacity of condensate pump . . . . . . 21
Air-side accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.1
Transport safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2
Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5
Temporary storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.6
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
VK_2052759GB / 01/2006
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1
Installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2
Recommended inspection opening for maintenance work

on the basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3
Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.4
Unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation with various fixings . . . . . . . . . . . . . . . . . . . . . 29
4.4.2
Installation with suspension rail (accessory) . . . . . . . . . . 30
4.4.3
Assembly of modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.4.4
Installation of flexible discharge connector . . . . . . . . . . . . 32
Hydraulic connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.2
Overview of valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.3
Connection for heating and cooling water for units

without valves or with valves by others . . . . . . . . . . . . . . . . . . . . . . 35
5.4
4.4.1
5.3.1
Fitting the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.3.2
Medium connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Connection for heating and cooling water for units

with valves fitted by the manufacturer . . . . . . . . . . . . . . . . . . . . . . . 36
5.4.1
Fitting the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4.2
Medium connection in a 2-pipe system . . . . . . . . . . . . . . 37
5.4.3
Medium connection in a 4-pipe system . . . . . . . . . . . . . . 38
5.5
Connecting the condensate drain . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.6
Connecting the condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.1
Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.2
Terminal box or electrical control box . . . . . . . . . . . . . . . . . . . . . . . 42
6.3
Fan speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.3.1
6.4
Connection for a control by others . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5
Overview of the GEA MATRIX control printed circuit boards . . . . 46
6.6
VK_2052759GB / 01/2006
7-speed motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.5.1
MATRIX 2001 and MATRIX 3001 controller type . . . . . . . 46
6.5.2
MATRIX 4001 and MATRIX 4001+IO controller type . . . . 47
Fitting the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.7
6.8
6.7.1
Connecting the mains voltage for the controller . . . . . . . . 49
6.7.2
Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . 49
6.7.3
Connecting the bus connection . . . . . . . . . . . . . . . . . . . . . 52
6.7.4
Connecting the external sensor (optional) . . . . . . . . . . . . . 54
6.7.5
Connecting the flow sensor . . . . . . . . . . . . . . . . . . . . . . . . 54
6.7.6
Connecting the room temperature sensor/

return air sensor (optional) . . . . . . . . . . . . . . . . . . . . . . . . 55
6.7.7
Connecting the supply air sensor (when retrofitting) . . . . . 55
6.7.8
Connecting operation and fault messages . . . . . . . . . . . . 55
6.7.9
Connecting function inputs and function outputs . . . . . . . . 56
Network and connection shielding . . . . . . . . . . . . . . . . . . . . . . . . . . 57

6.8.1
Group structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.8.2
Network structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.8.3
Network topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.8.4
Line structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.8.5
Line structure with stub line . . . . . . . . . . . . . . . . . . . . . . . . 63
6.8.6
Network set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.1
7.2
Electrical connection with GEA MATRIX . . . . . . . . . . . . . . . . . . . . 49
Safety inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.1.1
Before commissioning, ensure that the following

conditions are true: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.1.2
The following checks should be made before

commissioning: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Check of the control and shut-off valves . . . . . . . . . . . . . . . . . . . . . . 67

7.2.1
Checking the control valves . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.2
Adjustment of the shut-off valves (variant) . . . . . . . . . . . . 68
7.2.3
Shut-off valve for control valves to kvs value 1.6 (1/2")

on fan coil units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.2.4
Shut-off valve for control valves from kvs value 2.5 (3/4")
to kvs value 4.0 (3/4") on fan coil units . . . . . . . . . . . . . . . 70
7.3
Bleeding the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.4
Checking the condensate drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
7.5
Terminating resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
7.6
Address setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
7.7
Setting the limitation functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
7.8
Switch on unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.9
Checking the data connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

7.9.1
Checking the control cables . . . . . . . . . . . . . . . . . . . . . . . 79
7.9.2
Checking the data connection . . . . . . . . . . . . . . . . . . . . . . 79
VK_2052759GB / 01/2006
7.10 Checking the control inputs and control outputs . . . . . . . . . . . . . . . 80

7.10.1
Function input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7.10.2
Operating programmes . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7.11 Checking the condensate pump (cooling units with

condensate pump only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
7.12 Functionality by use of GEA MATRIX . . . . . . . . . . . . . . . . . . . . . . . 83
7.12.1
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.12.2
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.12.3
Condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.12.4
Support mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.12.5
Room frost protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.12.6
Summer / winter compensation . . . . . . . . . . . . . . . . . . . . 85
7.12.7
Filter replacement indicator . . . . . . . . . . . . . . . . . . . . . . . 85
Troubleshooting and maintenance . . . . . . . . . . . . . . . . . . . 86

8.1
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
8.2
Quarterly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8.2.1
8.3
Half-yearly maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.3.1
8.4
8.5
8.6
Clean or replace the filter . . . . . . . . . . . . . . . . . . . . . . . . . 88

Checking the fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Annual maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
8.4.1
Cleaning the sound attenuator module (variant) . . . . . . . 90
8.4.2
Check the screw connections of the pipes . . . . . . . . . . . . 91
8.4.3
Checking the electrical connections and earthing . . . . . . 91
8.4.4
Bleeding the heat exchanger . . . . . . . . . . . . . . . . . . . . . . 92
8.4.5
Cleaning the lateral condensate tray . . . . . . . . . . . . . . . . 92
8.4.6
Checking the valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Before the cool weather period . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

8.5.1
Cleaning the humidity sensors . . . . . . . . . . . . . . . . . . . . . 92
8.5.2
Checking the functioning of the condensate pump . . . . . 93
Breakdowns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Declaration of conformity
VK_2052759GB / 01/2006
Safety and user information

Power Geko fan coil units are developed and manufactured in accordance with
current technological standards and recognised safety standards and guidelines
and conform with the EC machine directive.
Power Geko fan coil units are reliable and conform to a high quality standard. This
product range combines progressive technology with a high level of user
friendliness and ease of maintenance.
However, a risk of injury to the user or third parties or the possibility of damage to
the unit or other objects is inevitably present in all fan coil units. For this reason,
you should take note of and follow all safety instructions. Ignoring the safety
instructions can cause risks to personal health and safety, environmental damage
and/or extensive material damage.
Observing the safety instructions in the operation manual will help you to avoid
risks, run the unit economically and obtain the full benefit of the product.
The safety aspects dealt with in this chapter are valid for the entire operating
manual.
1.1
Symbols used
The following symbols are used for particular text sections in this operation
manual:
This symbol indicates a list.
Instructions for action are identified with this symbol.
9 The results of an action are identified with this symbol.
USER INFORMATION
User information enables optimum, economical and environmentally friendly
use and handling of the technology.
RECYCLING
This symbol refers to the appropriate recycling of packaging materials and
expired components (separated according to metals, plastics etc.).
VK_2052759GB / 01/2006
1.2
Safety instructions: Warning notices and danger symbols

All information in this chapter is important and relevant for safety. For this reason,
not all information in this chapter is indicated with special danger symbols.
In subsequent chapters of this manual, warning notices are indicated by a
pictograph. General safety instructions regarding actions are listed at the
beginning of the respective chapter and special safety instructions on specific
steps are listed along with the respective steps. The following warning notices are
used:
DANGER FROM ELECTRICAL CURRENT!
Indicates a danger of electric shock that can cause personal injury or death and
can also cause material damage.
DANGER OF SCALDING!
Indicates a danger of scalding by escaping hot liquids that can cause personal
injury or death and can also cause material damage.
DANGER FROM ROTATING UNIT PARTS!
Indicates a danger that can cause personal injury or death and can also cause
material damage.
DANGER DUE TO OVERHEAD LOADS!
Indicates a danger that can cause personal injury or death and can also cause
material damage.
PERSONAL INJURY!
Indicates a danger (other than the types of danger listed above) that can cause
personal injury or death and can also cause material damage.
DAMAGE TO THE UNIT!
Indicates a danger that can cause mainly material damage, which may also
lead to personal injury.
ENVIRONMENTAL DAMAGE!
This symbol warns you against damage to the environment.
VK_2052759GB / 01/2006
1.3
Safety-conscious working
Take the following safety precautions for your own safety:
Before undertaking any work on the unit, power the unit down to avoid injury
from electrical current. Check that the unit is switched off and ensure that the
unit is secured against being switched back on at an appropriate point of the
on-site power supply.
DANGER OF SCALDING!
Before performing work on the valves or the inlet or outlet pipes, seal off the
heating medium or cooling medium inlet to prevent scalding. Do not begin work
until the heating medium has cooled down.
Rotating fan wheels can cause injury! Before performing any work on the unit,
ensure that it is powered down. Ensure that the unit is secured against being
switched back on at an appropriate point of the on-site power supply.
Wear a helmet and safety boots to prevent injury from falling components,
especially when fitting the unit to the ceiling. Ceiling installations should always
be performed by two people.
PERSONAL INJURY!
Always wear protective gloves when moving or fitting the unit to avoid injury
from sharp edges.
The accident prevention regulations apply (VBG1, BGV A2 (formerly: VBG4),

VBG7w, VBG9a) and the generally acknowledged technical regulations,
particularly DIN VDE 0100, DIN VDE 0105.
1.4
Qualification of personnel
The unit must be installed, operated and maintained only by qualified, specially
trained and authorised persons. The following tasks described in the operating
and maintenance instructions may only be performed by qualified personnel:
10
Transport/storage
Installation
Hydraulic connection
Electrical connection
Commissioning
Maintenance
VK_2052759GB / 01/2006
1.5
Proper use
Power Geko series fan coil units are designed exclusively for heating, filtering and
cooling purposes. Water or water/glycol (max. 50 %) can be used as the medium.
The following limit values apply to the medium for operating Cu/Al heat
exchangers:
Parameter
Unit
pH value (at 20 C)
7.5 - 9
Conductivity (at 20 C)
Oxygen content
Value
O2
Total hardness
S/cm
< 700
mg/l
< 0.1
dH
1 - 15
Dissolved sulphur
Sodium
Na+
not detectable
mg/l
< 100
Iron
Fe2+, Fe3+
mg/l
< 0.1
Manganese
Mn2+
mg/l
< 0.05
Ammonium content
NH4+
mg/l
< 0.1
Chloride
Cl-
mg/l
< 100
Sulphate
SO42-
mg/l
< 50
Nitrite
NO2
mg/l
< 50
Nitrate
NO3-
mg/l
< 50
Tab. 1-1: Limit values for the medium in closed heating and cooling circuits
DAMAGE TO THE UNIT!

On open systems (e.g. when using well water), the water used should
additionally be cleansed of suspended matter by means of a filter which should
be located in the inlet. Otherwise there is a risk of erosion due to suspended
matter (observe limit values in Tab. 1-1).
You must also ensure that the unit is protected from dust and other substances
that cause an acidic or alkali reaction when combined with water (aluminium
corrosion).
The Power Geko must only be used in closed rooms.
The Power Geko can be fitted in the false ceiling.
If the unit is used for any other purpose or a purpose that exceeds the scope of
these instructions, then this is regarded as improper use. The manufacturer or
supplier is not liable for any resulting damage: the user bears the full risk.
The user is responsible for proper use.
Proper use also includes observance of the operation manual and the
inspection and maintenance conditions stipulated by GEA.
VK_2052759GB / 01/2006
11
1.6
Improper use
The Power Geko must not be operated:
to treat fresh air,
in locations where there is a risk of explosion
in wet areas or
in locations with high dust levels or aggressive air
PERSONAL INJURY AND MATERIAL DAMAGE!

Improper use can cause personal injury and material damage.
12
VK_2052759GB / 01/2006
Technical description
2.1
Parts of basic unit
10
11
3
Fig. 2-1:
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
Pos. 5:
Pos. 6:
Parts of basic unit

Retaining bracket
Heat exchanger
Basic casing with insulation
Filter element
Main condensate tray
Fan with housing
VK_2052759GB / 01/2006
Pos. 7:
Pos. 8:
Pos. 9:
Pos. 10:
Pos. 11:
Sheet-steel electrical control box

Quick-release locks for inspection cover
Inspection cover
Condensate pump
Lateral condensate tray
13
Various unit parts from Fig. 2-1 are described in more detail below.
Retaining bracket (Pos. 1)
The retaining brackets are used to mount the unit on the ceiling as well as for the
assembly of air-side accessories.
Heat exchanger (Pos. 2)
The heat exchanger for chilled and warm water has connecting spigots with 1/2"
internal thread and air vents and drain valves. Depending on how it is used, the
heat exchanger is equipped with two connecting spigots (water inlet and outlet in
the 2-pipe system) or with four connecting spigots (water inlet and outlet in the
4-pipe system).
Basic casing with insulation (Pos. 3)
The basic casing is made of galvanised sheet steel and is insulated internally.
Filter element (Pos. 4)
The filter element consists of a filter hose with a changing frame and plastic
retaining strips.
Main condensate tray (Pos. 5)
The main condensate tray both collects the condensate that gathers in the Power
Geko and also acts as a holding plate for the fan(s).
Fan with housing (Pos. 6)
The fan consists of one or several centrifugal fans and is designed as a single fan.
The centrifugal fans are equipped with low-noise, maintenance-free sleeve
bearings. The motor has a motor protection via integrated thermal contacts
(optionally with external leads). It has IP20 protection class and is of insulation
class F.
Sheet-steel electrical control box (Pos. 7)
Depending on the unit application, the galvanised steel-sheet electrical control
box contains the following:
One or more printed circuit board(s)
Contactors/relays
Terminal strip(s).
NOTE:
Depending on the model, the unit may also be equipped with a plastic terminal
box.
14
VK_2052759GB / 01/2006
Quick-release locks for inspection cover (Pos. 8)

The inspection cover can be opened by turning the quick-release locks
anticlockwise through 90.
Inspection cover (Pos. 9)
The inspection cover facilitates convenient access to the interior of the unit.
Condensate pump (Pos. 10)
The condensate pump (optional) transports the condensate that collects in the
lateral condensate tray into collection or drainage systems located higher up.
Lateral condensate tray (Pos. 11)
The lateral condensate tray collects the condensate from the valves and
connection fittings, gathers the condensate from the main tray and transports the
condensate to the external condensate pipe.
2.2
Material specification
Unit part
Material
Retaining bracket
Galvanised sheet steel
Basic casing with

insulation
Galvanised sheet steel, insulated with glass wool ribs, lined on one side, including
aluminium foil with layered mesh reinforcement,
Heat exchanger
Copper/aluminium (copper/copper, copper/aludyne)
Variable-speed motor
with capacitor
Various materials
Connecting cable
Various materials
Fan with housing
Galvanised sheet steel; plastic
Main condensate tray
Galvanised sheet steel with polyethylene thermal insulation on the underside
Filter element
Filter fleece, synthetic
Galvanised sheet steel with polyethylene thermal insulation on the underside
Tab. 2-1: Material specification of the unit parts
VK_2052759GB / 01/2006
15
2.3
Range of application
2.3.1 Inlet temperature
Medium inlet temperature or evaporation temperature in C
To prevent condensate from forming on non-insulated casing parts when the

temperature falls below the dew point during cooling operation, certain minimum
inlet temperatures apply. These are dependent on the temperature and the
relative humidity of the room air surrounding the unit. Refer to the following
diagram for details.
Fig. 2-2:
16
Room temperature in C
Minimum permissible medium inlet temperature as a function of the room air state;
air pressure = 1013 hPa; = relative humidity
VK_2052759GB / 01/2006
2.3.2 Unit and heat exchanger

Unit and heat exchanger
Values
Max. operating pressure/temperature
1.6 MPa (16 bar)/110 C
Max. permissible ambient temperature
40 C
Min. permissible ambient temperature
2 C
Operating voltage
230 V AC, 50/60 Hz
Power consumption/protection class
See plate
Max. discharge temperature
75 C (risk of burning)
Tab. 2-2: Range of application for unit and heat exchanger

Size
Capacity
stage
1
2
3
Maximum water flow rate [l/h]

2-pipe
cooling or heating
circuit
4-pipe
cooling circuit
heating circuit
489
245
489
489
978
489
1467
1467
1467
489
1467
1956
Tab. 2-3: Maximum permissible medium volume flows

2.3.3 Valves with modulating actuators
Valves with modulating actuators
230 V / 24 V
Max. operating pressure/inlet temperature
Values
230 V
24 V
1.6 MPa (16 bar)/120 C
60 C
Operating voltage
230 V AC
50/60 Hz
24 V AC
50/60 Hz
7 VA/IP43
0.7 VA/IP43
Running time
Water
120 s (50 Hz)

100 s (60 Hz)
Max. 50 % glycol content
permissible
Tab. 2-4: Range of application for valves with modulating actuators
VK_2052759GB / 01/2006
17
Valves with 230 V modulating actuators

and two potential-free auxiliary switches
Values
1.6 MPa (16 bar)/120 C
60 C
Operating voltage
230 V AC, 50/60 Hz
7 VA/IP 43
Running time
150 s (50 Hz); 125 s (60 Hz)
Load capacity of auxiliary switches
max. 5 (1) A/250 V

max. 100 mA/24 V
Water

permissible
Tab. 2-5: Range of application for valves with modulating actuators and auxiliary
switches
2.3.4 Valves with thermoelectric actuators
Valves with thermoelectric actuators
230 V / 24 V
Values
230 V
24 V
1.6 MPa (16 bar)/120 C

Operating voltage
50 C
230 V AC
50/60 Hz
3 VA/IP43
Running time
Water
24 V AC
50/60 Hz
Approx. 180 s
permissible
Tab. 2-6: Range of application for valves with thermoelectric actuators

2.3.5 Valves with continuous actuators
Valves with continuous actuators
Values
1.6 MPa (16 bar)/120 C
55 C
Operating voltage
24 VAC, 50/60 Hz
Analogue control signal
0 ... 10 (2 ... 10) V
1.4 VA/IP40
Running time
150 s (50 Hz); 125 s (60 Hz)
Water

permissible
Tab. 2-7: Range of application for valves with continuous actuators
18
VK_2052759GB / 01/2006
2.4
Dimensions
2.4.1 Basic unit

Pos. 1: Basic unit
Pos. 2: Sheet-steel electrical control box
Pos. 3: Lateral condensate tray
3
b+40
2
Fig. 2-3:
Dimensions of the basic unit
Size
b [mm]
610
1210
1660
Tab. 2-8: Size-dependent width dimensions of basic unit
2.5
Unit data
2.5.1 Unit weight and water content of the heat exchanger

Size
Weight1)
[kg]
Water content
[l]
2-pipe
1)
4-pipe
LG2) 1
LG2) 2
Cooling circuit
Heating circuit
45
1.1
1.4
1.1
0.3
65
2.2
2.9
2.2
0.8
80
3.0
4.0
3.0
1.1
Basic unit weight excluding accessories 2) LG = capacity stage
Tab. 2-9: Unit weight and water content of the heat exchanger
VK_2052759GB / 01/2006
19
2.5.2 Air volume flow

Size
Air volume flow [m/h]

Fan speeds
1
535
655
735
795
880
940
985
1040
1245
1410
1580
1690
1815
1900
1530
1810
2050
2255
2410
2550
2695
Tab. 2-10: Air volume flow (unrestricted air intake and discharge)
2.5.3 Electrical data
Electrical data of the fan motors
Size
Current consumption (max.)

[A]
Power consumption (max.)

[W]
0.93
208
1.91
402
2.55
589
Tab. 2-11: Electrical data of the fan motors at 230 V, 50 Hz

Electrical data of the valve actuators
2- and 3-way valves
On/off control mode
(thermoelectric actuator)
Starting
current
[A]
Operating
current
[A]
2- and 3-way valves

Modulating control mode
(modulating actuator)
Power
consumption
[W]
Current
consumption
[A]
Power
consumption
[W]
2- and 3-way valves

Continuous mode
(continuous actuator)
Current
consumption
[A]
Power
consumption
[W]
230 V
24 V
230 V
24 V
230 V
24 V
230 V
24 V
230 V
24 V
24 V
24 V
0.3
0.6
0.013
0.09
0.03
0.03
0.7
0.06
1.4
Tab. 2-12: Electrical data of the valve actuators at 230 V, 50 Hz and 24 V, 50 Hz (and 0-10 V actuating signal)
NOTE:
Observe the fusing values provided in the connection diagrams
(see Chapter 6, Tab. 6-1).
20
VK_2052759GB / 01/2006
2.6
Condensate pump
Condensate which forms on cooling devices is collected in the lateral condensate
tray. If no natural drainage fall exists, a condensate pump needs to be installed.
This transports the condensate into collection or drainage systems located higher up.
2.6.1 Function of condensate drain

In addition to the condensate pump, two separate humidity sensors with the
following functions are installed on the lateral condensate tray:
1st sensor:
Activation of pump when specified fill level of lateral condensate tray is

exceeded.
Deactivation of pump when fill level of lateral condensate tray falls below
minimum.
2nd sensor:
Triggers alarm if the maximum permissible fill level is exceeded.
2.6.2 Technical data and capacity of condensate pump

The maximum operating pressure of the pump is 0.1 MPa (1 bar); the maximum
flow rate is 10 l/h. In Fig. 2-5, the pump's capacity is specified in l/h in relation to
the head.
Fig. 2-4:
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
VK_2052759GB / 01/2006
Condensate pump
Condensate pump
Suction hose with strainer
Pressure hose for on-site condensate connection (1.5 m long)
Fill level sensors with protective cover
21
Technical data of the condensate pump

Technical data
Values
Operating voltage
230 V AC / 50 Hz
Starting current
Max 0.63 A
Operating current
0.08 A
Power consumption
18 W
Protection class
IP64
Max. head
10 m
Max. water volume flow
10 l/h
Sound power level
at H = 0m
at H = 4m
39 dB(A)
41 dB(A)
Tab. 2-13: Condensate pump technical data
Capacity of condensate pump
Fig. 2-5:
22
Capacity of condensate pump (head/discharge volume)
VK_2052759GB / 01/2006
2.7
Air-side accessories
The following accessories can be supplied for the Power Geko fan coil unit:
Designation
Order no.
Design
Flexible discharge connector
ZGP#204 discharge
ZGP#105 intake
Fire classification B1
Air-intake plenum with

circular spigot, insulated
ZGP#107
Plenum with DN 200 circular spigot, galvanised sheet

steel with sound and thermal insulation on inner face.
Air discharge plenum with

circular spigot, insulated
ZGP#206
Plenum with DN 200 circular spigot, galvanised sheet

steel with sound and thermal insulation on inner face.
Cap
ZGP0301
Galvanised sheet steel, for capping DN 200 circular

spigot.
Sound attenuator for

installation on suction side
ZGP#114
Module made of galvanised sheet steel with soundinsulating panels
Sound attenuator for

installation on discharge side
ZGP#215
Module made of galvanised sheet steel with soundinsulating panels
Suspended rail
ZGP0075
ZGP0135
ZGP0195
For quick installation of the basic unit and accessories

with M8 threaded rods and fixings
750 mm
1350 mm
1950 mm
Tab. 2-14: Power Geko air-side accessories

NOTE:
The # symbol is a place holder for the respective unit size.
VK_2052759GB / 01/2006
23
Transport and storage
3.1
Transport safety
It is extremely dangerous to stand under overhead loads.
Make sure that no-one is standing under an overhead load!
DAMAGE TO THE UNIT!
Improper transport can cause damage to the fan coil unit.
If damage has been caused by impacts to the unit or by dropping it, carefully
check that the fan coil unit is working correctly.
Take care when transporting the fan coil unit!
3.2
Scope of delivery
As soon as the unit has been delivered, remove the packaging and check the unit
for any damage caused in transit (if so, submit a complaint to the carrier), and
check that the shipment is complete and correct. To do so, compare the details
of the unit nameplate with the details on the delivery note.
This also applies to all accessories. Missing parts or damage in transit can only
be claimed against the transport insurance if the damage has been confirmed by
the carrier.
3.3
Packaging
The unit is shipped on pallets and packaged in shrink wrap The protective cap
on the unit discharge port should only be removed when the unit is commissioned
or if accessories are to be mounted on the discharge side.
3.4
Transport
DAMAGE TO UNIT AND PERSONAL INJURY!
Use protective gloves to avoid injury due to sharp edges.
Ensure that at least two people carry the Power Geko to avoid injury.
In the case of palletised deliveries, use only lifting and transport vehicles
with sufficient carrying capacity.
Secure the load during transit to prevent it from tipping or falling.
24
VK_2052759GB / 01/2006
Horizontal transport
Only lift and carry the Power Geko on both sides by the suspension fixtures or by
holding on to the lower edge of the unit (see Fig. 3-1).
Fig. 3-1:
3.5
Transport
Temporary storage
When storing the unit for a temporary period, the following points must be noted:
Store the fan coil unit in its original packaging.
The storage location must be protected from the elements, dry and free of
dust. Humidity must be between 50 and 85 % r.h. The storage temperature
must be between -10 to +50 C.
DAMAGE TO THE UNIT!

Any residual water must be removed from the heat exchanger!
Frost risk!
3.6
The fan coil unit must be protected from impacts, vibrations etc.
Disposal
RECYCLING!
Ensure that operating supplies, packaging and replacement parts are disposed
of in a safe and environmentally friendly manner. Use any available local
recycling facilities and observe recycling regulations.
During disposal, the parts of the units should be separated as far is possible and
sorted by material type (see also Material specification on page 15).
VK_2052759GB / 01/2006
25
Installation
Installation
Ensure that the intended drilling area is free from electrical cables or pipes
before drilling.
PERSONAL INJURY!
There is a risk of accidents due to parts dropping down and sharp edges.
When installing the unit, wear a helmet, safety footwear and protective gloves.
Ceiling installations should always be performed by two people.
NOTE:
You must ensure that no mechanical deformation or twisting occurs during
installation of all models in all installation locations.
4.1
Installation location
The type, condition and ambient temperature of the installation location must be
suitable for the fan coil unit in question (see Chapter 1.5 and Chapter 1.6).
Observe the following points:
Only install the unit in enclosed spaces.
Ceiling or mounting systems must be capable of bearing the weight of the unit,
including any accessories.
Ensure that suitable fixings (screws, plugs, etc.) are used which correspond
with the overall weight of the unit and nature of the suspension points.
NOTE:
Discuss and create any wall and ceiling openings together with an architect or
structural engineer and the building contractor.
NOTE:
Please note that the protective cover on the air outlet of the Power Geko should
not be removed until the unit has been commissioned or accessories on the
discharge side have been mounted.
26
VK_2052759GB / 01/2006
4.2
Installation
Recommended inspection opening for maintenance work on the basic unit

It is recommended for all inspection and maintenance work on the basic unit that
an inspection opening with minimum dimensions of B x 685 mm (see Fig. 4-1) is
provided in the false ceiling.
302
685
585
b + 40
b max
B
Fig. 4-1:
Inspection opening (B x 685 mm)

Pos. 2: Sheet-steel electrical control box
Pos. 3: Filter behind inspection cover
Size
b [mm]
610
1210
1660
bmax [mm]
924
1524
1974
B [mm]
1124
1724
2174
Tab. 4-1: Dimensions of basic unit and inspection opening

NOTE:
Please note that if accessories have been mounted, additional or larger
openings may need to be provided.
VK_2052759GB / 01/2006
27
Installation
4.3
Preparing for installation

Depending on the model, the pipes may be connected from the left or the right.
The following fitting distances must be observed:
Position no.,
see Fig. 4-2
Reason
Fitting distance
[mm]
For unobstructed inflow of

air from the rear
200
at rear
For installation tasks, e.g.

for opening the terminal
box from the side
200
at the side
Tab. 4-2: Fitting distances
Fig. 4-2:
Fitting distances
NOTE:
The minimum distance between the top edge of the unit and the ceiling of the
room should be 80 mm.
28
VK_2052759GB / 01/2006
4.4
Installation
Unit installation
4.4.1 Installation with various fixings

Retaining brackets are provided for securing the units (two on each side, see
Fig. 4-4). You will require fixings which correspond with the fixing method used
(see Fig. 4-3).
For the installation, at least 4 holes are required (2 on each side).
For the position of the retaining bracket, see Chapter 4.4.3.
DAMAGE TO THE UNIT!
The installation must provide for an unobstructed flow of air to and from the unit
during subsequent operation.
The distance between the top edge of the unit and the ceiling of the room
should be at least 80mm.
Ceiling
Z-type mounting
rail (on-site)
U-profile rail
with sliding block (on-site)
Threaded rod
M8 (on-site)
Spring elements
(on-site)
Fig. 4-3:
Spring elements
(on-site)
Make sure that there is sufficient room for

the valve installation.
Provide a suitable means of connecting the
fixing angle (for examples, see Fig. 4-3).
Attach the Power Geko with screw
connections.
Use a spirit level for precise vertical and
horizontal alignment of the Power Geko
(see Fig. 4-4).
Tighten the screws.
Examples of fixing methods

NOTE:
To minimise the transmission of residual structure-borne sound, the use of
standard spring elements is recommended.
Pos. 1: Retaining bracket
Fig. 4-4:
Installing the Power Geko

NOTE:
Trouble-free condensate drainage or a trouble-free functionality of the
condensate pump can on be insured if the unit is installed horizontally.
VK_2052759GB / 01/2006
29
Installation
4.4.2 Installation with suspension rail (accessory)

To enable simple and fast installation, suspension rails are available as
accessories.
Retaining brackets are provided for securing the units. The fixings for the unit
including threaded rods and screws are included in the accessory package.
For the position of the retaining bracket, see Chapter 4.4.3.
DAMAGE TO THE UNIT!
The installation must provide for an unobstructed flow of air to and from the unit
during subsequent operation.
The distance between the top edge of the unit and the ceiling of the room
should be at least 80 mm.
Fig. 4-5:
Make sure that there is sufficient room for

the valve installation.
Fix the suspension rail to the underside of
the room ceiling using suitable materials.
Fix the threaded rod(s) to the underside of
the room ceiling using suitable materials.
Place the Power Geko with 2 retaining
brackets in the suspension rail.
Raise the opposite side of the Power Geko
until the threaded rods project through the
holes in the retaining bracket.
Attach the Power Geko with the fixings
provided.
Installation with suspension rail
Use a spirit level for precise vertical and horizontal alignment of the Power
Geko (see Fig. 4-4).
Tighten the fixings.
NOTE:
Trouble-free condensate drainage can only be ensured if the cooler is installed
horizontally.
NOTE:
To minimise the transmission of residual structure-borne sound, the use of
standard spring elements is recommended.
30
VK_2052759GB / 01/2006
Installation
4.4.3 Assembly of modules

The Power Geko, which has been designed as a basic unit with optional air-side
accessories, has a modular construction. (See Air-side accessories on page 23.)
The connections between the individual modules may be carried out before or
after the unit is installed on the ceiling.
The modules are centred and also connected using M8 hexagon socket screws.
Fig. 4-6:
Module connection with M8 screws; side view
1, 2, 3
Fig. 4-7:
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
Size
b [mm]
Ceiling installation dimensions; front view

Basic unit
Sound attenuator
Air intake/discharge plenum
Flexible discharge connector
1
610
1210
1660
Tab. 4-3: Size-dependent width dimensions of basic unit
VK_2052759GB / 01/2006
31
Installation
4.4.4 Installation of flexible discharge connector

NOTE:
If flexible discharge connectors are delivered separately, foam-backed sealing
tape is always included for use as the seal between the frame (flexible
discharge connector) and the module (basic unit or sound attenuator).
Mounting holes on basic unit
If a basic unit has been ordered with flexible discharge connectors, the unit is
delivered with flexible discharge connector already mounted on the discharge
side. The flexible discharge connector on the suction side must be installed onsite. The holes required for this (on the suction side of the basic unit) are not
provided by the manufacturer and must therefore be created. For the position of
the holes, see Fig. 4-8.
Pos. 1: 4 mm holes for mounting of
10,5
b + 21
flexible discharge connector
234
Fig. 4-8:
Use a suitable tool to drill the holes.

Alternatively, self-tapping screws (selfdrilling) can be used (see Fig. 4-9).
Mounting holes on basic unit/sound attenuator

If sound attenuators are included in the delivery, the flexible discharge connector
on the discharge side is also delivered separately. The flexible discharge
connectors on the sound attenuators must also be installed on-site. The holes
must also be drilled on-site as described above.
Size
b [mm]
610
1210
1660
Tab. 4-4: Mounting dimensions

Installation of the flexible discharge connector
3
Pos. 1: Flexible discharge connector

Pos. 2: Basic unit
Pos. 3: Tapping screw 4.0 x 13 mm
1
3
Fig. 4-9:
or: self-tapping screw

Position the foam sealing strip
Attach the flexible discharge connector
using the holes provided on the basic unit
and suitable screws.
Installation of the flexible discharge connector

NOTE:
The mounting holes on the flexible discharge connector and the basic unit may
not be aligned. To correct this, the mounting frame for the flexible discharge
connector can be pulled apart or pushed together.
32
VK_2052759GB / 01/2006
5.1
General information
DANGER OF SCALDING BY ESCAPING HEATING MEDIUM!
Before the on-site piping and the Power Gekos hydraulic connection is set up,
the heating/cooling medium should be shut off and secured against being
opened unintentionally.
Fan coil units that are used for cooling are fitted with a lateral condensate tray.
The tray collects the condensate from the unit (from valves, screw connections
and the pipes).
All on-site pipes for the cooling medium must be insulated against condensate
formation.
When all connections have been completed, all screw connections should be
tightened and checked that they are free of mechanical stress.
5.2
Overview of valves
The various circuit types apply to supply with both heating medium and cooling
medium.
NOTE:
The permissible medium flow direction is marked on the valves by means of an
arrow and/or a letter.
Valves with modulating actuator

These valves enable continuous upstream control (modulating control mode). In
the case of valve equipment fitted by the manufacturer on a 3-way valve, control
is achieved via a distributor circuit (see Fig. 5-1).
Fig. 5-1:
VK_2052759GB / 01/2006
Motor-driven 3-way valve
33
In the case of the 2-way valve, control is achieved by throttling the water outlet of
the medium (see Fig. 5-2).
Fig. 5-2:
Motor-driven 2-way valve
Valves with thermoelectric actuator

On/off control mode (ON/OFF) is possible with these valves. In the case of valve
equipment fitted by the manufacturer on a 3-way valve, control is achieved via a
distributor circuit (see Fig. 5-1).
Fig. 5-3:
3-way valve with thermoelectric actuator
In the case of the 2-way valve, control is achieved by throttling the water outlet of
the medium (see Fig. 5-4).
Fig. 5-4:
34
2-way valve with thermoelectric actuator
VK_2052759GB / 01/2006
5.3
Connection for heating and cooling water for units without valves or with valves
by others
In the case of units without valves or with valves by others, the installation of the
water inlet and outlet is dependent on the location of the medium connection and/
or the valve on site.
5.3.1 Fitting the connections

DAMAGE TO THE UNIT!
During fitting, the connection nut on the heat exchanger should be countered
using a suitable tool.
At the beginning of the fitting procedure, remove the covers of the water inlet
and outlet pipes.
Fit the connections, ensuring they are free of mechanical stress.
5.3.2 Medium connection

In a 2- or 4-pipe system, pipes and any valves must be fitted directly above the
lateral condensate tray to drain the condensate that forms on the pipes during
cooling operation into the condensate tray.
2-pipe system
Make sure that there is sufficient room for the valve installation.
Note the specifications in chapter Fitting the connections on page 35.
Lead the pipes off at a right angle to the side or to the rear.
Seal the connections.
Screw on the connections.
4-pipe system
3
1
2
3
2
Fig. 5-5:
Heat exchanger connections in 2/4-pipe system

Pos. 1: Heat exchanger connections (1/2" internal thread, flat-sealing)
Pos. 2: Heat exchanger connections, cooling (1/2" internal thread, flat-sealing)
Pos. 3: Heat exchanger connections, heating (1/2" internal thread, flat-sealing)
VK_2052759GB / 01/2006
35
5.4
Connection for heating and cooling water for units with valves fitted by the
manufacturer
5.4.1 Fitting the connections
At the beginning of the fitting procedure, remove the covers of the water inlet
and outlet pipes.
Fit the connections, ensuring they are free of mechanical stress.
DAMAGE TO THE UNIT!
During fitting, the connection nut on the heat exchanger should be countered
using a suitable tool.
Valve equipment
Connections
Water inlet
Model
Shut-off
valves
with
2-way
without
with
3-way
without
Water outlet
kvs value
Thread,
flat-sealing
Soldered fitting
for Cu pipe
Thread,
flat-sealing
Soldered fitting
for Cu pipe
0.25
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
0.40
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
0.63
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
1.00
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
1.60
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
2.50
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
4.00
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
0.25
Inner thread R1/2"
Outer thread R1/2"
12mm
0.40
Inner thread R1/2"
Outer thread R1/2"
12mm
0.63
Inner thread R1/2"
Outer thread R1/2"
12mm
1.00
Inner thread R1/2"
Outer thread R1/2"
12mm
1.60
Inner thread R1/2"
Outer thread R1/2"
12mm
2.50
Inner thread R1/2"
Outer thread R3/4"
15(18) mm *
4.00
Inner thread R1/2"
Outer thread R3/4"
15(18) mm *
0.25
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
0.40
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
0.63
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
1.00
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
1.60
Outer thread R3/4"
15 mm
Outer thread R3/4"
15 mm
2.50
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
4.00
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
0.25
Outer thread R1/2"
12 mm
Outer thread R1/2"
12 mm
0.40
Outer thread R1/2"
12 mm
Outer thread R1/2"
12 mm
0.63
Outer thread R1/2"
12 mm
Outer thread R1/2"
12 mm
1.00
Outer thread R1/2"
12 mm
Outer thread R1/2"
12 mm
1.60
Outer thread R1/2"
12 mm
Outer thread R1/2"
12 mm
2.50
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
4.00
Outer thread R3/4"
15(18) mm *
Outer thread R3/4"
15(18) mm *
* = Soldered fitting 18 mm, applies only for size 3, 2-pipe system cooling/heating or 4-pipe system, cooling circuit
Tab. 5-1: Overview of valve connections
36
VK_2052759GB / 01/2006
5.4.2 Medium connection in a 2-pipe system

2-way valve
Valve actuator
Water inlet
Water outlet
Pipes by others (after valve or
shut-off valve)
Pos. 6: Shut-off valves (optional)
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
3
5
4
2
Fig. 5-6:
Pipe connection in a 2-pipe system

NOTE:
The water inlet piping is only supplied with the unit if the shut-off valves are also
fitted by the manufacturer.
3-way valve
Valve actuator
Water inlet
Water outlet
shut-off valve)
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
3
5
4
2
Fig. 5-7:
VK_2052759GB / 01/2006
37
5.4.3 Medium connection in a 4-pipe system

2-way valve
Valve actuator cooling
Valve actuator heating
Water inlet cooling
Water outlet cooling
Water inlet heating
Water outlet heating
shut-off valve)
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
Pos. 5:
Pos. 6:
Pos. 7:
1
2
Fig. 5-8:

NOTE:
The water inlet piping is only supplied with the unit if the shut-off valves are also
fitted by the manufacturer.
3-way valve
Valve actuator cooling
Valve actuator heating
Water inlet cooling
Water outlet cooling
Water inlet heating
Water outlet heating
shut-off valve)
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
Pos. 5:
Pos. 6:
Pos. 7:
1
2
6
7
5
Fig. 5-9:
38
7
3
VK_2052759GB / 01/2006
5.5
Connecting the condensate drain

In order for the condensate to be drained off properly, the condensate drain by
others must be connected to the lateral condensate tray.
Push a plastic hose or a copper pipe on to the appropriate condensate tray

connector and seal it, see Fig. 5-10 below, Pos. 4:
When connecting the condensate drain to the wastewater system, observe the
wastewater regulations (stench trap).
NOTE:
Condensate drains must always be positioned at a sufficiently steep angle!
When laying pressureless pipes or draining outdoors, no stench trap is
required.
3
1
2
20 mm
25 mm
Fig. 5-10: Condensate drain

Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
VK_2052759GB / 01/2006
Condensate drain from the lateral condensate tray

Condensate drain by others
Condensate drain connectors
(diameter d = 20 mm, length l = 25 mm)
39
5.6
Connecting the condensate pump
Pos. 1: Condensate pump

Pos. 2: Suction hose with strainer
Pos. 3: Pressure hose for condensate
connection by others
(1.5 m long)
Pos. 4: Fill level sensors with protective
cover
4
Fig. 5-11:
Condensate pump
The end of the condensate pump pressure hose must be connected to the
condensate draining device by others. If the extended pipe is not supported by
additional counterpressure, e.g. by means of an extension of the manufacturer's
pressure hose, the actual discharge volume is reduced by the additional
resistance (see Tab. 5-2 and Fig. 5-12).
NOTE:
When laying the pressure hose, be sure not to bend or kink it excessively.
To prevent the transmission of structure-borne sound, the hose should be
insulated against all surfaces with which it could come into contact.
Actual discharge volume of the condensate pump [l/h]
Horizontal discharge
distance [m]
Tab. 5-2:
Vertical discharge distance [m]

10
20
30
9.0
8.0
7.0
6.0
7.0
6.0
5.0
5.0
6.0
5.0
4.0
4.0
4.5
4.0
3.5
3.0
3.0
2.5
2.0
1.5
2.5
1.5
0.5
0.0
Actual discharge volume of the condensate pump depending on the horizontal

and vertical discharge distance
Horizontal
Horizontale
discharge
distance
Frderstrecke
Actual
Tatschliches
Frdervolumenvolume
discharge
Vertical
Vertikale
discharge
Frderstrecke
distance
Pumpe
Pump
Condensate draining device by others
Fig. 5-12:
40
Horizontal and vertical discharge distances
VK_2052759GB / 01/2006
The electrical installation of the fan coil unit must only be carried out by qualified
electricians in observance of these operation manual and the regulations in
force:
VDE regulations, including safety regulations
Accident prevention regulations
Installation instructions
6.1
Connection diagrams
The electrical connection of fan coil units must be performed in accordance with
the valid connection diagrams. The connection diagram is located on the inside
of the cover of the unit connection box or is enclosed separately.
The connection diagrams do not contain any protective measures. During
connection, the standards and regulations currently in force must be observed
and cleared with the local electricity company.
Control/ power electronics
Fusing
MATRIX 2001
B 10 A
MATRIX 3001
B 10 A
MATRIX 4001
B 10 A
Tab. 6-1: Fusing
VK_2052759GB / 01/2006
41
6.2
Terminal box or electrical control box

Depending on the model version, the Power Geko is supplied with a
Plastic terminal box or
Sheet-steel electrical control box.
Plastic terminal box
Fig. 6-1:
Opening the terminal box/electrical control box

The plastic terminal box contains a terminal strip and, depending on the model,
may also contain additional electrical parts.
The sheet-steel electrical control box contains (depending on the model):
42
A terminal strip and possibly also other electrical parts.

Control/ power electronics (MATRIX 2001/3001/4001).
VK_2052759GB / 01/2006
6.3
Fan speed
6.3.1 7-speed motor

The fan motor has seven controllable windings (speed stages). The manufacturer
can supply three or five speed stages as required (see unit-specific wiring
diagram). The remaining cores are connected to undocumented terminals. This
enables different speed combinations to be assigned to the switch positions (see
Tab. 6-2).
NOTE:
The assignment of the terminals by the manufacturer is dependent on the
speed combination for the unit which has been ordered.
Motor cable, wire colour

Red
Orange
Green
Blue
Yellow
Grey
Black
Motor speed stage

1
Available fan speed

combinations
Terminal assignment (switch position)
A, K
B, L
C, M
D, N
F, P
G, Q
H, R
Free choice (example)
* = Motor cable wire on intermediate terminal.

Tab. 6-2: Fan speed combinations
Changing the fan speed
VK_2052759GB / 01/2006
Connect the motor cable in accordance with Tab. 6-2 or as required. Higher
switch positions should correspond to higher motor speeds.
43
6.4
Connection for a control by others

The components are connected via a terminal strip. Depending on the particular
model, this is located in a plastic terminal box or in a sheet-steel electrical control
box, which is fitted on the left or right side of the basic casing, depending which
way the coil connections are mounted.
Connection diagram attached

to inside cover or enclosed as
separate information
Connection diagram attached
to inside cover or enclosed as
separate information
Fig. 6-2:
Plastic terminal box and sheet-steel electrical control box
NOTE:
Refer to the wiring diagram supplied for the specific unit for precise details on
how to connect the individual components (fan, valves, etc.).
Before you start the connection procedure, check that the order code of the
unit's electrical equipment complies with the wiring diagram.
Only one fan speed stage may be activated at once!
Controllers may only be fitted in units with unit casing installed with its back to
the wall or ceiling. It should not be possible to reach into the connection cavity
of the controllers or to touch the basic insulation of the wiring.
44
Connect only in accordance with the unit-specific wiring diagram.
VK_2052759GB / 01/2006
Connecting multiple Power Gekos

When combining multiple Power Gekos with a control by others, the speed
stages of the fan motors must not be switched or activated in parallel.
NOTE:
Multiple Power Gekos should only be connected with a control by others in
accordance with the following functional diagram.
Cut-off relays should be fitted on site (K1-K3).
Pos. 1: Input 230 V AC / 50 Hz,
On-site fusing of max. B 6 A
Pos. 2: Speed switch

Pos. 3: Geko no 1, 3-speed fan
Pos. 4: Geko no 2, 3-speed fan
Connect multiple Power Gekos in

accordance with the wiring diagram.
Speed 1
Fig. 6-3:
Speed 2
Speed 3
Other slave units
Connecting multiple Power Gekos
VK_2052759GB / 01/2006
45
6.5
Overview of the GEA MATRIX control electronics

The GEA MATRIX control electronics are built into the electrical control box. The
following overview illustrates the different control electronics. In order for you to
be able to make the necessary connections, the following printed circuit board
layouts illustrate the controller type installed in each case. You can also check the
controller type (e.g. MATRIX 3001) on the connection diagram on the inside of the
control box lid or on the label on the printed circuit boards.
Each of the components to be connected contains a table stating whether this
component can be connected to the supplied controller equipment.
6.5.1 MATRIX 2001 and MATRIX 3001 controller type

MATRIX
3001
4001
2001
2001
4001+IO
STP
STP
STP
110
111
112
STP
STP
104
105
STV
STV
STV
102
103
STV
STV
STV
L
L
48
47
46
45
44
43
42
41
40
38
37
36
35
34
33
32
31
30
73
72
07
06
Mains connection
Valves (if not wired by manufacturer)
Operator panel connection
Connection of further units with MATRIX 2001
Flow sensor
External room temperature sensor
Fig. 6-4:
46
4001+IO
9
N
N
N
N
N
MATRIX
3001
4001
Mains connection
Connection of further units with MATRIX 2001/3001
Flow sensor
Operation and fault outputs
External controller input
MATRIX 2001 and MATRIX 3001 controller type
VK_2052759GB / 01/2006
6.5.2 MATRIX 4001 and MATRIX 4001+IO controller type
2001
MATRIX
3001
4001
MATRIX
3001
4001
2001
4001+IO
4001+IO
75
74
73
72
71
70
05
04
25
24
19
18
07
06
15
14
13
12
11
10
104
105
110
111
112
120
121
122
123
124
125
123
124
125
130
131
132
133
134
140
141
140
141
Mains connection
Connection of further units with
MATRIX 3001/4001
Flow sensor
External sensor
External exhaust ventilator
Mains connection for electrical heating
Fig. 6-5:
N
N
N
113
114
100
150
151
75
74
73
72
71
70
05
04
25
24
19
18
07
06
15
14
13
12
11
10
03
02
01
100
152
153
144
143
142
120
121
122
69
68
67
66
65
64
63
62
L
N
STP
STP
110
111
112
144
143
142
104
105
133
134
STP
STP
102
103
03
02
01
130
131
132
99
98
97
96
95
L
L
L
L
102
103
ON
L
L
L
L
STV
STV
STV
ON
99
98
97
96
95
STV
STV
STV
STV
STV
STV
N
N
N
N
N
N
N
N
N
STP
STP
STP
STP
STP
STP
STV
STV
STV
STP
STP
STP
STP
STP
STP
N
N
N
N
N
N
N
N
N
Mains connection
Connection of further units with MATRIX 3001/4001
Flow sensor
External sensor
External control inputs for IO board
Controller request for heating or cooling mode
External exhaust ventilator
Mains connection for electrical heating
MATRIX 4001 and MATRIX 4001+IO controller type
VK_2052759GB / 01/2006
47
6.6
Fitting the operator panel

All IP20 operator panels have an integrated room temperature sensor. This can
be used when the operator panel is mounted at an optimum location in the room
for regulating the temperature. All IP54 operator panels come with a separate
external room temperature sensor.
NOTE:
The location where the room temperature sensor is fitted is crucial for the
temperature in the room to be regulated precisely. Sensors should therefore
(see Fig. 6-6):
not be fitted next to doors, windows, hatches etc., as intense movements of
air can cause incorrect measurements.
not be fitted on hot or cold walls (e.g. chimney, outside wall), as the wall
temperature can cause incorrect measurements.
not be fitted behind curtains and net curtains as the insulating layers of air
can cause incorrect measurements.
not be fitted in the direct vicinity of the units' discharge grille as the discharge
temperature can cause incorrect measurements.
If no optimum fitting location for an IP20 operator panel is available, or you have
an IP54 operator panel, a separate room temperature sensor or return air
sensor must be fitted.
This automatically disables any temperature sensor fitted in the operator panel.
1.5 m
1,5m
Fig. 6-6:
Fitting the room temperature sensor/operator panel

* recommended installation height
For on-wall or in-wall installation of the operator panel, follow the operation
manual for the operator panel. These contain the correct drilling template.
48
VK_2052759GB / 01/2006
6.7
Electrical connection with GEA MATRIX
6.7.1 Connecting the mains voltage for the controller

2001
MATRIX
3001
4001
4001+IO
Pos. 1: Input 230 V AC / 50 Hz,
On-site fusing of max. B 10 A
PE
PE
PE
L
L
L
1
N
N
PE
PE
Pos. 2: Connection to 1st unit

Pos. 3: Connection to 2nd unit
Pos. 4: To further units
L
L
On units without a condensate pump, the mains

voltage is connected directly to the controller (Pos. 2
and Pos. 3).
On units with a condensate pump, connection is done
via the separate strip terminal in the switch box (e.g.
with 3x1.5 mm2 NYM).
N
N
Connect the mains voltage in accordance with the

wiring diagram.
Fig. 6-7:
Connecting the mains voltage for the controller

NOTE:
Further units can be supplied from the first unit (see Fig. 6-7, Pos. 3 and
Pos. 4). The total power consumption of the devices must not exceed 7.5 A.
You may have to connect a second input.
6.7.2 Connecting the control cables
NOTE:
Use the following control cables for connection:
Short cable lengths and/or location not prone to interference:
multi-core control cable, 0.5 mm2, shielded with aluminium-clad plastic
sleeve e.g. J-Y(ST)Y 1x2x0.8 / 3x2x0.8 / 4x2x0.8
Longer cable lengths and/or location prone to interference:
multi-core control cable, 0.5 mm2 with copper-weave shielding
VK_2052759GB / 01/2006
49
2001
MATRIX
3001
4001
4001+IO
Unit
with

MATRIX 2000

MATRIX
OP21
operator panel

9
Connecting the operator panel air treatment unit
without valve equipment
External room temperature sensor or return air
sensor (optional) or flow sensor

Only units fitted with a MATRIX 2000 controller can be

operated on a MATRIX OP21 operator panel.

*)
*)
*)
*)
#$%&'! (
)(!#$%%&'!
Unit
with

MATRIX 2000

MATRIX
OP21
operator panel

Connecting the operator panel air treatment unit without valve equipment
with valve equipment
External room temperature sensor or return air
sensor (optional) or flow sensor

Only units fitted with a MATRIX 2000 controller can be

operated on a MATRIX OP21 operator panel.

Control cable: see reference to page 49 below.

If the unit is fitted with a return air sensor or flow
sensor, two additional cores need to be run to
terminals 12 and 13 of the operator panel. In this
model version, no external room temperature sensor
can be connected. The wiring of the sensor is through
the intermediate terminals STV1/STV2.
A external room sensor can be connected directly to
the terminals 12 and 13 of the operator panel or
through the intermediate terminals STV1/STV2.
*)
*)
*)
*)
#$%&'! (
)(!#$%%&'!
50
Connect the control cables in accordance with the

wiring diagram.
! "
possible
external sensor
Fig. 6-9:

If the unit is fitted with a return air sensor or flow
sensor, two additional cores need to be run to
terminals 12 and 13 of the operator panel. In this
model version, no external room temperature sensor
can be connected. The wiring of the sensor is through
the intermediate terminals STV1/STV2.
A external room sensor can be connected directly to
the terminals 12 and 13 of the operator panel or
through the intermediate terminals STV1/STV2.
!external
"sensor
possible
Fig. 6-8:

wiring diagram.
Connecting the operator panel air treatment unit with valve equipment
VK_2052759GB / 01/2006
2001
MATRIX
3001
4001
4001+IO
Fhrungsgert
First unit
mit
with
MATRIX.2000
MATRIX 2000
30
31
32
33
34
35
36
37
38
Further unit
Folgegert
with
mit
MATRIX 2000
MATRIX.2000
40
41
42
43
44
45
46
47
48
30
31
32
33
34
35
36
37
38
Connecting the first unit further units

without valve equipment
Only further units fitted with a MATRIX 2000 controller can
be connected.

wiring diagram.
Further units
Fhrungsgert
First unit
mit
with
MATRIX.2000
MATRIX 2000
30
31
32
33
34
35
36
37
38
Folgegert
Further unit
mit
with
MATRIX.2000
MATRIX 2000
Fig. 6-10: Connecting the first unit further units without valve equipment
40
41
42
43
44
45
46
47
48
30
31
32
33
34
35
36
37
38

with valve equipment
Only further units fitted with a MATRIX 2000 controller can
be connected.

wiring diagram.
Further units
Fig. 6-11: Connecting the first unit further units with valve equipment
VK_2052759GB / 01/2006
51
2001
MATRIX
3001
4001
4001+IO
40
41
42
43
44
45
46
47
48
30
31
32
33
34
35
36
37
38
MATRIX 2000
Fhrungsgert
First unit
mit
with
MATRIX.3000
MATRIX 3000
30
31
32
33
34
35
36
37
38
Further unit
Folgegert
mit
with
MATRIX.2000
9
Connecting the first unit MATRIX 3000
further units MATRIX 2000
Units fitted with a MATRIX 2000 controller can be
operated on units fitted with a MATRIX 3000 controller.

wiring diagram.
Further units
Fig. 6-12: Connecting the first unit further units

6.7.3 Connecting the bus connection
2001
MATRIX
3001
4001
4001+IO
Network
user
MATRIX OP21
operator panel
9

!
'#
'$
'%
'&
''
!
!!
!"
!#
!$
!%
!&
'#
'$
'%
'&
''
Connecting the operator panel network user

A dual-core bus cable should be used to connect the
MATRIX OP21 operator panel to the MATRIX.Net
network.
Connect the bus cable in accordance with the wiring

diagram.
The following cable is recommended as a bus cable:

Manufacturer: HELUKABEL
Type: CAN-BUS flexible 2 x 2 x ... mm2
Note: For the connection, only use data transfer
cables that comply with DIN 19245 T3 and EN 50170,
with twisted pair cores and twisted pair shielding.
Fig. 6-13: Connecting the operator panel network user
52
VK_2052759GB / 01/2006
2001
MATRIX
3001
4001
Unit
with
!
MATRIX

3000/4000
"

MATRIX
OP3X/44/5X
operator panel

4001+IO

Only units fitted with MATRIX 3000/4000 controllers can

be operated with MATRIX OP3X/44/5X operator panels.

diagram.


Folgegert
Further unit
mit
with
MATRIX.
MATRIX
3000/4000
3000/4000
Fhrungsgert
First unit
mit
with
MATRIX.
MATRIX
3000/4000
3000/4000
Fig. 6-14: Connecting the operator panel air treatment unit

95
96
97
98
99
A dual-core bus cable should be used to connect units

with a MATRIX 3000/4000 controller.

diagram.
The individual units can be fitted with MATRIX 4000 or

MATRIX 3000.
95
96
97
98
99
Further units
Fig. 6-15: Connecting the first unit further units
VK_2052759GB / 01/2006
53
6.7.4 Connecting the external sensor (optional)

2001
MATRIX
3001
4001
4001+IO
Pos. 1: Connection cable
(see reference to page 49 below)

&
'
Connect the external sensor in accordance with the

wiring diagram.
Fig. 6-16: Connecting the external sensor

6.7.5 Connecting the flow sensor
2001
MATRIX
3001
4001
4001+IO
9

1
12
13
Connect the flow sensor in accordance with the wiring

diagram (also see Fig. 6-8 on page 50).
Fig. 6-17: Connecting the flow sensor
2001
MATRIX
3001
4001
4001+IO

"
#
Connect the flow sensor in accordance with the wiring

diagram.
Fig. 6-18: Connecting the flow sensor
54
VK_2052759GB / 01/2006
6.7.6 Connecting the room temperature sensor/

return air sensor (optional)
2001
MATRIX
3001
4001
4001+IO
Pos. 1: Connecting cable

Connect the room temperature sensor/return air

sensor in accordance with the wiring diagram.
On 2-pipe changeover units with MATRIX 2000, an
additional room temperature sensor/return air sensor
can only be connected via an AI module.
!
Fig. 6-19: Connecting the room temperature sensor/return air sensor

6.7.7 Connecting the supply air sensor (when retrofitting)
2001
MATRIX
3001
4001
4001+IO
Pos. 1: Connecting cable

Connect the supply air sensor in accordance with the

wiring diagram.
Fig. 6-20: Connecting the supply air sensor

6.7.8 Connecting operation and fault messages
2001
MATRIX
3001
4001
4001+IO
NO
C
NC
123
124
125
NO
C
NC
Operation
120
121
122
Malfunction
Luftbehandlungsgert
Air treatment unit
mit
with
MATRIX.3000/4000
MATRIX 3000/4000
The controllers provide the option of picking up the

operation and fault messages via potential-free contacts.
The maximum load on the contacts at 230 V AC is 4 A
ohmic / 2 A inductive.
Connect in accordance with the wiring diagram.
Operation:
Contact at terminal 120-121 closed
Malfunction:
Contact at terminal 124-125 closed
Fig. 6-21: Connecting operation and fault messages
VK_2052759GB / 01/2006
55
6.7.9 Connecting function inputs and function outputs

2001
MATRIX
3001
4001
4001+IO
The function input can be assigned various functions

depending on the control equipment supplied.
The contact at:
Air treatment unit

with
MATRIX 3000/4000
Energy saving mode must be closed

Unit OFF with frost protection must be open
in order to activate the function.
70
71
Function input
as on-site
potential-free contact
The function can be modified using the MATRIX.PDA

service tool or the MATRIX.PC service software.
The loop resistance must not exceed 500 .

Fig. 6-22: Connecting the function input
2001
MATRIX
3001
4001
4001+IO
9
Function inputs
The function inputs can be assigned various functions.
Normal mode
Energy saving mode
Free operating mode
(The functions of these modes can be programmed via
the MATRIX.PC service software)
Switching the unit off
(without frost protection for the room)
Air treatment unit

with MATRIX 4000
and additional IO card
4A
N
151
150
100
N
153
152
100
Heating
Bridge on-site
Cooling
Bridge on-site
Function outputs
The control system contains two function outputs:
62
63
64
65
66
67
68
69
Free operating mode

Unit OFF
Standby
Energy saving mode
Normal mode
Heating request (max. 230 V / 4 A ohmic /

2A inductive)
Cooling request (max. 230 V / 4 A ohmic /
2A inductive)
If no bridges are set at 100-150 and 100-152, outputs

150-151 and 152-153 can be used as potential-free
outputs (max. 2 A).
The loop resistance must not exceed 500 .

Fig. 6-23: Connecting function inputs and function outputs
56
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6.8
Network and connection shielding

This chapter contains information about the MATRIX.Net and the correct network
set-up.
The MATRIX.Net is a network by means of which the various components of the
GEA control system (network users) are connected via a data bus.
This bus enables all information required for control and regulation to be
exchanged between the users.
The following can be network users:
Controllers
Operator panels
Global modules
Central clock timer
LON interfaces
WEB interface
Service software
6.8.1 Group structure

A group consists of a minimum of two and a maximum of 20 users (operator
panel, 16 air treatment units, valve module, DV module, LON module).
For instance, a group may consist of an operator panel and a controller/unit.
But a LON module and a controller/unit can also form a group.
On units with MATRIX 3000 and MATRIX 4000, the operator panel can be
replaced by a global module such as MATRIX.LON so that these also form a
group.
VK_2052759GB / 01/2006
57
Group structure on system MATRIX 2000

A group can be formed with system MATRIX 2000, as illustrated in Fig. 6-24.
Network
Group
max. 1 operator panel
Unit 1
4-10 cores
Unit 2
4-7 cores
Unit 16
4-7 cores
Fig. 6-24: Group structure with controller type MATRIX 2000

The group address is assigned via the group address switch on the operator
panel refer to the Commissioning and test chapter in the GEA MATRIX
operator panels operation manual.
On MATRIX.V, the modules (MATRIX.V, MATRIX.LON) are assigned via the
group address switch or, on MATRIX.LON, via software refer to the
Commissioning and test chapter in this operation manual or in the operation
manual for GEA MATRIX.LON. The MATRIX.Net network is connected via the
operator panel.
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Group structure on the MATRIX 3000 system in combination with MATRIX 2000
The MATRIX 2000 and MATRIX 3000 systems can form a group. See Fig. 6-25
for a sample network consisting of operator panel, MATRIX 2000, MATRIX 3000
and various global modules.
Network
Group
Unit 16
Unit 2
Unit 16
max.
1 operator panel
4-7 cores
Unit 1
4-7 cores
Unit 2
4-7 cores
Unit 16
4-7 cores
Fig. 6-25: Group structure with a combination of MATRIX 2000 and

MATRIX 3000 controller types
The group address is assigned:
via the group address switch on the operator panel refer to the chapter
Commissioning and test in the GEA MATRIX operator panels operation
manual.
on the control printed circuit boards of the MATRIX 3000 refer to the units
operation manual.
On MATRIX.V, the modules (MATRIX.V, MATRIX.LON) are assigned via the
group address switch or, on MATRIX.LON, via software refer to the
Commissioning and test chapter in this operation manual or in the operation
manual for GEA MATRIX.LON.
Any assignment of units 2-16 is possible.
The operator panel must be connected to a MATRIX 3000 controller type.
The MATRIX 3000 system enables a group to be set up that also uses
components from the MATRIX 2000 system.
Further, the operator panel is not required if global modules such as
MATRIX.LON, DI, DO, AI are available and the required operating parameters
and set points are transmitted via these group components.
VK_2052759GB / 01/2006
59
Group structure on the MATRIX 3000 and/or MATRIX 4000 system

The MATRIX 3000 and MATRIX 4000 systems can form a group. See Fig. 6-26
for a sample network consisting of operator panel, MATRIX 3000, MATRIX 4000
and various global modules.
Group
Unit 1
Unit 2
Network
Unit 16
Fig. 6-26: Group structure with a combination of MATRIX 3000 and

MATRIX 4000 controller types
Any assignment and combination of the controllers/units at all is possible.
However, only MATRIX 3000 or only MATRIX 4000 controllers can be used.
We recommend that the operator panel is assigned as the first component of a
group.
The group address is assigned:
via the group address switch on the operator panel refer to the chapter
Commissioning and test in the GEA MATRIX operator panels operation
manual.
On the control printed circuit boards of the MATRIX 3000/4000 refer to the
units operation manual.
On MATRIX.V and MATRIX.RF, the modules (e.g. MATRIX.V, MATRIX.LON,
MATRIX.RF) are assigned via the group address switch or, on MATRIX.LON, via
software refer to the Commissioning and test chapter in this operation manual
or in the operation manual for GEA MATRIX.LON.
NOTE:
The combination of units with MATRIX 3000 and units with MATRIX 2000 is
permitted in this group set-up See Group structure on the MATRIX 3000
system in combination with MATRIX 2000 on page 59.
A combination of units with MATRIX 4000 and units with MATRIX 2000 is not
possible.
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6.8.2 Network structure

A network can consist of one or several groups (up to 16). Global modules can
also be integrated into the network. Network structure/network topology of
MATRIX.Net should be linear See Network topologies on page 62.
The maximum extent of the MATRIX.Net network is illustrated in Fig. 6-27.
Group 2
Group 4
Group 3
Group 16
Group 1
Fig. 6-27: Illustration of maximum extent of a network

The maximum extent of a network can consist of:
a maximum of 16 unit groups See Network topologies on page 62.
two digital input modules (MATRIX.DI)
two analogue input modules (MATRIX.AI)
two digital output modules (MATRIX.DO)
a central clock timer (MATRIX.CLOCK)
an exhaust manager (MATRIX.EM)
up to 16 LON modules (MATRIX.LON).
Any assignment of the unit groups and the global modules in the network is
possible. The following is crucial for the assignment of the units and the global
modules to a group:
the setting of the group address switch (refer to the chapter Commissioning
and test in this operation manual)
or the assignment of a module input and output to a unit group via the
MATRIX.PC service software (refer to the online help on the MATRIX.PC
service software)
and not the physical assignment.
VK_2052759GB / 01/2006
61
6.8.3 Network topologies

The MATRIX.Net can be set up in a linear structure and a line structure with
stub line. All units fitted with the MATRIX system can access this data bus.
The data bus must be terminated at both physical ends to prevent reflections,
which can interfere with data transfer. Switchable bus terminating resistors
guaranteeing a safe termination are integrated on the relevant printed circuit
boards See Terminating resistors on page 72.
6.8.4
Line structure
1
The illustration shows the structure of a MATRIX.Net with line structure.

For demonstration purposes, two groups, each consisting of an operator panel
and a global module, are networked.
Additionally, the electricity supply of the operator panel via the controller
(terminals 95/99) is shown.
Group 1
4-core
2-core
Group 2
2-core
4-core
Fig. 6-28: Set-up of a MATRIX.Net with line structure

NOTE:
The data transfer cable must be laid as shown in Fig. 6-28, such that only one
side of the respective cable shielding is applied See Shielding/earthing on
page 64.
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6.8.5
1
Line structure with stub line

2
The illustration shows the structure of a MATRIX.Net with linear structure and
stub line. A sample connection of an operator panel via a stub line in multiple
groups is illustrated. The maximum permissible stub line length is 25 m.
Group 1
2-core
Group 2
4-core
Group X
2-core
Fig. 6-29: Set-up of a MATRIX.Net in line structure with stub line
* As it is not permissible to connect three cores together, a joining
terminal must be provided! To do so, the intermediate terminals (STV)

mounted on the board (if not already assigned) or terminals fitted on
site can be used.
NOTE:
The data transfer cable must be laid as shown in Fig. 6-29, such that only one
side of the respective cable shielding is applied See Shielding/earthing on
page 64.
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63
6.8.6 Network set-up

Data transfer cable
For setting up MATRIX.NET, only use data transfer cables that comply with
DIN 19245 T3 and EN 50170, with twisted pair cores and twisted pair shielding.
RECOMMENDATION
We recommend the following data transfer cables:
Type: CAN-BUS flexible 2 x 2 x ... mm
Cable lengths
Independent of the cross-section and number of users, the absolute maximum
cable length, including stub lines, is 600 m.
The length of a stub line must not exceed 25 m. The maximum total length of all
stub lines is 150 m.
RECOMMENDATION
Repeaters should be used in the network if there are more than 110 users and
the cable lengths are long.
The cross-section of the bus cable needs to be changed depending on the cable
length of the MATRIX.Net!
Cable length
Cable type
up to 50 m
2 x 2 x 0.22 mm *
1 x 2 x 0.22 mm
up to 600 m
2 x 2 x 0.5 mm *
1 x 2 x 0.5 mm
*Contains 2 cores for supplying electricity for operator panels and modules.
Shielding/earthing
64
Mount the data transfer cable (MATRIX.Net) on one side in the GEA climate
control and air treatment units using shielding clips to ensure the best possible
electrical contact.
Connect the shielding with the shielding clip to a large earth surface area!
In systems with a large network scope, or if large-scale EMC impairment is
likely, both sides of the shielding should be applied. Before doing so, you
should ensure that no potential differentials occur.
VK_2052759GB / 01/2006
Commissioning
Commissioning
Before performing any work on the unit, ensure that it is powered down. Ensure
that the unit is secured against being switched back on at an appropriate point
of the on-site power supply.
DANGER OF SCALDING!
Before performing any work on fan coil units:
Seal off the heating medium inlet before performing work on the valves or the
inlet or outlet pipes and secure the seal from being opened unintentionally.
Do not begin work until the heating medium has cooled down.
Rotating fan wheels can cause injury! Before performing any work on the unit,
ensure that it is powered down. Ensure that the unit is secured against being
switched back on at an appropriate point of the on-site power supply.
7.1
Safety inspection
7.1.1 Before commissioning, ensure that the following conditions are true:
The entire system of which this Power Geko is part has been installed both
mechanically and electrically.
The system, and thus this Power Geko, is powered down.
All medium pipes have been rinsed and are free from residues and foreign
bodies.
The system is properly filled with medium (see Proper use on page 11).
NOTE:
Before commissioning, ensure that
the unit discharge (heat exchanger)
the condensate trays and the condensate pump strainer (variant)
and the filter medium are clean.
These components may have to be cleaned or the filter medium changed.
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65
Commissioning
7.1.2 The following checks should be made before commissioning:

Check that the Power Geko has been properly mounted (ceiling fixings).
Check the mounting of the servo actuators by hand (Fig. 7-1, Pos. 1).
Tighten all screw connections of the coil connections
(Fig. 7-1, Pos. 2).
Check all electrical connections in accordance with the supplied wiring
diagrams and check the terminal strip screws for tightness.
Remove the protective cover (Fig. 7-1, Pos. 3) from the air outlet of the Power
Geko (already possibly removed during fitting of accessories).
Perform the rest of the commissioning procedure (see Chapter 7.2).
2
3
Fig. 7-1:
Checks before commissioning
Pos. 1: Servo actuators

Pos. 2: Coil connections
Pos. 3: Protective cover
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7.2
Commissioning
Check of the control and shut-off valves

Any valves fitted on site should be checked in accordance with the manufacturer's
guidelines.
7.2.1 Checking the control valves

2- or 3-way valves with modulating actuators or 2- and 3-way valves with
thermoelectric actuators.
The servo actuators of the 2- and 3-way valves have a position indicator in the
form of red marker noses that are inserted into corresponding slots.
Depending whether the unit has a 2- or 3-way valve, the valve is open or closed
when the red marker noses are in one of the two possible final positions (see
Tab. 7-1).
Position indicator of the actuator spindle
2-way valve
3-way valve
AB
A
Red marker noses
Position 1
Valve OPEN
Valve CLOSED
AB
A
A
Red marker noses
Position 2
Valve CLOSED
Valve OPEN
Tab. 7-1: Position indicator on 2- and 3-way valves
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67
Commissioning
7.2.2 Adjustment of the shut-off valves (variant)

Check whether the shut-off valves are open:
Unscrew the cover (Fig. 7-2, Pos. 2).

Close the valve by tightening the inner flow control screw (Fig. 7-2, Pos. 3)
with a 4 mm Allen key as far as it will go to the right.
Tighten the pre-setting screw (Fig. 7-2, Pos. 4) as far as it will go to the right.
Make the pre-setting in accordance with the turns specified in the diagrams
(see Fig. 7-3 with Tab. 7-2 and Fig. 7-4 with Tab. 7-3). To do so, turn the presetting screw in a counter-clockwise direction (max. 8 turns).
Using an Allen key, open the flow control screw (Fig. 7-2, Pos. 3) as far as it
will go.
Screw the cover back on.
1
4
2
Fig. 7-2:
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
Setting the shut-off valves

Shut-off valve
Cover
Flow control screw
Pre-setting screw
NOTE:
Opening the shut-off valve by precise amounts can limit the flow of medium
through the unit.
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Commissioning
7.2.3 Shut-off valve for control valves to kvs value 1.6 (1/2") on fan coil units
Pressure drop
Pre-setting
Flow
Fig. 7-3:
V9400 flow diagram

Pre-setting
1/4
1/2
1 1/2
kv values
0.07
0.13
0.22
0.32
0.43
0.65
0.85
1.10
1.25
1.40
1.45
Tab. 7-2: Pre-setting = turns of the pre-setting screw from the right stop position
VK_2052759GB / 01/2006
69
Commissioning
7.2.4 Shut-off valve for control valves from kvs value 2.5 (3/4") to kvs value 4.0 (3/4") on fan coil units
Pressure drop
Pre-setting
Flow
Fig. 7-4:
V9441 flow diagram

Pre-setting
1/2
1 1/2
2 1/2
kv values
0.2
0.4
0.6
1.0
1.5
1.7
2.0
2.2
Tab. 7-3: Pre-setting = turns of the pre-setting screw from the right stop position
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7.3
Commissioning
Bleeding the system

To ensure that the heat exchanger is filled with heating/cooling medium, the heat
exchanger needs to be bled.
NOTE:
Protect electrical devices and furniture from escaping water spray.
Open all seals and control valves.

Using an air bleed key, open the first vent
screw (see Fig. 7-5).
Close the vent screw when only heating
or cooling medium escapes.
Proceed in the same manner with all the
other vent screws. There may be two to
five of these depending on the unit
application.
Pos. 1: Vent screw
1
Fig. 7-5:
7.4
Bleeding the heat exchanger
Checking the condensate drain

This check point only applies to cooling units without a condensate pump.
Condensate water forms during cooling operation, even on non-insulated pipes.
Check that
the connection of the lateral condensate tray (Fig. 7-6, Pos. 1) is laid such that
the condensate water can drain away without obstruction. You should ensure
that the pipe is laid at a suitable incline.
Pos. 1: Check the connection
2
1
Fig. 7-6:
Drainage of condensate water
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71
Commissioning
7.5
Terminating resistors
2001
MATRIX
3001
4001
4001+IO
9
The unit PCBs of the MATRIX 2000 control system do not contain any terminating
resistors.
The terminating resistors should only be turned on or off at the MATRIX OP21
operator panel if a network connection is being established via the MATRIX.Net
to other unit groups or additional modules, such as a timer module or input/output
modules.
Switching on the terminating resistors at the beginning and end of the row (Fig. 7-7):
Turn the DIP switch on both users (e.g. operator panels, unit PCBs or
modules) to ON.
The row beginning and row end correspond to the start and end of the bus cable.
The terminating resistors should also be switched on for stand-alone units.
O
N
O
N
Module
Module
Module
Operator panel
Row
beginning
Fig. 7-7:
Row end
Setting the terminating resistors
DIP switch
Function
OFF
OFF
Terminating resistor switched off
ON
ON
Terminating resistor switched on (default state)
NOTE:
In the default state, the DIP switches are set to ON/ON and should be
switched off if used as an intermediate unit.
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Commissioning
MATRIX
3001
4001
2001
4001+IO
The unit PCBs of the MATRIX 3000/4000 control systems and the MATRIX
OP3X/44/5X operator panels contain terminating resistors.
Switching on the terminating resistors at the beginning and end of the row (Fig. 7-8):
Turn the DIP switch on both users (e.g. operator panels, unit PCBs or
modules) to ON.
The row beginning and row end correspond to the start and end of the bus cable.
The terminating resistors should also be switched on for stand-alone units.
Unit PCBs
Operator panel
STV
STV
STV
STV
STV
STV
ON
N
N
N
N
N
N
N
N
N
99
98
97
96
95
L
L
L
L
L
L
L
L
75
74
73
72
71
70
05
04
25
24
19
18
07
06
15
14
13
12
11
10
102
103
104
105
110
111
112
120
121
122
123
124
125
03
02
01
130
131
132
102
103
104
105
110
111
112
120
121
122
123
124
125
130
131
132
N
N
N
113
114
100
150
151
75
74
73
72
71
70
05
04
25
24
19
18
07
06
15
14
13
12
11
10
03
02
01
100
152
153
STP
STP
140
141
69
68
67
66
65
64
63
62
L
N
144
143
142
133
134
140
141
STP
STP
133
134
144
143
142
123
124
125
73
72
71
70
07
06
15
14
13
12
11
10
99
98
97
96
95
STP
STP
STP
STP
STP
STP
120
121
122
ON
STP
STP
STP
110
111
112
38
37
36
35
34
33
32
31
30
STV
STV
STV
104
105
ON
102
103
N
N
N
N
N
N
N
N
N
STV
STV
STV
STV
STV
STV
L
L
99
98
97
96
95
STP
STP
STP
STP
STP
STP
STP
STP
STV
STV
STV
N
N
N
N
N
ON
O
N
Unit
Unit
Module
Row
beginning
Fig. 7-8:
Operator panel
Row end
Setting the terminating resistors
DIP switch
Function
OFF
OFF
No terminating resistor
ON
ON
Terminating resistor switched on (default state)
NOTE:
In the default state, the DIP switches are set to ON/ON and should be
switched off if used as an intermediate unit.
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73
Commissioning
7.6
Address setting
2001
MATRIX
3001
4001
4001+IO
9
The unit PCBs of the MATRIX 2000 control system do not contain any address
selection switches.
The appropriate group address must be assigned on the operator panel.
Single group (without networking multiple unit groups)
On the operator panel, set the address 0 (manufacturer's default setting). A

connected MATRIX.V module must also be set to address 0.
Networking multiple groups
On the operator panel, set the addresses 0-15. Each group is given its own
address. The labels A to F correspond to the addresses 10 to 15.
NOTE:
Assigning duplicate addresses causes malfunctions.
The default setting for the group address switch is 0 and it may need to be
changed.
Group addresses:
O
N
1
Fig. 7-9:
Group 0
Group 8
Group 1
Group 9
Group 2
Group 10
Group 3
Group 11
Group 4
Group 12
Group 5
Group 13
Group 6
Group 14
Group 7
Group 15
Setting the address on the operator panel
Pos. 1: Operator panel group 0 (address 0)

Pos. 2: Operator panel group 1 (address 1)
Pos. 3: Operator panel group 2 (address 2) etc.
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Commissioning
2001
MATRIX
3001
4001
4001+IO
The appropriate group address must be assigned on the operator panel and the
units of a group.
Single group (without networking multiple unit groups)
On the operator panel, set the address 0 (manufacturer's default setting).

On the unit PCB(s), set the address 0 (manufacturer's default setting).
Networking multiple groups
On the operator panels and any unit PCBs belonging to the individual groups,
set the addresses 0-15. Each group is given its own address. The labels A to
F correspond to the addresses 10 to 15.
NOTE:
Assigning duplicate addresses causes malfunctions.
The default setting for the group address switch is 0 and it may need to be
changed.
Unit PCBs
Operator panel
O
N
Group addresses:
0
Group 0
Group 8
Group 1
Group 9
Group 2
Group 10
Group 3
Group 11
Group 4
Group 12
Group 5
Group 13
Group 6
Group 14
Group 7
Group 15
Fig. 7-10: Setting the address on the operator panel

Pos. 1: Operator panel, Power Geko(s) group 0 (address 0)
Pos. 2: Operator panel, Power Geko(s) group 1 (address 1)
Pos. 3: Operator panel, Power Geko(s) group 2 (address 2) etc.
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75
Commissioning
7.7
Setting the limitation functions

2001
MATRIX
3001
4001
4001+IO
Limitation values of the supply air temperature can be set for heating and cooling
operation.
Heating operation:
Minimum and maximum limitation (limitation type rigid or sliding)
Cooling operation:
Minimum limitation
These limitation values and the limitation type can be set via the MATRIX.PDA
service tool and MATRIX.PC service software (see operation manual of this
service tool or the online help of the service software for procedure).
When using an operator panel with display (MATRIX OP50 or OP51), the
limitation values can also be set here (see MATRIX OP50/OP51 operation
manual).
General functions of the supply air temperature limitation
If the temperature falls short of or exceeds a supply air temperature limitation, the
controller automatically switches to supply air control mode. This regulates the
supply air temperature with the corresponding control parameters for the supply
air temperature to this limit value.
With the room temperature and cascade control types, this temporary supply air
regulation remains active until the main control objective, i.e. a particular room
temperature, is reached. The unit then switches back to the main control type.
Minimum heating temperature
If this function is activated and a temperature sensor is present in the supply air,
a temperature value may be entered here below which the supply air must not
(rigid limitation), or only partly (sliding limitation), fall.
Factory setting and input limit values:
Default value:
Minimum input value:
Maximum input value:
18.0 C
10.0 C
35.0 C
With room temperature control, you can also select whether the minimum
limitation should be rigid or sliding.
Minimum heating limitation (rigid):
The temperature does not fall below the minimum limitation temperature value
that is set.
Advantage: This largely prevents draughts from forming.
Disadvantage: The room can become slightly overheated, particularly if the
set values are too high, as the controller is not able to prevent overheating by
means of cooler air.
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Commissioning
Minimum heating limitation (sliding):

The temperature can fall below the minimum limitation temperature value that is
set if the actual room temperature value lies above the set point, and this must be
by an amount that is the result of the room temperature deviation multiplied by the
influence coefficient.
Advantage: Overheating of the room can be prevented or minimised by means
of the minimum limitation.
Disadvantage: The supply air temperature can fall below the minimum
limitation temperature value.
Factory setting and input limit values of the influence coefficient:

Default value
Minimum input value
Maximum input value
1.0
0.4
4.0
Maximum heating temperature

a temperature value can be entered here that the supply air must not exceed.
Default value
Minimum input value
Maximum input value
60.0 C
25.0 C
60.0 C
Minimum cooling temperature

a temperature value may be entered here below which the supply air must not fall.
Default value
Minimum input value
Maximum input value
VK_2052759GB / 01/2006
10.0 C
10.0 C
20.0 C
77
Commissioning
7.8
Switch on unit
The electrical control box (terminal box) is open.
Direct interventions in the electrical control box (terminal box) are not permitted!
Before finishing with the unit, ensure that the electrical control box (terminal
box) is properly closed (see Terminal box or electrical control box on
page 42).
Switch the supply voltage on.

The unit is switched on via a MATRIX series operator panel or a control by
others.
For operation instructions, refer to the manual of the particular operator panel
connected.
Switch the unit on at the operator panel.
Test the fan speeds.
R E 14:08
100
21 .5
Fig. 7-11: Switching the unit on at the operator panel

Pos. 1: MATRIX OP44C operator panel
Pos. 2: MATRIX OP51C operator panel
NOTE:
The setting of the speed selection switch (OP21/OP3X/OP44 only) can be
limited mechanically.
The limitation should be set such that the maximum adjustable fan speed
corresponds to that of the unit.
For details on the limitation, refer to the operator panel manual.
78
VK_2052759GB / 01/2006
7.9
Commissioning
Checking the data connection

Before remedying an error in the data connection, power the whole system
down. Ensure that the unit is secured against being switched back on at an
appropriate point of the on-site power supply.
7.9.1 Checking the control cables

2001
MATRIX
3001
4001
4001+IO
The data/commands are transported via control cables. Depending on the unit
equipment, these should be connected or checked in accordance with the wiring
diagram affixed to the unit connection box (see Connecting the control cables
on page 49).
The yellow LED on the unit PCB signals an active supply voltage to the
electronics.
If the LED is off, check the 230 V supply voltage on the unit.
7.9.2 Checking the data connection

2001
MATRIX
3001
4001
4001+IO
Data are transported via a 2/4-core data cable. This should be connected or
checked in accordance with the wiring diagram affixed to the unit connection box
(see Connecting the bus connection on page 52).
Three LEDs on the unit PCB signal the operating status of the unit.
LED
Yellow
Green
Red
LED
status
Operating status
Action/remedy
On
Supply voltage to electronics OK
Off
Supply voltage to electronics not OK
On
Operating system and control

software have been started and are
working properly
Off
Software or processor defective
Replace PCB
Error in electronics
Power PCB down and wait for a short time.

Power the PCB back up. If the error message is
still present, replace the PCB.
Data bus interruption
Check the connection of the data cables and the

setting of the terminating resistor on all units.
Continuously
On
Flashes
Check 230 V supply voltage on unit
Tab.: 7-4: Operating status and remedies in the event of errors in the data connections (MATRIX 3000/4000)
VK_2052759GB / 01/2006
79
Commissioning
7.10 Checking the control inputs and control outputs

The MATRIX 3000/4000 control systems have control inputs and control outputs.
When checking the control inputs and control outputs, the factory-set configuration
should be assumed.
Refer to the unit connection diagram for details of the functions the controller is
equipped with (affixed to the inside of the unit connection box cover).
Any modifications to the configuration that may have been made on site (via
MATRIX.PDA service tool or MATRIX.PC service software) have to be
considered separately.
7.10.1 Function input
2001
MATRIX
3001
4001
4001+IO
The input can be assigned the following functions as required:

Window contact (unit OFF with frost protection)
Bridge the input terminals.

Turn the unit on and adjust the set point as required until the fan is running.
Open the bridge.
The fan must switch off, the valves close
(unit remains in frost protection monitoring mode)
Energy saving mode
80
Turn the unit on and adjust the set point as required until the fan is running.
The fan must switch off, the valves close,
Requirement: Energy saving mode set point set accordingly
(unit remains in frost protection monitoring mode)
VK_2052759GB / 01/2006
Commissioning
7.10.2 Operating programmes

2001
MATRIX
3001
4001
4001+IO
9
The operating programmes described below can be activated via the additional
four inputs and two outputs.
Procedure for activating the normal mode operating programme:
Switch the unit on.

Switch the unit to energy saving mode (see operator panel operation manual).
The unit switches to normal mode.
Procedure for activating the free operating mode or energy saving

mode operating programme:
Switch the unit on.
9 The unit switches to free operating mode or energy saving mode.
Procedure for activating the unit off operating
programme:
Switch the unit on.
9 The unit switches off (caution: no frost protection function).
Procedure for activating the heating request operating
programme:
Turn the unit on and increase the set point until the unit starts to heat.
9 Heating request contact closes.
Procedure for activating the cooling request operating
programme:
Turn the unit on and decrease the set point until the unit starts to cool.
9 Cooling request contact closes.
VK_2052759GB / 01/2006
81
Commissioning
7.11 Checking the condensate pump (cooling units with condensate pump only)
NOTE:
To prevent the case from amplifying noise, the suction and pressure pipes
should be laid such that they do not touch the basic unit and the pipes.
Before commissioning, ensure that
the unit discharge (heat exchanger)
the condensate trays and the condensate pump strainer
and the filter medium are clean.
These components may have to be cleaned or the filter medium changed.
To guarantee the functioning of the condensate pump the basic unit has to be
installed in a horizontal position.
Condensate water forms during cooling operation, even on non-insulated pipes.
Check that
the condensate tray is clean and firmly secured.
the strainer (Fig. 7-12, Pos. 1) is clean and tightly
secured.
If not yet switched on, switch the supply voltage on.
Check the function of the condensate pump:
To do this, carefully pour water into the
condensate tray (Fig. 7-12, Pos. 2) until the pump
switches on.
The pump should switch off again after a short
time when most of the water has been pumped
away.
Fig. 7-12: Checking the condensate pump

Pos. 1: Strainer
Pos. 2: Condensate tray
82
VK_2052759GB / 01/2006
Commissioning
7.12 Functionality by use of GEA MATRIX

7.12.1 Fan
The behaviour of the fan control is dependent on the configured control type and
operating mode on the operator panel which has been selected. The following fan
modes can be set:
Manual fan control
Automatic fan control
Automatic fan control in mute mode
The fan switches off regardless of the selected mode if one of the following error
statuses has occurred:
Thermal motor monitoring triggered
Insufficient operating data due to sensor error
Hardware defective
Manual
The fan is operated at the pre-set fan speed. The pre-setting can be done via the
operator panel, the management system or via external modules (e.g.
MATRIX.DI digital input module).
Automatic
Switching difference
Fan speeds
The fan is activated dependent on the set point deviation (temperature). In mute
mode, the highest fan speed is blocked.
The fan speeds are controlled dependent on the deviation between actual and set
point values. Both the size and the time of the existing deviation has an influence
on the control behaviour.
2
1
The number of available fan speeds is dependent on the unit type.
Off
100 [%]
Parameter:
Speed no.: 0..3-speed fan

Speed no.: 0..5-speed fan (MATRIX 4000 with additional IO card only)
Flush function
This function enables the unit fan to operate independently of the control mode
selected and remain switched on even once the set point temperature has been
reached. The fan speed must be selected by hand (no automatic operation). This
is intended to provide an optimum flushing of air in the room. This function can
only be selected using the MATRIX OP50 and MATRIX OP51 operator panel or
the MATRIX.PC service software.
VK_2052759GB / 01/2006
83
Commissioning
7.12.2 Valves
Depending on the controller equipment selected, the integrated valve controller
supports valves with on/off control or modulating behaviour.
The valves can be controlled in the following modes:
Heating
Cooling
Heating or cooling
Heating and cooling
The factory-set synchronisation moves all connected valves (modulating control

mode only) every 24 hours to an OPEN or CLOSED position to achieve a
common starting position.
7.12.3 Condensate pump
The condensate pump drains the condensate that forms on cooling units. The
condensate pump is switched on when required via a sensor built into the
condensate tray.
When a limit value is exceeded, the fan is switched off, the cooling valve is closed
and a fault message is displayed on the operator panel.
7.12.4 Support mode
Support mode is only available in room temperature control mode. This does not
regulate the temperature to a fixed set point, but instead to a pre-set set-point
range. This set-point range can only be changed via the MATRIX.PC service
software.
Support mode is active if a room temperature sensor is connected but no room
temperature set point, i.e. no operator panel, is available (e.g. during the
construction phase to dry out the building).
The Support mode function is terminated as soon as a fixed room temperature
set point is defined.
7.12.5 Room frost protection
This function ensures that a regulated room remains free of frost when the unit is
switched off.
At room temperatures < 4 C, the valve is fully opened and the fan is switched to
the lowest fan speed, regardless of the inlet temperature.
If room temperature reaches > 6 C, the valve is closed and the fan switched off.
The unit reverts to its normal control mode.
NOTE:
This item is only relevant for air treatment units which also incorporate a heating
function.
84
VK_2052759GB / 01/2006
Commissioning
7.12.6 Summer / winter compensation

This function requires a connected external sensor.
End temperature
End temperature
Temp.
offset
This function achieves a shift of the room temperature set point depending on the
external temperature.
Example of use:
Start temperature
Above an external temperature of 26 C, you want to increase the room

temperature set point by 0.5 C per 1 C increase in the external temperature.
The set point should not be increased any further above an external temperature
of 32 C.
So you should enter 26 C as the start temperature and 32 C as the end
temperature.
The set point offset is calculated as follows:
(End temperature - start temperature) * 0.5 C (the increase per C external
temperature increase)
(32 - 26) * 0.5 = 6 * 0.5 = 3
The factory-set parameters can only be changed via the MATRIX.PC service
software.
7.12.7 Filter replacement indicator

This function calculates the degree of filter soiling from the running times of the
various fan speeds. The required filter replacement is displayed as a warning
message on the MATRIX OP50 or MATRIX OP51 display operator panel and can
be acknowledged.
A filter replacement message occurs after expiry of the remaining service life,
minimum service interval exceeded or via contact made by a connected
differential pressure switch.
When you have acknowledged the warning message, the remaining service life
is recalculated.
When the filter has been replaced, the internal running time counter is reset via a
menu option on the operator panel.
The Change filter message sent via contact by a connected differential pressure
switch (MATRIX 4000 only) also appears in the form of a flashing Error LED on
operator panels without a display.
VK_2052759GB / 01/2006
85
Troubleshooting and maintenance

NOTE:
Maintenance must only be performed by trained technical personnel in
observance of this operation manual and the regulations in force.

The rotating fan wheel poses a risk of injury!
Before performing any work on the unit, ensure that it is powered down. Ensure
that the unit is secured against being switched back on at an appropriate point
of the on-site power supply.
DANGER OF SCALDING!
Before performing any work on fan coil units:
Seal off the heating medium inlet before performing work on the valves or the
inlet or outlet pipes and secure the seal from being opened unintentionally.
Do not begin work until the heating medium has cooled down.
Power the unit down before undertaking any work that involves the unscrewing
of covers. Ensure that the unit is secured against being switched back on at an
appropriate point of the on-site power supply.
8.1
Maintenance
The Power Geko is a high-quality and reliable unit. However, to guarantee the
permanent functioning and performance of the Power Geko, regular maintenance
and inspection by technical experts is necessary.
NOTE:
The manufacturers warranty will be invalidated by damage which is attributable
to the failure to perform the regular essential inspections.
86
VK_2052759GB / 01/2006
Overview of the regular maintenance tasks

The following maintenance tasks must be performed at the indicated time
intervals.
Checking the filter
Annually
Half-yearly
Quarterly
Components
Before the cool

weather period
Maintenance interval
Checking the fan or the fan cavity *
Fan cavity: cleaning and checking the fan
Variant: checking the air-intake and/or discharge

sound attenuator *
Checking the screw connections of the pipes **
Checking the electrical connections
Checking the earthing
Bleeding the heat exchanger **
Cleaning the lateral condensate tray **
Checking the condensate drain, or checking the

siphon by others **
Checking the setting and functioning of all valves **
Cleaning the humidity sensors **
Checking the functioning of the condensate pump **
* If necessary, clean and remove foreign objects

** Depending on the variant
Tab. 8-1: Regular maintenance tasks
VK_2052759GB / 01/2006
87
8.2
Quarterly maintenance
8.2.1 Clean or replace the filter

To clean or replace the filter in accordance with Fig. 8-1, proceed as follows:
Release the quick-release locks on the inspection flap by turning them

anticlockwise through 90 (see Fig. 8-1; Pos. 2) and open the flap.
Unhitch the flap from the casing guide rail downwards.
Press the filter from the outside into the interior of the casing until it can be
evenly withdrawn (see Fig. 8-1; Pos. 3).
Remove the retaining strips on the left and right from the filter frame (see
Fig. 8-1; Pos. 4)
Remove the filter material from the filter frame (see Fig. 8-1; Pos. 4).
Clean the filter material in lukewarm water with a mild detergent or replace it.
NOTE:
Do not use any solvents to clean the filter element!
For best results, use a new filter element. A spare filter set (containing 5 filters)
can be ordered from GEA via order number ZGP#111. The # symbol is a
place holder for the respective unit size.
Replace the filter with the cleaned or new filter element by repeating the above
sequence in reverse.
Fig. 8-1:
Pos. 1:
Pos. 2:
Pos. 3:
Pos. 4:
88
Removing the filter, cleaning or replacing the filter element

Inspection flap
Quick-release locks
Filter
Filter material
VK_2052759GB / 01/2006
8.3
Half-yearly maintenance
8.3.1 Checking the fan

Open the inspection flap as described in Chapter 8.2.1.
Check the fan wheel(s) for ease of movement (Fig. 8-2, Pos. 1).
Remove dirt from the interior of the casing by vacuuming.
Close the inspection flap.
Fig. 8-2:
Checking the fan cavity
Pos. 1: Fan wheel
VK_2052759GB / 01/2006
89
8.4
Annual maintenance
8.4.1 Cleaning the sound attenuator module (variant)

DAMAGE TO UNIT AND PERSONAL INJURY!
Danger of injury due to falling unit parts!
Consider the weight of the unit!
Before removing a module, make sure that the remaining modules below the
room ceiling are still mounted securely.
Appropriate safety measures are to be taken if required.
PERSONAL INJURY!
Accident risk due to falling parts and sharp edges!
When removing the unit, wear a helmet, safety footwear and protective gloves.
Units should always be removed by two people.
2
1
Fig. 8-3:
Unscrew and remove the centering and

connecting screws (Fig. 8-3, Pos. 1) for
the sound attenuator module.
Unscrew the nuts (M8) on the threaded
rods which secure the module until it can
be taken off (Fig. 8-3, Pos. 2).
Take the module off. Before doing so, the
weight of the module should be
considered.
Clean the sound attenuator module and
the casing from the inside by means of
vacuuming and dry-cleaning.
Hang the module in the ceiling mount
again and secure it by following the same
steps which were required to remove it in
reverse.
Check that the module is correctly
fastened to the ceiling and unit.
Cleaning the sound attenuator module

Pos. 1: Screw connections for modules
Pos. 2: Mountings for modules
90
VK_2052759GB / 01/2006
8.4.2 Check the screw connections of the pipes

Check that all of the screw connections of the pipes are securely fixed (see
Fig. 8-4, Pos. 1 for an example).
Check the mounting of the servo actuators by hand (see Fig. 8-4, Pos. 2 for
an example).
2
1
Fig. 8-4:
Checking the screw connections
Pos. 1: Screw connections of the coil connections

Pos. 2: Mountings of the servo actuators
8.4.3 Checking the electrical connections and earthing

Before performing the following work, you must ensure that the unit is powered
down and that the mains voltage is secured against being switched back on.
Before finishing with the unit, ensure that the electrical control box (terminal
box) is properly closed (see Chapter 6.2).
VK_2052759GB / 01/2006
Open the terminal box or the electrical control box (see Chapter 6.2).
Check that all of the electrical connections are securely seated in the terminal
strips.
Check the correct earthing of the unit with an appropriate measuring device.
Close the terminal box or the electrical control box again.
91
8.4.4 Bleeding the heat exchanger

Bleed the heat exchanger as described in Chapter 7.3
8.4.5 Cleaning the lateral condensate tray
Clean the lateral condensate tray (Fig. 8-5, Pos. 1).
Not relevant for units with condensate pump.
Check that the condensate is draining properly from the condensate tray and
the siphon that may be fitted on site.
Fig. 8-5:
8.4.6 Checking the valves
8.5
Check the functioning of the valves as described in Chapter 7.2.
Before the cool weather period
8.5.1 Cleaning the humidity sensors

Only applicable for units with an integrated condensate pump.
NOTE:
Keep the humidity sensors away from dust and corrosive fluids.
92
Unscrew the screw connection for the sensor cover (see Fig. 8-6, Pos. 1).
Both sensors positioned behind the cover are now visible
(see Fig. 8-6, Pos. 2). The sensor surfaces are located behind the green
marker noses.
Clean the sensor foils behind the green marker noses with a damp cloth
(see Fig. 8-6 and Pos. 3).
Assemble the unit in the reverse sequence.
VK_2052759GB / 01/2006
NOTE:
Never clean the contact surfaces with aggressive cleaning fluids or hard
objects.
Use only a small amount of soap and water for cleaning.
Pos. 1: Screw connection of the
sensor cover
2
2
Pos. 2: Humidity sensors

Pos. 3: Sensor foils (behind the green
marker noses)
Fig. 8-6:
Condensate tray
8.5.2 Checking the functioning of the condensate pump

Only applicable for units with an integrated condensate pump.
NOTE:
In the event of a fault in one sensor, both sensors need to be replaced.
Both sensors are mounted together on a stainless-steel console and are
positioned at the factory in such a way that the pre-set switching positions are
ensured if the main unit is aligned correctly.
To guarantee the functioning of the condensate pump the basic unit has to be
installed in a horizontal position
VK_2052759GB / 01/2006
Check the functioning of the condensate pump as described in Chapter 7.11.
93
8.6
Breakdowns
Deviations from normal operating states of the fan coil units are evidence of
malfunctions and must be investigated by maintenance personnel.
The following table should serve as a starting point for maintenance personnel
regarding possible causes of trouble and their correction:
Fault
Possible cause of fault
Remedy
Fan does not work
Unit not switched on
Switch on unit
No electrical voltage
Check fuse/power supply

(technical personnel only)
Electrical cables not connected
Connect electrical cables

Unit fuses defective
Replace fuses
Controller switched off fan on reaching

room temperature
See operation manual for

MATRIX operator panels
Too high RPM level switched on
Set a lower RPM level
Air intake or discharge areas blocked
Clear discharge/air intake of

obstructions and kinks
Noisy fan bearings
Replace the faulty fan

Filter dirty
Clean/replace the filter
Fan not switched on
Switch on the fan
Air volume flow of the unit

too low
Select a higher RPM level
Air intake or discharge area blocked
Unobstruct or clean airways
Fan blocked/faulty
Check fan, replace if necessary

(technical personnel only); see also
page 94 Fan does not work
Filter dirty
Heating medium is not hot
Switch on the heating system (boiler)
Unit too noisy
Unit does not heat/

heats insufficiently
(Hot water)
Switch on the circulating pump

Bleed the system
Water flow rate too low
Check pump performance

Check pipe run balance and adjust
using calculated pressure loss
94
VK_2052759GB / 01/2006
Fault
Remedy
Unit does not heat/

heats insufficiently
(Hot water)
Set point temperature at control panel

too low
Raise the set point temperature at the

controller
Operator panel is located above a heat

source or exposed to direct sunshine
Place operator panel in an appropriate

position
Control valve does not open
Replace the faulty control valve

Fan not switched on
Switch on the fan
Air volume flow of the unit

too low
Select a higher RPM level
Air intake or discharge area blocked
Unobstruct or clean airways
Fan blocked/faulty
Check fan, replace if necessary

(technical personnel only);
see also page 94 Fan does not work
Filter dirty
Cooling medium is not cold
Switch on chilled water set
Unit does not cool/

cools insufficiently
(chilled water)
Switch on the circulating pump

Bleed the system
Water flow rate too low
Check pump performance

Check pipe run balance and adjust
using calculated pressure loss
VK_2052759GB / 01/2006
Set point temperature at control panel

too high
Lower the set point temperature at the

control panel
Control panel is located in cold air, e.g.

at the door
Place operator panel in an appropriate

position (technical personnel only)
Control valve does not open
Replace the faulty control valve

95
Fault
Remedy
Water leakage in unit

area
Main condensate tray drain blocked
Clean the main condensate tray and the

condensate drain
Side condensate tray drain blocked
Clean condensate drain and check for

sufficient gradient, clean and fill the
siphon if necessary
(performed by technical personal, if
required)
Chilled water pipes not (correctly)

insulated
Insulate the chilled water pipes

(performed by technical personal, if
required)
Unit not suspended horizontally
Align the unit and hang it it horizontally

Heat exchanger or hydraulic

connections leaking
Check the heat exchanger, bleeding

and valve connections for leaks
If necessary, retighten connections,
clean screw insert or reseal the
connections
On valves, check the screw
connections for ease of movement,
clean sealing surfaces and replace seal
if necessary
Check the soldered joints between the
collector and heat exchanger tubes and
on the heat exchanger deflection bends
for leaks; if leaking, replace the heat
exchanger
Controller switches on
continuously
96
Operator panel located in the wrong

measuring location (e.g. at an open
door or in the vicinity of the Power Geko
discharge grille)
Position the operator panel at an

appropriate place where the room
temperature can be recorded
representatively
Heating medium temperature too

high/low
Correct the external temperature curve

on the controller of the boiler system.
Check the control concept and adjust
accordingly
Cooling medium temperature

too high/too low
Correct the inlet temperature on the

controller of the cooling system. Check
the control concept and adjust
accordingly
Other heating elements with individual

control are on the same pipe run (e.g.
radiators with thermostat valves)
Separate medium duct if necessary.

Check control concept and adjust
accordingly
VK_2052759GB / 01/2006
Fault
Remedy
Thermal contact (TC) of the ventilator

motor and/or the alarm contact of the
humidity sensor of the condensate
pump has been triggered
Check the thermal contact of the fan

motor (through connection).
Replace the power electronics/
controller and/or fan motor
Condensate pump
Fan does not run
Red LED on the operator
panel is flashing:
Flashing code:
= TC fault
= Condensate pump fault
Water leakage in the

vicinity of the unit; no
malfunction exists.
Water leakage in the

vicinity of the unit; pump
running (almost) all the
time
VK_2052759GB / 01/2006
The fan was switched off

Power electronics/controller and/or fan
faulty
T630 mA fuse is faulty
Replace the fuse

Condensate pump coil is faulty
Replace the condensate pump

Diode of the pump overheating

protection is damaged
Renew the overheating protection

Strainer blocked
Clean the strainer.
Pump humidity sensor(s) dirty or faulty
Clean or replace humidity sensors

T630 mA fuse is faulty
Replace the fuse

Diode of the pump overheating

protection is damaged
Renew the overheating protection

Strainer blocked
Clean the strainer
Pump resistances on discharge side too

large
Reduce resistances
Pressure-side pump tube blocked
Clean or replace the tube
97
Fault
Remedy
Pump fuse is faulty
Replace the fuse

Pump humidity sensor is faulty
Replace the humidity sensor

Pump thermal contact is faulty
Replace the pump

Pump coil is faulty
Replace the pump

Wiring has become loose
Reconnect the wiring

Pump is not sucking in any condensate
Replace the pump

Strainer blocked or heavily soiled
Clean the strainer
Suction tube or pressure tube not

properly attached (possible structureborne noise)
Install the connection and tubes

properly; prevent structure-borne noise
Pump attachment has loosened
Retighten pump attachment
Pump insulation faulty or loose
Replace or reattach pump insulation
Pump running time is

too short; too little
condensate is sucked in
Thermal contact switches off pump due

to overheating
Replace the pump

Humidity sensors have

no voltage
T630 mA fuses are faulty
Replace the fuses

Wiring is loose or detached
Connect the wiring properly

Pump attachment has loosened
Retighten pump attachment
Pump insulation is faulty or loose
Replace or reattach pump insulation
Pump sucks in air
Position suction tube or intake of the

pump correctly; clean if necessary
The unit is not mounted horizontally
Reposition the unit
Condensate pump
Condensate pump does
not run
Unusually loud noises

from the pump
Unit and pump unit emit

excessive noise
(vibration).
Tab. 8-2: Causes of malfunctions and remedies

If the malfunction cannot be remedied by the maintenance personnel, please
consult our authorised service department.
98
VK_2052759GB / 01/2006
GEA Air Treatment Marketing Services

International GmbH
Sdstrae 48 D-44625 Herne
Tel. +49 (0) 2325 468-00
Fax +49 (0) 2325 49910
Air Treatment Division
GEA Happel Klimatechnik

Produktions- und Service GmbH
Lhnberg 3 D-35792 Obershausen
Tel. +49 (0) 6477 809-00
Fax +49 (0) 6477 80911
EG-Konformittserklrung
EEC DECLARATION
im Sinne der EG-Maschinenrichtlinie 98/37EG,
of conformity for machinery Directive 98/37/EEC
Anhang II A
Annex II, sub A
Hiermit erklren wir, dass die Gerte der GEA Geblsekonvektoren Power-Geko aufgrund der Konzipierung und
Bauart, sowie in den von uns in Verkehr gebrachten Ausfhrungen den einschlgigen grundlegenden Sicherheitsund Gesundheitsanforderungen der EG-Richtlinie entsprechen. Bei einer nicht mit uns abgestimmten nderung
an Gerten dieser Gerteserie verliert diese Erklrung die Gltigkeit.
We herewith declare, that our product part of the GEA fan coil units Power Geko, are in conformity with the
following standards or standardising documents required by the EEC Directive. This declaration becomes invalid,
should the product be changed without our knowledge.
Bezeichnung des Gertes / Unit type:
GEA Power-Geko
GEA Power-Geko GP..
Einschlgige EG-Richtlinien / Relevant EEC-Directives

EG-Maschinenrichtlinie 98/37/EG
EEC-Machinery Directive 98/37/EEC
EG-Niederspannungsrichtlinie (73/23/EWG), i.d.F. 93/68/EWG
EEC-Low Voltage Directive (73/23/EEC), as issued in 93/68/EEC
EG-Richtlinie Elektromagnetische Vertrglichkeit (89/336/EWG), i.d.F. 93/97/EWG
EEC Electromagnetic Compatibility Directive (89/336/EEC), as issued in 93/97/EEC
Datum / Hersteller Unterschrift:

Date / Manufacturers signature:
March 2004,
Dr. Fremerey
Angaben zum Unterzeichner:

Personal data of signer:
VK_2052759GB / 12/2005
Produktionsverantwortlicher der Geschftsfhrung

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VK_2052759GB / 12/2005
VK_2052759GB 01/2006 Subject to modifications Copyright GEA Air Treatment
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A VK 2052759gb Geko Power Ba 2006 01 72dpi

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GEA Power Geko fan coil unit

Air Treatment Division

GEA Power Geko

GEA Power Geko fan coil unit

GEA Air Treatment product range

GEA Power Geko fan coil unit

Controller package no.

U = Recirculation air unit

2-way (cooling), 2-way (heating)

Circuit 1 (2-pipe cooling/heating, 4-pipe cooling)

Kvs value 0.25

Circuit 2 (4-pipe heating)

Kvs value 0.25

Shut-off valves water inlet and outlet

Without shut-off valves

GEA Power Geko fan coil unit

Safety and user information . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety instructions: Warning notices and danger symbols . . . . . . . . . 9

Parts of basic unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Unit and heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Valves with modulating actuators . . . . . . . . . . . . . . . . . . . 17

Valves with thermoelectric actuators . . . . . . . . . . . . . . . . . 18

Valves with continuous actuators . . . . . . . . . . . . . . . . . . . 18

Unit weight and water content of the heat exchanger . . . . 19

Air volume flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Function of condensate drain . . . . . . . . . . . . . . . . . . . . . . 21

Technical data and capacity of condensate pump . . . . . . 21

Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

GEA Power Geko fan coil unit

Recommended inspection opening for maintenance work

Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Installation with suspension rail (accessory) . . . . . . . . . . 30

Installation of flexible discharge connector . . . . . . . . . . . . 32

Connection for heating and cooling water for units

Fitting the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Connection for heating and cooling water for units

Fitting the connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Medium connection in a 2-pipe system . . . . . . . . . . . . . . 37

Medium connection in a 4-pipe system . . . . . . . . . . . . . . 38

Connecting the condensate drain . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Connecting the condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Terminal box or electrical control box . . . . . . . . . . . . . . . . . . . . . . . 42

Connection for a control by others . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Overview of the GEA MATRIX control printed circuit boards . . . . 46

MATRIX 2001 and MATRIX 3001 controller type . . . . . . . 46

MATRIX 4001 and MATRIX 4001+IO controller type . . . . 47

Fitting the operator panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

GEA Power Geko fan coil unit

Connecting the mains voltage for the controller . . . . . . . . 49

Connecting the control cables . . . . . . . . . . . . . . . . . . . . . . 49

Connecting the bus connection . . . . . . . . . . . . . . . . . . . . . 52

Connecting the external sensor (optional) . . . . . . . . . . . . . 54

Connecting the flow sensor . . . . . . . . . . . . . . . . . . . . . . . . 54

Connecting the room temperature sensor/

Connecting the supply air sensor (when retrofitting) . . . . . 55

Connecting operation and fault messages . . . . . . . . . . . . 55

Connecting function inputs and function outputs . . . . . . . . 56

Network and connection shielding . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Line structure with stub line . . . . . . . . . . . . . . . . . . . . . . . . 63

Electrical connection with GEA MATRIX . . . . . . . . . . . . . . . . . . . . 49

Before commissioning, ensure that the following

The following checks should be made before

Check of the control and shut-off valves . . . . . . . . . . . . . . . . . . . . . . 67