J160 1556469-J160e-H-Pm-Uk-En - (02-2004)

PARTS
MANUAL
J1.60XMT-2.00XMT
(J160)
CUSTOMER EDITION
1556469
02/2004
2004 Hyster Company
UNIT CODE J160

EUROPE
02/2004
SECTIONS
FRAME
ELECTRICAL SYSTEM
DRIVE UNIT
STEERING SYSTEM
BRAKE/ACCELERATOR SYSTEM
HYDRAULIC SYSTEM
MAST-TWO STAGE LIMITED FREE-LIFT
MAST-THREE STAGE FULL FREE-LIFT
MAST-TWO STAGE FULL FREE-LIFT
10
OPTIONS
11
NUMERICAL INDEX
This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
02/2004
UNIT CODE J160

EUROPE
TABLE OF CONTENTS
DESCRIPTION
PAGE
A
ACCELERATOR ASSEMBLY .............................................................................................................................. 5-2
ACCELERATOR PEDAL....................................................................................................................................... 5-4
B
BACKUP ALARM ............................................................................................................................................... 10-2
BATTERY COMPARTMENT AND COVERS ........................................................................................................ 1-2
BATTERY CONNECTOR
DIN.................................................................................................................................................................... 2-2
NON-DIN........................................................................................................................................................... 2-4
BATTERY SLIDER AND RETAINER .................................................................................................................... 1-6
BATTERY SPACER ............................................................................................................................................ 10-4
BRAKE ASSEMBLY ............................................................................................................................................. 5-6
C
CARRIAGE
THREE STAGE FULL FREE-LIFT ....................................................................................................................
TWO STAGE FULL FREE-LIFT ........................................................................................................................
TWO STAGE LIMITED FREE-LIFT...................................................................................................................
CONTACTOR PANEL ...........................................................................................................................................
COUNTERWEIGHT .............................................................................................................................................
8-2
9-2
7-2
2-6
1-8
D
DASH DISPLAY.................................................................................................................................................... 2-8
DC CONVERTER
36/48 VOLT TO 12 VOLT ................................................................................................................................ 10-6
PREMIUM ....................................................................................................................................................... 10-8
DECAL AND PLATE LOCATION ........................................................................................................................ 1-10
DRIVE TIRE AND WHEEL ASSEMBLY
SOLID PNEUMATIC ......................................................................................................................................... 3-2
DRIVE UNIT ......................................................................................................................................................... 3-4
E
ELECTRO-HYDRAULIC AUXILIARY VALVE SECTION ...................................................................................... 6-2
ELECTRO-HYDRAULIC CONTROL ................................................................................................................. 2-10
ELECTRO-HYDRAULIC CONTROL VALVE ........................................................................................................ 6-4
ELECTRO-HYDRAULIC LEVERS........................................................................................................................ 6-6
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION ........................................................................... 6-22
ELECTRO-HYDRAULIC TILT VALVE SECTION ................................................................................................ 6-26
EMERGENCY STOP.......................................................................................................................................... 2-12
F
FLOOR PLATES................................................................................................................................................. 1-12
FORKS ............................................................................................................................................................... 1-14
FREE LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
FREE LIFT CYLINDER
FRONT LIGHT.................................................................................................................................................. 10-10
2004 HYSTER COMPANY
See Service Manual

for service procedures.
UNIT CODE J160

EUROPE
02/2004
TABLE OF CONTENTS (Continued)

DESCRIPTION
PAGE
G
GEAR PUMP ........................................................................................................................................................ 4-2
H
HAND PUMP ........................................................................................................................................................ 4-4
HANDLEVER........................................................................................................................................................ 6-8
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
HYDRAULIC GEAR PUMP ................................................................................................................................ 6-10
HYDRAULIC HOSE AND FITTINGS
ELECTRO ....................................................................................................................................................... 6-12
MANUAL ......................................................................................................................................................... 6-14
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-16
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-18
HYDRAULIC VALVE AND ATTACHING PARTS
MANUAL ......................................................................................................................................................... 6-20
I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-10
INTEGRAL SIDESHIFT
HYDRAULIC HOSES.................................................................................................................................... 10-12
INTERFACE CABLE......................................................................................................................................... 10-13
INTERMEDIATE MAST
L
LOAD BACKREST EXTENSION........................................................................................................................ 1-16
M
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE FULL FREE-LIFT ......................................................................................................................
TWO STAGE LIMITED FREE-LIFT.................................................................................................................
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ..................................................................................................................
RIGHT HAND
TWO STAGE FULL FREE-LIFT ..................................................................................................................
MAIN WIRE HARNESS......................................................................................................................................
MANUAL CONTROL VALVE ..............................................................................................................................
ii
See Service Manual

8-18
9-12
7-10
9-14
9-16
8-22
7-12
2-14
6-24
2004 HYSTER COMPANY
02/2004
UNIT CODE J160

EUROPE
TABLE OF CONTENTS (Continued)

DESCRIPTION
PAGE
M (continued)
MASTER CYLINDER ........................................................................................................................................... 5-8

O
OUTER MAST
TWO STAGE FULL FREE-LIFT ......................................................................................................................
OVERHEAD GUARD..........................................................................................................................................
8-24
9-18
7-14
1-18
P
PARKING BRAKE............................................................................................................................................... 5-10
S
SEAT................................................................................................................................................................... 1-20
SHIFT LEVER ...................................................................................................................................................... 4-6
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-16
STATIC STRAP................................................................................................................................................... 1-22
STEER AXLE ....................................................................................................................................................... 4-8
STEER COLUMN ............................................................................................................................................... 4-12
STEER PUMP AND MOTOR ............................................................................................................................. 4-16
STEER TIRE AND WHEEL ASSEMBLY
SOLID PNEUMATIC ....................................................................................................................................... 4-18
T
TAIL LIGHT....................................................................................................................................................... 10-14
TILT CYLINDER
TILT CYLINDER ATTACHING PARTS
TRACTION CONTROLLER
CONTACTOR HYDRAULIC ............................................................................................................................ 2-18
TRANSISTOR/PREMIUM ............................................................................................................................... 2-20
TRACTION MOTOR ............................................................................................................................................. 3-6
TRANSMISSION .................................................................................................................................................. 3-8
W
WORK LIGHT................................................................................................................................................... 10-16
WORK LIGHT/STROBE COMBINATION ......................................................................................................... 10-18
2004 HYSTER COMPANY
See Service Manual

iii
UNIT CODE J160

EUROPE
02/2004
ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
TERM
DEFINITION
TERM
DEFINITION
Amp
Amperes
FRE
AR
As Required
in.
inches
BDI
Battery Discharge Indicators
LPG
Liquefied Petroleum Gas
BWI
Brush Wear Indicator
MAP
Manifold Absolute Pressure
CE
Communicator End
mm
CRE
Corrosive Environment
millimeters
D/B
Date Break
MSTS
Microprocessor Spark Timing System
dbA
Decibel "A" Scale
NPT
National Pipe Threads
DE
Drive End
O/S
Oversize
ECH
Empty Container Handler
PTO
Power Take Off
ECH-3
Empty Container Handler - 3 High

Stacking
RPM
Revolutions per Minute
S/N
Serial Number
ECH-4

Stacking
ECH-5
Freezer Environment
TMM
Truck Management Module
UL Type D
Diesel-Powered Safety Rating

Stacking
UL Type DS
Diesel-Powered Safety Rating
UL Type E
Battery-Powered Safety Rating

Stacking
UL Type EE
UL Type ES
ECH-7

Stacking
UL Type G
Gasoline-Powered Safety Rating
ECM
Electronic Control Module
UL Type GS
Gasoline-Powered Safety Rating
ECN
Engineering Change Notice
UL Type LP
Gas-Powered Safety Rating
EEPROM
Electrically Erasable Programmable

Read Only Memory
UL Type LPS
LP Gas-Powered Safety Rating
U/S
Undersize
EPROM
Electrically Programmable Read Only

Memory
UL
Underwriters Laboratory
Volts
ECH-6
iv
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.
2004 HYSTER COMPANY
The different constructions are indicated by keys and

footnotes. The callouts correspond to descriptions
found on the next page.
See Service Manual

UNIT CODE J160

EUROPE
02/2004
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:
previous page, BEARING CAP (Item 2) is a

subpart of the major assembly CASE.
1. Determine the function and application of the part

required. Turn to the Sections Page. Choose the
general area of reference most likely to include
the part.
9. Quantities shown are for one assembly. The

quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
2. Turn to the section you chose. Use the Section

Table of Contents to determine the assembly which
would normally contain the part required. Then
locate the part on the assembly breakdown page.
10. Serial number breaks identify the most current

parts information and are shown as follows:
S/N D001H-2628
Indicates last serial number affected.
S/N D001H-2629
Indicates the first serial number affected.
S/N D001H-1553 S/N D001H-3291
Indicates a range of serial numbers affected.
WHEN THE PART NUMBER IS NOT KNOWN

AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3. Determine the assembly the required part is used
on. Turn to the Table of Contents on Page i.
4. Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index on Page 11-1 to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
6. Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a figure number in the DESCRIPTION
column (Figure 10)
7. Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the
vi
ECN numbers for pending serial numbers are

shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the
item affected.
Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Hyster lift trucks.
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
IDENTIFICATION OF TRUCK SERIAL NUMBERS
(1) and (2)
The first letter and three numbers indicate the truck unit code.
(3)
The second letter indicates the plant of manufacture.
(4)
The four or five digit number indicates the production sequence number of the truck.
(5)
The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
2004 HYSTER COMPANY
See Service Manual

vii
UNIT CODE J160

EUROPE
02/2004
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.
SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.
PUBLICATION
HYSTER PART NUMBER
Operating Manual .................................................................................................................. 1556470

Service Manual (Complete) .................................................................................................. 1554640
Parts Manual .......................................................................................................................... 1556469
viii
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
1 FRAME
FRAME
02/2004
UNIT CODE J160

EUROPE
SECTION 1
FRAME
DESCRIPTION
PAGE
BATTERY COMPARTMENT AND COVERS ........................................................................................................ 1-2

BATTERY SLIDER AND RETAINER .................................................................................................................... 1-6
COUNTERWEIGHT ............................................................................................................................................. 1-8
DECAL AND PLATE LOCATION ........................................................................................................................ 1-10
FLOOR PLATES................................................................................................................................................. 1-12
FORKS ............................................................................................................................................................... 1-14
LOAD BACKREST EXTENSION........................................................................................................................ 1-16
OVERHEAD GUARD.......................................................................................................................................... 1-18
SEAT................................................................................................................................................................... 1-20
STATIC STRAP................................................................................................................................................... 1-22
2004 HYSTER COMPANY
See Service Manual

1-1
UNIT CODE J160

EUROPE
02/2004
BATTERY COMPARTMENT AND COVERS (Figure 1-1)
1-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BATTERY COMPARTMENT AND COVERS

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
6
6
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
1528851
302048
320156
136687
1527262
1523615
1523614
1526650
1521321
1521405
1521406
369242
239503
320158
292681
1523623
292502
320156
292680
136687
362030
1530955
1533890
1536299
302231
221852
2037379
2307799
320161
182118
1528869
1541774
1541775
1541777
1541778
1527299
1527304
1525750
1525751
2310972
1553456
320158
292681
287851
269200
320159
292682
293629
15176
2311598
1527296
Cowl Cover ..................................................................................................................

Screw...........................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Cover ...........................................................................................................................
Frame (1290 mm) ........................................................................................................
Frame (1385 mm) ........................................................................................................
Frame (1495 mm) ........................................................................................................
Battery Cover (1290 mm) ............................................................................................
Battery Cover (1385 mm) ............................................................................................
Battery Cover (1495 mm) ............................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Backing Plate...............................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Handle .........................................................................................................................
Latch Handle ...............................................................................................................
Microswitch ..................................................................................................................
Standoff .......................................................................................................................
Screw...........................................................................................................................
Lockwasher..................................................................................................................
Switch ..........................................................................................................................
Spring ..........................................................................................................................
Washer ........................................................................................................................
Retaining Ring .............................................................................................................
Pin ...............................................................................................................................
Seal Strip .....................................................................................................................
Seal Strip .....................................................................................................................
Seal Strip .....................................................................................................................
Seal Strip .....................................................................................................................
Bracket Weldment (RH) ...............................................................................................
Bracket Weldment (LH)................................................................................................
Bracket (RH) ................................................................................................................
Bracket (LH).................................................................................................................
Bearing ........................................................................................................................
Gas Spring...................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Screw...........................................................................................................................
Short Arm ....................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
5
5
5
1
1
1
1
1
1
1
5
5
5
5
1
2
2
2
2
1
1
1
4
4
4
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
4
4
4
2
4
4
4
2
2
2
1-3
UNIT CODE J160

EUROPE
02/2004
BATTERY COMPARTMENT AND COVERS

ITEM
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
65
65
65
65
66
67
68
69
70
71
72
73
PART NO.
182118
1527327
2056115
320161
1527326
1527297
1527304
1527330
320157
293613
292681
1527329
1527299
296252
1519095
1554624
1554625
1560099
1525348
1525349
a 1560101
b 1525351
1382311
1382312
1382313
1483422
320156
292680
136687
2062875
DESCRIPTION
QTY
Retaining Ring .............................................................................................................

Bearing ........................................................................................................................
Washer ........................................................................................................................
Long Arm .....................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Bolt ..............................................................................................................................
Cowl.............................................................................................................................
Seal Strip .....................................................................................................................
Seal Strip .....................................................................................................................
Frame (1290 mm) ........................................................................................................
Frame (1385 mm) ........................................................................................................
Frame (1495 mm) ........................................................................................................
Frame (Optional)..........................................................................................................
Frame (Optional)..........................................................................................................
Panel............................................................................................................................
Panel............................................................................................................................
Cover ...........................................................................................................................
Horn.............................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
8
1
8
8
1
2
1
1
4
4
4
1
1
4
1
2
1
1
1
1
1
1
2
1
3
1
2
2
2
2
FOOTNOTES:
a 1290 mm - Side Removal
b 1385 mm - Side Removal
1-4
See Service Manual

2004 HYSTER COMPANY
NOTES
1-5
UNIT CODE J160

EUROPE
02/2004
BATTERY SLIDER AND RETAINER (Figure 1-2)
1-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BATTERY SLIDER AND RETAINER

ITEM
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
PART NO.
a 2014602
2014599
b 2014603
2014600
2307799
19890
2307965
167218
2309362
2307542
136692
292682
292519
1532511
296247
361973
320159
292682
136692
2053940
2053941
QTY
DESCRIPTION
Side Panel Assembly ...................................................................................................

Side Plate ....................................................................................................................
Side Panel Assembly ...................................................................................................
Side Plate ....................................................................................................................
Spring ..........................................................................................................................
Roll Pin ........................................................................................................................
Lock Pin .......................................................................................................................
Rod End Pin ................................................................................................................
Radial Bumper .............................................................................................................
Retainer .......................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Plate ............................................................................................................................
Screw...........................................................................................................................
Spacer .........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Slide Platform (3,000 lb. Capacity Truck) ....................................................................
Slide Platform (3,500 lb. Capacity Truck) ....................................................................
1
1
1
1
2
2
2
2
2
2
2
2
2
1
2
10
2
2
2
1
1
FOOTNOTES:
a 1290 mm Wheel Base
b 1385 mm Wheel Base
2004 HYSTER COMPANY
See Service Manual

1-7
UNIT CODE J160

EUROPE
02/2004
COUNTERWEIGHT (Figure 1-3)
1-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
COUNTERWEIGHT
ITEM
1
2
3
4
QTY
PART NO.
DESCRIPTION
1529150
293706
296431
1527974
Counterweight .............................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Tow Pin ........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
4
4
1
1-9
UNIT CODE J160

EUROPE
02/2004
DECAL AND PLATE LOCATION (Figure 1-4)
1-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
DECAL AND PLATE LOCATION

ITEM
1
2
3
4
5
6
7
8
8
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
23
24
25
26
26
27
27
27
28
29
29
30
31
32
PART NO.
1339830
2049939
1339828
1538033
1538034
320037
1339672
1471618
a .. . . .
238950
170658
1343276
b 1339832
2303178
c 2304044
389688
15140
1385099
1544266
2068406
2068407
1366725
1359588
1538036
1538037
1529042
1339674
1560157
316448
1339832
2013578
2015059
2015060
1339667
1539387
2068404
2068405
1356137
370258
370259
QTY
DESCRIPTION
Label (Mast Warning) ..................................................................................................

Label (Battery Disconnect) ..........................................................................................
Label (No Riders) ........................................................................................................
Label (Lift)....................................................................................................................
Label (Tilt)....................................................................................................................
Label (Patent Plate) .....................................................................................................
Label (Hyster) ..............................................................................................................
Label (Nameplate) .......................................................................................................
Nameplate ...................................................................................................................
Label (Incomplete Truck) .............................................................................................
Rivet.............................................................................................................................
Label (Mast Warning) ..................................................................................................
Label (Pinch Point) ......................................................................................................
Label (Tilt Column) ......................................................................................................
Cover ...........................................................................................................................
Washer ........................................................................................................................
Label (Hydraulic Oil Fill)...............................................................................................
Label (Hyster) ..............................................................................................................
Label (Brake System Fluid) .........................................................................................
Label (Brake System Fluid) (Freezer)..........................................................................
Label (Operator Warning) ............................................................................................
Label (Operator Restraint) ...........................................................................................
Label (Sideshift)...........................................................................................................
Label (Auxiliary) ...........................................................................................................
Label (Hyster) ..............................................................................................................
Label (Hyster) (Optional) .............................................................................................
Label (Hyster) ..............................................................................................................
Label (Lifting Eye)........................................................................................................
Strip .............................................................................................................................
Label (Model 1.60).......................................................................................................
Label (Model 1.80).......................................................................................................
Label (Model 2.00).......................................................................................................
Label (ACX) .................................................................................................................
Label (Brake System Fluid Tag)...................................................................................
Label (Brake System Fluid Tag) (Freezer) ...................................................................
Label (Lift and Tilt) .......................................................................................................
Label (Auxiliary Function - Side-Shift) .........................................................................
Label (Auxiliary Function - Fork Spreader) ..................................................................
2
1
1
1
1
1
2
1
1
1
4
1
2
1
2
1
4
1
1
1
1
1
2
1
1
2
2
1
1
1
2
2
2
2
2
1
1
1
1
1
FOOTNOTES:
a Contact your dealer
b Only uses 1 for Manual Hydraulics
c Only uses one for Manual Hydraulics
2004 HYSTER COMPANY
See Service Manual

1-11
UNIT CODE J160

EUROPE
02/2004
FLOOR PLATES (Figure 1-5)
1-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FLOOR PLATES
KEY:
A: Electric Valve
B: Manual Valve
QTY
ITEM
1
2
3
4
5
6
7
8
8
9
10
11
PART NO.
2062267
2062264
2062266
2062265
2062560
2309317
1550531
1528551
1551236
1364542
2062718
2066709
a 2059533
a 2059534
DESCRIPTION
Floor Plate (LH) ...................................................................................................

Floor Plate (Center) .............................................................................................
Floor Plate (RH)...................................................................................................
Floor Plate (RH) (With Step)................................................................................
Anti-Slip Pad ........................................................................................................
Anti-Slip Pad ........................................................................................................
Hose Cover..........................................................................................................
Harness Cover.....................................................................................................
Harness Cover.....................................................................................................
Clip Nut ................................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Floor Mat .............................................................................................................
Floor Mat .............................................................................................................
1
1
..
1
2
2
1
1
..
9
8
1
..
1
1
1
1
..
1
1
1
..
1
9
8
..
1
..
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

1-13
UNIT CODE J160

EUROPE
02/2004
FORKS (Figure 1-6)
1-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FORKS
ITEM
1
1
1
1
1
1
2
3
4
5
6
7
8
QTY
PART NO.
DESCRIPTION
1327021
1327022
1327023
1333043
1333044
1333045
1523732
1523733
1500782
302450
1378763
1378762
1378760
Fork (991 mm) (80 x 40 x 1000) ..................................................................................

Fork (1092 mm) (80 x 40 x 1100) ................................................................................
Fork (1194 mm) (80 x 40 x 1200) ................................................................................
Fork (991 mm) (100 x 40 x 1000) ................................................................................
Fork (1092 mm) (100 x 40 x 1100) ..............................................................................
Fork (1194 mm) (100 x 40 x 1200) ..............................................................................
Knob ............................................................................................................................
Pin ...............................................................................................................................
Spring ..........................................................................................................................
Pin ...............................................................................................................................
Latch ............................................................................................................................
Spring ..........................................................................................................................
Pin ...............................................................................................................................
2
2
2
2
2
2
1
1
1
1
1
1
1
1378765
a 1523734
Latch Kit (Includes Items 5-8) ......................................................................................

Retainer Pin .................................................................................................................
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

1-15
UNIT CODE J160

EUROPE
02/2004
LOAD BACKREST EXTENSION (Figure 1-7)
1-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
LOAD BACKREST EXTENSION

ITEM
1
2
3
3
4
5
QTY
PART NO.
DESCRIPTION
1349446
1353533
221771
296423
292656
292683
Load Backrest Extension (965 mm).............................................................................

Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer (Optional)........................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
4
4
4
4
4
1-17
UNIT CODE J160

EUROPE
02/2004
OVERHEAD GUARD (Figure 1-8)
1-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
OVERHEAD GUARD
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
6
6
7
8
9
10
11
2034347
320162
216877
1343647
316678
1534632
1534633
1534634
1363916
1363917
2034348
1553963
1554932
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Handle .........................................................................................................................
Screw...........................................................................................................................
Overhead Guard (1290 mm)........................................................................................
Plug .............................................................................................................................
Plug .............................................................................................................................
Capscrew.....................................................................................................................
Bushing........................................................................................................................
Bushing........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

4
12
6
1
2
1
1
1
13
7
2
2
4
1-19
UNIT CODE J160

EUROPE
02/2004
SEAT (Figure 1-9)
1-20
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
SEAT
KEY:
A: Full Suspension (Vinyl with Arm)
B: Full Suspension (Cloth With Arm)
C: Non-Suspension
D: Full Suspension (Cloth)
E: Full Suspension (Vinyl)
A
ITEM
PART NO.
DESCRIPTION
1
1
1
1
1
1
2
2
3
3
4
5
6
6
6
7
7
8
9
10
1563192
1563193
1540035
1540036
1562666
1562665
1563207
1563351
1563209
1563218
1563212
1563230
1470152
1470153
1563222
1563350
1563353
320157
302400
392238
1563208
1563215
1563210
1563211
1467529
1483828
1563231
1389343
287831
Seat (Vinyl) (Standard) .......................................................

Seat (Cloth) (Option) ..........................................................
Seat (Option) ......................................................................
Seat (Option) ......................................................................
Seat (Option) ......................................................................
Seat (Option) ......................................................................
Seat Cushion ......................................................................
Cushion ..............................................................................
Slide....................................................................................
Slide....................................................................................
Seat Belt .............................................................................
Arm (LH) .............................................................................
Back Cushion (Vinyl) ..........................................................
Back Cushion (Fabric) ........................................................
Cushion ..............................................................................
Harness ..............................................................................
Harness ..............................................................................
Washer ...............................................................................
Locknut ...............................................................................
Grommet.............................................................................
Sensor ................................................................................
Sensor ................................................................................
Foam Cap ...........................................................................
Knob ...................................................................................
Suspension Spring Kit ........................................................
Shock Absorber ..................................................................
Arm (RH) ............................................................................
Spacer ................................................................................
Capscrew............................................................................
a
a
a
a
a
a
a
a
a
..
..
1
..
..
..
1
..
1
..
1
1
1
..
..
1
..
4
4
1
1
..
1
1
1
1
..
..
..
QTY
C
..
..
..
1
..
..
1
..
1
..
1
1
..
1
..
1
..
4
4
1
1
..
1
1
1
1
..
..
..
1
1
..
..
..
..
..
1
..
1
1
..
..
..
1
..
1
4
4
1
..
1
..
..
..
..
..
2
4
..
..
..
..
1
..
1
..
1
..
1
1
..
1
..
..
1
4
4
1
1
..
..
..
1
1
1
..
..
..
..
..
..
..
1
1
..
1
..
1
1
1
..
..
..
1
4
4
1
1
..
..
..
1
1
1
..
..
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

1-21
UNIT CODE J160

EUROPE
02/2004
STATIC STRAP (Figure 1-10)
1-22
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
STATIC STRAP
ITEM
1
2
3
4
5
6
7
8
9
QTY
PART NO.
DESCRIPTION
.. . . .
302977
216895
287860
320160
320159
292682
136692
.. . . .
Drive Tire and Wheel Assembly ( Figure 3-1) ........................................................

Nut ...............................................................................................................................
Static Strap ..................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Steer Tire and Wheel Assembly ( Figure 4-7) ........................................................
2004 HYSTER COMPANY
See Service Manual

2
5
1
1
1
1
1
1
2
1-23
NOTES
1-24
UNIT CODE J160

EUROPE
02/2004
2 ELECTRICAL SYSTEM
ELECTRICAL SYSTEM
02/2004
UNIT CODE J160

EUROPE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION
PAGE
BATTERY CONNECTOR
DIN.................................................................................................................................................................... 2-2
NON-DIN........................................................................................................................................................... 2-4
CONTACTOR PANEL ........................................................................................................................................... 2-6
DASH DISPLAY.................................................................................................................................................... 2-8
ELECTRO-HYDRAULIC CONTROL ................................................................................................................. 2-10
EMERGENCY STOP.......................................................................................................................................... 2-12
MAIN WIRE HARNESS...................................................................................................................................... 2-14
TRACTION CONTROLLER
CONTACTOR HYDRAULIC ............................................................................................................................ 2-18
TRANSISTOR/PREMIUM ............................................................................................................................... 2-20
2004 HYSTER COMPANY
See Service Manual

2-1
UNIT CODE J160

EUROPE
02/2004
BATTERY CONNECTOR (Figure 2-1)

DIN
2-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BATTERY CONNECTOR
DIN
ITEM
1
1
1
1
2
3
4
5
6
7
QTY
PART NO.
DESCRIPTION
1541453
2031026
190811
2308995
302054
292680
136687
1564043
292681
136681
Battery Connector (48V)..............................................................................................

1
Connector................................................................................................................
1
Cable ....................................................................................................................... AR
Terminal...................................................................................................................
2
Screw...........................................................................................................................
4
Lockwasher..................................................................................................................
4
Nut ...............................................................................................................................
4
Plate ............................................................................................................................
1
Lockwasher..................................................................................................................
2
Capscrew.....................................................................................................................
2
2004 HYSTER COMPANY
See Service Manual

2-3
UNIT CODE J160

EUROPE
02/2004
BATTERY CONNECTOR (Figure 2-2)

NON-DIN
2-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BATTERY CONNECTOR
NON-DIN
ITEM
1
1
1
1
2
3
4
5
6
7
QTY
PART NO.
DESCRIPTION
1541451
378383
190811
2308995
302053
292680
136687
1564043
292681
136681
Battery Connector (48V)..............................................................................................

1
Connector................................................................................................................
1
Cable ....................................................................................................................... AR
Terminal...................................................................................................................
2
Screw...........................................................................................................................
4
Lockwasher..................................................................................................................
4
Nut ...............................................................................................................................
4
Plate ............................................................................................................................
1
Lockwasher..................................................................................................................
2
Capscrew.....................................................................................................................
2
2004 HYSTER COMPANY
See Service Manual

2-5
UNIT CODE J160

EUROPE
02/2004
CONTACTOR PANEL (Figure 2-3)
2-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
CONTACTOR PANEL
KEY:
A: Contactor Hydraulics
B: Transistor/Premium Hydraulics
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
9
9
9
9
9
9
9
9
9
10
11
12
13
14
15
16
17
18
19
20
21
1529243
1529244
1500263
1562874
1456085
2302461
1356209
2307803
2303821
2304170
1545108
383977
1562878
2034484
2035396
1562879
383981
383979
1500360
2034488
2307031
1454478
1547627
1545111
302020
2305577
1356204
292680
292500
325810
380689
1374793
Contactor Panel ...................................................................................................

1
Contactor Panel ...................................................................................................
..
Fuse (5 Amp)...................................................................................................
3
Fuse (20 Amp).................................................................................................
1
Fuse Holder.....................................................................................................
1
Screw ..............................................................................................................
2
Lockwasher .....................................................................................................
2
Washer ............................................................................................................
2
Screw ..............................................................................................................
2
Washer ............................................................................................................
2
Contactor.........................................................................................................
1
Screw ..........................................................................................................
2
Cover...........................................................................................................
1
Contactor (Fixed) ........................................................................................
2
Contactor (Moving) .....................................................................................
1
Return Spring..............................................................................................
1
Base............................................................................................................
1
Plunger........................................................................................................
1
Coil and Frame............................................................................................
1
End Cap ......................................................................................................
1
Buss Bar..........................................................................................................
1
Terminal Post...................................................................................................
5
Baseplate ........................................................................................................
1
Washer ............................................................................................................ 10
Screw .............................................................................................................. 10
Nut...................................................................................................................
5
Lockwasher .....................................................................................................
5
Lockwasher..........................................................................................................
4
Capscrew.............................................................................................................
4
Fuse (500 Amp) ...................................................................................................
1
Fuse (60 Amp) .....................................................................................................
1
Fuse (10 Amp) .....................................................................................................
1
2004 HYSTER COMPANY
See Service Manual

..
1
3
1
1
2
2
2
2
2
1
2
1
2
1
1
1
1
1
1
..
3
1
6
6
3
3
4
4
..
1
1
2-7
UNIT CODE J160

EUROPE
02/2004
DASH DISPLAY (Figure 2-4)
2-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
DASH DISPLAY
ITEM
1
1
1
1
QTY
PART NO.
DESCRIPTION
1525767
1538447
1542513
1542514
Dash Display (Premium)..............................................................................................

Dash Display (Standard)..............................................................................................
Dash Display (Standard Freezer) ................................................................................
Dash Display (Premium Freezer).................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
2-9
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC CONTROL (Figure 2-5)
2-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC CONTROL
KEY:
A: Three Function Premium
B: Three Function Premium with Interlock
C: Four Function Premium
D: Four Function Premium with Interlock
QTY
ITEM
1
2
3
4
5
5
6
PART NO.
DESCRIPTION
1525760
292679
2056600
2066709
2068817
2068818
2062743
Valve Controller .............................................................................

Lockwasher....................................................................................
Nut .................................................................................................
Capscrew.......................................................................................
Wire Harness.................................................................................
Wire Harness.................................................................................
Jumper Assembly ..........................................................................
2004 HYSTER COMPANY
See Service Manual

1
2
2
2
1
..
1
1
2
2
2
1
..
1
1
2
2
2
..
1
1
1
2
2
2
..
1
1
2-11
UNIT CODE J160

EUROPE
02/2004
EMERGENCY STOP (Figure 2-6)
2-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
EMERGENCY STOP
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1540616
1545115
1545117
1545118
1545120
1545121
1545122
1545123
1545124
1545125
1545126
1545127
1545128
1545129
1545130
1545131
1545132
1545133
1545134
1547685
2304572
Emergency Stop Switch ("E") ......................................................................................

Top Cover Assembly................................................................................................
Screw ......................................................................................................................
Circup ......................................................................................................................
Insulator (Black) ......................................................................................................
Spring (Contact) ......................................................................................................
Contact Kit...............................................................................................................
Washer ....................................................................................................................
Dust Shield ..............................................................................................................
Housing ...................................................................................................................
Spring (Actuator) .....................................................................................................
Shaft ........................................................................................................................
O-Ring .....................................................................................................................
Guide.......................................................................................................................
Backplate.................................................................................................................
Gasket .....................................................................................................................
Hardware Kit............................................................................................................
Auxiliary Contact Kit ................................................................................................
Insulator (White) ......................................................................................................
Bushing ...................................................................................................................
Washer ....................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
2
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
2
2
2-13
UNIT CODE J160

EUROPE
02/2004
MAIN WIRE HARNESS (Figure 2-7)
2-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN WIRE HARNESS

QTY
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
4
4
4
5
5
5
6
6
6
7
8
8
8
8
9
10
11
11
11
11
12
12
12
13
13
13
14
14
14
15
15
15
15
16
16
16
17
17
17
17
18
18
18
18
2056352
1484397
1463194
1330438
1306270
1310142
2308915
381413
2044992
2044998
2068741
2035275
2035276
2068741
2056244
2035276
2060666
2307413
381413
2047820
2047819
2305754
2066313
2308915
381413
2044992
2044998
1493465
1330414
1330437
1490242
1490243
1330438
1490242
1490243
1330438
1484397
1532664
1330438
1351682
1484397
1463194
1330438
1493430
1529052
1330438
1330434
1493430
1529052
1330438
1330434
Wire Harness...............................................................................................................
Housing (Socket) .....................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Electrical Fitting .......................................................................................................
Blade .......................................................................................................................
Plug .........................................................................................................................
Socket .....................................................................................................................
Interface Seal ..........................................................................................................
Amp Wire Seal ........................................................................................................
Plug .........................................................................................................................
Connector................................................................................................................
Socket .....................................................................................................................
Plug .........................................................................................................................
Electrical Connector ................................................................................................
Socket .....................................................................................................................
Resistor ...................................................................................................................
Connector................................................................................................................
Socket .....................................................................................................................
Wire Seal.................................................................................................................
Amp Interface Seal..................................................................................................
Terminal...................................................................................................................
Diode Assembly ......................................................................................................
Plug .........................................................................................................................
Socket .....................................................................................................................
Interface Seal ..........................................................................................................
Amp Wire Seal ........................................................................................................
Connector................................................................................................................
Secondary Lock.......................................................................................................
Pin ...........................................................................................................................
Housing (Socket) .....................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Housing (Socket) .....................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Housing (Socket) .....................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
End Cap ..................................................................................................................
Housing (Socket) .....................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Housing ...................................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Terminal...................................................................................................................
Housing ...................................................................................................................
Secondary Lock.......................................................................................................
Socket .....................................................................................................................
Terminal...................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
3
2
2
1
3
1
1
6
1
17
8
1
6
1
1
2
1
1
1
1
1
3
1
1
1
1
2
1
1
2
2
2
4
1
1
3
1
1
1
3
1
1
2
4
1
1
2
4
2-15
UNIT CODE J160

EUROPE
02/2004
MAIN WIRE HARNESS

ITEM
PART NO.
19
20
21
22
22
23
24
25
25
25
26
26
26
27
27
27
27
28
28
28
28
29
30
30
30
31
31
31
32
32
32
32
33
34
35
36
37
38
39
40
40
40
41
41
41
42
43
43
43
44
45
46
1351681
2062873
2007554
248196
222523
1306270
1306271
2308118
1305672
2047820
1484397
1463194
1330438
2308915
381413
2044992
2044998
2307413
381413
2047820
2047819
2043953
1369412
2069412
1305672
1490242
1490243
1330438
2037543
2044997
2045003
381413
1547602
2068745
2062871
2303345
1369410
2069413
2305754
2068741
2056243
2035276
2068741
2069414
2035276
2311380
2068741
2056244
2035276
2060666
2305754
2307413
2-16
DESCRIPTION
QTY
End Cap ..................................................................................................................

1
2
Terminal...................................................................................................................
1
Fitting.......................................................................................................................
1
Heat Shrink Tube.....................................................................................................
1
2
1
Connector................................................................................................................
2
Pin ...........................................................................................................................
4
Wire Seal.................................................................................................................
2
Housing (Socket) .....................................................................................................
1
Secondary Lock.......................................................................................................
1
Socket .....................................................................................................................
3
Plug .........................................................................................................................
2
Socket .....................................................................................................................
6
Interface Seal ..........................................................................................................
2
Amp Wire Seal ........................................................................................................
2
Connector................................................................................................................
1
Socket .....................................................................................................................
2
Wire Seal.................................................................................................................
1
Amp Interface Seal ..................................................................................................
1
Terminal Ring ..........................................................................................................
1
Cap..........................................................................................................................
1
Wire Seal.................................................................................................................
1
Pin ........................................................................................................................... 12
Housing (Socket) .....................................................................................................
1
Secondary Lock.......................................................................................................
1
Socket .....................................................................................................................
2
Plug .........................................................................................................................
1
Connector................................................................................................................
1
Connector................................................................................................................
1
Socket .....................................................................................................................
4
Wire Harness ..........................................................................................................
1
Tube......................................................................................................................... AR
Terminal Wire ..........................................................................................................
1
Terminal (Ring) ........................................................................................................
5
Terminal Wire ..........................................................................................................
4
Terminal Ring ..........................................................................................................
1
Terminal...................................................................................................................
2
Plug .........................................................................................................................
1
Connector................................................................................................................
1
Socket ..................................................................................................................... 34
Plug .........................................................................................................................
4
Connector and Cable Assembly ..............................................................................
1
Socket .....................................................................................................................
4
Terminal Wire ..........................................................................................................
1
Plug .........................................................................................................................
7
1
Socket .....................................................................................................................
7
Resistor ...................................................................................................................
1
Terminal...................................................................................................................
2
Connector................................................................................................................
1
See Service Manual
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN WIRE HARNESS

ITEM
PART NO.
46
46
46
47
47
47
48
49
50
50
50
50
50
51
51
52
53
54
381413
2047820
2047819
1541991
1541992
1463139
2037545
2034482
1493430
1529052
1330438
1363886
1351683
2037544
2309579
2069415
1310142
2049309
2004 HYSTER COMPANY
DESCRIPTION
QTY
Socket .....................................................................................................................
2
Wire Seal.................................................................................................................
1
Amp Interface Seal..................................................................................................
1
Connector................................................................................................................
1
Connector................................................................................................................
1
Terminal...................................................................................................................
8
Terminal...................................................................................................................
4
Tubing...................................................................................................................... AR
Housing ...................................................................................................................
1
Secondary Lock.......................................................................................................
1
Socket .....................................................................................................................
4
Socket .....................................................................................................................
2
Connector................................................................................................................
1
Connector................................................................................................................
1
Socket (Molex).........................................................................................................
3
Terminal Wire ..........................................................................................................
1
Blade .......................................................................................................................
1
Wire Terminal ..........................................................................................................
1
See Service Manual

2-17
UNIT CODE J160

EUROPE
02/2004
TRACTION CONTROLLER (Figure 2-8)

CONTACTOR HYDRAULIC
2-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TRACTION CONTROLLER
CONTACTOR HYDRAULIC
KEY:
A: 1290 mm/1385 mm Wheel Base
B: 1495 mm Wheel Base
QTY
ITEM
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
2055624
1539327
1555987
320156
292680
293799
2062006
2062360
2062005
2056878
2062351
2056880
2062361
2056852
2062350
2062022
2062023
1564241
2062024
2062025
320156
292680
292500
a 2060507
DESCRIPTION
Traction Controller................................................................................................
Software ..........................................................................................................
Contactor .............................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Power Cable Assembly ........................................................................................
Power Cable ........................................................................................................
Ferrite ..................................................................................................................
Power Cable ........................................................................................................
Power Cable ........................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Wire Harness.......................................................................................................
1
1
1
8
8
8
1
..
1
1
..
1
..
1
..
1
1
3
1
1
2
2
2
1
1
1
1
8
8
8
..
1
1
..
1
..
1
..
1
1
1
3
1
1
2
2
2
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

2-19
UNIT CODE J160

EUROPE
02/2004
TRACTION CONTROLLER (Figure 2-9)

TRANSISTOR/PREMIUM
2-20
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TRACTION CONTROLLER
TRANSISTOR/PREMIUM
KEY:
A: 1290 mm/1385 mm Wheel Base
B: 1495 mm Wheel Base
QTY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
a
a
a
a
PART NO.
DESCRIPTION
2055625
1539328
320156
292680
293799
2062009
2062006
2062360
2056878
2062351
2056880
2062361
2056852
2062350
2062022
2062023
1564241
1564205
2062024
2062025
320156
292680
292500
2060510
2060511
2068817
2068818
Traction Controller................................................................................................
Software ..........................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Power Cable ........................................................................................................
Ferrite ..................................................................................................................
Capacitor .............................................................................................................
Power Cable ........................................................................................................
Power Cable ........................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Wire Harness.......................................................................................................
Wire Harness.......................................................................................................
Wire Harness (Three Function) ...........................................................................
Wire Harness (Four Function) .............................................................................
1
1
8
8
8
1
1
..
1
..
1
..
1
..
1
1
5
1
1
1
2
2
2
1
1
1
1
1
1
8
8
8
1
..
1
..
1
..
1
..
1
1
1
5
1
1
1
2
2
2
1
1
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

2-21
NOTES
2-22
UNIT CODE J160

EUROPE
02/2004
3 D RIVE UNIT
DRIVE UNIT
02/2004
UNIT CODE J160

EUROPE
SECTION 3
DRIVE UNIT
DESCRIPTION
PAGE
DRIVE TIRE AND WHEEL ASSEMBLY

SOLID PNEUMATIC .........................................................................................................................................
DRIVE UNIT .........................................................................................................................................................
TRACTION MOTOR .............................................................................................................................................
TRANSMISSION ..................................................................................................................................................
2004 HYSTER COMPANY
See Service Manual

3-2
3-4
3-6
3-8
3-1
UNIT CODE J160

EUROPE
02/2004
DRIVE TIRE AND WHEEL ASSEMBLY (Figure 3-1)

SOLID PNEUMATIC
KEY:
A: 3000-3500 lbs.
B: 4000 lbs.
QTY
ITEM
1
1
2
2
3
3-2
PART NO.
DESCRIPTION
1539497
1539490
2035601
2035605
2036125
2036126
302977
Tire and Wheel Assembly....................................................................................

Tire and Wheel Assembly....................................................................................
Tire (18 x 7 x 8) ...................................................................................................
Tire (200 x 50 x 10) .............................................................................................
Wheel (18 x 7 x 8) ...............................................................................................
Wheel (200 x 50 x 10) .........................................................................................
Nut .......................................................................................................................
See Service Manual

2
..
1
..
1
..
5
..
2
..
1
..
1
5
2004 HYSTER COMPANY
NOTES
3-3
UNIT CODE J160

EUROPE
02/2004
DRIVE UNIT (Figure 3-2)
3-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
DRIVE UNIT
ITEM
1
2
3
4
5
ab
ab
ac
ac
QTY
PART NO.
DESCRIPTION
2061746
2061747
2063091
296420
293630
2056878
2056852
2062351
2062350
Drive Unit (LH) ( Figure 3-4) ...................................................................................

Drive Unit (RH) ( Figure 3-4) ..................................................................................
Traction Motor (48V) ( Figure 3-3) ..........................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Power Cable Assembly (LH) ........................................................................................
Power Cable Assembly (RH) .......................................................................................
Power Cable Assembly (LH) ........................................................................................
Power Cable Assembly (RH) .......................................................................................
1
1
2
8
8
1
1
1
1
FOOTNOTES:
a Not Illustrated
b Used on 1290 and 1385 mm
c Used on 1495 mm
2004 HYSTER COMPANY
See Service Manual

3-5
UNIT CODE J160

EUROPE
02/2004
TRACTION MOTOR (Figure 3-3)
3-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TRACTION MOTOR
ITEM
1
2
3
4
5
6
7
QTY
PART NO.
DESCRIPTION
2063091
1564559
1564560
1564561
1564562
1564592
1564593
1564594
Traction Motor ( Figure 3-2) ....................................................................................

Drive End Bracket....................................................................................................
Armature .................................................................................................................
Bolt ..........................................................................................................................
Stator.......................................................................................................................
Connection Plate .....................................................................................................
Bracket ....................................................................................................................
Connector................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
1
1
1
3-7
UNIT CODE J160

EUROPE
02/2004
TRANSMISSION (Figure 3-4)
3-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TRANSMISSION
KEY:
A: Left
B: Right
QTY
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42
2061746
2061747
1561561
1557381
1557382
1557393
1557396
1497282
1497280
1557394
1557395
1557397
1557398
1557399
1557400
1557404
1557405
1557406
1557407
1557435
1557441
1557442
1557443
1533937
1557444
1557445
1557446
1557447
1557448
1557449
1557450
1557451
1557452
1557454
1557455
1557467
1557470
1557471
1557472
1557474
1557475
1557480
1557392
1557383
1557401
1557402
Drive Unit (Left) ( Figure 3-2) .........................................................................

1
Drive Unit (Right) ( Figure 3-2) .......................................................................
..
Housing Assembly (Left) .................................................................................
1
Housing Assembly (Right)...............................................................................
..
Pin...............................................................................................................
1
Bolt..............................................................................................................
4
Bolt..............................................................................................................
8
Oil Fill Gasket ..................................................................................................
2
Oil Fill Plug ......................................................................................................
2
Plug .................................................................................................................
2
Pin ...................................................................................................................
2
Plug .................................................................................................................
1
Washer ............................................................................................................
1
Bearing ............................................................................................................
3
Gear Assembly................................................................................................
1
O-Ring .............................................................................................................
2
Spacer .............................................................................................................
2
Snap Ring........................................................................................................
2
Seal Ring.........................................................................................................
1
Bolt ..................................................................................................................
1
O-Ring .............................................................................................................
1
Washer ............................................................................................................
1
Output Shaft ....................................................................................................
1
Bolt ..................................................................................................................
5
Seal Ring.........................................................................................................
1
Bearing ............................................................................................................
2
Carrier .............................................................................................................
1
Washer ............................................................................................................
2
Ring .................................................................................................................
3
Bearing ............................................................................................................
3
Gear ................................................................................................................
3
Snap Ring........................................................................................................
3
Bearing ............................................................................................................
1
Gear ................................................................................................................
1
Pinion ..............................................................................................................
1
Plug .................................................................................................................
1
Piston ..............................................................................................................
2
O-Ring .............................................................................................................
2
Pin ...................................................................................................................
2
Washer ............................................................................................................ 24
Backing Plate ..................................................................................................
1
Brake Assembly...............................................................................................
1
Breather...........................................................................................................
1
Breather...........................................................................................................
1
Shim (0,05 mm)............................................................................................... AR
Shim (0,10 mm)............................................................................................... AR
2004 HYSTER COMPANY
See Service Manual

..
1
..
1
1
4
8
2
2
2
2
1
1
3
1
2
2
2
1
1
1
1
1
5
1
2
1
2
3
3
3
3
1
1
1
1
2
2
2
24
1
1
1
1
..
..
3-9
UNIT CODE J160

EUROPE
02/2004
TRANSMISSION
ITEM
42
43
44
44
44
44
45
46
PART NO.
1557403
1557436
1557437
1557438
1557439
1557440
296426
293685
a 302977
DESCRIPTION
Shim (0,30 mm)...............................................................................................

Washer ............................................................................................................
Shim (0,05 mm)...............................................................................................
Shim (0,10 mm)...............................................................................................
Shim (0,30 mm)...............................................................................................
Shim (0,50 mm)...............................................................................................
Washer (Hardened) .............................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
AR
1
AR
AR
AR
AR
5
5
5
QTY
B
..
1
..
..
..
..
5
5
5
FOOTNOTES:
a Not Illustrated
3-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
4 STEERING SYSTEM
STEERING SYSTEM
02/2004
UNIT CODE J160

EUROPE
SECTION 4
STEERING SYSTEM
DESCRIPTION
PAGE
GEAR PUMP ........................................................................................................................................................ 4-2

HAND PUMP ........................................................................................................................................................ 4-4
SHIFT LEVER ...................................................................................................................................................... 4-6
STEER AXLE ....................................................................................................................................................... 4-8
STEER COLUMN ............................................................................................................................................... 4-12
STEER PUMP AND MOTOR ............................................................................................................................. 4-16
STEER TIRE AND WHEEL ASSEMBLY
SOLID PNEUMATIC ....................................................................................................................................... 4-18
2004 HYSTER COMPANY
See Service Manual

4-1
UNIT CODE J160

EUROPE
02/2004
GEAR PUMP (Figure 4-1)
4-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
GEAR PUMP
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
2033614
1452459
2034266
354669
358072
358069
.. . . .
2034265
354671
358076
358073
1309877
a 1322446
a 1322447
a 1322448
QTY
DESCRIPTION
Gear Pump ..................................................................................................................

Screw ......................................................................................................................
Gasket Kit................................................................................................................
Needle Bearing .......................................................................................................
Snap Ring................................................................................................................
Gear ........................................................................................................................
Spacer Plate .......................................................................................................
Idler Shaft Kit...........................................................................................................
Pin ...........................................................................................................................
Plug .........................................................................................................................
Key ..........................................................................................................................
Shaft ........................................................................................................................
Plug (Plastic) ...........................................................................................................
Plug (Plastic) ...........................................................................................................
Plug (Steel)..............................................................................................................
1
8
1
4
2
3
1
1
2
1
2
1
1
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

4-3
UNIT CODE J160

EUROPE
02/2004
HAND PUMP (Figure 4-2)
4-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HAND PUMP
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
1462468
1467390
.. . . .
1355335
1451696
.. . . .
1467424
1451697
1455770
1451698
1455771
.. . . .
1467426
.. . . .
1451703
1467391
.. . . .
1455773
.. . . .
1467425
1467392
1467428
.. . . .
1455776
1455779
1451707
Hand Pump..................................................................................................................
Dust Seal.................................................................................................................
Housing ...................................................................................................................
Ball ..........................................................................................................................
Stop .........................................................................................................................
Dust Ring Seal ........................................................................................................
Shaft Seal................................................................................................................
Bearing Assembly ...................................................................................................
Ring .........................................................................................................................
Pin ...........................................................................................................................
Spring Set ...............................................................................................................
Shaft ........................................................................................................................
Spacer .....................................................................................................................
O-Ring .....................................................................................................................
Plate ........................................................................................................................
Gear Set ..................................................................................................................
O-Ring .....................................................................................................................
Cover .......................................................................................................................
O-Ring .....................................................................................................................
O-Ring .....................................................................................................................
Screw ......................................................................................................................
Screw ......................................................................................................................
Nameplate ...................................................................................................................
Relief Valve..................................................................................................................
Spring ..........................................................................................................................
Ball...............................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
5
1
1
4
1
1
1
1
1467430
Seal Kit (Includes Items 1, 5, 12, 15, 17).....................................................................
2004 HYSTER COMPANY
See Service Manual

4-5
UNIT CODE J160

EUROPE
02/2004
SHIFT LEVER (Figure 4-3)
4-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
SHIFT LEVER
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1347004
1343594
1343578
1354300
1343579
1343598
136687
302398
1343593
296205
1343577
1491830
320156
292680
292501
1343595
1498406
220426
53162
16865
Shift Lever Assembly ...................................................................................................

Bolt ..........................................................................................................................
Link..........................................................................................................................
Washer ....................................................................................................................
Crank.......................................................................................................................
Crank.......................................................................................................................
Nut...........................................................................................................................
Locknut....................................................................................................................
Shift Lever ...............................................................................................................
Capscrew ................................................................................................................
Base ........................................................................................................................
Spring Plunger ........................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Plate ........................................................................................................................
Switch......................................................................................................................
Screw ......................................................................................................................
Lockwasher .............................................................................................................
Nut...........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
2
1
2
1
1
2
4
1
4
1
2
4
4
4
1
2
4
4
4
4-7
UNIT CODE J160

EUROPE
02/2004
STEER AXLE (Figure 4-4)
4-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
STEER AXLE
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44
45
46
46
1494373
1465784
1495390
1465787
1495391
1465792
1465793
1465794
1465795
1465796
1465797
1465800
1465801
1465813
1465814
1495395
1465817
1465818
1465819
1465820
1465821
1465822
1495394
1495392
1465824
1465823
1465825
1465826
1465827
1465828
1465829
1471650
1495397
1495398
1495399
1465834
1462527
296426
1462528
1495389
1495388
2034281
2004005
292507
1339396
1508484
136687
1528189
2056352
1521399
1521400
Hydraulic Steer Unit.....................................................................................................

1
Housing ...................................................................................................................
1
Wheel Hub...............................................................................................................
2
Cylinder ...................................................................................................................
2
Bushing ...................................................................................................................
2
Piston ......................................................................................................................
2
Shaft ........................................................................................................................
1
Gear Rack ...............................................................................................................
1
Wheel Stud.............................................................................................................. 10
Bushing ...................................................................................................................
1
Bearing Cover .........................................................................................................
2
Bearing ....................................................................................................................
2
Bearing ....................................................................................................................
2
Bearing ....................................................................................................................
1
Bearing ....................................................................................................................
1
Seal Ring.................................................................................................................
2
Seal .........................................................................................................................
1
Seal .........................................................................................................................
1
Safety Ring..............................................................................................................
1
Shim ........................................................................................................................
1
Shim ........................................................................................................................
2
Shim ........................................................................................................................
1
Shim ........................................................................................................................
1
Ring .........................................................................................................................
2
Shaft Seal................................................................................................................
1
Shaft Seal................................................................................................................
1
O-Ring .....................................................................................................................
2
Compact Seal..........................................................................................................
2
Guide Ring ..............................................................................................................
4
Nut...........................................................................................................................
1
Washer ....................................................................................................................
1
Screw ......................................................................................................................
8
Nut...........................................................................................................................
2
Seal .........................................................................................................................
2
Split Pin ...................................................................................................................
2
Plug Screw ..............................................................................................................
1
Bolt ..........................................................................................................................
3
Washer (Hardened) .................................................................................................
6
Nut...........................................................................................................................
3
Yoke.........................................................................................................................
1
Wheel Shaft.............................................................................................................
1
Potentiometer ..............................................................................................................
1
Strap Clamp................................................................................................................. AR
Capscrew.....................................................................................................................
1
Bracket.........................................................................................................................
1
Set Screw ....................................................................................................................
1
Nut ...............................................................................................................................
1
Fitting...........................................................................................................................
1
Wire Harness (Main)....................................................................................................
1
Hose Assembly (2642 mm) .........................................................................................
1
Hose Assembly (2743 mm) .........................................................................................
1
2004 HYSTER COMPANY
See Service Manual

4-9
UNIT CODE J160

EUROPE
02/2004
STEER AXLE
ITEM
PART NO.
DESCRIPTION
46
47
48
48
48
1521401
222399
1521402
1521403
1521404
259665
1495393
1471658
1495400
Hose Assembly (2845 mm) .........................................................................................

Fitting ...........................................................................................................................
Hose Assembly (2820 mm) .........................................................................................
Hose Assembly (2921 mm) .........................................................................................
Hose Assembly (3023 mm) .........................................................................................
Guard...........................................................................................................................
Nameplate ...................................................................................................................
Pin ...............................................................................................................................
Plastic Cover................................................................................................................
1
2
1
1
1
7
1
2
2
1497558
1475400
1475399
Axle Seal Kit (Includes Items 15, 21) ......................................................................

Axle Seal Kit (Includes Items 9, 16-17, 22-23, 33)..............................................
Cylinder Seal Kit (Includes Items 24-26).............................................................
1
1
1
a
a
a
a
QTY
FOOTNOTES:
a Not Illustrated
4-10
See Service Manual

2004 HYSTER COMPANY
NOTES
4-11
UNIT CODE J160

EUROPE
02/2004
STEER COLUMN (Figure 4-5)
4-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
STEER COLUMN
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
34
35
36
37
38
b
c
a
a
a
a
a
a
QTY
PART NO.
DESCRIPTION
1520733
1520731
1343573
2045129
1364271
1462468
15134
15156
16815
293779
293762
1343607
15212
1335987
1378600
1335967
292681
136749
1343572
320155
1343537
1347004
1329250
1539289
1520270
2306145
166857
1520609
379902
1337196
1520271
1343574
296472
1376743
1343597
895468
1450503
1539290
320156
292680
292501
1510874
1530681
1528191
1347314
136985
320159
292682
Steer Column (Monotrol) .............................................................................................

Steer Column (With Levers) ........................................................................................
Bracket ....................................................................................................................
Steering Column .....................................................................................................
Latch........................................................................................................................
Hand Pump ( Figure 4-2) ...................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Pin ...........................................................................................................................
Cotter Pin ................................................................................................................
Shaft ........................................................................................................................
Spring ......................................................................................................................
Plate ........................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Rod..........................................................................................................................
Washer ....................................................................................................................
Spring ......................................................................................................................
Shift Lever Assembly (With Levers) ( Figure 4-3) ...............................................
Steering Wheel (356 mm)............................................................................................
Steering Wheel (305 mm)............................................................................................
Cover (Upper) ..............................................................................................................
Tube .............................................................................................................................
Clamp ..........................................................................................................................
Static Ground Patch.....................................................................................................
Ignition Switch .............................................................................................................
Screw...........................................................................................................................
Cover (Lower) ..............................................................................................................
Latch Knob ..................................................................................................................
Screw...........................................................................................................................
Plug .............................................................................................................................
Plug .............................................................................................................................
Knob ............................................................................................................................
Horn Button .................................................................................................................
Horn Button .................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Wire Harness...............................................................................................................
Hose (2540 mm) ..........................................................................................................
Hose (1270 mm) ..........................................................................................................
Insulated Clamp...........................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
1
4
4
4
4
4
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
2
1
1
6
1
1
2
1
2
1
1
1
4
4
4
1
1
1
2
1
1
1
4-13
UNIT CODE J160

EUROPE
02/2004
STEER COLUMN
ITEM
PART NO.
a 1379488
a 2067410
DESCRIPTION
QTY
Nut ...............................................................................................................................
Jumper Assembly ........................................................................................................
1
1
FOOTNOTES:
a Not Illustrated
b Optional
c Used with optional 305 mm steer wheel
4-14
See Service Manual

2004 HYSTER COMPANY
NOTES
4-15
UNIT CODE J160

EUROPE
02/2004
STEER PUMP AND MOTOR (Figure 4-6)
4-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
STEER PUMP AND MOTOR

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
2048105
39362
2033614
1545227
16745
222504
292681
293613
1545522
292679
302244
214364
320158
292681
317594
a 2066967
a 130845
QTY
DESCRIPTION
Steer Motor (48V) ........................................................................................................

O-Ring .........................................................................................................................
Gear Pump ( Figure 4-1) ........................................................................................
Weldment.....................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Spacer .........................................................................................................................
Lockwasher..................................................................................................................
Screw...........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Grommet......................................................................................................................
Hose ............................................................................................................................
Clamp ..........................................................................................................................
1
1
1
1
1
1
4
4
1
2
2
3
3
3
3
1
2
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

4-17
UNIT CODE J160

EUROPE
02/2004
STEER TIRE AND WHEEL ASSEMBLY (Figure 4-7)

SOLID PNEUMATIC
ITEM
1
2
PART NO.
1523995
2054827
a .. . . .
DESCRIPTION
QTY
Tire and Wheel Assembly............................................................................................

Tire ..........................................................................................................................
Wheel Weldment .........................................................................................................
2
1
1
FOOTNOTES:
a Not Serviced Separately
4-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
5 BRAKE/ACCELERATOR SYST EM
02/2004
UNIT CODE J160

EUROPE
SECTION 5
DESCRIPTION
PAGE
ACCELERATOR ASSEMBLY .............................................................................................................................. 5-2

ACCELERATOR PEDAL....................................................................................................................................... 5-4
BRAKE ASSEMBLY ............................................................................................................................................. 5-6
MASTER CYLINDER ........................................................................................................................................... 5-8
PARKING BRAKE............................................................................................................................................... 5-10
2004 HYSTER COMPANY
See Service Manual

5-1
UNIT CODE J160

EUROPE
02/2004
ACCELERATOR ASSEMBLY (Figure 5-1)
5-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ACCELERATOR ASSEMBLY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART NO.
2066719
2053601
1364281
1335110
915474
1354990
325799
320154
292678
302027
292667
302026
320157
292681
176640
1343624
1340985
320159
292522
136692
292681
239503
214364
1522424
1528707
1528708
1528709
1340989
1486770
1486737
136985
292682
292515
a 2062742
QTY
DESCRIPTION
Accelerator Assembly ..................................................................................................

Accelerator Weldment .............................................................................................
Stop .........................................................................................................................
Switch......................................................................................................................
Insulator...................................................................................................................
Sensor .....................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Screw ......................................................................................................................
Nut...........................................................................................................................
Screw ......................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Pad ..............................................................................................................................
Tube .............................................................................................................................
Washer ........................................................................................................................
Capscrew.....................................................................................................................
Nut ...............................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
O-Ring .........................................................................................................................
Hydraulic Tube (RH) ....................................................................................................
Hydraulic Tube (LH) .....................................................................................................
Hydraulic Tube (Brake Line) ........................................................................................
Spring ..........................................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Jumper Assembly ........................................................................................................
1
1
2
1
1
1
1
4
4
2
4
2
4
4
2
1
1
7
1
5
1
2
1
1
1
1
1
1
1
3
2
2
4
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

5-3
UNIT CODE J160

EUROPE
02/2004
ACCELERATOR PEDAL (Figure 5-2)
5-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ACCELERATOR PEDAL
KEY:
A: Monotrol Pedal
B: Forward/Reverse
QTY
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
1340988
1377414
1340975
1340976
368618
310436
1340470
352885
1475250
325699
53162
16865
16708
15931
362036
114312
220428
Accelerator Pedal ................................................................................................

Accelerator Pedal ................................................................................................
Pedal ...............................................................................................................
Pedal ...............................................................................................................
Bushing ...........................................................................................................
Pin ...................................................................................................................
Pad ..................................................................................................................
Pad ..................................................................................................................
Switch Assembly .............................................................................................
Spring ..............................................................................................................
Lockwasher .....................................................................................................
Nut...................................................................................................................
Screw ..............................................................................................................
Lockwasher .....................................................................................................
Washer ............................................................................................................
Strap Clamp ....................................................................................................
Capscrew ........................................................................................................
2004 HYSTER COMPANY
See Service Manual

..
1
1
..
2
1
1
..
1
2
4
4
4
4
2
3
4
1
..
..
1
2
1
..
1
..
..
..
..
..
..
..
..
..
5-5
UNIT CODE J160

EUROPE
02/2004
BRAKE ASSEMBLY (Figure 5-3)
5-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BRAKE ASSEMBLY
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1548469
1548462
1548473
1548475
320165
292573
316828
374160
1539854
1364281
320157
292681
176640
220281
2309196
1340998
2060613
296013
239503
Brake Assembly ...........................................................................................................

Brake Weldment ......................................................................................................
Brake Pedal .............................................................................................................
Tube.........................................................................................................................
Washer ....................................................................................................................
Capscrew ................................................................................................................
Nut...........................................................................................................................
Insulator...................................................................................................................
Brake Switch Assembly ...........................................................................................
Stop .........................................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Screw ......................................................................................................................
Nut Plate Assembly .................................................................................................
Spring ......................................................................................................................
Master Cylinder ( Figure 5-4) .............................................................................
Capscrew ................................................................................................................
Nut...........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
1
1
1
1
2
4
4
2
2
1
1
1
2
2
5-7
UNIT CODE J160

EUROPE
02/2004
MASTER CYLINDER (Figure 5-4)
5-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MASTER CYLINDER
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
2060613
1556261
1556262
1556263
1556264
1556265
1556266
1556267
1556268
1556269
1556270
1556271
1556397
a 1556500
QTY
DESCRIPTION
Master Cylinder ...........................................................................................................

Stop Plate................................................................................................................
Push Rod.................................................................................................................
Yoke.........................................................................................................................
Nut...........................................................................................................................
Pin ...........................................................................................................................
Washer ....................................................................................................................
Snap Pin..................................................................................................................
Stop Pin...................................................................................................................
Filter ........................................................................................................................
Indicator...................................................................................................................
Clamp ......................................................................................................................
Boot .........................................................................................................................
Repair Kit.................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

5-9
UNIT CODE J160

EUROPE
02/2004
PARKING BRAKE (Figure 5-5)
5-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
PARKING BRAKE
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
a
a
a
a
a
a
a
a
a
a
a
a
QTY
PART NO.
DESCRIPTION
2053881
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
58929
32033
Brake ...........................................................................................................................
Brake Coil ....................................................................................................................
Spring ..........................................................................................................................
Pressure Plate .............................................................................................................
Spacer .........................................................................................................................
Shim ............................................................................................................................
Friction Disk .................................................................................................................
Mounting Plate.............................................................................................................
Screw...........................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Wiring Harness ............................................................................................................
Snap Ring....................................................................................................................
Key...............................................................................................................................
1
1
6
1
3
12
1
1
3
4
4
4
1
2
2
FOOTNOTES:
2004 HYSTER COMPANY
See Service Manual

5-11
NOTES
5-12
UNIT CODE J160

EUROPE
02/2004
6 HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
02/2004
UNIT CODE J160

EUROPE
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION
PAGE
ELECTRO-HYDRAULIC AUXILIARY VALVE SECTION ...................................................................................... 6-2

ELECTRO-HYDRAULIC CONTROL VALVE ........................................................................................................ 6-4
ELECTRO-HYDRAULIC LEVERS........................................................................................................................ 6-6
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION ........................................................................... 6-22
ELECTRO-HYDRAULIC TILT VALVE SECTION ................................................................................................ 6-26
HANDLEVER........................................................................................................................................................ 6-8
HYDRAULIC GEAR PUMP ................................................................................................................................ 6-10
ELECTRO ....................................................................................................................................................... 6-12
MANUAL ......................................................................................................................................................... 6-14
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-16
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-18
MANUAL ......................................................................................................................................................... 6-20
MANUAL CONTROL VALVE .............................................................................................................................. 6-24
2004 HYSTER COMPANY
See Service Manual

6-1
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC AUXILIARY VALVE SECTION (Figure 6-1)
6-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC AUXILIARY VALVE SECTION

ITEM
1
2
3
4
5
6
7
8
9
PART NO.
QTY
DESCRIPTION
1558094
1556590
1556596
b .. . . .
1557186
1546684
1546686
1557189
1557190
a 1557191
Valve Section ...............................................................................................................

Actuator .......................................................................................................................
Block ............................................................................................................................
Solenoid Coil ...............................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
1
1
1
2
2
1
3
4
4
2
1544781
Seal Kit (Includes Items 5-10) .....................................................................................
FOOTNOTES:
a Not Illustrated
b Not Serviced Separately
2004 HYSTER COMPANY
See Service Manual

6-3
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC CONTROL VALVE (Figure 6-2)
6-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC CONTROL VALVE

KEY:
A: Three Function
B: Four Function
QTY
ITEM
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART NO.
2062060
2062061
2062067
2062068
98599
201752
16560
16540
324972
325056
287817
320156
287851
320158
287854
320159
292682
136692
2798897
1546568
1546572
1546570
1546573
1556587
1556589
1558094
a 1544781
DESCRIPTION
Electro-Hydraulic Control Valve ...........................................................................

Electro-Hydraulic Control Valve ...........................................................................
Plate ....................................................................................................................
Plate ....................................................................................................................
Fitting...................................................................................................................
Fitting...................................................................................................................
Fitting...................................................................................................................
Fitting...................................................................................................................
Bracket.................................................................................................................
Channel (Rubber) ................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Lockwasher..........................................................................................................
Nut .......................................................................................................................
Plate ....................................................................................................................
Washer ................................................................................................................
Tension Rod.........................................................................................................
Screw...................................................................................................................
Nut .......................................................................................................................
Connection Block.................................................................................................
Valve Section .......................................................................................................
Valve Section .......................................................................................................
Seal Kit ................................................................................................................
1
..
1
..
1
1
1
1
3
3
1
1
2
2
3
3
3
3
1
2
..
2
..
1
1
1
1
..
1
..
1
1
1
1
1
3
3
1
1
2
2
3
3
3
3
1
2
2
..
2
1
1
2
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

6-5
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC LEVERS (Figure 6-3)
6-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC LEVERS
ITEM
1
1
1
1
1
2
2
2
2
2
2
3
4
QTY
PART NO.
DESCRIPTION
2061994
1553671
1555731
2065094
1553671
136687
2061995
1553671
1555731
2065095
1553671
292680
320156
Control Handle (Three Function) .................................................................................

Software ..................................................................................................................
Kit ............................................................................................................................
Control Handle (Three Function Clamping) .................................................................
Software ..................................................................................................................
Nut ...............................................................................................................................
Control Handle (Four Function) ...................................................................................
Software ..................................................................................................................
Kit ............................................................................................................................
Control Handle (Four Function Clamping) ...................................................................
Software ..................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
3
1
1
4
1
1
4
1
1
4
4
6-7
UNIT CODE J160

EUROPE
02/2004
HANDLEVER (Figure 6-4)
6-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HANDLEVER
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
1330574
1529139
2065362
2065363
2065364
2065365
292501
320156
292680
136687
2062064
2306052
287817
2303365
15200
2308059
2305669
296153
293778
2302179
292501
320156
302399
19979
175861
2309570
2304767
2304087
2307513
2303898
15200
2013239
2309978
307253
2311392
2310972
1547231
1510861
Capscrew.....................................................................................................................
Cover (Upper) ..............................................................................................................
Handlever (Lift) ............................................................................................................
Handlever (Tilt) ............................................................................................................
Handlever (Aux 1) ........................................................................................................
Handlever (Last Function) ...........................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Spacer .........................................................................................................................
Spacer .........................................................................................................................
Capscrew.....................................................................................................................
Knob ............................................................................................................................
Cotter Pin.....................................................................................................................
Rod ..............................................................................................................................
Latch ............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Strap ............................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Pin ...............................................................................................................................
Spring ..........................................................................................................................
Crank ...........................................................................................................................
Pivot.............................................................................................................................
Crank ...........................................................................................................................
Spacer .........................................................................................................................
Link ..............................................................................................................................
Cotter Pin.....................................................................................................................
Pin ...............................................................................................................................
Rocker Arm..................................................................................................................
Snap Ring....................................................................................................................
Pivot Pin.......................................................................................................................
Bearing ........................................................................................................................
Frame ..........................................................................................................................
Nut Plate Assembly .....................................................................................................
2004 HYSTER COMPANY
See Service Manual

8
1
1
1
1
1
4
2
4
4
4
4
8
1
1
1
1
2
2
2
2
2
2
2
1
1
1
2
4
4
4
4
2
4
2
8
1
1
6-9
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC GEAR PUMP (Figure 6-5)
6-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC GEAR PUMP

KEY:
A: 24 Volt
B: 36 Volt
QTY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
12
PART NO.
DESCRIPTION
2069006
2303239
1371741
.. . . .
1371744
1371743
.. . . .
2052235
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
.. . . .
ab 1460539
Gear Pump ..........................................................................................................

Retaining Ring.................................................................................................
Seal .................................................................................................................
Flange..................................................................................................................
Back-Up Ring ..................................................................................................
Seal .................................................................................................................
Bushing ...........................................................................................................
O-Ring .............................................................................................................
Pump Body......................................................................................................
Idler Gear ........................................................................................................
Drive Gear .......................................................................................................
Cover ...................................................................................................................
Bolt ......................................................................................................................
Bolt ......................................................................................................................
O-Ring .................................................................................................................
..
1
1
1
4
4
2
2
1
1
1
1
4
..
2
1
1
1
1
4
4
2
2
1
1
1
1
..
4
2
1371746
Seal Kit (Includes Items 1-2, 4-5, 7) ....................................................................
FOOTNOTES:
a Included in Seal Kit 1371746
b Not Illustrated
2004 HYSTER COMPANY
See Service Manual

6-11
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC HOSE AND FITTINGS (Figure 6-6)

ELECTRO
6-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

ELECTRO
KEY:
A: Two Function
B: Three Function
C: Four Function
A
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
2061806
1563712
2068750
2062827
1526744
1520416
292515
320159
2307638
16457
2068747
2068746
2068749
2068748
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose .........................................................................................................
Plate .........................................................................................................
Capscrew..................................................................................................
Washer .....................................................................................................
Fastener....................................................................................................
Fitting........................................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
..
..
..
..
..
..
..
..
..
QTY
B
1
1
1
1
1
1
2
2
2
2
1
1
..
..
1
1
1
1
1
1
2
2
2
4
1
1
1
1
6-13
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC HOSE AND FITTINGS (Figure 6-7)

MANUAL
6-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

MANUAL
KEY:
A: Two Function
B: Three Function
C: Four Function
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
2061805
2068717
2062824
2062825
2061808
1520416
292515
320159
2307638
16457
2068747
2068746
2068749
2068748
2065755
16556
17059
2062822
2062823
1460672
16679
1526656
127045
166857
292515
292519
292682
320159
136692
317594
1356113
1548223
1548225
129563
178119
287851
136749
292681
320157
239503
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose .........................................................................................................
Plate .........................................................................................................
Capscrew..................................................................................................
Washer .....................................................................................................
Fastener....................................................................................................
Fitting........................................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hoist Motor Bracket ..................................................................................
Fitting........................................................................................................
Fitting........................................................................................................
Hose Assembly.........................................................................................
Hose Assembly.........................................................................................
Hose .........................................................................................................
Rivet..........................................................................................................
Hose .........................................................................................................
Clamp .......................................................................................................
Clamp .......................................................................................................
Capscrew..................................................................................................
Capscrew..................................................................................................
Lockwasher...............................................................................................
Washer .....................................................................................................
Nut ............................................................................................................
Grommet...................................................................................................
Washer .....................................................................................................
Spacer ......................................................................................................
Bracket Weldment.....................................................................................
Strap Clamp..............................................................................................
Clamp .......................................................................................................
Capscrew..................................................................................................
Capscrew..................................................................................................
Lockwasher...............................................................................................
Washer .....................................................................................................
Nut ............................................................................................................
a
a
a
a
a
a
QTY
B
1
1
1
1
1
..
..
..
..
..
..
..
..
..
1
4
2
1
1
1
1
1
4
2
4
3
3
8
1
4
4
1
1
AR
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
2
1
1
..
..
1
4
2
1
1
1
1
1
4
2
4
3
3
8
1
4
4
1
1
AR
1
1
1
2
2
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
1
4
2
1
1
1
1
1
4
2
4
3
3
8
1
4
4
1
1
AR
1
1
1
2
2
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

6-15
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC PUMP MOTOR (Figure 6-8)
6-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC PUMP MOTOR

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
2065366
1502724
1502725
1502726
1502727
1502728
1564327
1502730
1502731
1564328
1502733
1500182
1502735
1502736
Hydraulic Pump Motor .................................................................................................

Bracket ....................................................................................................................
Bearing ....................................................................................................................
Armature .................................................................................................................
Gasket .....................................................................................................................
Plate ........................................................................................................................
Stator.......................................................................................................................
Brush Holder ...........................................................................................................
Brush (with Spring)..................................................................................................
Thermal Protector ...................................................................................................
Commutator.............................................................................................................
Bearing ....................................................................................................................
Fan ..........................................................................................................................
Cover .......................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
1
1
1
1
1
1
1
1
1
6-17
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC TANK ASSEMBLY (Figure 6-9)
6-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC TANK ASSEMBLY

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
2054280
2059683
2042698
1532304
88195
17221
287851
136749
292681
320157
292679
16655
2068733
Hydraulic Tank .............................................................................................................

Breather .......................................................................................................................
Hydraulic Oil Filter Assembly.......................................................................................
Switch Assembly..........................................................................................................
Fitting...........................................................................................................................
Fitting...........................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Ground Wire ................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
1
2
2
4
4
3
3
1
6-19
UNIT CODE J160

EUROPE
02/2004
HYDRAULIC VALVE AND ATTACHING PARTS (Figure 6-10)

MANUAL
6-20
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

MANUAL
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
1330574
1529140
2311384
2062063
287817
1520417
15200
2013239
2303498
58903
2307900
19979
175861
2307042
2303162
324972
287854
320159
292682
136692
325056
2062057
2062058
287860
320159
292682
136692
2062072
Capscrew.....................................................................................................................
2
Lower Cover ................................................................................................................
1
Standoff .......................................................................................................................
1
Standoff .......................................................................................................................
1
Capscrew.....................................................................................................................
2
Link ..............................................................................................................................
2
Cotter Pin.....................................................................................................................
4
Pin ...............................................................................................................................
4
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Shim ............................................................................................................................ AR
Pin ...............................................................................................................................
1
Spring ..........................................................................................................................
1
Pin ...............................................................................................................................
1
Spacer .........................................................................................................................
2
Bracket.........................................................................................................................
5
Capscrew.....................................................................................................................
1
Washer ........................................................................................................................
1
Lockwasher..................................................................................................................
1
Nut ...............................................................................................................................
1
Channel (Rubber) ........................................................................................................
5
Control Valve (Three Spool Valve)...............................................................................
1
Control Valve (Four Spool Valve) .................................................................................
1
Capscrew.....................................................................................................................
1
Washer ........................................................................................................................
1
Lockwasher..................................................................................................................
1
Nut ...............................................................................................................................
1
Bracket Weldment........................................................................................................
1
2004 HYSTER COMPANY
See Service Manual

6-21
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION (Figure 6-11)
6-22
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC MAIN CONTROL VALVE SECTION

ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NO.
1556587
1544349
1544327
1544344
1544345
1544346
a .. . . .
1544347
a .. . . .
a .. . . .
1544349
QTY
DESCRIPTION
Connection Block.........................................................................................................
Valve ............................................................................................................................
Piston...........................................................................................................................
Spring Guide................................................................................................................
Spring ..........................................................................................................................
Disc..............................................................................................................................
Seal Ring .....................................................................................................................
Screw...........................................................................................................................
Seal .............................................................................................................................
Screw...........................................................................................................................
Valve ............................................................................................................................
1
1
1
1
1
1
1
1
1
1
2
FOOTNOTES:
2004 HYSTER COMPANY
See Service Manual

6-23
UNIT CODE J160

EUROPE
02/2004
MANUAL CONTROL VALVE (Figure 6-12)
6-24
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MANUAL CONTROL VALVE

ITEM
1
2
3
4
5
6
a
a
a
a
QTY
PART NO.
DESCRIPTION
2062057
2062058
1547585
1551544
1551545
1551546
1551547
1547586
2046006
1554622
1554623
1557699
Control Valve (Three Spool Valve)...............................................................................

Control Valve (Four Spool Valve) .................................................................................
Inlet Section .................................................................................................................
Lift Section...................................................................................................................
Tilt Section...................................................................................................................
Auxiliary One Section (Three and Four Function) .......................................................
Auxiliary Two Section (Four Function) .........................................................................
Outlet Section ..............................................................................................................
Manifold (Three Function)............................................................................................
Switch and Bracket Kit (Lift Section)............................................................................
Switch and Bracket Kit (Tilt/Auxiliary Section) .............................................................
Seal Kit ........................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

6-25
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC TILT VALVE SECTION (Figure 6-13)
6-26
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
ELECTRO-HYDRAULIC TILT VALVE SECTION

ITEM
1
2
3
4
5
6
7
8
9
PART NO.
QTY
DESCRIPTION
1556589
1556590
1544364
b .. . . .
1557186
1546684
1546686
1557189
1557190
a 1557191
Valve Section ...............................................................................................................

Actuator .......................................................................................................................
Block ............................................................................................................................
Solenoid Coil ...............................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
O-Ring .........................................................................................................................
1
1
1
2
2
1
3
4
4
2
1544781
FOOTNOTES:
a Not Illustrated
b Not Serviced Separately
2004 HYSTER COMPANY
See Service Manual

6-27
NOTES
6-28
UNIT CODE J160

EUROPE
02/2004
7 MAST-TWO STAGE LIMITED FREE-LIFT
02/2004
UNIT CODE J160

EUROPE
SECTION 7
DESCRIPTION
PAGE
CARRIAGE
HEADER HOSE
INNER MAST
MAIN LIFT ASSEMBLY
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-10
MAIN LIFT CYLINDER
OUTER MAST
SIDE-SHIFT CYLINDER .................................................................................................................................... 7-16
2004 HYSTER COMPANY
See Service Manual

7-1
UNIT CODE J160

EUROPE
02/2004
CARRIAGE (Figure 7-1)

TWO STAGE LIMITED FREE-LIFT
ITEM
PART NO.
DESCRIPTION
1
2
3
3
4
5
6
6
6
7
7
8
9
10
11
2055495
1526274
1345216
58901
1374797
129387
366115
1353192
1333399
1393132
1369345
1504010
1353408
131358
1514866
15211
Carriage.......................................................................................................................
1
Frame ..........................................................................................................................
1
Stubshaft .................................................................................................................
6
Snap Ring....................................................................................................................
6
Snap Ring (Optional) ...................................................................................................
6
Shim (0,508 mm) ......................................................................................................... AR
Spacer .........................................................................................................................
2
Load Roller ..................................................................................................................
6
Load Roller (Optional) .................................................................................................
6
6
Chain Anchor (Dual Hole)............................................................................................
2
Chain Anchor (Single Hole) (Optional) ........................................................................
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
7-2
QTY
See Service Manual

2004 HYSTER COMPANY
NOTES
7-3
UNIT CODE J160

EUROPE
02/2004
HEADER HOSE (Figure 7-2)

7-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HEADER HOSE
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
1
Hose
LIFT HEIGHT TO BOTTOM OF FORKS

A661
3292
1564626
A661
3792
1564631
A661
4292
1564636
KEY:
A: Three Function
B: Four Function
QTY
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NO.
b .. . . .
a 1360508
a 1353530
292508
1345412
1345413
313828
1363486
1360548
1494017
1345190
313805
292533
1360386
292683
136704
292502
1360507
1345348
1360507
1375574
1360549
16693
DESCRIPTION
Hose ....................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Bracket (RH) ........................................................................................................
Bracket (LH).........................................................................................................
Nut .......................................................................................................................
Bracket.................................................................................................................
Stubshaft .............................................................................................................
Sheave.................................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Capscrew.............................................................................................................
Clamp ..................................................................................................................
Lockwasher..........................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Strap ....................................................................................................................
Spacer .................................................................................................................
Fitting...................................................................................................................
2
1
4
4
1
..
6
1
1
1
2
2
1
1
1
2
2
2
2
2
2
1
2
4
2
8
4
..
1
6
1
1
1
2
2
1
1
1
2
2
2
2
4
2
1
2
FOOTNOTES:
a 149 in., 157 in., and 168 in. Lifts
b Refer to Table
2004 HYSTER COMPANY
See Service Manual

7-5
UNIT CODE J160

EUROPE
02/2004
INNER MAST (Figure 7-3)

7-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
INNER MAST
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Inner Mast
ITEM
1
2
3
4
5
6
7
8
9
10
PART NO.
a .. . . .
a .. . . .
1345216
1353192
58901
129387
304526
1379685
1378698
1378699
37752

A661
3292
2055751
A661
3792
2055756
A661
4292
2055758
1348459
1348464
1348469
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Inner Mast....................................................................................................................
1
Stubshaft.............................................................................................................
2
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
Snap Ring................................................................................................................
2
Chain Sheave Assembly .........................................................................................
2
Sheave ................................................................................................................
1
Bearing................................................................................................................
1
Snap Ring ...........................................................................................................
2
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

7-7
UNIT CODE J160

EUROPE
02/2004
INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-4)

7-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
13
14
15
16
16
17
18
19
20
21
2056867
1529598
1489010
2043528
2043531
2043533
2043530
226458
296426
1401746
18832
16041
1353192
1333399
1393132
58901
1374797
129387
366115
1369345
1504010
1353408
131358
1514866
15211
1498326
Side-Shift Carriage ......................................................................................................

1
Frame (Inner) ...............................................................................................................
1
Frame (965 mm) (Outer)..............................................................................................
1
Cylinder Assembly .......................................................................................................
1
Bearing (Upper) ...........................................................................................................
2
Bearing (Lower) ...........................................................................................................
2
Hook (Lower) ...............................................................................................................
2
Capscrew.....................................................................................................................
4
Washer (Hardened) .....................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Lube Fitting ..................................................................................................................
2
Load Roller ..................................................................................................................
6
6
6
Snap Ring....................................................................................................................
6
6
Shim (0,508 mm) ......................................................................................................... 28
Spacer .........................................................................................................................
2
2
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Shim ............................................................................................................................ AR
2004 HYSTER COMPANY
See Service Manual

7-9
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT ASSEMBLY (Figure 7-5)

7-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT ASSEMBLY

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
25 Chain
ITEM
1
2
3
4
5
6
7
8
9
9
10
10
11
11
12
13
14
15
16
17
17
18
18
19
20
21
21
21
22
23
24
25
26
26
27
PART NO.
a .. . . .
.. . . .
.. . . .
60137
296426
292532
296422
323090
300937
16560
16485
16982
323061
1333392
1379687
292509
313828
17051
120938
323160
189595
16485
14603
16486
131358
1333382
1354915
1354917
1354916
1514866
15211
1369357
a .. . . .
1376101
1376100
16882

A661
3292
2055751
A661
3792
2055756
A661
4292
2055758
135634
177352
336391
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Lift Cylinder (LH)..........................................................................................................
1
Lift Cylinder (RH) .........................................................................................................
1
Nut ...............................................................................................................................
2
Washer (Hardened) .....................................................................................................
2
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
O-Ring .........................................................................................................................
1
Control Valve ...............................................................................................................
1
Housing .......................................................................................................................
1
Housing (Optional).......................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
1
Spring ..........................................................................................................................
1
Washer ........................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .........................................................................................................................
1
Fitting (Optional) ..........................................................................................................
1
O-Ring (Optional) ........................................................................................................
1
Snap Ring....................................................................................................................
2
Washer ........................................................................................................................
2
Washer ........................................................................................................................ AR
Washer ........................................................................................................................ AR
Washer ........................................................................................................................ AR
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
Chain Anchor ...............................................................................................................
2
Chain ...........................................................................................................................
2
Hose ............................................................................................................................
2
Hose ............................................................................................................................
2
Fitting...........................................................................................................................
1
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

7-11
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT CYLINDER (Figure 7-6)

7-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT CYLINDER

LEFT HAND
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Lift Cylinder
7
Rod
15
Shell

A661
3292
1361372
A661
3792
1362527
A661
4292
1362557
1361374
1362529
1362559
1361373
1362528
1362558
RIGHT HAND
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Lift Cylinder
7
Rod
15
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
Shell
PART NO.

A661
3292
1361376
A661
3792
1362531
A661
4292
1362561
1361374
1362529
1362559
1361377
1362532
1362562
DESCRIPTION
QTY
b .. . . .
1319668
322824
1381095
1371653
55407
322902
b .. . . .
322824
330692
1362871
257913
39348
297531
637635
187388
b .. . . .
a 1355189
Lift Cylinder..................................................................................................................
Wiper Ring...............................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Gland.......................................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Rod..........................................................................................................................
Back-Up Ring ..........................................................................................................
Seal .........................................................................................................................
Wear Ring ...............................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Washer ........................................................................................................................
Snap Ring (Optional)...............................................................................................
Shell ........................................................................................................................
Spacer .........................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1360140
Seal Kit (Includes Items 1-6, 8-9) ................................................................................
FOOTNOTES:
a Not Illustrated
b Refer to Table
2004 HYSTER COMPANY
See Service Manual

7-13
UNIT CODE J160

EUROPE
02/2004
OUTER MAST (Figure 7-7)

7-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
OUTER MAST
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Outer Mast
ITEM
1
2
3
4
5
6
6
6
7
8
9
PART NO.
a .. . . .
a .. . . .
1345216
215212
131716
104506
1353192
1333399
1393132
58901
129387
1348185

A661
3292
2055751
A661
3792
2055756
A661
4292
2055758
1526872
1526877
1526883
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Outer Mast...............................................................................................................
1
Stubshaft.............................................................................................................
2
Bearing Strip ...........................................................................................................
2
Shim (0,508 mm).....................................................................................................
4
O-Ring .....................................................................................................................
4
Load Roller ..............................................................................................................
2
Load Roller ..................................................................................................................
2
Load Roller ..................................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
Bushing ...................................................................................................................
2
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

7-15
UNIT CODE J160

EUROPE
02/2004
SIDE-SHIFT CYLINDER (Figure 7-8)
ITEM
1
2
3
4
5
6
7-16
PART NO.
DESCRIPTION
QTY
2043528
1489016
1489037
1489035
1498325
1489039
302487
Cylinder Assembly .......................................................................................................

Cylinder ...................................................................................................................
Rod Seal..................................................................................................................
O-Ring .....................................................................................................................
Retainer...................................................................................................................
Rod Wiper ...............................................................................................................
Pin ...........................................................................................................................
1
1
2
2
2
2
1
1503096
Seal Kit (Includes Items 2-3, 5) ...............................................................................
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
8 MAST-T HREE STAGE FULL FREE-LIFT
02/2004
UNIT CODE J160

EUROPE
SECTION 8
DESCRIPTION
PAGE
CARRIAGE
FREE LIFT
FREE LIFT CYLINDER
HEADER HOSE
INNER MAST
INTERMEDIATE MAST
MAIN LIFT ASSEMBLY
MAIN LIFT CYLINDER
OUTER MAST
TILT CYLINDER
2004 HYSTER COMPANY
See Service Manual

8-1
UNIT CODE J160

EUROPE
02/2004

THREE STAGE FULL FREE-LIFT
ITEM
PART NO.
DESCRIPTION
1
2
3
3
4
5
6
6
7
7
8
9
10
11
2055493
1526275
1345216
58901
1374797
129387
366115
1363272
1393142
1369345
1504010
1353408
131358
1514866
15211
Carriage.......................................................................................................................
1
Frame ..........................................................................................................................
1
Stubshaft .................................................................................................................
6
Snap Ring....................................................................................................................
6
6
Shim (0,508 mm) ......................................................................................................... AR
Spacer .........................................................................................................................
2
Load Roller ..................................................................................................................
6
6
2
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
8-2
QTY
See Service Manual

2004 HYSTER COMPANY
NOTES
8-3
UNIT CODE J160

EUROPE
02/2004
FREE LIFT (Figure 8-2)

8-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FREE LIFT
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Chain
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
27
28
Hose
PART NO.
a .. . . .
a .. . . .
a .. . . .
60137
296426
1514866
15211
1369357
1395285
292527
.. . . .
1353547
302461
1489972
292528
320161
300937
1379496
1337905
292533
1360534
1343989
1354901
1379685
37752
1378699
1378698
304526
131358
.. . . .

A662
4460
2055834
A662
4760
2055836
A662
4910
2055837
A662
5510
2055841
231082
231083
231084
88436
1363306
1363308
1363309
1363313
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

Chain .......................................................................................................................
Hose ........................................................................................................................
Nut...........................................................................................................................
Washer (Hardened) .................................................................................................
Pin ...........................................................................................................................
Cotter Pin ................................................................................................................
Chain Anchor...........................................................................................................
Chain Guard ............................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Bracket ....................................................................................................................
Pin ...........................................................................................................................
Bracket ....................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Valve........................................................................................................................
Crosshead ...............................................................................................................
Capscrew ................................................................................................................
Stubshaft .................................................................................................................
Hose Sheave ...........................................................................................................
Bushing ...............................................................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Sheave ................................................................................................................
Snap Ring................................................................................................................
Snap Ring................................................................................................................
Free Lift Cylinder .....................................................................................................
1
2
1
2
2
2
2
2
2
2
3
1
2
1
4
6
4
1
1
1
1
1
1
2
2
1
1
2
1
1
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-5
UNIT CODE J160

EUROPE
02/2004
FREE LIFT CYLINDER (Figure 8-3)

8-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FREE LIFT CYLINDER

DESCRIPTION
1 2 3 4
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Rod
PART NO.

A662
4460
A662
4760
A662
4910
A662
5510
8601906
8601908
8601909
8601914
1362886
1362888
1362889
1362894
1362923
1362925
1362926
1362931
1362960
1362962
1362963
1362968
DESCRIPTION
QTY
a .. . . .
a .. . . .
a .. . . .
2013099
1358970
1362880
147973
55146
2013089
201829
1362881
257913
190580
297531
187388
1361302
190887
Lift Cylinder..................................................................................................................
Shell ........................................................................................................................
Rod..........................................................................................................................
Wiper .......................................................................................................................
Seal .........................................................................................................................
Gland.......................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Back-Up Ring ..........................................................................................................
Rod Seal..................................................................................................................
Wear Ring ...............................................................................................................
Check Valve.............................................................................................................
O-Ring .....................................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1360141
Seal Kit (Includes Items 3-4, 6-10, 12, 16) ..................................................................
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-7
UNIT CODE J160

EUROPE
02/2004

8-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HEADER HOSE
DESCRIPTION
1 2 3 4
Mast
ITEM
Group Number
Cylinder
Group Number
1
Hose

A662
4460
A662
4760
A662
4910
A662
5510
1547115
1547117
1547118
1547122
KEY:
A: Three Function
B: Four Function
QTY
ITEM
1
2
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
a .. . . .
1363253
1363256
.. . . .
136704
136749
313828
1345199
1345204
1369333
1396406
1494017
.. . . .
1381598
1381599
1345190
292533
320161
300937
1360549
293795
293795
313805
1360386
1353464
1348247
1348246
292521
320160
316826
1353530
1360507
1375574
2004 HYSTER COMPANY
DESCRIPTION
Hose ....................................................................................................................
Bracket (RH) ........................................................................................................
Bracket (LH).........................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Hose Guide..........................................................................................................
Snap Ring............................................................................................................
Clamp ..................................................................................................................
Stubshaft .............................................................................................................
Sheave.................................................................................................................
Bushing ...........................................................................................................
Bracket (RH) ........................................................................................................
Bracket (LH).........................................................................................................
Washer ................................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Spacer .................................................................................................................
Capscrew.............................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Clamp ..................................................................................................................
Plate ....................................................................................................................
Hose Guide..........................................................................................................
Hose Guide..........................................................................................................
Capscrew.............................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Strap ....................................................................................................................
See Service Manual

2
1
..
1
2
6
6
2
2
1
1
1
1
1
..
2
2
1
2
1
4
2
2
2
1
1
..
1
2
1
4
2
2
4
1
1
1
4
12
12
4
4
2
2
2
1
1
1
2
2
2
2
2
4
4
4
4
1
1
1
2
4
2
8
4
4
8-9
UNIT CODE J160

EUROPE
02/2004
HEADER HOSE
ITEM
PART NO.
DESCRIPTION
32
33
1395292
1395291
Bracket (LH).........................................................................................................
Bracket (RH) ........................................................................................................
..
1
QTY
B
1
1
FOOTNOTES:
a Refer to Table
8-10
See Service Manual

2004 HYSTER COMPANY
NOTES
8-11
UNIT CODE J160

EUROPE
02/2004

8-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
INNER MAST
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Inner Mast
ITEM
1
2
3
4
5
PART NO.
a .. . . .
a .. . . .
1345264
58901
129387
1353192

A662
4460
2055834
A662
4760
2055836
A662
4910
2055837
A662
5510
2055841
1352806
1352808
1352809
1352813
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
Load Roller ..............................................................................................................
2
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-13
UNIT CODE J160

EUROPE
02/2004

8-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
17
18
19
20
20
21
2056866
1529596
1489010
2043528
2043531
2043533
2043530
226458
296426
1401746
18832
16041
317735
1369345
1504010
131358
1514866
15211
1363272
1393142
129387
366115
58901
1374797
1498326

1
Frame (Inner)...........................................................................................................
1
Frame (965 mm) (Outer) .........................................................................................
1
Cylinder Assembly...................................................................................................
1
Bearing (Upper).......................................................................................................
2
Bearing (Lower).......................................................................................................
2
Hook (Lower) ...........................................................................................................
2
Capscrew ................................................................................................................
4
Washer (Hardened) .................................................................................................
4
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Lube Fitting..............................................................................................................
2
Pin ...........................................................................................................................
2
Chain Anchor (Dual Hole) .......................................................................................
2
Chain Anchor (Single Hole) (Optional) ....................................................................
2
Snap Ring................................................................................................................
4
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Load Roller ..............................................................................................................
6
6
Shim (0,508 mm)..................................................................................................... 28
Spacer .....................................................................................................................
2
Snap Ring................................................................................................................
6
6
Shim ........................................................................................................................ AR
2004 HYSTER COMPANY
See Service Manual

8-15
UNIT CODE J160

EUROPE
02/2004
INTERMEDIATE MAST (Figure 8-7)

8-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
INTERMEDIATE MAST
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Intermediate Mast
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO.
a .. . . .
a .. . . .
1345264
215212
131716
104506
1353191
58901
129387
230518
1379685
1378698
1378699
37752

A662
4460
2055834
A662
4760
2055836
A662
4910
2055837
A662
5510
2055841
1353006
1353008
1353009
1353013
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Intermediate Mast ...................................................................................................
1
Stubshaft.............................................................................................................
4
Bearing Strip ...........................................................................................................
2
Shim (0,508 mm).....................................................................................................
4
O-Ring .....................................................................................................................
4
Load Roller ..............................................................................................................
4
Snap Ring................................................................................................................
4
Shim (0,508 mm)..................................................................................................... AR
Plug .........................................................................................................................
2
2
Sheave ................................................................................................................
1
Bearing................................................................................................................
1
Snap Ring ...........................................................................................................
2
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-17
UNIT CODE J160

EUROPE
02/2004

8-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT ASSEMBLY

DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Chain
ITEM
1
2
3
4
5
6
7
8
9
10
10
10
11
12
13
14
15
16
17
17
18
19
19
20
20
21
22
23
24
25
26
26
27
28
29
30
31
32
PART NO.
a .. . . .
a .. . . .
.. . . .
.. . . .
292531
296422
323090
300937
131358
1333382
1354915
1354916
1354917
136681
313828
1363250
287851
1363251
1353399
323061
16982
1333392
16560
16485
16543
16486
1376100
1376101
17051
120938
323160
189595
16485
1369357
1514866
15211
1365140
15223
60137
2004 HYSTER COMPANY

A662
4460
2055834
A662
4760
2055836
A662
4910
2055837
A662
5510
2055841
164474
88441
135634
177352
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Chain ...........................................................................................................................
2
Lift Cylinder (LH)..........................................................................................................
1
Lift Cylinder (RH) .........................................................................................................
1
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Nut ...............................................................................................................................
2
Snap Ring....................................................................................................................
2
Washer ........................................................................................................................
2
Washer (0,254 mm) ..................................................................................................... AR
Washer (0,762 mm) ..................................................................................................... AR
Washer (1,524 mm) ..................................................................................................... AR
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
4
Plate ............................................................................................................................
1
Capscrew.....................................................................................................................
2
Clamp ..........................................................................................................................
1
Tube .............................................................................................................................
1
Control Valve ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Housing .......................................................................................................................
1
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Hose ............................................................................................................................
1
Hose ............................................................................................................................
1
Fitting...........................................................................................................................
1
Spring ..........................................................................................................................
2
Washer ........................................................................................................................
2
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Chain Anchor ...............................................................................................................
2
Pin ...............................................................................................................................
4
Cotter Pin.....................................................................................................................
4
Chain Anchor ...............................................................................................................
2
Cotter Pin.....................................................................................................................
2
Nut ...............................................................................................................................
4
See Service Manual

8-19
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT ASSEMBLY

ITEM
33
34
PART NO.
DESCRIPTION
QTY
296426
16882
Washer (Hardened) .....................................................................................................

Fitting ...........................................................................................................................
4
1
FOOTNOTES:
a Refer to Table
8-20
See Service Manual

2004 HYSTER COMPANY
NOTES
8-21
UNIT CODE J160

EUROPE
02/2004

8-22
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT CYLINDER

LEFT HAND
DESCRIPTION
1 2 3 4
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
Rod

A662
4460
A662
4760
A662
4910
A662
5510
8601706
8601708
8601709
8601713
1362702
1362715
1362721
1362745
1362703
1362716
1362722
1366057
1362704
1362717
1362723
1362746
RIGHT HAND
DESCRIPTION
1 2 3 4
Mast
ITEM
Group Number
Cylinder
Group Number
Lift Cylinder
1
Shell
2
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Rod
PART NO.

A662
4460
A662
4760
A662
4910
A662
5510
8601756
8601758
8601759
8601763
1362706
1362719
1362725
1362749
1362713
1362726
1362732
1362756
1362704
1362717
1362723
1362746
DESCRIPTION
QTY
a .. . . .
a .. . . .
a .. . . .
1371653
1355610
257913
297531
187388
190580
1319668
1381095
55407
330692
322824
1362871
1362875
322902
Lift Cylinder..................................................................................................................
Shell ........................................................................................................................
Rod..........................................................................................................................
Gland.......................................................................................................................
Spacer .....................................................................................................................
Check Valve.............................................................................................................
Washer ....................................................................................................................
Snap Ring................................................................................................................
O-Ring .....................................................................................................................
Wiper Ring...............................................................................................................
Rod Seal..................................................................................................................
O-Ring .....................................................................................................................
Seal .........................................................................................................................
Back-Up Ring ..........................................................................................................
Wear Ring ...............................................................................................................
Piston Ring ..............................................................................................................
Wear Ring ...............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1360139
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-23
UNIT CODE J160

EUROPE
02/2004

8-24
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
OUTER MAST
DESCRIPTION
1
2
3 4
ITEM
Mast
Group Number
Mast Assembly
1
Outer Mast
ITEM
1
2
3
4
5
6
7
8
9
PART NO.
a .. . . .
a .. . . .
1345264
215212
131716
104506
1353192
58901
129387
1348185

A662
4460
2055834
A662
4760
2055836
A662
4910
2055837
A662
5510
2055841
1526869
1526871
1526872
1526877
DESCRIPTION
QTY
Mast Assembly ............................................................................................................

1
Outer Mast...............................................................................................................
1
Stubshaft.............................................................................................................
2
Bearing Strip ...........................................................................................................
2
Shim (0,508 mm).....................................................................................................
4
O-Ring .....................................................................................................................
4
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
Bushing ...................................................................................................................
2
FOOTNOTES:
a Refer to Table
2004 HYSTER COMPANY
See Service Manual

8-25
UNIT CODE J160

EUROPE
02/2004
TILT CYLINDER (Figure 8-11)

8-26
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TILT CYLINDER
KEY:
A: 5 Forward Tilt/7 Back Tilt
B: 10 Forward Tilt/5 Back Tilt
C: 5 Forward Tilt/5 Back Tilt
ITEM
1
2
3
4
4
4
5
5
6
7
8
9
10
PART NO.
DESCRIPTION
QTY
B
2054598
2054599
2054600
2302899
.. . . .
2308174
2307659
2311444
2050282
2054601
2054602
.. . . .
.. . . .
.. . . .
2047064
.. . . .
a 39374
Tilt Cylinder (Group No. 8603391) ...........................................................

Nut........................................................................................................
Seal ......................................................................................................
Piston ...................................................................................................
Piston Rod............................................................................................
Piston Rod............................................................................................
Piston Rod............................................................................................
Tube......................................................................................................
Tube......................................................................................................
Seal ......................................................................................................
O-Ring ..................................................................................................
Back-up Ring........................................................................................
Gland....................................................................................................
Wiper Ring............................................................................................
O-Ring ......................................................................................................
..
2
..
1
1
1
1
..
..
1
..
1
1
1
1
1
1
2
..
..
1
1
1
..
1
..
..
1
1
1
1
1
1
1
..
..
2
1
1
1
..
..
1
1
..
1
1
1
1
1
1
1494719
Seal Kit (Includes Items 2, 6-8, 10) ......................................................
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

8-27
UNIT CODE J160

EUROPE
02/2004
TILT CYLINDER ATTACHING PARTS (Figure 8-12)

8-28
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

ITEM
1
2
3
4
5
6
7
8
9
9
10
10
10
11
11
12
13
14
15
16
17
PART NO.
293651
292683
292656
292514
292682
1371287
16001
1348187
1363260
1363261
2054598
2054599
2054600
1371526
16001
15236
197069
300982
1523880
15865
1523879
a 1523877
QTY
DESCRIPTION
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Lockwasher..................................................................................................................
Washer ........................................................................................................................
Lube Fitting ..................................................................................................................
Rod End Pin ................................................................................................................
Rod End.......................................................................................................................
Rod End.......................................................................................................................
Tilt Cylinder (Group No. 8603391) ..............................................................................
Rod End Pin ................................................................................................................
Lube Fitting ..................................................................................................................
Cotter Pin.....................................................................................................................
Washer ........................................................................................................................
Bushing........................................................................................................................
Spacer .........................................................................................................................
O-Ring .........................................................................................................................
Shim ............................................................................................................................
Bushing........................................................................................................................
2
2
2
2
2
2
2
2
1
1
1
1
1
2
2
2
6
2
2
2
2
2
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

8-29
NOTES
8-30
UNIT CODE J160

EUROPE
02/2004
9 MAST-TWO STAGE F ULL FREE-LIFT
02/2004
UNIT CODE J160

EUROPE
SECTION 9
DESCRIPTION
PAGE
CARRIAGE
FREE LIFT
HEADER HOSE
INNER MAST
MAIN LIFT ASSEMBLY
MAIN LIFT CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-14
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-16
OUTER MAST
2004 HYSTER COMPANY
See Service Manual

9-1
UNIT CODE J160

EUROPE
02/2004

TWO STAGE FULL FREE-LIFT
ITEM
PART NO.
DESCRIPTION
1
2
3
3
4
5
6
6
6
7
7
8
9
10
11
2055494
1526276
1345216
58901
1374797
129387
366115
1353192
1333399
1393132
1369345
1504010
1353408
131358
1514866
15211
Carriage.......................................................................................................................
1
Frame ..........................................................................................................................
1
Stubshaft .....................................................................................................................
6
Snap Ring....................................................................................................................
6
6
Shim (0,508 mm) ......................................................................................................... AR
Spacer .........................................................................................................................
2
Load Roller ..................................................................................................................
6
6
6
2
Chain Anchor (Single Hole) (Optional) .......................................................................
2
Pin ...............................................................................................................................
2
Snap Ring....................................................................................................................
4
Pin ...............................................................................................................................
2
Cotter Pin.....................................................................................................................
2
9-2
QTY
See Service Manual

2004 HYSTER COMPANY
NOTES
9-3
UNIT CODE J160

EUROPE
02/2004
FREE LIFT (Figure 9-2)

9-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FREE LIFT
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
2055885
231083
1365308
60137
296426
1514866
15211
1369357
1395285
132860
292683
1353546
302461
1489972
292528
320161
300937
1379496
16485
1378690
320158
.. . . .
132861
178119
239503
1380035
16484
16882
304526
1379682
37752
1378699
1378692
1362888
131358
166112
296422
Mast Assembly ............................................................................................................

Chain .......................................................................................................................
Hose ........................................................................................................................
Nut...........................................................................................................................
Washer (Hardened) .................................................................................................
Pin ...........................................................................................................................
Cotter Pin ................................................................................................................
Chain Anchor...........................................................................................................
Chain Guard ............................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Bracket ....................................................................................................................
Pin ...........................................................................................................................
Bracket ....................................................................................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Nut...........................................................................................................................
Valve........................................................................................................................
O-Ring.................................................................................................................
Crosshead ...............................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Clamp ......................................................................................................................
Nut...........................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Fitting.......................................................................................................................
Snap Ring................................................................................................................
Snap Ring ...........................................................................................................
Bearing................................................................................................................
Sheave ................................................................................................................
Lift Cylinder .............................................................................................................
Snap Ring................................................................................................................
Clamp ......................................................................................................................
Washer ........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
2
1
2
2
2
2
2
2
2
2
1
2
1
4
2
4
1
1
1
2
2
2
1
2
1
1
1
2
2
2
1
1
1
1
1
4
9-5
UNIT CODE J160

EUROPE
02/2004

9-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
HEADER HOSE
KEY:
A: Three-Function
B: Four-Function
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1365504
1365516
1345573
1345576
1353530
1360508
1360507
1360386
1345423
1354918
293795
.. . . .
1369333
136749
313828
1345199
1345204
2004005
1365061
14692
1375574
1353638
1353668
365115
293799
Channel ...............................................................................................................
Channel ...............................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Bracket.................................................................................................................
Capscrew.............................................................................................................
Bracket.................................................................................................................
Clamp ..................................................................................................................
Capscrew.............................................................................................................
Nut .......................................................................................................................
Hose Guide..........................................................................................................
Snap Ring............................................................................................................
Strap Clamp.........................................................................................................
Clip ......................................................................................................................
Fitting...................................................................................................................
Strap ....................................................................................................................
Tube .....................................................................................................................
Tube .....................................................................................................................
Hose ....................................................................................................................
Capscrew.............................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
2
..
5
4
8
3
2
1
4
1
1
2
2
2
2
1
1
2
2
1
1
2
..
1
1
..
2
5
4
3
3
2
1
2
1
1
2
2
2
2
2
1
2
4
1
1
4
4
9-7
UNIT CODE J160

EUROPE
02/2004

9-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
INNER MAST
ITEM
1
2
3
4
5
QTY
PART NO.
DESCRIPTION
2055885
1352908
1345264
1353192
58901
129387
Mast Assembly ............................................................................................................

1
Inner Mast ...............................................................................................................
1
Stubshaft.............................................................................................................
2
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
2004 HYSTER COMPANY
See Service Manual

9-9
UNIT CODE J160

EUROPE
02/2004

9-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
17
17
18
19
20
20
21
2056865
1529600
1489010
2043528
2043531
2043533
2043530
226458
296426
1401746
18832
16041
317735
1369345
1504010
131358
1514866
15211
1353192
1333399
1393132
129387
366115
58901
1374797
1498326

1
Frame (Inner)...........................................................................................................
1
Frame (965 mm) (Outer) .........................................................................................
1
Cylinder Assembly...................................................................................................
1
Bearing (Upper).......................................................................................................
2
Bearing (Lower).......................................................................................................
2
Hook (Lower) ...........................................................................................................
2
Capscrew ................................................................................................................
4
Washer (Hardened) .................................................................................................
4
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Lube Fitting..............................................................................................................
2
Pin ...........................................................................................................................
2
Chain Anchor (Dual Hole) .......................................................................................
2
Chain Anchor (Single Hole) (Optional) ....................................................................
2
Snap Ring................................................................................................................
4
Pin ...........................................................................................................................
2
Cotter Pin ................................................................................................................
2
Load Roller ..............................................................................................................
6
6
6
Shim (0,508 mm)..................................................................................................... 28
Spacer .....................................................................................................................
2
Snap Ring................................................................................................................
6
6
Shim ........................................................................................................................ AR
2004 HYSTER COMPANY
See Service Manual

9-11
UNIT CODE J160

EUROPE
02/2004

9-12
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT ASSEMBLY

QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
9
9
10
10
11
11
12
13
14
15
16
17
17
18
18
19
19
20
20
21
.. . . .
.. . . .
292532
296422
323090
300937
131358
1333382
1354915
1354916
1354917
323061
16982
1379687
1333392
292509
313828
17051
120938
323160
189595
16485
14603
16486
16560
16485
1376100
1376101
16882
Lift Cylinder (LH)..........................................................................................................

1
Lift Cylinder (RH) .........................................................................................................
1
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
4
Spacer .........................................................................................................................
2
Nut ...............................................................................................................................
2
Snap Ring....................................................................................................................
2
Washer ........................................................................................................................
2
Washer ........................................................................................................................ AR
Washer ........................................................................................................................ AR
Washer ........................................................................................................................ AR
Control Valve ...............................................................................................................
1
O-Ring .....................................................................................................................
1
Housing .......................................................................................................................
1
Housing (Optional).......................................................................................................
1
Capscrew.....................................................................................................................
2
Nut ...............................................................................................................................
2
Fitting...........................................................................................................................
1
Spring ..........................................................................................................................
1
Washer ........................................................................................................................
1
Fitting...........................................................................................................................
1
O-Ring .....................................................................................................................
1
Fitting (Optional) ..........................................................................................................
1
O-Ring (Optional) ....................................................................................................
1
Fitting...........................................................................................................................
2
O-Ring .....................................................................................................................
1
Hose ............................................................................................................................
1
Hose ............................................................................................................................
1
Fitting...........................................................................................................................
1
2004 HYSTER COMPANY
See Service Manual

9-13
UNIT CODE J160

EUROPE
02/2004

LEFT HAND
9-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT CYLINDER

LEFT HAND
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
2046367
1365607
1365666
1310369
1381082
1498116
132834
55407
1374802
1362875
295649
190887
Lift Cylinder..................................................................................................................
Shell ........................................................................................................................
Rod..........................................................................................................................
Wiper Ring...............................................................................................................
Seal .........................................................................................................................
Gland.......................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Piston Ring ..............................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1498115
Seal Kit (Includes Items 3-4, 6-8, 11) ..........................................................................
2004 HYSTER COMPANY
See Service Manual

9-15
UNIT CODE J160

EUROPE
02/2004

RIGHT HAND
9-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
MAIN LIFT CYLINDER

RIGHT HAND
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
2046336
1365607
1365637
1310369
1381082
1498116
132834
55407
1362871
295649
190887
Lift Cylinder..................................................................................................................
Shell ........................................................................................................................
Rod..........................................................................................................................
Wiper Ring...............................................................................................................
Seal .........................................................................................................................
Gland.......................................................................................................................
Back-Up Ring ..........................................................................................................
O-Ring .....................................................................................................................
Wear Ring ...............................................................................................................
Screw ......................................................................................................................
Seal .........................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1498115
Seal Kit (Includes Items 3-4, 6-7, 10) ..........................................................................
2004 HYSTER COMPANY
See Service Manual

9-17
UNIT CODE J160

EUROPE
02/2004

9-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
OUTER MAST
ITEM
1
2
3
4
5
6
7
8
9
QTY
PART NO.
DESCRIPTION
2055885
1526871
1345264
215212
131716
104506
1353191
58901
129387
1348185
Mast Assembly ............................................................................................................

1
Outer Mast...............................................................................................................
1
Stubshaft.............................................................................................................
2
Bearing Strip ...........................................................................................................
2
Shim (0,508 mm).....................................................................................................
4
O-Ring .....................................................................................................................
4
Load Roller ..............................................................................................................
2
Snap Ring................................................................................................................
2
Shim (0,508 mm)..................................................................................................... AR
Bushing ...................................................................................................................
2
2004 HYSTER COMPANY
See Service Manual

9-19
NOTES
9-20
UNIT CODE J160

EUROPE
02/2004
10 OPTIONS
10
OPTIONS
02/2004
UNIT CODE J160

EUROPE
SECTION 10
OPTIONS
DESCRIPTION
PAGE
BACKUP ALARM ............................................................................................................................................... 10-2

BATTERY SPACER ............................................................................................................................................ 10-4
DC CONVERTER
36/48 VOLT TO 12 VOLT ................................................................................................................................ 10-6
PREMIUM ....................................................................................................................................................... 10-8
FRONT LIGHT.................................................................................................................................................. 10-10
INTEGRAL SIDESHIFT
HYDRAULIC HOSES.................................................................................................................................... 10-12
INTERFACE CABLE......................................................................................................................................... 10-13
TAIL LIGHT....................................................................................................................................................... 10-14
WORK LIGHT................................................................................................................................................... 10-16
WORK LIGHT/STROBE COMBINATION ......................................................................................................... 10-18
2004 HYSTER COMPANY
See Service Manual

10-1
UNIT CODE J160

EUROPE
02/2004
BACKUP ALARM (Figure 10-1)
10-2
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BACKUP ALARM
ITEM
1
2
3
4
5
6
7
8
QTY
PART NO.
DESCRIPTION
2066700
1557145
1367645
316678
292501
320156
292680
136687
Audible Alarm ..............................................................................................................

Bracket.........................................................................................................................
Grommet......................................................................................................................
Screw...........................................................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
2
2
2
2
2
10-3
UNIT CODE J160

EUROPE
02/2004
BATTERY SPACER (Figure 10-2)
10-4
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
BATTERY SPACER
ITEM
1
1
1
2
2
3
4
5
6
QTY
PART NO.
DESCRIPTION
1545299
1545300
1545301
1545303
1545304
292519
320159
292682
136692
Battery Tray (1.6T) .......................................................................................................

Battery Tray (1.8T) .......................................................................................................
Battery Tray (2.0T) .......................................................................................................
Door Weldment (1.6T) .................................................................................................
Door Weldment (1.8 and 2.0T) ....................................................................................
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
1
1
1
1
2
2
2
2
10-5
UNIT CODE J160

EUROPE
02/2004
DC CONVERTER (Figure 10-3)

36/48 VOLT TO 12 VOLT
10-6
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
DC CONVERTER
36/48 VOLT TO 12 VOLT
ITEM
1
2
3
4
5
6
7
8
9
QTY
PART NO.
DESCRIPTION
292500
320156
292680
136687
292501
2037359
2306436
1390575
15127
Capscrew.....................................................................................................................
Washer ........................................................................................................................
Lockwasher..................................................................................................................
Nut ...............................................................................................................................
Capscrew.....................................................................................................................
Mounting Bracket.........................................................................................................
Panel Assembly ...........................................................................................................
DC Converter...............................................................................................................
Washer ........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

2
2
9
5
7
1
1
1
6
10-7
UNIT CODE J160

EUROPE
02/2004
DC CONVERTER (Figure 10-4)

PREMIUM
10-8
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
DC CONVERTER
PREMIUM
ITEM
1
2
3
4
QTY
PART NO.
DESCRIPTION
1383195
292680
292501
292500
DC Converter (48V) .....................................................................................................

Lockwasher..................................................................................................................
Capscrew.....................................................................................................................
Capscrew.....................................................................................................................
2004 HYSTER COMPANY
See Service Manual

1
6
4
2
10-9
UNIT CODE J160

EUROPE
02/2004
FRONT LIGHT (Figure 10-5)
10-10
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
FRONT LIGHT
QTY
ITEM
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1554873
1554874
1518987
1557147
2067319
1534697
1531326
1367645
316678
2060639
1476421
316834
1382302
1382305
Worklight......................................................................................................................
Indicator Light ..............................................................................................................
Guard (Light) ...............................................................................................................
Bracket (Front Light) ....................................................................................................
Harness (Front Light)...................................................................................................
Plug .............................................................................................................................
Conduit ........................................................................................................................
Grommet......................................................................................................................
Screw...........................................................................................................................
Bolt ..............................................................................................................................
Washer ........................................................................................................................
Nut ...............................................................................................................................
Switch ..........................................................................................................................
Switch ..........................................................................................................................
2004 HYSTER COMPANY
See Service Manual

2
2
2
2
2
2
2
6
4
4
4
4
1
1
10-11
UNIT CODE J160

EUROPE
02/2004
INTEGRAL SIDESHIFT (Figure 10-6)

HYDRAULIC HOSES
KEY:
A: Two Stage Limited Free-Lift
B: Three Stage Full Free-Lift
C: Two Stage Full Free-Lift
ITEM
1
1
1
2
2
3
4
4
10-12
PART NO.
DESCRIPTION
1503480
1503481
1503477
1503474
1489050
114312
16558
16483
Hose .........................................................................................................
Hose .........................................................................................................
Hose .........................................................................................................
Hose .........................................................................................................
Hose .........................................................................................................
Strap Clamp..............................................................................................
Fitting ........................................................................................................
O-Ring ......................................................................................................
See Service Manual

..
..
1
..
1
1
2
2
QTY
B
1
..
..
1
..
1
2
2
..
1
..
..
1
1
2
2
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
INTERFACE CABLE (Figure 10-7)
ITEM
1
2
2
PART NO.
1534010
1532578
1534009
1532663
a 1539240
a 1542542
DESCRIPTION
QTY
Interface Cable ............................................................................................................

Interface Cable Adapter...........................................................................................
Wire Harness ..........................................................................................................
Connector ...........................................................................................................
Service Software .........................................................................................................
Service Software Data ............................................................................................
1
1
1
1
1
1
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

10-13
UNIT CODE J160

EUROPE
02/2004
TAIL LIGHT (Figure 10-8)
10-14
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
TAIL LIGHT
ITEM
1
2
3
4
5
6
7
PART NO.
2303953
1505178
2036284
1379615
1379616
1364542
a 1339779
QTY
DESCRIPTION
Tail Light ......................................................................................................................

Wire Harness...............................................................................................................
Spacer .........................................................................................................................
Plate ............................................................................................................................
Plate ............................................................................................................................
Clip Nut ........................................................................................................................
Screw...........................................................................................................................
2
2
4
2
2
4
4
FOOTNOTES:
a Not Illustrated
2004 HYSTER COMPANY
See Service Manual

10-15
UNIT CODE J160

EUROPE
02/2004
WORK LIGHT (Figure 10-9)
10-16
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
WORK LIGHT
ITEM
1
2
3
4
5
6
7
8
9
QTY
PART NO.
DESCRIPTION
1554873
2067321
878959
1557146
1367645
176640
320157
292681
239503
Worklight......................................................................................................................
1
Harness (Rear Work Light) ..........................................................................................
1
Hose Guard ................................................................................................................. AR
Bracket.........................................................................................................................
1
Grommet......................................................................................................................
1
Capscrew.....................................................................................................................
2
Washer ........................................................................................................................
2
Lockwasher..................................................................................................................
2
Nut ...............................................................................................................................
2
2004 HYSTER COMPANY
See Service Manual

10-17
UNIT CODE J160

EUROPE
02/2004
WORK LIGHT/STROBE COMBINATION (Figure 10-10)
10-18
See Service Manual

2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004
WORK LIGHT/STROBE COMBINATION

ITEM
1
1
1
2
3
4
5
6
7
8
9
QTY
PART NO.
DESCRIPTION
1382130
1526082
1309775
1302024
1364588
878959
302250
320155
293778
292668
1367645
Strobe Light .................................................................................................................

1
Lens (Amber)...........................................................................................................
1
Bulb .........................................................................................................................
1
Guard...........................................................................................................................
1
Wire Harness (Light)....................................................................................................
1
Hose Guard ................................................................................................................. AR
Screw...........................................................................................................................
2
Washer ........................................................................................................................
4
Washer ........................................................................................................................
2
Nut ...............................................................................................................................
2
Grommet......................................................................................................................
1
2004 HYSTER COMPANY
See Service Manual

10-19
NOTES
10-20
UNIT CODE J160

EUROPE
02/2004
11
NUMERICAL INDEX
UNIT CODE J160

EUROPE
02/2004
SECTION 11
NUMERICAL INDEX
PART NO. PG
14603
14692
15127
15134
15140
15156
15176
15200
15211
15212
15223
15236
15865
15931
16001
16041
16457
16483
16484
16485
16486
16540
16543
16556
16558
16560
7-11
9-13
9-7
10-7
4-13
1-11
4-13
1-3
6-9
6-9
6-21
7-2
7-9
7-11
8-2
8-5
8-15
8-19
9-2
9-5
9-11
4-13
8-19
8-29
8-29
5-5
8-29
8-29
7-9
8-15
9-11
6-13
6-15
10-12
9-5
7-11
7-11
8-19
8-19
9-5
9-13
9-13
7-11
8-19
9-13
6-5
8-19
6-15
10-12
6-5
7-11
8-19
ITEM
18
18
20
9
5
15
6
45
15
31
7
11
20
23
11
6
16
29
11
6
16
11
31
12
16
10
7
11
11
11
11
10
10
4
24
9
17
19
26
17
17
19
18
20
18
6
20
16
4
5
9
19
2004 HYSTER COMPANY
PART NO. PG
16655
16679
16693
16708
16745
16815
16865
16882
16982
17051
17059
17221
18832
19890
19979
32033
37752
39348
39362
39374
53162
55146
55407
58901
9-13
6-19
6-15
7-5
5-5
4-17
4-13
4-7
5-5
7-11
8-20
9-5
9-13
7-11
8-19
9-13
7-11
8-19
9-13
6-15
6-19
7-9
8-15
9-11
1-7
6-9
6-21
5-11
7-7
8-5
8-17
9-5
7-13
4-17
8-27
4-7
5-5
8-7
7-13
8-23
9-15
9-17
7-2
7-7
7-9
7-15
8-2
8-13
8-15
8-17
8-25
9-2
ITEM
19
12
21
23
9
5
7
19
8
27
34
25
21
10
17
10
14
23
14
17
6
10
10
10
3
24
12
14
10
23
13
28
12
2
11
18
7
7
5
11
7
7
3
4
13
7
3
3
20
7
7
3
PART NO.
58903
58929
60137
88195
88436
88441
98599
104506
114312
120938
127045
129387
129563
130845
131358
131716
See Service Manual

PG
9-9
9-11
9-19
6-21
5-11
7-11
8-5
8-19
9-5
6-19
8-5
8-19
6-5
7-15
8-17
8-25
9-19
5-5
10-12
7-11
8-19
9-13
6-15
7-2
7-7
7-9
7-15
8-2
8-13
8-15
8-17
8-25
9-2
9-9
9-11
9-19
6-15
4-17
7-2
7-9
7-11
8-2
8-5
8-15
8-19
9-2
9-5
9-11
9-13
7-15
8-17
8-25
ITEM
4
20
7
10
13
3
3
32
3
5
1
1
3
5
5
5
5
12
3
15
24
15
23
4
5
14
8
4
4
18
8
8
4
5
18
8
34
17
9
18
19
9
27
14
8
9
32
14
7
4
4
4
PART NO. PG
132834
132860
132861
135634
136681
136687
136692
136704
136749
136985
147973
164474
166112
166857
167218
170658
175861
176640
177352
9-19
9-15
9-17
9-5
9-5
7-11
8-19
2-3
2-5
8-19
1-3
1-3
1-4
2-3
2-5
4-7
4-9
6-7
6-9
10-3
10-7
1-7
1-7
1-23
5-3
6-5
6-15
6-21
6-21
10-5
7-5
8-9
4-13
6-15
6-19
8-9
9-7
4-13
5-3
8-7
8-19
9-5
4-13
6-15
1-7
1-11
6-9
6-21
5-3
5-7
10-17
7-11
ITEM
4
6
6
9
21
25
1
7
7
11
4
16
72
4
4
6
43
2
10
8
4
8
16
8
19
16
29
20
26
6
16
4
16
37
8
5
14
42
30
6
1
33
24
24
5
9
25
13
14
12
6
25
11-1
UNIT CODE J160

EUROPE
02/2004
NUMERICAL INDEX (Continued)

PART NO.
178119
182118
187388
189595
190580
190811
190887
197069
201752
201829
214364
215212
216877
216895
220281
220426
220428
221771
221852
222399
222504
222523
226458
230518
231082
231083
231084
238950
239503
11-2
PG
8-19
6-15
9-5
1-3
1-3
7-13
8-7
8-23
7-11
8-19
9-13
8-7
8-23
2-3
2-5
8-7
9-15
9-17
8-29
6-5
8-7
4-17
5-3
7-15
8-17
8-25
9-19
1-19
1-23
5-7
4-7
5-5
1-17
1-3
4-10
4-17
2-16
7-9
8-15
9-11
8-17
8-5
8-5
9-5
8-5
1-11
1-3
5-3
5-7
6-15
9-5
10-17
ITEM
1
35
22
26
48
14
14
7
17
26
17
12
8
1
1
16
11
10
13
4
9
12
22
3
3
3
3
3
3
13
17
13
3
22
47
6
22
7
7
7
9
1
1
1
1
8
9
21
18
40
23
9
PART NO. PG
248196
257913
259665
269200
287817
287831
287851
287854
287860
292500
292501
292502
292507
292508
292509
292514
292515
292519
292521
292522
292527
292528
292531
292532
2-16
7-13
8-7
8-23
4-10
1-3
6-5
6-9
6-21
1-21
1-3
6-5
6-15
6-19
8-19
6-5
6-21
1-23
6-21
2-7
2-19
2-21
10-7
10-9
4-7
4-13
6-9
6-9
10-3
10-7
10-9
1-3
7-5
4-9
7-5
7-11
9-13
8-29
5-3
6-13
6-15
6-15
1-7
6-15
10-5
8-9
5-3
8-5
8-5
9-5
8-19
7-11
ITEM
22
11
11
5
49
41
9
13
5
19
40
11
36
7
14
13
17
4
23
18
21
22
1
4
14
37
7
21
5
5
3
13
17
40
4
12
12
4
32
7
7
25
10
26
3
26
18
9
14
14
4
5
PART NO. PG
292533
292573
292656
292667
292668
292678
292679
292680
292681
292682
See Service Manual

9-13
7-5
8-5
8-9
5-7
1-17
8-29
5-3
10-19
5-3
2-11
4-17
6-19
1-3
1-4
2-3
2-5
2-7
2-19
2-19
2-21
2-21
4-7
4-13
6-7
6-9
10-3
10-7
10-9
1-3
1-3
1-4
2-3
2-5
4-13
4-17
4-17
5-3
5-3
5-7
6-15
6-19
10-17
1-3
1-7
1-7
1-23
4-13
5-3
6-5
6-15
6-21
ITEM
3
13
19
15
5
4
3
10
8
8
2
10
11
15
71
3
3
17
3
20
3
21
13
36
3
9
7
3
2
11
39
58
6
6
15
7
14
13
20
11
38
9
8
43
9
15
7
44
31
15
27
19
PART NO. PG
292683
293613
293629
293630
293651
293685
293706
293762
293778
293779
293795
293799
295649
296013
296153
296205
296247
296252
296420
296422
296423
296426
296431
296472
297531
300937
6-21
8-29
10-5
1-17
7-5
8-29
9-5
1-4
4-17
1-3
3-5
8-29
3-10
1-9
4-13
6-9
10-19
4-13
8-9
8-9
9-7
2-19
2-21
9-7
9-15
9-17
5-7
6-9
4-7
1-7
1-4
3-5
7-11
8-19
9-5
9-13
1-17
3-10
4-9
7-9
7-11
8-5
8-15
8-19
9-5
9-11
1-9
4-13
7-13
8-7
8-23
7-11
ITEM
25
5
5
5
15
2
10
57
8
44
5
1
46
2
9
19
7
8
19
20
11
4
4
25
10
9
17
18
9
12
61
4
6
5
34
4
3
45
35
8
4
4
8
33
4
8
3
30
13
13
6
8
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

PART NO. PG
300982
302020
302026
302027
302048
302053
302054
302231
302244
302250
302398
302399
302400
302450
302461
302487
302977
304526
307253
310436
313805
313828
316448
316678
316826
316828
316834
317594
317735
320037
320154
320155
8-5
8-9
8-19
9-5
9-13
8-29
2-7
5-3
5-3
1-3
2-5
2-3
1-3
4-17
10-19
4-7
6-9
1-21
1-15
8-5
9-5
7-16
1-23
3-2
3-10
7-7
8-5
9-5
6-9
5-5
7-5
8-9
7-5
7-11
8-9
8-19
9-7
9-13
1-11
1-19
10-3
10-11
8-9
5-7
10-11
4-17
6-15
8-15
9-11
1-11
5-3
4-13
ITEM
16
17
7
16
6
14
14
11
9
2
2
2
21
11
5
7
23
9
5
12
12
6
2
3
47
6
26
26
34
3
12
21
7
13
6
12
15
13
25
5
4
9
28
6
12
15
30
12
12
6
7
18
2004 HYSTER COMPANY
PART NO. PG
320156
320157
320158
320159
320160
320161
320162
320165
322824
ITEM
10-19
1-3
1-3
1-4
2-19
2-19
2-21
2-21
4-7
4-13
6-5
6-7
6-9
6-9
10-3
10-7
1-4
1-21
5-3
5-7
6-15
6-19
10-17
1-3
1-3
4-17
6-5
9-5
1-3
1-7
1-23
4-13
5-3
6-5
6-13
6-15
6-15
6-21
6-21
10-5
1-23
8-9
1-3
1-4
8-5
8-9
9-5
1-19
5-7
7-13
7-13
8-23
6
3
14
70
2
19
2
20
12
35
10
4
8
22
6
2
56
8
12
10
39
10
7
10
38
13
12
19
42
14
6
43
17
14
8
8
28
18
24
4
5
27
25
51
15
16
15
2
4
2
8
13
PART NO.
PG
322902
7-13
8-23
7-11
8-19
9-13
7-11
8-19
9-13
7-11
8-19
9-13
6-5
6-21
6-5
6-21
5-5
5-3
2-7
7-13
8-23
7-11
5-5
4-3
4-3
4-3
4-3
4-3
4-3
1-7
1-3
5-5
9-7
7-2
7-9
8-2
8-15
9-2
9-11
5-5
1-3
1-11
1-11
5-7
2-5
4-13
2-7
2-15
2-15
2-15
2-16
2-16
2-16
323061
323090
323160
324972
325056
325699
325799
325810
330692
336391
352885
354669
354671
358069
358072
358073
358076
361973
362030
362036
365115
366115
368618
369242
370258
370259
374160
378383
379902
380689
381413
See Service Manual

ITEM
6
16
10
17
10
7
6
5
16
25
16
7
16
8
21
6
6
19
9
12
25
4
3
8
5
4
10
9
13
17
11
24
5
15
5
19
5
19
2
8
31
32
7
1
26
20
4
8
11
27
28
32
PART NO. PG
383977
383979
383981
389688
392238
637635
878959
895468
915474
1302024
1305672
1306270
1306271
1309775
1309877
1310142
1310369
1319668
1322446
1322447
1322448
1327021
1327022
1327023
1329250
1330414
1330434
1330437
1330438
1330574
1333043
1333044
1333045
1333382
2-16
2-7
2-7
2-7
1-11
1-21
7-13
10-17
10-19
4-13
5-3
10-19
2-16
2-16
2-15
2-16
2-16
10-19
4-3
2-15
2-17
9-15
9-17
7-13
8-23
4-3
4-3
4-3
1-15
1-15
1-15
4-13
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-15
2-16
2-16
2-17
6-9
6-21
1-15
1-15
1-15
7-11
ITEM
46
9
9
9
14
10
13
3
4
33
4
2
25
30
2
23
24
1
11
3
53
3
3
1
9
12
13
14
1
1
1
21
12
17
18
12
1
13
14
15
16
17
18
26
31
50
1
1
1
1
1
20
11-3
UNIT CODE J160

EUROPE
02/2004

PART NO.
1333392
1333399
1335110
1335967
1335987
1337196
1337905
1339396
1339667
1339672
1339674
1339779
1339828
1339830
1339832
1340470
1340975
1340976
1340985
1340988
1340989
1340998
1343276
1343537
1343572
1343573
1343574
1343577
1343578
1343579
1343593
1343594
1343595
1343597
1343598
1343607
1343624
1343647
1343989
1345190
1345199
11-4
PG
8-19
9-13
7-11
8-19
9-13
7-2
7-9
7-15
9-2
9-11
5-3
4-13
4-13
4-13
8-5
4-9
1-11
1-11
1-11
10-15
1-11
1-11
1-11
1-11
5-5
5-5
5-5
5-3
5-5
5-3
5-7
1-11
4-13
4-13
4-13
4-13
4-7
4-7
4-7
4-7
4-7
4-7
4-13
4-7
4-13
5-3
1-19
8-5
7-5
8-9
8-9
9-7
ITEM
9
8
11
18
11
6
12
6
6
17
3
14
12
27
18
41
27
7
23
7
3
1
11
26
4
1
1
16
27
15
10
19
17
1
29
10
2
4
8
1
15
32
5
10
15
4
21
11
14
7
16
PART NO. PG
1345204
1345216
1345264
1345348
1345412
1345413
1345423
1345573
1345576
1347004
1347314
1348185
1348187
1348246
1348247
1348459
1348464
1348469
1349446
1351681
1351682
1351683
1352806
1352808
1352809
1352813
1352908
1353006
1353008
1353009
1353013
1353191
1353192
8-9
9-7
7-2
7-7
7-15
8-2
9-2
8-13
8-17
8-25
9-9
9-19
7-5
7-5
7-5
9-7
9-7
9-7
4-7
4-13
4-13
7-15
8-25
9-19
8-29
8-9
8-9
7-7
7-7
7-7
1-17
2-15
2-15
2-17
8-13
8-13
8-13
8-13
9-9
8-17
8-17
8-17
8-17
8-17
9-19
7-2
7-7
7-9
7-15
8-13
8-25
9-2
ITEM
8
17
2
2
2
2
2
2
2
2
2
2
19
5
6
9
3
4
20
41
9
9
9
8
25
24
1
1
1
1
19
15
50
1
1
1
1
1
1
1
1
1
6
6
6
3
12
6
5
6
6
PART NO. PG
1353399
1353408
1353464
1353530
1353533
1353546
1353547
1353638
1353668
1354300
1354901
1354915
1354916
1354917
1354918
1354990
1355189
1355335
1355610
1356113
1356137
1356204
1356209
1358970
1359588
1360139
1360140
1360141
1360386
1360507
1360508
1360534
1360548
See Service Manual

9-9
9-11
8-19
7-2
7-9
8-2
9-2
8-9
7-5
8-9
9-7
1-17
9-5
8-5
9-7
9-7
4-7
8-5
7-11
8-19
9-13
7-11
8-19
9-13
7-11
8-19
9-13
9-7
5-3
7-13
4-5
8-23
6-15
1-11
2-7
2-7
8-7
1-11
8-23
7-13
8-7
7-5
8-9
9-7
7-5
7-5
8-9
9-7
7-5
9-7
8-5
7-5
ITEM
3
17
16
8
17
8
8
23
3
29
5
2
11
11
22
23
3
21
21
10
9
21
10
9
21
10
9
10
5
16
3
4
31
30
16
5
4
20
17
17
17
14
22
8
18
20
30
7
2
6
20
9
PART NO. PG
1360549
1361302
1361372
1361373
1361374
1361376
1361377
1362527
1362528
1362529
1362531
1362532
1362557
1362558
1362559
1362561
1362562
1362702
1362703
1362704
1362706
1362713
1362715
1362716
1362717
1362719
1362721
1362722
1362723
1362725
1362726
1362732
1362745
1362746
1362749
1362756
1362871
1362875
1362880
1362881
1362886
1362888
1362889
1362894
1362923
1362925
1362926
7-5
8-9
8-7
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
7-13
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
8-23
7-13
8-23
9-17
8-23
9-15
8-7
8-7
8-7
8-7
9-5
8-7
8-7
8-7
8-7
8-7
ITEM
22
18
15
15
7
15
15
7
15
15
7
15
1
2
1
1
2
1
2
1
1
2
1
10
14
8
15
9
5
10
31
1
1
1
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

PART NO. PG
1362931
1362960
1362962
1362963
1362968
1363250
1363251
1363253
1363256
1363260
1363261
1363272
1363306
1363308
1363309
1363313
1363486
1363886
1363916
1363917
1364271
1364281
1364542
1364588
1365061
1365140
1365308
1365504
1365516
1365607
1365637
1365666
1366057
1366725
1367645
1369333
1369345
1369357
8-7
8-7
8-7
8-7
8-7
8-19
8-19
8-9
8-9
8-29
8-29
8-2
8-15
8-5
8-5
8-5
8-5
7-5
2-17
1-19
1-19
4-13
5-3
5-7
1-13
10-15
10-19
9-7
8-19
9-5
9-7
9-7
9-15
9-17
9-17
9-15
8-23
1-11
10-3
10-11
10-17
10-19
8-9
9-7
7-2
7-9
8-2
8-15
9-2
9-11
7-11
8-5
ITEM
1
2
2
2
2
13
15
2
2
9
9
6
17
2
2
2
2
8
50
7
8
3
2
9
9
6
3
19
30
2
1
2
1
1
2
2
1
19
3
8
5
9
9
13
7
16
7
13
7
13
24
7
2004 HYSTER COMPANY
PART NO. PG
1369410
1369412
1371287
1371526
1371653
1371741
1371743
1371744
1371746
1374793
1374797
1374802
1375574
1376100
1376101
1376743
1377414
1378600
1378690
1378692
1378698
1378699
1378760
1378762
1378763
1378765
1379488
1379496
1379615
1379616
1379682
1379685
ITEM
8-19
9-5
2-16
2-16
8-29
8-29
7-13
8-23
6-11
6-11
6-11
6-11
2-7
7-2
7-9
8-2
8-15
9-2
9-11
9-15
7-5
8-9
9-7
7-11
8-19
9-13
7-11
8-19
9-13
4-13
5-5
4-13
9-5
9-5
7-7
8-5
8-17
7-7
8-5
8-17
9-5
1-15
1-15
1-15
1-15
4-13
8-5
9-5
10-15
10-15
9-5
7-7
27
7
37
30
6
11
4
3
2
5
4
13
21
3
13
3
20
3
20
8
21
31
21
26
21
20
26
22
20
31
13
18
30
8
25
11
9
24
12
29
8
7
6
9
45
17
17
4
5
27
7
PART NO.
1379687
1380035
1381082
1381095
1381598
1381599
1382130
1382302
1382305
1382311
1382312
1382313
1383195
1385099
1389343
1390575
1393132
1393142
1395285
1395291
1395292
1396406
1401746
1450503
1451696
1451697
1451698
1451703
1451707
1452459
1454478
1455770
1455771
1455773
1455776
1455779
1456085
1460539
1460672
See Service Manual

PG
8-5
8-17
7-11
9-13
9-5
9-15
9-17
7-13
8-23
8-9
8-9
10-19
10-11
10-11
1-4
1-4
1-4
10-9
1-11
1-21
10-7
7-2
7-9
7-15
9-2
9-11
8-2
8-15
8-5
9-5
8-10
8-9
8-9
7-9
8-15
9-11
4-13
4-5
4-5
4-5
4-5
4-5
4-3
2-7
4-5
4-5
4-5
4-5
4-5
2-7
6-11
6-15
ITEM
22
10
11
11
24
4
4
3
10
12
13
1
13
14
66
67
68
1
16
18
8
6
12
6
6
17
6
17
8
8
33
32
10
9
9
9
34
4
6
8
13
23
1
11
7
9
16
21
22
3
13
20
PART NO. PG
1462468
1462527
1462528
1463139
1463194
1465784
1465787
1465792
1465793
1465794
1465795
1465796
1465797
1465800
1465801
1465813
1465814
1465817
1465818
1465819
1465820
1465821
1465822
1465823
1465824
1465825
1465826
1465827
1465828
1465829
1465834
1467390
1467391
1467392
1467424
1467425
1467426
1467428
1467430
1467529
1470152
1470153
1471618
1471650
1471658
1475250
1475399
1475400
1476421
4-5
4-13
4-9
4-9
2-17
2-15
2-15
2-16
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-9
4-5
4-5
4-5
4-5
4-5
4-5
4-5
4-5
1-21
1-21
1-21
1-11
4-9
4-10
5-5
4-10
4-10
10-11
ITEM
4
34
36
47
1
16
26
1
3
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
20
23
22
24
25
26
27
28
33
1
14
18
5
17
11
19
24
15
6
6
8
29
51
5
55
54
11
11-5
UNIT CODE J160

EUROPE
02/2004

PART NO.
PG
1483422
1483828
1484397
1-4
1-21
2-15
2-15
2-15
2-16
5-3
5-3
7-9
8-15
9-11
7-16
7-16
7-16
7-16
10-12
8-5
9-5
2-15
2-15
2-16
2-15
2-15
2-16
4-7
2-15
2-15
2-17
2-15
7-5
8-9
4-9
8-27
4-9
4-9
4-9
4-9
4-9
4-10
4-9
4-9
4-9
4-9
4-9
4-10
3-9
3-9
4-10
9-15
9-17
9-15
9-17
1486737
1486770
1489010
1489016
1489035
1489037
1489039
1489050
1489972
1490242
1490243
1491830
1493430
1493465
1494017
1494373
1494719
1495388
1495389
1495390
1495391
1495392
1495393
1495394
1495395
1495397
1495398
1495399
1495400
1497280
1497282
1497558
1498115
1498116
11-6
ITEM
69
16
1
15
16
26
29
28
2
2
2
1
3
2
5
2
13
13
13
14
31
13
14
31
11
17
18
50
12
10
11
11
37
37
2
4
21
50
20
15
30
31
32
52
6
5
53
12
11
5
5
PART NO. PG
1498325
1498326
1498406
1500182
1500263
1500360
1500782
1502724
1502725
1502726
1502727
1502728
1502730
1502731
1502733
1502735
1502736
1503096
1503474
1503477
1503480
1503481
1504010
1505178
1508484
1510861
1510874
1514866
1518987
1519095
1520270
1520271
1520416
1520417
1520609
ITEM
7-16
7-9
8-15
9-11
4-7
6-17
2-7
2-7
1-15
6-17
6-17
6-17
6-17
6-17
6-17
6-17
6-17
6-17
6-17
7-16
10-12
10-12
10-12
10-12
7-2
7-9
8-2
8-15
9-2
9-11
10-15
4-9
6-9
4-13
7-2
7-9
7-11
8-2
8-5
8-15
8-19
9-2
9-5
9-11
10-11
1-4
4-13
4-13
6-13
6-15
6-21
4-13
4
21
21
21
16
11
1
9
4
1
2
3
4
5
7
8
10
12
13
7
2
1
1
1
7
16
7
13
7
13
2
42
38
38
10
19
22
10
5
15
28
10
5
15
3
62
22
28
6
6
6
25
PART NO. PG
1520731
1520733
1521321
1521399
1521400
1521401
1521402
1521403
1521404
1521405
1521406
1522424
1523614
1523615
1523623
1523732
1523733
1523734
1523877
1523879
1523880
1523995
1525348
1525349
1525351
1525750
1525751
1525760
1525767
1526082
1526274
1526275
1526276
1526650
1526656
1526744
1526869
1526871
1526872
1526877
1526883
1527262
1527296
1527297
1527299
1527304
1527326
See Service Manual

4-13
4-13
1-3
4-9
4-9
4-9
4-10
4-10
4-10
1-3
1-3
5-3
1-3
1-3
1-3
1-15
1-15
1-15
8-29
8-29
8-29
4-18
1-4
1-4
1-4
1-3
1-3
2-11
2-9
10-19
7-2
8-2
9-2
1-3
6-15
6-13
8-25
8-25
9-19
7-15
8-25
7-15
8-25
7-15
1-3
1-3
1-4
1-3
1-4
1-3
1-4
1-4
ITEM
7
46
46
46
48
48
48
7
7
23
6
6
12
2
3
10
20
17
15
65
65
65
34
35
1
1
1
1
1
1
6
22
5
1
1
1
1
1
1
1
1
5
47
53
32
60
33
54
52
PART NO. PG
1527327
1527329
1527330
1527974
1528189
1528191
1528551
1528707
1528708
1528709
1528851
1528869
1529042
1529052
1529139
1529140
1529150
1529243
1529244
1529596
1529598
1529600
1530681
1530955
1531326
1532304
1532511
1532578
1532663
1532664
1533890
1533937
1534009
1534010
1534632
1534633
1534634
1534697
1536299
1538033
1538034
1538036
1538037
1538447
1539240
1539289
1539290
1539327
1539328
1539387
1-4
1-4
1-4
1-9
4-9
4-13
1-13
5-3
5-3
5-3
1-3
1-3
1-11
2-15
2-15
2-17
6-9
6-21
1-9
2-7
2-7
8-15
7-9
9-11
4-13
1-3
10-11
6-19
1-7
10-13
10-13
2-15
1-3
3-9
10-13
10-13
1-19
1-19
1-19
10-11
1-3
1-11
1-11
1-11
1-11
2-9
10-13
4-13
4-13
2-19
2-21
1-11
ITEM
49
59
55
4
44
40
8
24
25
26
1
27
23
17
18
50
2
2
1
1
1
1
39
18
7
4
11
1
2
15
19
21
2
6
6
6
6
20
4
5
21
22
1
3
21
34
1
1
28
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

PART NO. PG
1539490
1539497
1539854
1540035
1540036
1540616
1541451
1541453
1541774
1541775
1541777
1541778
1541991
1541992
1542513
1542514
1542542
1544266
1544327
1544344
1544345
1544346
1544347
1544349
1544364
1544781
1545108
1545111
1545115
1545117
1545118
1545120
1545121
1545122
1545123
1545124
1545125
1545126
1545127
1545128
1545129
1545130
1545131
1545132
1545133
1545134
1545227
1545299
1545300
3-2
3-2
5-7
1-21
1-21
2-13
2-5
2-3
1-3
1-3
1-3
1-3
2-17
2-17
2-9
2-9
10-13
1-11
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-27
6-3
6-5
6-27
2-7
2-7
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
2-13
4-17
10-5
10-5
ITEM
8
1
1
1
1
28
29
30
31
47
47
1
1
4
17
3
4
5
6
8
2
11
3
11
25
11
9
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
4
1
1
2004 HYSTER COMPANY
PART NO. PG
1545301
1545303
1545304
1545522
1546568
1546570
1546572
1546573
1546684
1546686
1547115
1547117
1547118
1547122
1547231
1547585
1547586
1547602
1547627
1547685
1548223
1548225
1548462
1548469
1548473
1548475
1550531
1551236
1551544
1551545
1551546
1551547
1553456
1553671
1553963
1554622
1554623
1554624
1554625
1554873
1554874
1554932
1555731
1555987
1556261
ITEM
10-5
10-5
10-5
4-17
6-5
6-5
6-5
6-5
6-3
6-27
6-3
6-27
8-9
8-9
8-9
8-9
6-9
6-25
6-25
2-16
2-7
2-13
6-15
6-15
5-7
5-7
5-7
5-7
1-13
1-13
6-25
6-25
6-25
6-25
1-3
6-7
6-7
6-7
6-7
1-19
6-25
6-25
1-4
1-4
10-11
10-17
10-11
1-19
6-7
6-7
2-19
5-9
PART NO.
PG
1
2
2
9
18
20
19
21
6
6
7
7
1
1
1
1
37
1
6
33
12
19
32
33
1
1556262
1556263
1556264
1556265
1556266
1556267
1556268
1556269
1556270
1556271
1556397
1556500
1556587
2
3
7
8
2
3
4
5
37
1
1
2
2
10
8
9
63
64
1
1
2
11
1
2
1
1
1557190
5-9
5-9
5-9
5-9
5-9
5-9
5-9
5-9
5-9
5-9
5-9
5-9
6-5
6-23
6-5
6-27
6-3
6-27
6-3
10-3
10-17
10-11
6-3
6-27
6-3
6-27
6-3
6-27
6-3
6-27
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-10
3-10
1556589
1556590
1556596
1557145
1557146
1557147
1557186
1557189
1557191
1557381
1557382
1557383
1557392
1557393
1557394
1557395
1557396
1557397
1557398
1557399
1557400
1557401
1557402
1557403
1557404
1557405
1557406
1557407
1557435
1557436
1557437
See Service Manual

ITEM
2
3
4
5
6
7
8
9
10
11
12
13
22
1
23
1
2
2
3
2
4
4
5
5
8
8
9
9
10
10
1
2
41
40
3
7
8
4
9
10
11
12
42
42
42
13
14
15
16
17
43
44
PART NO. PG
1557438
1557439
1557440
1557441
1557442
1557443
1557444
1557445
1557446
1557447
1557448
1557449
1557450
1557451
1557452
1557454
1557455
1557467
1557470
1557471
1557472
1557474
1557475
1557480
1557699
1558094
1560099
1560101
1560157
1561561
1562665
1562666
1562874
1562878
1562879
1563192
1563193
1563207
1563208
1563209
1563210
1563211
1563212
1563215
1563218
1563222
1563230
1563231
1563350
1563351
1563353
3-10
3-10
3-10
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
3-9
6-25
6-3
6-5
1-4
1-4
1-11
3-9
1-21
1-21
2-7
2-7
2-7
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
ITEM
44
44
44
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
10
1
24
65
65
24
1
1
1
2
9
9
1
1
2
11
3
13
14
4
12
3
6
5
17
7
2
7
11-7
UNIT CODE J160

EUROPE
02/2004

PART NO.
PG
1563712
1564043
6-13
2-3
2-5
2-21
2-19
2-21
6-17
6-17
3-7
3-7
3-7
3-7
3-7
3-7
3-7
7-5
7-5
7-5
4-9
9-7
2-16
8-7
8-7
6-9
6-21
1-11
1-7
1-7
1-7
1-7
1-11
1-11
2-3
4-3
4-17
4-3
4-3
4-9
1-19
1-19
2-17
2-7
2-7
2-15
2-15
2-15
2-16
2-16
2-16
2-7
3-2
3-2
1564205
1564241
1564327
1564328
1564559
1564560
1564561
1564562
1564592
1564593
1564594
1564626
1564631
1564636
2004005
2007554
2013089
2013099
2013239
2013578
2014599
2014600
2014602
2014603
2015059
2015060
2031026
2033614
2034265
2034266
2034281
2034347
2034348
2034482
2034484
2034488
2035275
2035276
2035396
2035601
2035605
11-8
ITEM
2
5
5
17
16
16
6
9
1
2
3
4
5
6
7
1
1
1
39
18
21
8
3
32
8
26
1
1
1
1
27
27
1
3
7
2
38
1
9
49
9
9
5
5
6
40
41
43
9
1
1
PART NO. PG
2036125
2036126
2036284
2037359
2037379
2037543
2037544
2037545
2042698
2043528
2043530
2043531
2043533
2043953
2044992
2044997
2044998
2045003
2045129
2046006
2046336
2046367
2047064
2047819
2047820
2048105
2049309
2049939
2050282
2052235
2053601
2053881
2053940
2053941
ITEM
3-2
3-2
10-15
10-7
1-3
2-16
2-17
2-17
6-19
7-9
7-16
8-15
9-11
7-9
8-15
9-11
7-9
8-15
9-11
7-9
8-15
9-11
2-16
2-15
2-15
2-16
2-16
2-15
2-15
2-16
2-16
4-13
6-25
9-17
9-15
8-27
2-15
2-16
2-17
2-15
2-16
2-16
2-17
4-17
2-17
1-11
8-27
6-11
5-3
5-11
1-7
1-7
2
2
3
6
23
32
51
48
3
3
3
3
6
6
6
4
4
4
5
5
5
29
4
11
27
32
4
11
27
32
2
7
PART NO. PG
2054280
2054598
2054599
2054600
2054601
2054602
2054827
2055493
2055494
2055495
2055624
2055625
2055751
2055756
2055758
2055834
2055836
2055837
9
8
28
46
8
25
28
46
1
54
2
4
7
1
17
17
2055841
2055885
2056115
2056243
2056244
2056352
See Service Manual

6-19
8-27
8-29
8-27
8-29
8-27
8-29
8-27
8-27
4-18
8-2
9-2
7-2
2-19
2-21
7-7
7-11
7-15
7-7
7-11
7-15
7-7
7-11
7-15
8-5
8-13
8-17
8-19
8-25
8-5
8-13
8-17
8-19
8-25
8-5
8-13
8-17
8-19
8-25
8-5
8-13
8-17
8-19
8-25
9-5
9-9
9-19
1-4
2-16
2-15
2-16
2-15
ITEM
PART NO. PG
1
10
2056600
2056852
10
10
5
5
1
2056865
2056866
2056867
2056878
2056880
1
1
2059533
2059534
2059683
2060507
2060510
2060511
2060613
2060639
2060666
2061746
2061747
2061805
2061806
2061808
2061994
2061995
2062005
2062006
2062009
2062022
2062023
2062024
2062025
2062057
50
40
6
43
2062058
2062060
2062061
2062063
4-9
2-11
2-19
2-21
3-5
9-11
8-15
7-9
2-19
2-21
3-5
2-19
2-21
1-13
1-13
6-19
2-19
2-21
2-21
5-7
5-9
10-11
2-15
2-16
3-5
3-9
3-5
3-9
6-15
6-13
6-15
6-7
6-7
2-19
2-19
2-21
2-21
2-19
2-21
2-19
2-21
2-19
2-21
2-19
2-21
6-21
6-25
6-21
6-25
6-5
6-5
6-21
ITEM
45
3
12
12
7
8
8
6
10
10
12
13
2
22
23
24
16
10
7
44
1
2
1
1
5
1
2
7
5
6
5
14
14
15
15
17
18
18
19
22
22
1
1
4
2004 HYSTER COMPANY
UNIT CODE J160

EUROPE
02/2004

PART NO. PG
2062064
2062067
2062068
2062072
2062264
2062265
2062266
2062267
2062350
2062351
2062360
2062361
2062560
2062718
2062742
2062743
2062822
2062823
2062824
2062825
2062827
2062871
2062873
2062875
2063091
2065094
2065095
2065362
2065363
6-9
6-5
6-5
6-21
1-13
1-13
1-13
1-13
2-19
2-21
3-5
2-19
2-21
3-5
2-19
2-21
2-19
2-21
1-13
1-13
5-3
2-11
6-15
6-15
6-15
6-15
6-13
2-16
2-16
1-4
3-5
3-7
6-7
6-7
6-9
6-9
ITEM
11
1
2
27
2
4
3
1
13
13
9
9
9
8
6
7
11
11
5
10
33
6
18
19
3
4
4
35
20
73
3
2004 HYSTER COMPANY
PART NO. PG
2065364
2065365
2065366
2065755
2066313
2066700
2066709
2066719
2066967
2067319
2067321
2067410
2068404
2068405
2068406
2068407
2068717
2068733
2068741
2068745
2068746
2068747
2068748
2068749
1
2
3
4
2068750
2068817
ITEM
6-9
6-9
6-17
6-15
2-15
10-3
1-13
2-11
5-3
4-17
10-11
10-17
4-14
1-11
1-11
1-11
1-11
6-15
6-19
2-15
2-15
2-16
2-16
2-16
2-16
6-13
6-15
6-13
6-15
6-13
6-15
6-13
6-15
6-13
2-11
2-21
5
6
15
10
1
11
4
16
5
2
46
29
29
18
18
2
13
5
6
40
41
43
34
12
12
11
11
14
14
13
13
3
5
25
PART NO.
PG
2068818
2-11
2-21
6-11
2-16
2-16
2-16
2-17
6-9
2-7
8-27
6-21
1-11
6-11
2-16
6-9
6-21
2-7
6-9
10-15
1-11
6-9
2-7
2-13
6-9
2-7
6-9
2-15
2-16
2-16
6-9
4-13
10-7
2-7
6-21
2-15
2-16
2069006
2069412
2069413
2069414
2069415
2302179
2302461
2302899
2303162
2303178
2303239
2303345
2303365
2303498
2303821
2303898
2303953
2304044
2304087
2304170
2304572
2304767
2305577
2305669
2305754
2306052
2306145
2306436
2307031
2307042
2307413
See Service Manual

ITEM
5
26
30
38
41
52
20
4
1
15
12
1
36
14
9
7
30
1
13
28
8
20
27
15
17
9
39
45
12
23
7
10
14
8
28
PART NO. PG
2307513
2307542
2307638
2307659
2307799
2307803
2307900
2307965
2308059
2308118
2308174
2308915
2308995
2309196
2309317
2309362
2309570
2309579
2309978
2310972
2311380
2311384
2311392
2311444
2311598
2798897
2-16
6-9
1-7
6-13
6-15
8-27
1-3
1-7
2-7
6-21
1-7
6-9
2-16
8-27
2-15
2-15
2-16
2-3
2-5
5-7
1-13
1-7
6-9
2-17
6-9
1-3
6-9
2-16
6-21
6-9
8-27
1-3
6-5
ITEM
46
29
7
9
9
4
24
2
6
11
4
16
25
3
4
11
27
1
1
14
6
6
26
51
33
36
36
42
3
35
4
46
17
11-9
NOTES
11-10

J160 1556469-J160e-H-Pm-Uk-En - (02-2004)

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PARTS

2004 Hyster Company

UNIT CODE J160

MAST-TWO STAGE LIMITED FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

UNIT CODE J160

2004 HYSTER COMPANY

See Service Manual

UNIT CODE J160

TABLE OF CONTENTS (Continued)

See Service Manual

2004 HYSTER COMPANY

UNIT CODE J160

TABLE OF CONTENTS (Continued)

MASTER CYLINDER ........................................................................................................................................... 5-8

2004 HYSTER COMPANY

See Service Manual

UNIT CODE J160

ABBREVIATIONS QUICK REFERENCE SHEET

Battery Discharge Indicators

Liquefied Petroleum Gas

Brush Wear Indicator

Manifold Absolute Pressure

Microprocessor Spark Timing System

Decibel "A" Scale

National Pipe Threads

Empty Container Handler

Power Take Off

Empty Container Handler - 3 High

Revolutions per Minute

Empty Container Handler - 4 High

Truck Management Module

Diesel-Powered Safety Rating

Empty Container Handler - 5 High

Diesel-Powered Safety Rating

Battery-Powered Safety Rating

Empty Container Handler - 6 High

Battery-Powered Safety Rating

Battery-Powered Safety Rating

Empty Container Handler - 7 High

Gasoline-Powered Safety Rating

Electronic Control Module

Gasoline-Powered Safety Rating

Engineering Change Notice

Gas-Powered Safety Rating

Electrically Erasable Programmable

LP Gas-Powered Safety Rating

Electrically Programmable Read Only

See Service Manual

2004 HYSTER COMPANY

UNIT CODE J160

HOW TO USE THE ILLUSTRATED PARTS MANUAL

2004 HYSTER COMPANY

The different constructions are indicated by keys and

See Service Manual

UNIT CODE J160

HOW TO FIND THE DESIRED PART NUMBER

previous page, BEARING CAP (Item 2) is a

1. Determine the function and application of the part

9. Quantities shown are for one assembly. The

2. Turn to the section you chose. Use the Section

10. Serial number breaks identify the most current