Professional Documents
Culture Documents
Media Planning
and Installation
Guide
1786 Series
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD
Table of Contents
Chapter 1
Get Started With the ControlNet
Fiber Media System
Chapter 2
Plan a ControlNet Fiber Media
System
Table of Contents
ii
2-17
2-19
2-21
2-21
Chapter 3
Guidelines for Fiber Optic
Installation
Chapter 4
Install a ControlNet Fiber Media
System
4-1
4-1
4-2
4-3
4-3
4-4
4-4
4-6
4-6
4-6
4-6
4-7
4-7
4-7
4-8
4-8
4-8
4-8
4-9
4-9
Table of Contents
iii
Chapter 5
Terminate Your Network
5-1
5-1
5-2
5-2
5-3
Chapter 6
Verify Your Network
6-1
6-1
6-2
6-3
6-4
6-4
6-5
6-8
6-9
Glossary
Index
Table of Contents
iv
Preface
IMPORTANT
Chapter
Preface
Common Techniques
Your Questions or
Comments About This
Manual
If you find a problem or have a comment about this manual, please notify us
of it on the enclosed How Are We Doing? form (at the back of this manual).
If you have any suggestions about how we can make this manual more useful
to you, please contact us at the following address:
Rockwell Automation
Automation Control and Information Group
Technical Communication
1 Allen-Bradley Drive
Mayfield Heights, OH 44124-6118
Chapter
Read this chapter to begin using the ControlNet fiber media system. Chapter 1
is an overview of the process you need to follow when you apply fiber
media.You will notice that some of the information in this chapter repeats in
subsequent chapters.
The following table describes what this chapter contains and where to find
specific information.
Topic
See Page
1-4
1-4
1-7
1-12
1-13
1-18
1-19
1-19
1-20
1-20
1-2
Fiber media holds many advantages over traditional copper media. Since fiber
optic media transmits digitized information via light pulses over glass or plastic
fibers, it avoids many of the problems common with copper applications. The
table below describes the features and benefits of a fiber optic media system.
In certain applications, the advantages of fiber over coax media outweigh the
higher cost of fiber media and components.
ATTENTION
Benefits
Electrical isolation
Immunity to interference
Longer distances
Fiber media has less loss than copper media. The lower
loss in fiber media means fewer repeaters than copper
media, making fiber more effective for applications
requiring long distance media connections.
1-3
The following steps outline what you need to do to apply the ControlNet fiber
media system.
1. Analyze your network application to identify the fiber media
components that your network application requires.
2. Identify the ControlNet fiber media components.
ATTENTION
1-4
Take the time to analyze your current or new network application to see where
it makes the most sense to use coax or fiber media. Use a project plan to
design your network. If you are adding fiber to an existing network, create a
design plan for the fiber segments of your network and identify the purpose
for the fiber segments.
By creating a plan and analyzing your design you will be eliminating the
potential for misapplication of media. Use the example topologies to
determine your networks topology. When you understand your networks
topology it will help you determine the media components you need to achieve
your application requirements.
fiber cable
nodes
connectors
repeater adapters
fiber repeater modules
Fiber Cable
Fiber optic cables consist of three major components, the buffer and coating,
cladding, and the core. See Figure 1.1 for a look inside the cable.
Figure 1.1 Fiber optic cable components
core
cladding
coating
buffer
1-5
Description
The buffer and coating are the material that surround the glass
fiber. They are responsible for protecting the fiber strands from
physical damage.
Cladding
Core
Nodes
A network is the collection of segments with nodes connected together by
fiber repeaters. A node is any physical device connecting to the ControlNet
fiber or ControlNet media system which requires a network address in order to
function on the network.
Connectors
Fiber cable connectors connect fiber cable to the fiber repeater module. The
medium and long distance fiber repeaters use an ST type connector and the
short distance fiber repeaters use a V-pin type connector. The short distance
fiber cables come factory terminated in various lengths. With the a precision
termination kit and some practice, you can easily terminate single- and
multi-mode cables used with the medium and long distance fiber repeaters. See
Chapter 6 for more information.
You can increase the distance of the network by using high-quality cable and
connectors. The table below shows cable and termination types used with each
module.
Module
Termination Type
1786-RPFS
0-300m
1786-RPFM
0-3km
62.5/125m, multi-mode
ST (plastic or ceramic)
1786-RPFRL
0-10km
62.5/125m, multi-mode
ST (plastic or ceramic)
1786-RPFRXL
0- 6-2/3km
62.5/125m, multi-mode1
ST (plastic or ceramic)
0-20km
ST (plastic or ceramic)
Although you can use multi-mode cable with the 1786-RPFRXL, it is not recommended, because achievable distance is limited to 6-2/3km.
1-6
This manual contains the specifications you need to determine the type of
connectors to use in your system (based on distance and attenuation levels).
This manual also describes how to connect and terminate the fiber cable.
Depending on your resources and individual network requirements, you may
need to consult with a fiber media specialist for network design application.
The specialist can help you determine the type of connectors necessary for
your system and the physical installation. It is a good idea to have a third party
specialist review the network and certify the installation.
Repeater Adapters
ControlNet uses a modular fiber repeater system. The repeater adapter
(1786-RPA) supplies current to the repeater modules, connects to the coax
media, and repeats signals from the coax media to the fiber repeater modules.
We sometimes refer to the repeater adapter as the adapter in this publication.
The repeater adapter can supply a maximum of 1.6A @5 V dc of current to
power the repeater modules. To determine how many repeater modules you
can use with a single repeater adapter, calculate the current draw of all repeater
modules in your system. Do not exceed 1.6A @5V dc per repeater adapter. See
the table below for the total current draw of each repeater module.
IMPORTANT
Repeater Module
1786-RPFS
300mA
1786-RPFM
400mA
1786-RPFRL
520mA
1786-RPFRXL
520mA
1786-RPCD
400 mA
1-7
Repeater Modules
You can use these fiber repeater modules in a ControlNet fiber media system.
Catalog Number
Description
1786-RPFS
1786-RPFM
1786-RPFRL
1786-RPFRXL
Refer to the Installation Instructions that ship with these modules for more
detailed information.
The fiber repeater modules send the signal through the fiber cable to the next
fiber repeater on the network and are referred to as the module here. The
combination of the adapter and the module is referred to as the fiber repeater.
The ControlNet fiber media system gives you added flexibility to design a
communication network for your particular application. To take full advantage
of this flexibility, you should spend sufficient time to plan the installation of
your network before you assemble any of the hardware.
Determine Network
Topology
Use the following figure (showing an example trunk line topology) and term
definitions to understand the ControlNet fiber media system.
terminator
coax segment
fiber repeater
coax segment
coax repeater
trunk cable
trunk cable
N
network
N
drop cable
node
FR
N
drop cable
FR
CR
CR
T
trunk cable
coax segment
to extend a
segment of
your network
T
tap
terminator (dummy load)
41326
coax segment
1-8
Means
Coax repeater CR
an active physical layer component that reconstructs and retransmits all traffic it hears on
one coax segment to another coax segment
Coax segment
trunk-cable sections connected via taps with terminators at each end and with no repeaters
Fiber segment
Fiber repeater
Node
FR
Network
an active physical layer component that reconstructs and retransmits all traffic it hears on
one fiber segment to another fiber segment. A coax port on the repeater adapter is available
to relay the fiber traffic to the coax segment.
any physical device connecting to the ControlNet fiber or ControlNet media system which
requires a network address in order to function on the network. A network may contain a
maximum of 99 nodes. This node address must be in the range of 1 - 99 and be unique to
that network. A fiber ring topology has a maximum of 98 nodes.
a collection of connected nodes
the connection paths between any pair of devices may include repeaters and bridges
Tap T
Terminator
the coax connection between any device and the ControlNet media system
dummy load that terminates a tap drop cable that has yet to be connected to a node
(dummy load) D
Terminator
1-9
Point-to-Point Topology
Point-to-point is also called a bus or a trunk line topology. A point-to-point
topology can be described as one fiber module transmitting to another
module. For example, you cannot transmit from a medium distance module to
a short distance module.
trunkline
node
node
node
node
node
fiber segment 1
1794-ACNR15
1786-RPA
1786-RPFM
CH1
coax
segment 1
Rx
1786-RPFM
1786-RPA
CH1
CH2
Tx
Rx
1794-ACNR15
1786-RPFM
1786-RPA
CH2
Tx Rx
Tx
CH1
coax
segment 2
Rx
1794-ACNR15
1786-RPA
1786-RPFM
CH1
CH2
Tx Rx
Tx
coax
segment 3
Rx
CH2
Tx
31407-M
1-10
Star Topology
In a star topology, all segments of the fiber network start from a central
location.
node
node
node
node
node
1786-RPA
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPA
1786-RPCD
1786-RPFM
1786-RPFS
1786-RPFM
1786-RPCD
1794-ACNR15
1794-ACNR15
1786-RPFM
1786-RPA
1786-RPA
1786-RPA
1786-RPCD
1786-RPA
1786-RPFS
1786-RPFS
1786-RPA
1786-RPFM
1786-RPFM
1794-ACNR15
1794-ACNR15
1794-ACNR15
1786-RPCD
1786-RPFM
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPCD
1786-RPFM
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPA
1786-RPA
1786-RPA
1786-RPFM
1786-RPFS
1786-RPFS
31238-M
1-11
Ring Topology
You can use a ring topology with 1786-RPFRL and 1786-RPFRXL modules to
provide media redundancy.
If you use a ring topology to provide media redundancy,
you can connect to only one channel (channel A or B) to
achieve redundancy.
TIP
If the fiber cable between any two ring repeaters is broken, another message
path still exists. As many as 20 1786-RPFR(X)L modules in a ring are allowed;
however, the maximum cable length limits for ControlNet still apply.
coax
coax network
r
fibe
coax
fibe
node(s)
RPA +
RPFR(X)L
RPA +
RPFR(X)L
Up to 20 1786-RPFR(X)L repeaters
on a fiber ring.
coax
RPA +
RPFR(X)L
RPA +
RPFR(X)L
er
fib
node(s)
coax
node(s)
coax
RPA +
RPFR(X)L
fiber
RPA +
RPFR(X)L
coax
node(s)
coax network
fib
er
node(s)
coax
fiber
fiber
node(s)
RPA +
RPFR(X)L
node(s)
1-12
1786-RPA
1794-ACNR15
CH1
Rx
1786-RPA
CH2
Tx Rx
Tx
1786-RPFRx
CH1
Rx
Tx Rx
1786-RPFRx
1786-RPA
CH1
CH2
Tx
Rx
1786-RPA
1794-ACNR15
CH2
Tx Rx
Tx
1786-RPFRx
CH1
CH2
1794-ACNR15
Rx
Tx Rx
Tx
31237
Use your project plan and create checklists to help you determine the
components needed for your application.
determine how many nodes (taps) will be in the fiber segment
TIP
1-13
Fiber Repeaters
The fiber repeater consists of a repeater adapter (1786-RPA), 1 to 4
1786-RPFS or -RPFM, and 2 -RPFRL and -RPFRXL fiber repeater modules.
Refer to the chart on page 1-6 to determine how many repeater modules you
can connect to one repeater adapter. The number of fiber repeaters and cable
length total limit depend on your network topology.
You can use fiber repeaters to:
extend the total length of your segment (point-to-point or trunk line
topology)
create star and ring configurations (multiple directions from one point)
cross into hazardous areas
ATTENTION
IMPORTANT
See
page 1-16
page 1-17
page 1-16
page 1-17
1-14
ATTENTION
1-15
device 2
device 3
segment 1
repeater A
repeater B
segment 2
repeater C
device 4
device 5
segment 4
segment 3
device 6
42306
For any given architecture, the highest number of repeaters that a message
might travel through to get from any single node to another determines the
number of repeaters in series.
1-16
repeater B
repeater C
segment 1
repeater D
segment 2
device 1
segment 3
device 2
device 3
42307
Repeaters A and B are in parallel off of segment 1. This network also has a
maximum of 2 repeaters in series because the highest number of repeaters a
message can travel through between any two nodes is 2 (i.e., if a message
travels from device 1 to device 2 or 3, it travels through 2 repeaters).
1-17
repeater E
1786-RPCD
1786-RPA
CH1
1786-RPA
CH2
repeater F
1786-RPCD
CH1
1786-RPA
device 2
segment 1
segment 3
repeater B
1786-RPFM
CH1
1786-RPA
CH2
CH2
device 3
segment 2
repeater A
1786-RPFM
CH1
device 1
1786-RPA
1786-RPCD
CH2
repeater C
1786-RPFM
CH1
1786-RPA
CH2
device 4
1786-RPFM
CH1
CH2
device 5
segment 4
segment 5
device 6
segment 6
1-18
1786-RPFRx
1786-RPA
1794-ACNR15
CH1
Rx
CH2
Tx Rx
Tx
node 1
node 3
1786-RPA
1786-RPFRx
CH1
Rx
Tx Rx
1786-RPFRx
1786-RPA
CH1
CH2
Tx
1786-RPA
Rx
1794-ACNR15
CH2
Tx Rx
Tx
1786-RPFRx
CH1
CH2
1794-ACNR15
Rx
Tx Rx
Tx
node 4
31237
You can use RSNetWorx for ControlNet to determine whether or not your
system meets the network parameter requirements. Based on your system
planned requirements (NUT, SMAX, UMAX, types and length of cable,
number and types of repeaters and worst case network delay), RSNetWorx will
validate the network configuration parameters. Once the parameters are
validated, the software will tell you if your configured network is acceptable. If
you network is not valid, you must adjust your planned requirements.
Refer to publication 1786-IN003, ControlNet Fiber Optic Ring Repeater
Modules Installation Instructions, for more information on setting parameters
in RSNetWorx.
1-19
To terminate a cable:
1. Organize your termination kit materials.
2. Reference your plan to be certain that you have enough supplies to make
the fiber connections and to terminate all used fiber cable ends.
3. Follow the assembly procedures for your termination kit.
4. Attach the end cap to the unused connector or attach the connector to a
repeater module.
The power for your fiber modules comes from the repeater adapters. Repeater
adapters require a 24V dc power supply. See the chart on page 1-6 for
information on module current draws. Contact your Rockwell Automation
representative for information on selecting the correct power supply for your
application.
1. Connect to the ControlNet network by attaching the fiber modules to
the DIN rail. Refer to the instructions provided with the fiber modules
for installation instructions.
1-20
IMPORTANT
There are currently no products available on the market that test the connector
on the short distance fiber cable used with the 1786-RPFS module. Many
products are available to test the connectors on single-mode and multi-mode
cable used with the 1786-RPFM and 1786-RPFR(X)L modules. Consult with
your fiber expert for details.
1-21
What Is Next?
After you review and have a general understanding of the ControlNet fiber
media system, go to Chapter 2 and begin to plan and design a ControlNet fiber
media system for your specific network requirements.
1-22
Notes:
Chapter
Read this chapter to begin to plan your ControlNet fiber media system
application. The following table describes what this chapter contains and
where to find specific information.
Topic
Develop a Plan
See Page
Develop a Plan
2-1
Select a Topology
2-2
Redundant Media
2-6
Point-to-Point Topology
2-3
Star Topology
2-4
Ring Topology
2-5
2-7
2-8
2-9
2-9
2-12
2-16
2-21
2-2
fiber
repeater
adapter
1786-RPA
1786-RPFM
CH 1
fiber
repeater
adapter
1786-RPA
fiber
repeater
module
CH 2
1786-RPFM
CH 1
CH 2
fiber
repeater
module
coax segment 2
terminator
30688-M
This configuration is equivalent to the use of a coax repeater. Fiber cable can
provide communications over longer distances than coax media.
Select a Topology
2-3
Point-to-Point Topology
TIP
fiber segment 1
1794-ACNR15
1786-RPA
1786-RPFM
CH1
Rx
coax segment 1
fiber segment 2
1786-RPFM
1786-RPA
CH1
CH2
Tx
coax segment 2
Rx
1794-ACNR15
1786-RPFM
1786-RPA
CH2
Tx Rx
CH1
Rx
Tx
coax segment 3
1794-ACNR15
1786-RPA
1786-RPFM
CH1
CH2
Tx Rx
Rx
Tx
CH2
Tx
coax segment 4
31407-M
IMPORTANT
2-4
Star Topology
1786-RPA
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPA
1786-RPCD
1786-RPFM
1786-RPFS
1786-RPFM
1786-RPCD
1794-ACNR15
1794-ACNR15
1786-RPFM
1786-RPA
1786-RPCD
1786-RPCD
1786-RPCD
1786-RPA
1786-RPFS
1786-RPFM
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPA
1786-RPA
1786-RPA
1786-RPFM
1786-RPFM
1794-ACNR15
1794-ACNR15
1794-ACNR15
1786-RPFS
1786-RPFM
1794-ACNR15
1794-ACNR15
1786-RPA
1786-RPA
1786-RPA
1786-RPA
1786-RPFM
1786-RPFS
1786-RPFS
31238-M
Ring Topology
2-5
1786-RPA
1794-ACNR15
CH1
Rx
1786-RPA
CH2
Tx Rx
Tx
1786-RPFRx
CH1
Rx
Tx Rx
1786-RPFRx
1786-RPA
CH1
CH2
Tx
1786-RPA
Rx
1794-ACNR15
CH2
Tx Rx
Tx
1786-RPFRx
CH1
CH2
1794-ACNR15
Rx
Tx Rx
Tx
31237
2-6
Use redundant media when you need module and media redundancy. With
redundant media, the channel-to-channel skew travel time difference must be
less than 1.6s.
Redundant Media
IMPORTANT
To keep skew time to a minimum, configure the cable paths on channels A and
B in a similar manner. This means that, for example, you should, on each
channel:
use the same number and types of repeater assemblies (repeater adapters
plus repeater modules)
use the same type of cable
keep cable lengths similar
Figure 2.5 Redundant topology
1786-RPA
1786-RPFM
CH1
Rx
1786-RPA
1786-RPFM
CH2
CH1
Tx
Rx
1786-RPA
1786-RPFM
CH A
CH1
CH2
Tx
1786-RPA
1786-RPFM
CH2
CH1
CH2
CH B
Rx
Tx
Rx
1794-ACNR15
Tx
CH A
CH B
31420-M
2-7
Listed below are instances that determine the constraints of your topology.
Example
N/A
Understand Constraints of
the Coax Segment
The total allowable length of a segment containing standard RG-6 quad shield
coaxial cable depends upon the number of taps in your segment. There is no
minimum trunk-cable section length requirement.
The maximum allowable total length of a segment is 1,000m (3,280ft) with two
taps connected. Each additional tap decreases the maximum length of the
segment by 16.3m (53ft). The maximum number of taps allowed on a segment
is 48 with a maximum length of 250m (820ft).
Figure 2.6 Maximum segment length (assumes you are using 1786-RG6 coax cable)
1000 (3280)
750 (2460)
500 (1640)
250 (820)
30014-m
32
16
number of taps
48
2-8
Understand Constraints of
the Fiber Segment
Every network that uses fiber repeaters must maintain a minimum signal level
for each fiber segment in order to achieve an effective signal strength.
Attenuation of a fiber segment is effected by the quality of the termination at
each connector, splices, bulkheads and the fiber cable. At any time, the total
amount of attenuation shall not exceed the power budget of the type repeater
module used.
IMPORTANT
2-9
The maximum length of a fiber cable section for the fiber optic modules is
dependent on the quality of the fiber, number of splices, and the number of
connectors. When estimating maximum cable length, take into account
attenuation that occurs along the entire fiber path. Attenuation refers to the
decay of the strength of the light signal along the cable path. See Table 2.B
below for maximum allowable attenuation for medium, long, and extra long
cable segments.
Table 2.B Total segment cable attenuation
Module
Cable Type
Attenuation
1786-RPFS
4.2dB
1786-RPFM
62.5/125m, multi-mode
1300nm, graded index
13.3dB
1786-RPFRL
62.5/125m, multi-mode
1300nm, graded index
15dB
1786-RPFRXL
62.5/125m, multi-mode
1300nm, graded index1
10.5dB
10.5dB
2-10
1786-RPFS
The 1786-RPFS (0-300m) system specializes in solving short-distance
applications. This system requires the use of pre-terminated cable assemblies.
The total attenuation for a cable section must be less than 4.2dB.
2-11
1786-RPFM
The 1786-RPFM (0-3km)is designed to solve medium distance applications
that require less than 3000m (9843ft) between two ControlNet devices.You
must terminate medium distance cable in the field.
The maximum length of a section is dependent on the quality of the fiber,
number of splices, and the number of connectors. The total attenuation for a
cable section must be less than 13.3dB.
1786-RPFRL
The 1786-RPFRL (0-10km) is designed to solve long-distance applications that
require up to 10000m (32,810 ft.) between two ControlNet products.You must
terminate long-distance cable in the field.
The maximum length of a section is dependent on the quality of the fiber,
number of splices, and the number of connectors. The total attenuation for a
cable section must be less than 15dB.
2-12
Determine Attenuation
Levels
You must calculate the power budget for you fiber cable. The short distance
fiber cable is pre-terminated; therefore the maximum attenuation level is
4.2dB.
Once you start modifying the lengths of the cable, installing bulkhead or
fusion splices, installing longer distances, exposing the cable to temperature
ranges, or employing different quality cable and connector types, you must
determine your attenuation levels. The following examples provide you with a
place to start when you begin to determine your attenuation levels.
2-13
In most situations you will not have to determine the attenuation levels for
short distance fiber cable. The cable comes pre-terminated with connectors
with the proper length of cable to be used under the maximum attenuation
levels. If you modify the cables with splices then you must calculate the
attenuation levels.
See Figure 2.7 on page 2-13 for an example of determining the maximum
distance between two fiber repeater modules. These are measured path losses,
not theoretical. If the system attenuation exceeds the power budget, you will
need to add additional repeaters.
Figure 2.7 Determining maximum distance between two repeater modules
1786-RPA
1786-RPA
1786-RPFS
CH1
Rx
1786-RPFS
CH2
CH1
CH2
Tx
Rx
Tx
2-14
If the sum of Steps 2 & 3 are equal to or less than Step 1, then you are
within the power budget.
If Steps 2 and 3 are greater than Step 1, then you will need to
reconfigure the topology, shorten cable lengths, or re-calculate the loss
budget.
For another topology that uses the following:
Two short distance fiber repeater modules with a 4.2 dB power
budget
2 cable connections on each fiber cable having an attenuation of
1.5 dB each.
Fiber cable having an attenuation of 10.0 dB/km @ 650 nm
Total Attenuation =
Total attenuation from connectors, splices, bulkhead, etc. = 2 x 1.5 dB
= 3.0 dB
Maximum Cable Length (km) =
(Power Budget) - (Total attenuation of connectors, splices, bulkhead,
cable, etc.)
Fiber cable attenuation in dB/km
Max cable length (km) = (4.2 dB optical power budget 3.0 dB for 2
connectors) = 1.2dB allowable cable attenuation
Since cable loss is 10dB/km, 1.2dB / 10.0 dB/km = 0.12km (120
meters)
In the above example, we determined the maximum cable length to be
0.12km (120m).
IMPORTANT
2-15
2-16
Determine Propagation
Delay
Delay Values
1786-RPCD
100 ns
1786-RPA
901 ns
1786-RPFS
94 ns
1786-RPFRL
100 ns
1786-RPFRXL
100 ns
1786-RPFM
153 ns
5.01 ns/meter
5.01 ns/meter
coax cable
4.17 ns/meter
5.01 ns/meter
2-17
1786-RPA
1786-RPCD
delay 4
1786-RPA
delay 6
1786-RPFM
CH1
Rx
750m
channel A
PLC
node 1
1786-RPFM
CH2
Tx
delay 3
delay 1
1786-RPA
delay 8
CH1
delay 5
Rx
Tx
1786-RPA
1786-RPFS
CH2
CH1
Rx
Tx
3000m
1786-RPFS
CH2
CH1
delay 7
Rx
CH2
Tx
100m
1000m
Flex I/O 1794-ACNR15
adapter
node 2
delay 9
delay 9
20m
20m
The example below has the following maximum delay path from node 1 to
node 2, end to end. Calculate and total the delays.
IMPORTANT
2-18
2-19
IMPORTANT
delay 2
1786-RPA
1786-RPCD
1786-RPA
delay 6
CH1
Rx
1786-RPFM
CH2
CH1
delay 5
Tx
delay 3
Rx
CH2
CH1
Rx
Tx
1786-RPA
1786-RPFS
1786-RPFS
CH2
CH1
Rx
delay 7
Tx
3500m
CH2
Tx
100m
1000m
delay 1
500m
channel A
1786-RPA
1786-RPFM
delay 8
Flex I/O
adapter
node 2
PLC
node 1
Flex I/O
adapter
node 2
1794-ACNR15
1794-ACNR15
delay 9
20m
20m
channel B
delay 4
delay 2
1786-RPA
1786-RPCD
1786-RPA
delay 6
1786-RPFM
CH1
Rx
delay 1
delay 3
7 50m
1000m
1786-RPA
1786-RPFM
CH2
Tx
delay 8
CH1
delay 5
Rx
Tx
CH1
Rx
1794-ACNR15
1786-RPFS
CH2
CH1
Rx
Tx
CH2
Tx
delay 7
100m
3200m
Flex I/O
adapter
node 2
1786-RPA
1786-RPFS
CH2
Flex I/O
adapter
node 2
1794-ACNR15
delay 9
20m
20m
31417-M
2-20
Delay 2
Delay 3
Delay 4
Delay 5
Delay 6
Delay 7
Delay 8
Delay 9
= 1.01s
= 1.05s
= 1.05s
= 0.99s
= 28.46s
Delay 2
Delay 3
Delay 4
Delay 5
Delay 6
Delay 7
Delay 8
Delay 9
= 1.01s
= 1.05s
= 1.05s
= 0.99s
= 28s
Determine Network
Parameter Requirements
2-21
You can use RSNetWorx for ControlNet to determine whether or not your
system meets the network parameter requirements. Based on the system
parameters you entered, such as, NUT, SMAX, UMAX, and worst case
network delay, RSNetWorx will calculate scheduled messaging for your
network.
Once you have entered these values into RSNetWorx and scheduled messaging
is calculated, the software will tell you whether your configured network is
acceptable as you have planned. If you network is not valid, you must adjust
your planned requirements.
Refer to publication 9399-CNETGR, Getting Results with RSNetWorx for
ControlNet for information on how RSNetWorx can help you verify your
network.
What Is Next?
After you have sufficiently planned the installation of your fiber media, you are
ready to install the components. Chapter 3 provides you with general
guidelines for handling fiber media. Chapter 4 instructs you on how to install
components, wire modules, and estimate cable lengths.
2-22
Notes:
Chapter
The following table describes what this chapter contains and where to find
specific information.
Topic
See Page
3-2
3-2
3-2
3-3
3-5
Direct Attachment
3-5
Indirect Attachment
3-5
3-6
Aerial Installation
3-8
3-10
3-11
Vertical Installation
3-13
Warnings
ATTENTION
3-2
The following section outlines specific rules and guidelines to follow when you
install fiber optic cable systems.
3-3
Description
Minimum bend
radius
Skin contact
Contamination
Protective caps
Installation
training
Installation
regulations
3-4
Description
Proper disposal
Specifications
Pulling tensions
.
ATTENTION
ATTENTION
3-5
You can use fiber media in many different application types. When you plan
the application of fiber media, keep in mind the following installation types.
Direct Attachment
The cable strength member is attached directly to a pulling eye. Since epoxy
glass central strength members are too rigid to tie, they may be secured to the
eye using tight clamping plates or screws.
Indirect Attachment
Indirect attachment uses a pulling grip attached to the cables outer jacket to
distribute the pulling force over the outer portion of the cable. The pulling grip
produces the least amount of stress in cables where the strength member lies
directly beneath the jacket.
3-6
Plan your pull to avoid a pull equaling or exceeding the total bends to
360 per pull. If it is not possible to avoid a pull of 360, install an
intermediate junction box within the 360 pull. Plan on manually
handling the cable along the pull route to help limit the bends.
3-7
8. Position the winch at the pull station to avoid a steep angle either
entering the duct or exiting the cable tray.
IMPORTANT
3-8
Aerial Installation
Most round, tight buffer, and loose-tube optical cables are compatible with
helical lashing, clamping and tied mounting. These cables can be used in aerial
installations using methods similar to those for electrical cables.
The following procedure describes the stationary method for aerial cable
installation.
IMPORTANT
2. Mount the cable reel into the payoff apparatus so that it pays out from
the top.
IMPORTANT
3-9
place the cable 2 feet (0.6 meters) past the pole if the cable should
start at a dead end pole
place the first cable block within 1 foot (0.3 meters) if the pull starts
midstrand between poles
IMPORTANT
12. Reverse the payoff reel by hand to rework any excessive sag between
guide blocks after the pull is completed and the pulling end is anchored.
Use the payoff break to maintain the proper tension.
13. Measure and record optical cable loss using either an OTDR (Optical
Time Domain Reflectometer) or an optical test.
14. Tighten the strand suspension clamps at the poles where the cable is to
be lashed.
15. Lashing should begin immediately after the cable has been placed.
3-10
3-11
7. Hand guide the cable in the second direction as the pull begins.
8. Begin cable placement as soon as possible after trenching.
You can avoid possible collapse and fill of your trench by filling it as
soon as possible. Depending on your application, you may want to use a
trencher with a mobile cable trailer and payoff.
3-12
9. Be certain that your cable trailer has properly sized rollers and an
adjustable breaking system.
IMPORTANT
10. Backfill over the cable as soon as possible after cable placement.
Consult your local ordinances for guidance on backfilling and trenching
procedures.
11. Avoid backfilling with materials like frozen earth, rocks and boulders,
construction debris, etc.
These objects could create point discontinuity along the buried cable
and harm the cables performance.
12. Machine tap any areas where trenching could be threatened by erosion
or washout.
13. Measure and record optical cable loss using either an OTDR (Optical
Time Domain Reflectometer) or an optical test.
14. Seal the ends of the cable with endcaps until they are connected.
3-13
Vertical Installation
The requirements of your application may require a vertical installation. You
can install fiber optic cable vertically in trays, shafts, or towers. Dielectric
cables are recommended for applications requiring high vertical installations,
radio towers for example.
Use the following guidelines when planning a vertical cable installation.
1. Clamp cable to give extra support in preventing ice loading and wind
slapping.
Your specific environment will determine where you should clamp your
cable. Clamping intervals can be as short as 3 feet (1 meter) and as long
as 50 to 100 feet (15-30 meters) in interior locations.
Cables in vertical cable shafts are generally clamped directly to the walls
of the shaft.
Cables installed in elevator shafts are usually supported by suspension
strands and suspended from the top of the shaft. The suspension strand
is attached to the wall at frequent intervals and at the bottom of the
shaft.Consult your local codes and practices for installation in an
elevator shaft.
2. Avoid downward migration of cable in loose-tube constructions by
looping the cable approximately 1 foot (0.3 meters) in diameter at the
top, bottom, and every 500 feet (150 meters).
In loose-tube constructions cable may migrate downward creating
crowding at the bottom. The crowding may cause an increase in
attenuation, especially in below freezing temperatures.
3-14
What Is Next?
When you are confident that you can follow the fiber installation guidelines
and have been trained to terminate fiber cable, go to Chapter 4 to begin to
install your fiber segments.
Chapter
This chapter provides you with generic steps to connect short, medium and
long-distance fiber cable. The following table describes what this chapter
contains and where to find specific information.
Topic
See Page
4-1
4-3
4-6
4-6
4-8
4-2
ATTENTION
IMPORTANT
Do not look directly into the fiber ports at the end of the
cable when the cable is connected to the module. Light
levels may cause damage to eyesight.
4-3
There are two types of fiber cable core: single and multi-mode. These two core
types differ in that single mode core allows light to travel in a single path.
Multi-mode core allows light to travel in multiple paths. Multi-mode cable is
generally used in longer-distance applications.
Of these two types of cores, there are three types of cable commonly found in
manufacturing environments: simplex, duplex and multi-fiber backbone cable.
All three cable types can have either single or multi-mode cores.
Simplex Cable
Although simplex cable can have either a single or multi-mode core, the cable
itself is composed of only one core. At each end, the cable is terminated with a
connector appropriate to the type of fiber module to which the cable is
attached.
Smaller lengths of simplex interconnect cable are typically directly connected
between modules, or to a fiber panel within an enclosure.
Figure 4.1 Simplex cable
31506-M
4-4
Duplex Cable
A duplex cable can be thought of as two simplex cables fused together to form
a single cable. The cable is joined in the middle, but either end has two separate
connectors appropriate to the type of fiber module to which the cable is
attached.
Smaller lengths of duplex interconnect cable are typically directly connected
between modules, or to a fiber panel within an enclosure.
Figure 4.2 Duplex cable
31507-M
4-5
31508-M
The type of fiber cable you choose to use depends on the network
environment. Consult your installation professional to determine the best type
of cable to use for your environmental conditions.
What is Zipcord?
Rockwell Automation manufactures a cable for use specifically with the
1786-RPFS short-distance fiber repeater module. This cable is commonly
referred to as zipcord. A zipcord is a pre-manufactured 650mm 200/230
micron cable with a versalink V-pin connection at the ends. The zipcord is a
duplex cable. The V-pin connector ensures that the fiber is reversed on
opposite ends of the cable so that the Transmit end from one module is
automatically connected to the Receive end of the other module.
Multiple lenghts of zipcord (1786-FSxx) are available for use with the
1786-RPFS; consult your Rockwell Automation representative for ordering
information.
4-6
Cable Type
Termination Type
1786-RPFS
0-300m
V-pin
1786-RPM
0-3km
62.5/125m, multi-mode
1300nm, graded index
1786-RPFRL
0-10km
62.5/125m, multi-mode
1300nm, graded index
1786-RPFRXL
0-20km
62.5/125m, multi-mode
1300nm, graded index
The maximum length of a fiber cable section for the 1786-RPFM, -RPFRL,
and -RPFRXL is dependent on the quality of the fiber, number of splices, and
the number of connectors.
Typically, cable attenuation for multi-mode fiber with a wavelength of 1300nm
is less than 1.5dB/km. For single mode fiber with a wavelength of 1300nm,
cable attenuation is typically less than 0.5dB/km.
4-7
1786-RPFS
The 1786-RPFS system specializes in solving short-distance applications, we
guarantee a distance of 0-300m. This system requires the use of pre-terminated
cable assemblies, such as the Versalink V- System. Refer to publication
AG-PA002, ControlNet Media Component List, for a complete list of cable
assemblies.
1786-RPFM
The 1786-RPFM is designed to solve medium distance applications that
require 3km (9843ft) between two ControlNet products. We guarantee up to
3km, but you can achieve greater distances by increasing the quality of the fiber
cable and termination connector media. The medium distance module
provides superior ground isolation between nodes and is not disrupted by the
EMI that affects traditional copper media.
1786-RPFRL, -RPFRXL
The 1786-RPFRL and -RPFRXL support fiber media redundancy by using a
ring topology. Fiber-optic technology permits very long transmission ranges
and provides optimum protection against EMI effects both along the
transmission link and at the repeaters themselves (because of the electrical
isolation).
Use these modules when a long-distance fiber link (ring or point-to-point) is
required between two ControlNet products. This fiber link provides ground
isolation between nodes and is less susceptible to noisy environments than
traditional copper media.
4-8
The quality of the fiber cable determines the distance you can achieve. Consult
your local distributor for attenuation specifications prior to purchasing your
fiber media components.
The table below provides specifications for fiber optic cable:
Description
Fiber type
Versalink V System
650 nm (red)
4.2 dB
Description
Fiber type
62.5/125 micron
1300 nm
13.31
Item
Description
Fiber type
62.5/125 micron
1300 nm
151
4-9
62.5/125 micron
9/125 micron
ST (plastic or ceramic
only; do not use metal
connectors)
ST (plastic or ceramic
only; do not use metal
connectors)
1300 nm
1300 nm
10.51
10.51
)1
What Is Next?
Description
This includes all loss associated with the fiber link, including: splices, fiber attenuation, bulkhead connectors,
and the fiber terminations.
You may find that you will use the information in Chapters
2, 4 and 5 in different sequences from the way the
information is presented in this manual. For example, you
may have to go back to Chapter 2 and recalculate if you
change the quality of the fiber cable.
4-10
Notes:
Chapter
Refer to the following table to find information on how to terminate the fiber
cable.
Topic
See Page
What Is Termination?
5-1
Termination Kits
5-2
5-2
This chapter provides you with generic steps to terminate medium distance
fiber cable. Rockwell Automation offers pre-terminated kits for the short
distance module. Single-mode and multi-mode cable must be terminated in the
field. We provide an overview as well as recommendation on how to terminate
the cable.
Refer to publication AG-PA002, ControlNet Media Component List, for
ordering information.
What Is Termination?
5-2
Termination Kits
Many termination kits are available for attaching connectors to fiber cable.
Consult the instructions supplied with your specific kit for further
information. Follow these general instructions when terminating fiber cable.
IMPORTANT
ATTENTION
Cleaved glass fibers are very sharp and can pierce the skin
easily. Do not let cut pieces of fiber stick to your clothing
or drop in the work area where they can cause injury
later. Use tweezers to pick up cut or broken pieces of the
glass fibers and place them on a loop of tape kept for that
purpose alone. Keep your work area clean.
ATTENTION
What Is Next?
5-3
After you assemble your connectors onto your fiber cable and make the
connections to your modules, you are ready to go to Chapter 6 and verify your
network.
5-4
Notes:
Chapter
Refer to the following table to find information on how to verify your network
before you go online.
Topic
See Page
6-1
6-2
OTDR Measurement
6-3
6-4
You can use RSNetWorx for ControlNet to determine whether or not your
system meets the network parameter requirements. Based on the system
parameters you entered, such as, NUT, SMAX, UMAX, and worst case
network delay, RSNetWorx will calculate scheduled messaging for your
network.
Once you have entered these values into RSNetWorx and scheduled messaging
is calculated, the software will tell you whether your configured network is
acceptable as you have planned. If you network is not valid, you must adjust
your planned requirements.
Refer to publication 9399-CNETGR, Getting Results with RSNetWorx for
ControlNet, for information on how RSNetWorx can help you verify your
network.
6-2
After you install medium or long distance fiber cable, check your sections
using an optical power meter to verify that your attenuation is less than 13.3dB.
The power source you choose to test with must match the power source rating
of the cable you are testing.
The power loss measurement should match the tables in the previous chapters.
If you do not follow the power loss recommendations in the previous
chapters, you can assume that you will have high loss cable and high loss
connections.
Do not test the cable with the wrong power source because you will get
inaccurate readings. The power budgets are at the source wavelengths.
Optical power meters transmit a light source at one end of your cable with an
optical power meter at the other end of the cable. You can read the attenuation
or power from the power meter to confirm the attenuation of your section.
power source
The source must match
the cable segment you are
testing.
power meter
Fiber Module
Wavelength
Rating
Short, 1786-RPFS
640nm
200/230
Medium, 1786-RPFM
1300nm
62.5/125
Long, 1786-RPFRL
1300nm
62.5/125
1300nm
6-3
OTDR Measurement
poor splices
improper bend radius
bending losses
broken fibers
poor connections
contaminated or damaged connectors
high fiber bend radius
poorly polished connector
In addition to power loss measurement, you should examine your total fiber
network using an optical time domain reflectometer (OTDR). The OTDR emits light
into a strand of fiber optic cable and displays the reflected light.
IMPORTANT
OTDR tests provide the following measurements that will help you
troubleshoot and maintain your network.
total distance along the cable to a fiber break
distance to an event (splice, bend, connector) that attenuates the light
distance between two attenuating events
light attenuation between two points of the cable
total reflected light or light reflected from a single event
Keep records of the traces for each cable strand on either hard copy or
computer backup.
6-4
30690-M
There are many choices of fiber optic cables designed for use in different
environments. Consult your applications designer or an installation
professional to determine the best type of cable to use for your environmental
conditions.
The fiber repeater has one LED for the coax connection and one for the
accumulative indications of fiber channels.
+ +
24V
COM
COM
repeater
adapter status
indicator
REPE
AT
MODU
LESER
REPE
AT
ADAP
TERER
31453-M
6-5
repeater
modules LED
+ +
repeater
adapter LED
24V
COM
COM
REPE
AT
MODU
LESER
REPE
AT
ADAP
TERER
31453-M
The status indicator LEDs on the repeater adapter can be interpreted singly or together. The
following three tables list different combinations of LEDs and their interpretations.
Are Shown In
Table 6.2
Table 6.3
Table 6.4
IMPORTANT
This Means
So You Should
Alternating red/green
Solid red
Off
6-6
This Means
So You Should
Solid green
Flashing green/off
Flashing red/off
Check for:
Either no data is being
received at the coax port of
broken cables
the repeater adapter, or
data with a large number of
broken taps
errors is being received at
missing segment terminators
the coax port of the
repeater adapter.
6-7
This Means
So You Should
Solid green
Flashing green/off
Flashing red/off
Check for:
Either no data is being
received at the any
broken cables
repeater modules, or the
received data at some or all
broken taps
of the repeater modules
missing segment terminators
has a high number of
errors.
6-8
This Means
Off
Green
Flashing green/off
6-9
1786-R
PFR
(X)L
channel 1 LED
RX
TX
RX
TX
channel 2 LED
42548
This Means
Off
Green
Flashing green/off
6-10
This Means
Flashing red/off
Intermittent red
Red
Glossary
APD (Avalanche Photo Diodes)
converts light to current in fiber receivers
Attenuation (loss)
the ratio of input optical power to output optical power for a length of fiber
optic cable in dB/km
Bandwidth
pulse broadening caused by multimode dispersion and chromatic dispersion
within the cable
Baseband
information is transmitted through fiber by modulation of the optical power
BER (Bit Error Rate)
primary method of describing the data error rate. An acceptable error rate is 1
10-9 bit errors (or 1 error in 1000 Mbits transmitted).
Bend Radius
the maximum amount the cable can be bent and still function up to
specification
Buffer
the material surrounding the fiber (core, cladding, coating) that protects the
fiber from physical damage. Tight buffers are in direct contact with the fiber.
Loose-tube buffers provide a free environment for the fiber to float.
Cladding
layer of material surrounding the core of a fiber
Coating
protective plastic material surrounding the cladding
Core
central cylinder of a fiber that is made of plastic or glass
dB
unit of measure for loss or gain of power described as 10 log(Pout/Pin)
Glossary
dBM
power level referenced to 1 mw described as 10 log(Poptical/1mw)
Graded Index
fiber system where light travels in wave-like tracks to increase cable bandwidth
Insertion Loss
loss in dB caused by the disruption of light when an object is inserted in the
light path (a connector, bulkhead, splice or cable)
Laser Diode
converts electric energy into light energy to be coupled onto fiber media
LED (Light Emitting Diode)
converts electric energy into light
Local Area Network
family of computer networks, industrial control networks, and office networks
used in short-distance multi-user environments
Loss
see Attenuation
Multi-mode
class of fibers where the light travels in multiple paths down the fiber core
Numerical Aperture (NA)
in a lens or fiber, the sine of half the maximum angle of acceptance . NA =
sin = (n12 - n22) where n1= core refractive index and n2=cladding
refractive index.
Network Update Time (NUT)
the time necessary to complete the scheduled bandwidth, unscheduled
bandwidth, and network maintenance in the network interval.
OTDR (Optical Time Domain Reflectometer)
tool for characterizing fiber attenuation, uniformity, splice loss, breaks, or
length
Glossary
Photo Diode
see Pin Diode
Pin Diode
used as a receiving device in fiber optic systems to detect the presence of light
and convert that light energy into electrical energy
Plastic Clad Silica Fiber
step-index fiber made from silica core and a plastic cladding
Plastic Fiber
fiber consisting only of plastic with usually higher attenuation than glass
Receiver
produces logic levels in a fiber optic system by using photo diodes, resistors,
amplifiers, and level shift circuits
Refractive Index
the ratio of the speed of light in a vacuum to the speed of light in the material
Responsivity
ratio of output current/voltage to the optical input power
Return Loss
logarithmic ratio of power into a device to the power reflected back due to
mismatches in a system. Return Loss = 10 log (Pin/Pback).
Scheduled Maximum Node Address (Smax)
highest scheduled node address on the ControlNet network.
Sensitivity
minimum optical power amplitude at the input of a receiver in order to achieve
a predefined BER
Single Mode
class of fibers in which light travels in a single path down the fiber core
Glossary
Speed of Light
the phase velocity of an optical wave in a vacuum
Splice
connection in the fiber designed to increase the length of the fiber.
Step Index
fibers with a refractive-index profile form in a rectangle
Tap
couples a fraction of optical power from a fiber to a receiver
Unscheduled Maximum Node Address (Umax)
The highest unscheduled node address on the ControlNet network.
Index
A
Attenuation
levels 2-12
medium distance 2-15
records 6-3
B
BNC cable connectors 1-4
Bridge 1-8
C
Cable
200 micron HSC 4-8
62.5 micron 4-6
estimating lengths 4-6
Cable connectors 1-4
Combination of series and parallel 1-13
Connections
poor 6-3
ControlNet cable system
cable connectors 1-4
coax repeater 1-8
component definitions 1-8
fiber repeater 1-8
network 1-8
node 1-4
repeater 1-8, 1-13
tap 1-8
terminator 1-8
terminators 1-8, 1-21
trunk cable section 1-8
I
Identifying cable and connector types
4-6
L
Longer distances 1-2
Loss budget 2-13
Loss measurement
incorrect 6-3
M
Maximum propagation 2-16
Maximum propagation delay 2-19
Network
terminating 5-1
verification 6-1
Network terms 1-8
Node 1-8
E
Electrical isolation 1-2
Entry into hazardous areas 1-2
F
Fiber connectors 1-4
Fiber media 1-2
Fiber media components 1-4
Fiber media specialist 1-6
Fiber optic cable
guidelines for handling 3-3
specifications 4-8
Fiber optic specialist 2-10, 3-2
O
OTDR 3-9
OTDR Measurement 6-3
P
Parallel 1-13
Power loss measurement 6-2
Power your repeaters 1-19
Project plan 1-12
Publication CNET-IN001B-EN-P - July 2004
Index
R
Redundant networks 2-19
Repeater 1-8, 1-13
coax 1-8
Repeater configurations
installed in series and parallel 1-16
Repeaters 1-13
installing in a series 1-14
installing in combination of series and
parallel 1-16
installing in parallel 1-15
RSNetWorx 1-14, 2-21, 6-1
S
Safety
general rules 3-2
Segment 1-8
Series 1-13
Size and weight 1-2
Skew 2-19
ST connectors 1-5
T
Tap 1-8
Techniques used in the manual P-2
Terminate a cable 1-19
Terminating a cable 5-1, 5-2
Termination kits 5-2
Terminator 1-8, 1-21
Test your fiber media connections and
segments 1-20
Topology 1-7
point-to-point 1-9
ring 1-12
star 1-10
Troubleshooting
fiber modules 6-4
Trunk cable section 1-8
V
Verify your network 1-20
V-pin 1-5
W
Wiring 4-6
Worst case signal delay 2-16
1786 Series
Pub. No.
CNET-IN001B-EN-P
Part No.
957626-46
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Rockwell Automation
Support
Installation Assistance
If you experience a problem with a hardware module within the first 24
hours of installation, please review the information that's contained in this
manual. You can also contact a special Customer Support number for initial
help in getting your module up and running:
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