Professional Documents
Culture Documents
Manual
Model 437101/437102/437103/437104/
437106/437112/437118/437124
R20000
SM 04P02B01-01E
Yokogawa Electric Corporation
1st Edition
Note
YOKOGAWA instruments have been designed in a way that the replacement of electronic
parts can be done on an assembly (module) basis by the user. YOKOGAWA instruments
have also been designed in a way that troubleshooting and replacement of any faulty
assembly can be done easily and quickly. Therefore, YOKOGAWA strongly recommends
replacing the entire assembly over replacing parts or components within the assembly. The
reasons are as follows:
The instruments use high-performance microprocessors, large scale CMOS gate arrays,
and surface-mount components to provide state-of-the-art performance and functions.
Repair of components can only be performed by specially trained and qualified
maintenance personnel with special highly accurate tools, including costly ones.
When taking the service life and cost of the instruments into consideration, the
replacement of assemblies offers the user the possibility to use YOKOGAWA instruments
more effectively and economically with a minimum in downtime.
Trademarks
Adobe, Acrobat, and PostScript are trademarks of Adobe Systems Incorporated.
For purposes of this manual, the TM and symbols do not accompany their
respective trademark names or registered trademark names.
Company and product names that appear in this manual are trademarks or registered
trademarks of their respective holders.
Introduction
This manual contains information for servicing YOKOGAWAs R20000.
Note
This is the first edition of the manual, dated March 2006.
WARNING
This service manual is to be used by properly trained personnel only. To avoid
personal injury, do not perform any servicing unless you are qualified to do so.
Refer to the safety precautions prior to performing any servicing. Even if
servicing is carried out according to this service manual, or by qualified
personnel, YOKOGAWA assumes no responsibility for any result occurring from
that servicing.
ii
WARNING
Power Supply
Ensure that the source voltage matches the voltage of the power
supply before turning ON the power.
Protective Grounding
Make sure to connect the protective grounding to prevent electric shock
before turning ON the power.
Necessity of Protective Grounding
Never cut off the internal or external protective earth wire or disconnect
the wiring of the protective earth terminal. Doing so invalidates the
protective functions of the instrument and poses a potential shock
hazard.
Defect of Protective Grounding
Do not operate the instrument if the protective earth or fuse might be
defective. Make sure to check them before operation.
Do Not Operate in an Explosive Atmosphere
Do not operate the instrument in the presence of flammable liquids or
vapors. Operation in such environments constitutes a safety hazard.
Do Not Remove Covers
The cover should be removed by YOKOGAWAs qualified personnel
only. Opening the cover is dangerous, because some areas inside the
instrument have high voltages.
External Connection
Connect the protective grounding before connecting to the item under
measurement or to an external control unit.
Damage to the Protective Structure
Operating the recorder in a manner not described in this manual may
damage its protective structure.
WARNING
CAUTION
SM 04P02B01-01E
iii
Principles of Operation
Describes the principles of operation of the recorder.
Chapter 2
Troubleshooting
Lists problems that can occur and gives corrective actions.
Chapter 3
Testing
Gives procedures for testing the performance of the instrument.
Chapter 4
Adjustments
Explains how to adjust the instrument.
Chapter 5
Schematic Diagram
Provides a system configuration diagram.
Chapter 6
Chapter 7
Replacing Parts
Provides procedures for replacing components of the recorder.
Specifications are not included in this manual. For specifications, refer to the R20000
Recorder Users Manual (IM 04P02B01-01E).
iv
SM 04P02B01-01E
Contents
Introduction ...................................................................................................................................... ii
Safety Standards and EMC Standards ........................................................................................... ii
Precautions Related to the Protection, Safety, and Alteration of the Product ................................. ii
Exemption from Responsibility ....................................................................................................... iii
Conventions Used in This Manual .................................................................................................. iii
Overview of This Manual ................................................................................................................ iv
Chapter 2 Troubleshooting
2.1
2.2
Chapter 3 Testing
3.1
3.2
3.3
3.4
SM 04P02B01-01E
Contents
Chapter 4 Adjustments
4.1
4.2
4.3
5.2
6.2
7.2
7.3
7.4
7.5
vi
SM 04P02B01-01E
1.1
Principles of Operation
1
Principles of Operation
Block Diagram
Block Diagram (Pen Model)
Input terminal
A/D converter
CPU
Pen servo (pens 1 and 2)
Pen servo (pens 3 and 4)
Scanner
Plotter
A/D converter
CPU
Dot printing mechanism
Scanner
Chart paper feed motor
Power supply
Input Terminal
For connecting the measurement input signal wires. The terminals can be used for DC
voltage, thermocouple, resistance temperature measurement, and contact input.
The reference junction compensation circuit for thermocouples is built in.
Proven transistor method used for measuring the temperature of the terminals.
Metal core construction used in the internal printed circuit boards to equalize
temperature.
Input terminals removable.
Scanner
Switches the measured input signal (channel). The input signal switching section uses
highly reliable solid state relays (SSR).
The pen models use two A/D converter, one is for channels 1 and 2, the other for
channels 3 and 4.
On the dot model, all channels are driven by one A/D converter.
SM 04P02B01-01E
1-1
A/D Converter
ASIC
Uses a proprietary one-chip ASIC. The ASIC is a combination analog/digital IC that
contains popular CMOS processes. The table below shows its configuration.
Temperature
Sensor
RJC Amp
BiCMOS Analog
CMOS Digital
Multiplexer
UART
PGA
Volt, TC
A/D
RTD
Digital
Filter
Vref
Controller
RTD Amp
Scanner
Control
EEPROM
Controller
Controls switching of the input signal by the scanner, and switching of the A/D
converter attenuator and RTD/TC mode.
PGA (programmable gain amplifier)
Programmable amplifier with a gain of 1 to 100 times.
A/D
Converts analog signals to digital signals. Uses a pulse width modulation-based
integrating A/D converter that suppresses the effects of noise on the input signal. With
dot models, data is converted from the 6 channel per second model and the 12 to 24
channels per 2.5 seconds model.
UART (Universal Asynchronous Receiver-Transmitter)
Performs serial communications with the CPU via a photocoupler.
EEPROM
Stores data modified by the A/D converter.
1-2
The printing carriage moves in alternation from left to right and right to left every recording
interval, and prints measured values. When the printing carriage moves from left to right,
measured values are printed in the appropriate order starting on the left. When the printing
carriage moves from right to left, measured values are printed in the appropriate order
starting on the right.
SM 04P02B01-01E
Principles of Operation
Offers a variety of display types, with a fluorescent character display tube (VFD) of
181 dots (horizontal) x 16 dots (vertical).
Seven keys are available for operation and settings.
White LEDs are installed for illuminating the z-fold chart paper. The LED can be
replaced.
Power Supply
A universal type power supply unit supplying a voltage of 100 V to 240 VAC at a
frequency of 50/60 Hz. The fuse is built in and cannot be replaced.
Instruments with the /P1 option support 24 VDC/AC (50/60 Hz), but cannot be used at
100 V to 240 VAC (50/60 Hz).
CPU
The following diagram shows the structure of the CPU Assembly.
CPU
DRAM
ASIC
I/O interface
SRAM
Battery
FLASH
memory
Real time clock
FLASH memory
The following are saved on the Flash ROM.
Programs
Ribbon shift adjustment data (dot model)
Pen servo adjustment data (pen model)
The mac address and related data
System configuration data
SRAM
The following are saved on the SRAM.
Data deleted in the RAM Clear process (backed up by battery)
Zero/Span position
Hysteresis adjustment data (dot model)
Data deleted in the RAM Clear process
User settings (input range, etc.)
Battery
A lithium battery. Backs up the SRAM and real time clock.
ASIC
Contains interface functions for the motor and actuator, A/D converter, display, panel
key, and other items. Controls the pen servo mechanism.
CPU and DRAM
Firmware is installed from flash memory to the DRAM. The CPU operates according
to the program in the DRAM.
SM 04P02B01-01E
1-3
Chapter 2 Troubleshooting
2.1
1.
2.
3.
4.
WARNING
Do not touch the circuit or parts with live voltage because the power unit
contains a high-voltage electrical circuit. The power unit is furnished with a
dedicated cover to prevent electric shock. Do not remove this cover. Never
touch any part not subject to adjustment.
CAUTION
Make sure to connect input terminals (voltage or current) correctly. The internal
circuit may be damaged when wrongly connected.
Flow Chart
This flow chart consists of general service operations when a fault occurs. This chart is
not always suitable for every kind of fault. However, it is recommended to perform
operations according to the flow chart.
START
Phenomenon check
NO
Cause check
YES
Assembly exchange and
adjustment
Repaired?
NO
YES
END
SM 04P02B01-01E
2-1
Troubleshooting
2.2
No power
Adjust
Phenomenon
Check
No.
Page
Condition of power supply connection Power supply
voltage
Peripheral wiring of the CPU Assembly
Power Assembly
CPU Assembly
Date/time is initialized
2-2
(Pen Model)
Pen recording quality poor
(Pen Model)
Pen does not move
Error message (Error: 963)-> PEN1
Error message (Error: 964)-> PEN2
Error message (Error: 965)-> PEN3
Error message (Error: 966)-> PEN4
(Dot Model)
Printer does not function.
Printer error message (Error: 961)
(Dot Model)
Printer carriage moves, but the
home position (zero position) is
not detected.
Printer error message (Error: 961)
Refer to
chapter 6
Description
Item
-
6-8
6-22
6-8
6-22
6-8
6-22
6-8
6-22
6-8
6-22
6-8
6-22
6-4, 5
6-18, 19
6-4, 18
6-4, 5
6-18, 19
6-4, 18
6-6
-
24
22
21
17
24
22
24
22
24
22
15
16
1
1
1
1
1
1
2
-
6-6
2, 18
6-5
6-6
6-6
6-6
6-5
6-20
6-19
6-20
6-20
6-19
6-20
1
18
2
18
1
10
1
10
24
1
10
SM 04P02B01-01E
12 (Dot Model)
Ribbon does not feed.
13 (Dot Model) Printed colors bleed.
14 (Dot Model)
Trend recording not normal.
15 (Dot Model) Print quality poor
16 (Dot Model)
Does not print.
Page
Whether the recorder has started, carriage load,
abnormal noises, etc.
Carriage Motor Assembly
Dot Driver PCB
Load check
Whether the gears mesh correctly.
Ribbon Shift Motor Assembly
(Ribbon Swing Motor Assembly)
Is ribbon cassette installed correctly?
Do the gears mesh correctly?
Ribbon Feed Motor Assembly
Adjust the ink ribbon
Adjust the recording position
Adjusting the hysteresis
Does the ribbon feed?
Does the Carriage Assembly wire dot head operate?
Carriage Assembly
Dot Driver PCB
Is the chart installed correctly?
Do the gears mesh correctly?
Chart Feed Motor Assembly
Pen/Dot Driver PCB
Ajusting the brightness of the Internal light LED
LED Assembly
LED Assembly
Display Assembly
Input section wiring
Noise effects
Is the Integral Time setting of the A/D converter correct?
Noise effects
Scanner PCB
Is the Reference Junction Compensation setting
correct? Is the terminal cover installed?
Input Terminal Assembly (RJC Board)
SM 04P02B01-01E
Refer to
chapter 6
Description
Item
6-20
6-19
-
10
1
-
6-19
6-20
-
22
-
6-20
6-19
24
1
6-19
6-5, 19
6-4, 18
6-4, 18
6-4, 18
15
1
2
2
1
6-8
6-22
17
32,33
6-10
6-24
17
25,28
31,34
16
29
6-8
6-22
2-3
2
Troubleshooting
11 (Dot Model)
Ribbon error message (Error: 960)
Adjust
10 (Dot Model)
Printer carriage does not move.
Replace
Phenomenon
Check
No.
Chapter 3
3.1
Testing
Acceptance Test
This section describes the procedure to perform the acceptance test.
1.
2.
SM 04P02B01-01E
3-1
3
Testing
3.
4.
5.
Read the preface to the users manual, Checking the Contents of the Package
and verify that you have all of the contents.
Make sure to understand the operating procedures as described in the users
manual.
Check each function using the users manual.
Read and implement section 3.2, Self Diagnostic Test.
Read and implement section 3.3, Performance Test.
3.2
The table below shows the results of the self diagnostic tests when a problem is
detected.
3-2
Error display
B3
secondary copy error.
Possible Cause
Problem with CPU Assembly
B4
B5
B6
902
910
951
921
922
930
940
Problem with the A/D Board PCB or wrong adjustment data value for
the A/D Board PCB.
Problem with CPU Assembly
Problem with the COMM PCB or CPU Assembly
950
960
Ribbon error.
961
Printer error.
962
963
964
965
966
Plotter error.
Pen 1 error.
Pen 2 error.
Pen 3 error.
Pen 4 error.
Problem with the A/D Board PCB (installation of the A/D Board PCB
out of spec)
(Dot model) Problem with the ribbon shift mechanism or Dot CPU
Assembly
(Dot model) Abnormal movement of the printing carriage or problem
with the Dot CPU Assembly
(Pen model) Problem with Pen CPU Assembly
(Pen model) Abnormal movement of the Pen Servo Assembly or
problem with the Pen CPU Assembly
SM 04P02B01-01E
3.3
Performance Tests
Read the warning and cautions below before beginning tests.
WARNING
3
Testing
Circuit patterns of the printed circuit board are exposed. Be careful when
handling so that hands or fingers are not injured by the protruding pins.
CAUTION
Circuit patterns of the printed circuit board are exposed. If other metallic
materials touch these patterns, electrical shorting will occur, causing the circuit
to be damaged or burnt.
It is sometimes necessary to turn the recorder upside down for adjustment. Do
not drop the instrument, or allow it to fall over.
Test Environment
Item
Conditions
Ambient temperature
23 5C
Relative humidity
55 20%
Atmospheric pressure
86 kPa-106 kPa
Nominal voltage 1%
Nominal frequency 1%
Vibration
Position
Interference*1
Electrical field
Magnetic field
Atmospheric pollutants
Levels of corrosive gasses, vapors, salts, and dust that do not affect
the measured results.
*1 Interference refers to common mode noise, series mode noise, power supply noise, and other
phenomena in the signal line.
*2 Other external effects include luminance, draft, ultrasonic waves, and radiation.
Test Instruments
SM 04P02B01-01E
Instrument
Specifications
DC voltage generator
DMM
Variable resistors
Insulation tester
500 VDC
1 k to 1.5 kVAC
Glass scale
185 mm or more
3-3
MENU
DISP
FUNC
ESC/?
SHIFT
FEED
MENU
CH UP
Note
For operating procedures in setting mode and basic setting mode, see the R20000 Recorder
Users Manual (IM04P02B01-01E).
Test/Adjustment Mode
The mode in which the instrument is adjusted and tested.
Enter this mode by pressing the MENU and CH UP keys while turning ON the
power. The Test/Adjustment Mode menu is displayed. In this mode, the functions
of the keys are those printed above the keys in characters and symbols.
To return to operation mode, display Menu = End then press the
key.
The following shows the structure of Test/Adjustment Mode. The shaded area is
not covered by this service manual.
CAUTION
Do not enter settings in Test/Adjustment Mode that are not specified by this
manual. Changing the settings can result in incorrect operation of the
instrument.
3-4
SM 04P02B01-01E
Display
A/D No.
Password
(7098)
Cal/Exec
A/D No.
End
A/D No.
Store
Abort
Vref
Password
(6301)
Cal/Exec
A/D No.
Offset
End
A/D No.
Store
3
Testing
Aux
Range
20mVZ, 20mVF, 60mVZ, 60mVF,
200mVZ, 200mVF, 1VZ, 1VF,
2VZ, 2VF, 6VZ, 6VF, 20VZ, 20VF,
Pt100Z, Pt100F, Cu10Z, Cu10F,
Pt50Z, Pt50F
F.Adjust
Abort
Pen speed
Auto
Pen No.
Man
Pen No.
End
Store
Value
Abort
ID
ID
Serial No.
Ether
MAC Address
FTPS
Release
GENE
INFO
DIAG
HTTP
Store
End
Abort
Pos_Adjust
Test
Zero
Pen No.
Zero
Full
Pen No.
Full
Key
Disp
Remote
Frequency
Print
Analog
Chart
Plotter
Pen Hold
Dead Band
Memory
Alarm
Relay
Loop Back
Version
Ram Clear
End
SM 04P02B01-01E
Exec
3-5
Display
A/D No.
Password
(7098)
Cal/Exec
A/D No.
End
A/D No.
Store
Abort
Aux
Vref
Password
(6301)
Range
20mV, 60mV, 200mV 1V, 2V, 6V,
20V, Pt100, Cu10, Pt50
Cal/Exec
A/D No.
Offset
End
A/D No.
Store
F.Adjust
Abort
Rib. shift
Exec
R.Adjust
End
Store
Abort
ID
ID
Serial No.
Ether
MAC Address
FTPS
End
Release
GENE
INFO
DIAG
HTTP
Store
Abort
Pos_Adjust
Test
Hysteresis
Hysteresis
Zero
Zero
Full
Full
Key
Disp
Remote
Frequency
Print
Analog
Ribbon
Chart
Memory
Alarm
Relay
Loop Back
Version
Ram Clear
End
3-6
Exec
SM 04P02B01-01E
Tests
The following is a list of the tests of the R20000.
Insulation Resistance
Protective Grounding
Withstand Voltage
Measurement Accuracy
Channel-to-Channel Error
Burnout Detection
Reference Junction Compensation Accuracy
Display
Key
Power Supply Frequency Detection
Battery Backup
Recording Accuracy
Z-Fold Chart Paper Feed Accuracy
Dead Band (Pen Model)
Pen Offset (Pen Model)
Ink Bleed (Dot Model)
Overscale Amount
Relay Contact Output
Remote Control Input
Loop Back Test
Z-Fold Chart End Detection
Other Functions in Test Mode
Testing
SM 04P02B01-01E
3-7
3.4
Test Procedures
Insulation Resistance
Procedures
Perform a measurement with an insulation tester and check whether the results meet
the criteria. Perform the measurement with the power switch turned ON.
Criteria
Terminals Measured
Criteria
100 M or more
100 M or more
100 M or more
100 M or more
100 M or more
100 M or more
100 M or more
Condition
With the dot model without the /N2 option, exclude the b terminal. The b terminals are
connected to all channels.
Protective Grounding
Procedures
Perform a resistance measurement with a DMM (Digital Multi Meter), and check
whether the results meet the criterion.
Criterion
Measured Location
Criterion
0.2 or less
Heat sink
3-8
SM 04P02B01-01E
Withstand Voltage
Procedures
Perform the test with a withstanding voltage tester, and check whether the results
meet the criteria. Perform the measurement with the power switch turned ON.
Test Duration
The test duration is one minute.
Criteria
Applied Voltage
1.5 kVAC*1
5 mA
1.0 kVAC
1 mA
1.0 kVAC
1 mA
1.5 kVAC
1 mA
500 VDC
0.1 mA
Measurement Accuracy
Overview
Tests the measuring accuracy of the recorder. The measurement accuracy test is
performed in one of the following ways.
One representative channel* for each A/D converter is tested, and the channel-tochannel error between the representative channel and other channels is tested
(see next item).
*
The pen model uses one A/D converter (A/D 1) for both channels 1 and 2, and another (A/
D 2) for both channels 3 and 4. Choose channel 1 or 2 to test A/D 1, and channel 3 or 4 to
test A/D 2.
The dot model uses a single A/D converter for channels 1 through 24. Choose any one of
channels 1 through 24 to test the A/D converter.
Specifications
DC voltage generator
DMM
Variable resistors
Recorder Settings
Set the input range of the channels under test to the test range.
SM 04P02B01-01E
3-9
Testing
Tested Terminals
To the input
terminals
Variable resistors
The resistance of three
lead wires must be equal.
Criteria
Range
20mV
60mV
200mV
2V
6V
20V
50V
Pt100
TC-T
TC-K
Cu10
(GE)
Pt50
3-10
Input Range
+20 mV
0 mV
20 mV
+60 mV
0 mV
60 mV
+200 mV
0 mV
200 mV
+2 V
+1 V
0V
1 V
2
+6 V
0V
6 V
+20 V
0V
20 V
+50 V
0V
50 V
200C: 18.52
0C: 100
600C: 313.71
0 mV
0 mV
200C: 1.326
0C: 9.036
300C: 20.601
200C: 8.57
0C: 50
600C: 158.64
Allowed by Test
3 digits
1 digits
3 digits
6 digits
1 digits
6 digits
3 digits
1 digits
3 digits
3 digits
2 digits
1 digits
2 digits
3 digits
6 digits
1 digits
6 digits
3 digits
1 digits
3 digits
5 digits
2 digits
5 digits
0.4C
0.2C
0.9C
0.2C
0.3C
1.4C
0.8C
1.7C
0.8C
0.4C
0.9C
Accuracy Specification
(0.1% of rdgs + 2digits)
Remarks
SM 04P02B01-01E
Channel-to-Channel Error
Procedures
Pen Model
Assign inputs as shown in the table below in parallel to channels 1 and 2, and check
whether the measured values on both channels meets the criteria. Perform the same
test using channels 3 and 4.
Criteria
Range
Input
Criteria
0.00 0.01 mV
Pt100
103.9
Testing
20 mV
Dot Model
Assign inputs as shown in the above table in parallel to all channels, and check
whether the measured values on each channel meet the test criteria in the table
above.
*
Burnout Detection
Procedures
The test is performed on a representative channel* from each A/D converter. Set up
the burnout detection function on the recorder in advance.
* On a four-pen model for example, perform the test on channel 1 and channel 3. On a dot
model, check an arbitrary channel.
SM 04P02B01-01E
3-11
/B
+/A
L
N
Input terminals
Use a calibrated thermocouple, and wires of 0.5 diameter or less without a terminal
chip. Also, pay attention to the measurement accuracy.
Monitor the 0C standardized temperature bath at all times, and confirm that it is
within 0C 0.01C.
When using a 0C standard temperature device, the tip of the thermocouple floats
10 mm off the bottom.
Perform the test in a stable environment. If drafts are present and may influence
the results, position the equipment to avoid them.
After connecting the thermocouple, allow a warm-up time of 30 minutes or more
before beginning measurement.
Always use terminal covers.
When measuring, filters may be applied.
Display
Procedures
1.
2.
3.
Turn ON the power switch while pressing the MENU and CH UP keys. Menu =
A/D Adjust is displayed.
Select Menu = Test, and press the
key.
Choose Test = Disp and press the
key.
The test pattern is displayed. Each time you press the DISP key the display
pattern changes. For each pattern, check that there are no missing parts,
abnormalities, or other defects. Press the ESC/? key to return to the Test = Disp
screen.
key. You can hold down the SHIFT key while pressing
Displayed Pattern
All pixels lit: status display also lit
All pixels not lit
Horizontal stripes: 2 pixels each lit/not lit
Vertical stripes: 2 pixels each lit/not lit
3-12
SM 04P02B01-01E
Keys
Procedures
1.
2.
3.
Turn ON the power switch while pressing the MENU and CH UP keys. Menu =
A/D Adjust is displayed.
Select Menu = Test, and press the
key.
Choose Test = Key and press the
key.
Confirm that the appropriate box turns On or OFF when each key is pressed.
The box of the display corresponds to the order of the keys.
Press the ESC/? key twice to return to the Test = Key screen.
key. You can hold down the SHIFT key while pressing
Turn ON the power switch while pressing the MENU and CH UP keys. Menu =
A/D Adjust is displayed.
Select Menu = Test, and press the
key.
key.
Choose Test = Frequency and press the
The detected power supply frequency is displayed. Confirm that it matches the
actual power supply frequency.
Frequency
50.0Hz
key. You can hold down the SHIFT key while pressing
Battery Backup
Procedures
1.
Set the date and time on the recorder. Also, set an arbitrary channel to the 20
mV range.
2.
Turn OFF the power switch.
3.
Turn ON the power after approximately one minute, then check that the set
date, time, and range are not initialized.
SM 04P02B01-01E
3-13
Testing
Recording Accuracy
Overview
Set the channels to the 2 V range and confirm that the recording accuracy is within
the criteria.
Pen Model
Check the accuracy of all pens. Use standard pens (or equivalent).
*
A standard pen is one whose tip does not fluctuate more than 0.1 mm.
Dot Model
Check an arbitrary channel.
Recorder Settings
Set the input to the 2 V range, and 2.000 V to 2.000 V.
Procedures
Input values equivalent to 0, 25, 50, 75, and 100%, and record.
Measure the recorded results using a Glass scale (or equivalent), then confirm that
the results meet the criteria below.
Criteria
Input
Criteria
2 V
0 0.5 mm
1 V
45 0.5 mm
0V
90 0.5 mm
1V
135 0.5 mm
2V
180 0.5 mm
Note
These criteria do not include the measurement accuracy. When taking the measurement
accuracy into account, the criteria are measurement accuracy 0.5 mm.
d2 (Number of scale
intervals 12.5 mm)
d1 (measured with
a Glass scale)
3-14
key. You can hold down the SHIFT key while pressing
SM 04P02B01-01E
1.
A standard pen is one whose tip does not fluctuate more than 0.1 mm.
2.
3.
key. You can hold down the SHIFT key while pressing
1.
2.
3.
A standard pen is one whose tip does not fluctuate more than 0.1 mm.
Turn ON the power switch while pressing the MENU and CH UP keys. Menu =
A/D Adjust is displayed.
Select Menu = Test, and press the
key.
Choose Test = Dead Band and press the
key.
The dead band measurement pattern is automatically recorded near 0%, 50%,
and 100%.
Measure the following portions of the recorded results using a Glass scale (or
equivalent), then confirm that the results meet the criteria.
Criteria
Item
Criteria
2.1 1 mm
4.2 1 mm
6.3 1 mm
A B C
SM 04P02B01-01E
key. You can hold down the SHIFT key while pressing
3-15
3
Testing
Turn ON the power switch while pressing the MENU and CH UP keys. Menu =
A/D Adjust is displayed.
Select Menu = Test, and press the
key.
Choose Test = Dead Band and press the
key.
The dead band measurement pattern is automatically recorded near 0%, 50%,
and 100%. Measure the following portions of the recorded results using a Glass
scale (or equivalent), then confirm that the results meet the criteria.
Criterion: 0.36 mm or less
1.
2.
3.
4.
Purple
Green
Brown
Black
Blue
Red
key. You can hold down the SHIFT key while pressing
Overscale Amount
Overview
Pen Model
Check the accuracy of all pens. Use standard pens (or equivalent).
*
A standard pen is one whose tip does not fluctuate more than 0.1 mm.
Dot Model
Check an arbitrary channel.
Recorder Settings
Set the input to the 2 V range, and 2.000 V to 2.000 V.
Procedures
Input each value and record. Confirm that the recording position meets the criterion
below.
Criteria
Input Value
Criteria
2.3 V
That it was 0.5 mm or more on the left side relative to the Zero recording position
2.3 V
That it was 0.5 mm or more on the right side relative to the Full recording position
3-16
key. You can hold down the SHIFT key while pressing
SM 04P02B01-01E
Relay No.
I01-I06
I11-I16
I21-I26
I31-I36
I01-I06
I11-I16
I21-I26
I31-I36
I01-I06
I11-I16
Chart Paper End Output Relay
FAIL Output Relay
I01-I06
I11-I16
I25
FAIL
3
Testing
Relay
SM 04P02B01-01E
key. You can hold down the SHIFT key while pressing
3-17
key. You can hold down the SHIFT key while pressing
Criterion
3-18
Menu
Description
SM 04P02B01-01E
Chapter 4 Adjustments
4.1
Environment
See section 3.3, Test Environment.
4
All adjustments are to be made after warming up the recorder for at least thirty minutes.
SM 04P02B01-01E
4-1
Adjustments
Preparation
4.2
Specifications
DC voltage generator
Resistors
Channel
Adjustment of channels 1 and 2 is performed using channel 1, and adjustment of
channels 3 and 4 is performed using channel 3.
Procedure
Connection
UUA
UUA
When DC range
DC Voltage
standard
Channel 1 or
Channel 3
H
L
b B A
Channel 1 or
Channel 3
DECADE
RESISTANCE
BOX
Range
Zero
Full
Description
DC voltage
20 mV
0 mV
20 mV
60 mV
0 mV
60 mV
200 mV
0 mV
200 mV
1V
0 mV
1V
2V
0 mV
2V
6V
0 mV
6V
20 V
0 mV
20 V
RTD
4-2
50 V
No adjustment needed
Pt100
100
300
Cu10
10
50
Pt50
50
150
SM 04P02B01-01E
4.
4
Adjustments
5.
key.
key.
A/D No.=1
6.
7.
Enter the zero value for the 20 mV range, then press the
After measurement, the adjusted value is displayed.
Range=20mVZ
Zero:-200
8.
Press the
key.
You are returned to the A/D No. = screen.
9.
10.
11.
Enter the Full value for the 20 mV range on channel 1, then press the
After measurement, the adjusted value is displayed.
Range=20mVF
Full:32768
12.
key.
key.
key.
key.
key.
key.
You can select an A/D No. of 1, 2, or 1+2. The adjusted value is saved on the AD
converter of the selected number.
A/D No.=1
4-3
Concluding Adjustments
16. Select Menu = End, then press the
mode.
Menu=End
CH UP
2.
3.
4.
5.
6.
key.
key.
key.
key.
Press the
4-4
SM 04P02B01-01E
When all pen adjustments are finished, select Mode = End, then press the
key.
Mode=End
9.
Concluding Adjustments
10. Select Menu = End, then press the
mode.
Menu=End
key.
If Error is displayed in the adjustment results screen, this most likely indicates that the pen
cannot move normally through the full scale. Check the operation of the pen, then perform the
adjustment again.
A standard pen is one whose tip does not fluctuate more than 0.1 mm.
The adjustment matches the Zero position to the 0% position of the z-fold chart
paper.
It also aligns the Full position from the 0% of the z-fold chart paper to the 180 mm
position.
For measurement, use a Glass scale (or equivalent).
Criterion
Adjustment criterion: within 0.1 mm
Procedure
1.
Install the pen into the pen arm.
2.
Press the MENU and CH UP keys while turning ON the power. Menu = A/D
Adjust is displayed.
3.
Select Menu = Pos Adjust, then press the
key.
The Zero/Full selection screen appears.
Menu=Pos Adjust
4-5
Adjustments
Note
key.
5.
key.
6.
Adjust the numerical value so that the pen recorder position overlaps the 0%
position of the z-fold chart paper.
Zero=42
0/70
7.
key.
9.
key.
10.
Adjust the numerical value so that the pen recorder position is in alignment from
the 0% position of the z-fold chart paper to the 180 mm position.
Full=2
-45/15(B:3026)
11.
When all pen adjustments are finished, select Mode = End, then press the
key.
Mode=End
13.
Concluding Adjustments
14. Select Menu = End, then press the
mode.
Menu=End
key.
4-6
SM 04P02B01-01E
4.3
Specifications
DC voltage generator
Resistors
Procedure
Connection
UUA
UUA
When DC range
Channel 1
b B A Channel 1
Channel 2
b B A Channel 2
DC Voltage
standard
(Full value)
DC Voltage
standard
(Zero value)
DECADE
RESISTANCE
BOX
(Full value)
DECADE
RESISTANCE
BOX
(Zero value)
SM 04P02B01-01E
4-7
Adjustments
Channel
Enter the Zero value for channel 1 and the Full value for channel 2, and perform the
adjustment.
4.
5.
6.
7.
key.
key.
Enter the zero value for the 20 mV range on channel 1 and the Full value on
channel 2, then press the
key.
After measurement, the adjusted value is displayed.
Range=20mV
Z:-585 F:32769
8.
Press the
key.
You are returned to the A/D No. = screen.
9.
12.
Concluding Adjustments
13. Select Menu = End, then press the
mode.
Menu=End
key.
key.
4-8
SM 04P02B01-01E
CH UP
2.
3.
4.
5.
key.
Adjustments
Purple
key.
key.
Red
6.
Adjust the numerical value so that the concentration of purple and red is almost
the same.
R.Adjust=17
7.
key.
Concluding Adjustments
10. Select Menu = End, then press the
mode.
Menu=End
key.
key.
4-9
CH UP
Adjust the numerical value so that the recorded result is as close to a straight
line as possible.
Hysteresis=-2
-7/7
5.
Adjust the numerical value so that the pen recorder position overlaps the 0%
position of the z-fold chart paper.
Zero=7
0/15
8.
4-10
SM 04P02B01-01E
Adjust the numerical value so that the pen recorder position is in alignment from
the 0% position of the z-fold chart paper to the 180 mm position.
Full=4
-30/30(B:1000)
11.
13.
Concluding Adjustments
14. Select Menu = End, then press the
operating mode.
Menu=End
key.
key.
4-11
Adjustments
Reference Value
Adjustment reference value: 1.2 mm 0.1 mm
Procedure
1.
Pass the Main Shaft and Adjust Shaft Assembly through the hole in the carriage
assembly while inserting them into the internal unit.
2.
Move the carriage near the center.
3.
Remove any chart from the Chart Cassette Assembly and install the assembly.
4.
Align the Gauge with the Platen, then adjust the angle of the Adjust Shaft
Assembly so that the clearance between the Carriage Assembly and the Platen
is within the reference value range, and secure with a screw.
Screw tightening torque: 0.59 to 0.69 Nm
Carriage Assembly
1.2 mm 0.1 mm
Main Shaft
Platen
4-12
SM 04P02B01-01E
CN7
CN1 CN2
P.E
POWER ASSY
B8800JP
BOARD1(B8800SH)
BOARD2(NO)
BOARD1(B8800SH)
BOARD2(NO)
CN3
CN5
CN6
CN3
BATTERY
B9905WD
CN4
CN9
CN1
CN1
TO
ENCORDER
(4PEN)
TO
ENCORDER
(3PEN)
PLOTTER'S X-MOTOR
PLOTTER'S Y-MOTOR
PLOTTER SOLENOID
CN2
CN6
CN2
CN1
CN8
CN4
CN2
CN1
CN6
CN1
CN2
CN1
CN3
MAIN POWER
B8800SA
SUB POWER
5-1
PROTECTIVE
EARTH
CN5
CN7
CN2
B8800SB
JOINT
BOARD
B8802SA
CN2
PEN SERVO
DRIVER BOARD
B8802SK
CN8
AC POWER
TERMINAL
B8800SC
CPU BOARD
B8802VA
(B8800SD+FIRM)
CHART MOTOR
CN5
*1 SCANNER BOARD 2
B8800SH(2CH)
FROM TC1
TO TC4
CN3
CN1
CN4
*1 SCANNER BOARD 1
B8800SH(2CH)
B8802SG
CN1
CN5
AD BOARD 2
B8800SE
PEN MOTHER
BOARD
CN1
CN2
AD BOARD 1
B8800SE
CN1
Schematic Diagram
TO RJC
BOARD
B8800SQ
INPUT TERMINAL
B8800LW(SCREW)
B8800LX(CLAMP)
PCB ASSY
B8800SL(SCREW)
B8800SM(CLAMP)
CN1
RS232
EXTENDED
CARD
B8800SZ
COMMUNICATION
BOARD
B8800SN
(RS422-A/485)
B8800SP
(ETHER)
TO
ENCORDER
(1PEN)
TO MOTOR TO MOTOR
(3PEN) (4PEN)
OPTION
CN1
OPTION
CABLE ASSY
B8802WA
TO
ENCORDER
(2PEN)
CN4
CN3
CN1
CN3
CN1
CN2
CN2
CN4
PCB ASSY
B8800ST
(NO RS422 AND NO REMOTE)
CN5
CN7
CN1
PEN SERVO
DRIVER BOARD
B8802SK
DISPLAY ASSY
B8802CA
TO MOTOR TO MOTOR
(1PEN) (2PEN)
OPTION TERMINAL 2
B8802GA OR B8802GB
5.1
SM 04P02B01-01E
OPTION TERMINAL 1
B8800MA(from MA to MP)
(RS422 OR NO)
B8800NA(from NA to NP)
(ETHER)
PCB ASSY
B8800ST(RS422 OR NO)
B8800SU(ETHER)
SM 04P02B01-01E
PROTECTIVE
EARTH
SUB POWER
BOARD
B8800SB
CN2
CN1
P.E
CN5
CN7
CN2
MAIN POWER
B8800SA
POWER ASSY
B8800JP
CN6
CN9
CN8
CN6
TO WIRE DOT
MOTOR
TO RIBBON FEED
MOTOR
TO RIBBON SHIFT
MOTOR
TO RIBBON ZERO
SENSOR
DISPLAY ASSY
B8802CA
CN7
TO CARRIAGE
MOTOR
CN10
DOT DRIVER BOARD
B8803SA
CN4
CN5
CN2
FROM TC1
TO TC4
CN1
CN3
CN2
RS232
EXTENTED CARD
B8800SZ
B8802SA
CN2
CN3
CN2
COMMUNICATION
BOARD
B8800SN(RS422)
B8800SP(ETHER)
JOINT BOARD
CN2
L
N
AC POWER
TERMINAL
B8800SC
CN7
OPTION TERMINAL
B8800MA(FROM MA To MP)(RS422 OR NO)
B8800NA(FROM NA To NP)(ETHER)
PCB ASSY
B8800ST(RS422 OR NO)
B8800SU(ETHER)
TO CHART
MOTOR
CN1
BATTERY ASSY
B9905WD
TO FLASH ROM WRITER
CN3
TO RJC
BOARD
B8800SQ
6Dot Iso
Mother:
Connecter ID
number is
different
(CN15
CN9
CN16
CN10)
CN2
CN1
TO RJC
BOARD
B8800SQ
CN2
TO RJC
BOARD
B8800SQ
CN2
TO RJC
BOARD
B8800SQ
CN4
CN5
ISO
CN1
*1
STD
CN1
*1
CN2
ISO
*1
DOT ISO
MOTHER BOARD
(6DOT ISO)
B8803WC
(12DOT ISO)
B8803WD
(18DOT ISO)
B8803VD
(24DOT ISO)
B8803SD
A/D BOARD
B8800SE
CN8
CN4
CN1
CN6
STD
CN3
CN15
*1
CN1
CN3
CN17 CN10
*1
ISO
CN3 CN1
CN19 CN12
*1
CN3 CN1
CN21 CN14
*1 STD
CN1
ISO
OPTION
TO CHART SENSOR
ASSY
B9905XW
*1
DOT STD *1
MOTHER BOARD
(6DOT)
B8803WB
(12DOT)
B8803SB
(18DOT)
B8803VC
(24DOT)
B8803SC
5.2
5-2
*1 STD
6.1
6
Customer Maintenance Parts List
1
3
2
4
Note:
Parts marked with a
SM 04P02B01-01E
6-1
Complete Set
3
4
11
3
11
6
7
8
9
10
12
Item
1
2
3
4
5
Qty
1
1
4
1
Description
Door Assembly
Case Assembly
Name Plate (B9900CR) (not /H5[ ])
Terminal Assembly
Panel Assembly
6
7
8
9
10
1
1
1
1
1
11
12
4
1
Screw (Y9405LB)
Screw (Y9410LE)
Note:
(CMP)
6-2
SM 04P02B01-01E
2
3
4
1
10
7 5 6
9 8
11
Item
1
Model
437101
437102
437103
437104
Qty
2
3
4
Part No.
B8802BA
B8802BB
B8802BK
B8802BL
B8802BQ
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Door Assembly
(select)
Door Assembly ( /H3)
Case Assembly
Case Assembly
Case Gasket
5
6
7
8
9
B8802BZ
B9905CL
B9905DL
E9660JF
B9905CP
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw
Boss
Stay
Spring
Boss
10
11
12
Y9300ET
E9655KH
B8802AE
B8802AF
B8802AG
1 1 1 1
1 1 1 1
1
1
1
Retainer
Spring
1Pen TAG Assembly
2Pen TAG Assembly
3Pen TAG Assembly
B8802AH
(select)
Note:
(CMP)
SM 04P02B01-01E
6-3
12
7 5
1
2
27
26
10
11
25
18
24
13
14
15
12
14
19
17
16
15
20
23
22
21
Description
Display Assembly
LED Assembly
VFD Holder
Screw
VFD Spring
Item
20
21
22
23
24
Part No.
B9905EA
Y9400ET
B9905EK
B9905AZ
B9905FS
Qty
1
1
1
1
1
1
1
1
1
1
25
26
27
B9905FT
-
1
1
-
B9905HC
B8802DE
B9962EN
B9988DL
Y9401WB
1
1
1
2
2
Latch
Switch Lever
Spring
Screw
Washer
B8802DJ
B9905HG
Y9308LB
B9905SH
1
1
1
1
Sheet
Cover Assembly
Screw (M3x8)
Push Nut
Item
1
2
3
4
5
Part No.
B8802CA
B8800CR
B8802DF
Y9308LB
B8802DG
Qty
1
2
1
1
3
6
7
8
9
10
B9905XW
B9988DL
B8802DB
B9905GZ
B9905HA
11
12
13
14
15
16
17
18
19
Description
Chart Cassette Assembly
Retainer E
Latch
Shaft
Front Cover
Name Plate
Name Plate
Name Plate
Note:
(CMP)
6-4
SM 04P02B01-01E
3
3
6
5
6
7
18
17
9
6
5
6
13
14
16
15
Item
1
2
3
4
5
Part No.
B8802SB
B9905PZ
B9905HT
Y9401CB
B9905HK
Qty
1
1
2
2
2
6
7
8
9
10
Y9405LB
B9905HQ
Y9305LB
B9905HS
B9905GW
4
1
2
5
1
Screw
Plate
Screw
Pin
Bracket
11
12
13
14
15
B9905GS
B9988DL
B9905GQ
B9905GP
B9905GM
1
1
1
1
2
Motor Assembly
Tapping Screw
Shaft
Shaft
Gear
16
17
18
B9905GN
B9905GF
B8802DR
1
1
1
Gear
Chart Feed Gear Assembly
CPU DR Joint FPC
1112
10
Description
Pen Driver PCB
FPC Clamp
Screw
Nut
Hinge Assembly
Note:
(CMP)
SM 04P02B01-01E
6-5
6
Customer Maintenance Parts List
12
14
15
13
13
4 5
17
1
6
8
10
18
18
19
13
3
7
9
11
41
16
20
22
23
29 28
24 25
27
30
36
26
31
34
32
21
37
30
33
36
35
6-6
40 38 39
SM 04P02B01-01E
Model
437101
437102
437103
437104
Qty
Part No.
B8802EA
B8802EF
B8800HA
B9900LQ
B8800FY
1
4
1
4
4
Description
1Pen Servo Assembly
Pen Servo Assembly
1Pen Arm Assembly
Spring
Pen Arm Shaft
6
7
8
9
10
B8802EB
B8800HB
B8802EC
B8800HC
B8802ED
1 1 1
1 1 1
1 1
1 1
1
11
12
13
14
15
B8800HD
B8802EH
B8802DP
B8802DT
B8802DN
3
3
1
1
2
3
1
1
1
3
1
1
1
3
1
1
16
17
18
19
20
B8802DM
Y9904KB
B8802SK
B8802DS
Y9306LB
1
1
1
1
2
1
1
1
1
2
1
1
2
2
2
1
1
2
2
2
21
22
23
24
B9905NA
B9905NB
B9905NX
Y9204LS
Y9201WB
1
1
1
2
4
1
1
1
2
4
1
1
1
2
4
1
1
1
2
4
Plotter Assembly
Carriage Assembly
Motor Assembly
Screw M2x4
Washer
25
26
27
28
29
B9900RB
Y9304LB
B9905NS
Y9204LS
B9905NE
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
Bracket Assembly
Screw M3x4
Motor Assembly
Screw M2x4
Shaft
30
31
32
33
34
Y9304LB
B9905ND
B9905NF
Y9304LB
B9905NL
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
Screw M3x4
Frame
Shaft Assembly
Screw M3x4
Belt
35
36
37
38
39
B9905NP
Y9304LB
B9900RM
B9900RK
B9900RH
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
Bracket Assembly
Screw M3x4
Spring 2044
Collar
Lever Assembly
40
41
Y9206LS
Y9306LB
1 1 1 1
2 2 2 2
1
1
1
1
1
1
2
1
2
2
1
3
1
3
3
6
Customer Maintenance Parts List
Item
1
2
3
4
5
Screw M2x6
Screw M3x6
Note:
(CMP)
SM 04P02B01-01E
6-7
3
3
5
7
31
9
2
14
15
17
10
16
18
12
19
20
30
11
13
22
21
22
27
6-8
23 25 28 30
27 26
24 29
SM 04P02B01-01E
Item
1
2
Model
437101
437102
437103
437104
Qty
3
4
5
Part No.
B8802BK
B8802FA
B8802FB
Y9305LK
B8802FL
Y9305LB
6
7
8
9
10
B8803SE
Y9305LB
B9905RX
Y9405LB
A9099KY
1
4
1
1
2
1
4
1
1
2
1
4
1
1
2
1
4
1
1
2
11
12
13
14
15
B8802FG
Y9305LB
B8802SG
B9905RW
B9905WD
1
5
1
1
1
1
5
1
1
1
1
5
1
1
1
1
5
1
1
1
Bracket Assembly
Screw (M3x5)
Pen 20000 Mother PCB
Clamp
Battery Assembly
16
17
18
19
20
B8800SE
B8800SH
Y9305LK
B8802FM
Y9305LB
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
2
1
1
1
21
B8800JP
B8800JQ
Y9305LB
B8802BU
B8802VA
B8802SA
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
26
27
28
29
B8802BX
Y9305LB
B8802BY
B8800SN
B8800SP
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
30
31
Y9305LB
B8802WA
2 2 2 2
1 1 1 1
1
1
1
6
1
2
1
1
1
6
1
2
1
1
1
6
1
2
Description
Case Assembly
Rear Panel Assembly (not /P1)
Rear Panel Assembly ( /P1)
Screw (M3x5)
Option Bracket (select) *1
Screw (M3x5)
Connector Bracket
Screw (M3x5)
Guide Bracket
R422 COM PCB ( /C3)
Ether COM PCB ( /C7)
(select)
6
Customer Maintenance Parts List
22
23
24
25
1
1
1
6
1
2
(select)
Screw (M3x5)
Cable Assembly (select) *1
Note:
(CMP)
SM 04P02B01-01E
6-9
1
2 3
10
11
5
12
16
14 13
10
0-2
50 40V
55V/60H
A Mz
AX
23
21
15
19
17
19
6-10
18
20
22
21
SM 04P02B01-01E
Part No.
B8800MA
B8800MB
B8800MC
B8800MD
B8800ME
Qty
1
1
1
1
1
Description
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
*1,*31
*2,*32
*3,*33,*44,*45
*4
*5,*34
B8800MF
B8800MG
B8800MH
B8800MJ
B8800MK
1
1
1
1
1
*6,*35
*7,*36
*8,*37
*9,*38
*10,*39,*46,*47
B8800ML
B8800MM
B8800MN
B8800MP
B8800NA
1
1
1
1
1
*11,*40
*12,*41
*13,*42
*14,*43
*15
B8800NB
B8800NC
B8800ND
B8800NE
B8800NF
1
1
1
1
1
*16
*17,*52
*18
*19
*20
B8800NG
B8800NH
B8800NJ
B8800NK
B8800NL
1
1
1
1
1
*21
*22
*23
*24,*50
*25
B8800NM
B8800NN
B8800NP
B8800KG
Y9308LB
1
1
1
1
1
Y9318LB
A1447JZ
B8802GA
B8802GB
B8800KG
1
1
1
1
1
Screw (M3x18)
Access of Conn
Option Terminal Assembly *29
Option Terminal Assembly *30,*48,*49,*51,*53
Option Cover Assembly
8
9
10
11
12
Y9308LB
Y9318LB
B9905BN
Y9305LK
B8800JJ
B8800JK
1
1
1
2
1
1
Screw (M3x8)
Screw (M3x18)
Bracket
Screw (M3x5)
Terminal Assembly (not /P1)
Terminal Assembly ( /P1)
13
14
E9655FX
B8802AJ
B8802AK
Y9305LB
Y9310LB
Y9314LB
3
1
1
1
1
1
Screw
Cover Assembly (not /P1, /H5[ ])
(select)
Cover Assembly ( /P1) (not /H5[ ])
Screw (M3x5)
Screw (M3x10) (not /H5[ ]) (select)
Screw (M3x14) ( /H5[ ])
19
B8800LY
B8800LX
B8800AM
B8800AN
Y9306LB
1
1
1
1
2
20
21
22
23
B9905CR
Y9305LK
B8802BJ
B9900BT
1
2
3
1-4
Item
1
4
5
6
7
15
16
17
18
(select)
(see page
6-12)
(select)
Bracket
Screw (M3x5)
Sheet
Name Plate (select)
Note:
(CMP)
SM 04P02B01-01E
6-11
2
3
(select)
(see page 6-12)
6-12
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/C3
/R1
/R1
/R1
/R1
/R1
/R1
/C3
/C3
/C7
/C7
/C7
/C7
*1
*2
*3
*4
*5
*6
*7
*8
*9
*10
*11
*12
*13
*14
*15
*16
*17
*18
*19
*20
*21
*22
*23
*24
*25
*26
*27
*28
*29
*30
*31
*32
*33
*34
*35
*36
*37
*38
*39
*40
*41
*42
*43
*44
*45
*46
*47
*48
*49
*50
*51
*52
*53
SM 04P02B01-01E
Standard Accessories
1
8
2
9
5
10
Part No.
Model
437101
437102
437103
437104
Qty
Item
1
1
1 1 1 1
Description
Pen Assembly (1st pen and plotter pen)
Pen Assembly (1st, 2nd pen and plotter pen)
Pen Assembly (1st, 2nd, 3rd pen and plotter pen)
Pen Assembly (1st, 2nd, 3rd, 4th pen and plotter pen)
Chart *2
B9900BX
B8800LZ
2 2 2 2
1 1 1 1
1 1 1 1
A1006WD
A1009WD
A1064WD
A1023WD
A1024WD
1
1
1
1
1
1
1
1
B9573AN
3
4
5
6
7
8
9
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
*1
(select)
Spares
SM 04P02B01-01E
Description
1st Pen (red)
2nd Pen (green)
3rd Pen (blue)
4th Pen (violet)
Plotter Pen (purple)
6
Customer Maintenance Parts List
6-13
6 5 7 8
10
5 055 0/ 24
V 60 0V
A H
M z
A
X
10
11
12
13
14
15
16
17
16
18
19
20
2
3
25 24 13
6-14
Item
1
2
3
4
5
Part No.
B8802GE
B9905KX
Y9406LB
Y9304LB
B9905KV
B9905KY
Qty
1
3
3
2
1
1
Description
Cover Assembly
Collar
Screw (M4x6)
Screw (M3x4)
Rod ( /A1, /A2, /A3, /A4, /C3, /C7, /F1, /R1)
Stud (not /A1, /A2, /A3, /A4, /C3, /C7, /F1, /R1)
6
7
8
9
10
Y9725YA
B8802GG
B8802AD
Y9304LB
Y9304LK
1
1
1
1
1
11
12
13
14
15
B9902LK
B9902LJ
B9902LL
E9655FX
A1017JS
1
1
1
(3)
1
16
17
18
19
20
Y9306LB
Y9405LB
B9902LN
Y9401WL
B8800LH
2
1
1
1
1
Screw (M3x6)
Screw (M4x5)
Wire Assembly (Green)
Washer
Bracket
21
22
23
24
24
A9019ZH
Y9304LB
B9529AU
B9902LM
Y9301WB
1
1
1
1
1
Terminal Assembly
Screw (M3x4)
Name Plate
Rod
Washer
23 22 21
(select)
Spacer (not /A1, /A2, /A3, /A4, /C3, /C7, /F1, /R1)
Cover
Name Plate
Screw (M3x4)
Screw (M3x4)
Note:
(CMP)
SM 04P02B01-01E
6.2
7
8
9
10
11
12
13
14
15
16
17
18
Note:
Parts marked with a
SM 04P02B01-01E
1
2
3
4
5
6
19
20
21
22
23
24
6-15
Complete Set
3
4
11
3
11
6
7
8
9
10
12
Item
1
2
3
4
5
Qty
1
1
4
1
Description
Door Assembly
Case Assembly
Name Plate (B9900CR) (not /H5[ ])
Terminal Assembly
Panel Assembly
6
7
8
9
10
1
1
1
1
1
11
12
4
1
Screw (Y9405LB)
Screw (Y9410LE)
Note:
(CMP)
6-16
SM 04P02B01-01E
2
3
4
1
10
7 5 6
6
Customer Maintenance Parts List
12
9 8
11
Item
1
Model
437106
437112
437118
437124
Qty
2
3
4
Part No.
B8802BA
B8802BB
B8802BK
B8802BL
B8802BQ
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Door Assembly
Door Assembly ( /H3)
Case Assembly
Case Assembly
Case Gasket
5
6
7
8
9
B8802BZ
B9905CL
B9905DL
E9660JF
B9905CP
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Screw
Boss
Stay
Spring
Boss
10
11
12
Y9300ET
E9655KH
B8803AE
B8803AF
B8803AG
1 1 1 1
1 1 1 1
1
1
1
Retainer
Spring
6 Dot TAG Assembly
12 Dot TAG Assembly
18 Dot TAG Assembly
B8803AH
(select)
(select)
Note:
(CMP)
SM 04P02B01-01E
6-17
7 5
1
2
27
26
10
11
25
18
24
13
14
15
12
14
19
17
16
15
20
23
22
21
Item
1
2
3
4
5
Part No.
B8802CA
B8800CR
B8802DF
Y9308LB
B8802DG
Qty
1
2
1
1
3
6
7
8
9
10
B9905XW
B9988DL
B8802DB
B9905GZ
B9905HA
11
12
13
14
15
16
17
18
19
Description
Display Assembly
LED Assembly
VFD Holder
Screw
VFD Spring
Item
20
21
22
23
24
Part No.
B9906DA
Y9400ET
B9905EK
B9905AZ
B9905FS
Qty
1
1
1
1
1
1
1
1
1
1
25
26
27
B9905FT
-
1
1
-
B9905HC
B8802DE
B9962EN
B9988DL
Y9401WB
1
1
1
2
2
Latch
Switch Lever
Spring
Screw
Washer
B8802DJ
B9905HG
Y9308LB
B9905SH
1
1
1
1
Sheet
Cover Assembly
Screw (M3x8)
Push Nut
Description
Chart Cassette Assembly
Retainer E
Latch
Shaft
Front Cover
Name Plate
Name Plate
Name Plate
Note:
(CMP)
6-18
SM 04P02B01-01E
2
3
4
7
10
9
10
22
11
12
21
13
13
10
9
10
17
18
20
SM 04P02B01-01E
19
15 16
14
Description
Dot Driver PCB
Shift Sensor Assembly
FPC Clamp
Screw
Nut (M4)
Item
1
2
3
4
5
Part No.
B8803SA
B9906RX
B9905PZ
B9905HT
Y9401CB
Qty
1
1
1
2
2
6
7
8
9
10
B8803BR
B8803BS
B9906FS
B9905HK
Y9405LB
1
1
1
2
4
11
12
13
14
15
B9905HQ
Y9305LB
B9905HS
B9905GW
B9905GS
1
2
5
1
1
Plate
Screw (M3x5)
Pin
Bracket
Motor Assembly
16
17
18
19
20
B9988DL
B9905GQ
B9905GP
B9905GM
B9905GN
1
1
1
2
1
Tapping Screw
Shaft
Shaft
Gear
Gear
21
22
B9905GF
B8802DR
1
1
Note:
(CMP)
6-19
6
5
13
10 12
11
9
26
27
2
29
28
22
30
31
21
20
19
14
18
17
23
32
15
17
34
16
23
25
33
24
6-20
SM 04P02B01-01E
Item
1
2
3
4
5
Part No.
B8803BG
B8803BH
B9906FJ
B9906FK
Y9401WB
6
7
8
9
10
Model
437106
437112
437118
437124
Qty
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
Description
Motor Bracket Assembly
Motor Bracket
Shaft
Spring
Washer
B9988DL
B9906FC
Y9304LB
B9906FE
B9906FD
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
2
1
2
1
1
Screw (M3x4)
Motor Plate Assembly
Screw (M3x4)
Plate
Motor Assembly
11
12
13
14
15
Y9303SJ
B9901ET
B9906FX
B8803AJ
B8803BU
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
16
17
18
19
20
B9906GP
B8803BX
B9906GH
B9906GN
B9901HM
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
Name Plate
Ribbon Holder Bearing
Latch
Gear
Gear
21
22
23
24
25
B9901HN
B9906GL
B9906GR
B8803BB
B8803BM
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
Gear
Motor Assembly
Holder Lock
Carriage Assembly
Main Shaft 18
26
27
28
29
30
B8803BK
Y9305LB
B9906EY
B9906FA
B9901EY
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
Pulley Bracket
Screw (M3x5)
Pulley Assembly
Collar
Pulley
31
32
33
34
B9906EZ
B8803EM
Y9305LB
B9906EW
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Shaft
Adjust Shaft Assembly
Screw (M3x5)
Lever Nut
6
Customer Maintenance Parts List
1
1
1
1
2
Note:
(CMP)
SM 04P02B01-01E
6-21
3
1
16
15
35
33
34
35
36
12
7
5
11
32
10
14
13
30
31
29
28
17
18
19
20
25
6-22
21 23 26
28
25 24 22 27
SM 04P02B01-01E
Item
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
SM 04P02B01-01E
1 1 1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 1 1 1
6 6 6 6
B8802FL
Y9305LB
B8803SE
B8803SE
B8803SF
B8803SF
Y9305LB
Y9305LB
B9905RX
Y9405LB
A9099KY
Y9305LB
B8803DA
Y9305LB
1
2
1
1
1
1
4
8
1
1
3
5
B8803WB
B8803SB
B8803VC
B8803SC
B8803WC
B8803WD
B8803VD
B8803SD
Y9305LB
Y9305LK
B9905RW
B9905WD
B8800JP
B8800JQ
Y9305LB
B8803DC
Y9305LB
B8802BU
B8803VA
B8802SA
B8802BX
Y9305LB
B8802BY
B8800SN
B8800SP
Y9305LB
B8800SE
B8803DB
Y9305LB
B8801SD
B8801SE
B8802WA
A9099KY
B8803WA
1
2
1
1
1
1
4
8
1
1
3
5
1
2
1
1
1
1
4
8
1
1
3
5
1
4
1
2
1
1
1
1
4
8
1
1
3
5
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
2
1
1
1
1 2 3
1 2 3
1
2
1 1
1
1
1
1
4
1
1
1
2
1
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
4
1
1
1
2
1
1
1
4
4
1
Description
Case Assembly
Panel Assembly (not /N2, /P1)
Panel Assembly (not /N2, /P1)
Panel Assembly (not /N2, /P1)
Panel Assembly (not /N2, /P1)
Panel Assembly ( /N2) (not /P1)
Panel Assembly ( /N2) (not /P1)
Panel Assembly ( /N2) (not /P1)
Panel Assembly ( /N2) (not /P1)
(select)
Panel Assembly ( /P1) (not /N2)
Panel Assembly ( /P1) (not /N2)
Panel Assembly ( /P1) (not /N2)
Panel Assembly ( /P1) (not /N2)
Panel Assembly ( /N2, /P1)
Panel Assembly ( /N2, /P1)
Panel Assembly ( /N2, /P1)
Panel Assembly ( /N2, /P1)
Terminal Assembly (see page 6-25)
Screw (M3x5)
Option Bracket (select)
Screw (M3x5) (select)
12 Option Mother PCB (or /A1/A2/A3/C3/C7/F1/R1) (not /A4/A5)
12 Option Mother PCB (and /A4) (not /F1)
24 Option Mother PCB (and /A4/F1)
24 Option Mother PCB (and /A5) (not /F1)
Screw (M3x5) (for B8803SE)
(select)
Screw (M3x5) (for B8803SF)
Rod
Screw (M4x5)
Clamp
Screw (M3x5) (select)
Bracket (select)
Screw (M3x5) (select)
6
(select)
Note:
(CMP)
6-23
Part No.
B8802BK
B8803CA
B8803CB
B8803CC
B8803CD
B8803CE
B8803CF
B8803CG
B8803CH
B8803CJ
B8803CK
B8803CL
B8803CM
B8803CN
B8803CP
B8803CQ
B8803CR
B9305LK
Model
437106
437112
437118
437124
Qty
10
7 8
11 12
14
15 16
2 3
13
18
19
20
17
24
22 21
19
40
38
23
27
39
37
26
25
27
38
29
30
28
32
33
31
35
36
34
6-24
SM 04P02B01-01E
Part No.
B8800MA
B8800MB
B8800MC
B8800MD
B8800ME
Qty
1
1
1
1
1
Description
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
Option Terminal Assembly
*1,73
*2,74
*3,15,16,17,18,75,86,87,88,89
*4
*5,76
B8800MF
B8800MG
B8800MH
B8800MJ
B8800MK
1
1
1
1
1
*6,77
*7,78
*8,79
*9,80
*10,19,20,21,22,81,90,91,92,93
B8800ML
B8800MM
B8800MN
B8800MP
B8800NA
1
1
1
1
1
*11,82
*12,83
*13,84
*14,85
*23
B8800NB
B8800NC
B8800ND
B8800NE
B8800NF
1
1
1
1
1
*24
*25,37,38,39,40
*26
*27
*28
B8800NG
B8800NH
B8800NJ
B8800NK
B8800NL
1
1
1
1
1
*29
*30
*31
*32,41,42,43,44
*33
B8800NM
B8800NN
B8800NP
B8800KG
Y9308LB
1
1
1
1
1
Y9318LB
A1447JZ
B8802GA
B8802GB
B8800KG
1
1
1
1
1
Screw (M3x18)
Access of Conn
Option Terminal Assembly *45,47,49,51,94,96
(select)
Option Terminal Assembly *53 to *64,*98 to *103
Option Cover Assembly
11
Y9308LB
Y9318LB
B8802GA
B8803FA
B8800KG
1
1
1
1
1
Screw (M3x8)
Screw (M3x18)
Option Terminal Assembly *46,48,50,52,95,97
(select)
Option Terminal Assembly *65,66,67,68,104,105
Option Cover Assembly
12
13
14
15
16
Y9308LB
Y9318LB
B8803FB
B8800KG
Y9308LB
1
1
1
1
1
Screw (M3x8)
Screw (M3x18)
Option Terminal Assembly *69,70,71,72,106,107
Option Cover Assembly
Screw (M3x8)
17
18
19
20
Y9318LB
B9905BN
Y9305LK
B8800JJ
B8800JK
E9655FX
1
1
2
1
1
3
Screw (M3x18)
Bracket
Screw (M3x5)
Terminal Assembly (not /P1) (select)
Terminal Assembly ( /P1)
Screw
B8802AJ
B8802AK
Y9305LB
Y9310LB
Y9314LB
1
1
1
1
1
4
5
6
7
8
9
10
21
22
23
24
6
Customer Maintenance Parts List
2
3
(select)
(see page
6-27,28)
Note:
(CMP)
SM 04P02B01-01E
6-25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.
B8801CV
B8801CX
B8801CY
B9901JC
B9901JD
Qty
1
1
1
1
1
Description
Input Terminal Assembly (not /H2/N2)
Input Terminal Assembly ( /N2)
Input Terminal Assembly ( /H2)
Input Cover Assembly (not /H2/N2)
Input Cover Assembly ( /N2)
B9901JP
Y9306LB
B8803EA
B8803ED
B8803EG
1
2
1
1
1
B9906KK
B9906KN
B9906LA
Y9306LB
B8803EB
1
1
1
2
1
B8803EE
B8803EH
B9906KL
B9906KP
B9906LB
1
1
1
1
1
Y9306LB
B8803EC
B8803EF
B8803EJ
B9906KM
2
1
1
1
1
Screw (M3x6)
Input Terminal Assembly (not /H2/N2)
Input Terminal Assembly ( /N2)
Input Terminal Assembly ( /H2)
Input Cover Assembly (not /H2/N2)
B9906KQ
B9906LC
Y9306LB
B9905CR
B9906CA
1
1
2
1
1
Y9305LK
B8802BJ
B8802BJ
B8802BJ
B9900BT
2
3
2
1
1-3
(select)
(select)
(select)
(select)
(select)
(select)
(select)
(select)
Screw (M3x5)
Sheet (437106)
Sheet (437112) (select)
Sheet (437118)
Name Plate (select)
Note:
(CMP)
6-26
SM 04P02B01-01E
SM 04P02B01-01E
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C3
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/C7
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/R1
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/F1
/R1
/R1
/R1
/R1
/R1
/R1
/C7
/C7
/C7
/C7
/R1
/R1
/F1
/F1
/C3
/C3
/C3
/C3
/R1
/R1
/R1
/C3
/C3
/C3
/C3
/C3
/C3
/C7
/C7
/C7
/C7
/C7
/C7
/F1
/F1
/R1
/R1
/R1
/R1
/C3
/C3
/C7
/C7
/R1
/R1
/R1
/C3
/C3
/C7
/C7
*1
*2
*3
*4
*5
*6
*7
*8
*9
*10
*11
*12
*13
*14
*15
*16
*17
*18
*19
*20
*21
*22
*23
*24
*25
*26
*27
*28
*29
*30
*31
*32
*33
*34
*35
*36
*37
*38
*39
*40
*41
*42
*43
*44
*45
*46
*47
*48
*49
*50
*51
*52
*53
*54
*55
*56
*57
*58
*59
*60
*61
*62
*63
*64
*65
*66
*67
*68
*69
*70
*71
*72
6
Customer Maintenance Parts List
Option Terminal
B8800MA
B8800MB
B8800MC
B8800MD
B8800ME
B8800MF
B8800MG
B8800MH
B8800MJ
B8800MK
B8800ML
B8800MM
B8800MN
B8800MP
B8800MC
B8800MC
B8800MC
B8800MC
B8800MK
B8800MK
B8800MK
B8800MK
B8800NA
B8800NB
B8800NC
B8800ND
B8800NE
B8800NF
B8800NG
B8800NH
B8800NJ
B8800NK
B8800NL
B8800NM
B8800NN
B8800NP
B8800NC
B8800NC
B8800NC
B8800NC
B8800NK
B8800NK
B8800NK
B8800NK
B8802GA
B8802GA
B8802GA
B8802GA
B8802GA
B8802GA
B8802GA
B8802GA
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8802GB
B8803FA
B8803FA
B8803FA
B8803FA
B8803FB
B8803FB
B8803FB
B8803FB
6-27
6-28
*73
*74
*75
*76
*77
*78
*79
*80
*81
*82
*83
*84
*85
*86
*87
*88
*89
*90
*91
*92
*93
*94
*95
*96
*97
*98
*99
*100
*101
*102
*103
*104
*105
*106
*107
SM 04P02B01-01E
Standard Accessories
4
8
2
9
5
10
Part No.
B9906JA
B9573AN
B9900BX
B8800LZ
-
Qty
1
1
2
1
1
6
7
8
9
10
A1006WD
A1009WD
A1064WD
A1023WD
A1024WD
1
1
1
1
1
Item
1
2
3
4
5
Description
Ribbon Cassette
Chart *1
Bracket Assembly (not /H5[ ])
CD-ROM for Manuals
Manuals
Power Cord Set ( /H5D) (UL,CSA standard)
Power Cord Set ( /H5F) (VDE standard)
Power Cord Set ( /H5H) (GB standard)
Power Cord Set ( /H5J) (BS standard)
Power Cord Set ( /H5R) (AS standard)
(select)
Spares
Note:
SM 04P02B01-01E
6-29
6 5 7 8
10
0
5 55 0/6 24
VA 0 0V
H
M z
A
X
10
11
12
13
14
15
16
17
16
18
19
20
2
3
6-30
25 24 13
Item
1
2
3
4
5
Part No.
B8802GE
B9905KX
Y9406LB
Y9304LB
B9905KV
B9905KY
Qty
1
3
3
2
1
1
Description
Cover Assembly
Collar
Screw (M4x6)
Screw (M3x4)
Rod ( /A1, /A2, /A3, /A4, /A5, /C3, /C7, /F1, /R1)
Stud (not /A1, /A2, /A3, /A4, /A5, /C3, /C7, /F1, /R1)
6
7
8
9
10
Y9725YA
B8802GG
B8802AD
Y9304LB
Y9304LK
1
1
1
1
1
11
12
13
14
15
B9902LK
B9902LJ
B9902LL
E9655FX
A1017JS
1
1
1
(3)
1
16
17
18
19
20
Y9306LB
Y9405LB
B9902LN
Y9401WL
B8800LH
2
1
1
1
1
Screw (M3x6)
Screw (M4x5)
Wire Assembly (Green)
Washer
Bracket
21
22
23
24
25
A9019ZH
Y9304LB
B9529AU
B9902LM
Y9301WB
1
1
1
1
1
Terminal Assembly
Screw (M3x4)
Name Plate
Rod
Washer
23 22 21
(select)
Spacer (not /A1, /A2, /A3, /A4, /A5, /C3, /C7, /F1, /R1)
Cover
Name Plate
Screw (M3x4)
Screw (M3x4)
Note:
(CMP)
SM 04P02B01-01E
7.1
WARNING
Remove all wires and cables from the recorder and turn OFF the power switch
before attempting any disassembly or assembly. Certain parts of the recorder
carry high voltages.
CAUTION
The internal circuitry is vulnerable to damage from static electricity. Take
appropriate measures to ensure that static electricity does not flow to the
internal circuits.
Plastic molded framing with latches are used to secure components. Applying
excessive force to latches can cause them to break.
When replacing the parts other than the chart paper, pens, ribbon cassette, and internal
light LED, be sure to check them by performing the insulation resistance test, withstand
voltage test, and protective grounding function (see chapter 3).
Tightening Torque
Bit No.
M2.3
M3
M4
0.17 to 0.23 Nm
0.59 to 0.69 Nm
1.37 to 1.47 Nm
#1
#2
#2
The screw tightening torque for the Input Terminal Assembly, Option Terminal
Assembly, and Mother Board Assembly is 0.39 to 0.49 Nm.
SM 04P02B01-01E
7-1
Replacing Parts
7.2
Replacable Parts
The recommended replacement periods for wearable parts (ones with limited lifespans)
is given in the table below. The replacement periods are based on standard operating
conditions. The actual replacement period should be determined depending on the
actual operating conditions.
Pen Model
Quantity
Used
Item
Replacement
Part Name
Period
Part No.
Note
41 days
Chart
B9573AN
Felt pen
2 km
Pen Assembly
B9902AM
B9902AN
B9902AP
B9902AQ
Red
Green
Blue
Violet
Pen Assembly
B9902AR
100,000
characters
Plotter pen
1
1 each
At a pen speed of
10 cm/s
1
Display
5 years*
5 years
Motor Assembly
B9905GS
Plotter carriage
5 years
Plotter motor
5 years
Motor Assembly
B9905NS
Lever bearing
5 years
Lever Assembly
B9900RH
Pen servo
5 years
Pen Servo
Assembly
B8802EF
2 years*
LED Assembly
B8800CR
1 to 4
2
The half life of the brightness at the factory default brightness setting.
Dot Model
Item
Replacement
Period
Part Name
Part No.
41 days
Chart
B9573AN
Ribbon cassette
3 months
Ribbon Cassette
B9906JA
Display
5 years*
Display Assembly
B8802CA
Motor Assembly
B9905GS
Note
When used at 20 mm/h
Quantity
Used
1
Pulley
3 years
Pully
B9901EY
Carriage motor
5 years
Motor Assembly
B9906FX
Carriage
5 years
Motor Assembly
5 years
B9906FS
1 each
Motor Assembly
B9906GL
5 years
Gear
B9906GN
B9901HM
B9901HN
1 each
2 years*
LED Assembly
B8800CR
The half life of the brightness at the factory default brightness setting.
For information on replacing the parts in the shaded area, see the R20000 Recorder
users manual (IM 04P02B01-01E).
7-2
SM 04P02B01-01E
7.3
Screw (A)
Screw (B)
Replacing Parts
3.
Sufficiently loosen the screw that holds down the cover, then open the cover.
(Screw tightening torque: 0.59 to 0.69 Nm).
Screw
4.
Release the lock on the Joint Board PCB connector (CN2) and remove the FPC
from the connector.
FPC
Locked
Lock released
SM 04P02B01-01E
7-3
Loosen the screw on the back of the FPC and open the internal unit.
(Screw tightening torque: 0.88 to 0.98 Nm).
Screw
Hinge
Hinge
7-4
SM 04P02B01-01E
FPC
Lift the cable lock.
Cable Lock
3.
Remove the FPC Clamp from the internal unit, and pull the FPC out from the
FCP Clamp.
7
Replacing Parts
FPC Clamp
4.
Remove the screw securing the VFD Holder, press the VFD Holder latch with a
pair of tweezers, then remove the VFD Holder.
(Screw tightening torque: 0.59 to 0.69 Nm).
Screw
Front
Latch
VFD Holder
Tweezers or other tool
SM 04P02B01-01E
7-5
Pull the Display Assembly toward you, then pull the support point on the right
side of the Display Assembly.
Pull
Support point
6.
Battery Assembly (B9905WD) [Item 15 on page 6-8 and item 16 on page 6-22]
1.
2.
Connector
3.
7-6
SM 04P02B01-01E
Chart Paper Feed Motor (B9905GS) [Item 11 on page 6-5 and itme 15 on page 6-19]
1.
2.
3.
Pin
Pin
4.
Push the left edge of the bracket, then slide the entire bracket to the right while
releasing the latch, and remove the bracket.
Push
7
Bracket
Replacing Parts
5.
Remove the screw securing the Motor Assembly, then remove the Motor
Assembly.
(Screw tightening torque: 0.59 to 0.69 Nm).
Screw
SM 04P02B01-01E
7-7
7.4
Motor Cable
Screw
Screw
FPC
4.
5.
Remove the screw securing the FPC, then peel the FPC off of the frame (the
FPC and Frame are secured with double-sided tape).
(Screw tightening torque: 0.20 to 0.26 Nm).
Screw
Frame
7-8
SM 04P02B01-01E
Main Shaft
Screw
7.
Screw
Remove the Belt, then pull the Frame to widen, and remove the Shaft.
Shaft
Plotter Carriage
7
Replacing Parts
Screw
Screw
Screw
SM 04P02B01-01E
7-9
CAUTION
If any foreign material adheres to the mechanism of the Pen Servo Assembly
that moves the pen carriage, malfunction can occur.
If any foreign material adheres to the bottom of the Pen Servo Assembly, that
foreign material can fall onto components during assembly and cause
malfunction.
Before assembly, visually inspect the mechanism that moves the pens and the
bottom to confirm that no foreign materials have accumulated, and if necessary,
use an air blower to clean the affected areas.
Pen Arm Assembly
Mechanism that moves the pen
Pen Servo Assembly
1.
2.
3.
4.
Locked
Lock released
Locked
Lock released
Remove the two screws securing the Pen Servo Assembly, then pull out the
assembly.
(Screw tightening torque: 0.59 to 0.69 Nm).
Screw
7-10
Screw
SM 04P02B01-01E
Remove the screw securing the Pen Base Bracket and Servo Top Cover.
(Screw tightening torque: 0.39 to 0.49 Nm).
Screw
6.
Remove the Servo Top Cover from the Pen Base Bracket.
7.
8.
Replacing Parts
FPC
Remove the Pen Servo PCBs which are secured by latches to the Pen Servo
Assembly.
Latch
Note
The connectors connected to the FPCs from the Pen Servo Assembly on the Pen Servo
PCBs do not have a locking mechanism. Inserting and removing them repeatedly can result
in worn and defective contacts.
SM 04P02B01-01E
7-11
10.
Latch
Remove the Pins from the Pen Base Bracket, then remove the Pen Servo
Assembly.
Pin
Latch
11.
Remove the Pen Arm Assembly while pushing the Pen Arm Shaft of the Pen
Servo Assembly.
Pen Arm Assembly
Arm No.
Pen Carriage
Pen Arm Shaft
Push
Note
An Arm number is indicated on the Pen Arm Assembly. Attach each pen correctly. If the pens
are attached incorrectly, the Pens will interfere with each other.
7-12
SM 04P02B01-01E
Pull out the Pen Arm Shaft and Spring from the Pen Carriage.
Spring
Pen Arm Shaft
7
Replacing Parts
SM 04P02B01-01E
7-13
7.5
2.
3.
Remove the Ribbon Feed Motor cable from the Dot Driver PCB (CN5).
Remove the three pins and four screws that secure the Plate, then remove the
Plate.
Plate
Screw
Screw
Screw
Screw
Pin
4.
Remove the latch from the Holder Lock on the left panel, then slide it to the right
side and remove the Holder Lock.
Latch
Holder Lock
Latch
7-14
SM 04P02B01-01E
Remove the latch from the Holder Lock on the right panel, then slide it to the left
side and remove the Holder Lock.
Latch
Holder Lock
Latch
6.
7
Disconnect the Band that holds the cables in place. Remove the two latches
securing the Ribbon Feed Motor, then turn clockwise and remove the Ribbon
Feed Motor.
Band
Latch
Latch
8.
Release the latch securing the Ribbon Feed Gear, then remove the Ribbon
Feed Gear.
Ribbon Feed Gear
Latch
SM 04P02B01-01E
7-15
Replacing Parts
7.
CAUTION
Do not apply lubricant to the Shaft.
1.
2.
3.
Screw
Screw
Screw
Pin
4.
Screw
5.
Move the Carriage Motor to the right to loosen the Belt tension, then remove the
Belt from the Carriage Motor Pulley.
Carriage Motor
Belt
7-16
SM 04P02B01-01E
Screw
Screw
Latch
Pulley
Shaft
Pulley Assembly
Main Shaft
Adjust Shaft Assembly
Screw
When removing the Adjust Shaft Assembly, see section 4.3, Adjusting the
Height of the Carriage.
Adjust Shaft Assembly
Main Shaft
Carriage Assembly
SM 04P02B01-01E
7-17
7
Replacing Parts
Screw
Screw
Screw
Pin
4.
Move the Carriage Motor to the right to loosen the Belt tension, then remove the
Belt from the Carriage Motor Pulley.
Carriage Motor
Belt
5.
Release the two latches securing the Motor Bracket Assembly, then pull out the
Motor Bracket Assembly.
Latch
Latch
6.
Remove the Spring and two screws, remove the Motor Plate Assembly.
(Screw tightening torque: 0.59 to 0.69 Nm).
Spring
Screw
Screw
7-18
SM 04P02B01-01E
Remove the two screws and M3 hex screw, remove the Plate and Drive Pulley.
(Screw tightening torque: 0.59 to 0.69 Nm, M3 hex screw tightening torque:
0.20 to 0.26 Nm).
Plate
M3 Hex Screw
Screw
Screw
Drive Pulley
Ribbon Shift Motor - Ribbon Swing Motor (B9906FS) [Item 8 on page 6-19]
Ribbon Shift Gear Box - Ribbon Swing Gear Assembly (B8803BS) [Item 7 on page 6-19]
1.
2.
3.
Screw
Screw
Screw
4.
Release the two latches securing the Ribbon Shift Assembly, then pull out the
Ribbon Shift Assembly.
Latch
Latch
Ribbon Shift
Assembly
Latch
Latch
5.
Release the two latches securing the Ribbon Shift Motor, then turn the Ribbon
Shift Motor counterclockwise and remove it.
Ribbon Shift Gear Box
Latch
Ribbon Shift Motor
Latch
SM 04P02B01-01E
7-19
Replacing Parts
Pin