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SL842
Impact Test Equipment Ltd
www.impact-test.co.uk & www.impact-test.com
User Guide
User Guide
H-10
FIELD SHEAR VANE BORER
CONTENTS
1 PURPOSE .................................................................................... 1
2 DESCRIPTION ........................................................................ 1
2.1 Vane borer ...................................................................................................... 1
2.2 Vane borer instrument ............................................................................................ 1
2.2.1 Equipment for the instrument ............................................................................... 1
2.2.2 Principles and function .......................................................................................... 2
7
8
4.3 Updating
4.4 Caution
PURPOSE
The vane borer instrument, together with the vane borer, is used for in situ
measurements of the undrained shear strength in clays for short-time stability
calculations.
2 DESCRIPTION
2.1 Vane borer
The main part of the vane borer is the vane which is secured to a steel rod by
welding. There are two vane sizes, which are interchangeable. In order to avoid
adherence between the vane rod and the clay during rotation of the vane, the rod is
protected by a protection tube. To reduce friction in the system, the space between
the rod and the protection tube is filled with grease under pressure and a thrust
ball-bearing is placed between the coupling piece and the protection tube.
During penetration, the vane is withdrawn into the protection shoe and locked in this
position by the retaining spring which is pressed into the groove in the locking
sleeve. The vane is unlocked by a blow on the extension rod.
The vane is extended with 16 mm diameter rods and the housing with 36 mm
diameter pipes, both of one metre length.
Equiment
2 handles
1 crank handle
Item No.
23 106
For S.no. 0 to 1500: 23103
For S.no. from 1500: 23104
23 105
24 000
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2.
3.
4.
5.
Gearbox with double wormgear - for instruments with serial numbers 1000 1500 the reduction is 1/3600, for serial numbers from 1500 the reduction is
1/1800.
Re 1.
The stem is the backbone of the instrument around which the instrument
is built. The stem also acts as a foot, anchoring the instrument to the
outer pipe by means of a clamp.
Re 2.
Re 4.
Re 4.
The reading dial is positioned in the lid of the spring housing. The dial
contains two hands. The red hand indicates at any time the spring
deformation, while the white hand merely is a slave hand following the
first and indicating the maximum reading.
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Re 5.
The gearbox is mounted rigidly to the stem. For instruments with serial
numbers from 1000 to 1500 the reduction will be 1/3600, for serial
numbers from 1500 the reduction is 1/1800.
A crank handle fits into the ingoing shaft of the reduction gear.
The spring housing can be rotated clockwise by means of the crank
handle. The gear will reduce the crank speed by 3600 or 1800 depending
on the serial number.
A ratchet wheel and pawl allow the spring housing to be rotated clockwise
independent of the gear.
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3.1.2 Control
With the short steel rod (24300) in position in the locking piece (23600), screw on a
1 m steel rod (41111) and 1 m outer pipe (41101) (on to the lower part of the vane
borer without a coupling (41100). Screw the hexagonal adaptor (23102) on to the
steel rod. Take out the vane by placing the tommy bar (23105) mounted in the
instrument case in the bottom of the adaptor, and knocking this carefully with a
heavy hammer. If everything is assembled correctly, the vane should reach 50 cm
outside the cover, and the instrument should be in place on the pipe and in the
socket. Check that the vane can be rotated without noticeable friction.
3.1.3 Driving
Lock the vane in place inside the protection shoe, and press the vane borer down to
the required depth, using a hydraulic rig. Alternatively a rack jack or a tripod
arrangement with anchoring frame and earth screws may be used.
NB: The vane borer is not designed for hammering
3.1.4 Preparation
for measurements
When the vane borer is at the required depth, screw on the hexagonal adaptor
(23102) to the inner rod (41111/-110), place the tommy bar (23105) horizontally
through the adaptor and line it up with a distant point (this to ensure easy re-entering
of the vane into the protection shoe). Insert the above mentioned tommy bar (23105)
vertically in the adaptor. A blow on top of the hexagonal adaptor (23102) with a
hammer will knock the vane out of the locking device, and drive the inner rod
downwards (approx. 50 cm) until the vane is in place.
NB: Do not turn the inner rod during driving
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NB: The cover is located by dowel pins. The measuring spring and recording
mechanism are now accessible. Remove the bracket that carries the
pointer. Then remove the two screws that secure the measuring spring
to the spring-housing. The taper pin is then driven out from the spring
arm and the spring arm drawn off the main shaft complete with the
spring
Remove the Seegerring, and the spring housing can be lifted up. The gearbox is
now uncovered. For taking out the gears, start by unscrewing the setscrew under the
ingoing shaft (underneath the crank handle), and pull out the cap with the smaller
wormgear. Unscrew the three screws for the larger cap and the shaft with the
wormwheel and gear comes out. The big wormwheel can now be lifted up.
NB: When the instrument sits properly on the pipe, fasten the three
wingscrews. If large readings are expected, it is necessary to lock the
outer pipe to prevent it from rotating counterclockwise during loading
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NB: The three clamp screws, retaining the instrument to the outer casing
tube, must be screwed up tight to prevent the instrument from slipping,
otherwise this can damage the pointer spindle. The energy stored in the
measuring spring will be released causing a very high acceleration on
the pointer
3.2.5
Push the crank handle as far as possible into the crank opening on the gearbox and
turn the crank clockwise until it grips the gear.
NB: Always rotate the crank clockwise
Rotate the crank clockwise with as constant a speed as possible: 1 rev/sec. is
recommended. The spring housing will then rotate 0.1 per sec. for instruments with
serial number below 1500, respectively 0.2 per sec. for serial numbers over 1500.
Watch the hands in the dial. When the hands stop and the red one returns, failure is
obtained in the clay at the vane.
Take all readings off the white hand and note them together with the depth, boring
position etc. Compare these readings with the calibration curve for the instrument
and read off the undisturbed shear strength.
3.2.6
Rotate the vane by rotating the spring housing with the handle bars, 25 complete
revolutions. Use the crank handle and take two readings at 90 to each other to
check a possible non-verticality in the system. Record the smaller reading.
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NB: Make sure that the retaining spring has engaged in the slot before
proceeding to the next depth
3.3 Maintenance
3.3.1 Vane borer
Grease should be injected into the nipples for each bore hole. The whole vane borer
should be completely dismantled and thoroughly cleaned, usually at every third bore
hole.
NB: If the vane borer is left lying unused on the ground, it must be
dismantled and cleaned
3.3.2 Instrument
The instrument is rigidly built and does not require much attention, provided that it is
used carefully and kept away from dirt and mud as much as possible.
To ensure that correct shear strengths are obtained it is, however, adviseable to
have the instrument calibrated at regular intervals, normally once a year.
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4.2 Reading
The motor is switched on and drives the gear until shear is registered on the reading
dial whereupon it is switched off.
NB: The standard crank handle supplied with the instrument can still be
used when the motor is removed
4.3 Updating
The electric motor option can be built into all Geonor vane borer instruments less
than 10 years old. The existing insert for the crank handle must be replaced by an
insert with external threads to suit the motor coupling. This is supplied with the
modification.
4.4 Caution
The motor should not be exposed to mechanical shock, i.e. falling on a concrete
floor, as it is a precision product of high quality.
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23 100
30
41 101
30
41 100
30
41 111
30
41 110
43 259
41 112
Spare parts:
1 23 502 Vane, 55x110 mm
2 23 521 Vane, 65x130 mm
1 23 505 Vane protection tube
Equipment for preboring/insertion/extraction:
5" auger
1
3
01.02.02.15C
43 258
43 200
19 200
Anchoring frame
19 300
19 500
19 400
14 800
19 201
01.12.12.0
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23 503 Bushing
23 509 Adaptor
23 511 Wrench, 55 mm
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23600
2310Q
________________________
of2 3 6 0 1
23604'
023603
2 43 00
23509
-/3602
(Qat
-23512
mi-23506
23510
trt
en
U1
.0
to
to
(N1
O
111
fri
23800
0=-2
3504
23503
24500
23501
23 11
41110
41100
41111
41101
TECHNICAL CHARACTERISTICS:
GEONOR H-10 FIELD SHEAR VANE BORER
Installation: Pressure push-in, no hammering. By hand with the ground-anchored jacking
system or with a hydraulic drilling rig.
Instrument: Gear driven, accuracy of torque reading: + - 0.5% of range.
Measurement range: From 0-60 kPa (0-6 T/m2) and 0-100 kPa (0-10 T/m2).
Lower part:
Total length with the vane extended:
1430 mm
Max outer diameter:
77 mm
Weight:
15 kg
Two different sizes of vanes: 55 mm x 110 mm and 65 mm x 130 mm
Instrument:
Max outer diameter
Weight including instrument box
320 mm
16 kg
Vane Borer H-10 complete for 30m depth, consists mainly of:
Readout instrument complete
Vane borer lower part with vanes
Set of spare vanes and protection tube
30 extension tubes and rods
Preboring equipment complete
Complete insertion/extraction with rack jack, ball cone clamp, anchoring screws etc.
Steel transport cases.