SUNRISE CITY - PLOT V PROJECT

METHOD STATEMENT
for

Plumbing and Drainage Piping Installation

Works
Rev. 01

Prepared by:

Gilbert A. Neptuno
Senior Site Manager
Thang Long Fire Co.

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

TABLE OF CONTENTS
page no.

1.0 Purpose...........................................................................................2
2.0 Definitions.......................................................................................3
2.1 Party..............................................................................................3
..............................................................................................3
3.0 Specific Standards...........................................................................3
3.1 References and Standard............................................................3
4.0 Materials.........................................................................................3
4.1 uPVC Pipes De Nhat..................................................................3
4.2 PPR Pipes Aquatherm...............................................................4
Machinery and Tools........................................................................5
4.3 Machinery and tools for construction...........................................5
4.4 Machinery and tools for testing...................................................5
6.0 Preparation Works / Procedure..........................................................7
7.0 Work Flow Chart........................................................................8
8.0 Construction Method........................................................................8
8.1 PPR Pipes and Fittings Installation..............................................8
8.2 uPVC Pipes and Fittings Installation Works................................24
8.3 Cast Iron Pipes and Fittings Installation.....................................33
9.0 Quality Control...............................................................................39
Test Method and Test Plan, Test Record Forms, Inspection Forms.........42
1. Test Method........................................................................42
2. Inspection and Test Plan.........................................................44
10.0 Safety Plan..................................................................................45
11.0 Appendix.....................................................................................45

1.0 Purpose
The objective is to describe the installation of Plumbing & Drainage System associated
with installation of internal pipes to ensure compliance with contract requirements,

Page 2 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

approved shop drawing, combine and coordinated all services and structural penetration
shop drawings, material, specification and quality control.
2.0 Definitions
This Method Statement describes the work execution on the installation of pipes for plumbing
system and piping works.
2.1 Party
All M & E works (Plumbing & Drainage System) for Basement 01 & 02, Master Ground
Floor, Podium and V2 & V3 Tower will be carried out by Thang Long Fire Co. Ltd.
2.2 Scope of Works
This procedure establishes the instructions for the preparation and control of Inspection
and Test Plan (ITP) for field construction activities and notification to Owners project
management for their selected inspection point in a timely manner. The method statement
is applied to the installation of water supply pipe and sanitation equipment for Sunrise
City Project Plot V.
3.0 Specific Standards
3.1

References and Standard

Materials

Standard

uPVC pipe for Soil, Waste, Vent and Drain

System
PPR pipe for Cold and Hot Water Pipe System
Cast Iron Pipe for Soil, Waste & Drain at
Basement high level and transfer floor

SS 213 & SS 272

DIN 8077/8078
ASTM A74

4.0 Materials
4.1

uPVC Pipes De Nhat

These uPVC pipes and HDPE pipes has registered and tested product quality at
Directorate for Standards and Quality Assurance and Testing center 3 on use purpose :
Pipe for Industries
Pipes for Water Supply
Pipe for Water Drainage
Pipe for Electrical Conduit
In addition, all materials have been tested and delivered with good quality and
assurance of Top Quality in the Market policy.
The first uPVC and HDPE pipes systems could have good performance in the field of
application as:

Page 3 of 46

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

THANH LONG FIRE

CO. LTD.

SUNRISE CITY
PLOT V PROJECT

Drinking water, industrial process water, domestic / industrial waste water

treatment, drain water / waste water discharge, well drilling, agriculture irrigation,
aquaculture, electrical and telecom.
The first uPVC & HDPE pipes are manufactured in compliance:
+uPVC pipe: ASTM 2241, TCVN 6151, ISO 2531, AS 1477, CNS 1299, SS
213 equivalent to BS 3505, ISO 4422, BS4514, BS 5255, AS 1415.
+HDPE pipe
The uPVC and HDPE pipes system have been widely known by professional and
proven for their characteristics:
a.
b.
c.
d.
e.
f.
g.
h.

Light weight, easy in handling and save operating costs.

Smooth surface and greater hydraulic capacity.
Strong mechanical strength, good resistance to impact and pressure.
Corrosion resistance from electrolyte erosion, bacterial attack and chemical
erosion.
Non-toxic, no influence on water quality.
Good insulation and fire retardation. Provide excellent protection for electrical
wiring system.
Simple and readily joined, easy installation work.
Small friction factor.
4.2

PPR Pipes Aquatherm

Aquatherm is a pipe system with many applications due to its special characteristics
and versatility.
Potable water pipe networks: for cold and hot water installations for residential
buildings, hospitals, hotels, office and school buildings etc. house connections, boiler
connections, water distribution, riser and water point connection.
Heating pipes for residential houses: heat generator connections, heating manifolds,
risers, high rise, manifold connections and radiator connections.
This pipe system is applied in all fields of new installation, repair and renovation.
According to DIN 1988 T2 all installation parts coming directly in contact with
potable water are commodity goods according to the Law of Food and Commodity
Goods.
All piping system and fittings system have UV stabilizer to bridge transport and
installation times. Maximum storage time in the open air is 6 months.
For the application in open air Aquatherm offers composite pipes with UV-protective
layer made from polyethylene, which excludes damages caused by sunlight.

Page 4 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

The sound insulation qualities of the PPR Pipe system, related to water flow and
hydraulic shock within a building, provide a sound proofing effect on noise
transmission.
Therefore the sound transmission is much lower compared to metallic pipes.
This pipe system complies with the requirements of the fire classification B2 DIN
4102 (normal inflammable). Compared to natural products like wood, cork or wool.
Aquatherm dont produce any gas toxicity. To avoid fire and smoke transmission
aquatherm advises the use of fire retardant seals and the fire resistance period is the
minimum period in minutes.
PP-R pipe is connected with the welding method used in welding and electricity to
heat with. This material is applicable to both cold & hot water supply piping, fitting
for down feed line and distribution line system.
Machinery and Tools
4.3

Machinery and tools for construction

4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
4.3.7
4.3.8
4.3.9
4.3.10
4.3.11
4.3.12
4.3.13
4.3.14

4.4

Power drill
Hand hacksaw
Square end sawing vice
Sizing tool
Reamer & sand paper
Screw gauge
Drill Press Machine
Fire Extinguisher
Hand tools
Scaffolds
Clean rug and cloth
Vinyl Sheet
Vinyl Tape
Brush (Enamel and Wire)

Machinery and tools for testing

4.4.1
4.4.2
4.4.3
4.4.4
4.4.5

Portable Motorized Test Pump

Manual Hand Pump
Water Pressure Gauges
Air Bleeding Valve
Test Plugs

5.0 Materials Handling, Storage and Delivery

5.1 PURPOSE

Page 5 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

This purpose is to provide instruction for the control and receipt of material,
equipment and supplies purchased, furnished or controlled by Thang Long for Sunrise
City Plot V Project.
5.2 SCOPE
This procedure is applicable to receiving, handling, storage, maintenance and
inspection of items received by Thang Long for the construction of Sunrise City Plot
V Project.
5.3 RESPONSIBILITY
a)
Thang Long engineer shall be responsible for the implementation of
receiving inspection and notifying Owners Project Engineer (1 day in advance) of
the arrival of material using the material delivery IDP forms for the materials w/c
Thang Long purchased in the local market; and for overseas, the arrival of
material shall be advised to Client/Project Engineer on the shipment date and ETA
in HCM. Thang Long Engineer shall notify the Client/Project Engineer upon
arrival in HCM one day in advance for receiving inspection to site. The
Client/Project Engineer shall designate the lay down areas for the bulk materials.
b)
The Subcontractor shall place items in the storage areas to which they are
assigned.
c)
The Subcontractor shall record each item on the material stock inventory
report and shall be submitted to KEC for monitoring.
5.4 GENERAL
a)
Material Control & Receiving shall consist primarily
of commercial receipt including count, condition and identification.
b)
Receiving shall be performed in conjunction with
inspection by KEC Engineer.
c)
Receiving inspection shall be performed based on the
requirement of the latest approved materials and procurement documents.
5.6 RECEIVING
Receiving inspection shall be performed by the KEC engineer and Client/Project
Engineer for material and equipment received
STORAGE
a)

Storage Area
1.
Access to storage areas shall be controlled and limited only to
authorized personnel.
Page 6 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

2.
Cleanliness and good housekeeping practices shall be enforced at all
times in the storage areas
3.
KEC engineer shall perform the periodic inspection for storage area
every week.
5.7 MARKING
The subcontractor shall ensure that material delivered to site are neatly arranged,
packed and labeled as per item against the packing list or receipt from the
manufacturer.
5.8 METHODS
a)
All items shall be stored in such a manner as to
permit ready access for inspection and maintenance without excessive handling in
order to minimize risk or damage.
b)
Items stacked for storage shall be arranged so that the
racks, cribbing or crates are bearing the full weight without distortion of the item.
6.0 Preparation Works / Procedure
1. For site inspection, Thang Long Engineer shall prepare the Request for Inspection and
notify to the Engineer not less than one working day in advance for required hold and
witness point.
2. ITP shall be prepared by responsible Thang Long Engineer according to construction
detail schedule on the basis of the applicable shop drawings, method statement and/or
specification.
3. Thang Long Engineer shall follow up the inspection activities in accordance with the
ITP.
4. Upon completion of the work operation, the responsible Thang Long Engineer shall
review item covered by the applicable ITP to assure that the work has been completed
satisfactorily and that the ITP and all supplementary documentation is attached and
submitted to the Engineer.
5. Thang Long shall request the Engineer for visual check on site, to witness how the
PPR, uPVC and C.I. pipe are cut, heated and cooled, joined together.

Page 7 of 46

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

THANH LONG FIRE

CO. LTD.

SUNRISE CITY
PLOT V PROJECT

7.0 Work Flow Chart

1. Materials
2. Shop Drawing
3. Method Statement
Rejected

Engineer's/Consultants Comments
Approved

Materials procurement & delivery to site.

Rejected

Inspection

8.0 Construction Method

Approved

8.1

Installation
of pipe opening through / on
PPR Pipes and Fittings
Installation
slab & walls

Rejected
Rejected

a) Adhesive Bonding Joint for PPR Pipes and Fittings

Inspection

1) Cutting of the pipe

- Mark

Approved

1. Hangers / Supports Installation

Pipe installation based on approved
pipe2.according
to the necessary length.
shop drawings

Rejected

- Cut the pipe following the marking. Cut the pipe at right angles to the pipe
Inspection
axis.
Approved

Hydraulic
Coldmachine
& Hot Wateras
Piping,
fittings,etc.
- For bigger1.pipes
useTest
cutting
shown
below
Rejected

2. Water Leak Test Soil, Waste, Vent & Drainage pipe

Inspection
Approved

Rejected

1.
2.
3.
4.

Pipe insulation (where applicable)

Pipe penetration seals
Fire stopping FS One (Hiltii Brand)
Pipe system cleaning & flushing
Inspection
Approved

1. Installation of equipment
2. Final connection to equipment, valves
and accessories

2) Heating of pipe and fitting

- Push the end of the pipe up to the welding depth into the welding tool.
- After the stipulated heating times, quickly remove pipe and fitting from the
welding tool (See table 1)
Page 8 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

- Join them immediately until the marked welding depth is covered by the PPR bead from the fitting.
- Before starting the fusion, check if the aluminum-PP- composite layer has
been completely remove.
- All used devices and tools must have reached the necessary operating
temperature of 260 deg. C.
- Suitable measuring instrument have to measure a temperature up to 350 deg
C.

Page 9 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

2) Weld in saddles
- Weld in saddles are available for pipe outer diameter of 40, 50, 63, 75,
90, 110, 125, 160, 200 and 250 mm. The maximum sensor well diameter
is specified in the following Table. 2
- Weld in saddles are used for:
i.

Branch connections in existing installations.

ii.

The substitution of a tee. Branch connections in risers.

iii.

Sensor wells, etc.

Page 10 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

- Drill through the pipe wall at the intended outlet point by using the drill.
- Insert the heating tool on the concave side of the weld-in saddle tool into
the hole drilled in the pipe wall until the tool is completely in contact
with the outer wall of the pipe.
- Fusing the weld-in saddle with the pipe the outer surface and the pipe
inner wall connection reaches highest stability.
- The welding device/saddle welding tool must have reached the required
operating temperature of 260 deg. C
- The Welding surfaces have to be clean and dry.
- Insert the heating tool on the concave side of the weld-in saddle tool into
the hole drilled in the pipe wall until the tool is completely in contact
with the outer wall of the pipe. Next the weld-in saddle tool is inserted in
to the heating sleeve until the saddle surface is up against the convex
side of the welding tool. The heating time of the elements is generally 30
sec.
- Insert the weld-in saddle in to the heated drilled hole. Pressed and wait
for 15 sec. Wait for 10 mins. to cool before exposed to full loading.

Page 11 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

Page 12 of 46

SUNRISE CITY
PLOT V PROJECT

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

Page 13 of 46

SUNRISE CITY
PLOT V PROJECT

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

3) Butt Welding
Pipes and fittings are fused, as explained below by butt welding (pipe
dimension 160, 200, and 250 mm)
- Cut pipe into required length.
- Plastic pipes are aligned and fixed by means of the clamping elements.
- Push the pipes onto the heating place with a defined adjusting pressure.
- When heating time has expired, divide the machine slide, remove heating
element quickly and joint the pipes (by putting both parts of the slide
together).
- Welded connection can be unclamped and welding process is finished.

Page 14 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

4) Repair
- Damaged pipes may be repaired by means of fusion.
- In addition to this the offers the possibility of the pipe repair stick.
- The installation: same step for weld-in saddle.

Page 15 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

a) Exposed pipes

Pipe Hanger shall

have neoprene pad.

PPR Pipe / uPVCSupport Details and Schedule

Page 16 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

2 . T Y P IC A L D E T A IL O F H A N G E R F O R P P -R & u P V C

Page 17 of 46

THANH LONG FIRE

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METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

b) Concealed PP-R pipes

- Mark location of pipes and outlet on walls according to approved shop
drawings.
- After layout has been established, mark the pipe route on the brick wall with
two marked lines according to installed pipe size (follow Table 3).

Page 18 of 46

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

THANH LONG FIRE

CO. LTD.

SUNRISE CITY
PLOT V PROJECT

Table 3: Wall Opening Size for PPR Pipes

Pipe Size
(d) mm
20

Opening
(b) mm
60

Depth
(t) mm
35

Sleeve
Size
DN 40

2
3
4
5
6

25
32
40
50
60

60
100
100
150
150

35
45
50
65
80

DN 40
DN 50
DN 65
DN 80
DN 100

Item

Note: See shop drawing details for

various pipe outlet heights as per
san. fixtures supplier
recommendation.

Page 19 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Preparation works
The construction drawings have been approved and allowed work at the Sunrise
City.
The PP-R pipes and accessories have been reviewed and authorized for
construction at the Sunrise City Project site.
Location, the installation area has been checked and permitted by the responsible
authority.
The worker use heat welding machine has been training, inspected and certified
for welding pipe PP-R.
Welders will be tested and trained in the site. Welders through the test will be
given certificates for welding pipe PP-R at the site.
The necessary tool and equipments for connection, installations have been
prepared and checked (pipe cutter, the head, the welding machines, drilling
machines, hand tools ...). Appliances this device must be checked and sealed test
period 3 months / time).
Sanitary tools for cleaning surface connection such as (wiper, sandpaper ...). When
performing on the finishing floor to improve plastic covering and plywood 10mm.
Based on the construction drawings approved mark position installed on a wall,
floor or ceiling depending on the position pipe fitting. The positioning device such
as ridge, water-level machine, water ruler and angle ruler.
The wall conceal tube must mark the location and request to the responsible
authority for inspection before cutting.
Installing the rack position was marked. The racks must be zinc galvanized after
processing and testing.
Connecting pipe and piping installations according to drawings.
Inspection works.

Page 20 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUPPORT INSTALLATION (BAR HANGERS, RACK)

Page 21 of 46

SUNRISE CITY
PLOT V PROJECT

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

A kind of bar hanger, rack must have approved, the location, size according to the
construction drawings approved specification, the blow bolt must be fitted and drilling
accuracy and make sure. The bar hanger, rack distance is not higher more than the
distance specified in the drawing specification. The bar hanger, rack must be straight,
bolt must be screwed and correct position. Rack should be cut drilling, and improved
before being zinc galvanized. The hole shot stopper must be round, deep and clean.
When drilling or working on a high level scaffolding must be used.
A) Application of Anchor Bolts and Fixing:
1. According to the strength of concrete or solid masonry, diameter of the embedment
of anchor bolt and depth embedment, the pull out load will be modified.
2. Drill- The holding power of any anchor is directly related to the diameter of the
embedment hole. So its important to use the right size of embedment hole.
Inappropriate size may cause unexpected results. The drill carbide bits must be of the
correct diameter for the respective anchor hole diameter. In general, carbide bits
conforming to the following will produce acceptable hole diameters.
Metric System: ISO 5468 and DIN 8035
Nominal Dia.
6mm
8
10
12
14
16
18
20
24
26

Min. Dia.
6.12 mm
8.15
10.15
12.18
14.18
16.30
18.30
20.30
24.30
26.30

Max. Dia.
6.30 mm
8.36
10.36
12.43
14.43
16.61
18.61
20.61
24.61
26.61

3. The general rule of space and edge distance requirement for mechanically expanded
anchors as followings:
-Ten (10) anchor diameter between edge.
- Two (2) times anchor embedment between spacing.
If vibration or impact is applied, spacing should be increased
4. Working loads of anchor bolt
The maximum pull out load (slated values) is measured under the condition of the
anchor bolt is broken and pulled out from concrete or solid masonry.
B) Threaded Rod
Model
Length
T0063000 300 cm
T0083000 300 cm
T0103000
300 cm

Screw Thread Spec. Cross-sectional Allowable Load / KN

M6
0.190cm2
1.11
M8
0.347cm2
2.04
M10
0.551cm2
3.24
Page 22 of 46

THANH LONG FIRE

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T0123000
T0163000
T0203000

300 cm
300 cm
300 cm

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

M12
M16
M20

0.802cm2
1.503cm2
2.349cm2

SUNRISE CITY
PLOT V PROJECT
4.71
8.83
13.8

C) Across Type Pipe Clamp

Model
SRP 04
SRP 06
SRP 10
SRP 12
SRP 14
SRP 20
SRP 24
SRP 30
SRP 40
SRP 50
SRP 60
SRP 80
SRP 100
SRP 19
SRP 25
SRP 42
SRP 62

Measurement
DN / Inch
15A

20A 3/4
25A
1
32A 1-1/4
40A 1-
50A
2
65A 2
80A
3
100A
4
125A
5
150A
6
200A
8
250A
10
1/4
5/8
100A
150A
-

Outer Dia.
21.7
27.2
34.0
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2
216.3
267.4
19.1
25
110
159

Allowable Load
Screw Thread
(KN)
Specification
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.22
M10
1.52
M10
1.52
M10
1.52
M10
2.12
M12
2.12
M12
2.50
M16
38
3.25
M16
1.22
M10
1.22
M10
1.52
M10
2.12
M12

U BOLT

Page 23 of 46

W
25
25
25
25
25
25
25
25
25
32
32
38
25
25
25
32

THANH LONG FIRE

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METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Hangers & Supports

Specifications /Standards:

8.2

Part No.

Size

TAG144022
TAG144028
TAG144035
TAG144042
TAG144048
TAG144060
TAG144075
TAG144090
TAG144115
TAG144140
TAG144160
TAG144219
TAG144273
TAG144324
TAG144356
TAG144406
TAG144457
TAG144508
TAG144610

1/2"
3/4"
1"
11/4"
11/2"
2"
21/2"
3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"

A
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M12
M16
M20
M20
M20
M20
M24
M24
M24

uPVC Pipes and Fittings Installation Works

a) Cutting of pipe
Page 24 of 46

Dimensions(mm)
W
L
21
65
27
77
34
85
43
93
48
100
60
110
76
127
89
140
115
165
140
190
168
220
219
295
273
370
324
420
356
455
406
505
457
555
508
605
610
710

T
50
50
50
50
50
50
50
50
50
50
50
75
100
100
100
100
100
100
100

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

THANH LONG FIRE

CO. LTD.

SUNRISE CITY
PLOT V PROJECT

- All cutting must be done in warehouse or in designated areas at each floor.

All
cutting must not be done at work area.
- Cutting angle must be right angle.
- Inside edges must be reamed smooth by reamer or sand paper.
b) Adhesive Bonding Work (for uPVC Pipe)
Zero point
Stopper
Marking

PVC socket

PVC Pipe

Boundary of Joint
Actual PVC Socket Length

Swell
layer
Adhesive
(0.1-0.2mm)

PVC socket

by
Marking

PVC Pipe

Deformations
Fluidity region
Region
Boundary
of
Joint

Figure 1: Details of Adhesive Bonding Joint

- Ensure pipes are in correct diameter, approval material prior to start works.
Plain ends shall be inspected with special attention, as these ends are the
most susceptible to damage.

- Pipes shall not be rolled or skidded against other pipe materials. Make sure that
the pipes are free from debris and other foreign materials.
- Mark the measured length on the pipe by permanent marker pen. Cut the pipe
using a power saw or a PVC cutter. Be sure to cut the pipe squarely.

Page 25 of 46

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METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

- Chamfer the corners and remove all burrs by reamer, file or sand paper, clean
away dust, dirt and oils with a clean rug before applying adhesive.

- Before jointing, insert the pipe into the joint socket and confirm that the length
from zero point to the end of pipe is 1/3 to 2/3 of actual socket length.

- Attach marking on the pipe surface by permanent marker pen. Marking

position shall be actual socket length from the end of pipe.
Instructions on installation of uPVC Pipe with glue paste:
The tube must be checked, as hygiene, dry cleaning connection, if performed on the
finishing floor must have plastic cover, plywood to avoid dust.
a)
Polished top, tube edge, cleaning the surface of contact
between the tube and accessories with sandpaper smooth.

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THANH LONG FIRE

CO. LTD.

b)
pencil, paper tape.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Marked depth connection, check the length of pipe with

c) Using a palm-tree has quick glue paste on the tube top marked and inside face
of accessory.

d) Accelerate quick, strongly linked-tipped to the position marked, straight push,

do not rotate.

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THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

e) Use clout to clean the excess glue on connection

f) After completed installation, the connection must be dry, do not move waiting
glue dry for about 1 minute for tube 50mm back, 2 minutes for the larger
50mm tube and 3 minutes from tube to tube 100 - 150 (using tools
support to connect pipes from 150 onwards)

c) Pipe installation
1) Exposed pipe

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THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

2) Concealed pipes
Note: See shop drawing details for
various pipe outlet heights as per
san. fixtures supplier
recommendation.

Table 3: Wall Opening Size for uPVC Pipes

Pipe Size
Opening
Item
(d) mm
(b) mm
1
DN32
100
2
3
4
5

DN40
DN50
DN80
DN100

100
150
200
200

Page 29 of 46

Depth
(t) mm
45

Sleeve
Size
DN50

50
65
100
120

DN65
DN80
DN125
DN150

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

30~20 mm thk

Page 30 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Note: 1. KH to get approval for fire stopping materials prior to installation.

2. Typical installation details for both fire rated and common walls.

30~20 mm thk.

3. Testing General requirements

Notify to the consultants, drawings management and measures to the message tube
are trying to monitor the test.
The pipe tested after each phase or part of the pipeline and before the pipeline are
be hidden backing up.
Hydrostatic drainage system test for each section by dividing the system
horizontally (estimated per 3 floors)
Fitting the test plug on the mounting block top of a pipe tested.
Testing is done by filling of clean water into the pipes up to the highest level.
Mark and check the water level after the period stipulated within 24 hours.
Check and record the water level after 24 hours, inform to the consultants, client
will check and sign on the inspection report if no detected leakage.

SUPPORT INSTALLATION (BAR HANGERS, RACK)

Page 31 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

A) P-TYPE CLAMP
Model
P004
P006
P010
P012
P014
P020
P024
P030
P040
P050
P060
P080
P004G
P006G
P010G
P012G
P014G
P020G
P024G
P030G
P040G
P005G
P060G
P080G
P004E
P061E
P010E
P012E
P014E
P020E

Outer Dia.(mm)
21.7 mm
27.2
34
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2
216.3
20
25
32
40
50
63
75
90
110
125
160
200
19.1
25.4
31.8
38.1
50.8
63.5

Allowable Load(KN)
Remarks
1.76
1.76
2.65
2.65
2.65
3.53
3.53
These series used for
3.53
galvanized pipe.
4.12
4.12
4.41
4.41
1.76
1.76
2.65
2.65
2.65
3.53
These series used for
3.53
seamless pipe.
3.53
4.12
4.12
4.41
4.41
1.76
1.76
2.65
These series used
1.76
for fulgurite
1.76
3.53

B) UR-TYPE PIPE CLAMP

Model
UR04
UR06
UR10
UR12
UR14
UR20
UR24
UR30
UR40

Measurement
DN INCH
15

20

25
1
32
1-1/4
40
1-
50
2
65
2-1/2
80
3
100
4

Allowable Load / KN

5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4
5.4

10
10
10
10
10
10
10
10
10

25
25
25
25
25
25
25
25
25

38
38
38
38
38
38
38
38
38

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THANH LONG FIRE

CO. LTD.
UR50
UR60
UR80
UR100
UR120

125
150
200
250
300

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

5
6
8
10
12

10
10
10
10
16.1

SUNRISE CITY
PLOT V PROJECT
12
12
12
12
16

32
32
32
50
50

48
48
48
48
75

C) UR Type Pipe Clamp

Model
SR004
SR006
SR010
SR012
SR014
SR020
SR024
SR030
SR040
SR050
SR060

Measurement
DN / Inch
15A
20A 3/4
25A 1
32A 1-1/4
40A 1-1/2
50A 2
65A 2-
80A 3
100A 4
125A 5
150A 6

Outer Dia.
mm
21.7
27.2
34
42.7
48.6
60.5
76.3
89.1
114.3
139.8
165.2

Allowable Load
(KN)

3/8 80

20

40

2.6*25

2.40

3/8 80

20

40

3*25

2.70

3/8 80

20

40

4*32

4.20

1/2 80

20

40

4*38

5.10
7.20
7.20

8.3 Cast Iron Pipes and Fittings Installation

a) Cutting of Pipe
- All cutting must be done in warehouse or in designated areas of each floor. All
cutting must not be done at work area.
- Cutting angle must be right angle.
- Pipe shall be cut by power hacksaw, circular cutting machine with abrasive
wheel, hand hacksaw or square end sawing vice only.
- Inside edges shall be reamed smoothen by reamer or sand paper.

b) Coupling Joint

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THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

1) Pipe with pipe

- Push the supplied complete connector on to the pipe end right up to the
middle spacing ring of the seal.

- Turn over the open half of the sealing collar.

- Install the next pipe or formed part flush with the spacing ring and fold back
the turned over half of the collar.

- Place the clamping sleeve around the collar.

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THANH LONG FIRE

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METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

- Alternatively tighten the two clamping screw uniformly and hard tight. The
guiding and threaded plates of the clamp must come together parallel to
avoid any deformations.

2) Pipe with fitting

- Push the supplied complete connector on to the pipe end right up to the
middle spacing ring of the seal.

- Push the pipe end from the other end into the connector.

- Firmly tighten the hexagon socket screw with a socket spanner, hard ratchet
or impact screwdriver, if possible to the point where the two clamping jaws
come together.

Page 35 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Hanger & Supports

Specification & Technical Standard:

Part No.

Pipe Size

Dimensions (mm)

Inches

Kgs

Lower Steel

Rod Hole Size

Bolt Size

TAG122022

1/2"

3x25

3x25

10

M8x60

70

22

TAG122028

3/4"

3x25

3x25

10

M8x68

76

28

TAG122035

1"

3x25

3x25

10

M8x78

82

35

TAG122040

1-1/4"

3x25

3x25

10

M8x82

92

42

TAG122048

1-1/2"

3x25

3x25

10

M8x88

100

48

TAG122060

2"

3x25

3x25

10

M10x110

117

60

TAG122075

2-1/2"

4x25

4x25

10

M10x125

146

73

TAG122090

3"

4x25

4x25

10

M10X140

155

89

TAG122105

3-1/2"

4x25

4x25

10

M10x155

173

105

TAG122115

4"

6x32

6x32

10

M10X170

198

115

TAG122140

5"

6x32

6x32

12

M12X195

232

140

TAG122168

6"

6x32

6x32

12

M12x225

266

168

Page 36 of 46

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

THANH LONG FIRE

CO. LTD.

SUNRISE CITY
PLOT V PROJECT

TAG122219

8"

6x40

5x40

12

M12x275

338

219

TAG122273

10"

6x40

6x40

16

M16x360

419

273

TAG122323

12"

9x50

6x50

20

M20x420

490

323

TAG122355

14"

9x50

6x50

20

M20x455

556

355

TAG122406

16"

12x65

6x65

24

M24X510

610

406

TAG122457

18"

12x65

6x65

24

M24x555

675

457

TAG122508

20"

12x75

9x75

30

M24X610

715

508

TAG122610

24"

16x75

9x75

30

M24X710

850

610

TAG122755

30"

19x75

9x75

30

M24x890

995

755

Expansion Bolt and Schedule

Machine Screw

Standard Diameter

Length

DIN 965 Countersunk (Flat) Head

M3 ~ M8

6mm ~ 70mm

DIN 966 Raised Countersunk Head

M3 ~ M8

6mm ~ 70mm

DIN 7985 Raised Cheese Head

M3 ~ M8

6mm ~ 70mm

Page 37 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Hexagon Nuts Standard

Diameter

Length

DIN 934

M6 ~ M24

6 or 8

ISO 4032

M6 ~ M24

6 or 8

UNI 5587

M6 ~ M24

6 or 8

AS/NZS 1112

M6 ~ M24

6 or 8
Grade

ANSI B18.2.2

~ 1

2 or 5

BS 916

~ 1

2 or 5

UNC (Coarse Thread)

~ 1

2 or 5

UNF (Fine Thread)

~ 1

2 or 5

AS/NZA 2451

~ 1

2 or 5

TC Bolt

Shear Stud
Page 38 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Treaded Bar Standard

Diameter

Length

Metric Size

M6 ~ M27

1 meter 2 meters

Inches Size

~ 1

3 feet 6 feet

9.0 Quality Control

9.1 Mock Up

GUIDELINES FOR MOCK-UP INSTALLATION

1. PREPARATION WORKS:
1.1 Hand-over from civil section.
Thang Long subcontractor will receive all working areas completed by
construction group and as well as check all areas before receiving:
Page 39 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

- All areas must be cleaned and free from debris.

- All markings and nearest reference groove / line must be
marked by civil contractor.
1.2

Preparation of work.
a) Tools and equipments.
- Line marking tool
- Ruling pen
- Spring wind tape
- Cutting machine (cut brick wall)
- Hammer
- Chipping gun
- Ladder
b) Material.
- uPVC & PPR Pipes
- Latch
- Soft material for opening.
c) Line marking
- Use ruling pen marking 2 points for center line of cutting line:
1 point at higher level and 1 point at lower level.
- Use line marking tool in making center line for pipes.
- Offset from center to right and left of center line 30mm.
- Mark 2 lines for trench of pipe (Lines No.2, No.3)
- Base on reference level, mark high level and low level of
trench.

Page 40 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

d) Cutting wall.
- Check cutting machine and other equipments.
- Cut brick wall follow to line mark No.2, 3, 4, 5.
- Chip brick wall inside marking area.
- Clean area before continuing the works.
Page 41 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

2. INSTALLATION:
- Cut the pipe as per approved dimension and with shop
drawing.
- Install the pipe inside the wall.
- Use spring wind tape to check and adjust dimension as per
shop drawing dimension.
- Use latchs to fix the pipe to the wall.
(refer to below figure)
- Install soft blocks at the end of pipe to make opening after civil
contractor render the wall.
(refer to below figure)
3. INSPECTION:
a. Dimensions:
- Distance from existing wall (or reference groove) to center of
pipe: at high level and low level point.
- Check level of soft block for above opening.
- Check level of soft block for below opening.
b. Visual check:
- Solidify of pipe fixing.
- Seal pipes to ensure that binder cant filled inside the pipe
when plastering.
c. Other requirements:
- Inside the pipe must be cleaned before installation.
- To ensure dont have crippling strain of G.I pipe after fixing.
4. Hand-over to after installation finished.
Working area must be cleaned after finish installation.
To ensure that dont to damage other installations of system when
processing installation.
Hand-over for other section.
9.2 List of Testing and Commissioning Tasks
Test Method and Test Plan, Test Record Forms, Inspection Forms
1. Test Method
Scope of Testing

Page 42 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Scope of testing shall be shown following Table 1.

Table 1. Scope of Testing
System

Method

Cold and Hot water pipe

Pipe leakage test ( by water,100

psi 2 hours)
Not less than 12.5 bar or one
and a half times the maximum
pressure whichever is greater.
(See specs. Section 13.3)
Water filling test ( by water )
(Fill with water to top of
highest part of install area, 24
hours )

Soil, Waste, Vent and

Drainage pipe

Judgment Standard

The pressure drop shall

not drop more than 5%
(See specs. Section
13.3)
Water level will not
change.

Hydraulic test (by water)

- Two (2) types of water pumps shall be used for testing,
- Portable motorized pump and manual hand pump.
- Two (2) water pressure gauges shall be installed at the test point of the pipe for
monitoring the test pressure in the pipe. Range of pressure gauge shall be follow
as,
a)

0 bar ~ 25 bar: Water Supply System

b) 0 bar ~ 15 bar: Hot Water Supply system, Plumbing and Sanitary Fixtures, Water
Supply system.

Air-bleeding valve shall be provided to release the remaining

air inside the pipe.

To start up the testing, first fill up the pipe with water:

Step 1 - Use the Portable motorized pump to increase the pressure inside the
pipe almost to the pressure required.
Step 2 - Use the Manual hand pump to increase the pressure to the final test
pressure required by checking on the pressure gauges.

After 15 minutes later from finishing increasing to the final test

pressure required, release the remaining air inside the pipe. Then increase the
pressure to the final test pressure required by the Manual hand pump again.
The test duration is at least (24) hours, the pressure drop shall not drop more
than 5% (See specs. Section 13.3)

Page 43 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

After approval of the leakage test, release the test pipe pressure
to 0 bar and drain out the water in the pipe.
Water Filling Test
-Water filling test shall be applied to Soil, Waste, Vent and drainage pipe.
-Water filling test shall be done for floor by floor after pipe installation is finish.
- Before water filling test, all bends, changes in direction, ends of runs and all other
openings should be plugged or capped with test plugs or tests caps.
- Install test tee 1000 mm from finished floor level
- Isolate each floor or section being tested by inserting tests plugs through test tees
installed in the stacks.
- Once the stack is filled with water to 2000 mm, an inspector makes a visual
inspection of the section being tested to check for leaks.
- Record the interval between pipe edge and water surface and water level shall be
marked on pipe surface. 24 hours or longer later, check interval change by visual
check. The change water level shall not be approved.
- Once the system has been successfully tested, it should be drained and the next
section should be prepared for test.
- Testing of drainage system shall be carried out in sections by dividing the system
horizontally. Each section shall comprise pipe works and fittings for three (3) floors
required for testing.
2.Inspection and Test Plan
Test reports shall be prepared and filed. Copies of test reports shall be submitted as
required. See Appendix for ITP Form Cold and Hot Water Pipe Hydraulic Leak
Test and Soil/Waste/Vent/Drainage Pipe Leakage Test (Water filling).

Page 44 of 46

THANH LONG FIRE

CO. LTD.
10.0

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

SUNRISE CITY
PLOT V PROJECT

Safety Plan

Thang Long shall carry out its works in the safest manner possible. Job hazard analyses
shall be prepared and approved prior to setting out with specific tasks to perform. The
health of the workers shall be a paramount concern of the Company.
Safety Measures
General
Safety shall be in first priority during construction, safety staff shall be present on site
at all times to supervise and to remind workers to observe safety requirements. Stop
work order shall enforce once it does not meet the safety requirement.
The labor force doing the installation work shall have undergone safety orientation
and shall have been familiarized with the procedures related to their work
Safety shall be strictly observed. All safety equipment such as clothes, shoes, helmet,
gloves, safety belt will be provided and regularly check during construction.
Kumho Engineer shall inspect all Sub-contractors tools prior to be use on site.
Kumho Engineer shall be present for all the safety site inspection.
Equipment intended for use shall have been inspected and tagged Safe for Use.

Safety on Installation of Pipe on High Elevation

Installed hangers and supports should be inspected first and be approved before
installation of pipe.
Prior to installation of pipe on high elevation, an appropriate lifting gear should be use
for lifting pipe. A competent examiner should determine the appropriate lifting gear
for such weight of pipe before lifting of pipe should proceed.
11.0

Appendix

1. ITP form no. ITP-M-2:03- Hydraulic Test

2. ITP form no. ITP-M-2:02- Leakage Test

Page 45 of 46

THANH LONG FIRE

CO. LTD.

METHOD STATEMENT
for Plumbing and Drainage
Piping Installation Works

Page 46 of 46

SUNRISE CITY
PLOT V PROJECT