Professional Documents
Culture Documents
November 1998
GFL-001
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory
with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or
usefulness of the information contained herein. No warranties of merchantability or fitness for
purpose shall apply.
B62073E/04
This manual includes safety precautions for protecting the user and preventing damage to the
machine. Precautions are classified into Warning and Caution according to their bearing on safety.
Also, supplementary information is described as a Note. Read the Warning, Caution, and Note
thoroughly before attempting to use the machine.
WARNING
Applied when there is a danger of the user being injured or when there is a danger of both the user
being injured and the equipment being damaged if the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary information other than Warning and Caution.
s1
B62073E/04
Table of Contents
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
ENVIRONMENTAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.1
Cabinet Exterior Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1.2
Installation Conditions of the CNC Inside Cabinet and Servo Unit . . . . . . . . . . . . . . . . . . . . . . . 8
POWER CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CABINET DESIGN AND INSTALLATION CONDITIONS OF
THE MACHINE TOOL MAGNETIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.1
Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.2
Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.4.3
Heat Loss of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
INSTALLING THE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.1
Cooling Fin A/B/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5.2
Heat Exchanger for CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.3
The Heat Pipe Type Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.5.3.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.1
Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.6.2
Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.6.3
Grounding Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.6.4
Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.6.5
Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7.1
Configuration and Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.7.2
Battery for Memory Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.7.3
Replacing the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
CABLE LEADIN DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.1
Configuration of Control Unit Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
3.8.2
Cable Leadin for Standalone Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.8.3
Cable Leadin for Standalone Cabinet B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
3.8.4
Cable Leadin for Additional Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
MAINTENANCE AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.9.1
Maintenance Area for Selfstanding A Type Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
3.9.2
Maintenance Area for Selfstanding B Type Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.9.3
Maintenance Area for Additional Cabinet A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4. TOTAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
4.1
TABLE OF CONTENTS
4.2
4.3
4.4
4.5
4.6
B62073E/04
80
83
84
85
86
88
89
91
92
OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTION OF THE FANUC I/O LINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.1
Connection of FANUC I/O Link by Electric Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2
Connection of FANUC I/O Link by Optical Fiber Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3
CONNECTION OF THE FANUC I/O UNITMODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1
Structure of FANUC I/O UnitMODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2
Outer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3
Mounting and Dismounting Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4
Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5
Connecting Input Power Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.7
Connecting Signal Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.8
Connecting with I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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121
123
125
126
131
131
132
132
134
135
136
138
141
TABLE OF CONTENTS
B62073E/04
6.4
6.5
6.6
6.7
6.3.9
Digital Input/Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.10 Correspondence between I/O Signals and Addresses in a Module . . . . . . . . . . . . . . . . . . . . .
6.3.11 Number of I/O Points for I/O UnitMODEL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTING THE CONNECTION UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1
Connecting Connection Unit 1 and Connection Unit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.2
Input Signal Regulations for the Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3
Output Signal Regulations for the Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4
Connector Pin Assignment for the Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5
Details of the Connection between the Connection Unit and the Machine . . . . . . . . . . . . . . .
6.4.6
External View of the Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTION OF OPERATORS PANEL CONNECTION UNIT . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1
Input Signal Regulations for the Operators Panel Connection Unit . . . . . . . . . . . . . . . . . . . .
6.5.2
Output Signal Regulations for the Operators Panel Connection Unit . . . . . . . . . . . . . . . . . .
6.5.3
Connector Layout for Operators Panel Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4
Details of the Connection between the Operators Panel Connection Unit and the Machine .
6.5.5
External View of Operators Panel Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONNECTION OF SOURCE OUTPUT OPERATORS PANEL CONNECTION UNIT . . . . . . .
6.6.1
Source Output Operators Panel Connection Unit Input Signal Standard . . . . . . . . . . . . . . . .
6.6.2
Output Signal Standard for Source Output Operators Panel Connection Unit . . . . . . . . . . . .
6.6.3
ALARM LEDs on Source Output Operators Panel Connection Unit . . . . . . . . . . . . . . . . . . .
6.6.4
Connector Pin Assignment Addresses of Source Output
Operators Panel Connection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.5
Details of Machine Side Connections of Source Output Operators Panel Connection Unit .
6.6.6
External Dimensions of Source Output Operators Panel Connection Unit . . . . . . . . . . . . . .
ADDRESSFIXED SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
143
145
145
147
149
151
153
154
156
174
175
176
177
179
181
188
189
190
192
195
197
199
206
207
209
209
214
216
218
220
222
224
225
226
227
228
229
229
230
231
232
233
234
235
236
TABLE OF CONTENTS
B62073E/04
7.3
7.4
7.5
7.6
7.7
7.8
238
240
242
244
247
248
248
250
251
252
254
255
256
257
259
259
260
263
269
271
272
273
274
275
277
279
281
283
287
290
292
APPENDIX
A. LIST OF EXTERNAL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
B. EXTERNAL DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
C. 20PIN INTERFACE CONNECTORS AND CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
D. ATTACHING THE CRT PROTECTIVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 377
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1. GENERAL
B62073E/04
GENERAL
1. GENERAL
B62073E/04
Applicable models
Abbreviations
15TB
15TFB
(*1)
15TED
(*1)
15TEE
(*1)
15TEF
15MB
15MFB
(*1)
15MEK
(*1)
15MEL
15TTB
15TTFB
150TB
150TTB
150MB
Series 15B
Series 150B
(*1) With 15TED, 15TEE, and 15TEF, some options are not available.
Moreover, the following PC boards cannot be used:
D SubCPU board
D RISC board
D OSI ethernet board
(*2) The MMC board can be used only with the Series 150.
(*3) See FANUC MMC-IV Connection and Maintenance Manual
(B-62493E) for connection related to MMC-IV.
1. GENERAL
B62073E/04
Manuals related to
Series 15/150MODEL B
Manual Name
FANUC Series 15TB/TFB/TTB/TTFB DESCRIPTIONS
B62072E
B62082E
B62073E
B62073E1
B62554E
B62554E1
B62564E
B62564E1
B62560E
B62075E
B62072E1
B62073E2
PMC
FANUC PMCMODEL N/NA PROGRAMMING MANUAL (Ladder Language)
B61013E
B61863E
B61013E2
B61863E1
B61013E4
B61263E
B61264E
B61234E
B61804E2
Tracing / Digitizing
FANUC Series 15MB DESCRIPTIONS (Supplement for Tracing / Digitizing)
B62472E
B62473E
B62474E
B62082EN1
MultiTeaching Function
FANUC Series 15MB CONNECTION MANUAL (MultiTeaching Function)
B62083E1
B62074E1
2. CONFIGURATION
B62073E/04
CONFIGURATION
The following figure (see next page) shows the configuration of the
electrical system of the machine tool with which the Series 15B is used.
This manual describes how to connect the units illustrated in this diagram.
The machine tool body, machine operators panel, power magnetic
circuit, and sensor/actuator are specific to the machine tool and are the
builders responsibility. This manual does not cover the internal
connection of these units to the machine tool.
The numbers in parentheses shown in the diagram are section references
for this manual.
2. CONFIGURATION
B62073E/04
(6.2, 6.3,
6.4, 6.7)
(7.10)
(7.9)
NOTE
1 Refer to the FANUC I/O UnitModel A Connecting Maintenance Manual (B61813E). or the
FANUC I/O UnitModel B Connecting Manual (B62163E).
2 Refer to the FANUC AC Servo Motor series Descriptions (B65142E).
3 Refer to the FANUC AC Spindle Motor series Descriptions (B65152E).
3. INSTALLATION
B62073E/04
INSTALLATION
3. INSTALLATION
B62073E/04
3.1
ENVIRONMENTAL
REQUIREMENTS
3.1.1
Cabinet Exterior
Environmental
Requirements
The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
this manual cabinet refers to the following:
(1) Cabinet manufactured by the machine tool builder for housing the
control unit or peripheral units;
(2) Cabinet for housing the flexible turnkey system provided by FANUC;
(3) Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operators panel ; or
(4) Equivalent to the above.
The environmental conditions when installing these cabinets shall
conform to the following table. Section 3.3 describes the installation and
design conditions of a cabinet satisfying these conditions.
Conditions
In operation
Ambient
temperature
around cabinet
In storage or
transportation
Change in
temperature
When a PCB
with internal
hard disk is not
mounted
When a PCB
with internal
hard disk is
mounted
0C to 45C
5C to 40C
20C to 60C
1.1C/minute
max.
0.3C/minute
max.
Normal
Relative humidity
75% or less, no
condensation
allowed
Relative humidity
10 to 75%, no
condensation
allowed
Temporary
(within one
month)
Relative humidity
95% or less, no
condensation
allowed
Relative humidity
10 to 90%, no
condensation
allowed
Humidity
Vibration
In operation
0.5 G or less
In storage or
transportation
1.0 G or less
Normal machine shop environment
(The environment must be
considered if the cabinets are in a
location where the concentration of
dust, coolant, and/or organic solvent
is relatively high.)
Environment
3. INSTALLATION
B62073E/04
3.1.2
Installation Conditions
of the CNC Inside
Cabinet and Servo Unit
Ambient
temperature
In operation: 0 to 55C
(when a PCB with internal hard disk is not mounted)
In operation: 5 to 50C
(when a PCB with internal hard disk is mounted)
In storage and transportation: 20 to 60C
Humidity
Vibration
Environment
3. INSTALLATION
B62073E/04
3.2
POWER CAPACITY
The power capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operators panel interface.
When power supply Al is used.
Power capacity
ca acity of the
control section
When power supply BI is used.
Power capacity of the
Depends on servo motor type.
servo section
0.4 KVA
1 KVA
3. INSTALLATION
3.3
CABINET DESIGN
AND INSTALLATION
CONDITIONS OF THE
MACHINE TOOL
MAGNETIC
B62073E/04
3. INSTALLATION
B62073E/04
Top
I/O base unit
(No screws or protrusions shall extend
from the bottom of this unit.)
Bottom
(11) If the CNC unit is installed at an elevation exceeding 1000 m, the upper
limit temperature of the CNC inside the cabinet at the environmental
conditions described in section 3.1 is subject to restrictions.
With each increase of 100 m above an elevation of 100 m, the upper
limit temperature is reduced by 1C.
Example) When the CNC unit is installed at an elevation of 1750 m,
the allowable upper limit temperature of the CNC inside
the cabinet is calculated as follows:
55C1750/100 1.0C+ 47.5C
Accordingly the allowable temperature range is 0C to
47.5C
When a PCB with builtin hard disk is used, the installation elevation
is restricted as follows:
Standard elevation when in operation:
60 to 3,000 m
Standard elevation when not in operation: 60 to 12,000 m
(12) In unspecified frequencies, the CNC control unit or the hard disk itself
may resonate. If this happens, resonation may cause acceleration
beyond the allowable limits of the devices. Full check this after
installing the CNC control unit in the machine tool.
11
3. INSTALLATION
B62073E/04
NOTE
When a PCB with builtin hard disk is used, erroneous
operation or unexpected accidents may damage the data
stored on the hard disk even if the PCB is used under the
correct environment. To be extra sure, back up important
data from the hard disk.
If the power is turned OFF or a power interruption occurs
during accessing of the hard disk or while the operating
system is still running, data on the hard disk is more likely
to be damaged. Avoid this at all costs. Also, instruct the end
user to pay attention to this.
12
3. INSTALLATION
B62073E/04
3.4
THERMAL DESIGN
OF THE CABINET
3.4.1
Temperature Rise
within the Cabinet
The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10C
or less when the temperature in the cabinet increases.
The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.4.2
Cooling by Heat
Exchanger
3. INSTALLATION
B62073E/04
6 W/m2/C
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10C.
See Section 3.5 for installing the heat exchanger.
3.4.3
Heat Loss of Each Unit
Name
Control unit
Remarks
60W
Power supply AI
80W
Power supply BI
80W
Power supply BI
80W
Power supply BI
20W
PMC board
18W
Sub board
18W
Option 1 board
15W
RISC Board
18W
Cannot be used on
15TED/15TEE/15TEF/15MEK/15MEL
6W
15W
20W
20W
20W
15W
OSI/Ethernet board
18W
Cannot be used on
15TED/15TEE/15TEF/15MEK/15MEL
18W
Heat
loss
3W
9 monochrome CRT/MDI
14W
9 color CRT/MDI
38W
9 monochrome PDP/MDI
20W
20W
20W
14 color CRT/MDI
70W
10W
14
3. INSTALLATION
B62073E/04
Heat
loss
Name
Connection unit Connection unit 1
Remarks
35W
60W
Operators
panel
30W
I/O unit
model A
AIF01A, AIF01B
1.2W
AID32A, AID32B
AID16A, AID16B
AID32E, AID32F
BIF04A1
1.6W
AIF02C
1.2W
BID16A1, BID16B1
BID16P1, BID16Q1
BOA12A1
BOD16A1
BOD16P1
BIA16P1
BMD88A1, BMD88B1
BMD88P1, BMD88Q1
MMCII
I/O unit
model B
26W
3W
12W
26W
2W
7W
24W
51W
15
3. INSTALLATION
3.5
INSTALLING THE
HEAT EXCHANGER
B62073E/04
Cooling
capacity
Size
Cooling fin A
A02B0053K303
9.1 W/C
196 90 1000 mm
Cooling fin B
A02B0053K304
10.1 W/C
444 90 650 mm
Cooling fin C
A02B0053K305
25.2 W/C
560 90 970 mm
5.0 W/C
390 86 480 mm
9.0 W/C
Name
3.5.1
Cooling Fin A/B/C
The cooling fin is shown below (Fig. 3.5.1 (a)). It is installed in a cabinet
made by the machine tool builder.
16
3. INSTALLATION
B62073E/04
Cabinet
Cooling fin
Inside air
flow
Outside air
flow
The cooling fin can be installed in two ways, as shown in Fig. 3.5.1 (b).
The following lists the general precautions to be observed when using the
cooling fins :
1) The fans are not included with the cooling fin. They should be
provided by the machine tool builder.
2) Bring in the outside air from the bottom and exhaust the hot air from
the top.
3) The inside air may flow from top to bottom or bottom to top. However,
generally decide the direction as follows :
a) Bring in the air near high heat loss components.
b) Exhaust the air toward the most important components to be
cooled.
4) For the cooling fin to display the specified cooling capacity, the air
inside the cooling fins must flow at a velocity of 2.5 m/sec or greater.
(velocity of air flow measurement)
5) Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
17
3. INSTALLATION
B62073E/04
External dimensions
Fan mounting
plate
Terminal
block for fan
motor G04
(Attached to
the cooling fins.
Its height is 20
mm)
Mounting metals
for cooling fins
4M4
Mounting screw
Cooling fins
Fan motor
4M4
Mounting screw
for fan mounting plate
Door
Mounting metal
for cooling fins
Mounting metal
Mounting plate for cooling fins
(sheet metal
for fan motor
about 3 mm
thick).
Mounting diagram (example)
Fig. 3.5.1 (c) External dimension mounting method of cooling fin A (A02B0053K303)
NOTE
1 Fan motor, mounting plate for fan motor and mounting metal
for cooling fins are not attached to the cooling fins.
So, prepare them at the machine tool builder.
2 Use two fan motors with about 50 W power.
3 Weight: 6.5 kg
18
3. INSTALLATION
B62073E/04
External dimensions
Mounting stud for cooling fins
(2 studs are attached top and bottom)
Mounting
hole for fan
motor
Fan motor
Cooling fins
66 dia.
Mounting hole
Mounting hole
for fan motor
4M4
4M4
(Mounting hole
for fan motor)
Door
Mounting
plate for fan
motor
External shape of
cooling fins.
Hole
66 dia hole or
M5 stud bolt
Stud hole
(Make a hole 5 dia
for fan motor)
Fig. 3.5.1 (d) External dimension mounting method of cooling fin B (A02B0053K304)
NOTE
1 Fan motor and mounting plate are not attached to the
cooling fins. So, prepare them, at the machine tool builder.
2 Use four fan motors with about 20 W power.
3 Weight: 7.5 kg
19
3. INSTALLATION
B62073E/04
External dimensions
Cooling fins
(Attached to
the cooling
fins.Its height
is 20 mm)
Fan motor
6M4
Mounting hole
for fan motor
86 dia.
Mounting hole
5M4
(Mounting hole
for fan motor)
Mounting
plate for fan
motor
Door
66 dia hole or
M5 stud bolt
Fig. 3.5.1 (e) External dimension and mounting method of cooling fin C (A02B0053K305)
NOTE
1 Fan motor and mounting plate for fan motor are not
attached to the cooling fins. Prepare them at the machine
tool builder.
2 Use two fan motors with about 40 W power.
3 Weight: 13.5 kg
20
3. INSTALLATION
B62073E/04
3.5.2
Heat Exchanger for
CRT/MDI Unit
hole
Lot
No.
Weight: 0.65 kg
External Dimensions of External
Cooling Fan
External Dimensions of
Finger Guard
Air inlet
Packing
Power terminal
M4 screw
AC200 V 50 Hz
AC200 V/220 V
60 Hz
48 W
Air outlet
Fig. 3.5.2 (a) External dimensions of external cooling fan and cooling unit for CRT/MDI (A02B0060K401)
NOTE
External cooling fan and finger guard are attached beside
cooling fin.
21
3. INSTALLATION
B62073E/04
Heat exchanger
Outside
Inside
Air outlet
Air outlet
Main body
of heat
exchanger
(1)
Air inlet
Prepare mounting
screws and mounting panel.
22
3. INSTALLATION
B62073E/04
Inside
Outside
Side view
CRT/MDI
370
Heat exchanger
Min
35
370
Min
35
Top view
23
370
Min
35
3. INSTALLATION
B62073E/04
3.5.3
The Heat Pipe Type
Heat Exchanger
3.5.3.1
Installation
The heat pipe type heat exchanger is used for cooling the airtight cabinet
of small sized electronic devices. It is a compact, lightweight, and
heatefficient unit. Because the fan is builtin, it is used simply by
installing it, performing the panel cut operation.
(1) Specifications
Installation format
Fan
specifications
Cooling ability
(W/C)
Voltage (V)
Frequency (Hz)
Rating current (A)
Rating input (W)
Weight (kg)
Color
200 VAC
50
60
0.28
0.24
28
26
4
A02B0094C901
Remarks
D
D
D
24
3. INSTALLATION
B62073E/04
Power source
terminal M4
AIR FLOW
AIR FLOW
Fig. 3.5.3.1 (a) External dimensions diagram of heat pipe type heat transformer
25
3. INSTALLATION
B62073E/04
187.5
190
2.5
180
HOLE
190
175
3f 5
6f 6 or stud welder (M4)
214
Heat exchanger
main unit
Fan power cable
(detach the connector)
External fan unit
(Fig. 1)
(Fig. 2)
26
3. INSTALLATION
B62073E/04
(a) Take out the external fan unit from the heat exchanger main unit.
(Fig. 1)
Detach the external fan unit installation screws A (2 pieces), take
out the unit from the main unit by sliding it down, and detach the
earth cable and the power cable to the fan. Also detach the
installation screw B (1 piece).
(b) Install the heat exchanger main unit in the installation section
which has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the
screws, first, temporarily secure the panel and the heat exchanger
main unit with the installation screw B, which was taken out in 1).
After that, secure the main unit by the installation screws. In this
case, the external fan unit installation screw holes should be
aligned with the main unit screw holes. (Please provide the
installation screws for the heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw): 11 kgf.cm
External fan unit (M3 screw):
5 kgf.cm
(c) Connect the power cable and the earth cable to the external fan unit
(the unit detached in section 1), and secure the installation screw
A to the main unit from the outside.
The installation is now complete.
3.5.3.2
Maintenance
27
3. INSTALLATION
B62073E/04
(c) Protect the filter from silting due to dust by blowing air on both
sides.
(d) When dirt is conspicuous, press wash with a neutral detergent, rinse
with clean water, and allow to dry naturally. When replacing,
replace with the same product.
(e) To install, insert the filter in the cover, align the flange in the
groove, and press. Confirm that the cover will not come loose even
if it is pulled.
(2) Cleaning heat exchanger
(a) When cleaning, be sure to cut off the fan power source.
(b) Take out the external fan unit from the heat exchanger main unit.
Heat exchanger
main unit
Power cable for fan
(detach the connector)
28
3. INSTALLATION
B62073E/04
(2) Using a neutral detergent, remove the dirt from the main unit fan
section by brushing.
At this time, take care not to bend the fin of the element.
(3) After cleaning, dry well.
(iii)Installation
After completing cleaning of the fan unit and heat transformer.
(1) Install the terminal unit and cable in the original position.
(2) Install the fan unit in the original position. At this time, do not
forget to connect the fan power cable and the earth cable.
29
3. INSTALLATION
3.6
ACTION AGAINST
NOISE
3.6.1
Separating Signal
Lines
B62073E/04
The CNC has been steadily reduced in size using surfacemount and
custom LSI technologies for electronic components. The CNC also is
designed to be protected from external noise. However, it is difficult to
measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in Subsections 3.6.1 to 3.6.5.
The cables used for the CNC machine tool are classified as listed in the
following table:
Bind the cables in each group as described in the action column.
Group
A
Signal line
Action
AC/DC relay
B
DC
30
3. INSTALLATION
B62073E/04
Group
C
Signal line
Action
NOTE
1 The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2 The electromagnetic shield refers to shielding between
groups with grounded steel plates.
3.6.2
The following ground systems are provided for the CNC machine tool:
Ground
31
3. INSTALLATION
B62073E/04
Servo
amplifier
CNC
control unit
Operators panel
Machine tool
Power
magnetics
cabinet
Distribution board
WARNING
Notes on connecting the ground systems
D Connect the signal ground with the frame ground (FG) at
only one place in the CNC control unit.
D The grounding resistance of the system ground shall be 100
ohms or less (class 3 grounding).
D The system ground cable must have enough
crosssectional area to safely carry the accidental current
flow into the system ground when an accident such as a
short circuit occurs.
(Generally, it must have the crosssectional area of the AC
power cable or more.)
D Use the cable containing the AC power wire and the system
ground wire so that power is supplied with the ground wire
connected.
32
3. INSTALLATION
B62073E/04
3.6.3
PCB
Signal
ground (SG)
SG
M4
(Only thread
hole)
M3
M3
(With thread)
Ground cable
Wire with a sectional
area 2 mm2 or more
Ground cable
Ground plate of
the cabinet
System ground
Connect the 0 V line of the electronic circuit in the control unit with the
ground plate of the cabinet via the signal ground (SG) terminal.
33
3. INSTALLATION
B62073E/04
(Rear side)
f
14CRT
M4 stud
(Rear side)
9 PDP
9 CRT
9.5 LCD
10.4 LCD
M4 screw
34
3. INSTALLATION
B62073E/04
(Rear side)
f
f
M5 stud
ABU05B, ABU10B
M4 terminal
for ground
M3 terminal
for ground (SG)
M4 mount hole
for ground
NOTE
Ground SG terminal to the mount hole.
35
M5 stud
3. INSTALLATION
3.6.4
Noise Suppressor
B62073E/04
The AC/DC solenoid and relay are used in the power magnetics cabinet.
A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
To reduce the pulse voltage, use a spark killer for an AC device or a diode
for a DC device.
Notes on selecting the spark killer
10
20
Spark killer
AC relay
Motor
Spark killer
36
3. INSTALLATION
B62073E/04
The CNC cables that require shielding should be clamped by the method
shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. Metal fittings for clamp are
attached to the control unit. The ground plate must be made by the
machine tool builder, and set as follows :
Ground plate
Cable
Metal fittings for clamp
40 mm to 80 mm
3.6.5
37
3. INSTALLATION
B62073E/04
Machine side
installation
board
Control Rack
Ground plate
Metal fittings
for clamp
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
38
3. INSTALLATION
B62073E/04
Ground plate
8mm
12mm
20mm
28mm
6mm
17mm
39
3. INSTALLATION
B62073E/04
3.7
CONTROL UNIT
3.7.1
Printed circuit boards used for control of Series 15B is mounted in a rack
equipped with several slots.
Configuration and
Installation of the
Control Unit
Option board
Optionboard
Option board
Option 1
board
Option board
RISC
MMCII
MMCII
Graphic
MMCIII
MMCIV
OSI ethernet
Sub board
Communication control
(Remote
buffer)
(DNC 1)
Main CPU
board
PMC board
SUB CPU
CNC CPU
PMC CPU
I/O LINK
Memory Card
4axis control
spindle ( 2)
Analog I/O
HDI 4
RS232C
RS422
4axis control
spindle ( 2)
CRT/MDI
RS232C 2
HDI 4
MPG 3
Power supply
unit
ON/OFF
control
Power
supply unit
Conversion
control
AI or BI
FBUS
OPTION
BASIC
NOTE
The SUB CPU, RISC, MMC and OSI/Ethernet boards cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
40
3. INSTALLATION
B62073E/04
Option board
Option board
Option board
Option board
RISC
MMCII
MMCII
Graphic
MMCIII
MMCIV
OSI ethernet
Option 1
board
Graphic display
control
Communication control
(Remote buffer)
(DNC 1)
Sub CPU
board
Main CPU
board
PMC board
SUB CPU
CNC CPU
PMC CPU
I/O LINK
Memory Card
Analog input
HDI 4
RS232C
RS422
CRT/MDI
RS232Cx2
HDIx4
MPGx3
Power supply
unit
ON/OFF
control
Power
supply unit
Conversion
control
AI or BI
FBUS
OPTION
BASIC
Fig. 3.7.1 (b) Control unit configuration of Series 15B (Multiple axis)
NOTE
The SUB CPU, RISC, MMC and OSI/Ethernet boards cannot be used on the
15TED/15TEE/15TEF/15MEK/15MEL.
41
3. INSTALLATION
B62073E/04
AXES CPU
board
AXES CPU
Buffer board
Buffer
4axis control
spindle ( 2)
Near zero
MPG 3
AXES CPU
board
Power
supplyy unit
AXES CPU
ON/OFF
control
4axis control
spindle ( 2)
Near zero
Power
supply unit
AI or BI
OPTION
BASIC
Fig. 3.7.1 (c) Configuration of Series 15B additional locker used with multiaxis machines
NOTE
More than one axis CPU board may be used, depending on
the system configuration.
The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with builtin fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in Fig. 3.7.1 (d) must be
reserved not to disturb the air flow ((A), (B))
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack. It has another connector
which appears at the left side panel of the rack. The connector may be used
in the future. The space (C) for this shall be reserved as shown in Fig.
3.7.1 (d).
42
3. INSTALLATION
B62073E/04
AIR FLOW
AIR FLOW
50
250
50
30
172
43
unit [mm]
3. INSTALLATION
B62073E/04
3.7.2
Battery for Memory
Backup
WARNING
The part program, offset data and system parameters are stored in the
CMOS memory of the control unit and they are retained even while the
main power is cut off. The power of the memory is backed up by a lithium
battery which is mounted on the front panel of the power supply unit. Data
is retained even while the main power is OFF. The control unit is shipped
from the factory equipped with the battery.
Replace the battery within one week after the BAT warning message is
displayed blinking on the CRT screen indicating lower battery power, or
when the battery alarm signal is output to the PMC. Otherwise, data in
memory will be lost.
A lithium battery is used for the battery. Follow the following
precautions.
WARNING
Incorrect replacement of the battery may cause an
explosion.
Replace only with the specified battery.
Power Supply
Unit front panel
Battery
Compartment
Battery inside
Fig. 3.7.2
NOTE
The part program, parameters and variables are stored to
nonvolatile memory in the CNC unit. Normally, turning the
power ON and OFF will not cause data in memory to be lost.
However, it is conceivable that erroneous operation may
delete data, or important data stored in nonvolatile may
have to be deleted to restore trouble.
We recommend backing up data beforehand so that the
system can be restored quickly in the event that unexpected
trouble occurs.
44
3. INSTALLATION
B62073E/04
3.7.3
Replacing the Battery
WARNING
Before you replace the battery, turn the machine tool (CNC) ON and make
an emergency stop.
Replacing the battery involves opening the cabinet with the power still
ON. So, only personnel trained in maintenance and safety procedures may
replace batteries.
When you open the cabinet to replace the battery, do not touch
mark and covered with
highvoltage circuits indicated by the
antielectric shock covers.
If the cover becomes loose and you touch a highvoltage circuit, you will
be electrocuted.
Battery case
Battery
45
3. INSTALLATION
B62073E/04
BATTERY
Cable connector
PC board
connector
Battery
46
3. INSTALLATION
B62073E/04
3.8
CABLE LEADIN
DIAGRAM
3.8.1
Configuration of
Control Unit
Connectors
unit [mm]
Power supply
unit
47
3. INSTALLATION
B62073E/04
(2) For the power supply unit, please see Fig. 3.8.1 (b1) and (b2).
Minislot
unit [mm]
48
3. INSTALLATION
B62073E/04
unit [mm]
49
3. INSTALLATION
B62073E/04
FUNCTION
POS.
LED INDICATORS
MEMORY CARD I/F
IOLINK
50
JD1A
3. INSTALLATION
B62073E/04
FUNCTION
POS.
LED INDICATORS
CRT DISPLAY
MDI
SERIAL PORT 1
SERIAL PORT 2
MPG
HIGH SPEED DI1
SERIAL SPINDLE 1
(POSITION CODER1)
ANALOG OUT
APC BATTERY
SERVO AMP 1
SERVO AMP 2
SERVO AMP 3
SERVO AMP 4
PULSE CODER 1
PULSE CODER 2
PULSE CODER 3
PULSE CODER 4
LINEAR SCALE 1
LINEAR SCALE 2
LINEAR SCALE 3
LINEAR SCALE 4
SPDL-1
JA7A
APCBAT
JA4A
51
3. INSTALLATION
B62073E/04
FUNCTION
LED INDICATORS
POS.
SERIAL PORT 9
SERIAL PORT 4
HIGH SPEED DI2
ANALOG INPUT
POSITION CODER2
ANALOG OUT2
APC BATTERY
SERVO AMP 5
SERVO AMP 6
SERVO AMP 7
SERVO AMP 8
PULSE CODER 5
PULSE CODER 6
PULSE CODER 7
PULSE CODER 8
LINEAR SCALE 5
LINEAR SCALE 6
LINEAR SCALE 7
LINEAR SCALE 8
52
3. INSTALLATION
B62073E/04
FUNCTION
LED INDICATORS
CRT DISPLAY
RS232C PORT3
RS422 PORT1
POS.
With only
graphic
function
With graphic
function and
communication
function
With only
communication
function
NOTE
The communication function refers to the remote buffer
function or DNC1 function.
53
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
Hard disk interface
Graphic bus
Keyboard interface
RS422 interface
Centronics interface
RS232C interface, channel 1
RS232C interface, channel 2
NOTE
The MMCII CPU (A02B0120J202), which requires
three RS232C channels, uses JD6 as an RS232C port.
54
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
Graphic bus
CRT interface
Not used
55
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
56
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
CRT I/F
MDI I/F
Serial bort 1
Serial bort 2
Manual pulse generator I/F
High DI I/F
57
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
Serial port 9
Serial port 4
58
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
Operation check input 1
Operation check input 2
Operation check input 3
Operation check input 4
Near zero input
Serial spindle 2
Analog spindle 2
APC Battery
Servo amplifier 1
Servo amplifier 2
Servo amplifier 3
Servo amplifier 4
Pulse coder 1
Pulse coder 2
Pulse coder 3
Pulse coder 4
Linear scale 1
Linear scale 2
Linear scale 3
Linear scale 4
59
3. INSTALLATION
B62073E/04
FUNCTION
LEDs
POS.
Multiple axisBus
60
3. INSTALLATION
B62073E/04
POS. 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
UPPER LINE
MARKING
FUNCTION
LOWER LINE
MARKING
LEDs
STATUS/ALARM
LEDs
LV ALM
Fuse
F21 5A
NOTE
The
RISC board cannot be
15TED/15TEE/15TEF/15MEK/15MEL.
61
used
on
the
3. INSTALLATION
B62073E/04
UPPER LINE
MARKING
FUNCTION
LOWER LINE
MARKING
LEDs
STATUS/ALARM
NC CRT
JA1B
CRT
JA1A
Serial port 1
R2321
JD5F
Serial port 2
R2322
JD5G
LCD adjustment
LCD ADJUST
FDD
JD8
11
Parallel keyboard
CENTRO
JD9
12
Full keyboard
KEYBOARD
CD32A
LEDs
LEDs
LEDs
Battery
AL4 (FUSE)
AL5 (POWER)
AL6 (BATTERY)
BATTERY
BAT2
Mouse
MOUSE
POS. 1
7
8
9
10
13
14
15
16
17
18
19
20
21
CD32B
NOTE
The MMCIV board cannot be
15TED/15TEE/15TEF/15MEK/15MEL.
62
used
on
the
3. INSTALLATION
B62073E/04
POS. 1
2
UPPER LINE
MARKING
FUNCTION
LOWER LINE
MARKING
LEDs
STATUS/ALARM
Fuse
F1
2.0A
10BASE2 I/F
10BASE2
CNX
Switch
LOAD
Switch
RESTART
Serial port
RS232C
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CD29
19
20
21
NOTE
The OSI/Ethernet board cannot be
15TED/15TEE/15TEF/15MEK/15MEL.
63
used
on
the
3. INSTALLATION
B62073E/04
POS. 1
2
UPPER LINE
MARKING
FUNCTION
LOWER LINE
MARKING
LEDs
STATUS/ALARM
Fuse
F1
2.0A
AUI I/F
AUI
CD27
Switch
LOAD
Switch
RESTART
Serial port
RS232C
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
CD29
19
20
21
NOTE
The OSI/Ethernet board cannot be
15TED/15TEE/15TEF/15MEK/15MEL.
64
used
on
the
3. INSTALLATION
B62073E/04
POS.1
2
UPPER LINE
MARKING
FUNCTION
LOWER LINE
MARKING
LEDs
STATUS/ALARM
Fuse
F1
2.0A
Ethernet interface
AUI
CD27
HDD
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
65
3. INSTALLATION
B62073E/04
FUNCTION
UPPER LINE
MARKING
LEDs
RIGHT LINE
MARKING
STATUS
Rotary switch
SW
LEDs
AL
HSSB
JNAM
COP7
66
21
3. INSTALLATION
B62073E/04
3.8.2
Cable Leadin for
Standalone Cabinet A
67
3. INSTALLATION
B62073E/04
3.8.3
Cable Leadin for
Standalone Cabinet B
68
3. INSTALLATION
B62073E/04
3.8.4
Cable Leadin for
Additional Cabinet A
69
3. INSTALLATION
B62073E/04
3.9
MAINTENANCE
AREA
3.9.1
Maintenance Area for
Selfstanding A Type
Cabinet
About
About 130
70
3. INSTALLATION
B62073E/04
3.9.2
Maintenance Area for
Selfstanding B Type
Cabinet
About
About 130
71
3. INSTALLATION
B62073E/04
3.9.3
Maintenance Area for
Additional Cabinet A
About
About
72
4. TOTAL CONNECTION
B62073E/04
TOTAL CONNECTION
73
4. TOTAL CONNECTION
B62073E/04
4.1
CONNECTION
DIAGRAM FOR
SERIES
15TB/TTB/MB/TFB/
TTFB/MFB, SERIES
150TB/MB/TTB
(IN CASE OF SERIAL
SPINDLE)
4.1.1
Connection Diagram
for Series
15TB/TTB/MB/TFB/
TTFB/MFB, Series
150TB/MB/TTB
(When LCD/MDI Unit
with Builtin Graphic
Functions is not Used)
74
4. TOTAL CONNECTION
B62073E/04
Power supply
ACIN(CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
+24E(CP6)
PMC BOARD
MEM CARD
(ICMC)
IOLINK(JD1A)
C
O
N
T
R
O
L
U
N
I
T
AC200V240V POWER
ON/OFF
MEMORY
CARD
JD1A
JD1B
CP32
POWER
MAGNETICS
I/O Unit
MODELA
24VDC
MPG
HIGHSPEED DI 4
APC BATTERY
6V
SERIAL
CN11A
INTERFACE
CN11B
SPINDLE
1ST SERVO
AMP
CN1
SCALE1(JF21)
T1
SPINDLE
MOTOR
200VAC
EMERGENCY STOP
AC100V
AC200V
1ST SERVO
MOTOR
SERIAL PULSE CODER
75
POSITION
CODER
SERIES CN2
CN13
To 2ND AMP
AMP2(JV2)
ENC2(JF2)
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3)
SCALE3(JF23)
AMP4(JV4)
ENC4(JF4)
SCALE4(JF24)
OPERATORS
PANEL
: :
SPDL1(JA7A)
ENC1(JF1)
CP61 OP PANEL
JD1A INTERFACE
JD1B UNIT
HDI1(JA5A)
AMP1(JV1)
CN2
CRT/MDI
UNIT
CN1
CNK1
MAIN CPU
CRT(JA1)
MDI(JA2)
R2321(JD5A)
R2322(JD5B)
MPG(JA3)
APCBAT(JA4A)
SCALE
4. TOTAL CONNECTION
B62073E/04
SUB BOARD
R2329(JD5J)
R4224(JD6D)
AIN(JA6)
ANALOG I/O
HDI2(JA5B)
RS232C
I/O DEVICE
RS422
I/O DEVICE
HIGH SPEED DI
SPDL2(JA7B)
ASPDL2(JA8B)
APC BATTERY
APCBAT(JA4B)
C
O
N
T
R
O
L
U
N
I
T
AMP1(JV5)
ENC1(JF5)
6V
5TH SERVO
T1
AMP
CN1
EMERGENCY STOP
5TH SERVO
MOTOR
SERIAL PULSE
CODER
SCALE1(JF25)
AMP2(JV6)
ENC2(JF6)
SCALE2(JF26)
AMP3(JV7)
ENC3(JF7)
SCALE3(JF27)
AMP4(JV8)
ENC4(JF8)
SCALE4(JF28)
AC100V
AC200V
SCALE
OPTION 1
CRT(JA1)
RS2323(JD5C)
RS4221(JD6A)
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
76
4. TOTAL CONNECTION
B62073E/04
4.1.2
Connection Diagram
for Series
15TB/TTB/MB
(When LCD/MDI Unit
with Builtin Graphic
Functions is Used)
77
4. TOTAL CONNECTION
B62073E/04
POWER SUPPLY
AC200V240V POWER
ACIN (CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
+24E(CP6)
JA2
ON/OFF
CP5
LCD with
JN1
graphic
function
PMC BOARD
MEM CARD
(CNMC)
IOLINK
(JD1A)
C
O
N
T
R
O
L
U
N
I
T
MAIN CPU
CRT(JA1)
MDI(JA2)
R2321(JD5A)
R2322(JD5B)
MPG(JA3)
HDI1(JA5A)
MEMORY
CARD
FANUC I/O Link
(JA4A)
AMP1(JV1)
ENC1(JF1)
SCALE1
AMP4(JV4)
ENC4(JF4)
SCALE4(JF24)
CP61 OP PANEL
JD1A INTERFACE
JD1B UNIT
JD1A
JD1B
CP32
OPERATORS
PANEL
::
POWER
MAGNETICS
I/O Unit
MODELA
APC BATTERY
6V
3
POSITION
CODER
SPINDLE
MOTOR
200VAC
2ND AMP
CN1
EMERGENCY STOP
AC100V
AC200V
1ST SERVO
MOTOR
SERIAL PULSE CODER
SCALE
(JF21)
AMP2(JV2)
ENC2(JF2)
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3)
SCALE3(JF23)
CNK1
24VDC
SPDL1(JA7A)
APCBAT
CNK2
MDI
78
4. TOTAL CONNECTION
B62073E/04
SUB BOARD
R2329(JD5J)
R4224(JD6D)
AIN(JA6)
HDI2 (JA5B)
HIGH SPEED DI
SPDL2 (JA7B)
C
O
N
T
R
O
L
U
N
I
T
ASPDL2
(JA8B)
APCBAT
(JA4B)
AMP1(JV5 )
ENC1(JF5 )
SCALE1
EMERGENCY STOP
APC BATTERY
5TH
SERVO AMP
6V
AC100V
AC200V
T1
5TH SERVO
MOTOR
CN1
SERIAL PULSE
CODER
SCALE
(JF25)
AMP2(JV6 )
ENC2(JF6 )
6TH AXIS
SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE2(JF26)
AMP3(JV7 )
ENC3(JF7 )
7TH AXIS
SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE3(JF27)
AMP4(JV8 )
ENC4(JF8 )
8TH AXIS
SERVO AMP/MOTOR/PULSE CODER/SCALE
SCALE4(JF28)
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
79
4. TOTAL CONNECTION
B62073E/04
4.2
CONNECTION
DIAGRAM FOR
SERIES
15TB/TTB/MB/TFB/
TTFB/MFB, SERIES
150TB/MB/TTB
(IN CASE OF
ANALOG SPINDLE)
80
4. TOTAL CONNECTION
B62073E/04
POWER SUPPLY
AC200V240V
POWER
ACIN(CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
+24E(CP6)
IOLINK
(JD1A)
C
O
N
T
R
O
L
U
N
I
T
MAIN CPU
CRT(JA1)
MDI(JA2)
R2321(JD5A)
R2322(JD5B)
MPG(JA3)
HDI1(JA5A)
SPDL1(JA7A)
ASPDL1(JA8A)
APCBAT(JA4A)
AMP1(JV1)
ENC1(JF1)
SCALE1(JF21)
AMP2(JV2)
ENC2(JF2)
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3)
SCALE3(JF23)
AMP4(JV4)
ENC4(JF4)
SCALE4(JF24)
CP61
JD1A
JD1B
MEM CARD
(CNMC)
MEMORY
CARD
JD1A
JD1B
CP32
+24V WHEN 9
MONOCHROME CRT
PMC BOARD
ON/OFF
CN2
CRT/MDI
CN1
UNIT
CNK1
OP PANEL
INTERFACE
UNIT
::
I/O Unit
MODELA
OPERATORS
PANEL
POWER
MAGNETICS
24VDC
MPG
HIGH SPEED DI 4
CN2
ANALOG
INTERFACE
SPINDLE
APC BATTERY
1ST
SERVO AMP
6V
CN1
POSITION
CODER
SPINDLE
MOTOR
T1
200VAC
EMERGENCY STOP
100VAC
200VAC
1ST SERVO
MOTOR
SERIAL PULSE
CODER
SCALE
81
4. TOTAL CONNECTION
SUB BOARD
R2329(JD5J)
R4224(JD6D)
AIN(JA6)
HDI2(JA5B)
SPDL2(JA7B)
C
O
N
T
R
O
L
ASPDL2(JA8B)
APCBAT(JA4B)
AMP1(JV5)
ENC1(JF5)
U
N
I
T
SCALE1(JF25)
AMP2(JV6)
ENC2(JF6)
SCALE2(JF26)
AMP3(JV7)
ENC3(JF7)
SCALE3(JF27)
AMP4(JV8)
ENC4(JF8)
SCALE4(JF28)
OPTION1
CRT(JA1)
RS2323(JD5C)
RS4221(JD6A)
B62073E/04
SPINDLE
MOTOR
200VAC
EMERGENCY STOP
APC BATTERY
5TH
SERVO AMP
6V
AC100V
AC200V
T1
5TH SERVO
MOTOR
CN1
SERIAL PULSE
CODER
SCALE
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
82
4. TOTAL CONNECTION
B62073E/04
4.3
CONNECTION
DIAGRAM FOR
SERIES 15MB OR
SERIES 150MB
(IN CASE OF
MULTIPLE AXIS)
83
4. TOTAL CONNECTION
B62073E/04
4.3.1
Control Unit
POWER SUPPLY
ACIN(CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
+24E(CP6)
PMC BOARD
C
O
N
T
R
O
L
U
N
I
T
MEM CARD(CNMC)
MEMORY
CARD
I/O LINK(JD1A)
CP61
JD1A
JD1B
CN2
CN1
CNK1
OP PANEL
INTERFACE
UNIT
JD1A
JD1B
CP32
::
INPUT
UNIT
CPD2A
CRT/MDI
UNIT
ON/OFF
OPERATORS
PANEL
POWER
MAGNETICS
I/O Unit
MODELA
24VDC
HIGH SPEED DI
R4224(JD6D)
ANALOG INPUT
HIGH SPEED DI
AIN(JA6)
HDI2(JA5B)
OPTION1 BOARD
200 to
240VAC
POWER
CPD1
CPD2B
4
4
CRT(JA1)
RS2323(JD5C)
RS4221(JD6A)
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
84
4. TOTAL CONNECTION
B62073E/04
4.3.2
Additional Cabinet
(In Case of Serial
Spindle Interface)
POWER SUPPLY
ACIN(CP1)
CPD1
INPUT
CPD2C UNIT
BUFFER BOARD
MAX BUS(JNC)
SPDL1(JA7A)
ASPDL1(JA8A)
A
D
D
I
T
I
O
N
A
L
C
A
B
I
N
E
T
APCBAT(JA4)
AMP1(JV1)
JA7B
JA7A
APC BATTERY
SERIES CN2
SERIAL
INTERFACE
SPINDLE
SPINDLE
MOTOR
200VAC
TO 2ND AMP
EMERGENCY STOP
AC100V
AC200V
T1
1ST SERVO
MOTOR
CN1
SERIAL PULSE
CODER
ENC1(JF1)
SCALE
SCALE1(JF21)
AMP2(JV2)
ENC2(JF2)
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3)
SCALE3(JF23)
AMP4(JV4)
ENC4(JF4)
SCALE4(JF24)
POSITION
CODER
ADDS1(JF61)
ADDS2(JF62)
ADDS3(JF63)
ADDS4(JF64)
NZ/ZD(JA16)
85
4. TOTAL CONNECTION
B62073E/04
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
4.3.3
Additional Cabinet
(In Case of Analog
Spindle Interface)
86
4. TOTAL CONNECTION
B62073E/04
POWER SUPPLY
ACIN(CP1)
CPD1 INPUT T
CPD2C UNIT
BUFFER BOARD
MAX BUS(JNC)
SPDL1(JA7A)
SPINDLE
MOTOR
200VAC
ASPDL1(JA8A)
A
D
D
I
T
I
O
N
A
L
C
A
B
I
N
E
T
APCBAT(JA4)
AMP1(JV1)
APC BATTERY
EMERGENCY STOP
1ST SERBO
AMP
T1
6V
AC100V
AC200V
1ST SERVO
MOTOR
CN1
SERIAL PULSE
CODER
ENC1(JF1)
SCALE
SCALE1(JF21)
AMP2(JV2)
ENC2(JF2)
SCALE2(JF22)
AMP3(JV3)
ENC3(JF3)
SCALE3(JF23)
AMP4(JV4)
ENC4(JF4)
SCALE4(JF24)
ADDS1(JF61)
ADDS2(JF62)
ADDS3(JF63)
ADDS4(JF64)
NZ/ZD(JA16)
2ND CPU BOARD
NOTE
Some connections in the above diagram may not be
provided, depending on the system configuration.
87
4. TOTAL CONNECTION
4.3.4
Connection Between
the Control Unit and
Additional Locker
B62073E/04
Instead of the two flat cables employed by the F15A (used with multiaxis
machines), a 96core cable is used to connect the control unit to the
additional locker. The cable length, however, is the same as that of the
F15A (1.5 m).
88
4. TOTAL CONNECTION
B62073E/04
4.4
CONNECTION
DIAGRAM FOR
SERIES 15B (IN
CASE OF MMCII)
POWER SUPPLY
ACIN(CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
200240VAC POWER
SUPPLY
MMCII
GRAPHIC BOARD
C
O
N
T
R
O
L
U
N
I
T
ON/OFF
CN2
CRT/MDI
CN1
UNIT
CNK1
PW2
JD7A
HARD
DISK
UNIT
JD7B
CRT(JA1)
SCSI terminator
MMCII
MAIN CPU BOARD
CASSETTE
STREAMER UNIT
JD7B
JD7A
PW1
HDD(JD7)
FLOPPY DISK
JD8
PW1
FDD(JD8)
CENTRO(JD9)
RS422(JD6)
PRINTER
CENTRONICS
(Note 2)
R2321(JD5A)
R2322(JD5B)
EXTENSION
ADAPTER UNIT
CD14
JD5
CA38
JA1
KEY(JD5C)
89
KEYBOARD UNIT
PCR 20 connector (20 pins)
PCR 20 connector (15 pins)
AMP connector
Others
4. TOTAL CONNECTION
B62073E/04
NOTE
1 The above diagram shows the connections between the MMCII and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 The MMCII CPU (A02B0120J202), which requires three RS232C channels, uses JD6 as
an RS232C port.
3 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
90
4. TOTAL CONNECTION
B62073E/04
4.5
CONNECTION
DIAGRAM FOR
SERIES 15B (IN
CASE OF MMCIII)
POWER SUPPLY
ACIN(CP1)
ACOUT(CP2)
ACOUT(CP3)
ON/OFF(CP4)
+24V(CP5)
MINI SLOT
EXTERNAL HARD
DISK INTERFACE
SCSI(JD19)
C
O
N
T
R
MAIN CPU BOARD
O
MDI(JA2)
L
AC200V240V POWER
SUPPLY
ON/OFF
CN2
CRT/MDI
CN1
UNIT
CNK1
(Note 2)
U OPTION 1 BOARD
N
I
CRT(JA1)
T
MMCIII
CPU
NC CRT(JA1B)
CART(JA1A)
R2321(JD5F)
RS232C CHANNEL1
R2322(JD5G)
RS232C CHANNEL2
R2323(JD5H)
RS232C CHANNEL3
NOTE
1 The above diagram shows the connections between the MMCIII and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 Used for application download only.
3 The MMCIII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
91
4. TOTAL CONNECTION
B62073E/04
4.6
CONNECTION
DIAGRAM FOR
MMCIV
POWER SUPPLY
ACIN (CP1)
AC200V240V
POWER SUPPLY
ACOUT (CP2)
ACOUT (CP3)
ON/OFF (CP4)
ON/OFF
CN2
CRT/MDI
+24V (CP5)
C
O
N
T
R
O
L
CN1
UNIT
CNK1
CRT (JA1)
U
N
I
T
MMCIV CPU
NC CRT (JA1B)
CRT (JA1A)
R2321 (JD5F)
R2322 (JD5G)
FDD (JD8)
PW1
AC100V IN
CENTRO (JD9)
PRINTER
CUSTOM
KEYBOARD
EX KEY (JD21)
*
KEYBOARD (CD32A)
FULL KEYBOARD
MOUSE (CD32B)
92
*
MOUSE
: PCR20 connector (20 pins)
: AMP connector
: Others
POWER
SUPPLY
4. TOTAL CONNECTION
B62073E/04
NOTE
1 The above diagram shows the connections between the MMCIV and peripheral devices. For
details of the other connections, see 4.1, 4.2, and 4.3.
2 Devices marked by an asterisk * are used only for application download only. These devices
cannot be used for incorporating units.
3 The MMCIV board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
93
B62073E/04
94
B62073E/04
5.1
POWER SUPPLY
UNIT PANEL LAYOUT
Key location
CAUTION
Connector compatibility
CP1
CP2
CP3
CP4
CP5
CP6
COMPATIBLE
INCOMPATIBLE (key groove on the connector
prevents erroneous connection)
95
B62073E/04
F1 (AC INPUT
FUSE)
200B
200B
200A
200A
Key
location
CP8 (BATTERY)
1
+VB
0V
0V
+24V
B3
FB
A3
COM
B2
FA
A2
OFF
B1
AL
A1
ON
F3 (+24V FUSE)
AI 3.2A
BI 5.0A
0V
+24E
CAUTION
Connector compatibility
CP1
CP2
COMPATIBLE
CP3
CP4
CP5
CP6
96
INCOMPATIBLE
(key groove on the
connector prevents
erroneous connection)
B62073E/04
5.2
CONNECTING THE
POWER SUPPLY
UNIT
5.2.1
When an Input Unit is
not Used
The power supply unit of the Series 15B has the power on/off control
function. The power supply unit of the Series 15B therefore does not
need an input unit, which is necessary for the power supply unit of the
Series 15A, to control power on/off.
NOTE
When an input unit is not used, the capacity and the number
of connectors of the AC outputs for which power on/off is
controlled are shown in the figure below. When the capacity
or the number of connectors is insufficient, see section
5.2.3.
97
B62073E/04
AMP (Japan)
21782883 (Housing)
11752185 (Contact)
AMP (Japan)
117828833 (Housing)
11752185 (Contact)
(1) CP1
The AC input connector for the control unit. The AC input
specifications are as follows:
R and S: 200 to 240 VAC +10%/15%, 1f , 50 Hz/60 Hz " 3 Hz
G: Grounding (class 3 or better)
NOTE
The above specifications may be limited depending on the
device powered from CP2 or CP3.
(2) CP2 and CP3
The connectors for AC outputs for which power on/off is synchronized
with the power on/off of the control unit.
The AC output specifications are the same as the AC input for CP1.
The AC input specifications for CP1 may be limited depending on the
AC input specifications for a device connected to CP2 or CP3.
98
B62073E/04
Example) When a device of 200/220 VAC (which does not accept 240
V) is connected to CP2, the AC input specification for CP1
is also 200/220 VAC.
The total AC output from CP2 and CP3 is up to 2.5 A.
When the capacity is insufficient, see section 5.2.3.
(3) CP4
The connector for controlling the power. The poweron and
poweroff buttons are connected here.
(a) Power on/off (EON, EOF, and COM)
Turns on and off the power to the control unit.
(Time conditions)
TOFON
TON
Between
EON
and COM
Between
EOF and
COM
Shorted
Open
TON y 500msec
TOFF
Shorted
Open
(Power is on.) (Power is off.)
TOFF y 500msec
TOFON y 5sec
(power is on.)
(Contact specifications)
Withstand voltage: 50 VDC or higher (between the contacts)
Withstand current: 100 mA or higher (The minimum load is 2
mA or lower.)
(b) Alarm input (AL and OFF)
Receives an alarm signal from outside the control unit to turn off
the power to the system. Input a contact signal which is closed
when an alarm occurs.
(Contact specifications)
Withstand voltage: 30 VDC or more (between the contacts)
Withstand current: 100 mA or more (The minimum load is 1
mA or less.)
(c) Alarm output (FA and FB)
Shorts FA and FB when an abnormality is found in the power
supply unit for the control unit, for example, when the fuse for
direct current output blows or when an excessive voltage or current
is detected at the direct current output. When an alarm input
(between AL and OFF) is closed, FA and FB are also shorted. This
signal is held until the poweroff button is pressed or the input
power (AC input of the power supply unit) is turned off. When this
signal is output, the power to the control unit is turned off and the
poweron button is disabled.
(Contact ratings) 50 VDC or less
0.5 A or less
50 VAC or less
5 VA or less
(4) CP5
+24 VDC power output
Connector for +24 VDC power displays (9 CRT/PDP, 9.5 LCD,
10.4 LCD)
99
B62073E/04
(5) CP6
The connector for the +24 VDC power output for the machine
interface I/O (connection unit, operators panel connection unit, etc.).
The DC output supplied from CP6 is up to 3 A.
5.2.2
When an Input Unit is
Used
The power supply unit of the Series 15B has the power on/off control
function.
However, when an external input unit is used, the poweron and
poweroff buttons may not be connected to the power supply unit. In this
case, the following connection is recommended. The signals ON, OFF,
and COM are wired together. This means that the power supply unit
operates while its AC input power is supplied to CP1.
(1) For other than multiaxis machines
AMP (Japan)
11781283
Poweron
and
poweroff
buttons
AMP (Japan)
21781296
NOTE
As shown in the above figure, when external input unit
A14B0076B001 is used, the number of AC output
connectors for which power on/off is controlled increases
but the capacity of the AC input fuse in the input unit and that
in the power supply unit is the same (10 A for power supply
B1). This input unit therefore cannot be used in order to
increase the capacity of the AC output for which power
on/off is controlled.
100
B62073E/04
X
X
X
U, V, W Servo
threephase input
Not
used
Magnetic contactor
MCC
0.3A
To servo
transformer
Y
Y
TP1
CP2
ON
OFF
EON
R, S, G
CP1
(6P, black)
Series 15B
EOF
COM
FA
CP21
FB
TP2
CP11
CP22
CP12
CP23
CP13
CP25
PA
CP26
PB
NOTE
Refer to the Series 15A Connection Manual for details of
the input unit connectors.
101
B62073E/04
FS15MODEL B Main
cabinet
Power supply unit
CPI (AC input)
FS15MODEL B Additional
cabinet
CPD2C (Power supply
control)
POWER
BUTTON
ON
POWER
BUTTON OFF
(Note)
ALARM INPUT
HOUSING
AMP (JAPAN)
CONTACT
ALARM OUTPUT
102
B62073E/04
5.2.3
When AC Output
Terminals for Which
Power On/Off is
Controlled are
Insufficient
Through the CP2 and CP3 connectors, the power supply unit can output
a total AC current of up to 2.5 A subject to power on/off is control.
When the number of connectors or the capacity of the output from the
power unit is insufficient, the following connection is recommended:
200B
200A
Ground
AMP (Japan)
M4 screw
terminals
11781283 (Housing)
11752185 (Contact)
CP91
3
G
FCI Japan
200B
SMS3PWS5 (Housing)
200A
Y
Y
10A
RC16MSCT3 (Contact)
Expanded power input unit
FCI Japan
SMS3PWS5 (Housing)
RC16MSCT3 (Contact)
Pin assignment layout for the
CP92 to CP96 connectors
3
200B
200A
103
5.2.4
B62073E/04
Power ON Sequence
1 Power supply (200 VAC) for entire machine tool
2 Power supply (I/O UnitMODEL A, etc.) for slave I/O
devices connected via I/O Link and power supply (24 VDC)
for servo amplifier
3 Power supply (200 VAC) for control unit
Leave the memory backup battery and separate absolute pulse coder
battery connected regardless of the ON/OFF state of the control unit
power supply. If these batteries are removed with the control unit turned
OFF, parameters, part programs, pulse coder position data and other data
stored on the control unit will be lost.
For details, see 3.7.3 Replacing the battery.
5.2.5
104
B62073E/04
5.3
CONNECTION OF
INPUT UNIT FOR
STANDALONE
CABINET A
5.3.1
Input Unit Layout
Input PCB
5.3.2
Connection to
Input Units
(A14B0076B004,
B005, and B008)
AC200/220V 3f 60Hz
or AC200V 3f 50Hz
M5 screw Terminal 4
B62073E/04
EOF
COM
FA
FB
M5 screw Terminal 5
EON
POWER
ON
Input unit
EOF
POWER
OFF
COM
Remove this connection.
The following figure shows the timing chart according to which the
external power is turned on and off.
Tofon
EONCOM
EOFCOM
Ton
Toff
(Power ON)
(Power OFF)
Ton y 500msec
Toff y 500msec
Tofon y 5sec
The contacts used for turning on and off the external power must
conform to the following specifications:
Withstand voltage: 50 VDC or higher (between contacts)
Withstand current: 100 mA or higher (with minimum load of
2 mA or lower)
106
B62073E/04
Input Unit
FA
FB
EMG
IN1
EMG
IN2
EMG
OUT1
EMG
OUT2
EXR
EXS
M4 screw Terminal 8
(a) R and S
These terminals are used for singlephase 200VAC input to the
control unit. The connection is normally as follows:
F1
TP4
F2
TP1
107
B62073E/04
Standalone cabinet
AC100 V
Emergency stop
EMGIN1
To MCC terminals of
the servo amplifier in
the standalone cabinet
EMGIN2
(c) EMGOUT1, 2
Not used.
(d) EXR and EXS (Note)
These terminals are for ON/OFFcontrolled, singlephase
200/220 VAC output. Connect this output to an electromagnetic
contactor such that the servo amplifier power source, installed
outside the cabinet, can be turned on and off together with the NC
power. The current must not exceed 0.3 mA.
NOTE
These terminals are used to connect the additional cabinet
when use of the timing control cable (A02B0163J101) is
specified. In this case, two cables may be connected to one
terminal.
(4) Connector CP4
When the cabinet is equipped with a builtin tape reader, this terminal
is connected to the tape reader at the factory. When the tape reader is
installed outside the cabinet, this terminal is used for power input.
108
B62073E/04
5.3.3
Connection to the
Control Unit
PCB
Connector
Function
Remark
9 monochrome
CRT unit
PSU
MAIN
MAIN
CP5
JA1
JA2
DC24V
CRT
MDI
Note 1)
Connection unit
PSU
PMC
CP6
JD1A
DC24E
IOLINK
Note 2)
Tape reader
MAIN
JD5B
RS2322
Punch panel
MAIN
JD5A
RS2321
APC battery
(1 pc only)
MAIN
JA4A
APCBAT
Servo amp.
MAIN
SUB
JV1 to 4
JV5 to 8
AMP1 to 4
AMP5 to 8
Note 3)
NOTE
1 Can be used for power input when the 9 monochrome CRT
unit is installed outside the cabinet.
2 Can be used for power input when the connection unit is
installed outside the cabinet.
3 The connections to be made will change, depending on the
ordered specifications.
109
B62073E/04
5.4
CONNECTION OF
INPUT UNIT FOR
STANDALONE
CABINET B
5.4.1
Input Unit Layout
110
B62073E/04
5.4.2
Connection to Input
Unit (A14B0076B411)
EON
POWER
ON
Input unit
EOF
POWER
OFF
COM
Remove this connection.
The following figure shows the timing chart according to which the
external power is turned on and off.
111
B62073E/04
Tofon
EONCOM
EOFCOM
Ton
Toff
(Power ON)
(Power OFF)
Ton y 500msec
Toff y 500msec
Tofon y 5msec
The time chart of external power supply ON/OFF signal
The contacts used for turning on and off the external power must
conform to the following specifications:
Withstand voltage: 50 VDC or higher (between contacts)
Withstand current: 100 mA or higher
(with minimum load of 2 mA or lower)
(e) EMGPIT1. 2
Not used.
(f) 200R1, 200S1, and COM2
These terminals are for input unit internal connections.
(2) Terminal unit TB3 (Faston terminal)
This is the door interlock terminal used for standalone cabinet B. The
terminal is used when use of the door interlock (A02B0116J001) is
specified.
(3) PCB1 (A17B16000580)
(a) Connector CPD1 (AMP housing: 11781283, contact:
11752185)
This terminal is used to supply singlephase 200/220 VAC to the
main and additional lockers. These connections are made at the
factory.
(b) Connecter CPD2A
(A1 to A3: AMP Housing 21781283, Contact 11752182)
(B1 to B3: AMP Housing 21781283, Contact 11752182)
A1
ON
B1
AL
A2
OFF
B2
FA
A3
COM
B3
FB
B62073E/04
Input Unit
FA
FB
B62073E/04
5.4.3
Connection to Control
Unit
Unit
Lockers
PCB
Connector
Function
Remark
MAIN
MAIN
MAIN
PSU
MAIN
MAIN
CP5
JA1
JA2
DC24V
CRT
MDI
Note 1)
Connection unit
MAIN
MAIN
PSU
PMC
CP6
JD1A
DC24E
IOLINK
Note 2)
Tape reader
MAIN
MAIN
JD5B
RS2322
Punch panel
MAIN
MAIN
JD5A
RS2321
ADD
MAIN
JA4A
APCBAT
Servo amp.
ADD
AXIS
JV1 to 4
AMP1 to 4
MAIN
: Main Cabinet
ADD
: Additional Cabinet
PSU
MAIN
PMC
: PMC board
AXIS
Note 3)
NOTE
1 Can be used for power input when the 9 monochrome CRT
unit is installed outside the cabinet.
2 Can be used for power input when the connection unit is
installed outside the cabinet.
3 The connections to be made will change, depending on the
ordered specifications.
114
B62073E/04
5.5
CONNECTION OF
INPUT UNIT FOR
ADDITIONAL
CABINET A
5.5.1
Input Unit Layout
LC2
GND
U V
Electromagnetic
Contactor
SK2
Spark
Killer
F17
F18 F19
Fuse for servo amp.
Terminal unit
GND
T1
TA
NOTE
Terminal unit T1 is not installed when using the
A02B0075J141 or J144 input terminal.
115
B62073E/04
5.5.2
A02B0075J141, J144
A02B0075C006
A02B0075J142, J145
A02B0075C007
Cable Connection
[Connection to the
Input Unit
(A02B0075J141,
J142, J144, and
J145)]
GND
AC200/220V 3f 60Hz
or AC200V 3f 50Hz
Note) Provide a ground of
class 3 or higher.
Electromagnetic
Contactor
LC2
Fuse
F17 to F19
10
11
12
IN
OUT
100V
IN
OUT
200V
The terminals of the upper row are used for connecting wires inside the
cabinet, and those of the lower row are used for connecting external
devices.
NOTE
In the following text, the terms previous cabinet and next
cabinet refer to the cabinets shown below:
116
B62073E/04
Previous cabinet
(the cabinet
connected before
that being
considered)
Additional
cabinet
Previous cabinet
(the cabinet
connected before
that being
considered)
Additional
cabinet
Previous cabinet
(the cabinet
connected before
that being
considered)
Main cabinet
Previous cabinet
(the cabinet
connected before
that being
considered)
Additional
cabinet
Additional
cabinet
(a) Terminal 1 to 4
These terminals are for 100 VAC (MCC) connection for the servo
amplifier.
The connections are as follows:
To each servo amplifier in the cabinet
These terminals
supply 100 VAC to the
next cabinet.
These connections are
made at the factory.
117
B62073E/04
EMERGENCY stop
Contactor
AC100 V
(b) Terminal 5 to 8
These terminals are for ON/OFFcontrolled singlephase 200 JAC
input, used for controlling the electromagnetic contactors for the
cabinet fan and servo amplifier power. Connections are as follows:
N
LC2
1c2
118
B62073E/04
(c) Terminal 9 to 12
These terminals are for the door interlock. The connections are as
follows:
119
B62073E/04
120
B62073E/04
6.1
OUTLINE
The Series 15B can be combined with the units shown in the table below
as I/O units for the machine interface.
The I/O units for the FANUC I/O Link are installed separately from the
control unit, and connected with the control unit using the dedicated serial
FANUC I/O Link.
As shown in the figure below, two or more units can be installed
separately. By placing the connection unit for the operators panel near
the operators panel, an operators panel that inputs/outputs many signals
can be interfaced easily.
The FANUC I/O UnitMODEL A is a modulartype I/O unit. It selects
necessary modules from various I/O modules provided by FANUC
according to the application and uses them as one external unit. The
FANUC I/O Link transfers data between the control unit and such an
external unit at a high speed. The states of the input signals from the
machine are transferred to the control unit at regular intervals. The states
of the output signals from the control unit are transferred to external units
at regular intervals. (Note that this manual covers only part of the uses
that the FANUC I/O Link has. For example, although it can be used for
connecting the 1axis CNC FANUC Power Mate or cell controller
FANUC FD Mate, this manual does not mention it. This is because the
purpose of this manual is to describe the I/O units having machine
interface.)
Table 6.1 Machine interface I/O
Type
Name
DI/DO points
NOTE
Refer to FANUC I/O Unit MODEL B Connecting Manual
(B62123E).
121
B62073E/04
Series 15B
Control Unit
FANUC
I/O Link
FANUC
I/O Link
I/O Unit
MODEL A
I/O Unit
MODEL A
Operators
panel connection
unit
Machine Tool
122
Machine
Operators
Panel
B62073E/04
6.2
CONNECTION OF
THE FANUC I/O LINK
In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
interface unit for the operators panel. The slaves are divided into groups,
and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O unitMODEL A can be connected as a group. The operators
panel connection unit and connection unit are each counted as one group.
The I/O Link is connected in different ways depending on the types of
units actually used and the I/O points. To connect the I/O Link, the
assignment and addresses of the I/O signals have been made
programmable with the PMC program. The maximum number of I/O
points is 1024.
The two connectors of the I/O link are named JD1A and JD1B, and are
common to all units. A cable is always connected from JD1A of a unit
to JD1B of the next unit. Although JD1B of the last unit is not used and
left open, it need not be connected with a terminator.
(A terminator is needed for the last interface module of each group of the
I/O UnitMODEL A.)
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
123
CNC
B62073E/04
JD1A
Base unit 1
Base unit 2
JD1B
Magnetic
circuit
JD1A
JD1B
JD1A
JD1B
JD1A
JD1B
Connection
JD1A unit 1
Up to 16
groups
Connection
unit 2
124
Machine
operators
panel
B62073E/04
6.2.1
Connection of FANUC
I/O Link by Electric
Cable
Next slave
unit
+5 V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
CABLE WIRING
11
11
12
12
13
13
14
14
SIN
SOUT
*SIN
SOUT
*SOUT
SIN
*SOUT
0V
*SIN
0V
0V
0V
0V
0V
0V
0V
SHIELD
GROUND PLATE
125
6.2.2
Connection of FANUC
I/O Link by Optical
Fiber Cable
B62073E/04
The FANUC I/O Link can be extended to the maximum length of 200 m
(when a relay is not used) with optical fiber cables using an optical I/O
link adapter.
NOTE
In the following cases, use an optical fiber cable.
D
D
FANUC
Optical connector
COP1
18.0
Connector
for unit
connecting
JD1
7.0
45.0
4M3
126
B62073E/04
(3) Connection
(a) Connection diagram
JD1
Unit
JD1A
JD1
Connecting
cable between
units
COP1
Unit
COP1
Optical
cable
Optical I/O
link adapter
Optical I/O
link adapter
JD1B
Connecting
cable between
units
Adapter side
JD1
A66L00010284#10P
127
length 5 m
length 10 m
length 15 m
B62073E/04
NOTE
The minimum bending radius of the optical fiber cable is 25
mm. Take care not to excessively twist the optical fiber
cable.
(4) Maximum number of stages
When a conventional optical I/O link adapter (standard type) is used
on the I/O link, up to five stages can be connected. Up to 16 stages can
be connected when the highspeed type is used.
1) Standard type (A13B0154B001) Maximum number of stage: 5
2) Highspeed type (A13B0154B002) Maximum number of
stages: 16
NC or
I/O Unit
Optical I/O
link adapter
Optical I/O
link adapter
NC or
I/O Unit
Optical I/O
link adapter
Optical I/O
link adapter
NC or
I/O Unit
1 stage
NOTE
Highspeed type adapters cannot be mixed with standard
type adapters on the same line.
(5) Power source
The standard type (A13B0154B001) and highspeed type
(A13B0154B002) are the same.
(a) Power voltage:
4.75 V to 5.25 V (at the receiving end)
(b) Consumption current:
200 mA
(6) Installation conditions
(a) The optical link adapter enclosure is not fully sealed ; install it with
the CNC control unit in the fully enclosed cabinet.
(b) Ground the case using the case fixing screw of the optical link
adapter.
(c) The optical link adapter is light, and it may not be necessary to
mount it with screws. However, keep it from coming in contact
with other circuits to prevent possible shortcircuits. When
mounting the optical link adapter in a cabinet, attach it with an
Ltype fitting using the case fixing screws (M3) of the optical link
adapter.
L fifting
128
B62073E/04
Mounting plate
NOTE
Only one relay connection can be made.
The optical fiber connection adapter cannot be used when
highspeed type optical link adapters are used.
129
B62073E/04
Standard type
Highspeed type
130
Number of Relays
200 m
100 m (total)
100 m
Not allowed
B62073E/04
6.3
CONNECTION OF
THE FANUC I/O
UNITMODEL A
6.3.1
Structure of FANUC I/O
UnitMODEL A
Base Unit ABU05A (5 slots) or ABU10A (10 slots)
I/F
131
10
B62073E/04
6.3.2
Outer Dimensions
f 5 (mounting hole)
6.3.3
Mounting and
Dismounting Modules
253
238
430
415
132
B62073E/04
(2) Dismounting
(a) Release the stopper by pushing the lever at the bottom of the
module.
(b) Push the module upwards.
133
B62073E/04
6.3.4
Connection Diagram
Series 15B
Control unit
JD1A
Terminator TX
K1X
I/O UnitA
I/O UnitA
AIF01A
AIF01B
JD1B
JD1A
JD3
JD2
JD2
CP32
CP32
DC24 V
DC24 V
K2X
K1X
AIF01A
Max. 16
AIF01B
JD1B
groups
JD1A
JD3
JD2
JD2
CP32
CP32
DC24 V
DC24 V
K2X
AIF01A
AIF01B
K1X
JD1B
JD1A
JD3
JD2
JD2
CP32
CP32
DC24 V
DC24 V
K2X
134
B62073E/04
NOTE
1 Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 Connection of FANUC I/O Link and 6.3.11
Number of I/O points for the I/O UnitMODEL A.
2 Cable K1X can be an optical fiber cable by using the optical
I/O link adapter.
3 Terminate connector JD2 of the last interface module
(AIF01B) of the group by using a terminator. See 6.3.7, (3).
6.3.5
Connecting Input
Power Source
D
D
AIF01A / AIF01B
CP32
1
+24 V
GND
Housing:
SMS3PNS5
Contact:
RC16MSCT3
DC24 V
NOTE
Turn ON the power for the I/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit OFF
as well.
ON
Power for the master
device
OFF
t
ON
Power for the I/O unit
OFF
t : more than 500 ms (Turn ON of the power for I/O unit can be late 500 ms or less.)
135
6.3.6
B62073E/04
(1) Ground the base unit (ABU05A, ABU10A) by its grounding terminal
Grounding
ABU05A, ABU10A
ABU05B, ABU10B
M4 screw terminal
for grounding
SG terminal
(M3 screw terminal)
M4 mounting hole
for grounding
136
B62073E/04
(2) When the cable K1X (see connection diagram in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm2.
Table 6.3.6 Required current of each module
Required current (mA) of +24 V
Mod le name
Module
A
AIF01A
50
AIF01B
50
AID32A
20+0.5n
30+7.5n
AID32B
20+0.5n
30+7.5n
AID16C
AID16D
AID32E
AID32F
AIA16G
5+1.5n
AOD08C
5+2n
AOD08D
5+2n
AOD16C
5+2n
AOD16D
5+2n
AOD32C
5+0.5n
AOD32D
5+0.5n
AOA05E
5+5.5n
AOA08E
5+5.5n
AOA12F
5+4.5n
AOR08G
10n
AOR16G
10n
AAD04A
130
n: Number of the input and output points (for each module) which
turn ON simultaneously
D
D
137
6.3.7
Connecting Signal
Cables
B62073E/04
Details of the cables K1X, K2X and the terminator shown in the general
connection diagram are as follows.
(1) Cable K1X
AIF01A
CNC or AIF01A
(a) Use twisted pair wires for signal SIN and *SIN, and signals SOUT
and *SOUT.
(b) Recommended cable material:
A66L00010284#10P (twisted pair/shielded)
(c) Shielding wires should be connected with the grounding plate of
the cabinet at the JD1A side using a cable clamp.
(d) Maximum cable length: 10 m
(e) Do not make any wire connections to the connector spare pins.
(f) Use an optical I/O link adapter and an optical fiber cable, [in the
following cases]:
138
B62073E/04
AIF01B
AIF01A
B62073E/04
(c) Do not connect the pins No. 10, No. 19 and No. 20, as they are used
internally.
(d) Recommended cable material:
A66L00010284#10P (twisted pair/shielded)
(e) Maximum cable length: 2 m
(3) Terminator TX
140
B62073E/04
6.3.8
Connecting with I/O
Modules
For an external connecting method, there are two types of I/O modules :
one with a terminal block, and one with a connector.
Connector type
Input/Output
display LED
A 0 . . . 7
B 0 . . . 7
Terminal
block cover
Connector
HONDA TSUSIN
MR50RMA
141
B62073E/04
(c) Mark tube: As short a mark tube as possible ; cover crimped part
with the mark tube.
142
B62073E/04
6.3.9
Digital Input/Output
Module
Input type
Non
insulation
DC input
Insulation
type DC
input
AC input
Module
name
Rated
voltage
Rated
current
Polarity
Response
time
Points
External
connection
LED
display
AID32A
24 VDC
7.5 mA
Both
Maximum
20 ms
32
Connector
not
provided
AID32B
24 VDC
7.5 mA
Both
Maximum
2 ms
32
Connector
not
provided
AID16C
24 VDC
7.5 mA
NEG
Maximum
20 ms
16
Terminal
block
provided
AID16D
24 VDC
7.5 mA
POS
Maximum
20 ms
16
Terminal
block
provided
AID32E
24 VDC
7.5 mA
Both
Maximum
20 ms
32
Connector
not
provided
AID32F
24 VDC
7.5 mA
Both
Maximum
2 ms
32
Connector
not
provided
AIA16G
100 to
120 VAC
10.5 mA
(120 VAC)
16
Terminal
block
provided
ON Max 35 ms
OFF Max 45 ms
NOTE
1 Polarity
Negative: 0 V common (current source type)
The input is defined as ON when at a low level
Positive: 24 V common (current sink type)
The input is defined as ON when at a high level
2 For the details of the specifications for each module, refer to FANUC I/O UnitMODEL A
Connection/Maintenance Manual (B61813E).
143
B62073E/04
Insulation
type DC
output
AC
output
Module
name
Rated
voltage
Rated
current
Polarity
Points
Points/
common
External
connection
LED
display
Fuse
AOD08C
2A
NEG
Terminal
block
provided
provided
AOD08D
2A
POS
Terminal
block
provided
provided
AOD16C
0.5A
NEG
16
Terminal
block
provided
not
provided
AOD16D
0.5A
POS
16
Terminal
block
provided
not
provided
AOD32C
0.3A
NEG
32
Connector
not
provided
not
provided
AOD32D
0.3A
POS
32
Connector
not
provided
not
provided
AOA05E
2A
Terminal
block
provided
provided
1A
Terminal
block
provided
provided
0.5A
12
Terminal
block
provided
provided
4A
Terminal
block
provided
not
provided
2A
16
Terminal
block
provided
not
provided
12 to 24
VDC
100 to 240
VAC
AOA08E
AOA12F
AOR08G
Relay
output
AOR16G
100 to 120
VAC
Maximum
250 VAC/
30 VDC
NOTE
1 Polarity
Negative: 0 V common (current sink type)
Output is at low level when ON.
Positive: 24 V common (current source type)
Output is at high level when ON.
2 For the details of the specifications for each module, refer to FANUC I/O UnitMODEL A
Connection/Maintenance Manual (B61813E).
144
B62073E/04
6.3.10
Correspondence
between I/O Signals
and Addresses in a
Module
Bit
Address in
the module
7
0
A7
6
A6
5
A5
4
A4
3
A3
2
A2
1
A1
0
A0
Module of
8 points
Module of
16 points
B7
B6
B5
B4
B3
B2
B1
B0
C7
C6
C5
C4
C3
C2
C1
C0
D7
D6
D5
D4
D3
D2
D1
D0
Module of
32 points
6.3.11
Number of I/O Points
for I/O UnitMODEL A
Determine the number of I/O points for the I/O UnitMODEL A using the
following.
(1) Output points
Sum of the actual output
points in a group
D 0 to 32
D 40 to 64
D 72 to 128
D 136 to 256
NOTE
Count AOA05E as 8 points and AOA12F as 16 points.
D 40 to 64
D 72 to 128
D 136 to 256
145
B62073E/04
146
B62073E/04
6.4
CONNECTING THE
CONNECTION UNIT
Ordering code
Input
Output
Connection unit 1
A02B10050310
96
64
Connection unit 1
+
Connection unit 2
A20B10050310
+
A20B10030200
192
128
M4 screw
147
B62073E/04
Connection unit 1
A20B10050310
Series 15B
control unit
To the next device
or
I/O unit
Connection unit 2
A20B10030200
148
B62073E/04
6.4.1
Connecting
Connection Unit 1 and
Connection Unit 2
CP52
1
+5 V
+5 V
0V
0V
CP55
5
+24 V +24 N
+5 V
+5 V
0V
0V
+24 V +24 N
Connectors SMS6PN5
Use a 30/0.18 (0.75 mm2) wire or thicker for the power cable.
149
B62073E/04
Connection Unit 2
CDD1
FAP501
A01
0V
CDD2
FAP501
B01
0V
A01
0V
B01
A02
B02
A02
B02
A03
B03
A03
B03
B04
A04
A04
0V
A05
B05
A06
B06
0V
Cable
0V
0V
B04
A05
B05
A06
B06
0V
A07
*D7
B07
*D6
A07
*D7
B07
*D6
A08
*D5
B08
*D5
A08
*D5
B08
*D5
A09
0V
B09
*D3
A09
0V
B09
*D3
A10
*D2
B10
*D1
A10
*D2
B10
*D1
A11
*D0
B11
0V
A11
*D0
B11
0V
A12
0V
B12
0V
A12
0V
B12
0V
A13
AU
B13
A4
A13
AU
B13
A4
A14
A3
B14
0V
A14
A3
B14
0V
A15
A2
B15
A1
A15
A2
B15
A1
A16
A0
B16
0V
A16
A0
B16
0V
A17
*OE
B17
0V
A17
*OE
B17
0V
A18
0V
B18
0V
A18
0V
B18
0V
A19
*DVWE
B19
0V
A19
*DVWE
B19
0V
A20
0V
B20
A20
0V
B20
A21
0V
B21
0V
A21
0V
B21
0V
A22
*ALRO
B22
0V
A22
*ALRO
B22
0V
A23
*CLR
B23
EN
A23
*CLR
B23
EN
B24
0V
A24
B24
0V
A24
A25
*ASIO
B25
A25
*ASIO
B25
Ordering code
Length
Cable
A02B0072K818
150mm
150
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6.4.2
Input Signal
Regulations for the
Connection Unit
Machine
Receiver
output
signal
Logical 0 when the
contact is open
Logical 1 when the
contact is closed
+24 V
Receiver circuit
Fig. 6.4.2 (b) shows the time specifications for the signal.
(Signal)
(Signal)
Logical 1
(18 V or more)
Direct current
input signal closed
Logical 0
(6 V or less)
Open
Chattering of 5 ms or less is ignored
5 to 22 ms
5 to 22 ms
Fig. 6.4.2 (b) Width and delay time of the input signal
151
B62073E/04
CNC
Receiver
output
Filter and level
conversion circuit
R
+24 V
Output transistor
Receiver circuit
As shown in Fig. 6.4.2 (c), the common voltage for the connection
unit can be selected from +24 V and 0 V by the wiring on the
machine.
(a) To use the connection unit with the +24 V common voltage
Connect
A with
B and
C with
D . Logical 0 when the
transistor is off. Logical 1 when the transistor is on.
(b) To use with the 0 V common voltage
Connect
A with
D and
B with
C . Logical 1 when the
transistor is off. Logical 0 when the transistor is on.
Fig. 6.4.2. (d) shows the time specifications for the signal.
Direct current
input signal
Logical 1
(18 V or higher)
Logical 0
(6 V or lower)
Logical 0
(6 V or higher)
Logical 1
(18 V or lower)
ON
OFF
Receiver
output signal
2 ms max
2 ms max
Fig. 6.4.2 (d) Width and delay time of the input signal
152
(For 0 V common)
B62073E/04
6.4.3
Output Signal
Regulations for the
Connection Unit
The output signals from the connection unit are used for driving relays and
light emitting diodes for indication on the machine. A semiconductor
contact is used as a driver. The output type is direct current output signal
A.
(1) Direct current output signal A
(a) Driver ratings
(i) Maximum load current when the output is on: 250 mA or less
including an instantaneous value
(ii)Maximum voltage drop when the output is on: 6IL (volts),
where IL is the load current
(Example) When IL = 250 mA, 6 0.25 = 1.5 (V)
(iii)Withstand voltage when the output is off: 50 V or less including
an instantaneous value
(iv) Leakage current when the output is off: 100 mA or less
Machine
CNC
Relay
Regulated power
supply on the
machine
Semiconductor
contact
Semiconductor
Protective resistor
Regulated power
supply
153
6.4.4
B62073E/04
Connector Pin
Assignment for the
Connection Unit
C01
1
MR50RMA
2
DIB5
DIB1
DIB6
19
20
21
0V
DIB7
DIB4
33
34
35
36
37
+24
DIB2
DIB0
DIB3
COMI1
C02
22
23
38
24
39
25
40
10
11
12
13
14
15
16
17
18
DI44
DI40
DI45
DI16
DI60
49
50
26
27
28
29
30
31
32
DI26
DI37
DI06
DI33
DI50
DI62
51
41
42
43
44
45
46
47
48
DI32
DI36
DI31
DI35
DI30
DI34
DI63
DI61
15
DI56
MR50RMA
10
11
12
13
14
DI52
DI65
DI64
DI91
DI92
DI95
DI41
DI77
DI47
DI46
DI73
DI74
DI53
DI67
29
19
20
21
22
23
24
25
26
27
28
DI93
DI94
DI90
DI22
DI12
DI02
DI97
DI55
DI43
DI42
33
34
35
36
37
38
39
40
41
42
43
+24
DI07
DI17
DI27
DI23
DI13
DI03
DI96
DI57
DI70
C03
16
17
18
DI05
DI15
DI25
30
31
32
DI82
DI81
DI80
44
45
46
47
48
49
50
DI71
DI72
DI00
DI01
DI10
DI11
DI20
DI21
11
12
MR50RMA
10
DIA0
DIA1
DIA2
DI80
DI81
DI82
DI85
DI86
DI66
DI87
13
14
15
16
17
18
DIA7
DIA6
DO26
COM12
DO27
COM13
19
20
21
22
23
24
25
26
27
28
29
30
31
32
DIA3
DIA4
DIA5
DI83
DO67
DO66
DO65
DO64
DO63
DO62
DO61
DO60
DO22
COM17
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+24V
DI04
DI14
DI24
DI84
DI54
DI75
DI76
DO77
DO76
DO75
DO74
DO73
DO72
DO71
DO70
DO23
COM18
14
15
C04
MR50RMA
10
11
12
13
DO04
0V
0V
0V
DO03
COM1
COM16
DO57
DO55
DO54
DO56
DO12
MOM6
19
20
21
22
23
24
25
26
27
28
29
30
31
32
COM4
DO01
DO30
DO31
DO32
DO33
COM14
DO13
DO21
COM9
COM5
COM2
COM11
DO07
16
17
18
COM10
DO24
COM3
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
DO05
DO10
DO00
DO02
DO34
DO35
DO36
DO37
DO20
COM7
DO17
DO11
DO06
DO25
COM8
DO14
DO15
DO16
10
11
12
13
C05
1
MR20RMA
COM15 COM15
DO40
DO41
DO42
DO43
DO44
DO45
14
15
16
17
18
19
20
DO46
DO47
DO50
DO51
DO52
DO53
154
B62073E/04
MR50RMA
2
DI75
DI71
DI76
19
20
21
10
11
12
13
22
23
24
25
26
27
28
29
30
DIE6
DIF7
DIC6
DIF3
38
39
40
41
42
43
44
DIF2
DIF6
DIF1
DIF5
0V
DI177
DI174
33
34
35
36
37
+24
DI172
DI170
DI173
COM12
C10
14
15
16
17
18
DI104
DI100
DI105
DID6
DI102
31
32
DI110
DI122
DI111
45
46
47
48
49
DIF0
DIF4
DI123
DI121
15
50
DI116
MR50RMA
10
11
12
13
14
DI112
DI125
DI124
DI151
DI152
DI155
DI101
DI137
DI107
DI106
DI133
DI134
DI113
DI127
29
19
20
21
22
23
24
25
26
27
28
DI153
DI154
DI150
DIE2
DID2
DIC2
DI157
DI115
DI103
DI102
33
34
35
36
37
38
39
40
41
42
43
+24
DIC7
DID7
DIE7
DIE3
DID3
DIC3
DI156
DI117
DI130
10
DI160
DI161
DI162
DI140
DI141
DI142
DI145
DI146
DI126
DI147
19
20
21
22
23
24
25
26
27
28
C11
16
17
18
DIC5
DID5
DIE5
30
31
32
DI142
DI141
DI140
44
45
46
47
48
49
50
DI131
DI132
DIC0
DIC1
DID0
DID1
DIE0
DIE1
11
12
MR50RMA
13
14
15
16
17
18
DI167
DI166
DOA6
COM30
DOA7
COM31
29
30
31
32
COM35
DI163
DI164
DI165
DI143
DOE7
DOE6
DOE5
DOE4
DOE3
DOE2
DOE1
DOE0
DOA2
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
+24
DIC4
DID4
DIE4
DI144
DI114
DI135
DI136
DOF7
DOF6
DOF5
DOF4
DOF3
DOF2
DOF1
DOF1
DOA3
COM36
10
11
12
13
14
15
16
17
18
DO84
0V
0V
0V
DO83
COM19
COM34
DOD7
DOD5
DOD4
DOD6
DO92
COM24
COM28
DOA4
COM21
19
20
21
22
23
24
25
26
27
28
29
30
31
32
DO87
C12
MR50RMA
COM22
DO81
DOB0
DOB1
DOB2
DOB3
COM32
DO93
DOA1
COM27
COM27
COM20
COM29
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
DO85
DO90
DO80
DO82
DOB4
DOB5
DOB6
DOB7
DOA0
COM25
DO97
DO91
DO86
DOA5
COM26
DO94
DO95
DO96
C13
1
MR20RMA
2
COM33 COM33
19
20
21
22
23
24
DOC0
DOC1
DOC2
DOC3
DOC4
DOC5
33
34
35
36
37
38
39
DOC6
DOC7
DOD0
DOD1
DOD2
DOD3
155
B62073E/04
6.4.5
Details of the
Connection between
the Connection Unit
and the Machine
Connection unit 1
Connector pin
number
Address number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
156
B62073E/04
Connection unit 1
Connector pin
number
Address number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
157
B62073E/04
Connection unit 1
Connector pin
number
Address number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
DI82 to DI80 are assigned to two connector pins each.
158
B62073E/04
Connection unit 1
Address number
Connector pin
number
Bit number
Direct current
input signal B
NOTE
The machine tool builder can determine address number n.
The common voltage for DIB7 to DIB0 can be selected from +24 V and 0 V by the wiring on
the machine. The above figure shows the connection when the +24 V common voltage is used.
The common voltage is common to DIB7 to DIB0. It is therefore not possible to use a signal
with the +24 V common voltage and another signal with the 0 V common voltage.
159
B62073E/04
Connection unit 1
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO05 to DO00 are connected in connection unit 1 (COM1).
The common voltages for DO16 to DO14 are connected in connection unit 1 (COM8).
160
B62073E/04
Connection unit 1
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
161
B62073E/04
Connection unit 1
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO21, DO20, and DO37 to DO30 are connected in connection unit
1 (COM14).
The common voltages for DO57 to DO54 are connected in connection unit 1 (COM16).
162
B62073E/04
Connection unit 1
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO22 and DO67 to DO60 are connected in connection unit 1
(COM17).
The common voltages for DO23 and DO77 to DO70 are connected in connection unit 1
(COM18).
163
B62073E/04
Connection unit 1
Connector pin
number
Bit number
Address number
C05 (15)
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DO47 to DO40 and DO53 to DO50 are connected in connection unit
1 (COM15).
164
B62073E/04
Connection unit 2
Address number
Connector pin number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
165
B62073E/04
Connection unit 2
Address number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
166
B62073E/04
Connection unit 2
Address number
Connector pin number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
DI142 to DI140 are assigned to two connector pins each.
167
B62073E/04
Connection unit 2
Address number
Connector pin number
Bit number
Direct current
input signal A
NOTE
The machine tool builder can determine address number n.
The common voltage for DI177 to DI170 can be selected from +24 V and 0 V by the wiring on
the machine. The above figure shows the connection when the +24 V common voltage is used.
The common voltage is common to DI177 to DI170. It is therefore not possible to use a signal
with the +24 V common voltage and another signal with the 0 V common voltage.
168
B62073E/04
Connection unit 2
Connector pin
number
Bit number
Address number
NOTE
The machine tool builder can determine address number m.
The common voltages for DO85 to DO80 are connected in connection unit 2 (COM19).
The common voltages for DO96 to DO94 are connected in connection unit 2 (COM26).
169
B62073E/04
Connection unit 2
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
170
B62073E/04
Connection unit 2
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOA1, DOA0, and DOB7 to DOB0 are connected in connection unit
2 (COM32).
The common voltages for DOD7 to DOD4 are connected in connection unit 2 (COM34).
171
B62073E/04
Connection unit 2
Connector pin
number
Bit number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOA2 and DOE7 to DOE0 are connected in connection unit 2
(COM35).
The common voltages for DOA3 and DOF7 to DOF0 are connected in connection unit 2
(COM36).
172
B62073E/04
Connection unit 2
Bit number
Connector pin
number
Address number
Direct current
input signal A
NOTE
The machine tool builder can determine address number m.
The common voltages for DOC7 to DOC0 and DOD3 to DOD0 are connected in connection
unit 2 (COM33).
173
B62073E/04
6.4.6
External View of the
Connection Unit
174
B62073E/04
6.5
CONNECTION OF
OPERATORS PANEL
CONNECTION UNIT
Input
Output
A16B22000660
96
64
A16B22000661
64
32
JD1A
JD1A
JD1B
To next device
or I/O unit
If there is no equipment beyond
this connection u nit, JD1A can
remain open.
DC24 V
BURNDY 3P
CP61
CM1
CONNECTOR
(Brown)
Housing:
SMS3PNS5
Contact:
RC16MSCT3
1
+24 V
GND
CM2
CM3
Machine
operators
panel
CM4
175
6.5.1
B62073E/04
Input Signal
Regulations for the
Operators Panel
Connection Unit
Machine
CNC
Direct
current
input signal
Filter and level
conversion circuit
+24 V
Receiver circuit
Receiver
output
signal
Logical 1 when
the contact is
open
Logical 0 when
the contact is
closed
Fig. 6.5.1 (b) shows the time specifications for the signal.
(Signal)
(Signal)
Logical 0
(18 V or more)
Logical 1
(6 V or less)
Open
Chattering of 5 ms
or less is ignoared
5 to 22 ms
5 to 22 ms
Fig. 6.5.1 (b) Width and delay time of the input signal
176
B62073E/04
6.5.2
Output Signal
Regulations for the
Operators Panel
Connection Unit
The output signals from the operators panel connection unit are used for
driving lamps and light emitting diodes on the machine operators panel.
An NPN transistor is used as a driver. The output type is direct current
output signal B.
(1) Direct current output signal B
The direct current output signal B is used for driving relays and light
emitting diodes for indication on the machine. A transistor is used as
a driver.
(a) Ratings of the output transistor
(i) Maximum load current when output is ON: 200 mA (including
momentary load)
(ii)Saturation voltage when output is ON: 1.6 V (maximum)/1.0 V
(normal) (when load current is 200 mA)
The maximum load current is limited to 1.3 A per common wire
(Note).
NOTE
Although a maximum load current of 200 mA is permitted
when the output is ON, the load current allowed to flow
through a common wire is limited to 1.3 A. Therefore, the
load current of the output transistor must satisfy the
following condition:
(N I)/Mt 1.3 A
Where N = Number of DO points that can be turned on
simultaneously
I = Load current that flows when output is ON
M =Number of common wires (one or two)
Example:When there are 64 DO points that can be turned on
simultaneously and two common wires are used, the rated load
current is 40 mA, calculated as shown below:
(64 I) / 2t 1.3 A
It 40 mA
(iii)Withstand voltage when the output is off: 24 V + 20% or less
including an instantaneous value
(iv) Leakage current when the output is off: 100 mA or less
177
B62073E/04
CNC
Machine
+
Relay
Regulated power
supply on the
machine
Lamp
CNC
Regulated
power
supply
Protective resistor
178
B62073E/04
6.5.3
Connector Layout for
Operators Panel
Connection Unit
Address
NOTE
Address No. n can be decided by machine tool builders.
179
B62073E/04
Address
NOTE
Address No. n can be decided by machine tool builders.
180
B62073E/04
6.5.4
Details of the
Connection between
the Operators Panel
Connection Unit and
the Machine
Operators panel connection unit
Connector terminal number
Address number
Bit number
Direct current input
signal A
NOTE
The machine tool builder can determine address number p.
181
B62073E/04
NOTE
The machine tool builder can determine address number p.
182
B62073E/04
NOTE
The machine tool builder can determine address number p.
183
B62073E/04
NOTE
The machine tool builder can determine address number p.
184
B62073E/04
Bit number
Address number
Example of connection
(*)
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO57 to DO00 are connected in the operators panel connection unit
(COM3).
+5 V output for supplying the power to the light emitting diode on the operators panel. The
output voltage is +5 VDC and the current is 300 mA. The power capacity is not enough to drive
the lamp. A separate regulated power supply is necessary for the lamp. The load capacity of
the output driver refer to 6.5.2.
185
B62073E/04
Example of connection
Bit number
Address number
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO57 to DO00 are connected in
the operators panel connection unit (COM3).
186
B62073E/04
Example of connection
Bit number
Address number
+24 V
regulated
power
supply
NOTE
The machine tool builder can determine address number q.
The common voltages for DO67 to DO70 are connected in
the operators panel connection unit (COM4).
187
B62073E/04
6.5.5
External View of
Operators Panel
Connection Unit
Approx.
The following LEDs and fuses are mounted on this printed circuit board.
[LEDs]
DB1 (GREEN PILOT): Lights when this PCB is ON.
DB2 (RED ALARM) : Lights when an error occurs on this PCB or
CNC.
[Fuses]
FU1 (3.2 A): For external 24 V input
FU2 (5.0 A): For +5 V power supply used on this PCB
Ordering specification A02B0163K111 (FU1/FU2 2fuse set)
188
B62073E/04
6.6
CONNECTION OF
SOURCE OUTPUT
OPERATORS PANEL
CONNECTION UNIT
Input
Output
A16B22020730
96
64
A16B22020731
64
32
JD1A
JDIA
JD1B
To next device
or
If there is are no devices beyond this connection unit, JD1A may be left open.
I/O unit
DC24 V
CP61
CM51
CM52
Housing: SMS3PNS5
Contact: RC16MSCT3
CMB3
1
+24 V
GND
Machine
operators
panel
CMB4
189
6.6.1
Source Output
Operators Panel
Connection Unit Input
Signal Standard
B62073E/04
The input signal to the source output operators panel connection unit is
input over a noninsulated interface, and is called DC input signal A.
(1) DC input signal A
DC input signal A is sent to the NC from the machine tool by
pushbuttons, limit switches, relay contacts and proximity switches.
Most receivers are sink types. However, some inputs can be switched
to source type. (Use of sinktype receivers is required in safety
standards.)
(a) Satisfy the machineside contact conditions:
Contact capacitance: 30 VDC, 16 mA min.
Leak current between contacts in open circuit:
1 mA min. (voltage 26.4 V)
Voltage drop between contacts in closed circuit:
2 V max. (including cable voltage drop)
(b) Input receiver circuit
Source output operators panel connection unit
Sinktype connection:
safety standard compliant
(24 V common)
Input signal
+24 V
190
Receiver
output
signal
B62073E/04
Contact
Receiver
output
signal
DICMN
+24 V
+24 V
0V
Sourcetype connection
(0 V common)
Input signal
Contact
Receiver
output
signal
DICMN
+24 V
+24 V
0V
(Signal)
Logic 1
(18 V or more)
Logic 0
(6 V or less)
Closed
Chattering of 5 ms or
less is ignored.
Receiver output
signal
5 to 22ms
5 to 22ms
DC input signals are logic 1 when High, and logic 0 when Low.
191
B62073E/04
Sinktype input signals are logic 0 when the contact is open, and logic
1 when closed.
Sourcetype input signals are logic 1 when the contact is open, and
logic 0 when closed.
NOTE
If the output signal line falls to ground when the input signal
is sourcetype (0 V common), the state is the same when
the contact is closed. For this reason, sourcetype input
signals are not recommended for ensuring safety.
By CEmarking compliancy, sinktype (+24 V common)
input signals are required.
6.6.2
Output Signal Standard
for Source Output
Operators Panel
Connection Unit
The output signal of the source output operators panel connection unit
is for driving lamps and LEDs on the machine tool operators panel. A
MOS FET is used as the driver.
(1) Direct current output signal
The DC output signal is used for driving relays and light emitting
diodes for indication on the machine. A transistor is used as the driver.
(a) Output signal standard is as follows:
Maximum load current when output is ON:
200 mA (including momentary load)
Saturation voltage when output is ON: 1.0 V max.
Withstand voltage: 24 V + 20% (including momentary load)
Leaking current when the output is OFF: 100 mA
Use the following power supply as the external power supply of the
output signal:
Power voltage:
Power current:
Power ON timing:
NOTE
Connect the power supply that meets these specifications
to power terminals DOCOM and 0 V for the output signals.
The maximum current that is allowed to pass to each
DOCOM terminal pin is 2.0 A, and care must be paid to
prevent the sum of the load current from exceeding the
current that is allowed to pass via the DOCOM terminal.
192
B62073E/04
DO Output Signal
DAL1
Y q+0.0 to Y q+0.7
DAL2
Y q+1.0 to Y q+1.7
DAL3
Y q+2.0 to Y q+2.7
DAL4
Y q+3.0 to Y q+3.7
DAL5
Y q+4.0 to Y q+4.7
DAL6
Y q+5.0 to Y q+5.7
DAL7
Y q+6.0 to Y q+6.7
DAL8
Y q+7.0 to Y q+7.7
Remarks
NOTE
Lighting of the red LEDs and transfer alarm to CNC function
are supported on printed circuit board 03B onwards.
193
B62073E/04
If the CNC diagnoses that output does not turn ON even though it is ON,
a probable cause is that overloading of that output or other output in the
same element is causing the eight outputs of that element to stay OFF. If
this is the case, power the system OFF, and remove the cause of the
overload.
Driver device internal block diagram
DOCOM
OHD
IN#0
CONTROL
LOGIC
OUT#0
OCD
IN#1
CONTROL
LOGIC
OUT#1
OCD
.
.
.
.
.
.
IN#7
CONTROL
LOGIC
.
.
.
.
.
.
OUT#7
OCD
+24 V 0 V
Relay
DV
DV
0V
194
B62073E/04
NOTE
If the output signal falls to ground when the output signal is
sinktype (0 V common), the output signal stays ON. For
this reason, sinktype output signals are not recommended
for ensuring safety.
By CEmarking compliancy, sourcetype (+24 V common)
output signals are required.
6.6.3
ALARM LEDs on
Source Output
Operators Panel
Connection Unit
A16B22020730
A16B22020731
CP1
ALARM
DAL7
DAL8
DAL2
DAL3
DAL5
DAL1
DAL4
DAL6
195
B62073E/04
DAL1
DAL2
DAL3
DAL4
DAL5
DAL6
DAL7
DAL8
196
B62073E/04
6.6.4
Connector Pin
Assignment Addresses
of Source Output
Operators Panel
Connection Unit
CM51
CM52
DI00
33
DICMN1
DI60
33
0V
DI03
34
DI02
DI63
34
DI62
DI06
35
DI05
DI66
35
DI65
DI11
36
DI10
DI71
36
DI70
DI14
37
DI13
DI74
37
DI73
DI17
38
DI16
DI77
38
DI76
DI22
39
DI21
DI82
39
DI81
DI25
40
DI24
DI85
40
DI84
DI27
41
DI26
DI87
41
DI86
10
DI32
42
DI31
10
DI92
42
DI91
11
DI35
43
DI34
11
DI95
43
DI94
12
DI40
44
DI37
12
DIA0
13
DI43
45
DI42
13
DIA3
14
DI46
46
DI45
14
DIA6
15
DI51
47
DI50
15
DIB1
16
DI54
48
DI53
16
DIB4
17
DI56
49
DI55
17
18
+24 V
50
DI57
18
DO00
33
0V
DO03
34
DO02
DO06
35
DO05
36
DO10
DO61
37
DO13
DO64
38
DO16
DO67
39
DO21
DO72
40
DO24
DO75
41
DO26
DO56
42
DO31
0V
43
DO34
44
DO37
45
DO42
46
DO45
47
DO50
48
DO53
19
DI01
20
DI04
21
DI07
22
DI12
23
DI15
24
DI20
25
DI23
26
DI30
27
DI33
28
DI36
29
DI41
30
DI44
31
DI47
32
DI52
19
DI61
20
DI64
21
DI67
22
DI72
23
DI75
24
DI80
25
DI83
26
DI90
27
DI93
28
DI96
29
DIA1
30
DIA4
31
DIA7
32
DIB2
44
DI97
45
DIA2
46
DIA5
47
DIB0
48
DIB3
DIB6
49
DIB5
+24 V
50
DIB7
14
DO60
15
DO63
16
DO66
17
DO71
18
DO74
CMB3
19
DO01
20
DO04
21
DO07
22
DO12
23
DO15
24
DO20
25
DO23
26
DO30
27
DO33
28
DO36
29
DO41
30
DO44
31
DO47
32
DO52
DO11
DO14
DO17
DO22
DO25
DO27
10
DO32
11
DO35
12
DO40
13
DO43
14
DO46
15
DO51
16
DO54
17
DOCOM
49
DO55
18
DICMN2
50
DOCOM
CMB4
8
DO62
DO65
10
DO70
11
DO73
12
DO76
13
DO57
19
DO77
20
DOCOM
NOTE
Connector CNB4 is not mounted on this PCB when operators panel connection unit (DI/DO
64/32) is selected.
197
B62073E/04
208
B62073E/04
7.1
CRT/MDI UNIT
INTERFACE
7.1.1
(1) Standard
Outline
CRT/MDI, PDP/MDI or LCD/MDI
ON/OFF BUTTON
ON
COM
OFF
See 5.2
ON1
Shortcircuit
ON BUTTON
ON2
OFF1
OFF BUTTON
OFF2
CN2
PDP POWER
CP11
CRT POWER
CP5
LCD POWER
KEYBOARD PCB
JA2
CK2
CK1
OPTION1 BOARD
(When the graphic
display function is used) JA1
209
B62073E/04
LCD/MDI
ON/OFF BUTTON
ON
COM
OFF
See 5.2
ON1
Shortcircuit
ON BUTTON
ON2
OFF1
OFF BUTTON
OFF2
CP5
See 7.1.6
See 7.1.6
JN1
JA2
SOFT KEY CABLE
See 7.1.9
KEYBOARD PCB
CNK2
CNK1
210
B62073E/04
(3) MMCII
CRT/MDI
POWER SUPPLY UNIT
CP4
See 5.2
ON
OFF
COM
ON/OFF BUTTON
M4 TERMINAL
(14 horizontal CRT/MDI)
TAB#10
(14 vertical CRT/MDI)
CRT UNIT
See 7.1.2
CP2, CP3 or CP5
KEYBOARD PCB
MAIN CPU BOARD
See 7.1.9
JA2
CNK1
NOTE
The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
211
B62073E/04
(4) MMCIII
CRT/MDI, PDP/MDI or LCD/MDI
ON/OFF BUTTON
See 5.2
ON
ON1
COM
Short
circuit
OFF
ON BUTTON
ON2
OFF1
OFF BUTTON
OFF2
CP11
CRT POWER
CP5
LCD POWER
See 7.1.11
SOFT KEY CABLE
JA1B
KEYBOARD PCB
OPTION1 BOARD
CK2
JA1
CK1
MAIN CPU BOARD
JA2
See 7.1.9
NOTE
The MMCIII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
212
B62073E/04
(5) MMCIV
CRT/MDI, LCD/MDI
ON/OFF BUTTON
See 5.2
ON
ON1
COM
Shortcircuit
OFF
ON BUTTON
ON2
OFF1
OFF BUTTON
OFF2
CRT UNIT
See 7.1.5
CP2, CP3 or CP5
CP11
CRT POWER
CP5
LCD POWER
See 7.1.9
SOFT KEY CABLE
JA1B
KEYBOARD PCU
MAIN CPU BOARD
See 7.1.9
JA2
CK2
CK1
OPTION 1 BOARD
JA1
NOTE
The MMCIV board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
213
B62073E/04
7.1.2
9 CRT or 9 PDP
Display Interface
(CE Marking
Noncompliant)
CNC
9 CRT/MDI or 9 PDP/MDI
JA1,JA1A
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
HIROSE
FI40A20S (Connector)
FI20CV5 (Case)
VSYNC
(Note 1)
0V
HONDA
MR20FH (Connector)
MR20LFH (Case)
0V
1
2
3
1
2
3
4
5
6
7
VDR
HSYNC
VSYNC
VDG
VDB
1
2
3
200A
200B
G
8
9
10
11
12
13
0V
0V
0V
0V
0V
14
15
16
17
18
19
20
HSYNC
or
CP2
or
CP3
CN1
(MR20RM)
200A
200B
G
Japan FCI
SMS3PN5 (housing)
RC16M23T3 (contact)
RC16MSCT3 (contact)
(Note 2)
214
CN2
(SMS3RK3TK2)
B62073E/04
NOTE
1 SIGNAL CABLE WIRING
11
12
18
16
12
14
10
VDR
VDR
0V
0V
VDG
VDG
0V
0V
VDB
VDB
0V
0V
HSYNC
HSYNC
0V
0V
VSYNC
VSYNC
0V
0V
Ground plate
215
B62073E/04
7.1.3
9 CRT or PDP Display
Interface (CE Marking
Compliant)
CNC
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
HIROSE
FI40A20A (connector)
FI20CV5 (case)
VSYNC
(Note 1)
0V
HONDA
MR20FH (connector)
MR20LFH (case)
0V
HSYNC
or
CP5
1
2
3
+24V
0V
1
2
3
(Note 2)
(In case of 9 monochrome CRT)
+24V
0V
1
2
3
4
5
6
7
VDR
HSYNC
VSYNC
VDG
VDB
8
9
10
11
12
13
0V
0V
0V
0V
0V
Japan FCI
SMS6PN5 (housing)
RC16M23T3 (contact)
RC16MSCT3 (contact)
CP5
CN1
(MR20RM)
1
2
3
4
5
6
0V
0V
+24V
+24V
1
2
+24V
0V
216
CN2
(SMS6RN4)
CN2
(B2PVH)
14
15
16
17
18
19
20
B62073E/04
NOTE
1 Signal cable wiring
11
12
18
16
12
14
10
VDR
VDR
0V
0V
VDG
VDG
0V
0V
VDB
VDB
0V
0V
HSYNC
HSYNC
0V
0V
VSYNC
VSYNC
0V
0V
Ground plate
217
B62073E/04
7.1.4
14 Analog CRT, 10.4
LCD, 9.5 LCD Display
Interface (CE Marking
Compliant when
MMCIV is not Used)
14 CRT/MDI unit
10.4 LCD/MDI unit
9.5 LCD/MDI unit
CNC
JA1 (option 1 board)
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
CP2 or CP3
(AMP)
CP5
(AMP)
11
12
13
14
15
16
17
18
19
20
HIROSE
FI40A20S (connector)
FI20CV5 (case)
VSYNC
(Note 1)
0V
0V
HSYNC
AMP Japan
11781283(housing)
11752185 (contact)
1
2
3
200A
200B
G
1
2
3
+24V
0V
(Note 2)
In case of 14 CRT
(Note 3)
In case of LCD
JA1
(PCRE20LMD)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
1
2
3
200A
200B
G
CP11
(AMP)
1
2
3
+24V
0V
CP5
(AMP)
AMP Japan
117828883(housing)
11752185 (contact)
GND
218
11
12
13
14
15
16
17
18
19
20
VSYNC
0V
0V
HSYNC
B62073E/04
NOTE
1 Signal cable wiring
18
18
16
16
12
12
14
14
VDR
0V
VDG
0V
VDB
0V
HSYNC
0V
VSYNC
0V
VDR
0V
VDG
0V
VDB
0V
HSYNC
0V
VSYNC
0V
Ground plate
219
B62073E/04
7.1.5
14 Analog CRT, 10.4
LCD, 9.5 LCD Display
Interface (CE Marking
Compliant when
MMCIV is Used)
14 CRT/MDI unit
10.4 LCD/MDI unit
9.5 LCD/MDI unit
CNC
JA1A (MMCIV board)
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
CP2 or CP3
(AMP)
CP5
(AMP)
11
12
13
14
15
16
17
18
19
20
HIROSE
FI40A20S (connector)
FI20CV5 (case)
VSYNC
(Note 1)
0V
0V
HSYNC
AMP Japan
11781283(housing)
11752185 (contact)
1
2
3
200A
200B
G
1
2
3
+24V
0V
(Note 2)
In case of 14 CRT
(Note 3)
In case of LCD
JA1
(PCRE20LMD)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
1
2
3
200A
200B
G
CP11
(AMP)
1
2
3
+24V
0V
CP5
(AMP)
AMP Japan
21782883(housing)
11752185 (contact)
GND
220
11
12
13
14
15
16
17
18
19
20
VSYNC
0V
0V
HSYNC
B62073E/04
NOTE
1 Signal cable wiring
18
18
16
16
12
12
14
14
VDR
VDR
0V
0V
VDG
VDG
0V
0V
VDB
VDB
0V
0V
HSYNC
HSYNC
0V
0V
VSYNC
VSYNC
0V
0V
Ground plate
221
B62073E/04
7.1.6
10.4 LCD Display
Interface (CE Marking
Compliant with Builtin
Graphic Function)
10.4 LCD/MDI unit
CNC
JA1 (main CPU board)
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
RXD
0V
0V
*RXD
0V
CP5
(AMP)
11
12
13
14
15
16
17
18
19
20
1
2
3
HIROSE
FI40A20S (connector)
FI20CV5 (case)
TXD
(Note 1)
0V
0V
*TXD
+24V
0V
(Note 2)
JN1
(PCRE20LMD)
1
2
3
4
5
6
7
8
9
10
1
2
3
TXD
0V
0V
*TXD
0V
+24V
0V
AMP Japan
21782883(housing)
11752185 (contact)
GND
222
11
12
13
14
15
16
17
18
19
20
RXD
0V
0V
*RXD
CP5
(AMP)
B62073E/04
NOTE
1 Signal cable wiring
RXD
TXD
0V
0V
18
18
16
16
12
12
14
14
0V
0V
*RXD
*TXD
0V
0V
*TXD
*RXD
0V
0V
TXD
RXD
0V
0V
Ground plate
223
B62073E/04
7.1.7
(1) Overview
A color liquid crystal display (LCD) and plasma display (PDP) require
settings for finely adjusting the video signal.
These settings are necessary because the signal slightly varies depending
on the NC unit or cables.
How to do the settings is described below.
Do the adjustment if the hardware of the display circuit on the NC, the
display unit, or a cable is replaced during installation or when a problem
occurs.
(2) Points to be adjusted
SW1
TM1
Power
supply
SW1 TM1
224
B62073E/04
7.1.8
Interface between
MMCIV Board and
Option 1 Board
(Video Signal)
MMCIV board
Option 1 board
JA1A
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
HIROSE
FI40A20S (connector)
FI20CV5 (case)
JA1
(PCRE20MDT)
1
2
3
4
5
6
7
8
9
10
VSYNC
0V
0V
HSYNC
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
VSYNC
0V
0V
HSYNC
18
18
16
16
12
12
14
14
VDR
VDR
0V
0V
VDG
VDG
0V
0V
VDB
VDB
0V
0V
HSYNC
HSYNC
0V
0V
VSYNC
VSYNC
0V
0V
225
used
on
the
7.1.9
Keyboard Interface
CNC (LCD)
B62073E/04
(Note 1)
JA2
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
11
12
13
14
15
16
17
18
19
20
CNK1
(PCRE20MD)
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
NOTE
1 The parenthesized modes
apply to the 10.4 LCD/MDI
unit with the internal graphics
function.
1
2
3
4
5
6
7
8
9
10
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
11
12
13
14
15
16
17
18
19
20
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
Cable wiring
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
*COM11
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
Shield
Ground plate
*KEY00
B62073E/04
7.1.10
Small 9 Keyboard
Interface
CNC
CRT/MDI UNIT
JA2
(PCREV20MDT)
CA9
(MR20RFD)
1
2
3
4
5
6
7
8
9
10
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
*COM11
*COM00
*COM01
*KEY06
*KEY04
*KEY02
*KEY00
8
9
10
11
12
13
14
15
16
17
18
19
20
*COM02
*COM03
*KEY07
*KEY05
*KEY03
*KEY01
*COM04
*COM05
*COM06
*COM07
*COM08
*COM09
*COM10
Cable wiring
*KEY00
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
14
16
18
10
20
11
13
12
12
13
11
14
10
15
16
17
15
18
17
19
19
20
*COM11
*KEY02
*KEY04
*KEY06
*COM00
*COM02
*COM04
*COM06
*COM08
*COM10
*KEY01
*KEY03
*KEY05
*KEY07
*COM01
*COM03
*COM05
*COM07
*COM09
*COM11
Shield
Ground plate
*KEY00
B62073E/04
7.1.11
Interface between
MMCIII Board and
Option 1 Board
(Video Signal)
CNC MMCIII CPU board
JA1
(PCREV20MDT)
JA1
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
VDR
0V
VDG
0V
VDB
0V
11
12
13
14
15
16
17
18
19
20
1
11
VDR
2
12 VSYNC
0V
3
13
VDG
4
14
0V
0V
5
15
VDB
6
16
0V
0V
7
17
8
18 HSYNC
(DTC)
9
19
10
20
Signals with marked ( ) is not used.
VSYNC
0V
0V
HSYNC
Cable wiring
18
18
16
16
12
12
14
14
VDR
VDR
0V
0V
VDG
VDG
0V
0V
VDB
VDB
0V
0V
HSYNC
HSYNC
0V
0V
VSYNC
VSYNC
0V
0V
Ground plate
228
used
on
the
B62073E/04
7.2
I/O DEVICE
INTERFACE
7.2.1
RS232C Serial Port
RELAYING CONNECTOR
Cable wiring
Shield
Ground plate
229
B62073E/04
7.2.2
PPR Connection
RELAYING CONNECTOR
SIGNAL LAYOUT
Relaying connector
Connector: DBM25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418J2 (Japan Aviation
Electronic Inc., Ltd.)
Cable side connector
Connector: DBM25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DBC2J9 (Japan Aviation
Electronic Inc., Ltd.)
Relayingcable
NOTE
1 Prepare the relaying connector, the relaying cable and the plug receptacle at the machine tool
builder.
2 Prepare the power supply for PPR at the machine tool builder.
3 Recommended cable specification: A66L00010041
4 When connecting the PPR, set the corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).
230
B62073E/04
7.2.3
Portable Tape Reader
Connection
RELAYING CONNECTOR
SIGNAL LAYOUT
Relaying connector
Connector: DBM25S (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: D20418J2 (Japan Aviation
Electronic Inc., Ltd.)
Cable side connector
Connector: DBM25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DBC2J9 (Japan Aviation
Electronic Inc., Ltd.)
Portable tape
reader
Relayingcable
Accessory for
portable tape reader
Plug receptable
WF3012E (Matsushita Denko)
NOTE
1 Prepare the relaying connector, the relaying cable and the plug receptacle at the machine tool
builder.
2 Prepare the power supply for PPR at the machine tool builder.
3 Recommended cable specification: A66L00010041
4 When connecting the portable tape reader, set the corresponding parameter to use reader
puncher interface (baud rate is 4800 baud).
231
B62073E/04
7.2.4
FANUC Cassette
Connection
Cable side connector
Connector: DBM25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DBC2J9 (Japan Aviation
Electronic Inc., Ltd.)
Relaying
cable
NOTE
1 Machine tool builder shall furnish relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Recommended cable specification: A66L00010041
3 Open all terminals other than illustrated.
4 Set a parameter to be able to use reader puncher interface when connecting FANUC cassette.
The standard baud rate is 4800 baud.
5 Do not use a FANUC Cassette Adapter (an external disk drive) and FANUC Handy File (an I/O
unit) at the same time. If they are connected to separate connectors, two of connectors JD5A,
JD5B, and JD5J, the power capacity may exceed that of +24 V. (When the power capacity
exceeds that of +24 V, the operation may become abnormal or the fuse for +24 V may blow.)
232
B62073E/04
7.2.5
Connection with the
FANUC Handy File
Cable side connector
Connector: DBM25P (Japan Aviation
Electronic Inc., Ltd.)
Lock metal: DBC2J9 (Japan Aviation
Electronic Inc., Ltd.)
Relaying
cable
RELAYING CONNECTOR
SIGNAL LAYOUT
NOTE
1 The machine tool builder must provide the relay connector and relay cable.
2 Use a totally shielded cable for the signal cable.
Ordering code of recommended cable: A66L00010041
3 Open all terminals other than those illustrated.
4 Set the parameter enabling the reader/punch interface to be used when connecting a FANUC
Handy File. The standard baud rate is 4800 bauds.
5 Do not use a FANUC Cassette Adapter FANUC Handy File at the same time. If they are
connected to separate connectors, two of connectors JD5A, JD5B, and JD5J, the power
capacity may exceed that of +24 V. (When the power capacity exceeds that of +24 V, the
operation may become abnormal or the fuse for +24 V may blow.)
233
B62073E/04
7.2.6
Connection of Tape
Reader Without Reels
Tape reader
DB25ST (Japan Aviation
Electronic Inc., Ltd.
Connector: DB25P
Locking: D110278
(Japan Aviation
Electronic Inc., Ltd.)
M3 screw terminal
NIHON AMP
11781283 (housing)
11752185 (contact)
Tape reader
NOTE
1 Note that cables with the same names on the control unit and the tape reader cannot be
connected.
2 Recommended cable specification: A66L00010041
3 When CP2 and CP3 for the power supply are used for another device or unit, use the 200 VAC
voltage which is synchronized with the power on/off of the CNC power supply as the power
supply for the tape reader.
234
B62073E/04
7.2.7
Connection of Tape
Reader with Reels
Tape reader
BurndyJapan
SMS3PK5
NIHON AMP
11781283
Control unit
NOTE
1 Note that cables with the same names on the control unit and the tape reader cannot be
connected.
2 Recommended cable specification: A66L00010041
3 When CP2 and CP3 for the power supply are used for another device or unit, use the 200 VAC
voltage which is synchronized with the power on/off of the CNC power supply as the power
supply for the tape reader.
235
B62073E/04
7.2.8
RS422 Serial Port
Host computer (example)
CNC subboard
Host
236
B62073E/04
(Note 2)
Shield
Ground plate
NOTE
1 Use twistedpair cables.
2 Note that the pin position for the *DM signal is irregular on the CNC side (to prevent erroneous
connection).
237
B62073E/04
7.3
MANUAL PULSE
GENERATOR
INTERFACE
MPG
MPG UNIT #1
(M3 screw terminal)
MPG UNIT #2
(M3 screw terminal)
MPG UNIT #3
(M3 screw terminal)
CABLE WIRING
Shield
Ground plate
238
B62073E/04
239
B62073E/04
7.4
REMOTE BUFFER
INTERFACE
(RS232C)
Host computer (example)
Host side
240
B62073E/04
Example of cabling
Shield
Ground plate
241
B62073E/04
7.5
REMOTE BUFFER
INTERFACE (RS422)
Host computer (example)
CNC side
Output
Input
Host side
242
B62073E/04
(Note 2)
Shield
Ground plate
NOTE
1 Be sure to use twisted pair cable.
2 Note that the pin position of the *DM signal on the CNC side is positioned irregularly relative
to the other signals. This is to reduce the risk of damage to the circuit when this connector is
erroneously connected to the connector on the other side.
243
7.6
B62073E/04
HIGHSPEED DI
SIGNAL INTERFACE
244
B62073E/04
Cable connection
Shield
Ground plate
Shield
Ground plate
Description
Highspeed skip signals (HSKP1 to HSKP4) or
highspeed measured positionreached signals
(HEA1 to HEA3)
15M
15T
151T
NOTE
Unused pins of the connectors must be left open.
245
B62073E/04
Driver
NC
Receiver
VH/VL
Iih/Iil
Shield
Symbol
Standard
Unit
VH
3.6 to 11.6
VL
0 to 1.0
0.5 max.
mA
Iih
Vin=5 V
9.3 max.
mA
Vin=10 V
8.0 max.
mA
Vin=0 V
Iil
Description
NOTE
1 Symbols lih and lil shows the signal flow direction, + signals
flow into the receiver, and signals flow out of the receiver.
2 When the input voltage is low level, highspeed skip signals
are regarded as logic 1, and when the input voltage is high
level, the signals are regarded as logic 0.
246
B62073E/04
7.7
CONNECTION OF
REFERENCE
POSITION
APPROACH SIGNAL
Cable wiring
Shield
Ground plate
Signal name
Description
NZ1
NZ2
NZ3
NZ4
NZ1
NZ2
NZ3
NZ4
Axis CPU1
Axis CPU2
247
B62073E/04
7.8
DNC INTERFACE
7.8.1
DNC1 Interface
a. Multipoint connection
CNC OPTION1 board
Tap
JD6A
(PCREV20MDT)
1
TRD1(+)
11
TRD2(+)
TRD2(+)
TRD1()
12
TRD2()
TRD2()
13
14
15
16
17
SG
14
15
9
10
TRD1(+)
11
TRD1()
12
SG
16
17
18
19
13
20
18
19
10
20
Cable connection
1
10
11
11
12
TRD1 (+)
TRD1 (+)
TRD1 ()
TRD1 ()
TRD2 (+)
TRD2 (+)
TRD2 ()
TRD2 ()
SG
SG
PCR connector
248
MR connector
(MR20 female)
B62073E/04
b. 11 connection
CNC OPTION1 board
Tap
JD6A
(PCREV20MDT)
1
RD
11
SD
SD
*RD
12
*SD
*SD
RT
13
TT
TR
*RT
14
*TT
*TR
CS
15
RS
RS
*CS
16
*RS
*RS
DM
17
TR
SG
SG
18
*TR
*DM
19
10
TT
*TT
10
RD
11
*RD
12
DM
13
*DM
14
CS
15
*CS
16
17
18
RT
19
*RT
20
20
Cable connection
11
12
10
11
13
14
18
19
15
16
14
15
12
13
17
18
SD
SD
*SD
*SD
RD
RD
*RD
*RD
TT
TT
*TT
*TT
RT
RT
*RT
*RT
RS
RS
*RS
*RS
CS
CS
*CS
*CS
DM
DM
*DM
*DM
TR
TR
*TR
*TR
SG
SG
Twisted shielded cable
0.3 mm2 wire or thicker
HONDA Tsushin MR20 (female)
249
B62073E/04
7.8.2
DNC2 Interface
(RS232C)
JD5C
(PCREV20MDT)
DBM25S
RD
11
SD
FG
0V
12
0V
SD
DR
13
ER
RD
0V
14
0V
RS
CS
15
RS
CS
0V
16
0V
DR
CO
17
SG
0V
18
CD
9
10
19
(+24V)
(+24V)
20
14
15
16
17
18
19
20
ER
21
22
10
23
11
24
12
25
13
Conceptual diagram of
signal connection
CNC
Output
Input
Host
0V
SD
SD
RD
RD
RS
RS
CS
CS
ER
ER
DR
DR
CD
CD
SG
SG
FG
FG
FRAME
250
B62073E/04
7.8.3
DNC2 Interface
(RS422)
JD6A
(PCREV20MDT)
FG
21
RD
11
SD
*RD
12
*SD
RT
13
TT
*RT
14
*TT
RD
CS
15
RS
RS
*CS
16
*RS
RT
DM
17
TR
CS
0V
18
*TR
10
*DM
19
(+24V)
11
DM
10
(+24V)
20
12
TR
SD
13
TT
18
SG
Conceptual diagram of
signal connection
CNC
Output
Input
Host
0V
SD
SD
RD
RD
RS
RS
CS
CS
TR
TR
DM
DM
TT
TT
RT
RT
SG
SG
FG
FG
FRAME
251
24
*RD
25
*RS
26
*RT
27
*CS
28
29
*DM
30
*TR
31
34
16
19
*SD
23
33
15
17
22
32
14
20
35
36
37
*TT
7.9
SPINDLE INTERFACE
B62073E/04
P/C
1st spindle
Serial
SPDL1 (JA7A)
JA7B
spindle
JA7A
amplifier
Motor
Main CPU
board
P/C
2nd spindle
Serial
JA7B
spindle
JA7A
amplifier
Motor
SPDL2 (JA7B)
1st spindle
Analog spindle
amplifier
Motor
AOUT2 (JA8B)
Analog signal
Analog spindle
amplifier
2nd spindle
Motor
The position coder return signal for the 1st spindle is connected to
connector JA7A used for connecting the serial spindle described in (1)
above.
NOTE
Only the 1st analog spindle can be connected for the Series
15MB and 15TB. The 1st and 2nd analog spindles can
be connected only for Series 15TTB.
252
B62073E/04
WARNING
CNC
Spindle speed
detection
Greater
than
specified
value?
P/C
Spindle amplifier
Spindle
SP motor
MCC
The speed of rotation input to the CNC from the position coder is read by
the PMC. If this speed of rotation exceeds the preset spindle speed, the
MCC for the spindle amplifier is shut OFF by the PMC.
253
7.9.1
Serial Spindle Interface
(S Series Spindle)
B62073E/04
Connect to the spindle amplifier, using optical fiber cable equipped with
an optical I/O link adaptor.
Up to 2 m
Optical
fiber
cable
CABLE WIRING
Shield
Ground plate
B62073E/04
See section 6.2.2 for adapter and optical fiber cable specifications.
Pay attention to the following points when you are using the panel internal
wiring type without reinforced covering (A66L60010008).
D
D
D
7.9.2
Serial Spindle Interface
( Series)
CNC
JA7B
(PCREV20MDT)
SIN
11
*SIN
12
SOUT
13
*SOUT
14
15
16
17
8
9
18
(+5V)
10
0V
0V
0V
(+5V)
SIN
11
0V
*SIN
12
0V
SOUT
13
0V
*SOUT
14
0V
15
0V
16
0V
17
19
20
9
(+5V)
18
(+5V)
10
20
JA7B
JA7A
*SOUT
SIN
*SIN
0V
0V
0V
(+5V)
CNC
SOUT
(+5V)
19
12
12
14
14
16
16
Shield
255
Ground plate
SIN
*SIN
SOUT
*SOUT
0V
0V
0V
B62073E/04
NOTE
1 Recommended cable specification: A66L00010248#10P (#28AWG x 10 pairs)
2 When this cable is wired closely to power cables or other cables, shielded leads must be
grounded to the grounding plate. This is unnecessary when the CNC is mounted close to the
spindle amplifier module.
3 When the CNC and spindle amplifier module are located in the same magnetics box or
magnetics box welded together, connection by electrical signal leads from this case is
necessary. When the CNC and spindle motor are mounted separately in two or more
magnetics boxes that are not welded together, they must be connected by optical fiber cable
using the optical I/O link adapter.
4 The +5 V terminal is for optical link transfer via the optical I/O link adapter. When connecting
by a metal cable such as this cable, leave the +5 V terminal unconnected. When the +5 V
terminal is connected by mistake, short both the +5 V terminals on the NC unit and the spindle
modular.
7.9.3
Analog Spindle
Interface
Signal name
Description
SVC, ES
ENB1, ENB2
CLKX0, CLKX1
FSX0, FSX1
DX0, DX1
" 15 V, ) 5 V, 0 V
CABLE WIRING
Shield
Ground plate
256
B62073E/04
NOTE
1 ENB1 and 2 turn on when a spindle command voltage is effective. These signals are not used
when the FANUC Spindle Servo Unit is used.
2 Feed axis check signal is used when a feed axis is checked or service work is done. This signal
is not used for spindle control.
7.9.4
Pulse Coder Interface
Signal name
Description
SC, *SC
PA, *PA
PB, *PB
SOUT, *SOUT
POSITION CODER
Shield
Earthplate
257
B62073E/04
NOTE
1 Signals SPOUT and *SPOUT are for a serial spindle. These
signals are not used for an analog spindle.
2 When the line length is over 14 m, set the maximum
electrical resistance of 0 V and 5 V to 0.5 W.
PA
1024 pulse/revolution
PB
1024 pulse/revolution
SC
1 pulse/revolution
NOTE
A differential driver is used for feedback from the position
coder.
*PA, *PB, and *SC are the inverted signals of PA, PB, and
SC respectively and vice sersa.
258
B62073E/04
7.10
SERVO INTERFACE
7.10.1
Outline
SEPARATE TYPE
DISCHARGE UNIT
T2 T4
AC 200 V
T1
JVn
JFn
JA4A, JA4B
AC 100 V
CN1
200 VAC INPUT
DIGITAL SERVO
AMPLIFIER
MS3106B2214S
+6 V BATTERY UNIT
FOR ABSOLUTE
PULSE CODER
JF2n
LINEAR SCALE
n=AXIS NUMBER
(1, 2, .. 8)
259
B62073E/04
7.10.2
Servo Amp Interface
JV1 to JV8
(PCREV20MDT)
n: Axis number
(1 to 8)
CABLE WIRING
Shield
Ground plate
260
B62073E/04
JV1 to JV8
(PCREV20MDT)
n: Axis number (1 to 8)
CABLE WIRING
Shield
Ground plate
261
B62073E/04
JV1 to JV8
(PCREV20MDT)
n: Axis number
(1 to 8)
CABLE WIRING
Shield
Ground plate
262
B62073E/04
7.10.3
PULSE CODER
CABLE WIRING
Shield
SHLD (shield)
Ground plate
263
B62073E/04
SERVO MOTOR
JF1 to JF8
(PCREV20MDT)
PULSE CODER
MS3106B2029SW(straight)
MS3108B2029SW (elbow)
CABLE WIRING
Shield
SHLD (shield)
Ground plate
264
B62073E/04
(3) For the model 40S to 00SP (common for incremental and absolute)
SERVO MOTOR
PULSE CODER
JF1 to JF8
(PCREV20MDT)
Connector HDAB15S
Connector cover HDAW15CV (20SP to 00SP)
Connector cover HDACTH (40S, 30S)
CABLE WIRING
Shield
SHLD (shield)
Ground plate
265
B62073E/04
266
B62073E/04
Example 2)
Pulse corder
Enlarged figure
2L
m
m
4R
(a) When A66L00010286 cable is used:
This cable, developed for the Series 15B/16/18 pulse coder interface,
consists of three pairs of signal wires and six power line wires
(20/0.18, 0.0394 W/m). When this cable is used, the maximum cable
length is calculated as follows:
L t+
3
+ 19 [m]
4 0.0394
This cable has a diameter of 8.5 mm and is suitable for use with the
connector for Series 16 and 18 but cannot be extended up to 50 m.
L t+
3
+ 46.87 [m]
0.016
B62073E/04
Example 1)
For example, MR connector manufactured by Honda Communications
Pulse corder
Terminal
block
Example 2)
Pulse corder
Enlarged figure
Peel off the insulation sheath and cover with a heat shrinkable tube
268
B62073E/04
7.10.4
Linear Scale Interface
(A/B/Z Signal Interface)
LINEAR SCALE
JF21 to JF28
(PCREV20MDT)
CABLE WIRING
Shield
Ground plate
269
B62073E/04
Move to + direction
A phase signal
B phase signal
Move to direction
A phase signal
B phase signal
(2) Phase difference and minimum repeat cycle Tdy 0.15 msec (0.21 msec
when servo software 906X is used)
PCA/*PCA
0.5V
*PCA/PCA
PCB/*PCB
0.5V
*PCB/PCB
Td
Td
Td
Td
Tp
Tw
270
B62073E/04
7.10.5
Linear Scale Interface
(Serial Interface)
CNC
JF21 to JF28
(PCREV20MDT)
1
SD
11
*SD
12
13
14
REQ
15
*REQ
16
(+6V)
17
8
9
10
18
+5V
0V
0V
0V
+5V
19
20
+5V
CABLE WIRING
SD
*SD
REQ
*REQ
+5V
+5V
+5V
0V
0V
0V
SD
*SD
REQ
*REQ
+5V
18
+5V
20
+5V
12
0V
14
0V
16
0V
Shield
Ground plate
271
B62073E/04
7.10.6
APC Battery Interface
Batterycase
CABLE WIRING
Batterycase
272
B62073E/04
7.10.7
Hybridcontrol
Connections
CNC
Linear scale
Position
command
JVn
Digital
servo
amp.
Hybride
control
AC
servo
motor
Build in
pulse
coder
JFn
JF2n
273
B62073E/04
7.11
GENERALPURPOSE
ANALOG VOLTAGE
INPUT INTERFACE
CNC
JA6
(PCREV20MDT)
1
2
3
4
5
6
7
8
9
10
AIN0
0V
AIN2
0V
(0V)
11
12
13
14
15
16
17
18
19
20
AIN1
0V
AIN3
0V
(0V)
NOTE
Signals enclosed in parentheses cannot be used.
Unused pins must be left open.
Connect the signal cables as follows:
Control unit
+5V
R R
AIN0 1
0V 2
R
LM1
0M1
+5V
R
R AIN1 11
R
0V 12
+5V
R
R AIN2 3
0V 4
1st general
purpose analog
input signal
+5V
R
R AIN3 13
R
0V 14
2nd general
purpose analog
input signal
B62073E/04
7.12
CONNECTION
BETWEEN THE
SERIES 15B
(MMCII) AND
PERIPHERAL UNITS
Control unit
MMCII MAIN CPU
JD5A to JD5B: PCR20
JD5A
to
JD5B
JD6
(Note 3)
CD6A
to
CD6B
NOTE
1 The above diagram shows the connection with the punch panel (connector for an extension
cable). For connection with external devices, prepare cables for direct connection, if necessary.
2 The +24 V terminal in the above diagram is used exclusively for the FANUC I/O devices. Do
not use it for other purposes.
When a FANUC I/O device that utilizes +24 V is connected to Series 15B, do not connect more
than one device at one time due to the limitation of the power supply.
3 For the MMC CPU (A02B0120J201), which requires two RS232C channels and one
RS422 channel, JD6 is used as an RS422 port. Therefore, it cannot be used as an RS232C
interface.
4 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
275
B62073E/04
Punch panel
(RS232C)
JD5A to JD5B 11
SD
JD5A to JD5B 12
0V
JD5A to JD5B 01
RD
JD5A to JD5B 02
0V
JD5A to JD5B 15
RS
JD5A to JD5B 16
0V
JD5A to JD5B 05
CS
JD5A to JD5B 06
0V
JD5A to JD5B 03
DR
JD5A to JD5B 04
0V
JD5A to JD5B 07
CD
JD5A to JD5B 08
0V
JD5A to JD5B 13
ER
JD5A to JD5B 14
0V
JD5A to JD5B 10
JD5A to JD5B 19
SD
CD6A to CD6B 02
RD
CD6A to CD6B 03
RS
CD6A to CD6B 04
CS
CD6A to CD6B 05
DR
CD6A to CD6B 06
CD
CD6A to CD6B 08
ER
CD6A to CD6B 20
SG
CD6A to CD6B 07
+24V
CD6A to CD6B 25
+24V
+24V
FG
CD6A to CD6B 01
NOTE
1 The cable shall be shielded twistedpair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L00010284#10P
2 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
276
B62073E/04
7.13
CONNECTION WITH
AN EXTERNAL
DEVICE USING THE
RS422 INTERFACE
FOR SERIES 15B
(MMCII)
Control unit
MMCII MAIN CPU
JD6: PCR20
NOTE
1 In the above diagram, the interface for the external device is an example. The cable to be
actually used shall be designed according to the interface for external device.
2 Do not connect anything to the (+24 V) terminal.
3 For the MMCII CPU (A02B0120J202), which requires three RS232C channels, JD6 is
used as an RS232C port. Therefore, it cannot be used as an RS422 interface.
4 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
277
B62073E/04
I/O (RS422)
JD6 11
SD
RD
06
JD6 12
*SD
*RD
24
JD6 01
RD
SD
04
JD6 02
*RD
*SD
22
JD6 15
RS
CS
09
JD6 16
*RS
*CS
27
JD6 05
CS
RS
07
JD6 06
*CS
*RS
25
JD6 07
DR
ER
12
JD6 09
*DR
*ER
30
JD6 17
ER
DR
11
JD6 18
*ER
*DR
29
JD6 13
TT
RT
08
JD6 14
*TT
*RT
26
JD6 03
RT
TT
17
JD6 04
*RT
*TT
35
JD6 08
0V
SG
19
JD6 10
(+24V)
JD6 19
(+24V)
FG
01
NOTE
The cable shall be shielded twistedpair cable, 7/0.127 (0.09 mm2) or thicker.
Connect the units in accordance with the above diagram, and fasten the shield with a cable
clamp.
Recommended cable: A66L00010284#10P
278
B62073E/04
7.14
CONNECTION WITH
A PRINTER USING
THE CENTRONICS
INTERFACE FOR
FANUC SERIES 15B
(MMCII)
Control unit
MMCII MAIN CPU
JD9: PCR20
Printer (Centronics)
NOTE
1 In the above diagram, the interface for the external device is an example. The cable to be
actually used shall be designed according to the interface for the applicable external device.
2 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
279
B62073E/04
Printer (Centronics)
JD9 01
STD0
JD9 02
STD1
JD9 03
STD2
JD9 04
STD3
JD9 12
0V
JD9 05
STD4
JD9 06
STD5
JD9 07
STD6
JD9 08
STD7
JD9 14
0V
JD9 09
PE
JD9 11
*STB
JD9 10
SLCT
JD9 13
*AFD
JD9 16
0V
JD9 15
*INIT
JD9 20
BUSY
JD9 17
*SLIN
JD9 19
*ERROR
JD9 18
0V
STD0
0V
STD1
0V
STD2
0V
STD3
0V
02
20
03
21
04
22
05
23
STD4
0V
STD5
0V
STD6
0V
STD7
0V
06
24
07
25
08
26
09
27
PE
0V
*STB
0V
SLCT
12
30
01
19
13
14
16
*AFD
0V
*INIT
0V
BUSY
0V
*SLIN
31
28
11
29
36
*ERROR
0V
32
33
FG
17
NOTE
The cable shall be shielded twistedpair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L00010285#25P
280
B62073E/04
7.15
CONNECTION WITH
AN EXTENSION
ADAPTOR UNIT FOR
FANUC SERIES 15B
(MMCII)
Extension adapter unit
Control unit
MAIN CPU (01P3C)
JD5C: PCR20
JD5: PCR20
(Note 1)
To keyboard
M4 screw terminal
NOTE
1 It is not necessary to prepare the cable, because it is attached to the keyboard.
2 The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
281
B62073E/04
MAIN CPU
JD5C 11
JD5C 12
JD5C 01
JD5C 02
JD5C 05
JD5C 04
JD5C 13
JD5C 14
D5C 10
D5C 19
D5C 06
D5C 08
D5C 16
Extension adapter
SDK
SDK
0V
0V
RDK
RDK
0V
0V
CSK
CSK
0V
0V
ERK
ERK
0V
0V
+24V
+24V
+24V
+24V
0V
0V
0V
0V
0V
0V
JD5 11
JD5 12
JD5 01
JD5 02
JD5 05
JD5 04
JD5 13
JD5 14
JD5 10
JD5 19
JD5 06
JD5 08
JD5 16
NOTE
The cable shall be shielded twistedpair cable, 7/0.127 (0.09 mm2) or thicker. Connect the units
in accordance with the above diagram, and fasten the shield with a cable clamp.
Recommended cable: A66L00010284#10P.
(2) Connection with the cable
Extension adapter
NOTE
The cable shall be 30/0.18 (0.75 mm2) or thicker. Ground
the cable.
282
B62073E/04
7.16
CONNECTION WITH
A HARD DISK UNIT
FOR FANUC SERIES
15B (MMCII)
Hard disk unit
Control unit
MMCII MAIN CPU (01P3C)
JD7: PCR50
JD7: PCR50
NOTE
The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
283
B62073E/04
CassetteStreamerunit
JD7B: PCR50
JD7A: PCR50
284
B62073E/04
JD7 26
JD7 01
JD7 27
JD7 02
JD7 28
JD7 03
JD7 29
JD7 04
JD7 30
*DB0
0V
*DB1
0V
*DB2
0V
*DB3
0V
*DB4
JD7 05
JD7 31
JD7 06
JD7 32
JD7 07
JD7 33
JD7 08
JD7 34
JD7 09
JD7 38
JD7 39
JD7 41
JD7 16
JD7 43
JD7 18
JD7 44
JD7 19
JD7 45
JD7 20
JD7 46
JD7 21
JD7 47
JD7 22
JD7 48
JD7 23
JD7 49
0V
*DB5
0V
*DB6
0V
*DB7
0V
*DBP
0V
*TERMPWR
0V
*ATN
0V
*BSY
0V
*ACK
0V
*RST
0V
*MSG
0V
*SEL
0V
*C/D
0V
*REQ
JD7 24
JD7 50
JD7 25
JD7 35
JD7 10
JD7 36
JD7 11
JD7 37
JD7 12
JD7 40
JD7 15
JD7 42
JD7 17
JD7 14
JD7 13
0V
*I/O
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
285
*DB0
0V
*DB1
0V
*DB2
0V
*DB3
0V
*DB4
JD7 26
JD7 01
JD7 27
JD7 02
JD7 28
JD7 03
JD7 29
JD7 04
JD7 30
0V
*DB5
0V
*DB6
0V
*DB7
0V
*DBP
0V
*TERMPWR
0V
*ATN
0V
*BSY
0V
*ACK
0V
*RST
0V
*MSG
0V
*SEL
0V
*C/D
0V
*REQ
JD7 05
JD7 31
JD7 06
JD7 32
JD7 07
JD7 33
JD7 08
JD7 34
JD7 09
JD7 38
JD7 39
JD7 41
JD7 16
JD7 43
JD7 18
JD7 44
JD7 19
JD7 45
JD7 20
JD7 46
JD7 21
JD7 47
JD7 22
JD7 48
JD7 23
JD7 49
0V
*I/O
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
0V
JD7 24
JD7 50
JD7 25
JD7 35
JD7 10
JD7 36
JD7 11
JD7 37
JD7 12
JD7 40
JD7 15
JD7 42
JD7 17
JD7 14
JD7 13
B62073E/04
NOTE
1 Use a shielded cable containing 25 pairs of AWG28 wires,
with a characteristic impedance of 100 to 130 ohms.
Recommended cable material: A66L00010319#25P
2 For noise protection, thread the shielded cable through
ferrite cores as shown below and connect the shield to the
frame ground at both ends.
Connector
Connector
Ferrite core
Ferrite core
Cable
f
FG
f
FG
NOTE
3 Ensure that the total signal cable length (J11M + J66M)
does not exceed 6 m.
(2) Power connection
CP3 1
PW1 1
CP3 2
PW1 2
CP3 3
PW1 3
NOTE
Use a 30/0.18 (0.75 mm2) wire or thicker for the power
cable.
286
B62073E/04
7.17
Connection with portable 5.25 and portable 3.5 floppy disk unit
CONNECTION WITH
A FLOPPY DISK UNIT
FOR FANUC SERIES
15B (MMCII)
Control unit
JD8: PCR50
NOTE
The MMCII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
287
B62073E/04
*MON
0V
*MODE
0V
*DS0
0V
*DS1
0V
*DS2
0V
*DS3
0V
*SIDE
0V
*HDLD
0V
*TRK0
0V
*INDEX
0V
*DIR
0V
*STEP
0V
*WE
0V
*WPRT
0V
*WDATA
0V
*RDATA
0V
*READY
0V
0V
0V
0V
0V
0V
0V
0V
+5V
+5V
+5V
+5V
+5V
*MON
0V
*MODE
0V
*DS0
0V
*DS1
0V
*DS2
0V
*DS3
0V
*SIDE
0V
*HDLD
0V
*TRK0
0V
*INDEX
0V
*DIR
0V
*STEP
0V
*WE
0V
*WPRT
0V
*WDATA
0V
*RDATA
0V
*READY
0V
0V
0V
0V
0V
0V
0V
0V
+5V
+5V
+5V
+5V
+5V
288
Portable
FDD Unit
JD8 07
JD8 08
JD8 38
JD8 39
JD8 09
JD8 10
JD8 36
JD8 37
JD8 17
JD8 18
JD8 40
JD8 41
JD8 26
JD8 27
JD8 34
JD8 35
JD8 28
JD8 29
JD8 32
JD8 33
JD8 15
JD8 16
JD8 30
JD8 31
JD8 13
JD8 14
JD8 03
JD8 04
JD8 05
JD8 06
JD8 11
JD8 12
JD8 01
JD8 02
JD8 19
JD8 20
JD8 42
JD8 43
JD8 44
JD8 45
JD8 46
JD8 47
JD8 21
JD8 22
JD8 23
JD8 48
B62073E/04
NOTE
1 The cable for J12M shall be shielded twistedpair cable, 7/0.127 (0.09 mm2) or thicker.
Connect the units in accordance with the diagram on the previous page, and fasten the shield
with a cable clamp.
Recommended cable: A66L00010285#25P
2 The cable must not be more than 2 m long.
(2) Connection with the cable
Portable 5.25
FDD Unit
AC100V to
AC240V
PW1 1
PW1 2
PW1 3
NOTE
The cable shall be 20/0.18 (0.5 mm2) or thicker.
289
B62073E/04
7.18
RS232C SERIAL
PORT (MMCIII)
Host Computer (Example)
Signal connection
(1) When the terminals (CS, DR, CD) can not be used.
MMCIII CPU Board
Host
SD
SD
RD
RD
RS
CS
ER
DR
CD
RS
CS
ER
DR
CD
(SIGNAL GROUND)
SG
SG
(FRAME GROUND)
FG
FG
290
B62073E/04
Modem
SD
SD
RD
RD
RS
RS
CS
CS
ER
ER
DR
DR
CD
CD
(SIGNAL GROUND)
SG
SG
(FRAME GROUND)
FG
FG
NOTE
The MMCIII board cannot be used on the 15TED/15TEE/15TEF/15MEK/15MEL.
291
B62073E/04
7.19
OUTER HARD DISK
INTERFACE
(MMCIII)
Minislot
Outer Hard Disk Interface Board
292
B62073E/04
Cable Wiring
*D0
0V
*D1
0V
*D2
0V
*D3
0V
*D4
0V
*D5
0V
*D6
0V
*D7
0V
*DP
0V
0V
0V
0V
0V
0V
0V
*ATN
0V
0V
0V
*BSY
0V
*ACK
0V
*RST
0V
*MSG
0V
*SEL
0V
*CD
0V
*REQ
0V
*IO
0V
26
1
27
2
28
3
29
4
30
5
31
6
32
7
33
8
34
9
35
10
36
11
40
15
41
16
42
17
43
18
44
19
45
20
46
21
47
22
48
23
49
24
50
25
26
1
27
2
28
3
29
4
30
5
31
6
32
7
33
8
34
9
35
10
36
11
40
15
41
16
42
17
43
18
44
19
45
20
46
21
47
22
48
23
49
24
50
25
293
*D0
0V
*D1
0V
*D2
0V
*D3
0V
*D4
0V
*D5
0V
*D6
0V
*D7
0V
*DP
0V
0V
0V
0V
0V
0V
0V
*ATN
0V
0V
0V
*BSY
0V
*ACK
0V
*RST
0V
*MSG
0V
*SEL
0V
*CD
0V
*REQ
0V
*IO
0V
B62073E/04
NOTE
294
B62073E/04
Emergency
stop button
Relay power
supply
Release switch
Spark killer
Relay
External power
supply
Spark killer
Coil
Breaker 1
MCC
AC reactor
Fig. 8
NOTE
When the amplifier is connected to a spindle motor made by
another manufacturer, a sequence for safely decelerating
and stopping the spindle motor when the emergency stop
signal contact becomes open during spindle motor
operation must be incorporated referring to the instruction
manual for the spindle motor.
295
APPENDIX
APPENDIX
B62073E/04
Fig. 1 (a)
Fig. 1 (b)
Fig. 1 (c)
Fig. 1 (d)
Fig. 2 (a)
Fig. 2 (b)
Fig. 2 (c)
Fig. 2 (d)
Fig. 2 (e)
Fig. 2 (f)
External view of horizontal type 9.5 LCD/MDI unit [Weight; 4.5 kg]
External view of horizontal type 10.4 LCD/MDI unit [Weight; 4.5
kg]
Fig. 2 (g)
External view of horizontal type 9.5 LCD/MDI unit [Weight; 5.0 kg]
External view of horizontal type 10.4 LCD/MDI unit [Weight; 5.0
kg]
Fig. 2 (h)
Fig. 2 (i)
Fig. 2 (j)
Fig. 2 (k)
Fig. 2 (l)
Fig. 2 (m)
Fig. 2 (n)
Fig. 2 (p)
Fig. 2 (q)
External dimensions
(monochrome STN)
Fig. 3 (a)
Fig. 3 (b)
331
of
separate
type
9.5
LCD
unit
APPENDIX
B62073E/04
Fig. 4 (a)
Fig. 4 (b)
Fig. 5 (a)
Fig. 5 (b)
Fig. 6
Fig. 7 (a)
Fig. 7 (b)
Fig. 7 (c)
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13 (a)
Fig. 13 (b)
Fig. 13 (c)
Fig. 13 (d)
Fig. 14 (a)
Fig. 14 (b)
Fig. 15 (a)
Fig. 15 (b)
Fig. 15 (c)
Fig. 15 (d)
Fig. 16 (a)
Fig. 16 (b)
Fig. 16 (c)
Fig. 16 (d)
Fig. 16 (e)
Fig. 17 (a)
Fig. 17 (b)
Fig. 17 (c)
332
B62073E/04
APPENDIX
Fig. 17 (d)
Fig. 18 (a)
Fig. 18 (b)
Fig. 18 (c)
Fig. 18 (d)
Fig. 18 (e)
Fig. 19 (a)
Fig. 19 (b)
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24
External view of the hard disk unit for Series 15B (MMCII)
Fig. 25
External view of the Portable 5 Floppy Disk Unit for Series 15B
(MMCII)
Fig. 26
External view of the Portable 3.5 Floppy Disk Unit for Series 15B
(MMCII)
Fig. 27
333
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
EXTERNAL DIMENSIONS
Weight: 2.3 kg
334
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
Weight: 2.5 kg
335
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Weight: 3.8 kg
336
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
Weight: 5.0 kg
337
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
85 (PDP)
220 (Monochrome CRT)
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operators panel PCB.
Weight: 4.0 kg
Fig. 2 (a) External view of horizontal type 9I CRT/MDI unit, (Small type, monochrome CRT)
External view of horizontal type 9I PDP/MDI unit, (Small type)
Unit support
(for reference)
An appropriate support for the
CRT unit should be provided.
Weight: 8 kg
Fig. 2 (b) External view of horizontal type 9 small CRT/MDI unit (color CRT)
338
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
85 (PDP)
220 (Monochrome CRT)
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operators panel PCB.
Weight: 4.0 kg
Fig. 2 (c) External view of horizontal type 9 CRT/MDI unit (standard, monochrome CRT)
External view of horizontal type 9 PDP/MDI unit (standard)
339
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Weight: 5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operators panel PCB.
Fig. 2 (d) External dimensions of horizontal type 9 CRT/MDI unit (standard, monochrome CRT)
340
APPENDIX
B62073E/04
B. EXTERNAL DIMENSIONS
Unit support
(for reference)
Weight: 8 kg
CE marking compliant products are masked by an 8 mm wide paint band from the
outer periphery on the rear of the operators panel PCB.
Fig. 2 (e) External view of horizontal type 9 CRT/MDI unit (standard, color)
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
Fig. 2 (f) External view of horizontal type 9.5 LCD/MDI unit [Weight; 4.5 kg]
External view of horizontal type 10.4 LCD/MDI unit [Weight; 4.5 kg]
341
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
Fig. 2 (g) External view of horizontal type 9.5 LCD/MDI unit [Weight; 5.0 kg]
External view of horizontal type 10.4 LCD/MDI unit [Weight; 5.0 kg]
342
B62073E/04
APPENDIX
343
B. EXTERNAL DIMENSIONS
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Weight: 20 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
344
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
85 (PDP)
220 (Monochrome CRT)
Weight: 3.5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
345
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Weight: 8 kg
346
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
Weight: 0.5 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
347
B. EXTERNAL DIMENSIONS
APPENDIX
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
348
B62073E/04
Weight: 2 kg
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
349
Weight: 1 kg
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
350
Weight: 1 kg
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
Weight: 2 kg
CE marking compliant products are masked by an 8 mm wide paint band from the outer periphery
on the rear of the operators panel PCB.
Fig. 2 (q) External dimensions of separate type 9.5 LCD unit (monochrome STN)
351
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TB1 OR
TB2
Max. 175
Max. 155
Weight: 14 kg
Unit:
mm
352
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
550
480
460
200 to 550V
440
415
380
240
230
220
200
COM
TB1
200A
200V
100A
100V
200B
100B
353
5A
1A
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Connector
Thrust
Operation
1 kg or less
1 kg or less
Idle
20 kg or less
10 kg or less
Attach a pulley directly to the position coder shaft and drive the
timing belt. Confirm that the loads conform with the above
allowable value.
(4) Weight: 1 kg or less
Unit: mm
Fig. 4 (a) External view of position coder A or B A86L00260001#102: Max. 4000 rpm
A86L00260001#002: Max. 6000rpm
354
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
MS connector: MS3102A2029P
Thrust
Operation
10 kg or less
5 kg or less
Idle
20 kg or less
10 kg or less
Attach a pulley directly to the position coder shaft and drive the
timing belt. Confirm that the loads conform with the above
allowable value.
(4) Weight: Approx. 750 g
Unit: mm
Fig. 4 (b) a External dimensions of position coder A8600309T302: Max. 10,000 rpm
355
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
M3 screw terminal
356
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
M3 screw terminal
M3 screw terminal
M3 screw terminal
M3 screw terminal
357
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Cable length:
Weight:
Unit:
358
1.5 m
about 12 kg
mm
B. EXTERNAL DIMENSIONS
APPENDIX
4-M3
B62073E/04
Color: PMEN1.53G
4- f 3.6
Japan Aviation
Electronic
DBM-25S
Length: 200 mm
Honda Tsushin
Connector: PCR-E20FS
Cover:
PCS-E20LA
Panel cutout
NOTE
A ground terminal is required near the punch panel for connecting with the frame ground.
359
APPENDIX
Length: 200 mm
Honda Tsushin
Connector: PCR-E20FS
Cover:
PCS-E20LA
4- f 3.6
B62073E/04
Panel cutout
B. EXTERNAL DIMENSIONS
NOTE
1 The touch panel has been designed so that its cover can be locked with screws to ensure dust
and waterproofing.
2 To comply with EMC directives and safety standards, the locker attached to the touch panel
must be electrically connected. So, the edge of the touch panel PCB has been masked with
a paint band to make it electrically conductive.
3 When the touch panel is used as a CE marking compliant product, mask the touch panel on the
locker side to make it electrically conductive. Use conductive packing when attach the touch panel.
4 A ground terminal is required near the punch panel for connecting with the frame ground.
360
B. EXTERNAL DIMENSIONS
APPENDIX
Length: 200 mm
Honda Tsushin
Connector: PCR-E20FS
Cover:
PCS-E20LA
Panel cutout
B62073E/04
NOTE
1 The touch panel has been designed so that its cover can be locked with screws to ensure dust
and waterproofing.
2 To comply with EMC directives and safety standards, the locker attached to the touch panel
must be electrically connected. So, the edge of the touch panel PCB has been masked with
a paint band to make it electrically conductive.
3 When the touch panel is used as a CE marking compliant product, mask the touch panel on the
locker side to make it electrically conductive. Use conductive packing when attach the touch panel.
4 A ground terminal is required near the punch panel for connecting with the frame ground.
361
B. EXTERNAL DIMENSIONS
APPENDIX
362
B62073E/04
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
363
B. EXTERNAL DIMENSIONS
APPENDIX
Paint:
Munsell No. 5GY3.5/0.5 leather tone finish
Weight: About 15 kg
364
B62073E/04
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
AUTO
RELEASE
MANUAL
Wiring screw M3 6
Power
terminal strip
Signal cable
View from
arrow A
Cable holder
4 f 5.3
NOTE
Install the tape reader, from the rear side of panel with holes and secure with screws and nuts.
If this is not convenient, attach a M5 stud in f 5.3 hole and secure with a nut.
296
B62073E/04
B. EXTERNAL DIMENSIONS
APPENDIX
AUTO
REEL ON
ALARM
RELEASE
REEL OFF
fA
M5 10
Stud
4 f 5.3
RS232C
interface connector
Power connector
NOTE
Install the tape reader, from the rear side of panel with holes and secure with screws and nuts.
If this is not convenient, attach a M5 stud in f 5.3 hole and secure with a nut.
297
B. EXTERNAL DIMENSIONS
APPENDIX
298
B62073E/04
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
299
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
(AC INPUT)
Key location
300
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
301
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
USAGE:
GENERAL
Display
HONDA
PCRE20FS
21.65
11.43
302
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
HIROSE FI402015S
USAGE:
MATING/HOUSING:
HIROSE FI20CV
Tab for
shield
connec
tion
Section AA
303
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
USAGE:
GENERAL
Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp
304
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
HIROSE FI20CV2
USAGE:
GENERAL
Case
Cable clamp
Lock bracket
Lock lever
Set screw for cable clamp
305
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
USAGE:
GENERAL
Cable clamp
Screw
Lock lever
306
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
HIROSE FI20CV
USAGE:
Case
Lock bracket
Lock lever
Cable clamp
Set screw for cable clamp
Fig. 15 (d) External view of connector case (HIROSE FI20CV type)
307
B. EXTERNAL DIMENSIONS
APPENDIX
TYPE:
B62073E/04
AMP 11781283
USAGE:
POWER SUPPLY UNIT
200VAC INPUT
CP1
CP1
CP2
CP11
200B
200A
200B
200A
Circuit No.
Circuit No.
308
Key location
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
AMP 21781296
USAGE:
POWER SUPPLY UNIT
ON/OFF CONTROL
CP4
B3
FB
A3
COM
B2
FA
A2
OFF
B1
AL
A1
ON
Circuit No.
Circuit No.
309
B. EXTERNAL DIMENSIONS
APPENDIX
TYPE:
B62073E/04
AMP 21782883
USAGE:
CP5
0V
+24V
Circuit No.
Circuit No.
310
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
TYPE:
AMP 11782883
USAGE:
CP6
0V
+24E
Circuit No.
Circuit No.
311
B. EXTERNAL DIMENSIONS
APPENDIX
TYPE:
Reel:
WIRE:
B62073E/04
In case of reel
PLATING IDMARK
PRESSER IDMARK
312
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Symbol
(B)
(D)
Number of
terminals
39.3
44.9
39.8
17
20
67.9
73.5
44.8
18
50
Specification
MR20LMH (Plug)
MR20LFH
(Jack)
MR50LMH (Plug)
MR50LFH
(Jack)
Symbol
Name
Connector cover
Cable clamp
Stopper
313
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Number of
terminals
MR20RHF
32.8
27.8
20
MR50RHF
61.4
56.4
50
Symbol
Name
Cable clamp
314
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Number of
terminals
MR20RMH
32.8
27.8
20
MR50RMH
61.4
56.4
50
Symbol
Name
Cable clamp
315
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
MR50MH
(50core, plug)
MR50FH
(50core, plug)
MR20MH
(20core, plug)
MR20FH
(20core, plug)
316
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Name
Specification
(Connector maker
number)
SMS3PK5
Black
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables:
Remarks
Fig. 18 (a) External view of connector made by FCI Japan (3 pins, black)
317
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Name
Specification
(Connector maker
number)
SMS3PNS5
Brown
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables:
Remarks
Fig. 18 (b) External view of connector made by FCI Japan (3 pins, brown)
318
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Name
Specification
(Connector maker
number)
SMS3PWS5
White
RC16M23D28
Contact
Cables:
Remarks
Fig. 18 (c) External view of connector made by FCI Japan (3 pins, white)
319
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Name
Specification
(Connector maker
number)
SMS6PN5
Brown
(Crimp type)
RC16M23T3
(Solder type)
RC16MSCT3
Contact
Cables:
Remarks
Fig. 18 (d) External view of connector made by FCI Japan (6 pins, brown)
320
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Name
Specification
(Connector maker
number)
SMS6PW5
White
RC16M23T28
Contact
Cables:
Remarks
Fig. 18 (e) External view of connector made by FCI Japan (6 pins, white)
321
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
A
B
53.0
38.3
D
E
17.8
12.6
G 10.7
H 11.2
47.0
41.3
AA
cross section
23.05 f
Interlock
screw
Small round
head screw
1.2 groove
Spring washer
Fig. 19 (b) External view of reader puncher connector metal fitting for lock
Color: Cream
NOTE
When connecting with crimp terminal, use M4 terminal (all 3 poles)
322
10.8
B62073E/04
B. EXTERNAL DIMENSIONS
APPENDIX
Arrow view A
323
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Fig. 22 External View of the Extension Adaptor Unit for Series 15B (MMCII)
NOTE
1 This unit is not dustproof.
2 Ambient temperature during operation: 0C to 40C
3 Weight: 1 kg
Tilt mechanism
NOTE
1 This unit is not dustproof.
2 A 0.6m signal cable is attached.
3 Ambient temperature during operation: 0C to 40C
4 Weight: 2.5 kg
324
APPENDIX
B62073E/04
B. EXTERNAL DIMENSIONS
Air flow
2f 5.8
Fig. 24 External view of the hard disk unit for Series 15B (MMCII)
NOTE
1 This is not dustproof type. Build in to the magnetics cabinet of an enclosed structure together
with the control unit.
2 Ambient temperature at operation: 5C to 55C
3 Other environmental conditions are the same as in the control unit.
4 Install in the direction of the air flow being upward as shown in the diagram above. Do not install
in the direction of the air flow being sideways.
5 Weight: 3.5 kg
325
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Fig. 25 External view of the Portable 5 Floppy Disk Unit for Series 15B (MMCII)
NOTE
1 This unit is not dustproof. Use this unit exclusively for program development.
2 Ambient temperature during operation: 5C to 35C
3 Purchase the floppy disk unit, 1.5m signal cable and 1.6m power supply cable from FANUC.
(A08B0047K822)
4 Weight: 6 kg
326
B62073E/04
APPENDIX
B. EXTERNAL DIMENSIONS
Fig. 26 External view of the Portable 3.5 Floppy Disk Unit for Series 15B (MMCII)
NOTE
1 This unit is not dustproof. It should be used for program development only.
2 Maintain an operating ambient temperature range of 5C to 35C.
3 The floppy disk unit, and the 1.5m signal cable and 1.5m power cable are to be purchased
from FANUC. (A08B0047K822)
4 Weight: 3.5 kg
327
B. EXTERNAL DIMENSIONS
APPENDIX
B62073E/04
Fig. 27 External view of the Portable Cassette Streamer Unit for Series 15B (MMCII) (A08B0047C071)
328
APPENDIX
B62073E/04
General
purpose
MDI,
IOLINK,
AMP,
SPDL
Connector
body
Housing
Pulse coder,
coaxial cables,
linear scale,
manual pulse
generator
Housing
Connector
model name
Case model
name
HONDA
Tsushin
PCRE20FA
PCRV20LA*
PCSE20LA
HIROSE
Electric
FI3020S*
FI20CV2*
FUJITSU
FCN247J020
G/E
FCN240C020
Y/S*
Mores
526222011*
526242015*
HONDA
Tsushin
PCRE20FS
PCRV20LA*
PCSE20LA
HIROSE
Electric
FI4020S*
FI40B20S*
(FI40A20S*)
FI20CV2*
FI20CV5*
FI40B20S*
FI20CV6*
FI40B2015S*
(FI402015S*)
FI20CV*
FI40B20S*
(FI40A20S*)
FI20CV5*
FI40B20S*
FI20CV6*
PCRE20FS
PCRV20LA*
PCSE20LA
Manufacturer
Type
HIROSE
Electric
HONDA
Tsushin
Applicable
cable O.D.
NOTE
Use the same makers connector body and housing to
combine them.
365
APPENDIX
B62073E/04
D Connector
Description
This connector has the same number of pins as the FI4020S, and has a wider row
alignment at its soldering section for facilitating soldering which makes it more
suitable for soldering thick electrical leads. This connector features higher terminal
strength over the FI40A20S (suitable for soldering electrical leads up to #20AWG
thick) and is suitable for electrical leads up to #17AWG thick. Note, however, that
when thick electrical leads such as #17AWG are used, we recommend using higher
strength case such as the FI20CV6.
This connector utilizes the space obtained by skipping some of the pins to produce
a wider pitch at the soldering section. The FI40B2015S is an improved version of
the F1402015S, and features higher terminal strength. This allows electrical leads
up to #17AWG in cables having an outside diameter of up to 8.5 mm to be partially
soldered.
D Case
Description
This plastic case is recommended for the FI40B20S, and is suitable for cables up
to outside diameter 9.2 mm.
This diecast metal case has been developed for the FI40B20S, and is suitable for
thick cables up to outside diameter 10.25 mm.
366
APPENDIX
B62073E/04
When cases and soldered connectors made by HIROSE Electric are used
in combination, you can select combinations shown in the figure below
in addition to those describes in Figure C(a). However, the outside
diameter of cables used must be compatible with the applicable outsider
diameter of the case.
Connector model
FI40B2015S
(previously FI402015S)
FI4020S
FI40B20S
(previously FI40A20S)
Table C (b) List of recommended connectors, compatible housings and compatible cables
Name of connector in
connection manual
PCRE20FA
Connector body
FANUC authorized
connector
(manufacturer)
FCRE20FA
(HONDA Tsushin)
FANUC
authorized
housing (=case)
(manufacturer)
PCRV20AL
(HONDA Tsushin)
Compatible cable
(cable O.D.)
FANUC developed
product
FANUC specification No.
A66L00010284#10P
(O.D. 6.2 mm dia.)
Remarks
Plastic
PCSE20LA
(HONDA Tsushin)
Metal
FI3020S
(HIROSE Electric)
FI20CV2
(HIROSE Electric)
Plastic
FCN247J020G/E
(FUJITSU Takamisawa)
FCN240C020Y/
S
(FUJITSU
Takamisawa)
Plastic
526222011
(Morex)
526242015
(Morex)
Plastic
FCRE20FS
(HONDA Tsushin)
PCRV20LA
(HONDA Tsushin)
Plastic
PCSE20LA
(HONDA Tsushin)
Metal
FI4020S
(HIROSE Electric)
FI20CV2
(HIROSE Electric)
Plastic
FI40B2015S
(previously FI402015S)
15pin soldered type
FI40B2015S
(previously FI402015S)
(HIROSE Electric)
FI20CV
(HIROSE Electric)
A66L00010286 (Note)
A66L00010402 (Note)
(O.D. 8.5 mm dia.)
Plastic
FI40B20S
(previously FI40A20S)
Housing
FI40B20S
(previously FI40A20S)
(HIROSE Electric)
FI20CV5
(HIROSE Electric)
A66L00010367
A66L00010368
(O.D. 9.2 mm dia.)
Plastic
FI40B20S
(HIROSE Electric)
FI20CV6
(HIROSE Electric)
A66L00010403 (Note)
(O.D. 9.8 mm dia.)
Metal
PCRE20FS
Housing
367
APPENDIX
B62073E/04
NOTE
Up till now we have recommend using pulse coder cable (A66L00010286) up to 20 m in
length. We have developed two new cables: A66L00010402 that can be used up to 30 m,
and A66L00010403 that can be used up to 50 m. (For detailed specifications, see Figure 4.)
These cables (A66L00010402 and A66L00010403) not only demonstrate the same oil
resistance as cable A66L00010286, they are also bendresistant (100 mm dia. cables can
be bent up to one million operations), and comply with UL and CSA standards.
(5) Cable wires
Cable wires generally need to be developed or ordered by the machine
tool builder for the Series 15B/16/18.
FANUC has developed wires that specifically suit the interface
connector of the Series 15B/16/18. They are listed in the table below,
for your convenience when ordering from the manufacturer.
(In addition to these, a cable for moving parts is under development.)
Cable type
Use
Structure
FANUC
specification No.
Manufacturer
Remarks
10pair cable
General purpose
Ten 0.08mm2
pairs
A66L00010284#10P
Hitachi Cable,
Oki Electric Cable
6core coaxial
cable
CRT interface
Coaxial six
cores
A66L00010296
Hitachi Cable
50 m maximum
Composite
12core cable
(Note 2)
Hitachi Cable,
Oki Electric Cable
20 m maximum
(Note 2)
NOTE
For the pulse coder, scale, and manual pulse generator, each of which has a +5V power
supply, wires need to be selected taking into consideration the supply voltage drop caused by
the resistance of the cable.
A66L00010286 has been designed for use with a cable length of 20 mm or less. If the cable
length exceeds 20 m, connect A66L00010286 to a cable with a lower resistance, such as
A66L00010157.
The number of manual pulse generators to be connected is assumed to be three. If only one
generator is connected, the cable can be extended to a maximum of 50 m by connecting wires
with in parallel a crosssectional area of 0.5 mm2 for the power supply.
368
APPENDIX
B62073E/04
(a) Specifications
Item
Unit
Specifications
Product No.
A66L00010284#10P
Manufacturer
Rating
60_C 30 V: UL2789
80_C 30 V: UL80276
Conductor
Insulator
Crosslinked vinyl
Shield braid
Sheath
Material
Number of pairs
Conductor
Pairs
10
AWG
28
Conductors/
mm
7/0.127
Outside diameter
mm
0.38
Thickness
mm
0.1
Thinnest portion: 008 (3.1 mm)
Outside diameter
(approx.)
mm
0.58
mm
Outside diameter
(approx.)
mm
1.16
Pitch
mm
20 or less
Size
Structure
Insulator
Twisted pair
Lay
Shield braid
Sheath
Standard length
mm
3.5
Element wire
diameter
mm
0.12
Braid density
85 or more
Color
Black
Thickness
mm
1.0
Outside diameter
(approx.)
mm
6.2
200
369
APPENDIX
B62073E/04
Item
Unit
Specifications
Bundle
Electric
resistance
(at 20_C)
W/km
233 or less
Insulation
resistance
(at 20_C)
MWkm
10 or more
V/min.
300
Packing method
Electrical
performance
Dielectric strength
(AC)
Flame resistance
1
10
2
5
3
6
8
4
7
Wire No.
Twistedpair wire
Binding tape
Shield braid
Sheath
First wire
Second wire
1
2
3
4
5
6
Blue
Yellow
Green
Red
Purple
Blue
White
White
White
White
White
Brown
7
8
9
10
Yellow
Green
Red
Purple
Brown
Brown
Brown
Brown
The numbers assigned to the wires correspond to the number in the table at right.
370
APPENDIX
B62073E/04
Drain wire
10
Twistedpair wire
Binding tape
Shield braid
Sheath
Dot mark
color
Dot
mark
(1 pitch) First Second
wire
wire
Pair
No.
Insulator
color
1
2
3
4
5
6
Orange
Gray
White
Yellow
Pink
Orange
Red
Red
Red
Red
Red
Red
Black
Black
Black
Black
Black
Black
7
8
9
10
Gray
White
Yellow
Pink
Red
Red
Red
Red
Black
Black
Black
Black
The numbers assigned to the wires correspond to the number in the table at right.
(a) Specifications
Item
Unit
Specifications
Product No.
A66L00010286
Manufacturer
Rating
80C, 30 V
Conductor,
braidshielded
wire, drain wire
Insulator
Sheath
Material
Cores
6 (1 to 6)
6 (three pairs) (7 to 9)
Conductor
mm2
0.5
0.18
Conductors/
mm
20/0.18
7/0.18
Outside diameter
mm
0.94
0.54
Standard thickness
(The minimum
thickness is at least
80% of the standard
thickness.)
mm
0.25
0.2
Outside diameter
mm
1.50
0.94
Size
Structure
Insulator
371
APPENDIX
B62073E/04
Item
Twisted pair
Outside diameter
Direction of lay
Pitch
Lay
Unit
Specifications
mm
1.88
Left
mm
20 or less
mm
5.7
mm2
0.3
Wires/mm
12/0.18
Outside diameter
mm
0.72
Element wire
diameter
mm
0.12
Thickness
mm
0.3
70
mm
6.3
Black
Standard thickness
(The minimum
thickness is at least
85% of the standard
thickness.)
mm
1.1
Outside diameter
mm
Standard length
100
Packing method
Bundle
Lay diameter
Drain wire
Size
Structure
Shield braid
Braid density
Outside diameter
Sheath
Electrical
performance
Color
Electric
resistance (at
20C) (wire nos.)
Insulation
resistance (at
20C)
Dielectric strength
(AC)
Flame resistance
/km
39.4
(1 to 6)
113
(7 to 9)
km
15
V/min.
500
NOTE
The maximum outside diameter applies to portions other than the drain wire.
372
APPENDIX
B62073E/04
Drain wire
Red
White
Red
Binding tape
Black
Black
Shield braid
Red
Black
Red
Red
Black
Sheath
Black
White
Item
Specifications
Product No.
A66L00010402
Manufacturer
Conductor
Structure
Conductors/mm
O.D.
Insulator
(polyester)
A66L00010403
mm
Color
Thickness
mm
Outside diameter
A core wire
B core wire
A core wire
B core wire
16/0.12
(0.18 mm2)
3/22/0.12
(0.75 mm2)
16/0.12
(0.18 mm2)
7/16/0.12
(1.25 mm2)
0.55
1.20
0.55
1.70
red, black
red, black
0.16
0.23
0.16
0.25
0.87
1.66
0.87
2.20
mm
Twisted pair
Structure
Direction of lay
whitered,
whiteblack,
blackred
whitered,
whiteblack,
blackred
Left
Pitch typ. 20 mm
Left
Pitch typ. 20 mm
373
APPENDIX
B62073E/04
Item
Specifications
Product No.
A66L00010402
Manufacturer
Lay
Number of wires
3 pairs
Direction of lay
Taping
O.D.
Shield braid
5.7
6.9
0.14
Thickness standard mm
80
Wrap one wire set comprising 12/0.8 mm under the shield braid.
standard mm
6.4
O.D.
Black (matte)
1.05
1.1
mm
Standard length
8.5" 0.3
9.8" 0.3
Short length
100
Rating
80C 30 V
Standard
Must comply with UL STYLE 20236 and CSA LL43109 AWM I/II A 80C30V
FT1
Fire resistance
Insulation
performance
7.6
Color
Diagonal taping
Electrical
performance
6 cores
Left
Thickness standard mm
Performance of
completed
product
3 pairs
O.D.
Completed
product
6 cores
Left
standard mm
Drain
Sheath
(polyester)
A66L00010403
Electric resistance
W/km (at 20C)
103 max.
25.5 max.
103 max.
Insulation resistance
MW/km (at 20C)
At least 1
A.C 500
At least 9.8
Elongation
At least 100
Aging conditions
374
15.0 max.
APPENDIX
B62073E/04
Item
Specifications
Product No.
A66L00010402
Manufacturer
Sheath
performance
A66L00010403
At least 9.8
Elongation
At least 100
Aging conditions
Cable structure
Binding tape
Shield braid
Pair lead A
Red
Red
Red
Black
Black
Red
Black
Single lead B
Red
Drain wire
Sheath
375
APPENDIX
B62073E/04
376
APPENDIX
B62073E/04
Bottom cover
Insert under panel.
Side cover
377
Index
B62073E/04
Numbers
A
Additional cabinet (in case of analog spindle interface), 86
C
Cabinet design and installation conditions of the machine tool
magnetic, 10
Connection with a floppy disk unit for unit FANUC series 15B
(MMCII), 287
i1
INDEX
B62073E/04
L
Linear scale interface (A/B/Z signal interface), 269
Linear scale interface (serial interface), 271
Maintenance, 27
Maintenance area, 70
Noise suppressor, 36
Ground, 31
Grounding, 136
Power capacity, 9
i2
INDEX
B62073E/04
R
Remote buffer interface (RS232C), 240
Total connection, 73
i3
Nov., 98
Feb., 95
Feb., 94
Oct., 92
Date
04
03
02
01
Edition
Contents
Edition
Date
FANUC
Revision Record
Contents