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Jawaharlal Nehru

IS 5531 (1988): Cast iron specials for asbestos-cement


pressure pipes for water, gas and sewage [MTD 6: Pig iron
and Cast Iron]

! $ ' +-
Satyanarayan Gangaram Pitroda

Invent a New India Using Knowledge

! > 0 B

BharthariNtiatakam

Knowledge is such a treasure which cannot be stolen

( Reaffirmed 2002 )

Indian Standard

SPECIFICATIONFOR
CAST IRON SPECIALS FOR ASBESTOS
CEMENTPRESSUREPIPESFORWATER,
GAS AND SEWAGE
( Secund Revision)
First -Reprint OCTOBER

UDC

1990

621643406 [ 66913 ] : 6216432-986 [ 666961 ] : 6281/3

0 Copyright 1989

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS

9 BAHADUR
SHAH
NEW DELHI 110002

ZAFAR

MARG

August 1989

IS:5531-1988

h&an Standard

SPECIFICATIONFOR
CAST IRON SPECIALSFOR ASBESTOS
CEMENT PRESSURE PIPESFOR WATER,
GAS AND SEWAGE
(Second
Revision )
0.

FOREWORD

0.1 This Indian Standard was adopted by the


Bureau of Indian Standards on 5 August 1988,
after the draft finalized by the Pig Iron and Cast
Iron Sectional Committee had been approved by
the Structural and Metals Division Council.

0.4 Whereas

requirements of cast iron specials


for use with AC pressure pipes conforming to
IS : 1592-1980* have been covered in this
standard, the same for use with AC pipes ( light
duty ) conforming to IS : 9627-1980t are being
covered in a separate standard.

0.2 This standard was first published in 1969 and


subsequently revised in 1977. In this revision,
following major modifications have been effected:

0.5 For the purpose of deciding whether a


of this standard is
particular
requirement
complied with, the final value, observed or
calculated, expressing the result of a test or
analysis, shall be rounded off in accordance
with 1s : 2-1960: The number of significant
places retained in the rouqdqd off value should
be the same as that of the snPc;fied value in this
standard.

series for all the cast iron specials have


been extended from the present DN 300
to DN 600.
b) Additional classes 20 and 25 have been
added for all the series.
c) In addition to 90, 45 and 22F cast iron
plain end bends, 1It bend has been added.
0.3 Cast iron specials *to be used with asbestos
cement pressure pipes mdy have flanged dr plain
ends. In case of plain ends, cast iron detachable
joints or asbestos cement couplings may be used
with them.

*Specification for asbestos cement pressure pipes


( second revision ). ,
+Specification for asbestos kement pressure pipes
( light duty ).
$Rules for roundidg off numerical values ( revised ).

1. SCOPE

to any of the grade specified in IS : 210-1978*.

1.1 This standard covers the requirements for


cast iron specials to be used with asbestos
cement pressure pipes for water, gas and sewage.

3.2 The castings. shall be stripped with all


precautions necessary to avoid warping or
shrinking defects. The castings shall be free
from defects other than any unavoidable surface
imperfections whidh result from the method of
manufacture and which do not affect the use of
the specials. By agreement between the purchaser
and the manufacturer, minor defects may be
rectified.

1.1.1 This standard is applicable to cast iron


specials for use with asbestos cement pressure
pipes suitable for connection with cast iron
detachable joints or asbestos cement couplings.

2. SURLY

OF MATERIAL

3.3 In the case of flanged joints, the flanges shall


be at right angle to the axis of the joint. The
bolt holes shall be drilled.
3.4 The casting shall be such that they could be
cut, drilled or machined with the tools normally
used for installation. In case of dispute, the
castings may be accepted provided the hardness
of the external unmachined surface does not
exceed 215 HBS.

2i1 The

general requirements relating to the


supply of the materials shall be as laid down in
IS : 1387-1967*.
3. MANUFACTURE
3.1 The metal used for the manufacture

of the
specials shall be of requisite quality conforming

*General requirementsfor the supply of metallurgical


materials (first revision ).

*Specificationfor grey iron casting ( third revision ).


1

TS

. .

4.0 Mechanical t&J& shall be cairied out during


manufacture. Two tests per day of casting may
be adequate. The results obtained are taken to
represent all the castings of all sizes made during
the day.
4.1 k&t
Test - Two ten&e tests shall
made on bars cast,from the same metal
specified in Appendix A. The, results of
tests shall?&w
a minimum temgstrength
150 MPa.

be
as
the
of

4.2 Brine11 Hardness Test - For checking the


Brine11 hardness specified in 3.4, tests shall be
carried out on the test bars used for the tests
in 4.1 in accordance with IS : 1500-1983*.
4.3 Retest - If any test piece representing a lot
fails to pass the test in the first instance, two
additional tests shall be made on test pieces
made from the same metal used for the same lot.
Should any of these additional test pieces fail
to pass the test, the lot shall be deemed as not
complying with the standard.
5. HYDROSTATIC TEST
5.1 For hydrostatic test, the specials shall be
kept under pressure ( see 5.1.1 ) for a period of
minimum 15 seconds andG, may be &truck
moderately with a 700-g hammer. They shall
withstand the pressure test without showing any
leakage, sweating or other defects of any kind.
The hydrostatic test shall be conducted before
coating the castings.
5.1.1 The specials shal1 withstand .the test
pressure specified in Table 1 of IS : 159%1980t
for the class of asbestos cement pressure pipes
with which they are to be used.
5.1.2 When the specials are required for higher
pressures, the test pressure are subject to
agreement between the purchaser and the
manufacturer.
6. DIMENSIONS AND MASS
6.1 The dimensions and mass of the specials shall
be as specified in Tables 1 to 10.
NOTE1 - Mass of specials has been worked out
assumingdensity of cast iron as 715 kg/dm.

6.1.1 Specials of a mass heavier than the


maximum specified may be accepted provided
they comply in every other respect with the
requirements of this standard.
6.2 The outside diameter of the engagement end
of a special shall match the corresponding
outside diameter of the asbestos cement pressure
~;Qx&of different classes conform&g to IS : 1592*.
6.3. The engagement length shall be not less than
.90 mm.
7. TOLERANCES
MASS

0N

DIMENSIONS

AND

7.1 Thickness - Tolerances on the wall thickness


ind flange thickness of the specials shall be as
follows :
Dimension

Tolerance

*Wall thickness, e

-(2*00mm
+005e)
( see Note )

Flange thickness, b

(- 3.00 mm + 0.05 b )

where
e = standard
and

thickness of the wall in mm,

b = standard thickness of the flange in mm.


NOTE-

No limit forthe plus tolerances is specified.

Other
Dimensions -- Tolerances
dibensions shall be as under :

7.2

Dimension

on other

Tolerance

mm
Machined outside ~diameters
i( Dzand&)
Length ( I) and height ( h )

+1*5
-1.0
+15
-10

on the mass of the


7.3 Mass - Tolerance
specials shall be f 8 percent except for bends
and fittings with more than one branch and
non-standard
fittings, where it shall be f 12
percent.
8. COATING

NOTE2 - Nominal diameter of a cast iron special


shall refer to the corresponding nominal diameter of
the AC pressure pipe.

8.0 After inspection and hydrostatic test, each


casting shall be coated as specified in 8.1 to 8.6.

Nolg 3 .- Cast iron specials for nominal dia more


than 600 mm may also be manufactured. In such
cases. detailed dimensions may be as mutually agreed
between the purchaser and the supplier.

8.1 Coating shall not be,applied to any castings,

unless its surface is clean, dry and free from rust.


8.2 Unless

otherwise agreed to between the


the manufacturer, all castings shall
be coated externally and internally with the same
purchaser

*Method for Brine11 hardness test for metallic


4nateriolr ( second revf~km
).
tspecification for cement pTe86uro pipes (second
?JViJiOR

).

and

lSpaei5cation for asbestos cement presage pipea( secondrrv1sion)

15:5531material, the castings being preheated prior to


total immersion in a bath containing a uniformly
heated composition having a bituminous tar or
other suitable base.
NATE - For specials used for carrying potable
water, coal tar should not be used.

8.2.1 Alternatively, the coating on the castings


may be done without preheating with two coats
of black Japan conforming~to Type 3 of IS : 341-,
1973*, if agreed to at the time of enquiry and
order.
(

%eciftcation for black Japan,

first revision ).

TABLE

Types A, B and C

DIMENSIONS

AND MASS

83 The coating material shall set rapidly with


good adherence and shall not scale off.
~8.4 In all instances, where the coating material
has a bituminous or similar base, it shall be
smooth and tenacious, and hard enough not to
flow when exposed to a temperature of 65C
but not so brittle at a temperature of 0C as to
chip off when scribed lightly with a penknife.
8.5 Then the speciaIs are to be used for conveying potable water, the inside coating shall
not contain any constituent soluble in such water
or any ingredient which could impart any taste
or odour whatsoever to the potable water after
sterilization and suitably washing of the mains.

OF CAST IRON

( Chse

1988

PLAIN-END

~BENDS ( 90*)

6.1 )

All dimensions in millimetres.

Da = machined outside diameter of asbestos-cement


NOMIN AL
DIAMETER
DN

CLASS

FINISH BARREL RADIUS NOMIWALL


r
NAL
Df
THICKMASS
kg

NOMINAL
DIAMETER
DN

pressure pipe

CLASS

FINISH BARRELRADIUS NOMIOD


WALL
r
THICKD,
hi%

kg

NESS

(1)

(2)

80

5, 10
::
25

100

125

120.0

5.10

1450
147.0
1525
1595

5,lO
s
25

200

250

z::

5910
15
20
25

;:
2j
150

(3)
99.5
99.5

1%:
1325

171.0
176.5
183.0
1910
221.0
2250
2335
242.5
2535
271.0
2765
2845
294.5
3055

8.6
1K
100
9.0
1z.s
10.5

10.0
:z
11.7

(5)

(6)

137
137

7.60
760
8.70
980

::;

(2)
5
::
20
25

(3)
3225
328.5
340.5

(4)

(5)

(6)

:z:

13.0
130
130
152
15.2

z5
333
335
335

654
69.5
78.0
958
106

140
14.0
163
179

380
380
380
380

94.6
105
128
149

155
155
154
155

10.3
10.6
130
147

350

1775

;:

:77:::
1775

14.1
148
18.0
20.4

379.5
392.0
405.0
419.0

400

432.0
448.0
463.0
478.0

15.0
l5.0
175
19.3

425
425
425
425

126
141
173
200

%
2co
200

19.0
21.0
25.7
28.9

5, 10
15
20
25

450

5,lO

482.0
498.0
515.0
532.0

160
:;i:
20.6

470
470
470
470

162
178
219
254

536.5
554.5
572.5
591.5

17.0
17.0
1.9.8
21.8

515
515
515
515

208
229
279
323

190
190
22.2
244

605

321
352
428
495

:::
245
245
245
2.00
294

::I:

5,lO

500

!?I.;
:;:z
534
65.4
724

5, 10
15

z
25

30.5

110
t:::
12.8
12.8

(1)
300

5,lO

600
4;

%
605

IS:5531-1988
TABLE

DIMENSIONS

AND MASS

OF CAST IRON

PLAIN-END

RENDS

( 45 )

( Clause 6.1 )
All dimensions in millimetres.

D, = machined outside diameter of asbestos-cement

NOMINAL

CLASS

DEmR

(2)

(3)

5, 10
15

99.5
99.5

(1)
80

z:
100

5, 10
::,
25

125

5, 10
:;
25

150

5, 10
2;

200

5
::
20
25

250

FINISH
OD
D,

K:
1200
121.0
126.5
1325

BARR RADIUS NOMIr


WALL
NAL
MASS
THICKkg

;:;
10.0
10.0
910
105
10.5

(5)

(6)

280
280
280
280

770
770
8.80
990

z:

10.0
104
12.8
145
134
140
17.2
195
17.5
19.6
23.9
27.1

300
300

145.0
147.0
152.5
1595

1z
111

325
325
325
325

1710
1765
183.0
191.0

10.0
100
117
117

z::
350
350

221 .o
2250
2335

110
110
11.0
128
128

4(0
400
400
400
400

266
27.5
326

450
450
450
450
450

37.8
410
458
56.5
63.5

;g:;
%:
284.5
294.5
3055

9.5

12.0
120
120
140
140

pressure pipe.

NOMINAL
DIAMETER
DN

CLASS

(1)

(2)

(3)

322.5
328.5
340.5
352.5
366.5

:::;
15.2

3795
3920
405.0
4190

:d:!
179

:::

::F:
478.0

150
150
175
19.3

6%
600
600

;?j

482.0
498.0
5150
5320

160
160
18.7
20.6

650
650
650
650

121
138
172
202

536.5
5545
5725
5915

170
17.0
19.8
218

700

154
175
216
254

6435
655
6865
710.5

190
19.0
22.2
244

300

::
2:
350

5, 10
:;
25

400

450

5, 10
15

5, 10
::
25

500

5, 10
:o
25

z.9

600

5, 10
15

FINISH BARREL RADIUS NOMIOD


WAEL
r
NAL
THICKM~s.s
D1
kg

4320

(5)
13-o
130

140

500
500
500

::
550
550

::4
65.2
80.7
91.4
748
850
105
123

163

232
z:
380

IS:5531
TABLE 3 DIMENSIONS AND MASS OF CAST IRON PWUN-END

BENDS(

-3988
/

224 )

( CIause 6.1 )
AU dimensions in millimetres.

D, * machined outside diameter of asbestos-cement

NOMINAL

CLASS

%F=
(1)

(2)

80

5, 10
;:
25

100

5, 10
;;
25

125

5, 10
;:
25

150

5, 10
$
5

200
::

u
250
lo
2o
25

FlNISH BARREL RADIUS NOMIc


NAL
OD
WALL
MASS
THICKDS
NESS
kg
(3)

6)
8.6

2.:
101.5
1065

1:-o
10.0

::K
126.5,
1325

?X
105
105

145ro
147.0
152.5
1595

95
1;.:
111

1710
1765
183.0
191.0

10.0

2210
2250
233.5
242.5
253.5

110
11.0
11x-l
128
128

;;

271 *O
276.5
284.5

::z
12.0

z:::

:t::

NOMINAL

DIAMETER
DN

(1)

(6)

280
280
280
280

5.70

300

z::x
760

CLASS

(2)
1:
ii

25

350

5, 10
15
z;

325
325
325
325

lZ.4
127
150

350
350
350
350

12.3
144
17-8
21.0

450

z
400
4co
400

18.0
20.0
240
30.0
35.8

500

450
450
450
450
450

pressure pipe.

400

5, 10
;?I
25
5, 10
:o
25

24.7

600

:82:;
41.1 48.1

FINISH BA$_;; RA&JS


OD
rTHICK
D8

NOMI-

kg

MASS

(3)

(4)

(5)

3225
3285
340.5
3525
366.5

13.0
130
13.0

500
500

379.5
392.0
4050
419.0

14.0
140
163
17.9

432.0
448.0
4630
478.0

15.0
150
175
193

sz
118

482-O

160
16.0
187
20.6

650
650
650
650

766
932
119
144

:;:::

170
17.0
19.8
21.8

700
700
700
700

972
118
149
180

6435
665.5
686.5
7105

190
19.0
22.2
24.4

z:o
5320
5365
5545

::z

;:

(6)
337
379
464
585
692
z
745
899

600
600

:g
%

62.9

145
175
220
267

IS:5531-1988
TABLE 4 DIMENSIONS

AND MASS

OF CAST

IRON

PLAIN-END

BENDS ( lit

( Clause 6.1 )
All dimensions in millimetres.

D, = machined outside diameter of asbestos-cement


NOMINALDIAMETER
DN

(1)
80

CLASS

(2)
5, 10
:;
25

100

125

150

200

50

FINISH BARREL RADIUS


OD
WALL
r
THICKDa
NESS
(3)
99.5
99.5
101.5
106.5
1200
121.0
1265
1325
145.0

4
88:;

(5)

100
100

280
280
280
280

9:;
105
10.5

300
300

NOMINAL
MASS
kg

4.70
4.70
5.30
640
6.00
6.30

z .
159.5

11.1
11.1

171.0
176.5
1830
191.0

100
10.0
11.7
117

350
350
350
350

9.8
11.8
14.7
17.9

2210
::z
242.5
2535

11.0
11.0
11.0
1.28
128

460
400

137
15.6
19.7

271 .O
276.5
284.5
294.5
305.5

12.0
12.0
12.0
140
14.0

450
450
450
450
450

ZJ

FINISH BARREL RADIUS


OD
WALL
r
THICKDO

(1)

.m

(3)

300

3225

::
20
25

33z:
352.5
3665

5, 10
15

350

;:z:
7.70
8.30
IO.4
12.7

CLASS

NOMINAL
?c;:"

(6)

325
325
325
325

9:;

NOMINAL
DIAMETER
DN

pressure pipe.

;:
400

5, 10
15
;!

450

5, 10
1;5
z:

500

g:;

5, 10
1:
25

18.2
21-4
26.1
33.4
404

600

5, 10
::
25

(4)

(5)

(6)

130
130

500

15.2

::
500
500

24.3
284
370
475
58.1

3795
392.0
4050
419:o

14.0
14 0
16.3
17.9

550
550
550
550

35.8
46.1
593
73.1

432.0
4480
463.0
478.0

15.0
15.0

600
600

g:;

:9::

482.0
4?80
515.0
532.0

16.0
160
187
206

650
650
650
650

536.5
554.5

f$::

170
21.8

6435
665.5

190
19.0
22.2
24.4

!gg:;

541
70.7
93.1
115
68.6
89.5
115
.43

:;:;

:;:::

780
95.2

:g
800
800

101
132
169
210

IS : 5531- 1988
TABLE 5

DIMENSIONS

AND MASS

OF CAST

IRON

PLAIN-END

PLUGS

( Clause 6.1 )
All dimensions

in millimetres.

~~ = machined outside diameter of asbestos-cement

NOMI- CLASS
ANAL
DIAMETER
DN

FINISH
OD
D,

WALL
THICKNESS
e

END
LENGTH
THICKl
NESS
a

NOMI
NAL
MASS
kg

(1)

(2)

(3)

(4)

(6)

(7)

80

5, 10
15
20
25

99.5
99.5
301.5
1065

8.6
86
lo:0
100

21

125

21
21
21

125
125
125

340
340
370
4.40

5, 10
15
20
25

120,o
1210
1265
132.5

90
9.0
105
10.5

22
22
22
22

130
130
130
130

4.70
4.90
5%0
710

5, 10
15
20
25

145.0
1470
152.5
159.5

9.5
9.5
111
11-l

22.5
225
225
225

135
135
135
135

6.40
6.80
8 10
990

5,lO
15
20
25

1710
1765
183.0
1910

10.0
10-O
11.7
11.7

23.0
230
23.0
23.0

140
140
140
140

5
10
15
20
25

221.0
225.0
233.5
242.5
253.5

11.0
11.0
11.0
12.8
!2.8

24.5
24.5
245
24.5
245

5
10
15
20
25

271.0
276.5
284.5
2945
305.5

120
120
120
14.0
140

260
26.0
26.0
26.0
26.0

loo

125

150

200

250

(5)

pressure

NOMI- CLASS FINISH


NAL
OD
DIAD2
METER
DN

pipe.
WALL
END
LENGTH
I
THICK- THICKNESS
NESS
e
a

(2)

(3)

(4)

5
10
15
20
25

322.5
328.5
340.5
3525
366.5

130
13.0
13.0
15.2
152

5,lO
15
20
25

379.5
3920
405.0
419.0

400

%r60
10.2
12.1
14.6

150
150
150
150
150

13.6
15.2
18.6
22.4
272

155
155
155
155
155

19.6
223
26.4
31.7
378

NOM1
NAL

MAS'J
kg

(6)

(7)

27.5

160

275
275
275
275

160
160
160
160

278
31.5

14.0
14.0
163
17.9

29.0
29.0
29.0

165
165
165

29.0

165

41.9
51.3
61.4
72.6

5, 10 432.0
448.0
15
463.0
20
478.0
25

150
150
175
193

30.00
30.00
3otoo
300l

170
170
170
170

550
69.1
828
96.9

450

5, 10 482.0
4980
15
5150
20
5320
25

160
160
18.7
206

315
31.5
31.5
31.5

175
175
175
175

684
~84.6
102
121

500

5, 10 5365
554.5
15
572.5
20
591.5
25

170
170
19.8
21.8

33.0
330
33.0
33.0

180
180
180
180

89
110
131
155

600

5, 10
15
20
25

190
19.0
222
244

360
360
36.0
360

185
185
185
185

135
167
198
234

(1)
300

350

643.5
6555
6865
710.5

(5)

39.1
46.9
564

IS:5531-1988
TABLE 6

DIMENSIONS

AND MASS OF CAST IRON PLAIN-END

REDUCERS

( Clause 6.1 )
All dimensions in millimetres.

Da = machined outside diameter of asbestos-cement pressure pipe at the large end.

d, = machined outside diameter of asbestos-cement pressure pipe at the small end.


CLASS

NOMINAL
DIAMETER
L
c
DN
(1)

2
80

(3)
5,lO

5, 10

80

;;
25
5, 10

100

;:
25
150

80

5, 10
;i

150

100

5, 10
15
;:

150

5; 10

125

;:
25
200

100
::
;;

200

200

250

125

150

125

BARREL WALL
THiCKNESSPS
L

;:
25

125

FINISHOD

100

125

_----.

(4)

TOTAL
>

(5)
995
99.5
101.5
1065

lg.:
100

145.0
1470
1525
1595

99.5
995
101.5
1065

9.5

8.6

1:*:
11.1

1o.g
1010

9.0

;:;

11.1
111

105
105

10.0
10.0
11.7
11.7

1%
10.0

1710
136.5
1630
191.0
171.0
1765
183.0
191.0

1200
1210
1265
132.5

10.0
10.0
11.7
117

171.0
1765
183.0
191.0

145.0

10.0
100
11-7
117

221 .o
2250
233.5
2425
2535

120.0

221 .o

::
20
25

%::
242-5
2535

2210

:5::
159:5

8.6

9.0
9.0
:x::
;:;
111
11.1

132.5

110
11.0
11.0
128
128

145.0
1450
1470
1525
159.5

11.0
11.0
11.0
12.8
12.8
11.0
11.0
11.0
12.8
12.8

IO.0

95

z
20
25

z-z

1710
171.0
176.5
183.0
19t.o

lo

%:

1450
1456

120
120

::
25

z::
3055

%::
159.5

fZ
140

22?353:!

8.6
8.6
10 0
10.0

9:;

:%
1265
132.5
99.5
995
101.5
106 5

$.?j

NOMINAL
MASS
kg
(9)

120.0
12l:O
126.5
132.5

145.0
1470
1525
159.5

LEYH

9:;
90
1@5
10.5
9:;
1P.i
111

KX
117
11.7

;I:
11.1
111

8.30
GO
114
960
9.90
11.8
13.5
10.6
1 I.0
135
15.5
111
121
145
16.6
12.1
:36:::
18.7
134
147
18.0
20.8
15.0
160
18.2
22.5
262
163
17.3
19.6
24.2
28.3
77.9
18.8
21.9
27-O
31.5
:z! .
23%
z:;
( Conrhued )

IS:5531-1988
TABLE

DIMENSIONS

NOMINAL
DIAMETER

-A-DN

(1)
250

250

300

AND

MASS

OF CAST IRON
FINISH OD

-b

dr

dil
(2)
150

200

450

(4)

300

350

200

250

200

REDUCERS

BARRELWALL
THICKNESSES
---7

(5)

12.0
120
12.0
14.0
14.0

11.0
110

4%

::::
128

4g

13.0

400

K8
15.2
15.2

100
IO.0
10.0
11.7
117

13.0
130
13.0
15.2
152

11.0
11.0
Il.0
12.8
128
12.0
12.0
12.0
14.0
14.0

400

600

2715
276.5
284.5
294.5
3055

221.0
2250
233.5
2425
253.5

3225

171.0
171.0
176.5
183.0
191.0

322.5
328.5
3405
352.5
366.5

2210
2250
233.5
2425
253.5

322.5
328.5

2;:;

;;::

::::
366.5

2845
2945
305.5

13.0
13.0
13.0
15.2
15.2

3795
3795
3920
405.0
419.0

221.0
2250
2335
242.5
2535

140
14.0
140
163
17.9

110
110
11.0
128
128

379.5
379.5
392.0
405,o
419.0

271.0
2765
284.5
2945
3055

14.0
14.0
14.0
163
17.9

12.0
12.0
12.0
140
140

350

300

3795
-379.5
392.0
405.0
4190

322.5
33%
352.5
366.5

140
14.0
140
16.3
179

13.0
13.0
13.0
152
15.2

432.0
4320
448.0
4630
4780

2710
2765
2845
2945
3055

150
150
150
17.5
19.3

120
-12.0
12.0

4320
4320
4480
463.0
4780

322.5
328.5

150

13.0
130
13.0

400

300

jg:
3665

400

350

4320
4480
463.0
478 0

379.5
392.0
405.0
419.0

450

350

482.0

379.5
3920

450

400

::z
175
19.3

::z

%
400
400

NOMINAL
MASS
kg
(9)
211
z:::
324
375
240
26.5
310
38.6
450
25.2
27.2
325
z:;

400
:E
400
400

$I:
400
400

:hz
600
600

507
517
589
723
835

ZO?

561
577
652
802
923

%
600
600
600

624
645
739
910
1050

ZE
600

600
FO
600
600

64.1
657
3::;
1070
704
725
843

::;2

%8

:9::

14.0
14.0
163
179

79.5
921
114.0
134.0

14.0
140
163
17.9

871

150
15.0
175
19.3

15.0
150

Z8
5320

Ko

16.0
16.0
18.7
206

4820
4980
5150
532 0

4320
4480
463.0
478.0

160
16.0
18.7
206

LENY

11.7

120
120
12.0
140
140

250

250

Contd

400
400
400
400
400

1710
1710
176.5
1830
191.0

10.0
10.0

350

1100

TOTAL

(8)

271.O
2765
284.5
2945
305.5

:::::

300

PLAIN-END

;$
600
600
600
600

95.4
111
138
163
( Continued )

IS : 5531- 1988
TABLE

NOMINAL
DIAMETER

G----z

DIMENSIONS
CLASS

(1)

(2)

500

350

400

5, 10

450

600

400

600

450

5, 10

500

IRON

PLAIN-END

REDUCERS

THICKNESSES

r----

(4)

(5)

(6

379.5
3920
4050
419.0

170
17.0
19.8
21.8

432.0
448.0
463.0
4780

170
17.0
19.8
218
170
170
19.8
21.8

Conrd

TOTAL NOMINAL
LENQTH MASS
1

BARRELWALL
,

D*

536.5
5545

536.5
%:z
591.5

;:
25

::zs
5915

482.0
498.0
5150
532.0

5, 10
15

643.5
66.55
6865
7105

432.0
448.6
4630
4780

5, 10

6435
6655
6865
710.5

5, 10

4;
25
600

FINISH OD
c

:z

;:
25
500

OF CAST

el

(3)

:;
25
500

AND MASS

5, 10
;;
25

TABLE

536.5

g;:g
5150
532.0
5365
554.5

643.5
665.5
686.5
710.5

DIMENSIONS

:z:

AND MASS

(8)
14.0

600

:z
17.9
150
::1:

600
600
z

19.3

2%

18.7
20.6

19.0
19.0
22.2
24.4

15.0
150

:z

19.0
190
22.2
244

160
160
18.7
20.6

600
600
600
600

:;::
22.2
24.4

17.0
170
19.8
218

OF CAST

IRON

z
zz

(9)
97.8
:::

166

106
124
154
182
114
132
165
196
129
152
189
224
137
161
%
148
173
216
257

CROSSES

( Clause 6.1)
All ditiensions

in millimetres.

Da = machined outside diameter of asbestos-cement pressure pipe.


NOMJNAL
DIAMETIV
DN

CLASS

(1)

(2)

80

BARREL
THICKNESSES

FINISH
OD

HALF
LENAOTH
(5)

NOMJNAL
MASS
kg
(3

99.5
99.5
101.5
1065
( Continued )

10

IS :5531-1988
TABLE 7
NOMINAL
DIAMETER
DN

(1)
100

125

DIMENSIONS

CLASS

(2)

5
:t
20
25

5,lO
?I
25
5, 10
:i
25

500

(5)

145.0

5, 10
ii
25

9.0
::::
9.5

;;;:t
159.5

11.1
9.5
11.1

171.0
1765
183.0
191.0

100

:z
z

Contd
NOMINAL
MASS
kg
(6)
168
173
21.5

248

225

23.4

225
225

2340:;
348
320
361
44.2
505

10.0

117
11.7

;;::1:
242.5
253.5

11.0
11.0
11.0
12.8
12.8

E
io
300

2710
276.5
2845
2945
305.5

120
12.0
12.0
140
14.0

350
350
350
350
350

80.0
864
95.9
118
132

3225
328.5
:z::
366.5

13.0
13.0
130
152
15.2

:iz
400

118
126
143

ii!

379.5
392.0
405.0
419.0

14.0
14.0
16.3
179

450
450
450
450

173
194
237
276

4320
448.0
463 .O
4780

15.0
15.0
17.5
19.3

500
::
500

234
264
323
375

4820
498.0
515.0
5320

160
16.0
18.7
20.6

550
550
550
550

::x:5
5725
591.5

170
170
19.8
218

6435
665.5
686.5
7105

19.0
19.0
22.2
24.4

221.0

250

(3)

(4)

132.5

200

450

HALF
LENGTH

25

150

400

BARREL
THICKNESSES
e

120.0
126.5
121.0

5, 10

OF CAST IRON CROSSES -

FINISH
OD
D8

:i5, 10

:i
25

300

L&D MASS

%
600
600
700
700
%

52.6
564
z.1
91.0

302
:;4
480
393
434
530
614
615
676
822
951

IS:5531-1988
I
TABLE

DIMENSIONS

AND MASS

OF CAST

IRON

PLAIN-END

FLANGED

SPIGOTS

( Clause 6.1 )
All dimensions in millimetrcs.

A- No.
HOLES EQUAL
_-. __
SPACED

Ds = machined outside diameter of asbestowement


NOMINAL CLASS
DIAMFTER
DN

ii
180
160
160
160

210
210
2i.i

f%:
132.5

220
220
220
220

180
180
180
180

22.0
220
22.0
22.0

1x-t
1015

145.0
147.0
152.5
1595

250
250
250
250

210
210
210
210

225
22.5
22.5
225

11.1
111

171.0
1765
183.0
191.0

285
285
285
285

240
240
%

23.0
23.0
23.0
23.0

10.0
100
117
11.7

221 .o
2250
233.5
242.5
253.5

zz
340
340
340

295
295
295
2O5
295

245
24.5
24.5
24.5
24.5

110
11.0
11.0
12.8
12.8

2710
2765
2845
294.5
305.5

395
395
395
395
395

350
350
350
350
350

26.0
26.0

12.0
12.0
12.0
140
14.0

2:
445

400
400
400
400

27*5
27.5

g;:
100

125

150

200

250

300

350

1200

3225
328.5
340.5
352.5
366.5
379.5
312.0
405.0
419.0

z:
505
505
505
505

460
460
460

HOLES

No.

200
200
200
200

99.5
99.5

pressure pipe.

---

-1

ii

(1)
80

NOMINAL DIMENSIONS
L

---

(11)

(8)

44
4

9'0

8
8
8

;::

Z8
26.0

8
8

27-5

:::o
15.2
15.2

29.0
29.0
29.0
29.0

14.0
14.0
163
17.9

:9
19
19

;:
23
23

:I
12

:6
16

:z
200
200
%
200

%
7.90
8.50
9.00
9.10
10-2
11.0
11.3
11.7
130
147
143
15.3
171
18.7

300
300
300
300
300

328
34.4
36 8
42.3
45.8
41.5
435

::

300
300
3co
300
300

2;
23
23

300

2;:;

zz
300

68.8
77-5

23
I:
23
23
z:
23

16

200

MASS
kg
(12)

::
23
12
12

E
200
200

NOMINAL

197
20.6
22.7
258
28.7

23

130

2:::

1;
19
19
8

LENGTH
1

%
200

;z
607

*Radius r may have a value of 6 mm for DN up to 150. 8 mm for DN 150 to 350 and 10 mm for DN 350 to 600.
tToleranco
for outside dia of
area for the nut or bolt head.

fiango has not beon rpocifiod but the minimum shall provide a sufficient bearing

12

IS : 5531- 1988
TABLE

DIMENSIONS

NOMINAL CLASS
DIAMETER
DN

450

PLAIN-END

(2)

(3)

(4)

(5)

(6)

cl

5, 10
15
20
25

432.0
448.0
463.0
478.0

565
565
565
565

515
515
515
515

30.0
30.0
300
30.0

150
15.0
17.5
193

5, 10
15

482.0
408.0
515.0
5320

615
615
615
615

565
565
565
565

31.5
31.5
31.5
31.5

16.0
16.0
18.7
20.6

536.5
5545
572.5
5915

670
670
670
670

620
620
620
620

330
330
33.0.
330

17.0
170
19.8
21.8

643.5
665.5

780
780

725
725

::8.

19.0
19.0

686 5
7105

680
780

725
725

36.0
36.0

5, 10
:;
25

TABLE

DIMENSIONS

(8)

DJA

Conrd

LENGTH NOMINAL
MASS
kg
(12)

(9)

665
g:;
967

g:;

AND MASS

SPIGOTS

%--z

5, 10

FLANGED

HOLES

::,
25
600

IRON

NOMJNALDJMENSJONS
L
-1

::
500

OF CAST

DI

(1)
400

AND MASS

:8

28

20

;:

;:

28

20
20

;:
28

f::
20
20

OF CAST IRON

77.0
853
99.9
113
92.5
103
120
136
126
141
164
188

31

PLAIN-END

TEES

( Clause 6.1 )
All dimensions

in millimetres.

Dl - machined outside diameter of asbestos-cement pressure pipe in main line.


d, = machined outside diameter at the reducer end in branch line.
NOMJNAL
DJAMETER
#---A
DN
dn

Main
DS

(1)

(2)

(3)

80

80

5, 10
15
;:

100

80

FINISHOD

CLASS

5. 10
;i

(4)
99.5
99.5
101.5
1065
120.0
121.0
:z

BARRELTHJCKNESS

--

t--

Main

;;
(5;

Xl)

----I

Branch
(y;

LENGTH

Main
J

Branch

NOMJNAL
MASS
kg

(8)

(9)

(10)

180
180
180
180

9.70
970
11.1
12.8

190
I?0
190
190

12.1

99.5
99.5
1015
1065

88::

88:;

10.0
100

IO.0
10.0

%
360
360

99.5
99.5
lbi.5
106.5

90
9.0
IO.5
105

9.0

400

1z
105

zz
4oc

::4
16.4

( Continued )

13

IS : 5531- 1988
TABLE

do

100

125

150

150

200

a0

100

200

125

150

200

80

10.0
100
11.7
11.7

120.0

10.0

;;A:;

KS
11.7

1710
1765
183.0
1910

5, 10

132.5

10.5
9.5

212.5
212.5
2125
212.5

171
177
22 6
254

450
450
450
450

225
225
225
225

189
199
24.4
27%

100
10.0
117
11.7

500
500
500
500

215
215
115
215

222
24.2
293
33.0

10.0
IO.0
11.7
11.7

500
500

231
253
310
35.0

z:

225
225
225
225

100
l@O
117
117

500
500
500
500

237.5
237.5
237.5
237.5

24.4
26.7
327
37.1

10.0
10.0
117
117

500
500
500
500

250
250
250
250

26.6
29.1
356
40.3

600
600
600
600
600

240
240
240
240
240

::3
41.4
504
568

;;
25

1830
191 .o

5, 10
15
20
25
5
10

1710
176.5
183.0
1910

1710
1765
1830
1910

221 .o
2250
233.5
%:

995
99-5
99.5
101.5
1065

110
11.0
110
128
12.8

11.0
110
11.0
12.8
12.8

2:

2210
2250
233.5
242.5
253.5

120.0
1200
121.0
126.5
132-5

110
110
11.0
12.8
12.8

110
11.0
11.0
128
128

2210

::
20
25
5

I:::;
242-5
253.5
221.0

1450
145.0
147.0
152.5
159.5

110
110
110
128
12.8

11.0
110
110
12.8
12.8

110

;2

::::t
242.5
253.5

171.0
171 ,o
176.5
183.0
1910

11.0
11.0
110
12.8
12,8

600
600
600

11.0

600

;:;::
242.5
253.5

110
110
11.0
12.8
128

G.8
128
12.8

%
600
600

99::
99.5
1015
1065

12.0
120
12.0
140
140

11.1
111
11.1
13.0
130

700

1:
15

1;
:;
25

221.0
225.0
233.5
242.5
253.5
271.0
z:
294.5
305.5

:::z
128
12.8

221.0

;g
213

100
IO.0
11.7
117
100
100
117
117

11;;:;

2:
202.5
202.5
;g;:;

1450
147.0
152.5
159.5

5, 10

;:
250

99.5
995
1015
1065

1710
1765
1830
1910

5, 10

;t
200

9.5
9.5
11.1
111

d 450
1470
1525
159.5

;t

200

9.5
9.5
111
11.1

1450
1470
1525
1595

:;
25
200

9.5
9.5
111
111

9.5
9-5
11.1
111

:;
25
150

135
139
172
197
157

1200
1210
1265
1325

::
25
150

200
200

145.0
147.0
152.5
1595

::
25

Branch
h

N0i41N.i~
MASS
kg

400
400
400
400
450
450
450
450
450
450
450
450

IE
111

5, 10

LENGTH
----.
Main
1

(10)

::f.!
132.5
145-O
147.0
1525
1.59.5

I:

Cmtd

+9

::
25
5, 10

5, 10
15

TEES -

0)

(7)
;
105
105
9.5
95
111
111

:;
25

80

BARRELTHICKNESS
_-__A--_?
Branch
el

99
10.5

80

HO

PLAIN-END

120.0
1210
1265
132.5
99.5
99.5
1015
1065

100

125

IRON

120.0

100

125

FINJ~ OD
----A--_
Main
Bran&
D2
da

OF CAST

5, 10

(3)

100

MASS

(5)

(2)

125

AND

(4)

(1)

125

DIMENSIONS

CLASS

NOMINAL
DIAMETER
A

::
600
2:

z
600
600

:kz

%
700

250
250
250
250
250
262-5
2625
262.5
2625
2625

36.4
38.3
42.6
52.2
58.8

275
~275
275
272
275

39.5
41.4
47.3
57.0
64.3

300
300
300

43.1
45.9
52.1

3:

%Y

265
265
265
265
265

53.2

37.8
39.7
44.1
~~~~

z
746
82.1
( Continued

14

IS : 5531- 1988
TABLE 9
NOMINAL
DIAMETER
-k
DN

dn

DIMENSIONS

FINISHOD
---1
Main
Branch
DI
da

(1)

(2)

(4)

250

100

2710
276,5
2845
2945
3055

250

250

125

150

250

300

200

250

80

OF CAST IRON PLAIN-END


BARRELTHICKNESS
Main
Branch

:2;:
132.5

Co&

LENGTH
M;in

Branch

el

(5)
120.0
1200

TEES -

NOMINAL
MASS
kg

(6,

(7)

(8)

(9)

(10)

12.0
12.0
120
140
14.0

116
11.6
11.6
13.5
135

700

275
275
275
275
275

54.3
575
624
76.4
842

12.0
120
12.0
14.0
14.0

700
700

2875
287.5
2875
287.5
2875

55.9
59.1
64.1
784
866

700

57.7
608
66.6
81.5
90.1

z%
::

271 .O
276.5
2845
294.5
3055

1450
1525
1595

120
120
12.0
14.0
140

271 .O
276.5

171.0
1710
176.5
183.0
191.0

120
12.0
12.0
14.0
14.0

12.0
120
12.0
14.0
14.0

z
700
700

zz
300
300
300

2%
305.5

221.0
2250
233.5
2425
2535

z.:
12.0
140
140

12.0
120
12.0
14.0
14.0

700
700
700
700
700

325
325
325
325
32.5

615
65.6
72.5
88.8
98.7

271.0
276.5
284.5
2945
305.5

%
2845
294.5
3055

12.0
12.0
120
14.0
140

12.0
12.0
120
140
14.0

700

350
350
350
350
350

660
70.8
77.9
957
106

3225
3285
3405
352.5
3665

99.5
995
99.5
1015
106.5

13.0
130
130
152
152

11.1
11.1
11.1
13.0
13.0

800
800
800

290
290
-290
290
290

771
816
90 1
110
121

g;:;
zo5.5
250

AND MASS

271.0
276.5

;g:;

zz
700

G
700

:z

300

100

3225
3285
340.5
3525
3665

120,o
120.0
1210
1265
132.5

13.0
130
13.0
152
152

116
11.6
116
13.5
135

800
800
800

300
300
300

::

33g

78.5
82.7
913
112
123

300

125

3225
328.5
340.5
3525
366.5

1450
1450
147.0
1525
1595

130
13.0
13.0
152
152

124
124
12.4
145
145

800
800

312.5
312.5
312.5
312.5
3125

80.2
84.3
931
114
126

322.5
328.5
3405
352.5
366.5

171.0
171.0
1765
183.0
1910

130
130
130
152
152

12.9
129
129
150
15.0

800

325
325
325
325
325

809
85.1
946
116
128

13.0
130
13.0
152
152

13.0
13.0
130
15.2
152

350
350
350
350
350

863
91.4
102
125
138

13.0
13.0
130
15.2
152

13.0
130
13.0
15.2
152

375
375
375
375
375

911
968
108
132
142

130
13.0
13.0
152
152

13 0
130
13.0
15.2
152

400
400
400
400
400

972
103

300

150

300

200

322.5
328.5
3405
::z:

2210
225.0
233.5
242.5
253.5

300

250

322.5
3285
3405
3525
366.5

2710
276.5
284.5
2945
3055

300

3225
328.5
340.5
3525
366.5

g:;
3405
352.5
3665

z
800

::
800
800

:g
800
800
800

it!!
159

( Continued )

15

IS : 5531- 1988
TABLE -9

NOMINAL
DIAMETER
--bN
dn

(1)

(2)

350

200

DIMENSIONS

CLASS

(3)
1;
:o
25

350

250

150
g

350

300

FINISHOD
.----Main
Branch
&
da

::
20
25

OF CAST

IRON

PLAIN-END

BARREL THICKNESS

TEES -

Branch

(5)

(;

3795
379.5
392.0
405.0
419.0

2210
225.0
2335
242.5
2535

14.0
14.0
140
163
179

14.0

900

;j:;

Ez
92

379.5
379.5
3020

271.0
276.5
284.5
294.5
305.5

14.0
14.0
14.0
16.3
179

-14.0
140
14.0
16.3
179

~900
900
900

322.5

140
14.0
140
163
179

(4)

379.5
379.5
3920
4050
4190

:z::
3525
366.5

14.0
14.0
140
163
179

163
17.9

Conrd

LENGTH

~._h_--__
Main

%X
5

AND MASS

--*

x
Branch

-alin
(8)

t:1

(10)

375
375
375
375
375

122
123
135
165
191

9:

400
400
400
400
400

127
129
141
172
200

900
SO0
900
900
900

425
425
425
425
425

133
136

143
143
158
194
225

:z
213

350

350

379.5
379.5
392.0
405.0
419.0

379.5
379.5
392.0
405.0
419.0

140
14.0
140
163
17.9

14.0
14.0
14.0
163
17.9

900
900
900
;:

450
450
450
450
450

400

200

432.0
432.0
448.0
463.0
4780

221.0

150
15.0
:z
19.3

14.1
141
141
16.5
18.2

1000
1000
1 000
I 000
1000

400
400
400
400
400

161
162
179
218
252

150
150
15.0
175
193

1000
1000
1000
1000
1000

425
425
425
475
425

167
169
116
227
260
174
176
197
238
276

%!
242.5
253.5

400

250

432.0
4320
4480
463.0
478.0

271.0
276.5
284.5
z::5

150
15.0
15.0
17.5
19.3

400

300

432.0
432.0
4480
463.0
478.0

322.5
328.5
340.5
3525
3665

15.0
15 0
150
175
19.3

150
15.0
15.0
175
19.3

1000
1 000
1 000
1000
1 000

450
450
450
450
450

400

350

-432.0
4480
463.0
478.0

379,5
392.0
404-q
4190

15.0
15.0

15.0
150
175
193

1 000
1000
1 000
1000

475
475
475
415

432-O
448.0
463-O
478.0

432.0
448.0
4630
478.0

:9::

150
150
175
193

1 000
1000
1000
1000

zz
500
500

482.0
482.0
498.0
515.0
5320

271.0
2765
284.5
294.5
3055

:z
16.0
18.7
20.6

154
154
154
180
19.8

1100
1 100
1100
1100
1 100

450
450
450
450
$50

212
214
233

482.0
482.0
498.0
5150
532.0

322.5
328.5
340.5
3525
3665

160
160
160
18.7
20.6

1.60
160
160
187
20.6

1100
I 100

220

: :t$
1100

475
475
475
475
475

482.0
498.0
5150
532.0

379.5
392.0
405-O
419.0

16.0
160
187
20.6

16.0
160
187
206

: :g
I 100
-1 100

500
500
500
500

4820
498.0
515.0
532.0

432.0
448.0
463.0
478!0

160
16.0
18.7
20,6

1100
1 100
1 100
1100

525
525
525
525

5, 10
;:
25

400

450

450

450

400

250

300

350

5, 10
:;
25

450

400

5, 10
f!z
25

:;::
15.0
15.0

16::
187
206

184
2
194
216
264
306

$9

%
298
344

( Continued )

16

.
TABLE
NOMINAL
DIAMETER

DIMENSIONS

CLASS

~-*-

AND

FINISH

G-7

MASS -OF CAST IRON

OD
Branch.

PLAIN-END

BARRELTHICKNESS
y------h-~Main

e
.MC)i

TEES -

(;

(3)

450

450

5, 10
15

500

250

zt
5,
10
:i
2.5
500

500

300

350

400

450

500

500

16.0
16.0
187
206

536.5
5365
5545
5725
5915

2710
276.5
284.5
2945
3055

170
170
17.0
19.8
218

154
154

5365
5365
5545
5725
5915

322.5
328.5
340.5
3525
3665

170
170
170
198
218

167
16.7
167
19.5
21.5

5365
5545
5725
5915

379.5
392.0
405.0
419.0

170
170
198
218

17.0

5365
5545
5725
5915

432.0
448.0
4630
4780

17.0

5365
5545
5725
5915

400

z
475

1200

270
272
295
358
413
279
281
306
372
429

: i%
1200
1200

301
329
X0
462

482.0
4980
5150
532.0

170
170
198
21.8

17.0
17.0
19.8
218

1200
1200
1200
1200

575
575

312
341
415
480

::s::
5725
591.5

170
170
19.8
218

17.0
17.0
198
21.8

: %
1 200
1200

3405
352.5
366.5

19.0
19.0
19.0
222
24.4

167
16.7
16.7
195
215

1400
1 400
1400
1400
1400

:::
550

423
426
460
557
642

379.5
392.0
4050
419.0

19.0
19.0
22.2
24.4

180
18.0
21.0
23.1

1400
1400
1 400
1400

575
575
575
575

436
472
572
658

6435
665.5
6865
7105

4320
448.0
4630
478.0

19.0
190
22.2
244

19.0
190
222
x-4.

::z
1400
1400

z:::
6865
7105

z%
5i5.0
532.0

19.0
19.0
22.2
244

190
19.0
22.2
244

:zi
1400
1400

625
625
625
625

461
500
607
699

5. 10

6435
665.5
6865
7105

5365
554.5
572.5
591.5

19.0
19.0
222
24.4

1400
1400
1400
1400

650
650
650
650

476
517
628
724

5, 10

6435
6655
686.5
7uu

190
19.0
22.2
24.4

1400
1400
14pO
1400

700
700

511
556
676
780

5, 10
15

5, 10

5365
5545
5725
5915
643.5
6435
6655
6865
710.5

~5. 10

5, 10

450

5, 10

500
g

600600

475
475

550
550
550
550

ii
25
600

: ;::
1 200
1200
1200

251
216
339
392

1 200
1 200
1200
1200

::
25
600

: :8:

::i
550
550

170
17.0
19.8
21.8

:i
25

600

:85::
19.8

1100
l 100

i;:i
218

5. 10
15

300

350

16.0
160
187
206

218

:;
25

600

482.0
498.0
5150
532.0

2co
316
384
443

600

482.0
4980
5150
5320

(9)

525
525
525
525

;i

500

(8)

Brakh.
h

NOMINAL
MASS
kg

1200
I 200
1200
1 200

5. 10
;;

500

(:I

X5)

Conrd

LENOTH
L

(1)

IS : 5531- 1988

;i
25

33;;:;

f;:;
22.2
244

17

f97.j

:::
600
600
iii
550
550

326
357
435
502

449
487
592
680

:$?j

IS:5531 -1988
TABLE 10

NOMINAL

DIMENSIONS

AND MASS

OF

CAST. IRON

PLAIN-END

WYES

( Clause 6.1 )
All dimensions in millimetres.

D1 = machined outside diameter of asbestos-cement pressure pipe.


da = machined outside diameter at the branch end.
NOMINAL
DIAMETER
_ --_---h___~
Branch
Main
DN
dn

FINISH OD
_--_-_
Main
Branch
ds
Da

CLASS

(1)

(2)

(3)

80

80

5, 10, 15

(4)
99.5
101.5
106.5

995
1015
1065

120.0
121.0
126.5
1325

995
995
1015
1065

1200
121.0
126.5
132.5

1200
1210
1265
132.5

145.0
147.0
152.5
1595

995
99.5
1015
106.5

145.0
147.0
1525
159.5

1200
121-O
1265
1325

5, 10
15
20
25

145.0
147.0

1450
1470

152.5
159.5

$10

171.0
1765
183.0
191.0

z:
100

80

5, 10
15
;:

100

100

5, 10
15
;:

125

80

5, 10
::,
25

125

100

5, 10
::,
25

125

150

125

80

(5)

;;
25

BARREL
THICKNESSES
,------h--_. Main
Branch
CG

FJ,

DIMENSIONS
r____--,
X
z

.
(8)

(9)

lo4
10.0

250
250
250

75

105
IO.5

:::
10.0
100

300
300
300
300

9.0

9:;

300
300
300
300

75
:i:

Go
100
;:o

;I.;
9.0
19.:
11.1
99;
111
111

105
10.5
8.6
lo.o
10.0
9.0
1z
105
9.5

335
335
335
335

75
3:

::
75

15
;;
75

335
335

7:

335

3:

NOMINAL
MASS
KG

(10)
14.7
169
186
19. I
194
23.3
25.~5
20.7
21-l
257
282
24.1
248
29.7
32.6
25.8
266
322
354

;g:;

;::
111
11.1

1;.:
11.1

28.0
28.9
350
38.5

995
99.5
1015
106.5

100
10.0
11.7
11.7

8-t
8.6
100
10.0

wg
32.9
39.5
43.3

( con&wed

18

1s:5531-1988
STABLE 10

NOMINAL

NOMINAL

DIMENSIONS

CLASS

DIAMETER

Main

Bznch

DN

(1)

150

100

(3)
5, 10
:o
25

150

125

5, 10
15
ffi

150

150

5.10
15
z

80

200

-1:
15
;:

200

100

10s
::
25

200

125

1:
::
25

200

150

1:
;:
25

200

200
i,
z;

250

80

1:
15
z

250

100

5
::
20
25

250

125

5
::
20
25

250

150

1:
15
;!f

250

200

5
::
20
25

AND MASS

-b
Main
4

OF CAST IRON PLAIN-END

FINISHOD

(4)
171.o
1765
1830
1910
1710
176.5
1830
1910
::z
183.0
1910
221.0
2250
233.5
242.5
253.5
2210
225.0
233.5
2425
253.5
221.0
z::;
242.5
253.5

Brajxh

t
(9
1200
121.0
126.5
132.5
:f;:::
::z
171 0
1765
183.0
19t.o
99.5
99.5
99.5
101.5
1065
12o.b
1200
121~0

BARREL
THICKNESSES
--- Main
Branch
GJ
100
100.
117
11.7
l@O
l&O
11.7
117
10.0
10.0
11.7
117
11.0
110
11.0
12.8
128
110
110
11.0

NOMINAL
X

MASS
kg

(8)

(9)

(10)

9.0

370
370
370
370

90
90

32.6
348

z:

zo

lops
105

370

9:;
111
111

G8
370

100
10.0
117
117

370
370
370
370
445
445

86
!:6

z
99:

349
37.3
45.1
49.4

z
90

37.5
406
49.1
53.8

115
115
115
115
115

47.1
49.0.
53-l
64.1
70.4

115
115
115
115
115

49.1
670
~73.6

115
115
115
115
115

51.6
53.5
57.9
70.2
76.8

445
445
445
445
445

115

:f:

54.5
564
Cl*6
74.5
&1.9

445

115
115
115
115
115

60.5
633
69.6
843
930
67.2
70.4
751
90.9
985

100
100

;:
445

;:i

445
445

105
10.5

zz
445

90

g;

:z

:;:8

1450
145.0
147.0
1525
159.5

11.0
11.0
11.0
128
128

171.0
171.0
176.5

:y:!:
117
110
110
110
12.8
12.8

z:

8.6
86
8.6
10.0
10.0

520
520
520
520
520

125
125
125

520
520
520
520
520

125
125
125
125
125

69.4
72.5
77.4
94.0
102

520

125
125
125
125
125

72.2
75.4
80.4
97.5
106

2210
2250
233.5
242.5
253.5

:9:::

11.0
110
110
128
12.8

2210
2250
233.5
2425
253.5

2210
2250
233.5
2425
253.5

110
11.0
11.0
12.8
12.8

271 .O
276.5
2845
294.5
305.5

99.5
995
99.5
1015
106.5

271 .O
2765
2845
294.5
305.5

1200
120.0
K-s
132.5

12.0
12.0
12.0
140
140

271.0
2765
2845
2045
3055

1450
145.0
1470
1525
159.5

12.0
120
120
140
14.0

271 .O
276 5
284.5
2945
305.5

171.0
:z
183.0
1910

12.0
12.0
120

271.0
276.5
284.5
294,5
305.5

WYES --Conrd

221.0
2250
233.5
%:Z

g:;
120
140
140

:I:
120
12.0
12.0
14.0
140

9.5

z:
445

9:;
111
11-l

2:

$8

z:

9:;
190.:
10.5
99;
95
111
11-l

:::
520
520

10.0
100
100
11.7
117

520
520

11.0
110
11-o
ff :

:;:

5;:
520

125
125
125
125
125

84.3
102
111

:z
520
520
520

125
125
125
125
125

82.0
862
93.0
113
123

$15

( Conrind )
I

19

IS : 5531- 1988
TABLE

---

i0

NOMINAL

DIAMETER

Main
DN

Branch.
dn

DIMENSIONS

AND MASS

OF CAST

FINISHOD
,-m-L_
Main
D,

IRON

PLAIN-END

BARR=
THICKNESSES
W-

Bradnch1

.Main

Bran&

WYEkS-

Conrd

DIMBNSIONS
--X

(1)

(2)

(4)

(9

;;

(8)

250

250

271.0
276-5
2845
294.5
305.5

271-O
276.5
2845

120
12.0
120

%:

12-O
12.0
12-o
14.0
14-o

520
520
520
520
520

895
94.3
101
123
134

300

80

322-5
328.5
340.5
3525
3665

99.5
99.5
99.5
1015
106.5

8-6

625

;:z

6::
625
625

973
101
110
133
144

3223

120.0
120.0

300

100

;z
3525
3665

:z:
132-5

130
13.0
130
:::3
13.0
130
13.0
::z

:::x

100
10.0
9.0
90
10.:
10-5

99.8

625
625
625
625
625

::

625
625
625
625
625

103
107
116
141
153

::8

300

125

322.5
328.5
340.5
352.5
366.5

145.0
145.0
1470
152.5
159.5

130.
13.1)
13.0
IS-2
15.2

300

150

322.5
328-S
340.5
352-5
366.5

1710
171.0
176.5

13.0
13.0
130
152
15.2

100
100
100

300

200

322.5
328.5
340.5
352.5
366.5

2210
2250

130
130
130
15.2
152

110
KX
128
12.8

322.5
328.5
3405

2710
2765
2845

33%

:z:
130
15.2
152

120
12.0
12.0
140
14.0

z:
625
625

322.5
328.5
340.5
352.5
366.5

3225
328.5
3405

130
130
130
f5.2
15.2

130
13.0
13-o
15.2
15.2

625
625
625
625
625

134
140

379.5
379.5
392.0
405.0
419.0

2210
225.0

140
140
140
163
179

-11-o
IlfI
71.0
12.8
12.8

670
670
670
670
670

149

379.5
379.5
392.0
405.0
4190

2710
276.5
2845
2945
305.5

14.0
140
:z:
179

12.0
12-O
12.0
14.0
140

670
670
670
670
670

379.5
379.5
419.0

322-S
3285
340.5
3525
3665

14.0
14.0
14.0
16.3
17.9

13-o
13.0
13.0
15.2
152

3795
3920
405.0
419.0

379.5
392.0
405.0
4190

140
140
16.3
17.9

300

300

350

350

350

250

300

200

250

300

$::g
350

350

:;::o

gg:;
2535

33%

z5
253.5

:::7

625
625
625
625
625

K:
120
:%

625
625

115
120
130
158
172

:;;
625
625

123
129
140
170
184

:;:
201

E
197
224

160
160
160

160
158
172
209
236

670
670
670
670
670

160
160
ii

169
171
254
224
185

670
670
670
670

160
160

;z
( Continued)

20

IS : 5531- 1988
TABLE

10 NOMINAL

NOMINAL
DIAMETER
---

.?%:
(1)
400

Branch

CLASS

DIMENSIONS
-- Main
4

p2;
200

AND MASS

(4)
g;:o
448.0
463.0
478.0

400

250

432.0
2;:;
4630
4780

400

300

OF CAST

FINISH OD
Bryh
f

IRON

PLAIN-END

BARREL
THICKNBSSES
--A.Main
Branch

WYES -

Cuntd

DIMENSIONS
&-

(5)

GJ

G;

(8)

(9)

w-9

221 *o
;z:s
242.5
2535

150
150
150
175
19.3

11.0
110
110
128
128

740
740
740
740
740

175
175
175
175
175

191
192
209
253
288

$Z
2545
294.5
3055

150
150
15.0
175
19.3

120
12.0
120
140
14.0

15.0
15.0

130
130
13.0
15.2
15.2

432.0
432.0
4480
463.0
478.0

33%
340.5
352.5
366.5

::!
19:3

:3:
175
175
175
740

201
202
220
::;

;z
740
740

:::
175
175
175

212
214
233
282
320

14.0
14.0
16.3
179

740
740
740
740

175
175
175
175

226
247
298
342
241

400

350

432.0
448.0
463.0
4780

379.5
392.0
405.0
419.0

400

400

432.0
go
478.0

432.0
4480
463-o
478.0

150
15.0
17.5
19.3

15.0
15.0
175
193

zl!
740
740

175
175
175
175

482.0
482.0
498.0
5150
5320

271.0
2765
2845
294.5
3055

16.0
160
16.0
187
206

15.4
154
154
18.0
19.8

820
820
820
820
820

190
190
190
190
190

;;:
330
374

482.0
4820
498.0
5150
5320

3225
3285
3405
3525
3665

160
16.0
16.0
187
20.6

130
13.0
130
152
15.2

820
820
820
820
820

:z
190
190
190

263
265
286
347
394

482.0
482.0
498.0
5150
532.0

379.5
3795
392.0
4050
4190

16.0
16.0
:z
20.6

14.0
140
14.0
163
17.9

820
820
820
820
820

190
190
190
190
190

278
278
300
364
418

160
16.0
18.7
206

15.0
150
175
19.3

820
820
820
820

190
190
190
190

%
386
443

820
820
820
820

190
190
190
190

310
334
407
467

900
so0
900
900
900

210
210
210
210
210

315
316
340
410
465

210
210
210
210
210

328
330
355
429
486

210
210
210
210

345
370

450

250

450

300

450

350

450

400

482.0
498.0
515.0
5320

4320
4480
4630
4780

450

450

482.0
408.0
515.0
5320

482.0

160

g:o

g:!j

532.0

206

160
16.0
18.7
206

500

250

536.5
536.5
554.5
572.5
5915

2710
2765
284.5
2:4S
3055

17.0
170
17.0
19.8
21.8

154
154
15.4
180
19.8

500

300

5365

17.0
17.0

:;::5

3225
328.5
340.5
3525
3665

130
130
130
152
152

zz

536.5
5545
572.5
591.5

379.5
320
4050
4190

140

900

::3
179

~%
900

::z

500

350

19:1:
21.8
:;z
19.8
21.8

E
900

3:;
366
251

:;
( Contitiued )

21

x3:5531-1988
TABLE 10

NOMINAL

NOMINAL

DIMRNSIO&S

CLASS

DIAMETER
Ic--

.MDa$
0)
500

Branch.
da
(2)

(3)

400

5, 10
:;
25

500

5, 10
15

450

zz
500

500

5, 10
::
25

600.

300

10
3
25

600

.600

600

5, 10

350

400

450
<n

600

500

600

--Main
&

MASS

PLAIN-END

~ICKNSSSES
_--1--w

Main

(4)

(5)

,(I

t;

432.0
448.0
4630
478.0
482.0
498.0

170

15.0

900

:z
21;8

::::
19.3

9z
900

17.0

16.0
160
187
206

::z

:;:t
21.8

:z:

5;:::

17.0
17.0
19.8
21.8

6435

322.5
328.5
340.5
352.5
366.5

19.0
190
19.0
222
24.4

130

1040

:z
152
152

:OY

19.0
19.0
22.2
24.4

140

170

(10)
3g

210

376
&xi

210
210
210
210
240
240
240

:::
399
2~;:
595

:tz

!::f
17.9

ig
1040

240
240
240
240

495
530
640
732

19.0
19.0
22.2
24.4

15.0
15.0
175
19.3

1040
1040

240

513
551
665
761

190
19.0
222
244

16.0
16.0
187
206

;zt
1040
1040
1040
1040
1040

432.0

tz:
7105

5,lO
15

643.5
665 5
;;;:J

%8
4780
482.0
498.0
515.0
532.0

643.5
6655
6865
710.5

536.5
5545
572.5
591.5

19.0
190
22.2
244

170
170
19.8
21.8

643.5
6655

190
19.0
22.2
244

19.0
19.0
222
244

:!G
1040

%
240
Yzg
240
240
240
%
240

tt

240
240

1040

532
571
%
555
596
718
823
ks:
785
900

c) Class reference;

8.6 In the case of castings ( wholly or partially


coated ) which are imperfectly coated. or where
the coating does not set or conform to the quality
specified above, the coating shall be removed
and the castings recoated.
9. MARKING
9.1 Each special shall have cast stamped
indelibly painted on it the following :

(9)
2Io
230
210
210

z;
514
620
703

643.5

5, 10

C+td

z;o
210

E
ME

:z
21.8

5,lO
15

name,

536.5
5545

%
710.5

5, 10

5365
5545

::::
686.5
710.5
643.5

Z-

@)

;z
25

;t

Bran&

536.5
5545
572.5
1.5
Y36.5
954.5
5125
5915

WyHl

BARREL

Branch

%::

a) Manufacturers
, fication mark;

OF CAST IRON

F~NDH
OD

379.5
3920
44X.0
r419.0

::
25
600

AND

d) Last two digits of the year of manufacture;


and
e) Any other
purchaser.
9.U Marking
the specials.

or

initials or identi-

mark,

if required

by the

may be done on the barrels of

9.1.2 The material may also be marked with


the Standard Mark. The details are available
with the -Bureau of Indian Standards.

b) Nominal diameter;

22

IS : 5531- 1988

APPENDIX

( Clause 4.1 )
-TEST BARS FOR TENSILE TEST ON CAST IRON SPECIALS CAST IN SAND MOULDS
The test bars for tensile tests shall be properly
moulded free form defects. These may be either
unmachined or machined to give a diameter of

about 20 to 25 mm. The ends shall be selected


by the manufacturer to fit the tensile testing
machine. Figure 1 shows one satisfactory design.

All dimensions in millimetres.

FIG. 1 TENSILETESTSPECIMEN

23

..

PRINTED AT SIMCO PRINTING PRESS. DELHI CINDIA)

fI

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