Professional Documents
Culture Documents
COMMISSIONING
BOILER COMMISSIONING
SEQUENCE
Hydraulic Test (drainable and Non-drainable portions of
pressure parts)
Trial Run of Equipments(Fans PA, FD, ID, Scanner, Seal
Air & Air heaters)
Gates and Damper Commissioning
Air and Gas Tightness Test (Furnace, 2nd pass, ESP and
Fan Ducts)
Fuel Oil System Readiness(LDO / HFO Pumps, Steam
Blowing and Oil Flushing of oil lines)
Control and Isolation Valves (Motorized, Pneumatic)
Secondary Air Damper Control (SADC) Commissioning
STEAM
BLOWING
OF BOILER
PIPINGS
Method:
Blowing method:
SH Outlet Pipes
MSL
CRH
CRH to Re-heater inlet
RH to HRH
HRH
HP BP line
LP BP line
( d x t) mm
: 406 x 42
: 564 x 57
: 864 x 35
: 620 x 20
: 750 X 45
: 969 X 60
: 334 X 35
: 720 X 45
2ND STAGE
711.2x 25
457
BOILER END CRH
LINE
323.9
273
457
323.9
HP BYPASS
457
HOTV
219.1
EOTV
MSL
ESV
ST
STAGE
MSL
ESV
HRH
IV
RD
STAGE
HRH
IV
508
LPBP VALVES
HOTV
Stage-2a
1a + 1b plus Re-heater, Hot Reheat Lines(HRH),
Interceptor Valve(IV) strainer and exhaust through
temporary pipe at TG Floor.
d)
Stage-2b
1a + 1b + 2a up to IV strainer + LP bypass up steam lines
with temporary pipe exhaust .
2nd stage blowing will be parallel blow in the path 2a, 2b
but end point will be decided through target plate mounted
in IV exhaust temporary line at TG Floor with LP bypass
exhaust put in blank position.
Light off the Boiler and at the same time, open the
EOTV ( Pressure release takes place) & close this
EOTV at 20-25 Kg/sq. cm drum pressure.
Stage
No. of Blows
Remarks
40
MSL
13+8
CRH + HPBP
24+6
HRH + LPBP
18+4
18+4
HRH + LPBP
24+3
24+2
HRH + LPBP
47
MSL
15+9
CRH + HPBP
27+9
HRH + LPBP
Unchahar U # 5, 210
MW (NTPC)
Parichha U # 3, 250
MW (UPRVUNL)
Parichha U# 4, 250
MW
Vindhyachal U# 9, 500
MW (NTPC)
OBJECTIVE
PLANT DETAILS:
The Fuel oil plant consists of facilities for Unloading,
Storage and Supply of LDO and HFO.
Fuel Oil Pump House is located close to Fuel Storage Yard.
THANK
YOU