General Certificate of Secondary Education

Engineering
Controlled Assessment Task
Unit 2: Engineering Production
[GEE21]
VALID FROM SEPTEMBER 2011

INSTRUCTIONS FOR THE CONTROLLED ASSESSMENT TASK

This is a compulsory unit. Candidates have 25 hours to complete the task.
Candidates must choose one of the tasks provided and are expected to manufacture the
product from the drawings supplied within the allocated time frame.
INFORMATION FOR CANDIDATES
This Controlled Assessment Task is marked out of 40 and carries a weighting of 30%.

Candidates work to be submitted May 2013 and May 2014

Controlled Assessment Tasks must comply with the Regulations as detailed in the Subject Specification.
NB: Some Controlled Assessment Tasks instructions may constitute more than 1 page.
Please check you have all the information you need to complete the task if printing from a computer.
7807.01 R

Unit 2: Engineering Production (30%)

The task aims to help develop an understanding of the process of designing a product and
producing it. Techniques to produce a production plan should be taught along with techniques
used to select appropriate materials and components and processes to produce products.
Students are not expected to have occupational competencies at this level or to be working to
commercially accepted standards.
Instructions for Teachers
The unit introduces candidates to:

seven aspects of designing and producing a product;

using product specifications;
reading and interpreting engineering drawings and diagrams;
selecting suitable materials, parts and components for a product;
creating a production plan, using processes, tools and equipment, including Computer
Aided Manufacture (CAM), required to make an engineered product;
manufacturing a product;
checking the quality of their work to ensure it conforms to the standards required;
and applying health and safety procedures.

7807.01 R

Task 1
Combination Bevel Square

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COMBINATION BEVEL SQUARE

GCSE ENGINEERING UNIT 2

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DRAWING SHEET - A4, LANDSCAPE

MILD STEEL

ASSEMBLY DRAWING
MATERIAL

MILD STEEL (3mm)

BRASS
MILD STEEL (3mm)
SUITABLE MATERIAL
MILD STEEL (3mm)
MILD STEEL (3mm)

MATERIAL

TOLERANCE

CCEA

+/- 0.5 mm

QUANTITY
SCALE

PART NUMBER

COMBINATION BEVEL SQUARE

BEVEL
MACHINE SCREW
SIDE 1
RIVETS
SQUARE EDGE
SIDE 2

DESCRIPTION

DESCRIPTION

TITLE

1
2
3
4
5
6

PART

GCSE ENGINEERING UNIT 2

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DRAWING SHEET - A4, LANDSCAPE

240

60

42

92

APPLY 60 BEND
80mm FROM THE BASE

LAMINATE TO ACHIEVE
9mm DEPTH

25

3mm ACRYLIC PLASTIC

MATERIAL

TOLERANCE

CCEA

+/- 0.5 mm

1:2

QUANTITY
SCALE

/
PART NUMBER

COMBINATION BEVEL SQUARE

BEVEL STAND

DESCRIPTION

TITLE

GCSE ENGINEERING UNIT 2

7807.01 R

DRAWING SHEET - A4, LANDSCAPE

R12.5

100

175

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

25

PART NUMBER

COMBINATION BEVEL SQUARE

MILD STEEL

MATERIAL

BEVEL

DESCRIPTION

TITLE

60

Motion centre points

GCSE ENGINEERING UNIT 2

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DRAWING SHEET - A4, LANDSCAPE

14.00

R3

KNURLED

1mm CHAMFER

BRASS

MATERIAL

TOLERANCE

CCEA

+/- 0.5 mm

5:1

QUANTITY
SCALE

2
PART NUMBER

COMBINATION BEVEL SQUARE

MACHINE SCREW

DESCRIPTION

TITLE

R2 with
M4 External Thread

R5

GCSE ENGINEERING UNIT 2

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DRAWING SHEET - A4, LANDSCAPE

COUNTERSUNK FOR RIVETS

80

R12.5

10

5
25

6.1

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

PART NUMBER

COMBINATION BEVEL SQUARE

MILD STEEL

MATERIAL

SIDE 1

DESCRIPTION

TITLE

3.1

GCSE ENGINEERING UNIT 2

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10

DRAWING SHEET - A4, LANDSCAPE

10

125

25

MILD STEEL

MATERIAL

25

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

PART NUMBER

COMBINATION BEVEL SQUARE

SQUARE EDGE

DESCRIPTION

TITLE

30

3.1 3

GCSE ENGINEERING UNIT 2

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11

DRAWING SHEET - A4, LANDSCAPE

80

R12.5

10

5
25

3.1 3

M4 THREAD

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

PART NUMBER

COMBINATION BEVEL SQUARE

MILD STEEL

MATERIAL

SIDE 2

DESCRIPTION

TITLE

GCSE ENGINEERING UNIT 2

Task 2
Engineers Lamp

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12

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13

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14

ALUMINIUM/BRASS
/WOOD

MATERIAL

ASSEMBLY DRAWING

DESCRIPTION

BRASS
ALUMINIUM (FLAT)
ACRYLIC / WOOD
ALUMINIUM (2mm SHEET)
BRASS
ALUMINIUM (U SECTION)

ACRYLIC (9mm)

MATERIAL

TOLERANCE

CCEA

+/- 0.5 mm

1
QUANTITY
SCALE

/
PART NUMBER

ENGINEERS LAMP

STUD
UPRIGHTS
BASE
SUPPORT
BALANCE
ARM

2
3
4/5
6
7/8
9

TITLE

LENS

DESCRIPTION

PART

GCSE ENGINEERING UNIT 2

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15

DRAWING SHEET - A4, LANDSCAPE

45

18

90

18
8

12

MATERIAL

DESCRIPTION

TITLE

ACRYLIC

LENS

3 5 HOLES FOR LEDS.

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

PART NUMBER

ENGINEERS LAMP

LAMINATE TO ACHIEVE
9mm THICKNESS.

GCSE ENGINEERING UNIT 2

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16

DRAWING SHEET - A4, LANDSCAPE

45 CHAMFER

15

MATERIAL

DESCRIPTION

TITLE

BRASS

STUD

TOLERANCE

CCEA

+/- 0.5 mm

3:1

QUANTITY
SCALE

2
PART NUMBER

ENGINEERS LAMP

M6 INTERNAL THREAD

12

GCSE ENGINEERING UNIT 2

7807.01 R

17

DRAWING SHEET - A4, LANDSCAPE

12.7

15.8

20

20

300

TOLERANCE

CCEA

+/- 0.5 mm

1:2

QUANTITY
SCALE

PART NUMBER

ENGINEERS LAMP

ALUMINIUM

MATERIAL

3.2

7.9

UPRIGHTS

DESCRIPTION

TITLE

30

GCSE ENGINEERING UNIT 2

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18

DRAWING SHEET - A4, LANDSCAPE

18

160

52

124

BASE

TOLERANCE

CCEA

+/- 0.5 mm

2:1

QUANTITY
SCALE

4/5
PART NUMBER

ENGINEERS LAMP

ACRYLIC / WOOD

MATERIAL

DESCRIPTION

TITLE

PART 5 / ANY SUITABLE WOOD MAY BE USED

Centre points for

self tapping screws

R3 X 4

Centre part 6 on this axis

once remaining parts are
assembled

PART 4 / ACRYLIC PLASTIC

GCSE ENGINEERING UNIT 2

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19

DRAWING SHEET - A4, LANDSCAPE

50

2 mm
or
1.5 mm

15

10

To fit part 3 (Uprights)

50

10

10

20

TOLERANCE

CCEA

+/- 0.5 mm

1:1

QUANTITY
SCALE

PART NUMBER

ENGINEERS LAMP

2 mm or 1.5 mm
ALUMINIUM SHEET

MATERIAL

SUPPORT

DESCRIPTION

TITLE

47.5

GCSE ENGINEERING UNIT 2

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20

DRAWING SHEET - A4, LANDSCAPE

100

50

45

10

35

10

35

50

10

15
23

SIDE 1

1:1

SCALE

CCEA

+/- 0.5 mm

QUANTITY
TOLERANCE

PART NUMBER

ENGINEERS LAMP

1.5 mm or 2 mm
ALUMINIUM SHEET

MATERIAL

SUPPORT /
SIDE 1

DESCRIPTION

TITLE

GCSE ENGINEERING UNIT 2

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21

DRAWING SHEET - A4, LANDSCAPE

15

15

20

10

15

25

10

47.5

135
23
65

1:1

SCALE

CCEA

+/- 0.5 mm

QUANTITY
TOLERANCE

6
PART NUMBER

ENGINEERS LAMP

1.5 mm or 2 mm
ALUMINIUM SHEET

MATERIAL

SUPPORT /
SIDE 2

DESCRIPTION

TITLE

SIDE 2

GCSE ENGINEERING UNIT 2

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22

DRAWING SHEET - A4, LANDSCAPE

1
45 CHAMFER

14

25

6
M6 EXTERNAL THREAD

60

PART 7

MATERIAL

BRASS

BALANCE

DESCRIPTION

TITLE

TOLERANCE

CCEA

+/- 0.5 mm

2:1

QUANTITY
SCALE

PART NUMBER

ENGINEERS LAMP

12

GCSE ENGINEERING UNIT 2

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23

DRAWING SHEET - A4, LANDSCAPE

15

PART 8

6
M6 INTERNAL THREAD

60

MATERIAL

BRASS

BALANCE

DESCRIPTION

TITLE

45 CHAMFER

TOLERANCE

CCEA

+/- 0.5 mm

2:1

QUANTITY
SCALE

8
PART NUMBER

ENGINEERS LAMP

12

GCSE ENGINEERING UNIT 2

7807.01 R

24

DRAWING SHEET - A4, LANDSCAPE

1.6

20

40

350
80

PART 9

3
M3 INTERNAL THREAD

3x3mm SET-BACK FOR CHAMFER

6.35

146

80

78

12.7

ARM

12.7

TOLERANCE

CCEA

+/- 0.5 mm

1:2

1
SCALE

9
QUANTITY

1.6

PART NUMBER

ENGINEERS LAMP

M3 INTERNAL THREAD
3

5.6

ALUMINIUM

MATERIAL

DESCRIPTION

TITLE

40

12.7

GCSE ENGINEERING UNIT 2