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Deficiencies Summary
Deficiencies for INSPECTION
Operating Hot & New Seismic Compressive (governing): 4.5.17: Opening diameter (15,25 in) is greater than 25% of
the Support Skirt diameter (0,25*54,75 = 13,6875 in).
1/135
Revision History
No.
Date
7/24/2012
Operator
H.F.
Notes
New vessel created ASME Section VIII Division 1 [COMPRESS 2012 Build 7200]
2/135
Table Of Contents
1. Deficiencies Summary
2. Revision History
3. Settings Summary
4. Pressure Summary
5. Thickness Summary
6. Nozzle Schedule
7. Nozzle Summary
8. Weight Summary
9. Hydrostatic Test
10. CABEZA SUPERIOR
11. Straight Flange on CABEZA SUPERIOR
12. CABEZA INFERIOR
13. Straight Flange on CABEZA INFERIOR
14. CILINDRO 1
15. CILINDRO 2
16. AIR INLET (A)
17. AIR OUTLET (B)
18. LIQUID DRAIN (C)
19. AIR INTERCONECTION (E)
20. PRESSURE RELIEF (W)
21. MANUAL VENT (V)
22. PRESSURE GAUGE (P)
23. MANHOLE (H)
24. INSPECTION
25. Skirt Opening #4
26. VENT 1
27. Support Skirt
28. Skirt Base Ring
29. Wind Code
30. Seismic Code
31. LIQUID LEVEL
3/135
Settings Summary
COMPRESS 2012 Build 7200
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Maximum stress during test:
No
Yes
Yes
Yes
Yes
No
No
No
4/135
UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Yes
Yes
No
Yes
Yes
Yes
No
5/135
Pressure Summary
Pressure Summary for Chamber bounded by CABEZA INFERIOR and CABEZA SUPERIOR
P
Design
( psi)
Design
( F)
CABEZA SUPERIOR
330
330
CILINDRO 1
MAWP
( psi)
MAP
( psi)
170
331,18
377,07
-49,4
Note 1
No
170
500,45
546,45
-49,4
Note 2
No
330
170
500,45
546,45
-49,4
Note 2
No
CILINDRO 2
330
170
498,28
546,45
-49
Note 3
No
330
170
498,2
546,45
-48,9
Note 5
No
CABEZA INFERIOR
330
170
332,65
381,27
-48,9
Note 4
No
330
170
330
330
-55
Note 6
No
330
170
330
330
-55
Note 6
No
330
170
330
330
-46,09
Note 7
No
330
170
330
330
-55
Note 6
No
MANHOLE (H)
330
170
330
330
-55
Nozzle Note 8
No
Pad Note 9
No
330
170
330
330
-55
Note 6
No
330
170
330
330
-55
Note 6
No
330
170
330
330
-46,34
Note 10
No
Identifier
MDMT
( F)
MDMT
Exemption
Impact
Tested
6/135
Exemption
Details
1.
2.
3.
4.
5.
6.
UCS-66(b)(1)(b)
7.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -5,49 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,6 F, (coincident ratio = 0,8942)
8.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 54,1 F, (coincident ratio = 0,5196)
Rated MDMT of -104,1F is limited to -55F by UCS-66(b)(2)
9.
10.
Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -6,04 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,3 F, (coincident ratio = 0,8974)
7/135
Thickness Summary
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
CABEZA SUPERIOR
SA-516 70
54 ID
14,01
0,51*
0,5084
0,0625
1,00
Internal
SA-516 70
54 ID
0,75
0,5135
0,0625
1,00
Internal
CILINDRO 1
SA-516 70
54 ID
24
0,75
0,5135
0,0625
1,00
Internal
CILINDRO 2
SA-516 70
54 ID
96
0,75
0,5166
0,0625
1,00
Internal
SA-516 70
54 ID
0,75
0,5167
0,0625
1,00
Internal
CABEZA INFERIOR
SA-516 70
54 ID
14,0157
0,5157*
0,5122
0,0625
1,00
Internal
Support Skirt
SA-516 70
54,75 ID
44,5
0,25
0,0166
0,55
Seismic
Joint E:
Load
internal:
external:
Wind:
Seismic:
8/135
Nozzle Schedule
Nozzle
mark
Materials
Service
Size
Nozzle
Impact
Norm
Fine Grain
Pad
Impact
Norm
Fine Grain
Flange
AIR INLET
2,00 IDx0,66
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
AIR OUTLET
SA-106 B Smls
pipe
No
No
No
N/A
N/A
N/A
N/A
WN A105
Class 300
LIQUID DRAIN
0,75 IDx0,56
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
AIR INTERCONECTION
2,00 IDx0,66
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
MANHOLE
19,25 IDx0,38
SA-516 70
No
No
Yes
SA-516 70
No
No
Yes
WN A105
Class 300
PRESSURE GAUGE
0,75 IDx0,56
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
MANUAL VENT
1,00 IDx0,56
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
PRESSURE RELIEF
2,00 IDx0,66
SA-105
No
No
No
N/A
N/A
N/A
N/A
LWN A105
Class 300
9/135
Nozzle Summary
Reinforcement
Pad
Shell
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
Nozzle
mark
OD
(in)
t
n
(in)
Req t
n
(in)
A1?
3,31
0,655
0,2515
Yes
Yes
0,75
N/A
N/A
3,5
0,438
0,2874
Yes
Yes
0,75
0,5135
N/A
1,88
0,565
0,1894
Yes
Yes
0,5157*
N/A
3,31
0,655
0,2515
Yes
Yes
0,75
20
0,375
0,2249
Yes
Yes
0,75
1,88
0,565
0,1894
Yes
Yes
2,12
0,56
0,1973
Yes
3,31
0,655
0,2515
Yes
Corr
(in)
A /A
a r
(%)
N/A
0,0625
Exempt
N/A
0,0625
108,5
N/A
N/A
0,0625
Exempt
N/A
N/A
N/A
0,0625
Exempt
0,5161
0,5
0,0625
105,9
0,75
N/A
N/A
N/A
0,0625
Exempt
Yes
0,75
N/A
N/A
N/A
0,0625
Exempt
Yes
0,51*
N/A
N/A
N/A
0,0625
Exempt
A2?
Nom t
(in)
Design t
(in)
User t
(in)
Width
(in)
t
pad
(in)
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
10/135
Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component
Metal
New*
Metal
Piping
Insulation
Lining
+ Liquid
Supports
Operating Liquid
Test Liquid
Surface Area
ft2
Corroded*
Insulation
CABEZA SUPERIOR
568,1
502,7
910
917,8
28
CILINDRO 1
875,4
803,4
1.984,3
1.993,5
29
CILINDRO 2
3.431,8 3.149,4
5.035,7 5.059,6
7.982
8.019,6
114
CABEZA INFERIOR
574,6
509,1
909,5
917,2
909,5
917,2
28
Support Skirt
544
544
107
202
202
23
TOTAL:
6.195,9 5.710,6
5.945,2 5.976,8
New
Corroded
New
Corroded
11.785,7 11.848,1
329
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New Corroded
New
Tray
Packed Ladders &
Trays
Supports
Beds
Platforms
Surface Area
ft2
Corroded
CABEZA SUPERIOR
19
18,1
CILINDRO 1
9,7
9,2
CILINDRO 2
1.130,7 1.120,1
18
CABEZA INFERIOR
7,6
7,2
Support Skirt
25,2
25,2
TOTAL:
1.192,1 1.179,8
20
12.867 lb
13.333 lb
6.890 lb
7.388 lb
19.174 lb
18.739 lb
349 ft2
11/135
Hydrostatic Test
Shop test pressure determination for Chamber bounded by CABEZA INFERIOR and CABEZA SUPERIOR
based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 429 psi at 70 F (the chamber MAWP = 330 psi)
The shop test is performed with the vessel in the horizontal position.
Identifier
430,949
1,949
1,30
430,949
1,949
1,30
CILINDRO 1
430,949
1,949
1,30
CILINDRO 2
430,949
1,949
1,30
430,949
1,949
1,30
CABEZA INFERIOR
430,949
1,949
1,30
430,638
1,638
1,30
430,638
1,638
1,30
429,515
0,515
1,30
429,988
0,988
1,30
MANHOLE (H)
430,322
1,322
1,30
429,489
0,489
1,30
429,276
0,276
1,30
430,011
1,011
1,30
Notes:
(1) CABEZA SUPERIOR limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by CABEZA INFERIOR and CABEZA
SUPERIOR.
The test temperature of 70 F is warmer than the minimum recommended temperature of -16,09 F so the brittle
fracture provision of UG-99(h) has been met.
12/135
CABEZA SUPERIOR
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Straight Flange governs MDMT
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Inner C = 0,0625"
Radiography:
Outer C = 0"
=
=
=
=
=
=
Seamless No RT
Full UW-11(a) Type 1
corr = 502,7 lb
corr = 110 US gal
54"
0,51"
2 (new)
1,9954 (corroded)
2"
0,75"
=
=
=
=
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54,125 / (2*13,5625))2]=0,996931
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54 / (2*13,5))2]=1
13/135
=
=
=
=
=
=
=
=
=
14/135
= 0 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49,4 F
Radiography:
Inner C = 0,0625"
Outer C = 0"
Seamless No RT
Full UW-11(a) Type 1
= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 0
= 500,45 psi
= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi
15/135
Condition
Pressure P (
psi)
330
330
Empty, Corroded
Empty, New
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
16.265
20.000
20.000
20.000
20.000
20.000
20.000
16.445
16.265
16.445
16.265
16.445
16.265
Temperature (
F)
170
170
170
170
70
70
170
Corrosion C
(in)
0,0625
0,0625
0,0625
0,0625
Load
Wind
0,1854
0,1854
Seismic
0,1855
0,1854
Wind
0,185
0,185
Seismic
0,185
0,1849
Wind
0,0001
0,0002
Seismic
0,0001
0,0002
Wind
0,0002
0,0002
Seismic
0,0001
0,0003
Wind
0,0001
0,0002
Seismic
0,0001
0,0002
Wind
0,0002
0,0002
Seismic
0,0001
0,0002
Weight
0,0002
0,0002
ScHC
16/135
ScHN
ScCN
ScCC
ScVC
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
933 / (*27,40632*20.000*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
520,8 / (2**27,4063*20.000*1,20*1,00)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,1855 + 0 - (0,0001)
0,1854"
=
=
|0 + (0,0001) - (0,1855)|
0,1854"
tc
(total required,
tensile)
(total, net
tensile)
17/135
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
943 / (*27,3752*20.000*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
587,1 / (2**27,375*20.000*1,20*1,00)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,1851 + 0 - (0,0001)
0,185"
=
=
|0 + (0,0001) - (0,1851)|
0,185"
tc
(total required,
tensile)
(total, net
tensile)
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
18/135
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
19/135
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 218 / (*27,40632*16.265,2*1,00)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,00)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
1.875 / (*27,40632*20.000*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
520,8 / (2**27,4063*20.000*1,20*1,00)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,1855 + 0 - (0,0001)
0,1855"
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*520,8 / (2**27,4063*20.000*1,20*1,00)
0,0002"
tc
=
=
|0 + (0,0002) - (0,1855)|
0,1854"
(total required,
tensile)
(Weight)
(total, net
tensile)
20/135
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
2.070 / (*27,3752*20.000*1,20*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
587,1 / (2**27,375*20.000*1,20*1,00)
0,0001"
(Weight)
tt
tp + tm - tw
=
=
0,1851 + 0 - (0,0001)
0,185"
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*587,1 / (2**27,375*20.000*1,20*1,00)
0,0002"
tc
=
=
|0 + (0,0002) - (0,1851)|
0,1849"
(total required,
tensile)
(Weight)
(total, net
tensile)
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
21/135
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
(Weight)
22/135
tt
= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"
23/135
CABEZA INFERIOR
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Straight Flange governs MDMT
Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)
Inner C = 0,0625"
Radiography:
Outer C = 0"
=
=
=
=
=
=
Seamless No RT
Full UW-11(a) Type 1
corr = 509,1 lb
corr = 110 US gal
54"
0,5157"
2 (new)
1,9954 (corroded)
2"
0,75"
=
=
=
=
K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54,125 / (2*13,5625))2]=0,996931
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54 / (2*13,5))2]=1
24/135
=
=
=
=
=
=
=
=
=
25/135
= 2,25 psi
Pth
= 1,95 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -48,9 F
Radiography:
(SG = 1, Hs =
62,38",Operating head)
(SG = 1, Hs = 54",
Horizontal test head)
Inner C = 0,0625"
Outer C = 0"
Seamless No RT
Full UW-11(a) Type 1
= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 2,25
= 498,2 psi
= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi
26/135
Condition
Pressure P (
psi)
330
330
Empty, Corroded
Empty, New
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
16.265
20.000
20.000
20.000
20.000
20.000
20.000
16.445
16.265
16.445
16.265
16.445
16.265
Temperature (
F)
170
170
170
170
70
70
170
Corrosion C
(in)
0,0625
0,0625
0,0625
0,0625
Load
Wind
0,1862
0,1822
Seismic
0,1872
0,1809
Wind
0,1856
0,1816
Seismic
0,1868
0,1802
Wind
0,0006
0,0041
Seismic
0,0016
0,0057
Wind
0,0005
0,0042
Seismic
0,0017
0,006
Wind
0,0006
0,0041
Seismic
0,0009
0,0048
Wind
0,0005
0,0042
Seismic
0,0009
0,0051
Weight
0,001
0,0031
ScHC
27/135
ScHN
ScCN
ScCC
ScVC
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
113.103 / (*27,40632*20.000*1,20*1,00)
0,002"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
5.670 / (2**27,4063*20.000*1,20*1,00)
0,0014"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
28/135
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
113.395 / (*27,3752*20.000*1,20*1,00)
0,002"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
6.107,6 / (2**27,375*20.000*1,20*1,00)
0,0015"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
(Weight)
tt
= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 113.103 / (*27,40632*16.265,2*1,20)
= 0,0025"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
29/135
= 5.670 / (2**27,4063*16.265,2*1,20)
= 0,0017"
tc
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"
tmc = M / (*Rm2*Sc*Ks)
= 113.395 / (*27,3752*16.445,1*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0018"
(Weight)
tc
(Weight)
tt
= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 113.103 / (*27,40632*16.265,2*1,20)
= 0,0025"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 5.670 / (2**27,4063*16.265,2*1,20)
= 0,0017"
(Weight)
30/135
tc
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"
tmc = M / (*Rm2*Sc*Ks)
= 113.395 / (*27,3752*16.445,1*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0018"
(Weight)
tc
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*Sc*Ks)
(bending)
2
= 40.451 / (*27,4063 *16.265,2*1,00)
= 0,0011"
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 5.670 / (2**27,4063*16.265,2*1,00)
= 0,002"
tt = |tp + tm - tw|
= |0 + 0,0011 - (0,002)|
= 0,001"
=
=
=
(Pressure)
31/135
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
169.069 / (*27,40632*20.000*1,20*1,00)
0,003"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
5.670 / (2**27,4063*20.000*1,20*1,00)
0,0014"
(Weight)
tt
tp + tm - tw
=
=
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*5.670 / (2**27,4063*20.000*1,20*1,00)
0,0016"
tc
=
=
(total required,
tensile)
(Weight)
(total, net
tensile)
(Pressure)
tm = M / (*Rm2*St*Ks*Ec)
= 177.065 / (*27,3752*20.000*1,20*1,00)
= 0,0031"
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0,1851 + 0,0031 - (0,0015)
= 0,1868"
32/135
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"
(Weight)
tt
= tp + tm - tw
= 0 + 0,003 - (0,0014)
= 0,0016"
tmc = M / (*Rm2*Sc*Ks)
= 169.069 / (*27,40632*16.265,2*1,20)
= 0,0037"
(bending)
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0031 - (0,0015)
= 0,0017"
tmc = M / (*Rm2*Sc*Ks)
= 177.065 / (*27,3752*16.445,1*1,20)
= 0,0038"
(bending)
33/135
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0023 - (0,0014)
= 0,0009"
tmc = M / (*Rm2*Sc*Ks)
= 129.104 / (*27,40632*16.265,2*1,20)
= 0,0028"
(bending)
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0024 - (0,0015)
= 0,0009"
tmc = M / (*Rm2*Sc*Ks)
= 136.774 / (*27,3752*16.445,1*1,20)
= 0,0029"
(bending)
34/135
CILINDRO 1
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34,4 F, (coincident ratio = 0,656)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps
Pth
= 0 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49,4 F
Radiography:
Inner C = 0,0625"
Outer C = 0"
= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 0
= 500,45 psi
= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi
35/135
Condition
Pressure P (
psi)
330
330
Empty, Corroded
Empty, New
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
16.265
20.000
20.000
20.000
20.000
20.000
20.000
16.445
16.265
16.445
16.265
16.445
16.265
Temperature (
F)
170
170
170
170
70
70
170
Corrosion C
(in)
0,0625
0,0625
0,0625
0,0625
Load
Wind
0,1853
0,1851
Seismic
0,1854
0,185
Wind
0,1849
0,1847
Seismic
0,185
0,1845
Wind
0,0003
0,0005
Seismic
0,0002
0,0007
Wind
0,0003
0,0006
Seismic
0,0002
0,0008
Wind
0,0003
0,0005
Seismic
0,0002
0,0007
Wind
0,0003
0,0006
Seismic
0,0002
0,0007
Weight
0,0005
0,0005
ScHC
36/135
ScHN
ScCN
ScCC
ScVC
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
6.014 / (*27,40632*20.000*1,20*1,00)
0,0001"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0003"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
37/135
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
6.040 / (*27,3752*20.000*1,20*1,00)
0,0001"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
1.472,2 / (2**27,375*20.000*1,20*1,00)
0,0004"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"
38/135
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"
39/135
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 523 / (*27,40632*16.265,2*1,00)
= 0"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,00)
= 0,0005"
tt = |tp + tm - tw|
= |0 + 0 - (0,0005)|
= 0,0005"
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
10.251 / (*27,40632*20.000*1,20*1,00)
0,0002"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0003"
(Weight)
tt
tp + tm - tw
=
=
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0004"
tc
=
=
(total required,
tensile)
(Weight)
(total, net
tensile)
40/135
(Pressure)
tm = M / (*Rm2*St*Ks*Ec)
= 11.258 / (*27,3752*20.000*1,20*1,00)
= 0,0002"
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 1.472,2 / (2**27,375*20.000*1,20*1,00)
= 0,0004"
(Weight)
tt
= tp + tm - tw
= 0,1851 + 0,0002 - (0,0004)
= 0,185"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"
41/135
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
(Weight)
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"
(Pressure)
(bending)
tw = W / (2**Rm*Sc*Ks)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
(Weight)
42/135
tt
= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"
43/135
CILINDRO 2
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0,6604)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps
= 2,18 psi
Pth
= 1,95 psi
Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49 F
Radiography:
(SG = 1, Hs =
60,38",Operating head)
(SG = 1, Hs = 54",
Horizontal test head)
Inner C = 0,0625"
Outer C = 0"
= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 2,18
= 498,28 psi
= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi
44/135
Condition
Pressure P (
psi)
330
330
Empty, Corroded
Empty, New
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
20.000
16.265
20.000
20.000
20.000
20.000
20.000
20.000
16.445
16.265
16.445
16.265
16.445
16.265
Temperature (
F)
170
170
170
170
70
70
170
Corrosion C
(in)
0,0625
0,0625
0,0625
0,0625
Load
Wind
0,1861
0,1822
Seismic
0,1871
0,181
Wind
0,1856
0,1817
Seismic
0,1867
0,1803
Wind
0,0006
0,0041
Seismic
0,0016
0,0056
Wind
0,0005
0,0042
Seismic
0,0016
0,0058
Wind
0,0006
0,0041
Seismic
0,0009
0,0048
Wind
0,0005
0,0042
Seismic
0,0009
0,005
Weight
0,0009
0,0031
ScHC
45/135
ScHN
ScCN
ScCC
ScVC
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
110.965 / (*27,40632*20.000*1,20*1,00)
0,002"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
5.603 / (2**27,4063*20.000*1,20*1,00)
0,0014"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
46/135
=
=
=
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
111.257 / (*27,3752*20.000*1,20*1,00)
0,002"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
6.034,6 / (2**27,375*20.000*1,20*1,00)
0,0015"
(Weight)
tt
tp + tm - tw
=
=
=
=
tc
(total required,
tensile)
(total, net
tensile)
(Weight)
tt
= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 110.965 / (*27,40632*16.265,2*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
(Weight)
47/135
= 5.603 / (2**27,4063*16.265,2*1,20)
= 0,0017"
tc
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"
tmc = M / (*Rm2*Sc*Ks)
= 111.257 / (*27,3752*16.445,1*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0018"
(Weight)
tc
(Weight)
tt
= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"
tmc = M / (*Rm2*Sc*Ks)
= 110.965 / (*27,40632*16.265,2*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 5.603 / (2**27,4063*16.265,2*1,20)
= 0,0017"
(Weight)
48/135
tc
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt
= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"
tmc = M / (*Rm2*Sc*Ks)
= 111.257 / (*27,3752*16.445,1*1,20)
= 0,0024"
(bending)
twc = W / (2**Rm*Sc*Ks)
= 6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0018"
(Weight)
tc
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*Sc*Ks)
(bending)
2
= 40.451 / (*27,4063 *16.265,2*1,00)
= 0,0011"
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 5.603 / (2**27,4063*16.265,2*1,00)
= 0,002"
tt = |tp + tm - tw|
= |0 + 0,0011 - (0,002)|
= 0,0009"
=
=
=
(Pressure)
49/135
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
164.765 / (*27,40632*20.000*1,20*1,00)
0,0029"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
5.603 / (2**27,4063*20.000*1,20*1,00)
0,0014"
(Weight)
tt
tp + tm - tw
=
=
twc
=
=
=
(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*5.603 / (2**27,4063*20.000*1,20*1,00)
0,0016"
tc
=
=
(total required,
tensile)
(Weight)
(total, net
tensile)
(Pressure)
tm = M / (*Rm2*St*Ks*Ec)
= 172.600 / (*27,3752*20.000*1,20*1,00)
= 0,0031"
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0,1851 + 0,0031 - (0,0015)
= 0,1867"
50/135
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0029 - (0,0014)
= 0,0016"
tmc = M / (*Rm2*Sc*Ks)
= 164.765 / (*27,40632*16.265,2*1,20)
= 0,0036"
(bending)
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0031 - (0,0015)
= 0,0016"
tmc = M / (*Rm2*Sc*Ks)
= 172.600 / (*27,3752*16.445,1*1,20)
= 0,0037"
(bending)
51/135
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0022 - (0,0014)
= 0,0009"
tmc = M / (*Rm2*Sc*Ks)
= 126.765 / (*27,40632*16.265,2*1,20)
= 0,0028"
(bending)
(Pressure)
(bending)
tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
(Weight)
tt
= tp + tm - tw
= 0 + 0,0024 - (0,0015)
= 0,0009"
tmc = M / (*Rm2*Sc*Ks)
= 134.265 / (*27,3752*16.445,1*1,20)
= 0,0029"
(bending)
52/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
CILINDRO 2
0,9161 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
0,88 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
240
0,75 in
36 in
35 in
2 in
0,655 in
0,0625 in
6,37 in
7,25 in
53/135
UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330,92 psi @ 170 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,2515 0,655
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,125, 1,0625 + (0,655 - 0,0625) + (0,75 - 0,0625))
=
2,3425 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,4813 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
54/135
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0803 , 0,2515 ]
0,2515 in
55/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
CILINDRO 2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 3 Sch 160
NPS 3 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
Full UW-11(a) Type 1
60
0,75 in
72 in
35 in
2,624 in
0,438 in
0,0625 in
4,13 in
7,25 in
56/135
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
A
available
A1
1,2889 1,398
A2
A3
0,6244 0,5598 --
A5
--
A
welds
treq
tmin
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,35
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,749, 1,3745 + (0,438 - 0,0625) + (0,75 - 0,0625))
=
2,749 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,438 - 0,0625) + 0)
=
0,9388 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
57/135
0,451 in
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
5*(0,3755 - 0,0268)*0,855*0,6875
1,0249 in2
=
=
=
5*(tn - trn)*fr2*tn
5*(0,3755 - 0,0268)*0,855*0,3755
0,5598 in2
A41 =
=
=
Leg2*fr2
0,52*0,855
0,2138 in2
Area =
=
=
A1 + A2 + A41
0,6244 + 0,5598 + 0,2138
1,398 in2
58/135
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0893 , 0,2515 ]
0,2515 in
59/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Distance to head center, R:
CABEZA INFERIOR
2,9912 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 0,75 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
3,0098 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
0
No
0,5157 in
-23 in
0,75 in
0,565 in
0,0625 in
6,3725 in
6,9925 in
0 in
60/135
UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 332,99 psi @ 170 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,1894 0,565
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(0,875, 0,4375 + (0,565 - 0,0625) + (0,5157 - 0,0625))
=
1,3932 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5157 - 0,0625), 2,5*(0,565 - 0,0625) + 0)
=
1,133 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
61/135
=
=
=
=
=
ta
=
=
=
tb1
0,5124 in
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0699 , 0,1894 ]
0,1894 in
62/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
CILINDRO 2
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
240
0,75 in
78 in
35 in
2 in
0,655 in
0,0625 in
6,37 in
7,25 in
63/135
UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330 psi @ 170 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,2515 0,655
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,125, 1,0625 + (0,655 - 0,0625) + (0,75 - 0,0625))
=
2,3425 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,4813 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
64/135
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0802 , 0,2515 ]
0,2515 in
65/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Opening chord length:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Distance to head center, R:
CABEZA SUPERIOR
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
90
Yes
0,51 in
140,9817 in
2 in
0,655 in
0,0625 in
2,189 in
5,12 in
6 in
12 in
66/135
UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330 psi @ 170 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,2515 0,655
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,189, 1,0945 + (0,655 - 0,0625) + (0,51 - 0,0625))
=
2,189 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,51 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,1188 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
67/135
=
=
=
=
=
ta
=
=
=
tb1
0,5084 in
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0802 , 0,2515 ]
0,2515 in
68/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
CILINDRO 1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
60
0,75 in
100 in
35 in
1 in
0,56 in
0,0625 in
6,56 in
7,25 in
69/135
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(in2)
Summary
For P = 330 psi @ 170 F
(in)
The nozzle
passes UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,1973 0,56
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,125, 0,5625 + (0,56 - 0,0625) + (0,75 - 0,0625))
=
1,7475 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,56 - 0,0625) + 0)
=
1,2438 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
70/135
0,451 in
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0719 , 0,1973 ]
0,1973 in
71/135
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
CILINDRO 2
1,9404 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 0,75 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
1,9269 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
45
0,75 in
7 in
35 in
0,75 in
0,565 in
0,0625 in
6,63 in
7,25 in
72/135
UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 331,94 psi @ 170 F
The nozzle passes
UG-45
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
0,1894 0,565
Required weld
throat size (in)
Actual weld
throat size (in)
0,25
0,2625
Status
weld size is adequate
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(0,875, 0,4375 + (0,565 - 0,0625) + (0,75 - 0,0625))
=
1,6275 in
Outer Normal Limit of reinforcement per UG-40
LH
=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,565 - 0,0625) + 0)
=
1,2563 in
Nozzle required thickness per UG-27(c)(1)
trn
=
=
=
=
=
=
73/135
=
=
=
ta
=
=
=
tb1
=
=
=
tb1
=
=
=
tb
=
=
=
tUG-45
=
=
=
max[ ta , tb ]
max[ 0,0698 , 0,1894 ]
0,1894 in
74/135
MANHOLE (H)
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =
0,75 in
0,375 in
0,5 in
0,5 in
28 in
0,5 in
Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:
CILINDRO 2
1,8772 psi
SA-516 70 (II-D p. 18, ln. 19)
1
SA-516 70 (II-D p. 18, ln. 19)
28 in
NPS 20 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F
1,5298 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
Full UW-11(a) Type 1
90
0,75 in
18 in
38,25 in
19,25 in
0,375 in
0,0625 in
4,12 in
10,5 in
No
75/135
UG-45 Nozzle
Wall
Thickness
Summary (in)
(in2)
A
available
A1
A2
A3
A5
A
welds
treq
tmin
Weld load
W
Weld load
W1-1
88.050
95.504
Path 1-1
strength
Weld load
W2-2
Path 2-2
strength
Weld load
W3-3
Path 3-3
strength
Actual weld
size (in)
0,2188
0,2625
0,25
0,35
0,2188
0,5
Weld description
Status
=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(19,375, 9,6875 + (0,375 - 0,0625) + (0,75 - 0,0625))
=
19,375 in
Outer Normal Limit of reinforcement per UG-40
LH
=
=
=
76/135
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
5*(tn - trn)*fr2*t
5*(0,3125 - 0,1624)*1*0,6875
0,516 in2
=
=
77/135
0,3846 in2
A41 =
=
=
Leg2*fr3
0,3752*1
0,1406 in2
A42 =
=
=
Leg2*fr4
0,52*1
0,25 in2
A5
(Dp - d - 2*tn)*te*fr4
(28 - 19,375 - 2*0,3125)*0,5*1
4 in2
=
=
=
Area =
=
=
A1 + A2 + A41 + A42 + A5
4,532 + 0,3846 + 0,1406 + 0,25 + 4
9,3072 in2
=
=
=
ta
=
=
=
78/135
=
=
=
(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(8,7883 - 4,532 + 2*0,3125*1*(1*0,6875 - 1*0,4536))*20.000
88.050 lbf
W1-1 =
=
=
W2-2 =
=
=
W3-3 =
=
=
79/135
80/135
INSPECTION (I)
ASME Section VIII, Division 2, 2010 Edition, A11 Addenda
Component
Skirt Opening
Description
INSPECTION
Drawing Mark
Sleeve Material
Attached to
Support Skirt
Orientation
radial
Offset, L
25,195"
Angle,
220
Distance, r
29"
Through a
Category B Joint
No
Dimensions
Not Pipe
Inside Diameter
15,25"
Nominal Wall
Thickness
0,375"
Skirt Thickness
0,25"
Leg41
0,25"
Leg43
0,25"
External Projection
Available, Lpr1
1,375"
Internal Projection,
Lpr2
1"
Corrosion
Inner
0"
Outer
0"
81/135
Wind
Operating Hot & New
Seismic
Wind
Empty Cold & Corroded
Seismic
Wind
Empty Cold & New
Seismic
Tensile
AT
(in2)
Ar
(in2)
1,9515 0
Ratio
Status
N/A
OK
Compressive 0,0102
OK
Tensile
3,396
OK
0,001
0,0149 228,622
Compressive 0,0139
OK
Tensile
1,9515 0
OK
N/A
Compressive 0,0104
1,9106 0,159
Tensile
OK
Compressive 0,0145
OK
Tensile
OK
Compressive 0,0075
OK
Tensile
OK
Compressive 0,0086
OK
Tensile
OK
Compressive 0,0077
OK
Tensile
OK
OK
0,001
0,0011
0,0014
0,0009
0,0015
Compressive 0,0092
12,0157
OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.
82/135
(4.5.4)
(4.5.11)
LH2 = Lpr1
(4.5.12)
(4.5.13)
(4.5.14)
LI1 = (Rn*tn)0,5
(4.5.16)
LI2 = Lpr2
(4.5.17)
(4.5.18)
(4.5.19)
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*7,625] =
2,6161"
1,691"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
1,625"
LI1 = (7,625*0,375)0,5 =
1,691"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 1,691, 1, 2] =
1"
Corroded
2,6161"
1,691"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
1,625"
83/135
LI1 = (7,625*0,375)0,5 =
1,691"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 1,691, 1, 2] =
1"
A1 = 2*2,6161*(1*0,25 - 0,0011) =
1,3024 in2
A2 = 2*(1,625 - 0,0011)*0,375*1 =
1,2179 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,3953 in2
Ar = 15,25*0,0011 + 2*0,375*0,0011*(1 - 1) =
0,0165 in2
A1 = 2*2,6161*(1*0,25 - 0,0009) =
1,3031 in2
A2 = 2*(1,625 - 0,0009)*0,375*1 =
1,218 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,3961 in2
Ar = 15,25*0,0009 + 2*0,375*0,0009*(1 - 1) =
0,0144 in2
A1 = 2*2,6161*(1*0,25 - 0,001) =
1,3029 in2
A2 = 2*(1,625 - 0,001)*0,375*1 =
1,218 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,396 in2
84/135
Ar = 15,25*0,001 + 2*0,375*0,001*(1 - 1) =
0,0149 in2
A1 = 2*2,6161*(1*0,25 - 0,001) =
1,3026 in2
A2 = 2*(1,625 - 0,001)*0,375*1 =
1,218 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,3955 in2
Ar = 15,25*0,001 + 2*0,375*0,001*(1 - 1) =
0,0159 in2
A1 = 2*2,6161*(1*0,25 - 0,0014) =
1,3007 in2
A2 = 2*(1,625 - 0,0014)*0,375*1 =
1,2177 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,3934 in2
Ar = 15,25*0,0014 + 2*0,375*0,0014*(1 - 1) =
0,0214 in2
A1 = 2*2,6161*(1*0,25 - 0,0015) =
1,3004 in2
A2 = 2*(1,625 - 0,0015)*0,375*1 =
1,2177 in2
A3 = 2*1*0,375*1 =
0,75 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
3,3931 in2
Ar = 15,25*0,0015 + 2*0,375*0,0015*(1 - 1) =
0,0223 in2
85/135
(4.5.212)
(4.5.211)
New
n = 15,25 / {2*(27,375*0,25)0,5} =
2,9147
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,8455"
0,8455"
0,25"
0,25"
Corroded
n = 15,25 / {2*(27,375*0,25)0,5} =
2,9147
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,8455"
0,8455"
86/135
0,25"
0,25"
0,941 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9115 in2
Ar = 15,25*0,0102 =
0,1556 in2
AT = 1,9115 in2 Ar = 0,1556 in2
0,9401 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9106 in2
Ar = 15,25*0,0104 =
0,159 in2
AT = 1,9106 in2 Ar = 0,159 in2
0,9516 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9221 in2
Ar = 15,25*0,0075 =
0,1142 in2
AT = 1,9221 in2 Ar = 0,1142 in2
87/135
0,9507 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9212 in2
Ar = 15,25*0,0077 =
0,1178 in2
AT = 1,9212 in2 Ar = 0,1178 in2
0,9266 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,8971 in2
Ar = 15,25*0,0139 =
0,2116 in2
AT = 1,8971 in2 Ar = 0,2116 in2
0,9243 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,8948 in2
Ar = 15,25*0,0145 =
0,2204 in2
AT = 1,8948 in2 Ar = 0,2204 in2
88/135
0,9474 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9178 in2
Ar = 15,25*0,0086 =
0,1308 in2
AT = 1,9178 in2 Ar = 0,1308 in2
0,9451 in2
A2 = 2*0,8455*0,25*1 =
0,4227 in2
A3 = 2*0,8455*0,25*1 =
0,4227 in2
A41 = 0,252*1 =
0,0625 in2
A43 = 0,252*1 =
0,0625 in2
1,9155 in2
Ar = 15,25*0,0092 =
0,1397 in2
AT = 1,9155 in2 Ar = 0,1397 in2
89/135
Skirt Opening
Description
Skirt Opening #4
Drawing Mark
SO #4
Sleeve Material
Attached to
Support Skirt
Orientation
radial
Offset, L
22,25"
Angle,
70
Distance, r
29"
Through a
Category B Joint
No
Dimensions
Inside Diameter
6,065"
Nominal Wall
Thickness
0,28"
Skirt Thickness
0,25"
Leg41
0,25"
Leg43
0,25"
External
Projection
Available, Lpr1
1,375"
Internal
Projection, Lpr2
1"
Corrosion Inner
0"
Outer
0"
90/135
Wind
Operating Hot & New
Seismic
Wind
Empty Cold & Corroded
Seismic
Wind
Empty Cold & New
Seismic
Tensile
AT
(in2)
Ar
(in2)
1,4637 0
Ratio
Status
N/A
OK
Compressive 0,0103
OK
Tensile
OK
Compressive 0,0141
OK
Tensile
1,4637 0
OK
0,0011
N/A
Compressive 0,0106
1,423
Tensile
OK
Compressive 0,0147
OK
Tensile
OK
Compressive 0,0076
OK
Tensile
2,4086 0,009
266,676
OK
Compressive 0,0087
OK
Tensile
OK
Compressive 0,0079
OK
Tensile
0,0015
OK
Compressive 0,0093
OK
0,0012
0,0011
0,0015
0,001
0,0641 22,2056
OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.
91/135
(4.5.4)
(4.5.11)
LH2 = Lpr1
(4.5.12)
(4.5.13)
(4.5.14)
LI1 = (Rn*tn)0,5
(4.5.16)
LI2 = Lpr2
(4.5.17)
(4.5.18)
(4.5.19)
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*3,0325] =
2,6161"
0,9215"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
1,1715"
LI1 = (3,0325*0,28)0,5 =
0,9215"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 0,9215, 1, 2] =
0,9215"
Corroded
2,6161"
0,9215"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
1,1715"
92/135
LI1 = (3,0325*0,28)0,5 =
0,9215"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 0,9215, 1, 2] =
0,9215"
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,0011) =
1,302 in2
A2 = 2*(1,1715 - 0,0011)*0,28*0,855 =
0,5603 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4104 in2
0,0071 in2
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,001) =
1,3027 in2
A2 = 2*(1,1715 - 0,001)*0,28*0,855 =
0,5604 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4112 in2
0,0062 in2
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,0011) =
1,3022 in2
A2 = 2*(1,1715 - 0,0011)*0,28*0,855 =
0,5604 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4107 in2
93/135
0,0068 in2
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,0012) =
1,3018 in2
A2 = 2*(1,1715 - 0,0012)*0,28*0,855 =
0,5603 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4103 in2
0,0073 in2
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,0015) =
1,3003 in2
A2 = 2*(1,1715 - 0,0015)*0,28*0,855 =
0,5602 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4086 in2
0,009 in2
0,855
0,855
A1 = 2*2,6161*(1*0,25 - 0,0015) =
1,3 in2
A2 = 2*(1,1715 - 0,0015)*0,28*0,855 =
0,5602 in2
A3 = 2*0,9215*0,28*0,855 =
0,4412 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
2,4083 in2
0,0094 in2
94/135
(4.5.212)
(4.5.211)
New
n = 6,065 / {2*(27,375*0,25)0,5} =
1,1592
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,4607"
0,4607"
0,25"
0,25"
Corroded
n = 6,065 / {2*(27,375*0,25)0,5} =
1,1592
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,4607"
0,4607"
95/135
0,25"
0,25"
0,855
0,855
0,9231 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4239 in2
Ar = 6,065*0,0103 =
0,0627 in2
AT = 1,4239 in2 Ar = 0,0627 in2
0,855
0,855
0,9222 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,423 in2
Ar = 6,065*0,0106 =
0,0641 in2
AT = 1,423 in2 Ar = 0,0641 in2
0,855
0,855
0,9335 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4343 in2
Ar = 6,065*0,0076 =
0,0463 in2
AT = 1,4343 in2 Ar = 0,0463 in2
96/135
0,855
0,855
0,9326 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4334 in2
Ar = 6,065*0,0079 =
0,0477 in2
AT = 1,4334 in2 Ar = 0,0477 in2
0,855
0,855
0,9085 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4093 in2
Ar = 6,065*0,0141 =
0,0856 in2
AT = 1,4093 in2 Ar = 0,0856 in2
0,855
0,855
0,9063 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4071 in2
Ar = 6,065*0,0147 =
0,0892 in2
AT = 1,4071 in2 Ar = 0,0892 in2
0,855
97/135
0,855
0,9293 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4301 in2
Ar = 6,065*0,0087 =
0,0529 in2
AT = 1,4301 in2 Ar = 0,0529 in2
0,855
0,855
0,927 in2
A2 = 2*0,4607*0,25*0,855 =
0,197 in2
A3 = 2*0,4607*0,25*0,855 =
0,197 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4278 in2
Ar = 6,065*0,0093 =
0,0565 in2
AT = 1,4278 in2 Ar = 0,0565 in2
98/135
VENT 1 (T1)
ASME Section VIII, Division 2, 2010 Edition, A11 Addenda
Component
Skirt Opening
Description
VENT 1
Drawing Mark
T1
Sleeve Material
Attached to
Support Skirt
Orientation
radial
Offset, L
35"
Angle,
Distance, r
29"
Through a
Category B Joint
No
Dimensions
Inside Diameter
2,067"
Nominal Wall
Thickness
0,154"
Skirt Thickness
0,25"
Leg41
0,25"
Leg43
0,25"
External
Projection
Available, Lpr1
1,375"
Internal
Projection, Lpr2
1"
Corrosion Inner
0"
Outer
0"
99/135
Wind
Operating Hot & New
Seismic
Wind
Empty Cold & Corroded
Seismic
Wind
Empty Cold & New
Seismic
AT
(in2)
Ar
(in2)
Ratio
Status
N/A
OK
Compressive 0,0097
OK
Tensile
1,414
OK
Tensile
0,0005
1,1774 0
0,0011 1.259,8032
Compressive 0,0131
1,1268 0,027
41,7314
OK
Tensile
1,1774 0
N/A
OK
Compressive 0,01
OK
Tensile
OK
Compressive 0,0136
OK
Tensile
OK
Compressive 0,007
OK
Tensile
OK
Compressive 0,0081
1,146
OK
Tensile
OK
Compressive 0,0073
1,1492 0,015
OK
Tensile
1,411
0,0006
0,0009
0,0012
0,0007
0,0012
Compressive 0,0087
0,0168 68,3454
76,555
0,0026 547,8245
OK
OK
Note: Skirt required thickness of zero on tensile side indicates load is compressive.
100/135
(4.5.4)
(4.5.11)
LH2 = Lpr1
(4.5.12)
(4.5.13)
(4.5.14)
LI1 = (Rn*tn)0,5
(4.5.16)
LI2 = Lpr2
(4.5.17)
(4.5.18)
(4.5.19)
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*1,0335] =
2,067"
0,3989"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
0,6489"
LI1 = (1,0335*0,154)0,5 =
0,3989"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 0,3989, 1, 2] =
0,3989"
Corroded
2,067"
0,3989"
LH2 = 1,375 =
1,375"
LH3 = 8*(0,25 + 0) =
2"
0,6489"
101/135
LI1 = (1,0335*0,154)0,5 =
0,3989"
LI2 = Lpr2 =
1"
LI3 = 8*(0,25 + 0) =
2"
LI = min[ 0,3989, 1, 2] =
0,3989"
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0009) =
1,03 in2
A2 = 2*(0,6489 - 0,0009)*0,154*0,855 =
0,1707 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4126 in2
0,0018 in2
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0007) =
1,0305 in2
A2 = 2*(0,6489 - 0,0007)*0,154*0,855 =
0,1707 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4132 in2
0,0015 in2
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0005) =
1,0313 in2
A2 = 2*(0,6489 - 0,0005)*0,154*0,855 =
0,1708 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,414 in2
102/135
0,0011 in2
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0006) =
1,0311 in2
A2 = 2*(0,6489 - 0,0006)*0,154*0,855 =
0,1707 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4138 in2
0,0012 in2
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0012) =
1,0286 in2
A2 = 2*(0,6489 - 0,0012)*0,154*0,855 =
0,1706 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,4111 in2
0,0025 in2
0,855
0,855
A1 = 2*2,067*(1*0,25 - 0,0012) =
1,0285 in2
A2 = 2*(0,6489 - 0,0012)*0,154*0,855 =
0,1706 in2
A3 = 2*0,3989*0,154*0,855 =
0,1051 in2
A41 = 0,252*0,855 =
0,0534 in2
A43 = 0,252*0,855 =
0,0534 in2
1,411 in2
0,0026 in2
103/135
(4.5.212)
(4.5.211)
New
n = 2,067 / {2*(27,375*0,25)0,5} =
0,3951
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,1995"
0,1995"
0,154"
0,154"
Corroded
n = 2,067 / {2*(27,375*0,25)0,5} =
0,3951
0,3556
LR = 0,75*(27,375*0,25)0,5 =
1,962"
0,1995"
0,1995"
104/135
0,154"
0,154"
0,855
0,855
0,9321 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1396 in2
Ar = 2,067*0,0097 =
0,0201 in2
AT = 1,1396 in2 Ar = 0,0201 in2
0,855
0,855
0,9312 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1388 in2
Ar = 2,067*0,01 =
0,0206 in2
AT = 1,1388 in2 Ar = 0,0206 in2
Empty Cold & Corroded Wind Compressive
0,855
0,855
0,9426 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1502 in2
Ar = 2,067*0,007 =
0,0145 in2
AT = 1,1502 in2 Ar = 0,0145 in2
105/135
0,855
0,855
0,9417 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1492 in2
Ar = 2,067*0,0073 =
0,015 in2
AT = 1,1492 in2 Ar = 0,015 in2
0,855
0,855
0,9192 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1268 in2
Ar = 2,067*0,0131 =
0,027 in2
AT = 1,1268 in2 Ar = 0,027 in2
0,855
0,855
0,9171 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1246 in2
Ar = 2,067*0,0136 =
0,0281 in2
AT = 1,1246 in2 Ar = 0,0281 in2
0,855
106/135
0,855
0,9384 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,146 in2
Ar = 2,067*0,0081 =
0,0168 in2
AT = 1,146 in2 Ar = 0,0168 in2
0,855
0,855
0,9362 in2
A2 = 2*0,1995*0,154*0,855 =
0,0525 in2
A3 = 2*0,1995*0,154*0,855 =
0,0525 in2
0,0513 in2
0,0513 in2
1,1438 in2
Ar = 2,067*0,0087 =
0,0179 in2
AT = 1,1438 in2 Ar = 0,0179 in2
107/135
Support Skirt
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length (includes base ring thickness):
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:
170
54,75
54,75
44,5
0
0
0,55
0,8
0,25
3,4256
in
CABEZA INFERIOR
in down from the top
seam
108/135
Loading
Wind
Vessel
Condition
(Stress)
operating, corroded (+)
Governing
Skirt
Location
Temperature
(F)
Allowable
Stress
(psi)
Calculated
Stress/E
(psi)
Required
thickness
(in)
top
170
12.741,95
-87,01
0,0017
Wind
bottom
170
12.741,95
580,88
0,0114
Wind
top
170
12.741,95
-97,3
0,0019
Wind
bottom
170
12.741,95
592,16
0,0116
Wind
bottom
70
20.000
166,06
0,0021
Wind
bottom
70
12.741,95
442,52
0,0087
Wind
bottom
70
20.000
152,28
0,0019
Wind
bottom
70
12.741,95
454,53
0,0089
Seismic
bottom
170
20.000
211,11
0,0026
Seismic
bottom
170
12.741,95
813,92
0,016
Seismic
bottom
170
20.000
222,51
0,0028
Seismic
bottom
170
12.741,95
846,78
0,0166
Seismic
bottom
70
20.000
197,05
0,0025
Seismic
bottom
70
12.741,95
498,28
0,0098
Seismic
bottom
70
20.000
207,39
0,0026
Seismic
bottom
70
12.741,95
531,89
0,0104
109/135
110/135
111/135
Tensile side
Required thickness, tensile stress at base:
t
Compressive side
Required thickness, compressive stress at base:
t
Compressive side
112/135
Compressive side
Required thickness, compressive stress at base:
t
113/135
Compressive side
Required thickness, compressive stress at base:
t
114/135
Base M
(lbf-ft)
W
(lb)
Required
bolt area
(in2)
tr
Foundation
bearing
stress
(psi)
trcomp
tr
gusset
(in)
Load
Vessel
condition
Wind
operating, corroded
14.239,3 12.867,2
0 0,1912
25,13
Wind
operating, new
14.263,7 13.333,2
0 0,1929
25,59
Wind
empty, corroded
14.239,3
Wind
empty, new
14.263,7
Seismic
operating, corroded
Seismic
operating, new
Seismic
empty, corroded
Seismic
empty, new
Base
(in)
plate
(in)
15.466,6
16.446
115/135
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + 12.867,19 / 1.042,5336 + 6*14.239,3*61,73 / 412.556,3
= 25 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*25*18,31322 = 34,9 lbf
My = -0,4618*25*3,242 = -121,8 lbf
tr = (6*Mmax / Sp)0,5
= (6*121,8 / 20.000)0,5
= 0,1912 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
116/135
= 0 / (2 * 1,1213)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(0*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (operating, new + Wind)
P = -W / N + 48 * M / (N*BC)
= -13.333,2 / 8 + 48 * 14.263,7 / (8*58,73)
= -209,44 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(61,732 - 49,732) / 4 - 8**1,1252 / 4
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + 13.333,2 / 1.042,5336 + 6*14.263,7*61,73 / 412.556,3
= 26 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*26*18,31322 = 35,5 lbf
My = -0,4618*26*3,242 = -124,1 lbf
tr = (6*Mmax / Sp)0,5
= (6*124,07 / 20.000)0,5
= 0,1929 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
117/135
= 0 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1,1213)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(0*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (empty, corroded + Wind)
P = -W / N + 48 * M / (N*BC)
= -6.890,43 / 8 + 48 * 14.239,3 / (8*58,73)
= 593,42 lbf
Required area per bolt = P / Sb = 0,0396 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)
Base plate width, tc:
6
in
Average base plate diameter, d: 55,73
in
Base plate elastic modulus, Es: 29,0E+06psi
118/135
36.000
psi
119/135
120/135
121/135
122/135
123/135
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + (1 + 0,2)*13.333,2 / 1.042,5336 + 6*23.857*61,73 / 412.556,3
= 37 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*37*18,31322 = 51 lbf
My = -0,4618*37*3,242 = -178,2 lbf
tr = (6*Mmax / Sp)0,5
= (6*178,22 / 20.000)0,5
= 0,2312 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*770,64 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,2108 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
124/135
= 770,64 / (2 * 1,1213)
= 344 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(770,64*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0357 in
The skirt thickness is satisfactory.
Anchor bolt load (empty, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -6.890,43 / 8 + 48 * 15.466,6 / (8*58,73)
= 718,8 lbf
Required area per bolt = P / Sb = 0,0479 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:
6
in
55,73
in
29,0E+06psi
36.000 psi
125/135
126/135
6
in
55,73
in
29,0E+06psi
36.000 psi
127/135
= 565 psi
Total compressive load on foundation
Cc = T + (1 + VAccel)*W + Bolt Preload
= 504,64 + (1 + 0,2)*7.387,98 + 0
= 9.370,22 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 9.370,22 / (((6 - 0,0138) + 9,2889*0,0138)*(55,73 / 2)*1,6506)
= 33 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 565 / (9,2889*33))
= 0,354077
Base plate required thickness (empty, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*33*18,31322 = 46,3 lbf
My = -0,4618*33*3,242 = -161,5 lbf
tr = (6*Mmax / Sp)0,5
= (6*161,52 / 20.000)0,5
= 0,2201 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*170,51 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,0992 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
128/135
129/135
Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cq:
Basic Wind Speed:, V:
Importance Factor:, Iw:
Exposure category:
UBC 1997
0,0000 ft
0,0000 ft
0,8000
85,0000
mph
1,0000
D
Vessel Characteristics
Vessel height, h:
15,3280 ft
Vessel Minimum Diameter
Operating, Corroded: 4,6250 ft
Empty, Corroded: 4,6250 ft
Fundamental Frequency
36,9907
Operating, Corroded:
Hz
42,7415
Empty, Corroded:
Hz
Damping coefficient,
Operating, Corroded: 0,0250
Empty, Corroded: 0,0200
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
130/135
Component
CABEZA SUPERIOR
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
167,9256
4,61
28,9
103
78
0,0026
CILINDRO 1
143,9256
4,63
28,9
2,144
295
501
0,0023
CILINDRO 2
47,9256
4,63
28,9
2,144
1.060
9.247
0,0019
44,5
4,61
28,9
1.087
9.554
0,0004
Support Skirt
4,60
28,9
0,7877
1.440
14.239
0,0003
Component
CABEZA SUPERIOR
Elevation of
bottom above
base (in)
Effective OD
(ft)
Elastic modulus
E (106 psi)
Inertia
I (ft4)
Platform
wind shear at
Bottom (lbf)
Total wind
shear at
Bottom (lbf)
bending
moment at
Bottom (lbf-ft)
Deflection
at top (in)
167,9256
4,61
29,4
103
78
0,0025
CILINDRO 1
143,9256
4,63
29,4
2,144
295
501
0,0023
CILINDRO 2
47,9256
4,63
29,4
2,144
1.060
9.247
0,0019
44,5
4,61
29,4
1.087
9.554
0,0004
Support Skirt
4,60
29,4
0,7877
1.440
14.239
0,0003
Ce
WP
(psf)
15,0
1,39 20,6832
20,0
1,45 21,5760
131/135
Seismic Code
Vessel Characteristics
132/135
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
167,9256
28,9
197
156
CILINDRO 1
143,9256
28,9
2,1444
470
854
CILINDRO 2
47,9256
28,9
2,1444
2.138
13.730
44,5
28,9
2.177
14.346
Support Skirt
28,9
0,7877
2.316
22.872
Elevation of bottom
above base (in)
Elastic modulus E
(106 psi)
Inertia I
(ft4)
Seismic shear at
Bottom (lbf)
Bending Moment at
Bottom (lbf-ft)
167,9256
29,4
179
143
CILINDRO 1
143,9256
29,4
2,1444
425
777
CILINDRO 2
47,9256
29,4
2,1444
1.165
10.564
44,5
29,4
1.175
10.898
Support Skirt
29,4
0,7877
1.240
15.467
Weight ( lb)
Operating, Corroded
2.316
12.867,2
0,06
0,2
Operating, New
2.400
13.333,2
0,06
0,2
Empty, Corroded
1.240
6.890,4
0,06
0,2
Empty, New
1.330
7.388
0,06
0,2
133/135
134/135
LIQUID LEVEL
Location from datum
60,38"
135/135