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COINMET S.A.

COMPRESS Pressure Vessel Design Calculations

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STAR UP AIR STORAGE TANK


MDB-400
METALCOLMESA
AIR
BALLENAS
martes, julio 24, 2012

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Deficiencies Summary
Deficiencies for INSPECTION
Operating Hot & New Seismic Compressive (governing): 4.5.17: Opening diameter (15,25 in) is greater than 25% of
the Support Skirt diameter (0,25*54,75 = 13,6875 in).

1/135

Revision History
No.

Date

7/24/2012

Operator

H.F.

Notes

New vessel created ASME Section VIII Division 1 [COMPRESS 2012 Build 7200]

2/135

Table Of Contents
1. Deficiencies Summary
2. Revision History
3. Settings Summary
4. Pressure Summary
5. Thickness Summary
6. Nozzle Schedule
7. Nozzle Summary
8. Weight Summary
9. Hydrostatic Test
10. CABEZA SUPERIOR
11. Straight Flange on CABEZA SUPERIOR
12. CABEZA INFERIOR
13. Straight Flange on CABEZA INFERIOR
14. CILINDRO 1
15. CILINDRO 2
16. AIR INLET (A)
17. AIR OUTLET (B)
18. LIQUID DRAIN (C)
19. AIR INTERCONECTION (E)
20. PRESSURE RELIEF (W)
21. MANUAL VENT (V)
22. PRESSURE GAUGE (P)
23. MANHOLE (H)
24. INSPECTION
25. Skirt Opening #4
26. VENT 1
27. Support Skirt
28. Skirt Base Ring
29. Wind Code
30. Seismic Code
31. LIQUID LEVEL

3/135

Settings Summary
COMPRESS 2012 Build 7200
Units: U.S. Customary
Datum Line Location: 0,00" from bottom seam
Design
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Design or Rating:
Minimum thickness:
Design for cold shut down only:
Design for lethal service (full radiography required):
Design nozzles for:
Corrosion weight loss:
UG-23 Stress Increase:
Skirt/legs stress increase:
Minimum nozzle projection:
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1,25&#34 and <= 1,50" thick:
UG-37(a) shell tr calculation considers longitudinal stress:
Butt welds are tapered per Figure UCS-66.3(a).

Get Thickness from Pressure


0,0625" per UG-16(b)
No
No
Design P only
100% of theoretical loss
1,20
1,0
4"
Yes
No
No

Hydro/Pneumatic Test
Shop Hydrotest Pressure:
Test liquid specific gravity:
Maximum stress during test:

1,3 times vessel


MAWP
1,00
90% of yield

Required Marking - UG-116


UG-116(e) Radiography:
RT1
UG-116(f) Postweld heat treatment: HT
Code Cases\Interpretations
Use Code Case 2547:
Apply interpretation VIII-1-83-66:
Apply interpretation VIII-1-86-175:
Apply interpretation VIII-1-83-115:
Apply interpretation VIII-1-01-37:
No UCS-66.1 MDMT reduction:
No UCS-68(c) MDMT reduction:
Disallow UG-20(f) exemptions:

No
Yes
Yes
Yes
Yes
No
No
No

4/135

UG-22 Loadings
UG-22(a) Internal or External Design Pressure :
UG-22(b) Weight of the vessel and normal contents under operating or test conditions:
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22(f) Wind reactions:
UG-22(f) Seismic reactions:
UG-22(j) Test pressure and coincident static head acting during the test:
Note: UG-22(b),(c) and (f) loads only considered when supports are present.

Yes
Yes
No
Yes
Yes
Yes
No

5/135

Pressure Summary
Pressure Summary for Chamber bounded by CABEZA INFERIOR and CABEZA SUPERIOR
P

Design
( psi)

Design
( F)

CABEZA SUPERIOR

330

Straight Flange on CABEZA SUPERIOR

330

CILINDRO 1

MAWP
( psi)

MAP
( psi)

170

331,18

377,07

-49,4

Note 1

No

170

500,45

546,45

-49,4

Note 2

No

330

170

500,45

546,45

-49,4

Note 2

No

CILINDRO 2

330

170

498,28

546,45

-49

Note 3

No

Straight Flange on CABEZA INFERIOR

330

170

498,2

546,45

-48,9

Note 5

No

CABEZA INFERIOR

330

170

332,65

381,27

-48,9

Note 4

No

AIR INLET (A)

330

170

330

330

-55

Note 6

No

AIR OUTLET (B)

330

170

330

330

-55

Note 6

No

LIQUID DRAIN (C)

330

170

330

330

-46,09

Note 7

No

AIR INTERCONECTION (E)

330

170

330

330

-55

Note 6

No

MANHOLE (H)

330

170

330

330

-55

Nozzle Note 8

No

Pad Note 9

No

PRESSURE GAUGE (P)

330

170

330

330

-55

Note 6

No

MANUAL VENT (V)

330

170

330

330

-55

Note 6

No

PRESSURE RELIEF (W)

330

170

330

330

-46,34

Note 10

No

Identifier

MDMT
( F)

MDMT
Exemption

Impact
Tested

Chamber design MDMT is -20 F


Chamber rated MDMT is -46,09 F @ 330 psi
Chamber MAWP hot & corroded is 330 psi @ 170 F
Chamber MAP cold & new is 330 psi @ 70 F
This pressure chamber is not designed for external pressure.

6/135

Notes for MDMT Rating:


Note #

Exemption

Details

1.

Straight Flange governs MDMT

2.

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F


30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34,4 F, (coincident ratio = 0,656)

UCS-66 governing thickness = 0,75 in

3.

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F


30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0,6604)

UCS-66 governing thickness = 0,75 in

4.

Straight Flange governs MDMT

5.

Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F


30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 33,9 F, (coincident ratio = 0,6605)

UCS-66 governing thickness = 0,75 in

6.

Flange rating governs:


Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F

UCS-66(b)(1)(b)

7.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -5,49 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,6 F, (coincident ratio = 0,8942)

UCS-66 governing thickness = 0,5157 in.

8.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 54,1 F, (coincident ratio = 0,5196)
Rated MDMT of -104,1F is limited to -55F by UCS-66(b)(2)

UCS-66 governing thickness = 0,375 in.

9.

Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F


30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0,6598)
Rated MDMT of -71F is limited to -55F by UCS-66(b)(2)

UCS-66 governing thickness = 0,5 in.

10.

Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -6,04 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,3 F, (coincident ratio = 0,8974)

UCS-66 governing thickness = 0,51 in.

Design notes are available on the Settings Summary page.

7/135

Thickness Summary
Component
Identifier

Material

Diameter
(in)

Length
(in)

Nominal t
(in)

Design t
(in)

Total Corrosion
(in)

Joint
E

Load

CABEZA SUPERIOR

SA-516 70

54 ID

14,01

0,51*

0,5084

0,0625

1,00

Internal

Straight Flange on CABEZA SUPERIOR

SA-516 70

54 ID

0,75

0,5135

0,0625

1,00

Internal

CILINDRO 1

SA-516 70

54 ID

24

0,75

0,5135

0,0625

1,00

Internal

CILINDRO 2

SA-516 70

54 ID

96

0,75

0,5166

0,0625

1,00

Internal

Straight Flange on CABEZA INFERIOR

SA-516 70

54 ID

0,75

0,5167

0,0625

1,00

Internal

CABEZA INFERIOR

SA-516 70

54 ID

14,0157

0,5157*

0,5122

0,0625

1,00

Internal

Support Skirt

SA-516 70

54,75 ID

44,5

0,25

0,0166

0,55

Seismic

Nominal t: Vessel wall nominal thickness


Design t:

Required vessel thickness due to governing loading + corrosion

Joint E:

Longitudinal seam joint efficiency

Head minimum thickness after forming

Load
internal:

Circumferential stress due to internal pressure governs

external:

External pressure governs

Wind:

Combined longitudinal stress of pressure + weight + wind governs

Seismic:

Combined longitudinal stress of pressure + weight + seismic governs

8/135

Nozzle Schedule
Nozzle
mark

Materials
Service

Size
Nozzle

Impact

Norm

Fine Grain

Pad

Impact

Norm

Fine Grain

Flange

AIR INLET

2,00 IDx0,66

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

AIR OUTLET

NPS 3 Sch 160

SA-106 B Smls
pipe

No

No

No

N/A

N/A

N/A

N/A

WN A105
Class 300

LIQUID DRAIN

0,75 IDx0,56

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

AIR INTERCONECTION

2,00 IDx0,66

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

MANHOLE

19,25 IDx0,38

SA-516 70

No

No

Yes

SA-516 70

No

No

Yes

WN A105
Class 300

PRESSURE GAUGE

0,75 IDx0,56

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

MANUAL VENT

1,00 IDx0,56

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

PRESSURE RELIEF

2,00 IDx0,66

SA-105

No

No

No

N/A

N/A

N/A

N/A

LWN A105
Class 300

9/135

Nozzle Summary
Reinforcement
Pad

Shell

tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*

Nozzle
mark

OD
(in)

t
n
(in)

Req t
n
(in)

A1?

3,31

0,655

0,2515

Yes

Yes

0,75

N/A

N/A

3,5

0,438

0,2874

Yes

Yes

0,75

0,5135

N/A

1,88

0,565

0,1894

Yes

Yes

0,5157*

N/A

3,31

0,655

0,2515

Yes

Yes

0,75

20

0,375

0,2249

Yes

Yes

0,75

1,88

0,565

0,1894

Yes

Yes

2,12

0,56

0,1973

Yes

3,31

0,655

0,2515

Yes

Corr
(in)

A /A
a r
(%)

N/A

0,0625

Exempt

N/A

0,0625

108,5

N/A

N/A

0,0625

Exempt

N/A

N/A

N/A

0,0625

Exempt

0,5161

0,5

0,0625

105,9

0,75

N/A

N/A

N/A

0,0625

Exempt

Yes

0,75

N/A

N/A

N/A

0,0625

Exempt

Yes

0,51*

N/A

N/A

N/A

0,0625

Exempt

A2?
Nom t
(in)

Design t
(in)

User t
(in)

Width
(in)

t
pad
(in)

Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming

10/135

Weight Summary
Weight ( lb) Contributed by Vessel Elements
Component

Metal
New*

Metal

Piping
Insulation
Lining
+ Liquid
Supports

Operating Liquid

Test Liquid

Surface Area
ft2

Corroded*

Insulation

CABEZA SUPERIOR

568,1

502,7

910

917,8

28

CILINDRO 1

875,4

803,4

1.984,3

1.993,5

29

CILINDRO 2

3.431,8 3.149,4

5.035,7 5.059,6

7.982

8.019,6

114

CABEZA INFERIOR

574,6

509,1

909,5

917,2

909,5

917,2

28

Support Skirt

544

544

107

Skirt Base Ring

202

202

23

TOTAL:

6.195,9 5.710,6

5.945,2 5.976,8

New

Corroded

New

Corroded

11.785,7 11.848,1

329

* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( lb) Contributed by Attachments
Component

Nozzles &
Flanges

Body Flanges
New Corroded

New

Tray
Packed Ladders &
Trays
Supports
Beds
Platforms

Rings & Vertical


Clips
Loads

Surface Area
ft2

Corroded

CABEZA SUPERIOR

19

18,1

CILINDRO 1

9,7

9,2

CILINDRO 2

1.130,7 1.120,1

18

CABEZA INFERIOR

7,6

7,2

Support Skirt

25,2

25,2

TOTAL:

1.192,1 1.179,8

20

Vessel operating weight, Corroded:


Vessel operating weight, New:
Vessel empty weight, Corroded:
Vessel empty weight, New:
Vessel test weight, New:
Vessel test weight, Corroded:
Vessel surface area:

12.867 lb
13.333 lb
6.890 lb
7.388 lb
19.174 lb
18.739 lb
349 ft2

Vessel center of gravity location - from datum - lift condition


Vessel Lift Weight, New: 7.388 lb
Center of Gravity:
44,5946"
Vessel Capacity
Vessel Capacity** (New):
1.408 US gal
Vessel Capacity** (Corroded): 1.415 US gal
**The vessel capacity does not include volume of nozzle, piping or other attachments.

11/135

Hydrostatic Test

Shop test pressure determination for Chamber bounded by CABEZA INFERIOR and CABEZA SUPERIOR
based on MAWP per UG-99(b)
Shop hydrostatic test gauge pressure is 429 psi at 70 F (the chamber MAWP = 330 psi)
The shop test is performed with the vessel in the horizontal position.

Identifier

Local test Test liquid UG-99(b) UG-99(b)


pressure static head stress pressure
psi
psi
ratio
factor

CABEZA SUPERIOR (1)

430,949

1,949

1,30

Straight Flange on CABEZA SUPERIOR

430,949

1,949

1,30

CILINDRO 1

430,949

1,949

1,30

CILINDRO 2

430,949

1,949

1,30

Straight Flange on CABEZA INFERIOR

430,949

1,949

1,30

CABEZA INFERIOR

430,949

1,949

1,30

AIR INLET (A)

430,638

1,638

1,30

AIR INTERCONECTION (E)

430,638

1,638

1,30

AIR OUTLET (B)

429,515

0,515

1,30

LIQUID DRAIN (C)

429,988

0,988

1,30

MANHOLE (H)

430,322

1,322

1,30

MANUAL VENT (V)

429,489

0,489

1,30

PRESSURE GAUGE (P)

429,276

0,276

1,30

PRESSURE RELIEF (W)

430,011

1,011

1,30

Notes:
(1) CABEZA SUPERIOR limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by CABEZA INFERIOR and CABEZA
SUPERIOR.

The test temperature of 70 F is warmer than the minimum recommended temperature of -16,09 F so the brittle
fracture provision of UG-99(h) has been met.

12/135

CABEZA SUPERIOR
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Straight Flange governs MDMT

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)

Internal design pressure: P = 330 psi @ 170 F

Static liquid head:


Ps= 0 psi (SG=1, Hs=0" Operating head)
Pth= 1,95 psi (SG=1, Hs=54" Horizontal test head)
Corrosion allowance:

Inner C = 0,0625"

Design MDMT = -20F


Rated MDMT = -49,4F

Radiography:

No impact test performed


Material is not normalized
Material is produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Estimated weight*: new = 568,1 lb


Capacity*:
new = 109,1 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

Outer C = 0"

=
=
=
=
=
=

Seamless No RT
Full UW-11(a) Type 1
corr = 502,7 lb
corr = 110 US gal

54"
0,51"
2 (new)
1,9954 (corroded)
2"
0,75"

The governing condition is internal pressure.


Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)

=
=
=
=

0,0625" + 0,0625" = 0,125"


0,5084"
331,18 psi
377,07 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54,125 / (2*13,5625))2]=0,996931
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54 / (2*13,5))2]=1

13/135

Design thickness for internal pressure, (Corroded at 170 F) Appendix 1-4(c)


t

=
=
=

P*D*K / (2*S*E - 0,2*P) + Corrosion


330*54,125*0,996931 / (2*20.000*1 - 0,2*330) + 0,0625
0,5084"

The head internal pressure design thickness is 0,5084".


Maximum allowable working pressure, (Corroded at 170 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,4475 / (0,996931*54,125 +0,2*0,4475) - 0
331,18 psi

The maximum allowable working pressure (MAWP) is 331,18 psi.


Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,51 / (1*54 +0,2*0,51) - 0
377,07 psi

The maximum allowable pressure (MAP) is 377,07 psi.


% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)


(75*0,75 / 9,555)*(1 - 9,555 / )
5,887%

14/135

Straight Flange on CABEZA SUPERIOR


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34,4 F, (coincident ratio = 0,656)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps
Pth

= 0 psi

(SG = 1, Hs = 0",Operating head)


(SG = 1, Hs = 54", Horizontal test
= 1,95 psi
head)

Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49,4 F

Radiography:

Inner C = 0,0625"

Outer C = 0"

No impact test performed


Material is not normalized
Material is produced to Fine Grain Practice
PWHT is performed

Longitudinal joint Circumferential joint -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight New = 73 lb


corr = 67 lb
Capacity
New = 19,83 US gal corr = 19,92 US gal
ID
= 54"
Length
= 2"
Lc
t
= 0,75"
Design thickness, (at 170 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 330*27,0625 / (20.000*1,00 - 0,60*330) + 0,0625
= 0,5135"

Maximum allowable working pressure, (at 170 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 0
= 500,45 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi

15/135

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,75 / 27,375)*(1 - 27,375 / )
1,3699%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,5135"
The governing condition is due to internal pressure.
The cylinder thickness of 0,75" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Operating, Hot & Corroded

Operating, Hot & New

Hot Shut Down, Corroded

Hot Shut Down, New

Pressure P (
psi)

330

330

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight


& Eccentric Moments Only

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St

Sc

20.000

16.265

20.000

20.000

20.000

20.000

20.000

20.000

16.445

16.265

16.445

16.265

16.445

16.265

Temperature (
F)

170

170

170

170

70

70

170

Corrosion C
(in)

0,0625

0,0625

0,0625

0,0625

Load

Req'd Thk Due to


Tension (in)

Req'd Thk Due to


Compression (in)

Wind

0,1854

0,1854

Seismic

0,1855

0,1854

Wind

0,185

0,185

Seismic

0,185

0,1849

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Wind

0,0002

0,0002

Seismic

0,0001

0,0003

Wind

0,0001

0,0002

Seismic

0,0001

0,0002

Wind

0,0002

0,0002

Seismic

0,0001

0,0002

Weight

0,0002

0,0002

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

16/135

ScHN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 16.265 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
933 / (*27,40632*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
520,8 / (2**27,4063*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0 - (0,0001)
0,1854"

|tmc + twc - tpc|

=
=

|0 + (0,0001) - (0,1855)|
0,1854"

tc

(total required,
tensile)

(total, net
tensile)

17/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0 + (0,0001)) / (27,0625 - 0,40*(0,6875 - 0 + (0,0001)))
= 1.232,12 psi
Operating, Hot & New, Wind, Bottom Seam
tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1851"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
943 / (*27,3752*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
587,1 / (2**27,375*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

=
=

0,1851 + 0 - (0,0001)
0,185"

|tmc + twc - tpc|

=
=

|0 + (0,0001) - (0,1851)|
0,185"

tc

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0 + (0,0001)) / (27 - 0,40*(0,75 - 0 + (0,0001)))
= 1.348,54 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 933 / (*27,40632*16.265,2*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

18/135

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 943 / (*27,3752*16.445,1*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 933 / (*27,40632*16.265,2*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 943 / (*27,3752*16.445,1*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

19/135

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 218 / (*27,40632*16.265,2*1,00)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 520,8 / (2**27,4063*16.265,2*1,00)
= 0,0002"
tt = |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0002"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
1.875 / (*27,40632*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
520,8 / (2**27,4063*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0 - (0,0001)
0,1855"

twc

=
=
=

(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*520,8 / (2**27,4063*20.000*1,20*1,00)
0,0002"

tc

|tmc + twc - tpc|

=
=

|0 + (0,0002) - (0,1855)|
0,1854"

(total required,
tensile)

(Weight)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0 + (0,0001)) / (27,0625 - 0,40*(0,6875 - 0 + (0,0001)))
= 1.232,09 psi

20/135

Operating, Hot & New, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1851"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
2.070 / (*27,3752*20.000*1,20*1,00)
0"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
587,1 / (2**27,375*20.000*1,20*1,00)
0,0001"

(Weight)

tt

tp + tm - tw

=
=

0,1851 + 0 - (0,0001)
0,185"

twc

=
=
=

(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*587,1 / (2**27,375*20.000*1,20*1,00)
0,0002"

tc

|tmc + twc - tpc|

=
=

|0 + (0,0002) - (0,1851)|
0,1849"

(total required,
tensile)

(Weight)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0 + (0,0001)) / (27 - 0,40*(0,75 - 0 + (0,0001)))
= 1.348,51 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.875 / (*27,40632*16.265,2*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tc = tmc + twc - tpc
= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

21/135

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 2.070 / (*27,3752*16.445,1*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tc = tmc + twc - tpc
= 0 + (0,0002) - (0)
= 0,0003"

(total required, compressive)

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.716 / (*27,40632*16.265,2*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*520,8 / (2**27,4063*16.265,2*1,20)
= 0,0002"
tc = tmc + twc - tpc
= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 1.893 / (*27,3752*16.445,1*1,20)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"

(Weight)

22/135

tt

= |tp + tm - tw|
= |0 + 0 - (0,0002)|
= 0,0001"

(total, net compressive)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*587,1 / (2**27,375*16.445,1*1,20)
= 0,0002"
tc = tmc + twc - tpc
= 0 + (0,0002) - (0)
= 0,0002"

(total required, compressive)

23/135

CABEZA INFERIOR
ASME Section VIII, Division 1, 2010 Edition, A11 Addenda
Component:
Material Specification:
Straight Flange governs MDMT

Ellipsoidal Head
SA-516 70 (II-D p.18, ln. 19)

Internal design pressure: P = 330 psi @ 170 F

Static liquid head:


Ps= 2,74 psi (SG=1, Hs=75,9425" Operating head)
Pth= 1,95 psi (SG=1, Hs=54" Horizontal test head)
Corrosion allowance:

Inner C = 0,0625"

Design MDMT = -20F


Rated MDMT = -48,9F

Radiography:

No impact test performed


Material is not normalized
Material is produced to fine grain practice
PWHT is performed
Do not Optimize MDMT / Find MAWP

Category A joints Head to shell seam -

Estimated weight*: new = 574,6 lb


Capacity*:
new = 109,1 US gal
* includes straight flange
Inner diameter
Minimum head thickness
Head ratio D/2h
Head ratio D/2h
Straight flange length Lsf
Nominal straight flange thickness tsf
Results Summary

Outer C = 0"

=
=
=
=
=
=

Seamless No RT
Full UW-11(a) Type 1
corr = 509,1 lb
corr = 110 US gal

54"
0,5157"
2 (new)
1,9954 (corroded)
2"
0,75"

The governing condition is internal pressure.


Minimum thickness per UG-16
Design thickness due to internal pressure (t)
Maximum allowable working pressure (MAWP)
Maximum allowable pressure (MAP)

=
=
=
=

0,0625" + 0,0625" = 0,125"


0,5122"
332,65 psi
381,27 psi

K (Corroded)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54,125 / (2*13,5625))2]=0,996931
K (New)
K=(1/6)*[2 + (D / (2*h))2]=(1/6)*[2 + (54 / (2*13,5))2]=1

24/135

Design thickness for internal pressure, (Corroded at 170 F) Appendix 1-4(c)


t

=
=
=

P*D*K / (2*S*E - 0,2*P) + Corrosion


332,74*54,125*0,996931 / (2*20.000*1 - 0,2*332,74) + 0,0625
0,5121"

The head internal pressure design thickness is 0,5122".


Maximum allowable working pressure, (Corroded at 170 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,4532 / (0,996931*54,125 +0,2*0,4532) - 2,74
332,65 psi

The maximum allowable working pressure (MAWP) is 332,65 psi.


Maximum allowable pressure, (New at 70 F) Appendix 1-4(c)
P

=
=
=

2*S*E*t / (K*D + 0,2*t) - Ps


2*20.000*1*0,5157 / (1*54 +0,2*0,5157) - 0
381,27 psi

The maximum allowable pressure (MAP) is 381,27 psi.


% Extreme fiber elongation - UCS-79(d)
EFE =
=
=

(75*t / Rf)*(1 - Rf / Ro)


(75*0,75 / 9,555)*(1 - 9,555 / )
5,887%

25/135

Straight Flange on CABEZA INFERIOR


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Straight Flange
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 33,9 F, (coincident ratio = 0,6605)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps

= 2,25 psi

Pth

= 1,95 psi

Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -48,9 F

Radiography:

(SG = 1, Hs =
62,38",Operating head)
(SG = 1, Hs = 54",
Horizontal test head)
Inner C = 0,0625"

Outer C = 0"

No impact test performed


Material is not normalized
Material is produced to Fine Grain Practice
PWHT is performed

Longitudinal joint Circumferential joint -

Seamless No RT
Full UW-11(a) Type 1

Estimated weight New = 73 lb


corr = 67 lb
Capacity
New = 19,83 US gal corr = 19,92 US gal
ID
= 54"
Length
= 2"
Lc
t
= 0,75"
Design thickness, (at 170 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 332,25*27,0625 / (20.000*1,00 - 0,60*332,25) + 0,0625
= 0,5167"

Maximum allowable working pressure, (at 170 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 2,25
= 498,2 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi

26/135

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,75 / 27,375)*(1 - 27,375 / )
1,3699%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,5167"
The governing condition is due to internal pressure.
The cylinder thickness of 0,75" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Operating, Hot & Corroded

Operating, Hot & New

Hot Shut Down, Corroded

Hot Shut Down, New

Pressure P (
psi)

330

330

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight


& Eccentric Moments Only

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St

Sc

20.000

16.265

20.000

20.000

20.000

20.000

20.000

20.000

16.445

16.265

16.445

16.265

16.445

16.265

Temperature (
F)

170

170

170

170

70

70

170

Corrosion C
(in)

0,0625

0,0625

0,0625

0,0625

Load

Req'd Thk Due to


Tension (in)

Req'd Thk Due to


Compression (in)

Wind

0,1862

0,1822

Seismic

0,1872

0,1809

Wind

0,1856

0,1816

Seismic

0,1868

0,1802

Wind

0,0006

0,0041

Seismic

0,0016

0,0057

Wind

0,0005

0,0042

Seismic

0,0017

0,006

Wind

0,0006

0,0041

Seismic

0,0009

0,0048

Wind

0,0005

0,0042

Seismic

0,0009

0,0051

Weight

0,001

0,0031

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

27/135

ScHN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 16.265 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
113.103 / (*27,40632*20.000*1,20*1,00)
0,002"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
5.670 / (2**27,4063*20.000*1,20*1,00)
0,0014"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,002 - (0,0014)


0,1862"

|tmc + twc - tpc|

=
=

|0,002 + (0,0014) - (0,1855)|


0,1822"

tc

(total required,
tensile)

(total, net
tensile)

28/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,002 + (0,0014)) / (27,0625 - 0,40*(0,6875 - 0,002 + (0,0014)))
= 1.230,79 psi
Operating, Hot & New, Wind, Bottom Seam
tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1851"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
113.395 / (*27,3752*20.000*1,20*1,00)
0,002"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
6.107,6 / (2**27,375*20.000*1,20*1,00)
0,0015"

(Weight)

tt

tp + tm - tw

=
=

0,1851 + 0,002 - (0,0015)


0,1856"

|tmc + twc - tpc|

=
=

|0,002 + (0,0015) - (0,1851)|


0,1816"

tc

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,002 + (0,0015)) / (27 - 0,40*(0,75 - 0,002 + (0,0015)))
= 1.347,36 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*St*Ks*Ec)
(bending)
= 113.103 / (*27,40632*20.000*1,20*1,00)
= 0,002"
tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"

tmc = M / (*Rm2*Sc*Ks)
= 113.103 / (*27,40632*16.265,2*1,20)
= 0,0025"

(bending)

twc = W / (2**Rm*Sc*Ks)

(Weight)

29/135

= 5.670 / (2**27,4063*16.265,2*1,20)
= 0,0017"
tc

= tmc + twc - tpc


= 0,0025 + (0,0017) - (0)
= 0,0041"

(total required, compressive)

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 113.395 / (*27,3752*20.000*1,20*1,00)
= 0,002"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt

= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 113.395 / (*27,3752*16.445,1*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0018"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0024 + (0,0018) - (0)
= 0,0042"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
(Pressure)
2
tm = M / (*Rm *St*Ks*Ec)
(bending)
= 113.103 / (*27,40632*20.000*1,20*1,00)
= 0,002"
tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"

tmc = M / (*Rm2*Sc*Ks)
= 113.103 / (*27,40632*16.265,2*1,20)
= 0,0025"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 5.670 / (2**27,4063*16.265,2*1,20)
= 0,0017"

(Weight)

30/135

tc

= tmc + twc - tpc


= 0,0025 + (0,0017) - (0)
= 0,0041"

(total required, compressive)

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 113.395 / (*27,3752*20.000*1,20*1,00)
= 0,002"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt

= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 113.395 / (*27,3752*16.445,1*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0018"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0024 + (0,0018) - (0)
= 0,0042"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*Sc*Ks)
(bending)
2
= 40.451 / (*27,4063 *16.265,2*1,00)
= 0,0011"
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 5.670 / (2**27,4063*16.265,2*1,00)
= 0,002"
tt = |tp + tm - tw|
= |0 + 0,0011 - (0,002)|
= 0,001"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0011 + (0,002) - (0)
= 0,0031"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

31/135

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
169.069 / (*27,40632*20.000*1,20*1,00)
0,003"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
5.670 / (2**27,4063*20.000*1,20*1,00)
0,0014"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,003 - (0,0014)


0,1872"

twc

=
=
=

(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*5.670 / (2**27,4063*20.000*1,20*1,00)
0,0016"

tc

|tmc + twc - tpc|

=
=

|0,003 + (0,0016) - (0,1855)|


0,1809"

(total required,
tensile)

(Weight)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,003 + (0,0014)) / (27,0625 - 0,40*(0,6875 - 0,003 + (0,0014)))
= 1.229 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
= 0,1851"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 177.065 / (*27,3752*20.000*1,20*1,00)
= 0,0031"

(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0,1851 + 0,0031 - (0,0015)
= 0,1868"

twc = (1 + VAccel)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,20*6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0018"
tc = |tmc + twc - tpc|
= |0,0031 + (0,0018) - (0,1851)|
= 0,1802"

(total, net tensile)

32/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,0031 + (0,0015)) / (27 - 0,40*(0,75 - 0,0031 + (0,0015)))
= 1.345,31 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 169.069 / (*27,40632*20.000*1,20*1,00)
= 0,003"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,003 - (0,0014)
= 0,0016"

tmc = M / (*Rm2*Sc*Ks)
= 169.069 / (*27,40632*16.265,2*1,20)
= 0,0037"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*5.670 / (2**27,4063*16.265,2*1,20)
= 0,002"
tc

= tmc + twc - tpc


= 0,0037 + (0,002) - (0)
= 0,0057"

(total required, compressive)

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 177.065 / (*27,3752*20.000*1,20*1,00)
= 0,0031"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0031 - (0,0015)
= 0,0017"

tmc = M / (*Rm2*Sc*Ks)
= 177.065 / (*27,3752*16.445,1*1,20)
= 0,0038"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0022"
tc

= tmc + twc - tpc

(total required, compressive)

33/135

= 0,0038 + (0,0022) - (0)


= 0,006"
Empty, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 129.104 / (*27,40632*20.000*1,20*1,00)
= 0,0023"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 5.670 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0023 - (0,0014)
= 0,0009"

tmc = M / (*Rm2*Sc*Ks)
= 129.104 / (*27,40632*16.265,2*1,20)
= 0,0028"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*5.670 / (2**27,4063*16.265,2*1,20)
= 0,002"
tc

= tmc + twc - tpc


= 0,0028 + (0,002) - (0)
= 0,0048"

(total required, compressive)

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 136.774 / (*27,3752*20.000*1,20*1,00)
= 0,0024"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.107,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0024 - (0,0015)
= 0,0009"

tmc = M / (*Rm2*Sc*Ks)
= 136.774 / (*27,3752*16.445,1*1,20)
= 0,0029"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*6.107,6 / (2**27,375*16.445,1*1,20)
= 0,0022"
tc

= tmc + twc - tpc


= 0,0029 + (0,0022) - (0)
= 0,0051"

(total required, compressive)

34/135

CILINDRO 1
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34,4 F, (coincident ratio = 0,656)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps
Pth

= 0 psi

(SG = 1, Hs = 0",Operating head)


(SG = 1, Hs = 54", Horizontal test
= 1,95 psi
head)

Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49,4 F

Radiography:

Inner C = 0,0625"

Outer C = 0"

No impact test performed


Material is not normalized
Material is produced to Fine Grain Practice
PWHT is performed

Longitudinal joint Full UW-11(a) Type 1


Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight New = 875,4 lb


corr = 803,4 lb
Capacity
New = 237,95 US gal corr = 239,05 US gal
ID
= 54"
Length
= 24"
Lc
t
= 0,75"
Design thickness, (at 170 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 330*27,0625 / (20.000*1,00 - 0,60*330) + 0,0625
= 0,5135"

Maximum allowable working pressure, (at 170 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 0
= 500,45 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi

35/135

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,75 / 27,375)*(1 - 27,375 / )
1,3699%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,5135"
The governing condition is due to internal pressure.
The cylinder thickness of 0,75" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Operating, Hot & Corroded

Operating, Hot & New

Hot Shut Down, Corroded

Hot Shut Down, New

Pressure P (
psi)

330

330

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight


& Eccentric Moments Only

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St

Sc

20.000

16.265

20.000

20.000

20.000

20.000

20.000

20.000

16.445

16.265

16.445

16.265

16.445

16.265

Temperature (
F)

170

170

170

170

70

70

170

Corrosion C
(in)

0,0625

0,0625

0,0625

0,0625

Load

Req'd Thk Due to


Tension (in)

Req'd Thk Due to


Compression (in)

Wind

0,1853

0,1851

Seismic

0,1854

0,185

Wind

0,1849

0,1847

Seismic

0,185

0,1845

Wind

0,0003

0,0005

Seismic

0,0002

0,0007

Wind

0,0003

0,0006

Seismic

0,0002

0,0008

Wind

0,0003

0,0005

Seismic

0,0002

0,0007

Wind

0,0003

0,0006

Seismic

0,0002

0,0007

Weight

0,0005

0,0005

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

36/135

ScHN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 16.265 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
6.014 / (*27,40632*20.000*1,20*1,00)
0,0001"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0003"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,0001 - (0,0003)


0,1853"

|tmc + twc - tpc|

=
=

|0,0001 + (0,0003) - (0,1855)|


0,1851"

tc

(total required,
tensile)

(total, net
tensile)

37/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,0001 + (0,0003)) / (27,0625 - 0,40*(0,6875 - 0,0001 + (0,0003)))
= 1.232,31 psi
Operating, Hot & New, Wind, Bottom Seam
tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1851"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
6.040 / (*27,3752*20.000*1,20*1,00)
0,0001"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
1.472,2 / (2**27,375*20.000*1,20*1,00)
0,0004"

(Weight)

tt

tp + tm - tw

=
=

0,1851 + 0,0001 - (0,0004)


0,1849"

|tmc + twc - tpc|

=
=

|0,0001 + (0,0004) - (0,1851)|


0,1847"

tc

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,0001 + (0,0004)) / (27 - 0,40*(0,75 - 0,0001 + (0,0004)))
= 1.348,77 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 6.014 / (*27,40632*16.265,2*1,20)
= 0,0001"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0005"

(total required, compressive)

38/135

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 6.040 / (*27,3752*16.445,1*1,20)
= 0,0001"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0006"

(total required, compressive)

Empty, Corroded, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 6.014 / (*27,40632*16.265,2*1,20)
= 0,0001"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0005"

(total required, compressive)

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 6.040 / (*27,3752*16.445,1*1,20)
= 0,0001"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"
tt = |tp + tm - tw|
= |0 + 0,0001 - (0,0004)|
= 0,0003"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0001 + (0,0004) - (0)
= 0,0006"

(total required, compressive)

39/135

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 523 / (*27,40632*16.265,2*1,00)
= 0"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
(Weight)
= 1.333,4 / (2**27,4063*16.265,2*1,00)
= 0,0005"
tt = |tp + tm - tw|
= |0 + 0 - (0,0005)|
= 0,0005"

(total, net compressive)

tc = tmc + twc - tpc


= 0 + (0,0005) - (0)
= 0,0005"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
10.251 / (*27,40632*20.000*1,20*1,00)
0,0002"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0003"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,0002 - (0,0003)


0,1854"

twc

=
=
=

(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*1.333,4 / (2**27,4063*20.000*1,20*1,00)
0,0004"

tc

|tmc + twc - tpc|

=
=

|0,0002 + (0,0004) - (0,1855)|


0,185"

(total required,
tensile)

(Weight)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,0002 + (0,0003)) / (27,0625 - 0,40*(0,6875 - 0,0002 + (0,0003)))
= 1.232,17 psi

40/135

Operating, Hot & New, Seismic, Bottom Seam


tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
= 0,1851"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 11.258 / (*27,3752*20.000*1,20*1,00)
= 0,0002"

(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 1.472,2 / (2**27,375*20.000*1,20*1,00)
= 0,0004"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0,1851 + 0,0002 - (0,0004)
= 0,185"

twc = (1 + VAccel)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,20*1.472,2 / (2**27,375*20.000*1,20*1,00)
= 0,0004"
tc = |tmc + twc - tpc|
= |0,0002 + (0,0004) - (0,1851)|
= 0,1845"

(total, net tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,0002 + (0,0004)) / (27 - 0,40*(0,75 - 0,0002 + (0,0004)))
= 1.348,6 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 10.251 / (*27,40632*16.265,2*1,20)
= 0,0002"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0005"
tc = tmc + twc - tpc
= 0,0002 + (0,0005) - (0)
= 0,0007"

(total required, compressive)

41/135

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 11.258 / (*27,3752*16.445,1*1,20)
= 0,0002"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0005"
tc = tmc + twc - tpc
= 0,0002 + (0,0005) - (0)
= 0,0008"

(total required, compressive)

Empty, Corroded, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 9.319 / (*27,40632*16.265,2*1,20)
= 0,0002"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0004"

(Weight)

tt

(total, net compressive)

= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*1.333,4 / (2**27,4063*16.265,2*1,20)
= 0,0005"
tc = tmc + twc - tpc
= 0,0002 + (0,0005) - (0)
= 0,0007"

(total required, compressive)

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*Sc*Ks)
= 10.228 / (*27,3752*16.445,1*1,20)
= 0,0002"

(Pressure)
(bending)

tw = W / (2**Rm*Sc*Ks)
= 1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0004"

(Weight)

42/135

tt

= |tp + tm - tw|
= |0 + 0,0002 - (0,0004)|
= 0,0002"

(total, net compressive)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*1.472,2 / (2**27,375*16.445,1*1,20)
= 0,0005"
tc = tmc + twc - tpc
= 0,0002 + (0,0005) - (0)
= 0,0007"

(total required, compressive)

43/135

CILINDRO 2
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
Component:
Cylinder
Material specification:
SA-516 70 (II-D p. 18, ln. 19)
Material impact test exemption temperature from Fig UCS-66 Curve B = 15 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0,6604)
UCS-66 governing thickness = 0,75 in
Internal design pressure: P = 330 psi @ 170 F
Static liquid head:
Ps

= 2,18 psi

Pth

= 1,95 psi

Corrosion allowance
Design MDMT = -20 F
Rated MDMT = -49 F

Radiography:

(SG = 1, Hs =
60,38",Operating head)
(SG = 1, Hs = 54",
Horizontal test head)
Inner C = 0,0625"

Outer C = 0"

No impact test performed


Material is not normalized
Material is produced to Fine Grain Practice
PWHT is performed

Longitudinal joint Full UW-11(a) Type 1


Top circumferential joint Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

Estimated weight New = 3.431,8 lb


corr = 3.149,4 lb
Capacity
New = 951,78 US gal corr = 956,19 US gal
ID
= 54"
Length
= 96"
Lc
t
= 0,75"
Design thickness, (at 170 F) UG-27(c)(1)
t

= P*R / (S*E - 0,60*P) + Corrosion


= 332,18*27,0625 / (20.000*1,00 - 0,60*332,18) + 0,0625
= 0,5166"

Maximum allowable working pressure, (at 170 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t) - Ps
= 20.000*1,00*0,6875 / (27,0625 + 0,60*0,6875) - 2,18
= 498,28 psi

Maximum allowable pressure, (at 70 F) UG-27(c)(1)


P

= S*E*t / (R + 0,60*t)
= 20.000*1,00*0,75 / (27 + 0,60*0,75)
= 546,45 psi

44/135

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,75 / 27,375)*(1 - 27,375 / )
1,3699%

The extreme fiber elongation does not exceed 5%.


Design thickness = 0,5166"
The governing condition is due to internal pressure.
The cylinder thickness of 0,75" is adequate.
Thickness Required Due to Pressure + External Loads

Condition

Operating, Hot & Corroded

Operating, Hot & New

Hot Shut Down, Corroded

Hot Shut Down, New

Pressure P (
psi)

330

330

Empty, Corroded

Empty, New

Hot Shut Down, Corroded, Weight


& Eccentric Moments Only

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St

Sc

20.000

16.265

20.000

20.000

20.000

20.000

20.000

20.000

16.445

16.265

16.445

16.265

16.445

16.265

Temperature (
F)

170

170

170

170

70

70

170

Corrosion C
(in)

0,0625

0,0625

0,0625

0,0625

Load

Req'd Thk Due to


Tension (in)

Req'd Thk Due to


Compression (in)

Wind

0,1861

0,1822

Seismic

0,1871

0,181

Wind

0,1856

0,1817

Seismic

0,1867

0,1803

Wind

0,0006

0,0041

Seismic

0,0016

0,0056

Wind

0,0005

0,0042

Seismic

0,0016

0,0058

Wind

0,0006

0,0041

Seismic

0,0009

0,0048

Wind

0,0005

0,0042

Seismic

0,0009

0,005

Weight

0,0009

0,0031

Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScHC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Hot and New- ScHN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

45/135

ScHN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and New- ScCN, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,75)
= 0,003378
B
= 16.445 psi
S

20.000 / 1,00 = 20.000 psi

ScCN

min(B, S) = 16.445 psi

Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2)


A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScCC

min(B, S) = 16.265 psi

Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table


CS-2)
A
= 0,125 / (Ro / t)
= 0,125 / (27,75 / 0,6875)
= 0,003097
B
= 16.265 psi
S

20.000 / 1,00 = 20.000 psi

ScVC

min(B, S) = 16.265 psi

Operating, Hot & Corroded, Wind, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
110.965 / (*27,40632*20.000*1,20*1,00)
0,002"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
5.603 / (2**27,4063*20.000*1,20*1,00)
0,0014"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,002 - (0,0014)


0,1861"

|tmc + twc - tpc|

=
=

|0,002 + (0,0014) - (0,1855)|


0,1822"

tc

(total required,
tensile)

(total, net
tensile)

46/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,002 + (0,0014)) / (27,0625 - 0,40*(0,6875 - 0,002 + (0,0014)))
= 1.230,83 psi
Operating, Hot & New, Wind, Bottom Seam
tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1851"

(Pressure)

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
111.257 / (*27,3752*20.000*1,20*1,00)
0,002"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
6.034,6 / (2**27,375*20.000*1,20*1,00)
0,0015"

(Weight)

tt

tp + tm - tw

=
=

0,1851 + 0,002 - (0,0015)


0,1856"

|tmc + twc - tpc|

=
=

|0,002 + (0,0015) - (0,1851)|


0,1817"

tc

(total required,
tensile)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,002 + (0,0015)) / (27 - 0,40*(0,75 - 0,002 + (0,0015)))
= 1.347,39 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*St*Ks*Ec)
(bending)
= 110.965 / (*27,40632*20.000*1,20*1,00)
= 0,002"
tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"

tmc = M / (*Rm2*Sc*Ks)
= 110.965 / (*27,40632*16.265,2*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)

(Weight)

47/135

= 5.603 / (2**27,4063*16.265,2*1,20)
= 0,0017"
tc

= tmc + twc - tpc


= 0,0024 + (0,0017) - (0)
= 0,0041"

(total required, compressive)

Hot Shut Down, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 111.257 / (*27,3752*20.000*1,20*1,00)
= 0,002"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt

= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 111.257 / (*27,3752*16.445,1*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0018"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0024 + (0,0018) - (0)
= 0,0042"

Empty, Corroded, Wind, Bottom Seam


tp = 0"
(Pressure)
2
tm = M / (*Rm *St*Ks*Ec)
(bending)
= 110.965 / (*27,40632*20.000*1,20*1,00)
= 0,002"
tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,002 - (0,0014)
= 0,0006"

tmc = M / (*Rm2*Sc*Ks)
= 110.965 / (*27,40632*16.265,2*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 5.603 / (2**27,4063*16.265,2*1,20)
= 0,0017"

(Weight)

48/135

tc

= tmc + twc - tpc


= 0,0024 + (0,0017) - (0)
= 0,0041"

(total required, compressive)

Empty, New, Wind, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 111.257 / (*27,3752*20.000*1,20*1,00)
= 0,002"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
(Weight)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"
tt

= tp + tm - tw
= 0 + 0,002 - (0,0015)
= 0,0005"

(total required, tensile)

tmc = M / (*Rm2*Sc*Ks)
= 111.257 / (*27,3752*16.445,1*1,20)
= 0,0024"

(bending)

twc = W / (2**Rm*Sc*Ks)
= 6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0018"

(Weight)

tc

(total required, compressive)

= tmc + twc - tpc


= 0,0024 + (0,0018) - (0)
= 0,0042"

Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
(Pressure)
tm = M / (*Rm2*Sc*Ks)
(bending)
2
= 40.451 / (*27,4063 *16.265,2*1,00)
= 0,0011"
tw = W / (2**Rm*Sc*Ks)
(Weight)
= 5.603 / (2**27,4063*16.265,2*1,00)
= 0,002"
tt = |tp + tm - tw|
= |0 + 0,0011 - (0,002)|
= 0,0009"

(total, net compressive)

tc = tmc + twc - tpc


= 0,0011 + (0,002) - (0)
= 0,0031"

(total required, compressive)

Operating, Hot & Corroded, Seismic, Bottom Seam


tp

=
=
=

P*R / (2*St*Ks*Ec + 0,40*|P|)


330*27,0625 / (2*20.000*1,20*1,00 + 0,40*|330|)
0,1855"

(Pressure)

49/135

tm

=
=
=

M / (*Rm2*St*Ks*Ec)
164.765 / (*27,40632*20.000*1,20*1,00)
0,0029"

(bending)

tw

=
=
=

W / (2**Rm*St*Ks*Ec)
5.603 / (2**27,4063*20.000*1,20*1,00)
0,0014"

(Weight)

tt

tp + tm - tw

=
=

0,1855 + 0,0029 - (0,0014)


0,1871"

twc

=
=
=

(1 + VAccel)*W / (2**Rm*St*Ks*Ec)
1,20*5.603 / (2**27,4063*20.000*1,20*1,00)
0,0016"

tc

|tmc + twc - tpc|

=
=

|0,0029 + (0,0016) - (0,1855)|


0,181"

(total required,
tensile)

(Weight)

(total, net
tensile)

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,6875 - 0,0029 + (0,0014)) / (27,0625 - 0,40*(0,6875 - 0,0029 + (0,0014)))
= 1.229,11 psi
Operating, Hot & New, Seismic, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|)
= 330*27 / (2*20.000*1,20*1,00 + 0,40*|330|)
= 0,1851"

(Pressure)

tm = M / (*Rm2*St*Ks*Ec)
= 172.600 / (*27,3752*20.000*1,20*1,00)
= 0,0031"

(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0,1851 + 0,0031 - (0,0015)
= 0,1867"

twc = (1 + VAccel)*W / (2**Rm*St*Ks*Ec)


(Weight)
= 1,20*6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0018"
tc = |tmc + twc - tpc|
= |0,0031 + (0,0018) - (0,1851)|
= 0,1803"

(total, net tensile)

50/135

Maximum allowable working pressure, Longitudinal Stress


P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*20.000*1,20*1,00*(0,75 - 0,0031 + (0,0015)) / (27 - 0,40*(0,75 - 0,0031 + (0,0015)))
= 1.345,42 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 164.765 / (*27,40632*20.000*1,20*1,00)
= 0,0029"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0029 - (0,0014)
= 0,0016"

tmc = M / (*Rm2*Sc*Ks)
= 164.765 / (*27,40632*16.265,2*1,20)
= 0,0036"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*5.603 / (2**27,4063*16.265,2*1,20)
= 0,002"
tc

= tmc + twc - tpc


= 0,0036 + (0,002) - (0)
= 0,0056"

(total required, compressive)

Hot Shut Down, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 172.600 / (*27,3752*20.000*1,20*1,00)
= 0,0031"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0031 - (0,0015)
= 0,0016"

tmc = M / (*Rm2*Sc*Ks)
= 172.600 / (*27,3752*16.445,1*1,20)
= 0,0037"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0021"
tc

= tmc + twc - tpc

(total required, compressive)

51/135

= 0,0037 + (0,0021) - (0)


= 0,0058"
Empty, Corroded, Seismic, Bottom Seam
tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 126.765 / (*27,40632*20.000*1,20*1,00)
= 0,0022"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 5.603 / (2**27,4063*20.000*1,20*1,00)
= 0,0014"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0022 - (0,0014)
= 0,0009"

tmc = M / (*Rm2*Sc*Ks)
= 126.765 / (*27,40632*16.265,2*1,20)
= 0,0028"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*5.603 / (2**27,4063*16.265,2*1,20)
= 0,002"
tc

= tmc + twc - tpc


= 0,0028 + (0,002) - (0)
= 0,0048"

(total required, compressive)

Empty, New, Seismic, Bottom Seam


tp = 0"
tm = M / (*Rm2*St*Ks*Ec)
= 134.265 / (*27,3752*20.000*1,20*1,00)
= 0,0024"

(Pressure)
(bending)

tw = W / (2**Rm*St*Ks*Ec)
= 6.034,6 / (2**27,375*20.000*1,20*1,00)
= 0,0015"

(Weight)

tt

(total required, tensile)

= tp + tm - tw
= 0 + 0,0024 - (0,0015)
= 0,0009"

tmc = M / (*Rm2*Sc*Ks)
= 134.265 / (*27,3752*16.445,1*1,20)
= 0,0029"

(bending)

twc = (1 + VAccel)*W / (2**Rm*Sc*Ks)


(Weight)
= 1,20*6.034,6 / (2**27,375*16.445,1*1,20)
= 0,0021"
tc

= tmc + twc - tpc


= 0,0029 + (0,0021) - (0)
= 0,005"

(total required, compressive)

52/135

AIR INLET (A)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,75 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

CILINDRO 2
0,9161 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

0,88 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
240
0,75 in
36 in
35 in
2 in
0,655 in
0,0625 in
6,37 in
7,25 in

53/135

Reinforcement Calculations for Internal Pressure

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330,92 psi @ 170 F
The nozzle passes
UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,2515 0,655

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 330,92 psi @ 170 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,03).

Nozzle UCS-66 governing thk: 0,655 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,125, 1,0625 + (0,655 - 0,0625) + (0,75 - 0,0625))
=
2,3425 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,4813 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330,9161*1,0625 / (20.000*1 - 0,6*330,9161)
0,0178 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330,9161*27,0625 / (20.000*1 - 0,6*330,9161)
0,4523 in

54/135

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,5925 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330,9161*1,0625 / (20.000*1 - 0,6*330,9161) + 0,0625
0,0803 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0803 , 0 ]
0,0803 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330,9161*27,0625 / (20.000*1 - 0,6*330,9161) + 0,0625
0,5148 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5148 , 0,125 ]
0,5148 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2515 , 0,5148 ]
0,2515 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0803 , 0,2515 ]
0,2515 in

Available nozzle wall thickness new, tn = 0,655 in


The nozzle neck thickness is adequate.

55/135

AIR OUTLET (B)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,75 in
Leg41 = 0,5 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Nozzle description:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

CILINDRO 2
0 psi
SA-106 B Smls pipe (II-D p. 10, ln. 40)
1
NPS 3 Sch 160
NPS 3 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
Full UW-11(a) Type 1
60
0,75 in
72 in
35 in
2,624 in
0,438 in
0,0625 in
4,13 in
7,25 in

56/135

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 330 psi @ 170 F


The opening is adequately reinforced

The nozzle passes


UG-45
A
required

A
available

A1

1,2889 1,398

A2

A3

0,6244 0,5598 --

A5

--

A
welds

treq

tmin

0,2138 0,2515 0,3833

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(1)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,35

Status
weld size is adequate

Calculations for internal pressure 330 psi @ 170 F


Fig UCS-66.2 general note (1) applies.
Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0837).

Nozzle UCS-66 governing thk: 0,3833 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,749, 1,3745 + (0,438 - 0,0625) + (0,75 - 0,0625))
=
2,749 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,438 - 0,0625) + 0)
=
0,9388 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330*1,3745 / (17.100*1 - 0,6*330)
0,0268 in

Required thickness tr from UG-37(a)


tr

=
=

P*R / (S*E - 0,6*P)


330*27,0625 / (20.000*1 - 0,6*330)

57/135

0,451 in

Area required per UG-37(c)


Allowable stresses: Sn = 17.100, Sv = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 0,855
fr2 = lesser of 1 or Sn / Sv = 0,855

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


2,749*0,451*1 + 2*0,3755*0,451*1*(1 - 0,855)
1,2889 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 0,6244 in2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2,749*(1*0,6875 - 1*0,451) - 2*0,3755*(1*0,6875 - 1*0,451)*(1 - 0,855)
0,6244 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,6875 + 0,3755)*(1*0,6875 - 1*0,451) - 2*0,3755*(1*0,6875 - 1*0,451)*(1 - 0,855)
0,477 in2

A2 = smaller of the following= 0,5598 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,3755 - 0,0268)*0,855*0,6875
1,0249 in2

=
=
=

5*(tn - trn)*fr2*tn
5*(0,3755 - 0,0268)*0,855*0,3755
0,5598 in2

A41 =
=
=

Leg2*fr2
0,52*0,855
0,2138 in2

Area =
=
=

A1 + A2 + A41
0,6244 + 0,5598 + 0,2138
1,398 in2

As Area >= A the reinforcement is adequate.

58/135

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,3755 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*1,3745 / (17.100*1 - 0,6*330) + 0,0625
0,0893 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0893 , 0 ]
0,0893 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*27,0625 / (20.000*1 - 0,6*330) + 0,0625
0,5135 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5135 , 0,125 ]
0,5135 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2515 , 0,5135 ]
0,2515 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0893 , 0,2515 ]
0,2515 in

Available nozzle wall thickness new, tn = 0,875*0,438 = 0,3833 in


The nozzle neck thickness is adequate.

59/135

LIQUID DRAIN (C)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,5157 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Distance to head center, R:

CABEZA INFERIOR
2,9912 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 0,75 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

3,0098 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
0
No
0,5157 in
-23 in
0,75 in
0,565 in
0,0625 in
6,3725 in
6,9925 in
0 in

60/135

Reinforcement Calculations for Internal Pressure

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 332,99 psi @ 170 F
The nozzle passes
UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1894 0,565

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 332,99 psi @ 170 F


Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -5,49 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,6 F, (coincident ratio = 0,8942).

Nozzle UCS-66 governing thk: 0,5157 in


Nozzle rated MDMT:
-46,09 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(0,875, 0,4375 + (0,565 - 0,0625) + (0,5157 - 0,0625))
=
1,3932 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,5157 - 0,0625), 2,5*(0,565 - 0,0625) + 0)
=
1,133 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


332,9912*0,4375 / (20.000*1 - 0,6*332,9912)
0,0074 in

Required thickness tr from UG-37(a)(c)


tr

P*K1*D / (2*S*E - 0,2*P)

61/135

=
=

332,9912*0,8979*54,125 / (2*20.000*1 - 0,2*332,9912)


0,4053 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,4532 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


333,0098*0,4375 / (20.000*1 - 0,6*333,0098) + 0,0625
0,0699 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0699 , 0 ]
0,0699 in

tb1

0,5124 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5124 , 0,125 ]
0,5124 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1894 , 0,5124 ]
0,1894 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0699 , 0,1894 ]
0,1894 in

Available nozzle wall thickness new, tn = 0,565 in


The nozzle neck thickness is adequate.

62/135

AIR INTERCONECTION (E)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,75 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

CILINDRO 2
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
240
0,75 in
78 in
35 in
2 in
0,655 in
0,0625 in
6,37 in
7,25 in

63/135

Reinforcement Calculations for Internal Pressure

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330 psi @ 170 F
The nozzle passes
UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,2515 0,655

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 330 psi @ 170 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0299).

Nozzle UCS-66 governing thk: 0,655 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,125, 1,0625 + (0,655 - 0,0625) + (0,75 - 0,0625))
=
2,3425 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,4813 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330*1,0625 / (20.000*1 - 0,6*330)
0,0177 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


330*27,0625 / (20.000*1 - 0,6*330)
0,451 in

64/135

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,5925 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*1,0625 / (20.000*1 - 0,6*330) + 0,0625
0,0802 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0802 , 0 ]
0,0802 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*27,0625 / (20.000*1 - 0,6*330) + 0,0625
0,5135 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5135 , 0,125 ]
0,5135 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2515 , 0,5135 ]
0,2515 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0802 , 0,2515 ]
0,2515 in

Available nozzle wall thickness new, tn = 0,655 in


The nozzle neck thickness is adequate.

65/135

PRESSURE RELIEF (W)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,51 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Calculated as hillside:
Local vessel minimum thickness:
End of nozzle to datum line:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Opening chord length:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Distance to head center, R:

CABEZA SUPERIOR
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 2 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
90
Yes
0,51 in
140,9817 in
2 in
0,655 in
0,0625 in
2,189 in
5,12 in
6 in
12 in

66/135

Reinforcement Calculations for Internal Pressure

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 330 psi @ 170 F
The nozzle passes
UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,2515 0,655

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 330 psi @ 170 F


Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -6,04 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 10,3 F, (coincident ratio = 0,8974).

Nozzle UCS-66 governing thk: 0,51 in


Nozzle rated MDMT:
-46,34 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(2,189, 1,0945 + (0,655 - 0,0625) + (0,51 - 0,0625))
=
2,189 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,51 - 0,0625), 2,5*(0,655 - 0,0625) + 0)
=
1,1188 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330*1,0625 / (20.000*1 - 0,6*330)
0,0177 in

Required thickness tr from UG-37(a)(c)


tr

P*K1*D / (2*S*E - 0,2*P)

67/135

=
=

330*0,8979*54,125 / (2*20.000*1 - 0,2*330)


0,4016 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,4475 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check

Interpretation VIII-1-83-66 has been applied.


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*1,0625 / (20.000*1 - 0,6*330) + 0,0625
0,0802 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0802 , 0 ]
0,0802 in

tb1

0,5084 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5084 , 0,125 ]
0,5084 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,2515 , 0,5084 ]
0,2515 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0802 , 0,2515 ]
0,2515 in

Available nozzle wall thickness new, tn = 0,655 in


The nozzle neck thickness is adequate.

68/135

MANUAL VENT (V)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,75 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

CILINDRO 1
0 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 1 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

0 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
60
0,75 in
100 in
35 in
1 in
0,56 in
0,0625 in
6,56 in
7,25 in

69/135

Reinforcement Calculations for Internal Pressure

UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(in2)
Summary
For P = 330 psi @ 170 F
(in)
The nozzle
passes UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1973 0,56

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 330 psi @ 170 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0188).

Nozzle UCS-66 governing thk: 0,56 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(1,125, 0,5625 + (0,56 - 0,0625) + (0,75 - 0,0625))
=
1,7475 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,56 - 0,0625) + 0)
=
1,2438 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


330*0,5625 / (20.000*1 - 0,6*330)
0,0094 in

Required thickness tr from UG-37(a)


tr

=
=

P*R / (S*E - 0,6*P)


330*27,0625 / (20.000*1 - 0,6*330)

70/135

0,451 in

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,4975 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*0,5625 / (20.000*1 - 0,6*330) + 0,0625
0,0719 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0719 , 0 ]
0,0719 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


330*27,0625 / (20.000*1 - 0,6*330) + 0,0625
0,5135 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5135 , 0,125 ]
0,5135 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1973 , 0,5135 ]
0,1973 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0719 , 0,1973 ]
0,1973 in

Available nozzle wall thickness new, tn = 0,56 in


The nozzle neck thickness is adequate.

71/135

PRESSURE GAUGE (P)


ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) = 0,75 in
Leg41 = 0,375 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:

CILINDRO 2
1,9404 psi
SA-105 (II-D p. 18, ln. 5)
1
NPS 0,75 Class 300 LWN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

1,9269 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
45
0,75 in
7 in
35 in
0,75 in
0,565 in
0,0625 in
6,63 in
7,25 in

72/135

Reinforcement Calculations for Internal Pressure

UG-45 Nozzle
Wall
UG-37 Area Calculation Summary
Thickness
2
(in )
Summary (in)
For P = 331,94 psi @ 170 F
The nozzle passes
UG-45
A
required

A
available

A1

A2

A3

A5

A
welds

This nozzle is exempt from area


calculations per UG-36(c)(3)(a)

treq

tmin

0,1894 0,565

UG-41 Weld Failure Path Analysis Summary


The nozzle is exempt from weld strength calculations
per UW-15(b)(2)
UW-16 Weld Sizing Summary
Weld description
Nozzle to shell fillet (Leg 41)

Required weld
throat size (in)

Actual weld
throat size (in)

0,25

0,2625

Status
weld size is adequate

Calculations for internal pressure 331,94 psi @ 170 F


Nozzle is impact test exempt to -155 F per UCS-66(b)(3) (coincident ratio = 0,0146).

Nozzle UCS-66 governing thk: 0,565 in


Nozzle rated MDMT:
-155 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(0,875, 0,4375 + (0,565 - 0,0625) + (0,75 - 0,0625))
=
1,6275 in
Outer Normal Limit of reinforcement per UG-40
LH

=
MIN(2,5*(t - C), 2,5*(tn - Cn) + te)
=
MIN(2,5*(0,75 - 0,0625), 2,5*(0,565 - 0,0625) + 0)
=
1,2563 in
Nozzle required thickness per UG-27(c)(1)
trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


331,9404*0,4375 / (20.000*1 - 0,6*331,9404)
0,0073 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


331,9404*27,0625 / (20.000*1 - 0,6*331,9404)
0,4537 in

73/135

This opening does not require reinforcement per UG-36(c)(3)(a)

UW-16(c) Weld Check


Fillet weld: tmin = lesser of 0,75 or tn or t = 0,5025 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,25 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

UG-45 Nozzle Neck Thickness Check


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


331,9404*0,4375 / (20.000*1 - 0,6*331,9404) + 0,0625
0,0698 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,0698 , 0 ]
0,0698 in

tb1

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


331,9404*27,0625 / (20.000*1 - 0,6*331,9404) + 0,0625
0,5162 in

tb1

=
=
=

max[ tb1 , tb UG16 ]


max[ 0,5162 , 0,125 ]
0,5162 in

tb

=
=
=

min[ tb3 , tb1 ]


min[ 0,1894 , 0,5162 ]
0,1894 in

tUG-45

=
=
=

max[ ta , tb ]
max[ 0,0698 , 0,1894 ]
0,1894 in

Available nozzle wall thickness new, tn = 0,565 in


The nozzle neck thickness is adequate.

74/135

MANHOLE (H)
ASME Section VIII Division 1, 2010 Edition, A11 Addenda
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

0,75 in
0,375 in
0,5 in
0,5 in
28 in
0,5 in

Note: round inside edges per UG-76(c)

Located on:
Liquid static head included:
Nozzle material specification:
Nozzle longitudinal joint efficiency:
Pad material specification:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UCS-66(b)(1)(b))
(Flange rated MDMT = -85 F (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -55 F)
Liquid static head on flange:
ASME B16.5-2009 flange rating MAWP:
ASME B16.5-2009 flange rating MAP:
ASME B16.5-2009 flange hydro test:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Local vessel minimum thickness:
Nozzle center line offset to datum line:
End of nozzle to shell center:
Nozzle inside diameter, new:
Nozzle nominal wall thickness:
Nozzle corrosion allowance:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Pad is split:

CILINDRO 2
1,8772 psi
SA-516 70 (II-D p. 18, ln. 19)
1
SA-516 70 (II-D p. 18, ln. 19)
28 in
NPS 20 Class 300 WN A105
SA-193 B7 Bolt <= 2 1/2 (II-D p. 334, ln. 32)
-55F

1,5298 psi
698 psi @ 170F
740 psi @ 70F
1.125 psi @ 70F
Yes
Full UW-11(a) Type 1
90
0,75 in
18 in
38,25 in
19,25 in
0,375 in
0,0625 in
4,12 in
10,5 in
No

75/135

Reinforcement Calculations for Internal Pressure

UG-37 Area Calculation Summary

UG-45 Nozzle
Wall
Thickness
Summary (in)

(in2)

For P = 331,88 psi @ 170 F


The opening is adequately reinforced

The nozzle passes


UG-45
A
required

A
available

A1

A2

A3

8,7883 9,3072 4,532 0,3846 --

A5

A
welds

treq

tmin

0,3906 0,2249 0,375

UG-41 Weld Failure Path Analysis Summary (lbf)


All failure paths are stronger than the applicable weld loads

Weld load
W

Weld load
W1-1

88.050

95.504

Path 1-1
strength

Weld load
W2-2

Path 2-2
strength

Weld load
W3-3

Path 3-3
strength

350.810,36 19.097,75 667.588,44 104.097,75 535.170,31

UW-16 Weld Sizing Summary


Required weld
size (in)

Actual weld
size (in)

Nozzle to pad fillet (Leg 41)

0,2188

0,2625

weld size is adequate

Pad to shell fillet (Leg 42)

0,25

0,35

weld size is adequate

Nozzle to pad groove (Upper)

0,2188

0,5

weld size is adequate

Weld description

Status

Calculations for internal pressure 331,88 psi @ 170 F


Nozzle impact test exemption temperature from Fig UCS-66 Curve B = -20 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 54,1 F, (coincident ratio = 0,5196)
Rated MDMT of -104,1F is limited to -55F by UCS-66(b)(2).
Pad impact test exemption temperature from Fig UCS-66 Curve B = -7 F
30 F MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 MDMT reduction = 34 F, (coincident ratio = 0,6598)
Rated MDMT of -71F is limited to -55F by UCS-66(b)(2).

Nozzle UCS-66 governing thk:


0,375 in
Nozzle rated MDMT:
-55 F
Pad UCS-66 governing thickness: 0,5 in
Pad rated MDMT:
-55 F
Parallel Limit of reinforcement per UG-40
LR

=
MAX(d, Rn + (tn - Cn) + (t - C))
=
MAX(19,375, 9,6875 + (0,375 - 0,0625) + (0,75 - 0,0625))
=
19,375 in
Outer Normal Limit of reinforcement per UG-40
LH

=
=
=

MIN(2,5*(t - C), 2,5*(tn - Cn) + te)


MIN(2,5*(0,75 - 0,0625), 2,5*(0,375 - 0,0625) + 0,5)
1,2813 in

76/135

Nozzle required thickness per UG-27(c)(1)


trn

=
=
=

P*Rn / (Sn*E - 0,6*P)


331,8772*9,6875 / (20.000*1 - 0,6*331,8772)
0,1624 in

Required thickness tr from UG-37(a)


tr

=
=
=

P*R / (S*E - 0,6*P)


331,8772*27,0625 / (20.000*1 - 0,6*331,8772)
0,4536 in

Area required per UG-37(c)


Allowable stresses: Sn = 20.000, Sv = 20.000, Sp = 20.000 psi
fr1 = lesser of 1 or Sn / Sv = 1
fr2 = lesser of 1 or Sn / Sv = 1
fr3 = lesser of fr2 or Sp / Sv = 1
fr4 = lesser of 1 or Sp / Sv = 1

=
=
=

d*tr*F + 2*tn*tr*F*(1 - fr1)


19,375*0,4536*1 + 2*0,3125*0,4536*1*(1 - 1)
8,7883 in2

Area available from FIG. UG-37.1


A1 = larger of the following= 4,532 in2

=
=
=

d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


19,375*(1*0,6875 - 1*0,4536) - 2*0,3125*(1*0,6875 - 1*0,4536)*(1 - 1)
4,532 in2

=
=
=

2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)


2*(0,6875 + 0,3125)*(1*0,6875 - 1*0,4536) - 2*0,3125*(1*0,6875 - 1*0,4536)*(1 - 1)
0,4678 in2

A2 = smaller of the following= 0,3846 in2


=
=
=

5*(tn - trn)*fr2*t
5*(0,3125 - 0,1624)*1*0,6875
0,516 in2

=
=

2*(tn - trn)*(2,5*tn + te)*fr2


2*(0,3125 - 0,1624)*(2,5*0,3125 + 0,5)*1

77/135

0,3846 in2

A41 =
=
=

Leg2*fr3
0,3752*1
0,1406 in2

A42 =
=
=

Leg2*fr4
0,52*1
0,25 in2

A5

(Dp - d - 2*tn)*te*fr4
(28 - 19,375 - 2*0,3125)*0,5*1
4 in2

=
=
=

Area =
=
=

A1 + A2 + A41 + A42 + A5
4,532 + 0,3846 + 0,1406 + 0,25 + 4
9,3072 in2

As Area >= A the reinforcement is adequate.


UW-16(c)(2) Weld Check
Inner fillet: tmin
= lesser of 0,75 or tn or te = 0,3125 in
tc(min) = lesser of 0,25 or 0,7*tmin = 0,2188 in
tc(actual) = 0,7*Leg = 0.7*0,375 = 0,2625 in
Outer fillet: tmin
= lesser of 0,75 or te or t = 0,5 in
tw(min) = 0,5*tmin = 0,25 in
tw(actual) = 0,7*Leg = 0.7*0,5 = 0,35 in

UG-45 Nozzle Neck Thickness Check (Access Opening)


ta UG-27

=
=
=

P*R / (S*E - 0,6*P) + Corrosion


331,8772*9,6875 / (20.000*1 - 0,6*331,8772) + 0,0625
0,2249 in

ta

=
=
=

max[ ta UG-27 , ta UG-22 ]


max[ 0,2249 , 0 ]
0,2249 in

Available nozzle wall thickness new, tn = 0,375 in


The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension:
Nozzle wall in shear:

0,74*20.000 = 14.800 psi


0,7*20.000 = 14.000 psi

78/135

Inner fillet weld in shear:


0,49*20.000 = 9.800 psi
Outer fillet weld in shear:
0,49*20.000 = 9.800 psi
Upper groove weld in tension: 0,74*20.000 = 14.800 psi
Strength of welded joints:
(1) Inner fillet weld in shear
( / 2)*Nozzle OD*Leg*Si = ( / 2)*20*0,375*9.800 = 115.453,53 lbf
(2) Outer fillet weld in shear
( / 2)*Pad OD*Leg*So = ( / 2)*28*0,5*9.800 = 215.513,26 lbf
(3) Nozzle wall in shear
( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*19,6875*0,3125*14.000 = 135.297,1 lbf
(4) Groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*20*0,6875*14.800 = 319.657,05 lbf
(6) Upper groove weld in tension
( / 2)*Nozzle OD*tw*Sg = ( / 2)*20*0,5*14.800 = 232.477,86 lbf
Loading on welds per UG-41(b)(1)
W

=
=
=

(A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
(8,7883 - 4,532 + 2*0,3125*1*(1*0,6875 - 1*0,4536))*20.000
88.050 lbf

W1-1 =
=
=

(A2 + A5 + A41 + A42)*Sv


(0,3846 + 4 + 0,1406 + 0,25)*20.000
95.504 lbf

W2-2 =
=
=

(A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv


(0,3846 + 0 + 0,1406 + 0 + 2*0,3125*0,6875*1)*20.000
19.097,75 lbf

W3-3 =
=
=

(A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv


(0,3846 + 0 + 4 + 0,1406 + 0,25 + 0 + 2*0,3125*0,6875*1)*20.000
104.097,75 lbf

Load for path 1-1 lesser of W or W1-1 = 88.050 lbf


Path 1-1 through (2) & (3) = 215.513,26 + 135.297,1 = 350.810,36 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
Load for path 2-2 lesser of W or W2-2 = 19.097,75 lbf
Path 2-2 through (1), (4), (6) = 115.453,53 + 319.657,05 + 232.477,86 = 667.588,44 lbf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).
Load for path 3-3 lesser of W or W3-3 = 88.050 lbf
Path 3-3 through (2), (4) = 215.513,26 + 319.657,05 = 535.170,31 lbf
Path 3-3 is stronger than W so it is acceptable per UG-41(b)(2).

79/135

% Extreme fiber elongation - UCS-79(d)


EFE =
=
=

(50*t / Rf)*(1 - Rf / Ro)


(50*0,375 / 9,8125)*(1 - 9,8125 / )
1,9108%

The extreme fiber elongation does not exceed 5%.

80/135

INSPECTION (I)
ASME Section VIII, Division 2, 2010 Edition, A11 Addenda
Component

Skirt Opening

Description

INSPECTION

Drawing Mark

Sleeve Material

SA-516 70 (II-D p. 18, ln. 19)


Location and Orientation

Attached to

Support Skirt

Orientation

radial

Offset, L

25,195"

Angle,

220

Distance, r

29"

Through a
Category B Joint

No
Dimensions

Pipe NPS and


Schedule

Not Pipe

Inside Diameter

15,25"

Nominal Wall
Thickness

0,375"

Skirt Thickness

0,25"

Leg41

0,25"

Leg43

0,25"

External Projection
Available, Lpr1

1,375"

Internal Projection,
Lpr2

1"

Corrosion

Inner

0"

Outer

0"

81/135

Skirt Opening Reinforcement Summary


Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded
Seismic

Wind
Operating Hot & New
Seismic

Wind
Empty Cold & Corroded
Seismic

Wind
Empty Cold & New
Seismic

Tensile

AT
(in2)

Ar
(in2)

1,9515 0

Ratio

Status

N/A

OK

Compressive 0,0102

1,9115 0,1556 12,2818

OK

Tensile

3,396

OK

0,001

0,0149 228,622

Compressive 0,0139

1,8971 0,2116 8,9644

OK

Tensile

1,9515 0

OK

N/A

Compressive 0,0104

1,9106 0,159

Tensile

3,3955 0,0159 213,3807

OK

Compressive 0,0145

1,8948 0,2204 8,5977

OK

Tensile

3,3953 0,0165 206,2041

OK

Compressive 0,0075

1,9221 0,1142 16,826

OK

Tensile

3,3934 0,0214 158,5778

OK

Compressive 0,0086

1,9178 0,1308 14,6606

OK

Tensile

3,3961 0,0144 236,4354

OK

Compressive 0,0077

1,9212 0,1178 16,305

OK

Tensile

3,3931 0,0223 152,4992

OK

1,9155 0,1397 13,7086

OK

0,001

0,0011

0,0014

0,0009

0,0015

Compressive 0,0092

12,0157

OK

Note: Skirt required thickness of zero on tensile side indicates load is compressive.

82/135

Openings Subject to Axial Tension


LR = min[ (Reff*t)0,5, 2*Rn]

(4.5.4)

LH1 = min[ 1,5*t , te] + (Rn*tn)0,5

(4.5.11)

LH2 = Lpr1

(4.5.12)

LH3 = 8*(t + te)

(4.5.13)

LH = min[ LH1, LH2, LH3] + t

(4.5.14)

LI1 = (Rn*tn)0,5

(4.5.16)

LI2 = Lpr2

(4.5.17)

LI3 = 8*(t + te)

(4.5.18)

LI = min[ LI1, LI2, LI3]

(4.5.19)

fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*7,625] =

2,6161"

LH1 = min[ 1,5*0,25 , 0] + (7,625*0,375)0,5 =

1,691"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 1,691, 1,375, 2] + 0,25 =

1,625"

LI1 = (7,625*0,375)0,5 =

1,691"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 1,691, 1, 2] =

1"
Corroded

LR = min[ (27,375*0,25)0,5, 2*7,625] =

2,6161"

LH1 = min[ 1,5*0,25 , 0] + (7,625*0,375)0,5 =

1,691"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 1,691, 1,375, 2] + 0,25 =

1,625"

83/135

LI1 = (7,625*0,375)0,5 =

1,691"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 1,691, 1, 2] =

1"

Empty Cold & Corroded Wind Tensile


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,0011) =

1,3024 in2

A2 = 2*(1,625 - 0,0011)*0,375*1 =

1,2179 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3024 + 1,2179 + 0,75 + 0,0625 + 0,0625 =

3,3953 in2

Ar = 15,25*0,0011 + 2*0,375*0,0011*(1 - 1) =

0,0165 in2

AT = 3,3953 in2 Ar = 0,0165 in2


Empty Cold & New Wind Tensile
fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,0009) =

1,3031 in2

A2 = 2*(1,625 - 0,0009)*0,375*1 =

1,218 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3031 + 1,218 + 0,75 + 0,0625 + 0,0625 =

3,3961 in2

Ar = 15,25*0,0009 + 2*0,375*0,0009*(1 - 1) =

0,0144 in2

AT = 3,3961 in2 Ar = 0,0144 in2


Operating Hot & Corroded Seismic Tensile
fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,001) =

1,3029 in2

A2 = 2*(1,625 - 0,001)*0,375*1 =

1,218 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3029 + 1,218 + 0,75 + 0,0625 + 0,0625 =

3,396 in2

84/135

Ar = 15,25*0,001 + 2*0,375*0,001*(1 - 1) =

0,0149 in2

AT = 3,396 in2 Ar = 0,0149 in2


Operating Hot & New Seismic Tensile
fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,001) =

1,3026 in2

A2 = 2*(1,625 - 0,001)*0,375*1 =

1,218 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3026 + 1,218 + 0,75 + 0,0625 + 0,0625 =

3,3955 in2

Ar = 15,25*0,001 + 2*0,375*0,001*(1 - 1) =

0,0159 in2

AT = 3,3955 in2 Ar = 0,0159 in2


Empty Cold & Corroded Seismic Tensile
fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,0014) =

1,3007 in2

A2 = 2*(1,625 - 0,0014)*0,375*1 =

1,2177 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3007 + 1,2177 + 0,75 + 0,0625 + 0,0625 =

3,3934 in2

Ar = 15,25*0,0014 + 2*0,375*0,0014*(1 - 1) =

0,0214 in2

AT = 3,3934 in2 Ar = 0,0214 in2


Empty Cold & New Seismic Tensile
fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*2,6161*(1*0,25 - 0,0015) =

1,3004 in2

A2 = 2*(1,625 - 0,0015)*0,375*1 =

1,2177 in2

A3 = 2*1*0,375*1 =

0,75 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 1,3004 + 1,2177 + 0,75 + 0,0625 + 0,0625 =

3,3931 in2

Ar = 15,25*0,0015 + 2*0,375*0,0015*(1 - 1) =

0,0223 in2

AT = 3,3931 in2 Ar = 0,0223 in2

85/135

Division 2 4.5.17.3 Openings Subject to Axial Compression


n = d / {2*(R*t)0,5}

(4.5.212)

n > {(R / t) / 291 + 0,22}2


tn,eff = min[ tn , t]
ti,eff = min[ ti , t]
LR = 0,75*(R*t)0,5
LH = min[0,5*{(d / 2)*tn}0,5 , 2,5*tn , Lpr1 ]
LI = min[0,5*{(d / 2)*ti}0,5 , 2,5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A3 = 2*LI*ti,eff*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr

(4.5.211)
New

n = 15,25 / {2*(27,375*0,25)0,5} =

2,9147

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(15,25 / 2)*0,375}0,5 , 2,5*0,375 , 1,375 ] =

0,8455"

LI = min[0,5*{(15,25 / 2)*0,375}0,5 , 2,5*0,375 , 1 ] =

0,8455"

tn,eff = min[ 0,375 , 0,25] =

0,25"

ti,eff = min[ 0,375 , 0,25] =

0,25"
Corroded

n = 15,25 / {2*(27,375*0,25)0,5} =

2,9147

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(15,25 / 2)*0,375}0,5 , 2,5*0,375 , 1,375 ] =

0,8455"

LI = min[0,5*{(15,25 / 2)*0,375}0,5 , 2,5*0,375 , 1 ] =

0,8455"

86/135

tn,eff = min[ 0,375 , 0,25] =

0,25"

ti,eff = min[ 0,375 , 0,25] =

0,25"

Operating Hot & Corroded Wind Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0102) - 2*0,25*(0,25 - 0,0102)*(1 - 1) =

0,941 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,941 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9115 in2

Ar = 15,25*0,0102 =

0,1556 in2
AT = 1,9115 in2 Ar = 0,1556 in2

Operating Hot & New Wind Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0104) - 2*0,25*(0,25 - 0,0104)*(1 - 1) =

0,9401 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9401 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9106 in2

Ar = 15,25*0,0104 =

0,159 in2
AT = 1,9106 in2 Ar = 0,159 in2

Empty Cold & Corroded Wind Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0075) - 2*0,25*(0,25 - 0,0075)*(1 - 1) =

0,9516 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9516 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9221 in2

Ar = 15,25*0,0075 =

0,1142 in2
AT = 1,9221 in2 Ar = 0,1142 in2

87/135

Empty Cold & New Wind Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0077) - 2*0,25*(0,25 - 0,0077)*(1 - 1) =

0,9507 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9507 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9212 in2

Ar = 15,25*0,0077 =

0,1178 in2
AT = 1,9212 in2 Ar = 0,1178 in2

Operating Hot & Corroded Seismic Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0139) - 2*0,25*(0,25 - 0,0139)*(1 - 1) =

0,9266 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9266 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,8971 in2

Ar = 15,25*0,0139 =

0,2116 in2
AT = 1,8971 in2 Ar = 0,2116 in2

Operating Hot & New Seismic Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0145) - 2*0,25*(0,25 - 0,0145)*(1 - 1) =

0,9243 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9243 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,8948 in2

Ar = 15,25*0,0145 =

0,2204 in2
AT = 1,8948 in2 Ar = 0,2204 in2

Empty Cold & Corroded Seismic Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

88/135

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0086) - 2*0,25*(0,25 - 0,0086)*(1 - 1) =

0,9474 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9474 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9178 in2

Ar = 15,25*0,0086 =

0,1308 in2
AT = 1,9178 in2 Ar = 0,1308 in2

Empty Cold & New Seismic Compressive


fr1 = min[ 20.000 / 20.000 , 1 ] =

fr2 = min[ 20.000 / 20.000 , 1 ] =

A1 = 2*1,962*(0,25 - 0,0092) - 2*0,25*(0,25 - 0,0092)*(1 - 1) =

0,9451 in2

A2 = 2*0,8455*0,25*1 =

0,4227 in2

A3 = 2*0,8455*0,25*1 =

0,4227 in2

A41 = 0,252*1 =

0,0625 in2

A43 = 0,252*1 =

0,0625 in2

AT = 0,9451 + 0,4227 + 0,4227 + 0,0625 + 0,0625 =

1,9155 in2

Ar = 15,25*0,0092 =

0,1397 in2
AT = 1,9155 in2 Ar = 0,1397 in2

89/135

Skirt Opening #4 (SO #4)


ASME Section VIII, Division 2, 2010 Edition, A11 Addenda
Component

Skirt Opening

Description

Skirt Opening #4

Drawing Mark

SO #4

Sleeve Material

SA-106 B Smls pipe (II-D p. 10, ln. 40)


Location and Orientation

Attached to

Support Skirt

Orientation

radial

Offset, L

22,25"

Angle,

70

Distance, r

29"

Through a
Category B Joint

No
Dimensions

Pipe NPS and


Schedule

NPS 6 Sch 40 (Std)

Inside Diameter

6,065"

Nominal Wall
Thickness

0,28"

Skirt Thickness

0,25"

Leg41

0,25"

Leg43

0,25"

External
Projection
Available, Lpr1

1,375"

Internal
Projection, Lpr2

1"

Corrosion Inner

0"

Outer

0"

90/135

Skirt Opening Reinforcement Summary


Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded
Seismic

Wind
Operating Hot & New
Seismic

Wind
Empty Cold & Corroded
Seismic

Wind
Empty Cold & New
Seismic

Tensile

AT
(in2)

Ar
(in2)

1,4637 0

Ratio

Status

N/A

OK

Compressive 0,0103

1,4239 0,0627 22,6942

OK

Tensile

2,4107 0,0068 354,3288

OK

Compressive 0,0141

1,4093 0,0856 16,455

OK

Tensile

1,4637 0

OK

0,0011

N/A

Compressive 0,0106

1,423

Tensile

2,4103 0,0073 331,8835

OK

Compressive 0,0147

1,4071 0,0892 15,7776

OK

Tensile

2,4104 0,0071 341,7366

OK

Compressive 0,0076

1,4343 0,0463 30,9944

OK

Tensile

2,4086 0,009

266,676

OK

Compressive 0,0087

1,4301 0,0529 27,0467

OK

Tensile

2,4112 0,0062 388,5075

OK

Compressive 0,0079

1,4334 0,0477 30,0469

OK

Tensile

0,0015

2,4083 0,0094 255,952

OK

Compressive 0,0093

1,4278 0,0565 25,2824

OK

0,0012

0,0011

0,0015

0,001

0,0641 22,2056

OK

Note: Skirt required thickness of zero on tensile side indicates load is compressive.

91/135

Openings Subject to Axial Tension


LR = min[ (Reff*t)0,5, 2*Rn]

(4.5.4)

LH1 = min[ 1,5*t , te] + (Rn*tn)0,5

(4.5.11)

LH2 = Lpr1

(4.5.12)

LH3 = 8*(t + te)

(4.5.13)

LH = min[ LH1, LH2, LH3] + t

(4.5.14)

LI1 = (Rn*tn)0,5

(4.5.16)

LI2 = Lpr2

(4.5.17)

LI3 = 8*(t + te)

(4.5.18)

LI = min[ LI1, LI2, LI3]

(4.5.19)

fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*3,0325] =

2,6161"

LH1 = min[ 1,5*0,25 , 0] + (3,0325*0,28)0,5 =

0,9215"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 0,9215, 1,375, 2] + 0,25 =

1,1715"

LI1 = (3,0325*0,28)0,5 =

0,9215"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 0,9215, 1, 2] =

0,9215"
Corroded

LR = min[ (27,375*0,25)0,5, 2*3,0325] =

2,6161"

LH1 = min[ 1,5*0,25 , 0] + (3,0325*0,28)0,5 =

0,9215"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 0,9215, 1,375, 2] + 0,25 =

1,1715"

92/135

LI1 = (3,0325*0,28)0,5 =

0,9215"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 0,9215, 1, 2] =

0,9215"

Empty Cold & Corroded Wind Tensile


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,0011) =

1,302 in2

A2 = 2*(1,1715 - 0,0011)*0,28*0,855 =

0,5603 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,302 + 0,5603 + 0,4412 + 0,0534 + 0,0534 =

2,4104 in2

Ar = 6,065*0,0011 + 2*0,28*0,0011*(1 - 0,855) =

0,0071 in2

AT = 2,4104 in2 Ar = 0,0071 in2


Empty Cold & New Wind Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,001) =

1,3027 in2

A2 = 2*(1,1715 - 0,001)*0,28*0,855 =

0,5604 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,3027 + 0,5604 + 0,4412 + 0,0534 + 0,0534 =

2,4112 in2

Ar = 6,065*0,001 + 2*0,28*0,001*(1 - 0,855) =

0,0062 in2

AT = 2,4112 in2 Ar = 0,0062 in2


Operating Hot & Corroded Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,0011) =

1,3022 in2

A2 = 2*(1,1715 - 0,0011)*0,28*0,855 =

0,5604 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,3022 + 0,5604 + 0,4412 + 0,0534 + 0,0534 =

2,4107 in2

93/135

Ar = 6,065*0,0011 + 2*0,28*0,0011*(1 - 0,855) =

0,0068 in2

AT = 2,4107 in2 Ar = 0,0068 in2


Operating Hot & New Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,0012) =

1,3018 in2

A2 = 2*(1,1715 - 0,0012)*0,28*0,855 =

0,5603 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,3018 + 0,5603 + 0,4412 + 0,0534 + 0,0534 =

2,4103 in2

Ar = 6,065*0,0012 + 2*0,28*0,0012*(1 - 0,855) =

0,0073 in2

AT = 2,4103 in2 Ar = 0,0073 in2


Empty Cold & Corroded Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,0015) =

1,3003 in2

A2 = 2*(1,1715 - 0,0015)*0,28*0,855 =

0,5602 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,3003 + 0,5602 + 0,4412 + 0,0534 + 0,0534 =

2,4086 in2

Ar = 6,065*0,0015 + 2*0,28*0,0015*(1 - 0,855) =

0,009 in2

AT = 2,4086 in2 Ar = 0,009 in2


Empty Cold & New Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,6161*(1*0,25 - 0,0015) =

1,3 in2

A2 = 2*(1,1715 - 0,0015)*0,28*0,855 =

0,5602 in2

A3 = 2*0,9215*0,28*0,855 =

0,4412 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,3 + 0,5602 + 0,4412 + 0,0534 + 0,0534 =

2,4083 in2

Ar = 6,065*0,0015 + 2*0,28*0,0015*(1 - 0,855) =

0,0094 in2

AT = 2,4083 in2 Ar = 0,0094 in2

94/135

Division 2 4.5.17.3 Openings Subject to Axial Compression


n = d / {2*(R*t)0,5}

(4.5.212)

n > {(R / t) / 291 + 0,22}2


tn,eff = min[ tn , t]
ti,eff = min[ ti , t]
LR = 0,75*(R*t)0,5
LH = min[0,5*{(d / 2)*tn}0,5 , 2,5*tn , Lpr1 ]
LI = min[0,5*{(d / 2)*ti}0,5 , 2,5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A3 = 2*LI*ti,eff*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr

(4.5.211)
New

n = 6,065 / {2*(27,375*0,25)0,5} =

1,1592

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(6,065 / 2)*0,28}0,5 , 2,5*0,28 , 1,375 ] =

0,4607"

LI = min[0,5*{(6,065 / 2)*0,28}0,5 , 2,5*0,28 , 1 ] =

0,4607"

tn,eff = min[ 0,28 , 0,25] =

0,25"

ti,eff = min[ 0,28 , 0,25] =

0,25"
Corroded

n = 6,065 / {2*(27,375*0,25)0,5} =

1,1592

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(6,065 / 2)*0,28}0,5 , 2,5*0,28 , 1,375 ] =

0,4607"

LI = min[0,5*{(6,065 / 2)*0,28}0,5 , 2,5*0,28 , 1 ] =

0,4607"

95/135

tn,eff = min[ 0,28 , 0,25] =

0,25"

ti,eff = min[ 0,28 , 0,25] =

0,25"

Operating Hot & Corroded Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0103) - 2*0,25*(0,25 - 0,0103)*(1 - 0,855) =

0,9231 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9231 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4239 in2

Ar = 6,065*0,0103 =

0,0627 in2
AT = 1,4239 in2 Ar = 0,0627 in2

Operating Hot & New Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0106) - 2*0,25*(0,25 - 0,0106)*(1 - 0,855) =

0,9222 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9222 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,423 in2

Ar = 6,065*0,0106 =

0,0641 in2
AT = 1,423 in2 Ar = 0,0641 in2

Empty Cold & Corroded Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0076) - 2*0,25*(0,25 - 0,0076)*(1 - 0,855) =

0,9335 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9335 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4343 in2

Ar = 6,065*0,0076 =

0,0463 in2
AT = 1,4343 in2 Ar = 0,0463 in2

96/135

Empty Cold & New Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0079) - 2*0,25*(0,25 - 0,0079)*(1 - 0,855) =

0,9326 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9326 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4334 in2

Ar = 6,065*0,0079 =

0,0477 in2
AT = 1,4334 in2 Ar = 0,0477 in2

Operating Hot & Corroded Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0141) - 2*0,25*(0,25 - 0,0141)*(1 - 0,855) =

0,9085 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9085 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4093 in2

Ar = 6,065*0,0141 =

0,0856 in2
AT = 1,4093 in2 Ar = 0,0856 in2

Operating Hot & New Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0147) - 2*0,25*(0,25 - 0,0147)*(1 - 0,855) =

0,9063 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9063 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4071 in2

Ar = 6,065*0,0147 =

0,0892 in2
AT = 1,4071 in2 Ar = 0,0892 in2

Empty Cold & Corroded Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

97/135

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0087) - 2*0,25*(0,25 - 0,0087)*(1 - 0,855) =

0,9293 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,9293 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4301 in2

Ar = 6,065*0,0087 =

0,0529 in2
AT = 1,4301 in2 Ar = 0,0529 in2

Empty Cold & New Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0093) - 2*0,25*(0,25 - 0,0093)*(1 - 0,855) =

0,927 in2

A2 = 2*0,4607*0,25*0,855 =

0,197 in2

A3 = 2*0,4607*0,25*0,855 =

0,197 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 0,927 + 0,197 + 0,197 + 0,0534 + 0,0534 =

1,4278 in2

Ar = 6,065*0,0093 =

0,0565 in2
AT = 1,4278 in2 Ar = 0,0565 in2

98/135

VENT 1 (T1)
ASME Section VIII, Division 2, 2010 Edition, A11 Addenda
Component

Skirt Opening

Description

VENT 1

Drawing Mark

T1

Sleeve Material

SA-106 B Smls pipe (II-D p. 10, ln. 40)


Location and Orientation

Attached to

Support Skirt

Orientation

radial

Offset, L

35"

Angle,

Distance, r

29"

Through a
Category B Joint

No
Dimensions

Pipe NPS and


Schedule

NPS 2 Sch 40 (Std)

Inside Diameter

2,067"

Nominal Wall
Thickness

0,154"

Skirt Thickness

0,25"

Leg41

0,25"

Leg43

0,25"

External
Projection
Available, Lpr1

1,375"

Internal
Projection, Lpr2

1"

Corrosion Inner

0"

Outer

0"

99/135

Skirt Opening Reinforcement Summary


Required
Thickness
tr
(in)
Wind
Operating Hot & Corroded
Seismic

Wind
Operating Hot & New
Seismic

Wind
Empty Cold & Corroded
Seismic

Wind
Empty Cold & New
Seismic

AT
(in2)

Ar
(in2)

Ratio

Status

N/A

OK

Compressive 0,0097

1,1396 0,0201 56,5961

OK

Tensile

1,414

OK

Tensile

0,0005

1,1774 0

0,0011 1.259,8032

Compressive 0,0131

1,1268 0,027

41,7314

OK

Tensile

1,1774 0

N/A

OK

Compressive 0,01

1,1388 0,0206 55,2972

OK

Tensile

1,4138 0,0012 1.147,1471

OK

Compressive 0,0136

1,1246 0,0281 39,9773

OK

Tensile

1,4126 0,0018 783,6029

OK

Compressive 0,007

1,1502 0,0145 79,1851

OK

Tensile

1,4111 0,0025 565,1612

OK

Compressive 0,0081

1,146

OK

Tensile

1,4132 0,0015 934,8783

OK

Compressive 0,0073

1,1492 0,015

OK

Tensile

1,411

0,0006

0,0009

0,0012

0,0007

0,0012

Compressive 0,0087

0,0168 68,3454

76,555

0,0026 547,8245

1,1438 0,0179 63,8434

OK
OK

Note: Skirt required thickness of zero on tensile side indicates load is compressive.

100/135

Openings Subject to Axial Tension


LR = min[ (Reff*t)0,5, 2*Rn]

(4.5.4)

LH1 = min[ 1,5*t , te] + (Rn*tn)0,5

(4.5.11)

LH2 = Lpr1

(4.5.12)

LH3 = 8*(t + te)

(4.5.13)

LH = min[ LH1, LH2, LH3] + t

(4.5.14)

LI1 = (Rn*tn)0,5

(4.5.16)

LI2 = Lpr2

(4.5.17)

LI3 = 8*(t + te)

(4.5.18)

LI = min[ LI1, LI2, LI3]

(4.5.19)

fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(E1*t - tr)
A2 = 2*(LH - tr)*tn*fr2
A3 = 2*LI*ti*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr + 2*tn*tr*(1 - fr1)
New
LR = min[ (27,375*0,25)0,5, 2*1,0335] =

2,067"

LH1 = min[ 1,5*0,25 , 0] + (1,0335*0,154)0,5 =

0,3989"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 0,3989, 1,375, 2] + 0,25 =

0,6489"

LI1 = (1,0335*0,154)0,5 =

0,3989"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 0,3989, 1, 2] =

0,3989"
Corroded

LR = min[ (27,375*0,25)0,5, 2*1,0335] =

2,067"

LH1 = min[ 1,5*0,25 , 0] + (1,0335*0,154)0,5 =

0,3989"

LH2 = 1,375 =

1,375"

LH3 = 8*(0,25 + 0) =

2"

LH = min[ 0,3989, 1,375, 2] + 0,25 =

0,6489"

101/135

LI1 = (1,0335*0,154)0,5 =

0,3989"

LI2 = Lpr2 =

1"

LI3 = 8*(0,25 + 0) =

2"

LI = min[ 0,3989, 1, 2] =

0,3989"

Empty Cold & Corroded Wind Tensile


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0009) =

1,03 in2

A2 = 2*(0,6489 - 0,0009)*0,154*0,855 =

0,1707 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,03 + 0,1707 + 0,1051 + 0,0534 + 0,0534 =

1,4126 in2

Ar = 2,067*0,0009 + 2*0,154*0,0009*(1 - 0,855) =

0,0018 in2

AT = 1,4126 in2 Ar = 0,0018 in2


Empty Cold & New Wind Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0007) =

1,0305 in2

A2 = 2*(0,6489 - 0,0007)*0,154*0,855 =

0,1707 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,0305 + 0,1707 + 0,1051 + 0,0534 + 0,0534 =

1,4132 in2

Ar = 2,067*0,0007 + 2*0,154*0,0007*(1 - 0,855) =

0,0015 in2

AT = 1,4132 in2 Ar = 0,0015 in2


Operating Hot & Corroded Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0005) =

1,0313 in2

A2 = 2*(0,6489 - 0,0005)*0,154*0,855 =

0,1708 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,0313 + 0,1708 + 0,1051 + 0,0534 + 0,0534 =

1,414 in2

102/135

Ar = 2,067*0,0005 + 2*0,154*0,0005*(1 - 0,855) =

0,0011 in2

AT = 1,414 in2 Ar = 0,0011 in2


Operating Hot & New Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0006) =

1,0311 in2

A2 = 2*(0,6489 - 0,0006)*0,154*0,855 =

0,1707 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,0311 + 0,1707 + 0,1051 + 0,0534 + 0,0534 =

1,4138 in2

Ar = 2,067*0,0006 + 2*0,154*0,0006*(1 - 0,855) =

0,0012 in2

AT = 1,4138 in2 Ar = 0,0012 in2


Empty Cold & Corroded Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0012) =

1,0286 in2

A2 = 2*(0,6489 - 0,0012)*0,154*0,855 =

0,1706 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,0286 + 0,1706 + 0,1051 + 0,0534 + 0,0534 =

1,4111 in2

Ar = 2,067*0,0012 + 2*0,154*0,0012*(1 - 0,855) =

0,0025 in2

AT = 1,4111 in2 Ar = 0,0025 in2


Empty Cold & New Seismic Tensile
fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*2,067*(1*0,25 - 0,0012) =

1,0285 in2

A2 = 2*(0,6489 - 0,0012)*0,154*0,855 =

0,1706 in2

A3 = 2*0,3989*0,154*0,855 =

0,1051 in2

A41 = 0,252*0,855 =

0,0534 in2

A43 = 0,252*0,855 =

0,0534 in2

AT = 1,0285 + 0,1706 + 0,1051 + 0,0534 + 0,0534 =

1,411 in2

Ar = 2,067*0,0012 + 2*0,154*0,0012*(1 - 0,855) =

0,0026 in2

AT = 1,411 in2 Ar = 0,0026 in2

103/135

Division 2 4.5.17.3 Openings Subject to Axial Compression


n = d / {2*(R*t)0,5}

(4.5.212)

n > {(R / t) / 291 + 0,22}2


tn,eff = min[ tn , t]
ti,eff = min[ ti , t]
LR = 0,75*(R*t)0,5
LH = min[0,5*{(d / 2)*tn}0,5 , 2,5*tn , Lpr1 ]
LI = min[0,5*{(d / 2)*ti}0,5 , 2,5*ti , Lpr2 ]
fr1 = min[ Sn / S , 1 ]
fr2 = min[ Sn / S , 1 ]
A1 = 2*LR*(t - tr) - 2*tn,eff*(t - tr)*(1 - fr1)
A2 = 2*LH*tn,eff*fr2
A3 = 2*LI*ti,eff*fr2
A41 = L412*fr2
A43 = L432*fr2
AT = A1 + A2 + A3 + A41 + A43
Ar = d*tr

(4.5.211)
New

n = 2,067 / {2*(27,375*0,25)0,5} =

0,3951

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(2,067 / 2)*0,154}0,5 , 2,5*0,154 , 1,375 ] =

0,1995"

LI = min[0,5*{(2,067 / 2)*0,154}0,5 , 2,5*0,154 , 1 ] =

0,1995"

tn,eff = min[ 0,154 , 0,25] =

0,154"

ti,eff = min[ 0,154 , 0,25] =

0,154"
Corroded

n = 2,067 / {2*(27,375*0,25)0,5} =

0,3951

n > {(27,375 / 0,25) / 291 + 0,22}2 =

0,3556

Area required factor for compressive side =

LR = 0,75*(27,375*0,25)0,5 =

1,962"

LH = min[0,5*{(2,067 / 2)*0,154}0,5 , 2,5*0,154 , 1,375 ] =

0,1995"

LI = min[0,5*{(2,067 / 2)*0,154}0,5 , 2,5*0,154 , 1 ] =

0,1995"

104/135

tn,eff = min[ 0,154 , 0,25] =

0,154"

ti,eff = min[ 0,154 , 0,25] =

0,154"

Operating Hot & Corroded Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0097) - 2*0,154*(0,25 - 0,0097)*(1 - 0,855) =

0,9321 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9321 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1396 in2

Ar = 2,067*0,0097 =

0,0201 in2
AT = 1,1396 in2 Ar = 0,0201 in2

Operating Hot & New Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,01) - 2*0,154*(0,25 - 0,01)*(1 - 0,855) =

0,9312 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9312 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1388 in2

Ar = 2,067*0,01 =

0,0206 in2
AT = 1,1388 in2 Ar = 0,0206 in2
Empty Cold & Corroded Wind Compressive

fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,007) - 2*0,154*(0,25 - 0,007)*(1 - 0,855) =

0,9426 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9426 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1502 in2

Ar = 2,067*0,007 =

0,0145 in2
AT = 1,1502 in2 Ar = 0,0145 in2

105/135

Empty Cold & New Wind Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0073) - 2*0,154*(0,25 - 0,0073)*(1 - 0,855) =

0,9417 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9417 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1492 in2

Ar = 2,067*0,0073 =

0,015 in2
AT = 1,1492 in2 Ar = 0,015 in2

Operating Hot & Corroded Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0131) - 2*0,154*(0,25 - 0,0131)*(1 - 0,855) =

0,9192 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9192 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1268 in2

Ar = 2,067*0,0131 =

0,027 in2
AT = 1,1268 in2 Ar = 0,027 in2

Operating Hot & New Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0136) - 2*0,154*(0,25 - 0,0136)*(1 - 0,855) =

0,9171 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9171 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1246 in2

Ar = 2,067*0,0136 =

0,0281 in2
AT = 1,1246 in2 Ar = 0,0281 in2

Empty Cold & Corroded Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

106/135

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0081) - 2*0,154*(0,25 - 0,0081)*(1 - 0,855) =

0,9384 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9384 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,146 in2

Ar = 2,067*0,0081 =

0,0168 in2
AT = 1,146 in2 Ar = 0,0168 in2

Empty Cold & New Seismic Compressive


fr1 = min[ 17.100 / 20.000 , 1 ] =

0,855

fr2 = min[ 17.100 / 20.000 , 1 ] =

0,855

A1 = 2*1,962*(0,25 - 0,0087) - 2*0,154*(0,25 - 0,0087)*(1 - 0,855) =

0,9362 in2

A2 = 2*0,1995*0,154*0,855 =

0,0525 in2

A3 = 2*0,1995*0,154*0,855 =

0,0525 in2

A41 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

A43 (Reduced area calculated as part of weld is outside of limits) =

0,0513 in2

AT = 0,9362 + 0,0525 + 0,0525 + 0,0513 + 0,0513 =

1,1438 in2

Ar = 2,067*0,0087 =

0,0179 in2
AT = 1,1438 in2 Ar = 0,0179 in2

107/135

Support Skirt
Material:
Design temperature, operating:
Inner diameter at top, new:
Inner diameter at bottom, new:
Overall length (includes base ring thickness):
Corrosion allowance inside:
Corrosion allowance outside:
Weld joint efficiency top:
Weld joint efficiency bottom:
Nominal thickness, new:
Skirt is attached to:

170
54,75
54,75
44,5
0
0
0,55
0,8
0,25

Skirt attachment offset:

3,4256

SA-516 70 (II-D p. 18,


ln. 19)
F
in
in
in
in
in

in
CABEZA INFERIOR
in down from the top
seam

Skirt design thickness, largest of the following + corrosion = 0,0166 in


The governing condition is due to earthquake, compressive stress at the base, operating & new.
The skirt thickness of 0,25 in is adequate.

108/135

Loading
Wind

Vessel
Condition
(Stress)
operating, corroded (+)

Governing
Skirt
Location

Temperature
(F)

Allowable
Stress
(psi)

Calculated
Stress/E
(psi)

Required
thickness
(in)

top

170

12.741,95

-87,01

0,0017

Wind

operating, corroded (-)

bottom

170

12.741,95

580,88

0,0114

Wind

operating, new (+)

top

170

12.741,95

-97,3

0,0019

Wind

operating, new (-)

bottom

170

12.741,95

592,16

0,0116

Wind

empty, corroded (+)

bottom

70

20.000

166,06

0,0021

Wind

empty, corroded (-)

bottom

70

12.741,95

442,52

0,0087

Wind

empty, new (+)

bottom

70

20.000

152,28

0,0019

Wind

empty, new (-)

bottom

70

12.741,95

454,53

0,0089

Seismic

operating, corroded (+)

bottom

170

20.000

211,11

0,0026

Seismic

operating, corroded (-)

bottom

170

12.741,95

813,92

0,016

Seismic

operating, new (+)

bottom

170

20.000

222,51

0,0028

Seismic

operating, new (-)

bottom

170

12.741,95

846,78

0,0166

Seismic

empty, corroded (+)

bottom

70

20.000

197,05

0,0025

Seismic

empty, corroded (-)

bottom

70

12.741,95

498,28

0,0098

Seismic

empty, new (+)

bottom

70

20.000

207,39

0,0026

Seismic

empty, new (-)

bottom

70

12.741,95

531,89

0,0104

Loading due to wind, operating & corroded


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -12.665,19 / (*55*12.742*1) + 48*14.239,3 / (*552*12.742*1)
= 0,0001 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -12.096,02 / (*55*12.742*1) + 48*9.553,5 / (*552*12.742*1)
= 0,0017 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 12.665,19 / (*55*12.742*1) + 48*14.239,3 / (*552*12.742*1)
= 0,0114 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 12.096,02 / (*55*12.742*1) + 48*9.553,5 / (*552*12.742*1)
= 0,0093 in

109/135

Loading due to wind, operating & new


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -13.131,2 / (*55*12.742*1) + 48*14.263,7 / (*552*12.742*1)
= 0,0003 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -12.562,03 / (*55*12.742*1) + 48*9.577,9 / (*552*12.742*1)
= 0,0019 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 13.131,2 / (*55*12.742*1) + 48*14.263,7 / (*552*12.742*1)
= 0,0116 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 12.562,03 / (*55*12.742*1) + 48*9.577,9 / (*552*12.742*1)
= 0,0095 in

Loading due to wind, empty & corroded


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -6.688,43 / (*55*20.000*0,8) + 48*14.239,3 / (*552*20.000*0,8)
= 0,0021 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -6.119,26 / (*55*20.000*0,55) + 48*9.553,5 / (*552*20.000*0,55)
= 0,0012 in

110/135

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 6.688,43 / (*55*12.742*1) + 48*14.239,3 / (*552*12.742*1)
= 0,0087 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 6.119,26 / (*55*12.742*1) + 48*9.553,5 / (*552*12.742*1)
= 0,0066 in

Loading due to wind, empty & new


Windward side (tensile)
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -7.185,98 / (*55*20.000*0,8) + 48*14.263,7 / (*552*20.000*0,8)
= 0,0019 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -6.616,81 / (*55*20.000*0,55) + 48*9.577,9 / (*552*20.000*0,55)
= 0,0009 in

Leeward side (compressive)


Required thickness, compressive stress at base:
t

= W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= 7.185,98 / (*55*12.742*1) + 48*14.263,7 / (*552*12.742*1)
= 0,0089 in

Required thickness, compressive stress at the top:


t

= Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= 6.616,81 / (*55*12.742*1) + 48*9.577,9 / (*552*12.742*1)
= 0,0068 in

Loading due to earthquake, operating & corroded

111/135

Tensile side
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -12.665,19 / (*55*20.000*0,8) + 48*22.871,6 / (*552*20.000*0,8)
= 0,0026 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -12.096,02 / (*55*20.000*0,55) + 48*14.295,8 / (*552*20.000*0,55)
= 0,0002 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + VAccel)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,2)*12.665,19 / (*55*12.742*1) + 48*22.871,6 / (*552*12.742*1)
= 0,016 in

Required thickness, compressive stress at the top:


t

= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,2)*12.096,02 / (*55*12.742*1) + 48*14.295,8 / (*552*12.742*1)
= 0,0123 in

Loading due to earthquake, operating & new


Tensile side
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -13.131,2 / (*55*20.000*0,8) + 48*23.857 / (*552*20.000*0,8)
= 0,0028 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -12.562,03 / (*55*20.000*0,55) + 48*14.969,6 / (*552*20.000*0,55)
= 0,0003 in

Compressive side

112/135

Required thickness, compressive stress at base:


t

= (1 + VAccel)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,2)*13.131,2 / (*55*12.742*1) + 48*23.857 / (*552*12.742*1)
= 0,0166 in

Required thickness, compressive stress at the top:


t

= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,2)*12.562,03 / (*55*12.742*1) + 48*14.969,6 / (*552*12.742*1)
= 0,0128 in

Loading due to earthquake, empty & corroded


Tensile side
Required thickness, tensile stress at base:
t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -6.688,43 / (*55*20.000*0,8) + 48*15.466,6 / (*552*20.000*0,8)
= 0,0025 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -6.119,26 / (*55*20.000*0,55) + 48*10.875,5 / (*552*20.000*0,55)
= 0,0018 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + VAccel)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,2)*6.688,43 / (*55*12.742*1) + 48*15.466,6 / (*552*12.742*1)
= 0,0098 in

Required thickness, compressive stress at the top:


t

= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,2)*6.119,26 / (*55*12.742*1) + 48*10.875,5 / (*552*12.742*1)
= 0,0076 in

Loading due to earthquake, empty & new


Tensile side

113/135

Required thickness, tensile stress at base:


t

= -W / (*D*St*E) + 48*M / (*D2*St*E)


= -7.185,98 / (*55*20.000*0,8) + 48*16.446 / (*552*20.000*0,8)
= 0,0026 in

Required thickness, tensile stress at the top:


t

= -Wt / (*Dt*St*E) + 48*Mt / (*Dt2*St*E)


= -6.616,81 / (*55*20.000*0,55) + 48*11.522,2 / (*552*20.000*0,55)
= 0,0018 in

Compressive side
Required thickness, compressive stress at base:
t

= (1 + VAccel)*W / (*D*Sc*Ec) + 48*M / (*D2*Sc*Ec)


= (1 + 0,2)*7.185,98 / (*55*12.742*1) + 48*16.446 / (*552*12.742*1)
= 0,0104 in

Required thickness, compressive stress at the top:


t

= (1 + VAccel)*Wt / (*Dt*Sc*Ec) + 48*Mt / (*Dt2*Sc*Ec)


= (1 + 0,2)*6.616,81 / (*55*12.742*1) + 48*11.522,2 / (*552*12.742*1)
= 0,0082 in

114/135

Skirt Base Ring


Base configuration:
Foundation compressive strength:
Concrete ultimate 28-day strength:
Anchor bolt material:
Anchor bolt allowable stress, Sb:
Bolt circle, BC:
Anchor bolt corrosion allowance (applied to root radius):
Anchor bolt clearance:
Base plate material:
Base plate allowable stress, Sp:
Base plate inner diameter, Di:
Base plate outer diameter, Do:
Base plate thickness, tb:
Gusset separation, w:
Gusset height, h:
Gusset thickness, tg:
Compression plate width:
Compression plate length:
Compression plate thickness, tc:
Initial bolt preload:
Number of bolts, N:

external bolt chairs


1.658 psi
3.000 psi
A-307
15.000 psi
58,73 in
0 in
0,375 in
A-36
20.000 psi
49,73 in
61,73 in
0,5 in
4 in
4,7638 in
0,375 in
3,24 in
5,5 in
0,75 in
0 % (0 psi)
8
0,75 inch coarse
threaded
0,302 in2
1,125 in

Bolt size and type:


Bolt root area (corroded), Ab:
Diameter of anchor bolt holes, db:

Base M
(lbf-ft)

W
(lb)

Required
bolt area
(in2)

tr

Foundation
bearing
stress
(psi)

trcomp

tr
gusset
(in)

Load

Vessel
condition

Wind

operating, corroded

14.239,3 12.867,2

0 0,1912

25,13

Wind

operating, new

14.263,7 13.333,2

0 0,1929

25,59

Wind

empty, corroded

14.239,3

6.890,4 0,0396 0,1853

23,6 0,0746 0,0885

Wind

empty, new

14.263,7

7.388 0,0356 0,1701

19,89 0,1754 0,0907

Seismic

operating, corroded

22.871,6 12.867,2 0,0485 0,2267

35,34 0,2049 0,0917

Seismic

operating, new

23.857 13.333,2 0,0514 0,2312

36,77 0,2108 0,0919

Seismic

empty, corroded

Seismic

empty, new

Base
(in)

plate
(in)

15.466,6

6.890,4 0,0479 0,2139

31,47 0,0977 0,0889

16.446

7.388 0,0504 0,2201

33,32 0,0992 0,0889

Anchor bolt load (operating, corroded + Wind)


P = -W / N + 48 * M / (N*BC)
= -12.867,19 / 8 + 48 * 14.239,3 / (8*58,73)
= -153,68 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, corroded + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(61,732 - 49,732) / 4 - 8**1,1252 / 4

115/135

= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + 12.867,19 / 1.042,5336 + 6*14.239,3*61,73 / 412.556,3
= 25 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*25*18,31322 = 34,9 lbf
My = -0,4618*25*3,242 = -121,8 lbf
tr = (6*Mmax / Sp)0,5
= (6*121,8 / 20.000)0,5
= 0,1912 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)

116/135

= 0 / (2 * 1,1213)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(0*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (operating, new + Wind)
P = -W / N + 48 * M / (N*BC)
= -13.333,2 / 8 + 48 * 14.263,7 / (8*58,73)
= -209,44 lbf
The anchor bolts are satisfactory (no net uplift on anchor bolt)
Foundation bearing stress (operating, new + Wind)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(61,732 - 49,732) / 4 - 8**1,1252 / 4
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + 13.333,2 / 1.042,5336 + 6*14.263,7*61,73 / 412.556,3
= 26 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*26*18,31322 = 35,5 lbf
My = -0,4618*26*3,242 = -124,1 lbf
tr = (6*Mmax / Sp)0,5
= (6*124,07 / 20.000)0,5
= 0,1929 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*0 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5

117/135

= 0 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 0 / (2 * 1,1213)
= 0 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(0*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0 in
The skirt thickness is satisfactory.
Note: No local skirt reaction is present because the foundation resists the initial bolt preload.
Anchor bolt load (empty, corroded + Wind)
P = -W / N + 48 * M / (N*BC)
= -6.890,43 / 8 + 48 * 14.239,3 / (8*58,73)
= 593,42 lbf
Required area per bolt = P / Sb = 0,0396 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Wind)
Base plate width, tc:
6
in
Average base plate diameter, d: 55,73
in
Base plate elastic modulus, Es: 29,0E+06psi

118/135

Base plate yield stress, Sy:

36.000

psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*55,73)
= 0,0138 in
From table 12.4 for k = 0,406841:
K1 = 2,2088, K2 = 1,7812
L1 = 5,1955, L2 = 25,8397, L3 = 17,8806
Total tensile force on bolting
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*14.239,3 - 6.890,43 *(5,1955 + 17,8806)) / (25,8397 + 17,8806)
= 271,44 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 271,44 / (0,0138 * (55,73 / 2) * 2,2088)
= 320 psi
Total compressive load on foundation
Cc = T + W + Bolt Preload
= 271,44 + 6.890,43 + 0
= 7.161,87 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 7.161,87 / (((6 - 0,0138) + 9,2889*0,0138)*(55,73 / 2)*1,7812)
= 24 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 320 / (9,2889*24))
= 0,406841
Base plate required thickness (empty, corroded + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*24*18,31322 = 32,8 lbf
My = -0,4618*24*3,242 = -114,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*114,4 / 20.000)0,5
= 0,1853 in

119/135

The base plate thickness is satisfactory.


Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*96,52 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,0746 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 96,52 / (2 * 1,1213)
= 43 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(96,52*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0089 in
The skirt thickness is satisfactory.
Anchor bolt load (empty, new + Wind)
P = -W / N + 48 * M / (N*BC)
= -7.387,98 / 8 + 48 * 14.263,7 / (8*58,73)
= 533,71 lbf
Required area per bolt = P / Sb = 0,0356 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (empty, new + Wind)

120/135

Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4


= *(61,732 - 49,732) / 4 - 8**1,1252 / 4
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + 7.387,98 / 1.042,5336 + 6*14.263,7*61,73 / 412.556,3
= 20 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (empty, new + Wind)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*20*18,31322 = 27,6 lbf
My = -0,4618*20*3,242 = -96,4 lbf
tr = (6*Mmax / Sp)0,5
= (6*96,43 / 20.000)0,5
= 0,1701 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*533,71 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,1754 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi

121/135

Gusset axial stress due to bolt load


Sg = F / (2 * Ag)
= 533,71 / (2 * 1,1213)
= 238 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(533,71*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,028 in
The skirt thickness is satisfactory.
Anchor bolt load (operating, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -12.867,19 / 8 + 48 * 22.871,6 / (8*58,73)
= 728,22 lbf
Required area per bolt = P / Sb = 0,0485 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (operating, corroded + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(61,732 - 49,732) / 4 - 8**1,1252 / 4
= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + (1 + 0,2)*12.867,19 / 1.042,5336 + 6*22.871,6*61,73 / 412.556,3
= 35 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, corroded + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*35*18,31322 = 49,1 lbf
My = -0,4618*35*3,242 = -171,3 lbf
tr = (6*Mmax / Sp)0,5
= (6*171,33 / 20.000)0,5
= 0,2267 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)

122/135

tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5


= (3,91*728,22 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,2049 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 728,22 / (2 * 1,1213)
= 325 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(728,22*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0344 in
The skirt thickness is satisfactory.
Anchor bolt load (operating, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -13.333,2 / 8 + 48 * 23.857 / (8*58,73)
= 770,64 lbf
Required area per bolt = P / Sb = 0,0514 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Foundation bearing stress (operating, new + Seismic)
Ac = pi*(Do2 - Di2) / 4 - N*pi*db2 / 4
= *(61,732 - 49,732) / 4 - 8**1,1252 / 4

123/135

= 1.042,5336 in2
Ic = *(Do4 - Di4) / 64
= *(61,734 - 49,734) / 64
= 412.556,3 in4
fc = N*Ab*Preload / Ac + (1 + VAccel)*W / Ac + 6*M*Do / Ic
= 8*0,302*0 / 1.042,5336 + (1 + 0,2)*13.333,2 / 1.042,5336 + 6*23.857*61,73 / 412.556,3
= 37 psi
As fc <= 1.658 psi the base plate width is satisfactory.
Base plate required thickness (operating, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*37*18,31322 = 51 lbf
My = -0,4618*37*3,242 = -178,2 lbf
tr = (6*Mmax / Sp)0,5
= (6*178,22 / 20.000)0,5
= 0,2312 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*770,64 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,2108 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)

124/135

= 770,64 / (2 * 1,1213)
= 344 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(770,64*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0357 in
The skirt thickness is satisfactory.
Anchor bolt load (empty, corroded + Seismic)
P = -W / N + 48 * M / (N*BC)
= -6.890,43 / 8 + 48 * 15.466,6 / (8*58,73)
= 718,8 lbf
Required area per bolt = P / Sb = 0,0479 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, corroded + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

6
in
55,73
in
29,0E+06psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*55,73)
= 0,0138 in
From table 12.4 for k = 0,347614:
K1 = 2,3386, K2 = 1,634
L1 = 8,4979, L2 = 28,3217, L3 = 15,3134
Total tensile force on bolting
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*15.466,6 - 6.890,43 *(8,4979 + 15,3134)) / (28,3217 + 15,3134)
= 493,39 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 493,39 / (0,0138 * (55,73 / 2) * 2,3386)
= 549 psi
Total compressive load on foundation

125/135

Cc = T + (1 + VAccel)*W + Bolt Preload


= 493,39 + (1 + 0,2)*6.890,43 + 0
= 8.761,9 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 8.761,9 / (((6 - 0,0138) + 9,2889*0,0138)*(55,73 / 2)*1,634)
= 31 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 549 / (9,2889*31))
= 0,347614
Base plate required thickness (empty, corroded + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*31*18,31322 = 43,7 lbf
My = -0,4618*31*3,242 = -152,6 lbf
tr = (6*Mmax / Sp)0,5
= (6*152,57 / 20.000)0,5
= 0,2139 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*165,7 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,0977 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress
Sa = 17000 - 0,485*(h / r)2
= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi

126/135

Gusset axial stress due to bolt load


Sg = F / (2 * Ag)
= 165,7 / (2 * 1,1213)
= 74 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(165,7*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0128 in
The skirt thickness is satisfactory.
Anchor bolt load (empty, new + Seismic)
P = -W / N + 48 * M / (N*BC)
= -7.387,98 / 8 + 48 * 16.446 / (8*58,73)
= 756,66 lbf
Required area per bolt = P / Sb = 0,0504 in2
The area provided (0,302 in2) by the specified anchor bolt is adequate.
Support calculations (Jawad & Farr chapter 12, empty, new + Seismic)
Base plate width, tc:
Average base plate diameter, d:
Base plate elastic modulus, Es:
Base plate yield stress, Sy:

6
in
55,73
in
29,0E+06psi
36.000 psi

Ec = 57.000*Sqr(3.000) = 3.122.019 psi


n = Es/Ec = 29,0E+06 / 3.122.019 = 9,2889
ts = (N*Ab) / (*d)
= (8*0,302) / (*55,73)
= 0,0138 in
From table 12.4 for k = 0,354077:
K1 = 2,3244, K2 = 1,6506
L1 = 8,1347, L2 = 28,0501, L3 = 15,5965
Total tensile force on bolting
T = (12*M - W *(L1 + L3)) / (L2 + L3)
= (12*16.446 - 7.387,98 *(8,1347 + 15,5965)) / (28,0501 + 15,5965)
= 504,64 lbf
Tensile stress in bolts use the larger of fs or bolt preload = 0 psi
fs = T / (ts * (d / 2) * K1)
= 504,64 / (0,0138 * (55,73 / 2) * 2,3244)

127/135

= 565 psi
Total compressive load on foundation
Cc = T + (1 + VAccel)*W + Bolt Preload
= 504,64 + (1 + 0,2)*7.387,98 + 0
= 9.370,22 lbf
Foundation bearing stress
fc = Cc / (((tc - ts) + n*ts)*(d / 2)*K2)
= 9.370,22 / (((6 - 0,0138) + 9,2889*0,0138)*(55,73 / 2)*1,6506)
= 33 psi
As fc <= 1.658 psi the base plate width is satisfactory.
k = 1 / (1 + fs / (n*fc))
= 1 / (1 + 565 / (9,2889*33))
= 0,354077
Base plate required thickness (empty, new + Seismic)
From Brownell & Young, Table 10.3:, l / b = 0,1769
Mx = 0,0041*33*18,31322 = 46,3 lbf
My = -0,4618*33*3,242 = -161,5 lbf
tr = (6*Mmax / Sp)0,5
= (6*161,52 / 20.000)0,5
= 0,2201 in
The base plate thickness is satisfactory.
Check the compression plate for bolt load (Jawad & Farr equation 12.13)
tcr = (3,91*F / (Sy*(2*b / w+w / (2*l)-db*(2 / w+1 / (2*l)))))0,5
= (3,91*170,51 / (36.000*(2*3,24 / 4+4 / (2*1,74)-1,125*(2 / 4+1 / (2*1,74)))))0,5
= 0,0992 in
The compression plate thickness is satisfactory.
Check gusset plate thickness (Bednar chapter 4.3)
Radius of gyration of gusset
r = 0,289*tg
= 0,289*0,375
= 0,1084 in
Cross sectional area of one gusset
Ag = tg*(b - 0,25)
= 0,375*(3,24 - 0,25)
= 1,1213 in2
Gusset allowable stress

128/135

Sa = 17000 - 0,485*(h / r)2


= 17000 - 0,485*(4,7638 / 0,1084)2
= 16.063 psi
Gusset axial stress due to bolt load
Sg = F / (2 * Ag)
= 170,51 / (2 * 1,1213)
= 76 psi
The gusset plate thickness is satisfactory.
Check skirt thickness for bolt load reaction (Brownell & Young eq. 10.59)
t = 1,76*(F*l / (Mb*hc*Ss))2 / 3*(ODs / 2)1 / 3
= 1,76*(170,51*1,74 / (13,5*6,0138*30.000))2 / 3*(55,25 / 2)1 / 3
= 0,0131 in
The skirt thickness is satisfactory.

129/135

Wind Code
Building Code:
Elevation of base above grade:
Increase effective outer diameter by:
Wind Force Coefficient Cq:
Basic Wind Speed:, V:
Importance Factor:, Iw:
Exposure category:

UBC 1997
0,0000 ft
0,0000 ft
0,8000
85,0000
mph
1,0000
D

Vessel Characteristics
Vessel height, h:
15,3280 ft
Vessel Minimum Diameter
Operating, Corroded: 4,6250 ft
Empty, Corroded: 4,6250 ft
Fundamental Frequency
36,9907
Operating, Corroded:
Hz
42,7415
Empty, Corroded:
Hz
Damping coefficient,
Operating, Corroded: 0,0250
Empty, Corroded: 0,0200
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations

130/135

Wind Deflection Report: Operating, Corroded

Component
CABEZA SUPERIOR

Elevation of
bottom above
base (in)

Effective OD
(ft)

Elastic modulus
E (106 psi)

Inertia
I (ft4)

Platform
wind shear at
Bottom (lbf)

Total wind
shear at
Bottom (lbf)

bending
moment at
Bottom (lbf-ft)

Deflection
at top (in)

167,9256

4,61

28,9

103

78

0,0026

CILINDRO 1

143,9256

4,63

28,9

2,144

295

501

0,0023

CILINDRO 2

47,9256

4,63

28,9

2,144

1.060

9.247

0,0019

CABEZA INFERIOR (top)

44,5

4,61

28,9

1.087

9.554

0,0004

Support Skirt

4,60

28,9

0,7877

1.440

14.239

0,0003

*Moment of Inertia I varies over the length of the component


Wind Deflection Report: Empty, Corroded

Component
CABEZA SUPERIOR

Elevation of
bottom above
base (in)

Effective OD
(ft)

Elastic modulus
E (106 psi)

Inertia
I (ft4)

Platform
wind shear at
Bottom (lbf)

Total wind
shear at
Bottom (lbf)

bending
moment at
Bottom (lbf-ft)

Deflection
at top (in)

167,9256

4,61

29,4

103

78

0,0025

CILINDRO 1

143,9256

4,63

29,4

2,144

295

501

0,0023

CILINDRO 2

47,9256

4,63

29,4

2,144

1.060

9.247

0,0019

CABEZA INFERIOR (top)

44,5

4,61

29,4

1.087

9.554

0,0004

Support Skirt

4,60

29,4

0,7877

1.440

14.239

0,0003

*Moment of Inertia I varies over the length of the component


Wind Pressure (WP) Calculations
Wind stagnation pressure qs = 18,6000 psf
[Table 16-F, page 2-28]
Wind Pressure WP = Ce * Cq * qs * Iw
= Ce * 0,8000 * 18,6000 * 1,0000
= 14,8800 * Ce
[Equation (20-1), page 2-7]
Design Wind Pressures
Height
(')

Ce

WP
(psf)

15,0

1,39 20,6832

20,0

1,45 21,5760

131/135

Seismic Code

Method of seismic analysis:


Seismic Zone:
Seismic Zone Factor (Table 16-I):
R Factor (Table 16-P):
Soil profile: (Table 16-Q):
Importance Factor:
Vertical Accelerations Considered:
Force Multiplier:
Minimum Weight Multiplier:

UBC 1997 ground supported


3
Z = 0,3000
R = 2,2000
SD
I = 1,0000
Yes
= 0,3333
= 0,2000

Vessel Characteristics

Vessel height: 15,3280 ft


Vessel Weight:
Operating, Corroded: 12.867 lb
Empty, Corroded: 6.890 lb
Period of Vibration Calculation
Fundamental Period, T:
Operating, Corroded: 0,027 sec (f = 37,0 Hz)
Empty, Corroded: 0,023 sec (f = 42,7 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation:
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and
yi is its deflection when the system is treated as a cantilever beam.
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations

132/135

Seismic Shear Report: Operating, Corroded


Component
CABEZA SUPERIOR

Elevation of bottom
above base (in)

Elastic modulus E
(106 psi)

Inertia I
(ft4)

Seismic shear at
Bottom (lbf)

Bending Moment at
Bottom (lbf-ft)

167,9256

28,9

197

156

CILINDRO 1

143,9256

28,9

2,1444

470

854

CILINDRO 2

47,9256

28,9

2,1444

2.138

13.730

CABEZA INFERIOR (top)

44,5

28,9

2.177

14.346

Support Skirt

28,9

0,7877

2.316

22.872

*Moment of Inertia I varies over the length of the component


Seismic Shear Report: Empty, Corroded
Component
CABEZA SUPERIOR

Elevation of bottom
above base (in)

Elastic modulus E
(106 psi)

Inertia I
(ft4)

Seismic shear at
Bottom (lbf)

Bending Moment at
Bottom (lbf-ft)

167,9256

29,4

179

143

CILINDRO 1

143,9256

29,4

2,1444

425

777

CILINDRO 2

47,9256

29,4

2,1444

1.165

10.564

CABEZA INFERIOR (top)

44,5

29,4

1.175

10.898

Support Skirt

29,4

0,7877

1.240

15.467

*Moment of Inertia I varies over the length of the component


Vertical Acceleration Term, VAccel
Factor is applied to dead load.
Compressive Side: = 1.0 + VAccel
VAccel Term is:
greater of (Force Mult * Base Shear / Weight) or (Min. Weight Mult.)
Force multiplier = 0,3333
Condition

Minimum Weight Multiplier = 0,2000


Force Mult * Shear
VAccel
Weight

Base Shear ( lbf)

Weight ( lb)

Operating, Corroded

2.316

12.867,2

0,06

0,2

Operating, New

2.400

13.333,2

0,06

0,2

Empty, Corroded

1.240

6.890,4

0,06

0,2

Empty, New

1.330

7.388

0,06

0,2

Base Shear Calculations


Operating, Corroded
Empty, Corroded

Base Shear Calculations: Operating, Corroded


Rigid structure per 1634.3, p2-21, since period of vibration = 0,027 < 0,06 .
V = 0,70 * Ca * I * W / 1,40 = 0,70 * 0,3600 * 1,0000 * 12.867,1934 / 1.4 = 2.316,09 lb

133/135

Base Shear Calculations: Empty, Corroded


Rigid structure per 1634.3, p2-21, since period of vibration = 0,023 < 0,06 .
V = 0,70 * Ca * I * W / 1,40 = 0,70 * 0,3600 * 1,0000 * 6.890,4277 / 1.4 = 1.240,28 lb

134/135

LIQUID LEVEL
Location from datum

60,38"

Operating Liquid Specific Gravity 1

135/135

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