Professional Documents
Culture Documents
3CD CHANGER
DVD KARAOKE SYSTEM
SERVICE MANUAL
[CONTENTS]
SECTION 1. GENERAL
SERVICING PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
ESD PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
TAPE DECK MECHANISM (A/R & A/S : RIGHT A/R DECK) . . . . . . . . . . . . . . . . . . . . . . . . .3-3
TAPE DECK MECHANISM (A/R & A/S : LEFT A/S DECK) . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
CD MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
- 1-1 -
SECTION 1. GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
Drop impact
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Cotton swab
Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do
not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of
this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.
- 1-2 -
Resistor
(1 Mohm)
Resistor
(1 Mohm)
Conductive
Sheet
CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)
NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.
VOLUME
UP
VOLUME KNOB
DOWN
- 1-3 -
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ESD device).
- 1-4 -
SPECIFICATIONS
NOTE : Specification are subject to change without notice in the course of product improvement.
- 1-5 -
- 1-6 -
SECTION 2. ELECTRICAL
TROUBLESHOOTING GUIDE
P-SENS PART CHECK
SMPS Assy CN904 5PIN 5V operation check
YES
NO
Refer to SMPS Troubleshooting
NO
CN701 contact condition check
YES
MAIN PCB PATTERN disconnection check
NO
VKK CHECK
CN701 3PIN DC -33V check
YES
NO
Refer to SMPS Troubleshooting
- 2-1 -
NO
NO
Replace each related TR
MUTE
Unfelt voice
Input check (AUX 9.36 TUNER 6/39 TAPE 7/38CD 8/37PIN)
YES
NO
Check input and operation status for each function
YES
NO
Refer to IC401(NJW1190) IC specification
YES
NO
c-COM check and (CLK/DATA check)
YES
NO
Check IC401 24PIN cover 8V and power circuit
YES
NORMAL
Power operation staus check
YES
- 2-2 -
NO
NO
DECK HEAD WIRE connection status check
YES
A
IC202 14PIN HIGH operation check
NO
YES
Replace IC202
YES
Replace Q213(C103)
YES
YES
YES
Q212(A102) COLLECTOR 5V operation check
YES
YES
Replace defective parts
- 2-3 -
AUX
YES
JK601 signal input check
YES
IC401 9,36PIN signal input check
CD
YES
Check Cn601 1,3PIN signal anad Refer to CD Troubleshooting
YES
NO
TUNER
YES
Refer to TUNERMODULE
YES
IC401 6,39PIN signal input check
MIC
YES
IC401 1PIN input check
YES
Refer to IC404 Toubleshooting
- 2-4 -
B
MIC PCB
JK401 input check
YES
NO
NO
NO
NO
NO
Replace IC406
IC301 Troubleshooting
IC301 17,46,72,90 power impression check
YES
NO
SMPS power 5V check
YES
NO
PN301 4PIN 5V P-SENS terminal check
YES
NO
Replace X301
YES
NO
Reset circuit check
YES
Replace IC301
Q302(C102M) operation staus check
YES
NO
NORMAL
- 2-5 -
YES
NO
SMPS power check
YES
NO
IC301 95,34,4PIN data check(When switching CD, TAPE FUNCTION)
YES
NO
YES
NO
Refer to SMPS power check
IC401 22,23 Pulse waveform check (VOL UP,DOWN check while rotating VOL UP, DOWN
YES
NO
IC301 10,8PIN check
YES
NO
IC301 Troubleshooting
NO
Replace IC601
NO
TAPE Troubleshooting
NO
TUNER module replacement
NO
CD Troubleshooting
- 2-6 -
YES
YES
YES
YES
YES
YES
Play check
IC201 16PIN VCC power impression
NO
Refer to SMPS power cehck
YES
NO
Deck Mecha operation performance check
YES
Replace IC201
- 2-7 -
NO
NO
REC input check
YES
IC201 10,21PIN output check
NO
YES
L203 2,3PIN oscillation check
NO
YES
YES
NO
IC202 Troubleshooting check
YES
Q213, 212 operation status check
Q204 Collector Low
NO
YES
DECK replacement
Q204 replacement
YES
Q203 replacement
NO
YES
NORMAL
- 2-8 -
L203 replacement
- 2-9 -
/OTW
System
Mircrocontroller
BST_A
VALID_AB
BST_B
Bootstrap
OUT_A
L-C Output
Filter for
each 1/2
Bridge
2-Channel
H-BRIDGE
BTL Model
SYTEM
POWER
PVDD
Power supply
Decoupling
12V
OC_ADJ
BST_D
GVDD, VDD,
& VREG
power supply
Decoupling
GND
GV DD(12V) & VDD(12V)
- 2-10 -
2nd Order
L-C output
Filter for
each 1/2
Bridge
BST_C
VREG
GVDD_A, B, C, D
M2
GND_A, B, C, D
M1
PVDD(0-31V)
OUT_D
PVDD_A, B, C, D
PWM_D
OUT_B
OUT_C
H-Bridge2
PWM_C
Hardwire
Mode
31V
Output
H-Bridge1
PWM_B
AGND
Right
Channel
Output
PWM_A
VALID_CD
Left
Channel
Output
TAS50XX
/RESET_AB
Hardwire
overcurentlimit
Bootstrap
Caps
4 ohm
4 ohm
HA12237F
BLOCK DIAGRAM
- 2-11 -
CS5340
BLOCK DIAGRAM
NJW1190
BLOCK DIAGRAM
- 2-12 -
- 2-13 -
TAS5152
SYSTEM BLOCK DIAGRAM
- 2-14 -
- 2-15 -
PS9813
BLOCK DIAGRAM
Pin Assignment
PLL_DVDD
48
CLK_IN
PLL_AVDD
47
N.C.
PLL_EXT_LPF
PLL_AGS
46
DVDD3
45
DVSS3
PLL_AVSS
44
PWM_CH1_P
PLL_DVSS
43
PWM_CH1_M
SA
42
PWM_CH2_P
SCL
41
PWM_CH2_M
SDA
40
PWM_CH3_P
NRESET
10
39
PWM_CH3_M
CVDD1
11
38
CVDD2
VSS
12
37
VSS
DVDD1
13
36
EPD_ENA
PS9813
MLRCK
14
35
OVERLOAD
MBCK
15
34
PWM_LOL_P
MSDIN
16
33
PWM_LOL_M
SLRCK
17
32
PWM_LOR_P
SBCK
18
31
PWM_LOR_M
DVSS2
SSDIN
19
30
DVSS1
20
29
PWM_HP_L
MCLK
21
28
PWM_HP_R
MIC_LRCK
22
27
DVDD2
MIC_BCK
23
26
TEST_MODE2
MIC_SDIN
24
25
TEST_MODE1
- 2-16 -
Pin Descriptions
- 2-17 -
- 2-18 -
OTi-6888 (IC805)
BLOCK DIAGRAM
- 2-19 -
AM5810 (IC802)
BLOCK DIAGRAM
Pin configuration
- 2-20 -
Pin Description
- 2-21 -
Application
- 2-22 -
OTi-6888
PIN CONFIGUARTION
GPIOB[3]
ext_int5
GPIOB[1]
gnd
DMNS_IO
DPLS_IO
vdd
NC
SID
REQ
SIC
NC
48
47
46
45
44
43
42
41
40
39
38
37
GPIOA[7]
36
GPIOB[2]
GPIOA[6]
35
NC
NC
34
GPIOB[0]
NC
33
sda
NC
32
scl
NC
31
NC
gnd
30
vdd
vdd
LQFP-48
29
xtal2
LED1_out
28
xtal1
NC
10
27
gnd
GPIOA[5]
11
26
reset_b
GPIOA[4]
12
25
NC
22
23
24
NC
NC
NC
GPIOA[1]
GPIOA[0]
NC
21
NC
20
17
NC
vdd
16
GPIOA[2]
19
15
gnd
14
GPIOA[3]
18
13
- 2-23 -
- 2-24 -
PIN DESCRIPTION
OTi-6888 has two different kinds of package, 48-pin and 64-pin. OTi-6888 with 48-pin package provides fundamental USB host function, however, it can provide external ROM functions if you choose 64-pin package.
Note: OTi-6888 with 48-pin package does not external ROM function.
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Pin Name
GPIOA[7]
GPIOA[6]
NC
NC
NC
NC
gnd
vdd
LED1_out
NC
GPIOA[5]
GPIOA[4]
GPIOA[3]
GPIOA[2]
NC
NC
NC
gnd
vdd
NC
NC
NC
GPIOA[1]
GPIOA[0]
NC
reset_b
gnd
xtal1
xtal2
vdd
NC
scl
sda
GPIOB[0]
NC
GPIOB[2]
NC
SIC
REQ
SID
NC
vdd
DPLS_IO
DMNS_IO
gnd
GPIOB[1]
ext_int5
GPIOB[3]
Attribute
I/O
I/O
I
I
O Status indication
Description
GPIO
GPIO
NC
NC
NC
NC
gnd
vdd
NC
GPIO
GPIO
GPIO
GPIO
NC
NC
NC
gnd
vdd
NC
NC
NC
GPIO
GPIO
NC
Power on reset input , low active
gnd
Crystal input
Crystal output
vdd
NC
The clock pin for I2C
The data pin for I2C
GPIO
NC
GPIO
NC
The clock pin for bit stream
The request pin for bit stream
The data pin for bit stream
NC
vdd
USB D+
USB Dgnd
GPIO
External interrupt input
GPIO
I/O
I/O
I/O
I/O
I
I
I/O
I/O
O
I
I
I
O
I
O
I/O
I/O
I/O
O
I
O
O
I
I/O
I/O
I
I/O
I
I/O
- 2-25 -
Pin Name
ex_romdata [5 ]
ex_romdata [4 ]
GPIOA [7 ]
GPIOA [6 ]
gnd
vdd
LED1_out
GPIOA [5 ]
GPIOA [4 ]
ex_romaddr [12 ]
ex_romaddr [11 ]
ex_romaddr [10 ]
ex_romaddr [9 ]
gnd
vdd
ex_romaddr [8 ]
ex_romdata [3 ]
ex_romdata [2 ]
GPIOB [6 ]
GPIOB [4 ]
GPIOA [3 ]
GPIOA [2 ]
gnd
vdd
GPIOA [1 ]
GPIOA [0 ]
ex_romaddr [7 ]
gnd
vdd
ex_romaddr [6 ]
ex_romaddr [5 ]
ex_romaddr [4 ]
rxdi1
ex_romaddr [3 ]
ex_romaddr [2 ]
ex_romdata [1 ]
ex_romdata [0 ]
mode0
reset_b
gnd
xtal1
xtal2
vdd
scl
sda
gnd
ex_romaddr [1 ]
ex_romaddr [0 ]
txd1
ex_romdata [7 ]
ex_romdata [6 ]
SIC
REQ
SID
vdd
DPLS_IO
DMNS_IO
gnd
GPIOB [1 ]
host_dev_sel
gnd
ex_romaddr [15 ]
ex_romaddr [14 ]
ex_romaddr [13 ]
Attribute
I
I
I/O
I/O
I
I
O
I/O
I/O
O
O
O
O
I
I
I
I
I
I/O
I/O
I/O
I/O
I
I
I/O
I/O
O
I
I
O
O
O
I
O
O
O
O
I
I
I
I
O
I
O
I/O
I
O
O
O
I
I
O
I
O
I
I/O
I/O
I
I/O
I
I
O
O
O
Description
ex_romdata_pad [5 ]
ex_romdata_pad [4 ]
GPIOA_pad [7 ]
GPIOA_pad [6 ]
gnd
vdd
LED1_out_pad
GPIOA_pad [5 ]
GPIOA_pad [4 ]
ex_romaddr_pad [12 ]
ex_romaddr_pad [11 ]
ex_romaddr_pad [10 ]
ex_romaddr_pad [9 ]
gnd
vdd
ex_romaddr_pad [8 ]
ex_romdata_pad [3 ]
ex_romdata_pad [2 ]
GPIOB_pad [6 ]
GPIOB_pad [4 ]
GPIOA_pad [3 ]
GPIOA_pad [2 ]
gnd
vdd
GPIOA_pad [1 ]
GPIOA_pad [0 ]
ex_romaddr_pad [7 ]
gnd
vdd
ex_romaddr_pad [6 ]
ex_romaddr_pad [5 ]
ex_romaddr_pad [4 ]
rxd1i_pad
ex_romaddr_pad [3 ]
ex_romaddr_pad [2 ]
ex_romdata_pad [1 ]
ex_romdata_pad [0 ]
mode0_pad
reset_b_pad
gnd
xtal1_pad
xtal2_pad
vdd
scl_pad
sda_pad
gnd
ex_romaddr_pad [1 ]
ex_romaddr_pad [0 ]
txd1_pad
ex_romdata_pad [7 ]
ex_romdata_pad [6 ]
SIC_pad
REQ_pad
SID_pad
vdd
DPLS_IO_pad
DMNS_IO_pad
gnd
GPIOB_pad [1 ]
host_dev_sel_pad
gnd
ex_romaddr_pad [15 ]
ex_romaddr_pad [14 ]
ex_romaddr_pad [13 ]
- 2-26 -
BLOCK DIAGRAM
2-27
2-28
SCHEMATIC DIAGRAMS
MAIN SCHEMATIC DIAGRAM
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36
2-37
2-38
2-39
2-40
2-41
2-42
2-43
2-44
WIRING DIAGRAM
2-45
2-46
2-47
2-48
2-49
2-50
2-51
2-52
2-53
2-54
2-55
2-56
2-57
2-58
2-59
2-60
Caution point
A43: Front + MIC + USB + Headphone
array assembly pcb
A26
279
266
267
265
355
250
A51
281
264
301
269
268
A50
263
450
A41
270
251
A49
*OPTION
262
260
271
A46
261
A43
259
A48
258
257
272
303
252
454
256
A47
A00
253
305
302
3-1
3-2
006
021
506
001
505
037
020
019
018
007
016
008
002
402
017
401
A01
003
402
015
022
502
507
009
401
023
502
501
403
504
025
026
009
A02
401
011
406
013
3-3
3-4
LOCA. NO.
LG PART NO.
DESCRIPTION
A00
6720AG0008A
DECK,AUDIO
SPECIFICATION
CWN42FR04 TOKYO PIGEON L-DOUBL
A01
6768R-UP04A
A02
6768R-EP05A
001
6768R-BP03D
002
6768R-BP03E
003
6768R-PP03A
006
6768R-QP04A
007
6768R-GP03B
008
6768R-SP01F
009
6768R-MP01C
011
6768R-SP01A
013
6768R-SP03A
015
6768R-AP01A
016
6768R-GP01H
017
6768R-AP01C
018
6768R-GP01J
019
6768R-SP01P
020
6768R-BP01C
021
6768R-LP01C
022
6768R-VP03A
023
6768R-GP03A
025
6768R-JP03B
037
6768R-JP03A
401
6768R-CP01B
402
6768R-CP01A
403
6768R-CP01D
407
6768R-CP01H
408
6768R-CP01J
501
6768R-WP03A
502
6768R-WP03B
504
6768R-WP01D
505
6768R-WP01E
506
6768R-WP01H
507
6768R-WP01F
021
505
019
020
018
007
008
017
016
003
015
022
401
023
009
401
502
501
026
025
403
504
009
401
030
011
027
401
028
013
029
3-5
3-6
LOCA. NO.
LG PART NO.
DESCRIPTION
A00
6720AG0008A
DECK,AUDIO
SPECIFICATION
CWM42FR47 TOKYO PIGEON L-DOUBL
003
6768R-PP03A
007
6768R-GP03B
008
6768R-SP01F
009
6768R-MP01C
011
6768R-SP01A
013
6768R-SP03A
015
6768R-AP01A
016
6768R-GP01H
017
6768R-AP01C
018
6768R-GP01J
019
6768R-SP01P
020
6768R-BP01C
021
6768R-LP01C
022
6768R-VP03A
023
6768R-GP03A
025
6768R-JP03B
026
6768R-SP01D
027
6768R-DP01A
028
6768R-RP01A
029
6768R-MP01A
030
6768R-EP03C
401
6768R-CP01B
403
6768R-CP01D
501
6768R-WP03A
502
6768R-WP03B
504
6768R-WP01D
505
6768R-WP01E
CD MECHANISM
416
151
159
156
422
418
165
419
155
173
164
170
171
153
163
168
162
417
169
166
417
167
416
177
172
175
3-7
3-8
LOCA. NO.
LG PART NO.
DESCRIPTION
A26
4405R-E008B
MECHANISM ASSEMBLY
SPECIFICATION
LM-U1050/U1350 MP3 CD PWB + H1
A30
3041RB0002C
BASE ASSEMBLY
PU(SPRING DAMPER)
A35
6717RCA001B
PICK UP ASSEMBLY
151
3390RB0002A
TRAY
DISC(CDM-H1503)
153
4470RB0005A
GEAR
TRAY (CDM-H1503)
155
4681RBA001B
MOTOR ASSEMBLY
156
6871RF9211A
PWB(PCB) ASSEMBLY,FRONT
159
3390RB0001A
TRAY
LOADING(CDM-H1503)
162
4400R-0012A
BELT
163
4470R-0190A
GEAR
164
4470RB0003A
GEAR
LOADING (CDM-H1503)
166
4470RB0006A
GEAR
PU UP (CDM-H1503)
167
4470RB0007A
GEAR
PU DOWN (CDM-H1503)
168
4470RB0002A
GEAR
CAM (CDM-H1503)
169
4860RB0002B
CLAMP
172
3040RB0005A
BASE
MAIN (CDM-H1503)
173
4510RB0001A
LEVER
S/W CLOSE
175
4681RBA002A
MOTOR ASSEMBLY
177
4470RB0001A
GEAR
MAIN (CDM-H1503)
184
4900RB0002A
DAMPER
185
3040SB0003A
BASE
PU(CDM-H1303)
186
4970RB0001A
SPRING
COIL 3 CD CHANGER
187
4970RB0001B
SPRING
416
88H-0004
CD MECHA PARTS
3X12X12FNM
417
88H-0002
CD MECHA PARTS
3X9X12FZMY
418
353-025BAAA
SCREW,DRAWING
#NAME?
419
88H-0003
CD MECHA PARTS
3X12X10FZMY
420
353S353F
SCREW,DRAWING
#NAME?
421
6756SBX001A
CD MECHANISM PARTS
422
353-028H
SCREW
#NAME?
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- 4-1 -
- 4-2 -