Professional Documents
Culture Documents
Specification
Handbook
Viscosity
Crankcase
Driveline
Industrial
Tractor
Engine Tests
Rig Tests
Ethyl Corporation
P.O.Box 2189
330 South 4th Street
Richmond
VA 23218-2189
U.S.A.
www.ethyl.com
Introduction
Ethyl hope you find this handbook a useful reference tool and source
of information. If you require further information about our products
and services please contact your local Ethyl representative.
The information in this handbook is to our best knowledge true and accurate, but all
recommendations or suggestions are made without guarantee, since the conditions
of use are beyond our control. Ethyl disclaims any liability incurred in connection with
the use of this data or suggestions. Furthermore, nothing contained therein shall be
construed as a recommendation to use any product in conflict with existing patents
covering any materials or its use.
Offices
Regional Offices
Bracknell
Richmond
PO Box 2189
Phone: 44-1344-304141
Phone: 804-788-5000
Fax: 44-1344-420666
Fax: 804-788-5688
Singapore
Tokyo
Singapore 238164
Toranomon, Minato-ku
Phone: 65-732-0822
Fax: 65-737-4123
Phone: 81-3-5401-3234
Fax: 81-3-5401-3368
Brussels
Phone: 44-1344-304141
Phone: 32-2-715-2211
Fax: 44-1344-420666
Fax: 32-2-715-2210
Hamburg
Paris
Oberstrasse 14B
Phone: 49-40-4292900
Phone: 33-1-46939180
Fax: 49-40-42929032
Fax: 33-1-47788717
Viscosity
Contents
Viscosity
0W
5W
10W
15W
20W
25W
20
30
3250 at
3500 at
3500 at
3500 at
4500 at
6000 at
-
-30
-25
-20
-15
-10
-5
000 at
000 at
000 at
000 at
000 at
000 at
-
-40
-35
-30
-25
-20
-15
Kinematic
Viscosity(3) (cSt)
at 100C Min.
Kinematic
Viscosity(3) (cSt)
at 100C Max.
3.8
3.8
4.1
5.6
5.6
9.3
5.6
9.3
< 9.3
< 12.5
2.6
2.9
2.9 (0W-40, 5W-40,
and 10W-40 grades)
40
12.5
< 16.3
40
12.5
< 16.3
50
60
16.3
21.9
< 21.9
< 26.1
D
D
D
D
5293.
4684. Note that the presence of any yield stress detectable by this method constitutes a failure regardless of viscosity.
445.
4683, CEC L-36-A-90 (ASTM D 4741).
04/00 - Viscosity
High-Shear
Viscosity(4) (cP) at 150C
and 106 s-1 Min.
Mid-point
Kinematic
Viscosity
2
3
5
7
10
15
22
32
46
68
100
150
220
320
460
680
1000
1500
2.2
3.2
4.6
6.8
10
15
22
32
46
68
100
150
220
320
460
680
1000
1500
04/00 - Viscosity
Max.
1.98
2.88
4.14
6.12
9.00
13.5
19.8
28.8
41.4
61.2
90.0
135
198
288
414
612
900
1350
2.42
3.52
5.06
7.48
11.0
16.5
24.2
35.2
50.6
74.8
110
165
242
352
506
748
1100
1650
ASTM, Saybolt
Viscosity Number
32
36
40
50
60
75
105
150
215
315
465
700
1000
1500
2150
3150
4650
7000
Max.
34.0
36.5
39.9
45.7
55.5
72
96
135
191
280
410
615
900
1310
1880
2800
4100
6100
35.5
38.2
42.7
50.3
62.8
83
115
164
234
345
500
750
1110
1600
2300
3400
5000
7500
Viscosity Range
Notes:
Viscosity ranges for AGMA Lubricant Numbers will henceforth be identical with those of the ASTM system.
Oils compounded with 3% to 10% fatty or synthetic fatty oils.
04/00 - Viscosity
Equivalent
ISO Grade
Extreme Pressure
Gear Lubricants
AGMA Lubricant No.
46
68
100
150
220
320
460
680
1000
2 EP
3 EP
4 EP
5 EP
6 EP
7 EP
8 EP
8A EP
75W
85W
90
140
250
13.5
< 24.0
24.0
< 41.0
41.0
No req.
4.1
4.1
7.0
No requirement
11.0
-55
-40
-26
-12
4.1
4.1
7.0
11.0
No requirement
13.5
24.0
41.0
No requirement
No requirement
MIL-L-2105E Specification
Viscosity at 100C min, mm2/s
max, mm2/s
Viscosity of 150,000 mPa.s,
max. temp, C
Channel Point, min, C
Flash Point, min, C
04/00 - Viscosity
75W
80W-90
85W-140
4.1
-
13.5
< 24.0
24.0
< 41.0
-40
-26
-12
-45
150
-35
165
-20
180
Approximate Equivalents
70
60
50
40
30
60
50
40
30
20
10
8
6
5
4
3
2
04/00 - Viscosity
10000
8000
300
6000
5000
4000
200
10
9
8
7
6
5
4
1000
800
600
500
400
300
200
50
250
8A
680
100
90
8
140
7
80
70
50
150
40
100
60
55
68
50
46
45
32
40
220
30
90
85W
5
4
3
80W
20
1
10W
75W
22
5W
15
10
7
40
3
32
AGMA Grades
SUS @ 100F
1500
35
SAE Grades
Gear Oils cSt
@ 100C
320
150
100
80
70
60
SAE Grades
Crankcase Oils
cSt @ 100C
460
2000
20
ISO VG
cSt @ 40C
1000
3000
1500
200
100
80
Saybolt
Viscosities
SUS/ 100F SUS/ 210F
Approximate Equivalents
Saybolt
Universal
(Seconds)
Redwood
No.1
(Seconds)
Engler
(Degrees)
Saybolt
Furol
(Seconds)
Redwood
No.2
(Seconds)
Kinematic
(Centistokes)
Saybolt
Universal
(Seconds)
Redwood
No.1
(Seconds)
Engler
(Degrees)
Saybolt
Furol
(Seconds)
Redwood
No.2
(Seconds)
1.8
2.7
4.2
5.8
7.4
8.9
10.3
11.7
13.0
14.3
15.6
16.8
18.1
19.2
20.4
22.8
25.0
27.4
29.6
31.8
34.0
36.0
38.4
40.6
42.8
47.2
51.8
55.9
60.2
64.5
69.9
75.3
80.7
86.1
91.5
32
35
40
45
50
55
60
65
70
75
80
85
90
95
100
110
120
130
140
150
160
170
180
190
200
220
240
260
280
300
325
350
375
400
425
30.8
32.2
36.2
40.6
44.9
49.1
53.5
57.9
62.3
67.6
71.0
75.1
79.6
84.2
88.4
97.1
105.9
114.8
123.6
132.4
141.1
150.0
158.8
167.5
176.4
194.0
212
229
247
265
287
309
331
353
375
1.14
1.18
1.32
1.46
1.60
1.75
1.88
2.02
2.15
2.31
2.42
2.55
2.68
2.81
2.95
3.21
3.49
3.77
4.04
4.32
4.59
4.88
5.15
5.44
5.72
6.28
6.85
7.38
7.95
8.51
9.24
9.95
10.70
11.40
12.10
23.0
25.3
27.0
28.7
30.5
32.5
35.0
37.2
39.5
42.0
44.2
96.8
102.2
107.6
118.4
129.2
140.3
151
162
173
183
194
205
215
259
302
345
388
432
541
650
758
866
974
1,082
1,190
1,300
1,405
1,515
1,625
1,730
1,840
1,950
2,055
2,165
450
475
500
550
600
650
700
750
800
850
900
950
1,000
1,200
1,400
1,600
1,800
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
10,000
397
419
441
485
529
573
617
661
705
749
793
837
882
1,058
1,234
1,411
1,587
1,763
2,204
2,646
3,087
3,526
3,967
4,408
4,849
5,290
5,730
6,171
6,612
7,053
7,494
7,934
8,375
8,816
12.8
13.5
14.2
15.6
17.0
18.5
19.8
21.3
22.7
24.2
25.6
27.0
28.4
34.1
39.8
45.5
51
57
71
85
99
114
128
142
156
170
185
199
213
227
242
256
270
284
47.0
49
51
56
61
66
71
76
81
86
91
96
100
121
141
160
180
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1,000
104
122
138
153
170
215
255
300
345
390
435
475
515
580
600
645
690
730
770
815
855
04/00 - Viscosity
Component A
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
4000
3000
2000
1500
1500
1000
800
600
500
400
1000
800
600
500
400
300
300
200
200
150
150
100
90
80
70
60
100
90
80
70
60
50
50
40
40
30
30
20
20
15
15
10
9.0
10
9.0
8.0
8.0
7.0
7.0
6.0
6.0
5.0
5.0
4.0
4.0
3.0
3.0
2.0
2.0
100%
90%
Component B
04/00 - Viscosity
80%
70%
60%
50%
40%
30%
20%
10%
0%
Viscosity Centistrokes
Viscosity Centistrokes
4000
3000
2000
Approximate Equivalents
cSt
13.3
15.6
18.0
21.5
30.7
31.6
33.7
34.0
38.5
44.5
56.1
61.3
70.0
70.9
76.0
86.0
98.0
107.0
130.4
141.0
151.0
100C
SUS
70.8
80.3
89.0
104.0
144.0
148.0
158.0
159.0
181.0
204.0
257.0
285.0
315.0
328.0
358.0
398.6
454.0
496.0
604.0
665.0
668.0
cSt
3.0
3.35
3.4
4.0
4.5
4.9
5.2
5.4
5.7
6.2
6.5
7.0
7.9
8.4
8.8
9.8
10.5
11.0
12.1
13.8
14.0
SUS
37.0
37.3
37.5
39.0
41.0
42.4
43.3
44.0
44.9
46.0
47.0
49.0
52.0
53.7
55.0
58.0
61.0
64.0
66.0
71.0
73.0
Brights
40C
135
145
150
160
175
185
225
04/00 - Viscosity
Brt
Brt
Brt
Brt
Brt
Brt
Brt
cSt
413.2
523.3
568.0
600.0
654.7
616.0
1030.0
100C
SUS
1875.0
2425.0
2632.0
2800.0
3034.0
2855.0
4800.0
cSt
28.6
30.9
33.0
35.2
36.0
37.6
49.3
SUS
135.0
145.0
155.0
166.0
169.7
177.0
229.0
Conversion Factors
Linear
Measurement
1
1
1
1
1
1
1
1
yd
m
ft
m
in
cm
mile
km
=
=
=
=
=
=
=
=
0.9144 m
1.0936 yd
0.3048 m
3.28 ft
2.54 cm
0.3937 in
1.6093 km
0.6214 mile
Area
Measurement
1
1
1
1
sq
sq
sq
sq
yd
m
in
cm
=
=
=
=
0.8361 sq m
1.1960 sq yd
6.452 sq cm
0.155 sq in
Cubic
Measurement
1
1
1
1
1
1
cu
cc
cu
cu
cu
cu
in
ft
m
yd
m
=
=
=
=
=
=
16.3872 cc
0.0610 cu in
0.02832 cu m
35.314 cu ft
0.7646 cu m
1.3079 cu yd
Volumetric
Measurement
1
1
1
1
imp gall
litre
imp gall
litre
=
=
=
=
4.54596 litre
0.21998 imp gall
1.201 US gall
1.76 pints
Weight
Measurement
1
1
1
1
oz
g
lb
kg
=
=
=
=
28.3495 g
0.03527 oz
453.59 g
2.20462 lbs
Weights
per Volume
1
1
1
1
g/litre
oz/imp gall
g/litre
lb/imp gall
=
=
=
=
Temperature
Conversions
Gravity
Conversion
Weight/Volume
Conversion (for
additive blending)
C
F
= (F - 32) x 5/9
= (C x 9/5) + 32
% volume of additive
04/00
Viscosity
Crankcase
Contents
Crankcase
SB
SC
SD
SE
04/00
Crankcase
SF
SG
04/00
The IID gasoline engine test has been correlated with vehicles used
in short-trip service prior to 1978, particularly with regard to rusting.
The IIIE gasoline engine test has been correlated with vehicles used
in high-temperature service prior to 1988, particularly with regard to oil
thickening and valve train wear.
The VE gasoline engine test has been correlated with vehicles used in
stop-and-go service prior to 1988, particularly with regard to sludge and
valve train wear.
The L-38 gasoline engine test requirement provides a measurement
of copper-lead bearing weight loss and piston varnish under high
temperature operating conditions.
The 1-H2 diesel engine test requirement provides a measurement
of high-temperature deposits.
Crankcase
SH
SJ
04/00
Crankcase
CB
CC
CD
04/00
Crankcase
CD-II
CE
CF-4
04/00
Crankcase
CF
CF-2
CG-4
CH-4
04/00
Crankcase
SA
None
None
SB
L-4 or L-38
Sequence IV
SC
Sequence IV
Sequence V
SD
L-38
L-1 (0.95% min.
sulphur fuel)
Sequences IIB and IIIB
Sequence IV
Sequence VB
L-38
L-1(0.95% min. S. fuel)
or
1-H
Falcon
04/00 - Crankcase
L-4
500
None
2
None
0.0025
8.2
9.5
9.7
None
2
40
7.0
35
0.0020
None
20
20
50
25
Clean
None
0.0030
8.8
9.6
9.6
None
1
42.5
8.0
37.5
0.0015
5
5
40
L-1
25
9
L-38
500
1-H
30
Clean
140
Sequence VC or VD
SF
CRC L-38
Sequence IID
Sequence IIID
Sequence VD
CRC L-38
Note:
* Suggested performance - not pass/fail limit.
04/00 - Crankcase
IIC
8.4
None
IIIC
IID
8.5
None
IIID
375
9.1
4.0
9.2
None
None
None
0.0040
0.0100
VD
9.2
6.4
6.3
10
10
None
0.0020*
0.0040*
SG
Test
Sequence IID
Sequence IIIE
Sequence VE
CRC L-38
1H2
SH
Sequence IID
Sequence IIIE
Sequence VE
CRC L-38
SAE (J300)
CEC L-40-A-93/
L-40-T-87 (Noack), %
Phosphorus, %m
Flash Point
(ASTM D92), C
Foaming
(Tendency/Stability)
Sequence I, max.
Sequence II, max.
Sequence III, max.
Sequence IV
Homogeneity/Miscibility
GM EOFT Filterability,
Flow Reduction, %
04/00 - Crankcase
8.5
None
375
8.9
9.2
3.5
None
None
None
30
64
9.0
7.0
6.5
5.0
15
20
None
122
381
40
45
140
10W30
15W40
All Others
25 max.
20 max.
18 max.
0.12 max.
0.12 max.
200 min.
205 min.
215 min.
10/0
50/0
10/0
Report
Pass
10/0
50/0
10/0
Report
Pass
10/0
50/0
10/0
Report
Pass
50 max.
50 max.
04/00 - Crankcase
Sequence IID
Sequence IIIE
Sequence VE
CRC L-38
SAE (J300)
CEC L-40-A-93/
L-40-T-87 (Noack), %
Phosphorus, % m
Flash Point
(ASTM D92), C
Foaming
(Tendency/Stability)
Sequence I, max.
Sequence II, max.
Sequence III, max.
High Temp.
(ASTM 1392), max.
Homogeneity/Miscibility
GM EOFT Filterability,
Flow Reduction, %
High Temp. Deposits
(TEOST) mg.
Gelation Index
All Others
22 max.
20 max.
0.10 max.
200 min.
205 min. (10W-30)
10/0
50/0
10/0
10/0
50/0
10/0
200/50
200/50
Pass
Pass
50 max.
50 max.
60 max.
60 max.
12 max.
L-38
120-135
9.0
50
9.0
L-38
IIC or IID
1-H2
50
9.0
LTD
7.5
35
25
25
IIC
7.6
45
140
0.0005
80
300
0.0005
50
9.0
80
300
0.0005
50
9.0
L-4 or L-38
CB
CD
1-G2
L-38
CD-II
I-G2
L-38
6V-53T
04/00 - Crankcase
Limits
L-4
CA
CC
25
Essentially clean
30
400
None
13
12
None
Mod LTD
7.5
42
42
10
10
IID
7.7
Test
Limits
1G2
80
300
0.0005
50
90
L-38
T-6
T-7
NTC-400
Oil Consumption
1K
Weighted Demerits
(WDK), max.
L-38
T-6
T-7
NTC-400
Oil Consumption
Camshaft Roller Follower Pin Wear,
mm (in), average, max.
Crownland (Top Land) Deposits
area covered with heavy carbon,
%, average, max.
04/00 - Crankcase
0.040
Candidate oil consumption second
order regression curve must fall
completely below the published mean
plus one standard deviation curve for
the applicable reference oil.
0.051 (0.002)
25
40
Candidate oil WDK must be less than
or equal to the published test limits
based on the applicable reference
oil for one, two, or three test runs.
Candidate oil TGF must be less than
or equal to the published test limits
based on the applicable reference
oil for one, two or three test runs.
Candidate oil TLHC must be less than
or equal to the published test limits based
on the applicable reference oil for one,
two or three test runs.
0.0005
None
None
50
90
0.040
Candidate oil consumption second order
regression curve must fall completely
below the published mean curve for the
applicable reference oil.
0.051 (0.002)
15
CF
1M-PC
CF-2
L-38
1M-PC
6V-92TA
L-38
04/00 - Crankcase
70
240
0.013
None
None
43.7
100
45.0
70
240
0.013
None
None
48.1
100
48.0
70
240
0.013
None
None
50.0
100
50.0
2
5
2
5
2
5
0.23
0.20
43.7
0.24
0.21
48.1
0.26
0.22
50.0
1N
T-8
IIIE
L-38
6.2L
Foam
Bench
Corrosion
Test
Note:
Limits do not apply to monograde oils
04/00 - Crankcase
286.2
311.7
323.0
20
23
25
0.5
0.5
0.5
None
None
None
None
None
None
11.5
12.5
13.0
138
138
138
0.304
0.304
0.304
67.5
65.1
64.0
43.7
48.1
50.0
0.5
0.5
0.5
1P
CH-4
M-11
T-9
T8-E
1K
6.5L
IIIE
HEUI
Bench
Corrosion
04/00 - Crankcase
350
36
40
6.5
8.7
79
25.4
120
25
11.5
2.1
332
24
4
0.5
None
0.30
200
8.0
20
120
50
3
378
390
39
41
46
49
11.0 max./test
10.0 max./test
7.5
8.0
8.6
8.5
93
100
26.6
27.1
136
144
32
36
12.5
13.0
2.2
2.3
347
353
27
29
5
5
0.5
0.5
None
None
0.33
0.36
200
200
8.0
8.0
20
20
120
120
50
50
3
3
Laboratory Tests
Method
Viscosity Grade
Shear Stability
Sulphated Ash
Oil/Elastomer
Compatibility
Unit
SAE J 300
Latest active issue
CEC L-14-A-93
(Bosch injector)
Limits
A1-98
A2-96 Issue 2
A3-98
No restriction except as defined by shear stability and HTHS
requirements. Manufacturers may indicate specific viscosity
requirements related to ambient temperatures.
XW-20:
stay in grade
stay in grade
XW-30 8.6
XW-30 9.0
XW-40 12.0
XW-40 12.0
XW-50 15.0
mm2/s
CEC L-36-A-97
(Ravenfield)
mPa.s
min 2.9
max 3.5
CEC L-40-A-93
(Noack)
15
ASTM D874
CEC L-39-T-96
Foaming
Tendency
ASTM D892
without option A
High Temperature
Foaming Tendency
04/00 - Crankcase
Properties
% m/m
Max. variation of characteristics after
immersion for 7 days in fresh oil
without pre-ageing
Hardness DIDC
Tensile strength
Elongation rupture
Volume variation
> 3.5
15 for 10W-X
or lower.
13 for others
1.5
> 3.5
13
Elastomer type
points
%
%
%
Tendency - stability
ml
Tendency - stability
ml
RE1
-1/+5
-50/+10
-60/+10
-1/+5
RE2-99
RE3
-2/+8
-25/+1
-7/+18
-45/+10
-35/+10
-20/+10
-7/+3
-1/+30
Sequence I (24C) 10 - nil
Sequence II (94C) 50 - nil
Sequence III (24C) 10 - nil
Sequence IV (150C) 100 - nil
RE4
-5/+5
-20/+10
-50/+10
-5/+5
Laboratory Tests
Method
Viscosity Grade
Shear Stability
Sulphated Ash
Oil/Elastomer
Compatibility
Unit
SAE J 300
Latest active issue
CEC L-14-A-93
(Bosch injector)
Limits
A1-98
A2-96 Issue 2
A3-98
No restriction except as defined by shear stability and HTHS
requirements. Manufacturers may indicate specific viscosity
requirements related to ambient temperatures.
XW-20:
stay in grade
stay in grade
XW-30 8.6
XW-30 9.0
XW-40 12.0
XW-40 12.0
XW-50 15.0
mm2/s
CEC L-36-A-97
(Ravenfield)
mPa.s
min 2.9
max 3.5
CEC L-40-A-93
(Noack)
15
ASTM D874
CEC L-39-T-96
Foaming
Tendency
ASTM D892
without option A
High Temperature
Foaming Tendency
04/00 - Crankcase
Properties
% m/m
Max. variation of characteristics after
immersion for 7 days in fresh oil
without pre-ageing
Hardness DIDC
Tensile strength
Elongation rupture
Volume variation
> 3.5
15 for 10W-X
or lower.
13 for others
1.5
> 3.5
13
Elastomer type
points
%
%
%
Tendency - stability
ml
Tendency - stability
ml
RE1
-1/+5
-50/+10
-60/+10
-1/+5
RE2-99
RE3
-2/+8
-25/+1
-7/+18
-45/+10
-35/+10
-20/+10
-7/+3
-1/+30
Sequence I (24C) 10 - nil
Sequence II (94C) 50 - nil
Sequence III (24C) 10 - nil
Sequence IV (150C) 100 - nil
RE4
-5/+5
-20/+10
-50/+10
-5/+5
Engine Tests
Method
ASTM D5533
(Sequence IIIE)
Under protocol &
requirements for API SJ
ASTM D5302
(Sequence VE)
Under protocol &
requirements for API SJ
Valve Train
Scuffing Wear
Sludge
Fuel Economy
See Note(2)
Properties
Viscosity increase @ 40C
Piston skirt varnish
Ring land deposits
Average sludge
Ring sticking
Lifter sticking
Cam & Lifter wear, average
Cam & Lifter wear, max.
Oil consumption
Ring sticking (each part)
Piston varnish (7 elements)
average of 4 pistons
Absolute viscosity increase
@ 40C between min. and
max. values during test
Oil consumption
Average engine sludge
Cam cover sludge
Average piston skirt varnish
Average engine varnish
Comp. ring (hot stuck)
Oil screen clogging
Cam wear, average
Cam wear, max
Cam wear, average
Cam wear, max
Pad merit (ave. of 8 pads)
Engine sludge, average
Cam wear, average
Fuel economy improvement vs.
Reference oil RL 191 (15W-40)
Unit
Limits
A1-98
A2-96 Issue 2
A3-98
100
8.9
3.5
9.2
none
none
30
64
5.1
9.0
(RL194 minus
5.0 points)
200
8.9
3.5
9.2
none
none
30
64
5.1
9.0
(RL194 minus
10.0 points)
100
8.9
3.5
9.2
none
none
30
64
5.1
9.0
(RL194 minus
5.0 points)
1.5 x Vk
increase with RL194
2.5 x Vk
increase with RL194
1.5 x Vk
increase with RL194
%
m
m
m
m
merit
merit
m
2.5
%
merit
merit
merit
m
m
litres
merit
merit
mm2/s
kg/test
merit
merit
merit
merit
Notes:
(1) Data from an existing test to the 1996 issue of these sequences may be reassessed to demonstrate compliance with the viscosity
increase requirement of A1 & A3. For other parameters refer to the Equivalency Guidelines in Appendix E of the ATIEL Code of Practice.
(2) ACEA considers the CEC L-54-T-96 test the only valid comparator against which claims of lubricant fuel economy improvement should be made.
04/00 - Crankcase
Laboratory Tests
ACEA 1999 Service Fill Oils for Light Duty Diesel Engines
Requirements
Method
Properties
Unit
Limits
B1-98
Viscosity Grade
SAE J 300 Latest active issue
Shear Stability
CEC L-14-A-93
(Bosch injector)
CEC L-36-A-97
(Ravenfield)
Evaporative Loss
CEC L-40-A-93
(Noack)
Sulphated Ash
Oil/Elastomer
Compatibility
ASTM D874
CEC L-39-T-96
Foaming
Tendency
ASTM D892
without option A
High Temperature
Foaming Tendency
04/00 - Crankcase
mm2/s
mPa.s
B3-98
B4-98
% m/m
Max. variation of characteristics
after immersion for 7 days in fresh
oil without pre-ageing
B2-98
> 3.5
15 for 10W-X
or lower, 13
for others
1.8
> 3.5
> 3.5
13
15 for 10W-X
or lower, 13
for others
Elastomer type
Hardness DIDC
Tensile strength
Elongation rupture
Volume variation
points
%
%
%
Tendency - stability
ml
Tendency - stability
ml
RE1
-1/+5
-50/+10
-60/+10
-1/+5
RE2-99
RE3
-2/+8
-25/+1
-7/+18
-45/+10
-35/+10
-20/+10
-7/+3
-1/+30
Sequence I (24C) 10 - nil
Sequence II (94C) 50 - nil
Sequence III (24C) 10 - nil
Sequence IV (150C) 100 - nil
RE4
-5/+5
-20/+10
-50/+10
-5/+5
Engine Tests
ACEA 1999 Service Fill Oils for Light Duty Diesel Engines
Requirements
Method
Properties
Unit
Limits
B1-98
Wear, Viscosity
Stability & Oil
Consumption
CEC L-46-T-93
(VW 1.6 TC D)
CEC L-56-T-95
(XUD11ATE)(1)
then CEC-L-56-T-9x
(XUD11BTE) when
T status is granted
CEC-L-51-T-95
(OM602A)
Ring sticking
Piston cleanliness
Absolute viscosity increase @ 100C
and 3% soot (measurement with
CEC L-83-A-97 method)
Piston merit (5 elements)
average for 4 pistons
Cam wear, avg.
Viscosity increase at 40C
Bore polishing
Piston cleanliness
Average engine sludge
Cylinder wear, avg.
Oil consumption
DI Diesel
Piston Cleanliness
& Ring Sticking
CEC L-78-T-97
(VW DI)
Fuel Economy
See Note(3)
CEC L-54-T-96
(M111E)
Piston cleanliness
Ring sticking (Rings 1 & 2)
Avg. of all 8 rings
Max for 1 individual ring
Viscosity increase at 40C
Fuel economy improvement
vs. Ref. oil RL191 (15W-40)
merit
merit
mm2/s
merit
m
%
%
merit
merit
RL148
RL148
0.90 x Vk
increase with
RL197
(RL197
minus 6 pts)
RL148
B2-98
m
kg/test
B4-98
0.90 x Vk
increase with
RL197
(RL197
minus 6 pts)
RL148
FFPL 15.0(2)
FFPL 10.0(2
merit
65
ASF
ASF
%
0.7
2.5
Rate & report
2.5
Notes:
(1) Data from an existing test to the 1996 issue of these sequences may be reassessed to demonstrate compliance
wih the requirement, as detailed in the Equivalency Guidelines in Appendix E of the ATIEL Code of Practice.
(2) FFPL: Fit-for-purpose limits determined according to the principles outlined in appendix E of the ATIEL Code of Practice, and subject to regular review.
(3) ACEA considers the CEC L-54-T-96 test the only valid comparator against which claims of lubricant fuel economy improvement should be made.
04/00 - Crankcase
B3-98
RL148
RL148
RL148
RL148
0.90 x Vk
0.50 x Vk
increase with
increase with
RL197
RL197
(RL197
RL197
minus 6 pts)
RL148
50% of RL148
FFPL 90(2)
FFPL 7.0(2)
Rate & Report
Rate & Report
Laboratory Tests
ACEA 1999 Service Fill Oils for Heavy Duty Diesel Engines
Requirements
Method
Properties
Unit
Viscosity
SAE J300 Latest active issue
Shear Stability
CEC L-14-A-93
(Bosch injector)
CEC L-36-A-97
(Ravenfield)
CEC L-40-A-93 (Noack)
ASTM D874
CEC L-39-T-96
Foaming
Tendency
High Temperature
Foaming Tendency
Oxidation
Corrosion
ASTM D6082
High temp.
CEC L-85-T-99 (PDSC)
ASTM D5968
(HTCBT)
04/00 - Crankcase
Limits
E2-96 Issue 3 E3-96 Issue 3
E4-99
E5-99
No restriction except as defined by shear stability and
HTHS requirements. Manufacturers may indicate specific
viscosity requirements related to ambient temperatures.
XW-30 9.0
XW-40 12.0
Stay in Grade
XW-50 15.0
No requirements for single grades
mm2/s
mPa.s
3.5
%
% m/m
13
2.0
Elastomer type
points
%
%
%
RE1
-1/+5
-50/+10
-60/+10
-1/+5
RE2-99
RE3
-2/+8
-25/+1
-7/+18
-45/+10
-35/+10
-20/+10
-7/+3
-1/+30
Sequence I (24C) 10-nil
Sequence II (94C) 50-nil
Sequence III (24C) 10-nil
RE4
-5/+5
-20/+10
-50/+10
-5/+5
Tendency - stability
ml
Tendency - stability
ml
min
35
ppm
100
Engine Tests
ACEA 1999 Service Fill Oils for Heavy Duty Diesel Engines
Requirements
Method
Bore Polishing/
Piston
Cleanliness
CEC L-42-T-99
(OM364LA)
Wear
CEC L-51-A-97
(OM602A)
Soot in Oil
ASTM D5967
(Mack T-8E)
(300 hours)
ASTM D4485
(Mack T-8) (250 hours)
Bore Polishing
Piston Cleanliness
Turbo Charger
Deposits
04/00 - Crankcase
CEC L-52-T-97
(OM441LA)
Properties
Bore polishing
Piston cleanliness
Average cylinder wear
Sludge
Oil consumption
Cam wear average
Viscosity increase @ 40C
Bore polishing
Cylinder wear, avg.
Oil consumption
Relative viscosity, 4.8% soot
1 test
2 test average
3 test average
Viscosity increase, 3.8% soot
1 test
2 test average
3 test average
Filter plugging differential pressure
Oil consumption
Bore polishing
Piston cleanliness
Boost pressure loss at 400 hours
Oil consumption
Unit
Limits
%
merit
m
merit
kg/test
m
%
%
m
kg/test
E2-96 Issue 3
3.5
40.0
3.5
9.4
16.0
50.0
-
E3-96 Issue 3
1.0
45.0
3.0
9.5
12.0
50.0
-
E4-99
50.0
90
7.0
20.0
10
E5-99
50.0
90
7.0
20.0
10
2.1
2.2
2.3
2.1
2.2
2.3
cSt
cSt
cSt
kPa
g/kWh
%
merit
%
kg/test
11.5
12.5
13.0
138
0.304
-
11.5
12.5
13.0
138
0.304
2.0
40.0
4
40
11.5
12.5
13.0
138
0.304
2.0
25.0
4
40
Engine Tests
ACEA 1999 Service Fill Oils for Heavy Duty Diesel Engines
Requirements
Soot Induced
Wear
Wear (liner
ring-bearings)
04/00 - Crankcase
Method
(Cummins M11)
(Mack T-9)
Properties
Rocker pad average weight loss
@ 4.5% soot
1 test
2 test average
3 test average
Oil filter differential pressure EOT
1 test
2 test average
3 test average
Engine sludge
1 test
2 test average
3 test average
Avg. liner wear normalised to 1.75% soot
1 test
2 test average
3 test average
Average top ring weight loss
1 test
2 test average
3 test average
Used oil lead content increase
1 test
2 test average
3 test average
Unit
Limits
E2-96 Issue 3
E3-96 Issue 3
E4-99
E5-99
mg
mg
mg
6.5
7.5
8.0
kPa
kPa
kPa
79
93
100
merit
merit
merit
8.7
8.6
8.5
m
m
m
25.4
26.6
27.1
m
m
m
120
136
144
ppm
ppm
ppm
25
32
36
Limits
As defined by SAE J300
Sequence IID, Sequence IIIE,
Sequence VE, CRC L-38
Volatility
Sim. dis. (ASTM D2887)
or evaporative loss (CEC L-40-T-87)
SAE 0W and 5W multigrades
All other SAE viscosity grades
GM EOFT Filterability
Foaming (Tendency/Stability)
ASTM D892 (Option A)
Sequence I, max.
Sequence II, max.
Sequence III, max.
Sequence IV, max.
Flash Point
ASTM D92 or
ASTM D93
Shear Stability
L-38 10 hour stripped viscosity
Homogeneity and miscibility
Federal test method 791B, method 3470
Additional
Requirements
04/00 - Crankcase
20%
25%
17%
20%
50%
max.
max.
max.
max.
max.
at 371C
1 hr. at 250C
at 371C
1 hr. at 250C
flow reduction
10/0
50/0
10/0
Report/Report
185C min.
200C min.
Must stay in grade
Shall remain homogeneous and
when mixed with SAE reference oils,
shall remain miscible
2.7% min.
0.12% max.
3500 max. @ -20C
30000 max. @ -25C
ILSAC GF-2 is applicable to SAE viscosity grades 0W-X, 5W-X and 10W-X grades only. Oils can be
licensed with the API Engine Oil Licensing and Certification System (EOLCS) from 15 October 1996.
The Sequence VI fuel economy engine test from ILSAC GF-1 is replaced with the Sequence VI-A.
Three categories of fuel economy improvement are possible with ILSAC GF-2.
ILSAC GF-2 oils have a phosphorus limitation of 0.10% maximum compared with 0.12%
maximum for GF-1.
Test
Viscosity
Requirements
Engine Test
Requirements
Bench Test
Requirements
Additional
Requirements
04/00 - Crankcase
Limits
0W-X, 5W-X, 10W-X
VE
1-H2
1-G2
04/00 - Crankcase
46152D
46152E
2104E
40
8.5
None
375
8.9
3.5
9.2
None
None
None
30
64
9.0
7.0
5.0
6.5
15
20
None
127
381
45
140
-
40
8.5
None
375
8.9
3.5
9.2
None
None
None
30
64
9.0
7.0
5.0
6.5
15
20
None
127
381
45
140
-
50
8.1
None
None
64
178
8.5
6.5
4.2
6.0
15
23
None
203
457
80
300
Parameter
Detroit Diesel
6V-53T
(FTM 355T)
Piston Area
Avg. total deposits, max.
Hot stuck rings
Avg. Ring Face Distress, demerits, %, max.
Fire ring
No.s 2 and 3 compression
Liner and Head area
Average liner scuffing, %, max.
Valve distress
Port plugging, %
Total Immersion (Buna N)
Volume change, %
Hardness change, points
Dip Cycle (Polyacrylate)
Volume change, %
Hardness change, points
Tip Cycle (Silicone)
Volume change, %
Hardness change, points
Slip Time at 5500 cycles max.
Torque, Nm at 0.2s slip time, min.
between 1500 & 5500 cycles, max.
Stopping time increase, %, max.
Avg. total wear, m, max.
Allison C-3
(Seal)
C-3
(Time/Torque)
Caterpillar TO-2
Notes:
(1) 20% max. for 10W
(2) In duplicate tests
04/00 - Crankcase
MIL-L-2104E
400
None
Report
13.0
12.0
None
Report
0 to +5
-5 to +5
0 to 10
10 to 0
0 to +5
-10 to 0
0.85
101.7
40.7
15(1), (2)
350
IIIE
L-38
Mack T7
6V-92TA
04/00 - Crankcase
24
332
4
0.5
None
27
347
5
0.5
None
750
1.5
8.7
9.0
None
None
None
29
353
5
0.5
None
Report
Report
64
145
50
9.0
0.040
Report
Report
Report
Report
0.33
0.28
None
60.0
0.34
0.29
None
63.5
0.36
0.30
None
65.0
2
5
2
5
2
5
Paper
5500
0 -5,000
0.74
0.097
0.67
0.066
Cat TO-3
04/00 - Crankcase
0.56
0.086
0 to +5
- 5 to +5
0 to +10
0 to +5
0 to +5
-10 to 0
0 to +4
- 4 to +4
Sequence 1220
Cat TO-4
5,000 - 10,000
Sequence FRRET
90 - 140
91 - 127
0.04
25
85
90
90
95
95
Report
Report
Report
130
125
125
125
120
Engine
Parameter
Limits
Yamaha CE 50S
Yamaha CE 50S
Yamaha 350 M2
Ref. Oil
1 max. in 50 hr test
Notes:
TA (TSC-1) not released as a full specification, but the test methods are recognised by ASTM as valid for assessing the capabilities of two stroke oils.
TB (TSC-2) not released as a full specification due to the withdrawal of the supporting OEM. No new work is in progress.
04/00 - Crankcase
Engine
Parameter
Limits
Yamaha CE 50S
Yamaha CE 50S
Yamaha 350 M2
Ref. Oil
1 max. in 50 hr test
Notes:
TA (TSC-1) not released as a full specification, but the test methods are recognised by ASTM as valid for assessing the capabilities of two stroke oils.
TB (TSC-2) not released as a full specification due to the withdrawal of the supporting OEM. No new work is in progress.
04/00 - Crankcase
EGB
EGC
FA
FB
FC
90 min.
98 min.
80 min.
40 min.
30 min.
Notes:
All limits are indices relative to reference oil, JATRE-1
Test Engines
Honda DIO AF27
Suzuki SX800R
Lubricity
Torque Index
Detergency, Piston Skirt Varnish
Exhaust Smoke
Exhaust Blocking
04/00 - Crankcase
95
98
85
85
45
45
min.
min.
min.
min.
min.
min.
95
98
95
90
85
90
min.
min.
min.
min.
min.
min.
EGD
95 min.
98 min.
125 min.
95 min.
85 min.
90 min.
Parameter
Bench Tests
Kawasaki KH 125M
Note:
Since mid-1991, all two-stroke oils used in Thailand are required to meet TISI requirements.
04/00 - Crankcase
Limits
5.6 - 16.3
95 min.
70 min.
-5 max.
0.5 max.
Report
No seizure
8 merit min.
48 merit min.
None
85 min.
Parameter
Limits
ASTM Lubricity
NMMA Detergency
Ref. Oil
Max. 0.6 points below ref. oil
Max. 0.6 points below ref. oil
Max. 1 more than ref. oil
Max. 10% greater than ref. oil
Ref. oil
Max. of 1 in 100 hr test
Equal or better than ref. oil
Category 3 or 4 of SAE J1536
20 max.
ASTM Pre-ignition
NMMA Rust Test
SAE Miscibility Fluidity
NMMA Filterability
Note:
This specification was introduced in April 1992 to replace NMMA TC-W2 and offers improved ring-stick protection and lubricity, with higher anti-scuff performance.
04/00 - Crankcase
OEM Specification: Mercedes-Benz Engine Test Requirements for Diesel Engine Oils
Sheet Number
227.0
227.1
228.0
228.1
228.2
228.3
228.5
Viscosity Grade
Mono
Multi
Mono
Multi
Mono
Multi
Multi
04/00 - Crankcase
20 min.
7.0 max.
20.0 max.
50.0 max.
10.0 max.
90 max.
8.8 min.
OM 364A/OM 364LA
14.0 max/6.0 max.
24.0 min/35.0 min.
8.0 max/4.0 max.
9.0 min/9.3 min.
25.0 max/20.0 max.
22 min.
6.0 max.
18.0 max.
50.0 max.
10.0 max.
80 max.
8.9 min.
OM 364A/OM 364LA
8.0 max/3.5 max.
31.0 min/40.0 min.
7.0 max/3.5 max.
9.0 min/9.4 min.
18.0 max/16.0 max.
24 min.
4.5 max.
15.0 max.
45.0 max.
10.0 max.
70 max.
8.9 min.
OM 364A/OM 364LA
2.5 max/1.0 max.
35.0 min/45.0 min.
6.0 max/3.0 max.
9.5 min/9.5 min.
12.0 max/12.0 max.
26 min.
3.0 max.
15.0 max.
45.0 max.
10.0 max.
60 max.
9.0 min.
OM 364A/OM 364LA
1.0 max/0.5 max.
50.0 min/50.0 min.
3.0 max/2.5 max.
9.5 min/9.6 min.
10.0 max/10.0 max.
2.0 max.
40.0 min
8.0 max.
9.0 min.
3.0 max.
2.5 max.
1.0 max.
100.0 max.
4.0 max.
OEM Specification: Mercedes-Benz Engine Test Requirements for Diesel Engine Oils
Sheet Number
227.0
227.1
228.0
228.1
228.2
228.3
228.5
Viscosity Grade
Mono
Multi
Mono
Multi
Mono
Multi
Multi
04/00 - Crankcase
20 min.
7.0 max.
20.0 max.
50.0 max.
10.0 max.
90 max.
8.8 min.
OM 364A/OM 364LA
14.0 max/6.0 max.
24.0 min/35.0 min.
8.0 max/4.0 max.
9.0 min/9.3 min.
25.0 max/20.0 max.
22 min.
6.0 max.
18.0 max.
50.0 max.
10.0 max.
80 max.
8.9 min.
OM 364A/OM 364LA
8.0 max/3.5 max.
31.0 min/40.0 min.
7.0 max/3.5 max.
9.0 min/9.4 min.
18.0 max/16.0 max.
24 min.
4.5 max.
15.0 max.
45.0 max.
10.0 max.
70 max.
8.9 min.
OM 364A/OM 364LA
2.5 max/1.0 max.
35.0 min/45.0 min.
6.0 max/3.0 max.
9.5 min/9.5 min.
12.0 max/12.0 max.
26 min.
3.0 max.
15.0 max.
45.0 max.
10.0 max.
60 max.
9.0 min.
OM 364A/OM 364LA
1.0 max/0.5 max.
50.0 min/50.0 min.
3.0 max/2.5 max.
9.5 min/9.6 min.
10.0 max/10.0 max.
2.0 max.
40.0 min
8.0 max.
9.0 min.
3.0 max.
2.5 max.
1.0 max.
100.0 max.
4.0 max.
OEM Specification: Mercedes-Benz Sheet 229.1 for Passenger Car Engine Oils
Sheet Number
ACEA
Viscosity Grades, SAE
Chlorine, ppm
Relative Permittivity
Seals Tests
Engine Tests
M111E Sludge
Engine Sludge, avg.
Cam Wear, avg., m
OM 602A (after 11.6.97, Euroval tappets)
Piston Cleanliness
Bore Polishing, %
Cylinder Wear, avg., m
Cam Wear, avg., m
Oil Consumption, kg
Viscosity Increase, 40C, %
Engine Sludge, avg.
04/00 - Crankcase
229.1
A2-96 or A3-96
B2-96 or B3-96
5W-30, 5W-40, 5W-50,
10W-30, 10W-40, 10W-50, 10W-60,
15W-40, 15W-50, 20W-40, 20W-50
100 max.
Rate and Report
See last page of this section
OEM Specification: Mercedes-Benz Sheet 229.3 for Passenger Car Engine Oils
Sheet Number
ACEA
Viscosity Grades, SAE
Chlorine, ppm
Seals Tests
Engine Tests
M111E Sludge
Engine Sludge, avg.
Cam Wear, avg., m
M111E Fuel Economy
OM 602A (after 11.6.97, Euroval tappets)
Piston Cleanliness
Bore Polishing, %
Cylinder Wear, avg., m
Cam Wear, avg., m
Oil Consumption, kg
Viscosity Increase, 40C, %
Engine Sludge, avg.
VW PV 1449 (VW T4)
04/00 - Crankcase
229.3
A3-98, B3-98, B4-98
0W-X, 5W-X
100 max.
See last page of this section
MAN 270
MAN 271
E2-96
0.08
0.05
10/50/10
180/90/180
E2-96
10W-40
15W-40
20W-50
12.0(2)
3.5
0.08
0.05
10/50/10
180/90/180
-10
-20
-30
0/+10
-10
-20
-30
0/+10
-5/+5
-30
-40
-2/+5
-5/+5
-30
-40
-2/+5
10W, 20W-20
20W-30, 30, 40
Note:
(1) Other viscosities need MAN agreement, 10W-40 must contain 25% of unconventional base stocks.
(2) 15 min. for SAE 20W-50.
04/00 - Crankcase
Additional Notes
1.
MWM B tests are no longer required or accepted for new oil approvals.
Approvals based on MWM B tests invalid after 31 May 1996.
2.
SAE
SAE
SAE
SAE
SAE
SAE
SAE
SAE
3.
04/00
10-W
10W-40
15W-40
20W-20
20W-30
20W-50
30
40
Evaporation
Loss %, max.
Pour Point
max., C
Flash Point
(COC) min., C
15
13
13
13
13
13
10
10
-33
-30
-27
-24
-24
-24
-18
-15
205
215
215
210
210
215
220
225
Crankcase
MAN M 3275
5W-30
5W-40
-40 max.
10W-30
10W-40
3.5 min.
XW-30 9 min.
XW-40 12 min.
13 max.
215 min.
-30 max.
0.08 min.
0.05 max.
10/50/10 max. (Seq I/II/III)
180/90/180 max. (Seq I/II/III)
Pass (See last page of this section)
Note:
Viscosity Grades:
Generally SAE 15W-40 with mineral base oil. Other viscosity grades may be approved by agreement e.g. SAE 10W-40
with unconventional base oil (minimum 25% in fully formulated oil), SAE 5W-30, 5W-40 (unconventional base oil only).
04/00 - Crankcase
70 min.
10 min.
Report
10 max.
2 max.
38 min.
3 max.
6 max.
9.5 min.
15 max.
15W-30
15W-40
-27 max.
MAN M 3277
5W-X
-40 max.
10W-X
3.5 min.
XW-30 9 min.
XW-40 12 min.
13 max.
215 min.
-30 max.
0.08 min.
2.0 max.
0.05 max.
10/50/10 max. (Seq I/II/III)
180/90/180 max. (Seq I/II/III)
Pass
120 max.
15W-X
-27 max.
Rate/Report
Rate/Report
40 min.
2.0 max.
2.5 max.
0.008 max.
3.0 max.
9.0 min.
100 max.
60 max.
Rate/Report
Rate/Report
3.0 max.
26 min.
9.0 min.
10 max.
28.0 max
10 max.
Note:
Viscosity Grades
Generally SAE 10W-40 using a minimum 25% of unconventional base oil. SAE 5W-X to use unconventional base oil only.
04/00 - Crankcase
Sulphated Ash, % m
HTHS, 150C, 106s-1
Seal Compatibility, PV-3344
Valve Train Wear, PV-5106
Piston Cleanliness/Wear, PV-9800 (VW 1302)
PV-1449 (VW T4)
Piston Cleanliness, PV-1435 (b)
Piston Cleanliness, Intercooled T/C Diesel
Sludge, M102E
Sludge, M111E
Evaporation Loss, %
VW 500.00
VW 501.01
VW 505.00
VW 502.00
G5
G4
PD-2
A2-96 or A3-96
5W-30
5W-40
10W-30
10W-40
1.5 max.
3.5 min.
1.5 max.
3.5 min.
3.5 min.
(a)
(a)
-
13 max.
(c)
(c)
Notes:
(a) Only required when sulphated ash is less than 1.5%.
(b) Not required when Intercooled T/C Diesel data is available.
(c) 13 max for SAE 5W-50, 10W-50/60, 15W-40/50, 20W-40/50; 15 max for SAE 5W-30/40, 10W-30/40.
04/00 - Crankcase
0W-X, 15 max.
5W-X, 10W-X, 15 max.
15W-X, 20W-X, 13 max.
VW 503.00
Notes:
Based on Factory Fill Oil specification VW 521 73.
VW 503.00 is Service Fill for gasoline engines with extended drain capability 30,000km. or two years, from May 1999 (2000 model year).
VW 506.00 is Service Fill for diesel engines with extended drain capability 50,000km. or two years, from May 1999 (2000 model year).
04/00 - Crankcase
VW 506.00
A3-98
B4-98
0W-30, 0W-40, 5W-30, 5W-40, 10W-30, 10W-40
2.9 - 3.4
1.5 max
13.0 max.
Performance
Requirements
API CD/CE
Field Trial
Requirements
04/00
Crankcase
Performance
Requirements
API CD/CE
Field Trial
Requirements
04/00
Crankcase
Field Test
Field test to be run for minimum of 300,000 km. with 60,000 km.
oil change intervals.
During the test, oil samples are taken after 15,000, 30,000, 45,000
and 60,000 km. of the change interval and checked with respect to:Viscosity at 100C:
(ASTM D445)
Report
Pentane Insolubles:
Report
Wear Metals:
Additive elements:
Report
In addition, oil and fuel consumption are measured during the test,
oil consumption must not increase.
Inspection
and Evaluation
04/00
Crankcase
VDS-3 is the oil quality intended for Volvo Truck Euro 3 engines.
Engine:
Field Test:
Test Length
and Drain
Intervals:
D12C (any version > 400 hp) fitted to FH12 or FM12 trucks.
European Long Haul Service only, two trucks minimum.
GVW up to 44t:
Other
Requirements:
04/00
Crankcase
Bore Polishing, %
Piston Cleanliness
Cylinder Wear, avg., m
Cam Wear, avg., m
Engine Sludge
Oil Consumption, kg
Viscosity Increase, 40C, %
OM 364A
Type 2
Type 1/1*
Type 2
14.0 max.
24 min.
8 max.
9.0 min.
25.0 max.
-
2.5 max.
35 min.
6 max.
9.5 min.
12.0 max.
-
7.0 max.
20 min.
12.0 max.
30.0 max.
8.8 min.
10 max.
90 max.
4.5 max.
24 min.
10.0 max.
28.0 max.
8.9 min.
10 max.
70 max.
Chemical - Physical
Requirements Oil Types 1, 1*, 2
Viscosity, SAE
HTHS, 150C, 106s-1
Flash Point (COC), C
Evaporation Loss, %m
Sulphated Ash, %m
TBN, mg KOH/g
Viscosity after Shear, cSt
Chlorine, ppm
Zinc, %m
Deposits, MTV5040, mg
Seals, NBR 28, AK6
OM 602A
Type 1/1*
Single Grade
30
Multigrade
40
225 min.
10 max.
1.0 - 2.0
8 min.
150 max.
0.035 min.
See last page
04/00 - Crankcase
9 min.
12 min.
150 max.
0.035 min.
100 max.
See last page
Mack T-7
Field Test
Parameter
Oil consumption (2100 rpm.), lb/BHP hr., avg., max.
Ring Weight Loss (Nos. 1 and 2 avg.), mg, max.
Ring Proudness, inches, max.
Viscosity Increase @ 99C, cSt, max.
Piston Demerits, max.
* Total Merits, min.
Rate of viscosity increase, 100 hr - 150 hr, cSt/hr, max.
To involve more than one vehicle, using the product in Mack
engines at Macks recommended drain intervals for 200,000 miles.
Note:
* Mack Merit Rating System - Relative Importance of Test Criteria and Merit Calculations.
Oil Consumption
Ring Weight Loss
Proudness
Viscosity Increase
Piston Demerits
04/00 - Crankcase
% of Total Merits
25
25
20
20
10
Limits
Absolute
0.0014
200
0.020
14
650
90
0.04
Preferred
0.0010
150
0.015
5.5
600
100
-
Parameter
Limits
Mack T-6
0,0010
150
0.015
5.0
600
110
3.8
20
Mack T-8
Note:
* See EO-K/2 specification for explanation of Mack Merit Rating System.
Approvals
Preferred viscosity: SAE 15W-40
Base Oil Characterisation Analysis: Data to be presented.
Read across requests are evaluated on an individual basis depending on additive package, VI Improver and base-stock properties.
Approved lubricant supplier agrees to participate in the Mack EO-L Monitoring Program.
04/00 - Crankcase
Viscosity increase
11.5 cSt max.
12.5 cSt max.
13.0 cSt max.
0.0005
Report
Parameter
Mack T-9
V-MAC Engines
Mack Centri-Max Rotor & Oil Filtration System.
Viscosity Grades:
SAE 10W-30, 15W-40 or SAE 5W-30, 5W-40, 10W-40 using unconventional base oils.
04/00 - Crankcase
Limits
11.5 max.
1.8 max.
0.5 max.
0.75 max.
100/75(1)
25.4 max.
20 max.
10 max.
3.0 max.
Rate/Report
12.0 max.
100 max.
04/00 - Crankcase
200071
20072
20076
20077
CH-4
15W40
1.5
E3-96
10W30
10W40
15W40
1.85
10W30
XW30
XW40
1.85
E5-99
10W30
10W40
15W40
1.85
MAN
Volkswagen
Specs
Sheets
229.1, 229.3
227.0/1
228.0/1
228.2/3
228.5
270, 271
M 3275
M 3277
500.00
501.01
502.00
505.00
503.00
506.00
04/00 - Crankcase
Test
Method
VDA
675301
Closed
test cup
Test Limits
Elastomer
Temp.
(C)
Time
(Hrs)
Elongation
Tensile
(%)
Strength (%)
Hardness
(Shore-A)
Volume
(%)
Cracking
NBR 34
AK6
ACM
E7503
EAM
D8948-200
100
150
168
168
-35 max.
-50 max.
-20% max.
-40% max.
-8/+2
-5/+5
0/+10
0/+5
150
168
-45 max.
-30% max.
-2/+6
-3/+10
150
168
-45 max.
-35% max.
-5/+5
0/+15
NBR 28
100
168
-30 max.
-20 max.
-10 max
0/+10
AK6
150
168
-40 max.
-30 max.
-5/+5
-2/+5
PV 3344
AK6
150
282
160 min.
Report
No cracks,
100% elongation
after 30 mins.
PV 3344
AK6
ACM
VAMAC
150
150
150
168
500
500
160 min.
-40 max.
-40 max.
-4/+10
-4/+10
None
-
DIN 53521
Driveline
Contents
Driveline
Automotive Gear:
API Lubricant Service Designations
SAE J306 Automotive Gear Viscosity Classification
MIL-L-2105D Viscosity Classification
Defence Standard 91-59/1
MACK GO-H Requirements
MACK GO-J and GO-J PLUS Requirements
MACK TO - A PLUS Requirements
MAN 341 Specification
MAN 342 Specification
MAN 3343 Specification
MIL-L-2105D/E Performance Requirements
MT-1 Category Tests and Acceptance Criteria
Scania STO: 1
Volvo Transmission Oil Specification 1273.07 and 1273.12
ZF Specifications: Master List
Industrial Gear:
AGMA 9005-D94 Viscosity Grades and Specification
A.F. Flender AG Approval Requirements
David Brown Number S1.53 101 Specification
DIN 51517 Part 3 Specification
US Steel 224 Requirements
Comparison of Industrial Gear Oil Specifications
API Lubricant Service Designation for Automotive Manual Transmission(1) & Axles
This material was prepared by the Lubricants service Classification Task Force
of the Fuels and Lubricants Committee, Marketing Department, American
Petroleum Institute, to assist manufacturers and users of automotive equipment
in the selection of transmission and axle lubricants for the operating conditions
as described.
In transmissions, and particularly in rear axles, gears of different designs are
available for a variety of different service conditions. Selection of a lubricant for
specific applications involves careful consideration of the operating conditions
and the chemical and physical characteristics of the lubricant to meet these
service conditions. Until recently, transmission and differential lubricants were
described in qualitative terms and by a variety of designations, each one
attempting to describe both the lubricant and the service conditions under
which the lubricant must perform. Consideration of these lubricant designations
to a minimum number was deemed highly desirable in the light of present day
technology. The American Petroleum Institute, therefore, prepared six lubricant
service designations for automotive manual transmissions and axles, each
designation referring to the performance required of a gear lubricant for
a specific type of automotive service. These designations also recognise
the possibility that lubricant may be developed for more than one service
classification and as a result may be so designated.
In developing the language for the service classifications, a need was recognised
to supplement the descriptions for certain gear lubricants, particularly those for
hypoid gears, by referring to a series of tests which would serve as a test
language to provide more detailed information on the performance requirements
of such lubricant. This test language was developed by Section III of Technical
Division B on Automotive Lubricants of ASTM Committee D-2, and reference is
made to these test procedures in the API service designations described below.
This system of designations replaced all previous API gear lubricant designations
and became effective May 1, 1969. These designations are as follows:API-GL-1
API-GL-2
API-GL-3
04/00
Driveline
API-GL-4
API-GL-5
API-GL-6
Footnotes:
Note:
04/00
API GL-4 oils are not suitable for highly-loaded hypoid axles. API GL-4 oils
are used in synchronised manual transmissions and transaxles as well as
in mild hypoid and spiral bevel axles.
Driveline
75W
85W
90
140
250
13.5
< 24.0
24.0
< 41.0
41.0
No req.
4.1
4.1
7.0
No requirement
11.0
-55
-40
-26
-12
4.1
4.1
7.0
11.0
No requirement
13.5
24.0
41.0
No requirement
No requirement
MIL-L-2105E Specification
Viscosity at 100C min, mm2/s
max, mm2/s
Viscosity of 150,000 mPa.s,
max. temp, C
Channel Point, min, C
Flash Point, min, C
04/00 - Driveline
75W
80W-90
85W-140
4.1
-
13.5
< 24.0
24.0
< 41.0
-40
-26
-12
-45
150
-35
165
-20
180
Limits
OEP-38
OEP-220
Clear homogenous and
free from visual impurities
Appearance
Test Method
Visual Examination
Storage Stability
Solid % m/m, max.
Liquid % volume, max.
4.1
85
13.5
24.0
-
150 000
150 000
-
3
No pitting or etching
No rusting or pitting
20/0
20/0
50/0
50/0
20/0
20/0
See clause 6.1
75
0.5
100
3.0
3.0
2.0
The performance of the oil shall
be superior to that of the CRC
reference oil RGO 104
The performance of the oil shall
be superior to that of the CRC
reference oil RGO 110
0.25
0.50
BS 2000 Part 71 or
ASTM D445: IP 71
ASTM 2270, IP 226
ASTM D2983
BS 2000 Part 154 or
ASTM D130: IP 154
3 hrs at 121C
BS 2000 Part 135
ASTM D665: IP 135
Procedure A
BS 2000 Part 146
ASTM D892/IP 146
See clause 6.1
IP 239 10 second run
Ball Pot Maintained
at 75 1C
Load 40 kg
Running Period 60 mins
Annex A
BS 2000: Part 71 or
ASTM D445: IP 71
BS 2000: Part 177 or
ASTM D664: IP 177
ASTM D 893
Procedure B
ASTM D 893
Procedure B
IP 232
Procedure B
(1)
Annex B
Note:
(1) Test facilities for these tests are available at DQA/TS Woolwich.
The above requirements are absolute and not subject to correction for tolerance of test method.
This specification is currently (March 2000) under review.
04/00 - Driveline
MACK GO-H
Test
Power Divider
Snap Test 5GT11
MIL-L-2105D
Test for Transmission and Carrier Radial
Lip Seal 5 GT 75
Timken Bearing
Corrosion 09196
Thermal Oxidation Stability
Covering SAE 90, SAE 140, SAE 80W-90 and SAE 85W-140 oils
Parameters
Condition of cams and divider wedges:
Breakage
Chipping
Scoring
Hard snaps during test
Full approval required
Immersion at 93C for 100 hours:
Appearance
Blistering
Gum
Tackiness
Brittleness
Swelling
Sample heated for 6 hours at 150C. Bearing dipped in sample and drained for 1 hr.
Bearing placed in humidity cabinet for 3 hrs. @ 60C in 100% humidity.
Rust at end of test, max.
200g/sample in uncovered 400 ml. beaker for 100 hrs. at 150C in a gravity convection oven
Evaporation Loss, max, %
Viscosity Increase at 99C, max, %
Precipitation Number, max.
Minimum B 10 life of 50% above the GO-G reference
No missed shifts and no measurable shifter fork wear at the centre of the pads
Note:
The lubricant must be a blend from well-refined virgin base stocks (high viscosity index - 95 min.) compounded with load-carrying and lubricity ingredients.
The oil shall be stable and contain no abrasive or corrosive ingredients.
04/00 - Driveline
Limits
none
none
none
none
as original
none
none
none
none
none
none
10
15
0.65
160 hours minimum
Minimum
65,000 cycles
Procedure
ASTM L33
ASTM D130
ASTM D892
ASTM D5662
ASTM D5662
ASTM L-60-1
Fed. Test No. 791C
Method 3440.1
Method 3430.2
ASTM L42
ASTM L37
ASTM D5579
MAT 700 WI
DIN 51 350 Part 6, Test C
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
1.5 times(2)
Stay in Grade
17% Max. Change
-
(2)
Stay in Grade
17% Max. Change
-
(2)
Not Required
Section 3.9
*
Required
Section 3.10
Section 3.11
MAT 701 WI
ASTM L-37 (Modified)
MAT XXX WI
-
Notes:
(1) Vehicle classification as determined for Mack Trucks vehicle warranty.
(2) ML-PRF-2105E Limits
04/00 - Driveline
500,000 miles
Required
Comment
Section
Section
Section
Section
Section
3.3
3.4
3.5
3.6
3.7
Section 3.8
MACK TO - A Plus
Test
Copper Corrosion
Foaming Tendencies
Oil Seal Compatibility
Thermal Capability
Cyclic Durability
Compatibility
Tapered Bearing Shear
Scuffing Resistance (FZG)
Field Test
Monitoring Program
Pour Point
Procedure
ASTM D130
ASTM D892
ASTM D5662
ASTM L-60-1
ASTN D5579
Fed. Test No. 791C Method 3430.2
DIN 51 350 Part 6, Test C
ASTM D5182
ASTM D97
Note:
(1) Vehicle classification as determined for Mack Trucks warranty.
04/00 - Driveline
Comment
Section
Section
Section
Section
-
3.2
3.3
3.4
3.5
N and ML
SL
80W
80W90
85W90
90
Report
-26
Report
7.0
Report
-26
Report
13.5
Report
Report
13.5
190
-27
Report
Report
Report
50
190
-27
Report
Report
Report
50
Report
-12
Report
13.5
Stay in Grade
200
-21
Report
Report
Report
50
200
-21
Report
Report
Report
50
190
-40
Report
Report
Report
50
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
2 max
2 max
None
1
1B
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
Meet
90
Report
> 2 x Reference Oil (Mobil NB80)
400,000 Km.
75W80W
75W85W
Report
-40
Report
(1)
N and ML
80W
Report
-26
Report
7.0
80W90
Report
-26
Report
13.5
190
-27
Report
Report
Report
50
SL
90
Report
Report
13.5
75W90
Report
-40
Report
13.5
190
-27
Report
Report
Report
50
85W90
Report
-12
Report
13.5
Stay in Grade
200
-21
Report
Report
Report
50
200
-21
Report
Report
Report
50
190
-40
Report
Report
Report
50
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
2 max.
2 max.
None
1
1B
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
04/00 - Driveline
Meet
90
Report
> 2 x Reference Oil (Mobil NB80)
400,000 Km.
N and ML
80W
Report
-26
Report
7.0
80W90
Report
-26
Report
13.5
190
-27
Report
Report
Report
50
SL
90
Report
Report
13.5
75W90
Report
-40
Report
13.5
190
-27
Report
Report
Report
50
85W90
Report
-12
Report
13.5
Stay in Grade
200
-21
Report
Report
Report
50
200
-21
Report
Report
Report
50
190
-40
Report
Report
Report
50
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
Report
Report
Report
1
1B
2 max
2 max
None
1
1B
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
20/0
50/0
20/0
Pass
04/00 - Driveline
Meet
90
Report
> 2 x Reference Oil (Mobil NB80)
400,000 Km.
August 1987
75W
80W-90
85W-140
100
3
2
100
3
2
100
3
2
0
1
0
1
0
1
Green Gears
Lubrited Gears
Pass
Pass
Pass
Pass
NR
NR
Notes:
NR: Not Required, if 80W90 passes in the same base stock. Lower L-37 and L-42 test temperatures are required for 75W oils.
04/00 - Driveline
NR
November 1997
80W90
85W140
100
3
2
7.5
9.4
100
3
2
7.5
9.4
100
3
2
7.5
9.4
0
1
0
1
0
1
Pass
Pass
Pass
Pass
NR
NR
NR
3
Polyacrylate
-60
-25 to + 5
-5 to + 30
Sequence I
Sequence II
Sequence III
20/0
50/0
20/0
20/0
50/0
20/0
20/0
50/0
20/0
Method 3340
Pass
Pass
Pass
Notes:
NR: Not required, if 80W90 passes in the same base stock. Lower L-37 and L-42 Test Temperatures are required for 75W oils.
04/00 - Driveline
75W
3
Fluoroelastomer
-75
-5 to + 10
-5 to + 15
Minimum
Maximum
7.5
9.4
100
3.0
2.0
-
No limits
+5.0
+30
-60
-20
-5
No limits
+10
+15
-75
-5
-5
2a
11
Compatible with
MIL-L-2105D oils(1)
20
50
20
Pass(2)
Notes:
(1) Shall be compatible with specific reference oils when tested in accordance with Federal Test Method 3430.2.
Reference oils may be obtained from SAE, 400 Commonwealth Drive, Warrendale, Pennsylvania, 15096.
(2) Shall pass the performance requirements as specified in the MIL-L-2105D specification when tested
in accordance with Federal Test Method 3440.1.
04/00 - Driveline
Scania STO: 1
Type
Requirements
Limits
Gear Oil
API
GL-5
STO(1) 1:0
API
Shear Stability
20 hr KRL Shear (CRC-L-45-T-93)
GL-5
Filterability
Thermal and Oxidation Stability,
ASTM L-60-1(2)
Notes:
(1) Scania Gear Oil
(2) MIL-PRF-2105E Limits
04/00 - Driveline
Limits
Test Method
To be stated
ASTM D1298
200
-48
9
12
ASTM D92
ASTM D97
150,000
No rust
10
1.0
0.1
1B
No rust
50/0
200
18/13,
ASTM D445
ASTM D445
CEC L-45-T-93
ASTM D2983
CEC L-48-A-95
ASTM D130
ASTM D665 A
ASTM D665 A
CEC L-48-A-95
ASTM D892
ASTM D1744
ISO 4406
(1)
Pass
12 +
50% better than
reference oil
VTM-02-95(2)
CEC L-07-A-95
400,000 km.
VTM-03-95(2)
VTM-01-96(2)
Notes:
(1) The oil shall be tested in the Volvo test rig with approved results after 300,000 engagements
(2) Volvo Test Method
04/00 - Driveline
Limits
Test Method
To be stated
200
-48
13.5
18
ASTM D1298
ASTM D92
ASTM D97
150,000
No rust
04/00 - Driveline
10
1.0
0.2
1B
No rust
50/0
200
18/13
GL-5
Pass
50% better than
reference oil
400,000 km.
ASTM D445
ASTM D445
CEC L-45-T-93
ASTM D2983
CEC L-48-A-95
ASTM D130
ASTM D665 A
ASTM D665 A
CEC L-48-A-95
ASTM D892
ASTM D1744
ISO 4406
VTM-02-95(1)
VTM-01-96(1)
VTM-03-95(1)
Description
Required Performance
TE-ML 01
Manual non-synchronised
API GL-4, MIL-L-2105 or API GL-5,
constant-mesh transmissions MIL-L-2105D
for commercial vehicles
API CD / CE / CF / SF / SG,
MIL-L2104C/D/E, MIL-L46152C/D/E
TE-ML 02 Manual and automatic
transmissions for trucks
and buses
Class 02A
API GL-4, MIL-L-2105
Class 02B
Gear oils in accordance with ZFN 13019
Class 02C
Class 02D
Class 02F
TE-ML 03 Torque convertor
transmissions for off-road
vehicles and machinery
(construction plant, special
vehicles, lift trucks)
TE-ML 04 Marine transmissions
Class 04A
Class 04B
Class 04C
TE-ML 05 Axles for off-road vehicles
Class 05A
Class 05B
Class 05C
Class 05D
TE-ML 06
Class 06A
Class 06B
Class 06C
TE-ML 07
Viscosity Grades
SAE 20W20
SAE 10W30 / 10W40 / 15W30 /
15W40 / 20W40
SAE 10W30 / 10W40 / 15W30 /
15W40 / 20W40
Class 07A
Class 07B
Class 07C
Class 07D
04/00 - Driveline
Description
TE-ML 08
Class 08A
TE-ML 09
TE-ML 11
TE-ML 12
Class 12A
Class 12C
Class 12D
ZF assemblies in special
purpose vehicles
Automatic transmissions for
commercial vehicles
Class 14A
Class 14B
Class 14C
Class 14D
TE-ML 15
Class 12B
TE-ML 14
Viscosity Grades
Class 09A
Class 09B
TE-ML 10 Transmatic for cars
and commercial vehicles
TE-ML 13
Required Performance
04/00 - Driveline
Viscosity Range
Notes:
Viscosity Ranges for AGMA Lubricant numbers will henceforth be identical with those of the ASTM system.
* Oils compounded with 3% to 10% fatty or synthetic fatty oils.
04/00 - Driveline
Equivalent
ISO Grade
Extreme Pressure
Gear Lubricants
AGMA Lubricant No.
46
68
100
150
220
320
460
680
1000
2 EP
3 EP
4 EP
5 EP
6 EP
7 EP
8 EP
8A EP
Viscosity Range
Notes:
Viscosity Ranges for AGMA Lubricant numbers will henceforth be identical with those of the ASTM system.
* Oils compounded with 3% to 10% fatty or synthetic fatty oils.
04/00 - Driveline
Equivalent
ISO Grade
Extreme Pressure
Gear Lubricants
AGMA Lubricant No.
46
68
100
150
220
320
460
680
1000
2 EP
3 EP
4 EP
5 EP
6 EP
7 EP
8 EP
8A EP
Test Procedure
Viscosity
Viscosity Index
Oxidation Stability
ASTM D-445
ASTM D2270
ASTM D-943
*Hours to reach
a neutralisation
number of
2.0 mg KOH/g
ASTM D-665 B
ASTM D-130
ASTM D-892
As specified
90 min.
Rust Protection
Corrosion Protection
Foam Suppression
Demulsibility
ASTM D-2711
Cleanliness
None
AGMA Grade
Hours (minimum)
1.2
1500
3.4
750
5.6
500
No rust after 24 hours with synthetic sea water
Class 1 after 3 hours @ 121C
Max. Vol. of Foam (ml) after
5 Minutes Blow
10 Minutes Rest
Sequence I
75
10
Sequence II
75
10
Sequence III
75
10
Max. % water in oil after 5 hours
0.5
Max. cuff after centrifuging, ml
2.0
Min. total free water collected during entire test, ml
30.0
Must be free of visible suspended or settled contamination
Note:
* The Criteria for acceptance indicated for Oxidation Stability and Demulsibility are not applicable to Compounded Gear Oils.
04/00 - Driveline
Test Procedure
Viscosity
ASTM D-445
As specified
Viscosity Index
Oxidation Stability
Rust Protection
Corrosion Protection
Foam Suppression
ASTM
ASTM
ASTM
ASTM
ASTM
Demulsibility
ASTM D-2711
Cleanliness
EP Property
None
Timken Test
(ASTM D2782)
FZG Test
(DIN 51354)
None
Additive Solubility
04/00 - Driveline
D-2270
D-2893
D-665B
D-130
D-892
90 min.
Viscosity increase after 312 hours @ 121C, 6% max.
No rust after 24 hours with synthetic sea water
Class 1 after 3 hours @ 100C
Max. Vol. of Foam (ml) after
5 Minute Blow
10 Minute Rest
Sequence I
75
10
Sequence II
75
10
Sequence III
75
10
AGMA Grades
2EP to 7EP
8EP to 13EP
Max. % water in oil after 5 hours
2.0
2.0
Max. cuff after centrifuging (ml)
1.0
4.0
Min. total free water collected during
80
50
entire test (start with 90ml of water) (ml)
Must be free of visible suspended or settled contamination
60lb OK load
> Load Stage 12 (A/8.3/90C)
Must be filterable to 25 microns (wet or dry) without loss of EP additive
Requirement
Company
Mineral Oil
04/00 - Driveline
A.F. Flender AG
Carl Diederichs
Carl Freudenberg
Loctite
Various
Flender
Various
RUB
Synthetic Oil
II
II
A
A
B3
A
B3
A
A
A
A
A
A
B3
A
B
B
-
A
B
B3
A
A
B
B3
A
B
B
-
A
B3
A
January 1985
This specification covers the requirements for ten grades and three
classifications of mineral based lubricating oils for use in DAVID
BROWN enclosed gear units. The grades are numbered 0 to 9
and will be associated with a classification character.
M - straight mineral oils
A - anti-wear or mild EP additive oils
E - industrial extreme pressure additive oils
Description:
Classification:
For mineral based lubricant the following general classifications will be used:
Type M These lubricants will usually contain additives to reduce corrosion,
oxidation and foaming. They may contain other additives designed
to improve their performance in service. They should not contain
additives which will adversely affect the performance of sprag
holdback (or similar) devices.
Type A These lubricants will usually contain anti-wear or mild extreme
pressure additives which improve the load carrying properties
of the base oil.
Type E These lubricants will contain additives which are designed to improve
the load carrying properties of the base oil. They should not contain
any lead or lead based additives.
The requirements for all three lubricant types are the same or similar
in all respects except for carrying capacity.
04/00
Driveline
Test
Method
Kinematic
Viscosity mm2/s
Viscosity Index
Pour Point (C)
Load Carrying
Capacity
Corrosion
Corrosion
Oxidation Stability
04/00 - Driveline
ASTM D2893,
(@ 95C)
Limit
@ 40C
@ 40C
@ 100C
min.
max.
min.
min.
max.
24.5
36.0
5.1
90
-6
36.0
52.8
6.4
90
-6
52.8
77.6
8.1
90
-6
77.6
114
10.5
90
-6
114
167
13.6
90
-6
167
245
17.4
90
-3
245
360
22.3
90
-3
360
528
28.5
90
0
528
776
36.5
90
0
776
1140
46.2
90
0
min.
min.
min.
5
7
11
5
7
11
6
8
12
6
8
12
6
8
12
6
9
12
7
9
12
7
9
> 12
7
10
> 12
7
10
> 12
max.
1b
1b
1b
1b
1b
1b
1b
1b
1b
1b
10
10
Pass
Pass
Report
max.
PROCEDURES A AND B
PROCEDURE A
DEGREE OF RUSTING - PROCEDURE B
10
10
10
10
10
10
10
10
Title
Foam
Tendency/Stability
Test
Method
IP 146, ASTM D892
Air Release
IP 313
Demulsibility
ASTM D2711
ASTM D2711
Appendix 12
04/00 - Driveline
Conditions
Volume of Foam (ml)
Sequence I (24C)
After 5 mins blow
After 10 mins rest
Sequence II (93C)
After 5 mins blow
After 10 mins rest
Sequence III (24C)
After 5 mins blow
After 10 mins rest
Minutes @ 50C
Minutes @ 90C
Lubricant Types M & A
Water in Oil (%)
Emulsion (ml)
Total Free Water (ml)
Lubricant Type E
Water in Oil (%)
Emulsion in Oil (ml)
Total Free Water (ml)
(Report average result)
Limit
max.
max.
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
max.
max.
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
75
10
max.
max.
max.
max.
75
10
9
-
75
10
10
-
75
10
12
-
75
10
18
-
75
10
30
-
75
10
9
75
10
10
75
10
12
75
10
16
75
10
24
max.
max.
min.
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
300
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
30.0
0.5
2.0
30.0
max.
max.
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
2.0
1.0
4.0
1.0
4.0
1.0
4.0
min.
60.0
60.0
60.0
60.0
60.0
60.0
60.0
50.0
50.0
50.0
September 1989
CLP46
CLP68
CLP100
CLP150
CLP220
CLP320
CLP460
CLP680
VG46
175
VG68
185
VG100
200
-12
VG150
VG220
200
200
-9
CLASS 0 - METHOD A
12
VG320
200
-6
VG460
200
VG680
200
-3
Notes:
To be agreed as necessary:
To be undetectable:
04/00 - Driveline
-15
04/00 - Driveline
Limits
25 min.
95 min.
Trace
-9C max. (based on viscosity)
232.2C min.
203.4C min.
1b max.
Pass
6% max.
0.1% max.
80.0 ml min.
1.0 ml max.
2.0% max.
45 kg min.
250 kg min.
Scar Diameter -0.35 mm max.
O.K. 60 lbs min.
11th stage min.
04/00 - Driveline
US STEEL 224
60
12
11
60
11
250
45
0.35
1b
Pass B
(2)
Pass A
1b
Pass A & B
6
-
(2)
6
0.1
75/10
75/10
75/10
50-80 (1)
1-4 (1)
2
80
1
2
(2)
Physical Properties
Rust Control
Copper Corrosion
Fluid Compatibility
Homogeneity
Foam, tendency/stability, mls.
Flash Point
Fire Point
Elastomer Compatibility
Fluoroelastomer
Requirements
Test Method
No sedimentation or precipitation
Sequence I - 25/0
Sequence II - 50/0
Sequence III - 25/0
160C min.
175C min.
Av. Elongation of elastomer in aged test oil must
not be greater than Av. Elongation with ref. oil.
Elongation with test oil must be less than
or equal to Elongation with ref. oil + 10%
See Allison C-4 Specification
ASTM D92
ASTM D92
Report
Report
Report
Report
ASTM D445
ASTM D2983*
ASTM 4684*
ASTM D683
Physical Properties
Rust Control
Copper Corrosion
Fluid Compatibility
Homogeneity
Foam, tendency/stability, mls.
Flash Point
Fire Point
Elastomer Compatibility
Fluoroelastomer
Requirements
Test Method
No sedimentation or precipitation
Sequence I - 25/0
Sequence II - 50/0
Sequence III - 25/0
160C min.
175C min.
Av. Elongation of elastomer in aged test oil must
not be greater than Av. Elongation with ref. oil.
Elongation with test oil must be less than
or equal to Elongation with ref. oil + 10%
See Allison C-4 Specification
ASTM D92
ASTM D92
Report
Report
Report
Report
ASTM D445
ASTM D2983*
ASTM 4684*
ASTM D683
Friction Properties
Link Model 1158 Oil/Friction Test Machine
Dynamic Coefficient of Friction
Static Coefficient of Friction
Energy Capability
Wear Properties - (7 friction disc-steel
reaction plate combinations evaluated
separately - 3 paper, 2 sintered bronze,
2 fluroelastomer friction discs.)
04/00 - Driveline
Test Method
ASTM D2983
Maximum Temperature
(C) for Brookfield Viscosity
of 150,000 mPa.s
ASTM D4684
Low Temp. Pumpability
(MRV TP-1) 30,000
Centipoise Max, Temp. C
0W
5W
10W
20W
30
40
50
60
-55
-40
-35
-30
-25
-20
-15
+5
-45
-35
-25
-15
-15
-10
-5
+10
2.4
2.4
2.4
2.4
2.9
3.7
4.5
5.7
04/00 - Driveline
Old Limit(1)
Current Limit(2)
6.8 min.
1700 max.
50000 max.
177 min.
1b max.
No rust
15 max.
6.0 - 8.0
6.8 min.
Rate & Report
1500 max.
Rate & Report
20000 max.
Rate & Report
Rate & Report
177 min.
1b max.
No rust
10 max.
6.0 - 8.0
Test
Antifoaming Properties ASTM D892
Sequence I
Sequence II
Sequence III
Sequence IV
Elastometer Compatibility
ATRR-100, Vol. Change, %
Hardness Change, Pts.
ATRR-200, Vol. Change, %
Hardness Change, Pts.
ATRR-300, Smear Test
ATRR-400, Vol. Change, %
Hardness Change, Pts.
ATRR-500, Vol. Change, %
Hardness Change, Pts.
Aluminium Beaker Oxidation Test (ABOT)
Pentane Insolubles, %
TAN Change, 250h.
Diff IR Absorbance Change, 250h.
% Viscosity Increase, 40C, 250h.
Viscosity, -40C, mPa.s, 300h.
Volatility, % wt. Loss,300h
Copper Strip Rating, 50h.
300h.
Aluminium Strip Rating, 300h.
Sludge, 300h.
Turbo Hydra-matic Cycling Test (THCT)
Shift Feel Test
Tendency
100
100
100
100
Stability
0
0
0
0
+1 to +6
-5 to +5
+3 to +8
-5 to +5
No reversion
-
Notes:
(1) Introduced February 1987 - now obsolete (2) Revised September 1992
04/00 - Driveline
Current Limit(2)
Tendency
100
100
100
100
Stability
0
0
0
0
+1 to +6
-5 to +5
+3 to +8
-5 to +5
No reversion
Rate & Report
Rate & Report
Rate & Report
Rate & Report
Requirements
Test Method
Report
Report
Report
Report
Report
Report
Report
Report
Report
Report
Report
Report
Report
Report
ASTM D808
ASTM D3228
ASTM D4951 or ASTM 129
ASTM D664
ASTM D4739 or D2896
ASTM E168
170
185
ASTM D92
ASTM D92
Report *
Report *
Report *
Report Temperature at 3500 mPa.s
Report *
ASTM D445
ASTM D445
ASTM D2602
ASTM D2983
ASTM D97
Note:
* Fluids shall meet SAE J300 Viscosity grades and in addition ATFs must meet DEXRON III and MERCON requirements.
04/00 - Driveline
Bench Tests
Foaming Tendency
Foam at 95C, max.
Foam at 135C, mm max.
Break time at 135C, secs. max
Copper Corrosion
Corrosion/Rust Protection
Rust Protection
Elastomer Compatibility
Nitrile:
Volume difference, %
Hardness difference, points
Polyacrylate:
Volume difference, %
Hardness difference, points
Silicone:
Volume difference, %
Hardness difference, points
Fluoroelastomer: Volume difference, %
Hardness difference, points
Ethylene Acrylic: Volume difference %
Hardness change, points
Oxidation Stability, C-4 Oxidation Test (THOT)
Viscosity Increase, 40C, %, max.
Viscosity Increase, 100C, %, max.
TAN Increase, max.
Carbonyl Absorbance, max.
Wear protection
C-4 Vane Pump Wear Test,
Total Weight Loss, mg, max.
Clutch Frictional Characteristics
C-4 Graphite Clutch Test
C-4 Paper Clutch Friction Test
04/00 - Driveline
Requirements
Test Method
Nil
10
23
No blackening or flaking
No visible rust on test pins
No rust or corrosion on any test surface
Limits are adjusted for each new elastomer batch
-1.5 to + 6
-5 to + 5
0 +10
-5 to 0
+1.5 to 6.5
- 10 to 0
0 to + 4
-4 to + 4
+12 to + 28
-6 to -18
GM 6297-M,Test M
100
60
4.0
0.75
GM 6297-M (Appendix E)
15
DEXRON II
DEXRON IIE
DEXRON III
Test
Method
Requirement
Requirement
Requirement
Colour
Elemental Analysis
ASTM D1500
Not required
6.0 - 8.0
Report ppm: Ba, B, Ca, Mg, P
Si, Na, Zn, Cu, S, Al, Fe, Pb
Report, ppm: Cl
Report, ppm: N
Report, ppm: S
Report
No separation or colour
change at end of test
using reference fluid
6.0 - 8.0
Report ppm: Ba, B, Ca, Mg,
P, Si, Na, Zn, Cu, S, Al, Fe, Pb
Report, ppm: Cl
Report, ppm: N
Report, ppm: S
Report
No separation or colour
change at end of test
using reference fluid
Infrared Spectrum
Miscibility
ASTM D4951
Not required
ASTM
ASTM
ASTM
ASTM
Not
Not
Not
Not
D808
D3228
D129 OR D 4951
E168
FTM 791C
Method 3470.1
No separation or colour
change at end of test
ASTM D445
Not Required
5.5 cSt. min during and at end
of oxidation and cycling tests
ASTM D92
ASTM D92
160C min.
175C min.
160C min.
175C min.
170C min.
185C min.
ASTM D2983
Kinematic Viscosity
at 40C
at 100C
Flash Point
Fire Point
Brookfield Viscosity
04/00 - Driveline
required
required
required
required
Report
Report
DEXRON II
DEXRON IIE
DEXRON III
Test
Requirement
Requirement
Requirement
1b
Pass
Pass
No rust or corrosion
on test panels
No rust or corrosion
on any test surface
No rust or corrosion
on any test surface
No foam at 95C
10 mm. max. at 135C
23 s max. break-time
at 135C
No foam at 95C
6mm at 135C
No foam at 95C
5mm max. height at 135C
Foam Test
Method
ASTM D130 Mod
3 hr. at 150C
ASTM D665 Procedure A
ASTM D 1748 Mod
Sandblasted Surface
Temp. at 40C
Test Time of 50 h.
GM
GM Method
Elastomers
Nitrile
Polyacrylate
Silicone
C (Polyacrylate)
5 to 12
Hardness pts.
Change in
Elastomer
Vol.,%
Hardness pts.
-8 to +1
A (Polyacrylate)
5 to 12
8 to + 1
0.5 to 5
-3 to +6
B (Nitrile)
1 to 6
-3 to + 6
2 to 7
-4 to + 4
2 to 7
-4 to +4
C (Polyacrylate)
0.5 to 5
-5 to +6
H (Fluorinated)
0.5 to 5
J (Silicone)
23 to 45
-30 to -13
J (Silicone)
23 to 45
-30 to - 13
13 to 27
-17 to -7
13 to 27
-17 to - 7
Acrylic)
04/00 - Driveline
Vol., %
H (Fluorinated)
R (Ethylene/
Note:
* Tensile strength and elongation are now required to be reported but no limits have been set yet.
Change in
R (Ethylene/
Acrylic)
-5 to + 6
DEXRON II
Requirement
GM Method
DEXRON II uses
SD-715 Clutch Plates
DEXRON IIE uses
SD-1777 Clutch Plates
04/00 - Driveline
DEXRON IIE
Requirement
DEXRON III
Requirement
Satisfactory operation
for 100 hrs.
No unusual wear or
flaking on test parts
Between 20 and 100 hrs.
of operation:150Nm < Midpoint Dynamic
Torque <180Nm.
Satisfactory
operation for 100hrs.
No unusual wear or
flaking on test parts
Between 10 and 100
hrs of operation:150Nm < Midpoint Dynamic
Torque < 180Nm.
Satisfactory operation
for 100 hrs.
No unusual clutch plate
wear or flaking
Between 24 and 100 hrs.
of operation:115Nm < Midpoint Dynamic
Torque < 175Nm.
DEXRON II
DEXRON IIE
DEXRON III
Test
Method
Requirement
Requirement
Requirement
Not Required
GM Method
Test
THM-350
DEXRON II uses
Transmission
Transmission
04/00 - Driveline
DEXRON II
DEXRON IIE
DEXRON III
Test
Requirement
Requirement
Requirement
Method
GM Method
DEXRON II uses
THM 350 transmission
transmission
Vehicle
Performance Test
ECCC Vehicle
Performance Test
Sprag Wear Test
04/00 - Driveline
GM Method
GM Method
Not Required
Not Required
GM Method
Not Required
Not Required
Industrial
Contents
Industrial
Hydraulic:
AFNOR NF E 48-603 Parts 1 and 2
DIN 51524 Part 1 Specification
DIN 51524 Part 2 Specification
SEB 181222 Specification
US Military Specifications MIL-L-17331H and MIL-L-17672D
US Steel 126 and 127 Specifications
VDMA 24568 Vegetable Oil, Synthetic Ester and Polyglycol Requirements
Summary of Hydraulic Pump Test Conditions
Comparison of Major OEM Hydraulic Oil Specifications
Compressor:
DIN 51506 Standard [VB, VC, VBL, VCL and VDL Grades]
ISO / DP 6521 Standard
Turbine:
British Standard BS 489
DIN 51515 Specification
General Electric GEK 32568-C Specification
Slideway:
Cincinnati Machine P-47, P-50 and P-53 Specifications
Requirements
Category HM
Class
10
9
11
Kinematic Viscosity
at 40C, mm2/s
Viscosity Index
Neutralisation
No. mg KOH/g
Water Content,
% mass
Foam, ml.
Sequence I
Sequence II
Sequence III
Flash Point, C
100
15
22
13.5 19.8
16.5 24.2
95
90
Demulsibility,
ml/min.
Shear Stability
100 150
90
135
110 165
90
10
9
11
15
13.5
16.5
22
19.8
24.2
0.05
Aniline Point, C
Anti-Wear
68
61.2
74.8
32
46
28.8 41.4
35.2 50.6
130
Requirements
Category HV
Class
68
61.2
74.8
100
90
110
150
135
165
10
9
11
15
13.5
16.5
0.05
Stability
10
10
10
180
Tendency
100
100
100
100
140
160
Method
22
32
46
68 100 150
19.8 28.8 41.4 61.2
90 135
24.2 35.2 50.6 74.8 110 165
130
Tendency
100
100
100
140
160
5
Rust Prevention
Method A
Flow Point, C
46
41.4
50.6
+
Air Release,
minutes
Copper Corrosion
32
28.8
35.2
Requirements
Category HR
Class
NFT 60-112
0.05
Stability
10
10
10
180
Tendency
100
100
100
100
140
160
NFT 60-100
NFT 60-136
NFT 60-113
Stability
10
10
10
180
10
NFT 60-129
NFT 60-118
NFE 48-614/
NFT 60-149
(for mineral oils)
95
90
95
<2
< 2
Pass
-18
-15
-12
-9
Method to be defined by agreement between supplier
and user on the basis of information by supplier
40.37.3/30
Pass
-42
-36
90
95
<2
NFM 07-021
NFM 07-015
(3hrs @ 100C)
NFE 48-616
NFT 60-151
Pass
Method A
-30 -21 -12
-42
-36
-30 -21 -12 NFT 60-105
Method to be defined by agreement between supplier
and user on the basis of a file provided by supplier
+
Variation of Viscosity @ 40C < 10%
NFT 60-125*
DIN 51382 for
250 cycles
Note:
* Take 82C +/- 1C as the temperature of the heating bath for the products of which the degree of viscosity is 100, and 25C for the products of which the degree of viscosity is 32.
+ Denotes that it may be useful to know the actual value for the characteristic and that the supplier should supply this. No minimum value is required however.
04/00 - Industrial
Requirements
Category HH
Class
10
9
11
15
22
13.5 19.8
16.5 24.2
95
Kinematic Viscosity
2
@ 40C, mm /s
Viscosity Index
Neutralisation
No. mg KOH/g.
Water Content,
% mass
Foam, ml.
Sequence I
Sequence II
Sequence III
Flash Point, C
100
140
Air Release,
minutes.
Aniline Point, C
90
Copper Corrosion
Rust Prevention
Method A
Flow Point, C
32
28.8
35.2
46
41.4
50.6
Requirements
Category HL
Class
68
61.2
74.8
100 150
90
135
110 165
90
10
9
11
15
13.5
16.5
22
19.8
24.2
0.05
Shear Stability
32
28.8
35.2
180
95
90
10
95
NFT 60 - 112
Pass
-6
40.37.3/30
<2
Pass
-15 -12 -9
NFT 60 - 113
Stability
10
10
10
180
95
<2
-6
Tendency
100
100
100
160
-9
Method to be defined by agreement between supplier
and user on the basis of a file provided by supplier
+
NFT 60 - 100
NFT 60 - 136
0.05
Stability
10
10
10
180
160
Method
68
61.2
74.8
95
0.05
Tendency
100
100
100
100
140
<2
-15 -12 -9
100 150
90
135
110 165
90
Anti-Wear
Demulsibility,
ml/min.
68
61.2
74.8
0.05
160
32
46
28.8 41.4
35.2 50.6
95
Requirements
Category HG
Class
NFT 60 - 129
NFT 60 - 118
NFE 48 - 614/
NFT 60 - 149
NFM 07 - 021
NFM 07 -015
(3hrs @ 100C)
NFE 48 - 616
NFT 60 - 151
Method A
NFT 60 - 105
As agreed
NFT 60 - 125*
DIN 51382
for 250 cycles
Note:
* Take 82C +/- 1C as the temperature of the heating bath for the products of which the degree of viscosity is 100, and 25C for the products of which the degree of viscosity is 32.
+ Denotes that it may be useful to know the actual value for the characteristic and that the supplier should supply this. No minimum value is required however.
04/00 - Industrial
04/00 - Industrial
HL10
HL22
VG10
90 (600)
2.4
-30
125
VG22
300
4.1
-21
165
HL32
HL46
VG32
VG46
420
780
5.0
6.1
-18
-15
175
185
Class 0 - Method A
Class 2 - 100C for 3 hours
5
30
HL68
HL100
VG68
1400
7.8
-12
195
VG100
2560
9.9
-12
205
10
40
14
60
2.0
0 to 18
0 to 15
0 to 12
0 to 10
0 to -10
0 to -8
0 to -7
0 to -6
150/0
75/0
150/0
04/00 - Industrial
HLP10
HLP22
VG10
90 (600)
2.4
-30
125
VG22
300
4.1
-21
165
HLP32
HLP46
VG32
VG46
420
780
5.0
6.1
-18
-15
175
185
Class 0 - Method A
Class 2 - 100C for 3 hours
5
30
HLP68
HLP100
VG68
1400
7.8
-12
195
VG100
2560
9.9
-12
205
10
40
14
60
10
120
30
2.0
0 to 18
0 to 15
0 to 12
0 to 10
0 to -10
0 to -8
0 to -7
0 to -6
150/0
75/0
150/0
December 1997
HLP 22
@ 0C, max.
@ 40C 10%
@ 100C, min.
04/00 - Industrial
300
22
4.1
-24
180
HLP 46
HLP 68
700
1260
46
68
6.2
8.0
-21
-18
200
220
Below the limit of quantative detectability
Rating 0 Method B
Rating 1
2,0
Relative change
0 to +8
in volume, % max.
Shore A hardness, max.
0 to -6
Below the limit of quantative detectability
5
10
15
100/0
50/0
100/0
20
30
10
12
To be specified by supplier
60
15
Is to be specified by supplier
Is to be specified by supplier
Is to be specified by supplier
60
60
HLP 100
2200
100
10.2
-18
220
Test Method
DIN 51550 + DIN 51562
DIN 51597 DIN/ISO 3016
DIN/ISO 2592
DIN/ISO 3733
DIN 51585
DIN EN ISO 2160
DIN 51587
DIN 53521
DIN 53505
DIN 51592
DIN 51381
DIN 53566
DIN 51599
DIN 51354 Part 2
MIL-L-17331H
Hydraulic, steam turbine
MIL-L-17672D
Hydraulic, light turbine
74-97
8.0
0.3
204
40/37/3
65/0
65/0
65/0
32, 46, 68
Report
0.2
157, 163, 171
40/37/3
65/0
65/0
65/0
100
100
100
1000
1b
Pass
2200
100
100
100
1000
1b
Pass
-
ASTM D130
ASTM D665B (Mod)
ASTM D1947
0.33
Pass
Pass
Performance
Viscosity @ 40C, mm2/s.
Viscosity @ 100C, mm2/s., min.
Total Acid No., mg KOH/g., max.
Flash Point, C, min.
Demulsibility, 30 minutes
Foam Test,Sequence I
Sequence II
Sequence III
Oil Oxidation Test after 1000 hrs.
Total Sludge, mg., max.
Total Iron, mg., max.
Total Copper, mg., max.
Time to reach TAN = 2.0, hrs., min.
Copper Corrosion, max.
Rust Test
Ryder Gear Test P.P.I. min.
4-Ball Wear (15kg/80C/600 rpm./2hrs)
MWSD, max., mm
Bearing Compatibility
Valve Sticking
04/00 - Industrial
Test Method
ASTM D445 or equiv.
ASTM D974
ASTM D92
ASTM D1401
ASTM D892
ASTM D943
04/00 - Industrial
126
Suitable for specified application
80 min.
375F min.
0.05% Total Wear (450 mg max.)
0.80 mm scar diameter max.
120 minutes min.
Must pass @ 15F
ml oil
ml water ml emulsion minutes
40
37
3
30
No rust
127
Suitable for specified application
90 min.
375F min.
0.01% Total Wear (90 mg max.)
0.50 mm scar diameter max.
120 minutes min.
Must pass @ 15F
ml oil
ml water
ml emulsion
minutes
40
37
3
30
No rust
04/00 - Industrial
HETG 22
ISO VG 22
Requirements
HETG 32
HETG 46
ISO VG 32 ISO VG 46
300
24.2
19.8
4.1
HETG 68
ISO VG 68
1400
74.8
61.2
7.8
165
10
150/0
75/0
150/0
shall be given by the supplier
10
120
30
shall be given by the supplier
shall be given by the supplier
shall be given by the supplier
195
04/00 - Industrial
Requirements
HEES 32
HEES 46
HEES 68
ISO VG 32 ISO VG 46 ISO VG 68
HEES 22
ISO VG 22
300
24.2
19.8
4.1
-21
165
1400
74.8
61.2
7.8
-12
195
20
80 C FPM, 80 C FPM,
NBR1, AU NBR1, AU
10
-3/+10
30
30
7
100 C FPM
10
150/0
75/0
150/0
shall be given by the supplier
10
120
30
shall be given by the supplier
shall be given by the supplier
shall be given by the supplier
04/00 - Industrial
HEPG 22
ISO VG 22
300
24.2
19.8
4.1
-21
165
Requirements
HEPG 32
HEPG 46
HEPG 68
ISO VG 32 ISO VG 46 ISO VG 68
shall be given by the supplier
420
780
35.2
50.6
28.8
41.4
5.0
6.1
-18
-15
175
185
below limit of quantification
5000
degree of corrosion 0-A
degree of corrosion 2-100A3
1400
74.8
61.2
7.8
-12
195
2.0
60 C HNBR, 80 C HNBR,
100 C HNBR, FPM
FPM, NBR1 FPM, NBR1
10
-3/+10
30
30
5
10
300/0
300/0
300/0
10
120
30
shall be given by the supplier
shall be given by the supplier
shall be given by the supplier
Pump
Model
D-2882
Vickers
104C/105C
Vane Pump
Denison HP
Vane Pump
Model T5D-42
DIN 51389/2
Vickers
104C
Denison HP
Piston Pump
Vickers HP
Vane Pump
Racine Vane
Type
Denison HP
Vane Type
Model P-46
Axial Piston
Model 35VQ25
Mobile Application
Industrial
Application
Model S Variable
Displacement
Model
T6C 020
Volume
(Litres
per Min.)
Speed
(RPM)
Time
(Hrs)
Temp
(C)
28.4 @
1000 PSI
1200
100
329
2400
24-30
1440
25
416
2400
60 @ 71.1
40 @ 98.9
227
2400
65.5
or
79.4
60 @ 71.1
40 @ 98.9
150(1)
Viscosity
Dependant
93.3
Reservoir
(Litres)
Pressure
(Bar)
Filter
(m)
11.3 or 57
136
25
227
170
10
57
140
25
227
340
10
251
Appearance of Bronze on
Shoes, Wear Plate & Port Plate
227
204
10
123
Pass/Fail Criteria
Vane Contour
Increase 0.015 in. max
Ring & Vane Wt. Loss:
Ring, 120 mg. max
Vanes, 30 mg. max
38
114.8
1800
73.9
1775
1000
65.5 to
76.7
1800
300 dry
300 wet
(1% water)
80 5
0 to 68
cycling
10
150
250
Visual Assessment
Note:
(1) 3 x 50 hour tests using the same oil, but a new cartridge in each test. If one test fails, two additional tests must be run.
04/00 - Industrial
Input
(kW)
04/00 - Industrial
Denison HF-2
Denison HF-0
1.0 max.
400 max.
200 max.
100 max.
1.0 max.
100 max.
200 max.
50 max.
100 max.
100 max.
Report
10.0 max.
Report
10.0 max.
0.2 max.
4.0 max.
0.2 max.
4.0 max.
Vickers
Cincinnati
Machine P-68,
P-69, P-70
Denison
HF-1
100 max.
5 max.
50% max.
25 max.
5 max.
0.15 max. increase
25 max.
No discoloration
3.5 max.
1.0 max.
No discoloration
3.5 max.
1.0 max.
5 max.
10.0 max.
5 max.
10.0 max.
Denison HF-2
Denison HF-0
Vickers
Denison
HF-1
50 max.
T6C 020
P-46
T6C 020
P-46
Ring - 75 max.
Vanes - 15 max.
Procedure A
No Foam
Note:
(1) Both of these tests will be conducted in cooperation with Denison when deemed necessary.
04/00 - Industrial
Cincinnati
Machine P-68,
P-69, P-70
Procedure A & B
Procedure A
No Foam
1.5 max.
0.2 max.
Oil Classification
VDL
VC
VCL
VB
VBL
Note:
(1) Some types of compressors up to 180C with VCL or engine oils.
04/00 - Industrial
220
220
160(1)
140
140
VB and VBL
04/00 - Industrial
VC and VCL
ISO
VG220
198
to
242
19
ISO
VG320
288
to
352
23
225
ISO
VG460
414
to
506
30
ISO
VG32
28.8
to
35.2
5.4
255
175
ISO
VG46
41.4
to
50.6
6.6
ISO
VG68
61.2
to
74.8
8.8
195
ISO
VG100
90
to
110
11
ISO
VG150
135
to
165
15
205
210
0
-9
VBL, VCL sulphated ash to be specified by supplier
-3
Neutral
VBL, VCL to be specified by supplier
0.1 max.
2.5
1.5
2.0
0.3
0.75
04/00 - Industrial
VDL
ISO VG32
ISO VG46
ISO VG68
ISO VG100
ISO VG150
28.8 to 35.2
5.4
41.4 to 50.6
6.6
61.2 to 74.8
8.8
90 to 110
11
135 to 165
15
205
210
-3
175
195
-9
Sulphated ash to be specified by supplier
Neutral
To be specified by supplier
0.1 max.
Not required
2.5
3.0
0.3
Maximum of five times the value of the new oil
0.6
Draft - 1983
ISO-L-DAA
Viscosity Grades
Kinematic Viscosity
@ 40C, mm2/s. 10%
68
100
150
32
46
68
100
150
32
46
68
100
150
32
46
68
100
150
@ 100C, mm /s.
Pour Point(1), C max.
Copper Corrosion, max.
Rust
To be stated
-9
lb
To be stated
-9
lb
No rust
No rust
54
82
30
15
1.5
ISO 3448
ISO 3104 (IP71)
ISO 3016 (IP15)
ISO 2160 (IP154)
ISO/DP 7120A
(IP135A)
No requirement
60
No requirement
ISO/DP 6614
(ASTM D1401)
ISO/DP 6617
Part 1 (DIN 51352)
2.0
Not applicable
20
2.5
Not applicable
Note:
(1) When VG32 or VG46 oils are used in cold climate, pour points lower than -9C are required.
04/00 - Industrial
Test Method
46
Emulsion Characteristics
Temperature, C
Time (mins.) to 3 ml.
Emulsion, max.
Oxidation Stability
after ageing @ 200C
Evaporation loss, %, max.
Increase in Conradson
Carbon residue, %, max.
after ageing @ 200C
Evaporation loss, %, max.
Increase in Conradson
Carbon Residue, %, max.
Distillation Residue (20% vol.)
Conradson Carbon
Residue, %, max.
Ratio of Viscosity of residue
to that of new oil, max.
ISO-L-DAB
32
ISO/DP 6617
Part 2 (DIN 51352)
3.0
0.3
0.6
ISO/DP 6616
with ISO/DP 6615
and ISO 3104
Draft - 1983
ISO-L-DAH
68
100
150
32
46
68
100
150
32
46
68
100
150
32
46
68
100
150
-9
1b
-9
1b
No rust
No rust
54
82
54
30
300
nil
300
nil
To be decided
To be decided
ISO 3448
ISO 3104 (IP71)
ISO 3016 (IP15)
ISO 2160 (IP154)
ISO/DP 7120A
(IP135A)
82
30
Note:
(1) When VG32 or VG46 oils are used in cold climate, pour points lower than -9C are required.
(2) Required only in those applications where condensation of atmospheric moisture is a problem.
Where this does not apply, oils with dispersant additives, which tend to have poor water separating
properties, may be used satisfactorily.
04/00 - Industrial
Test Method
46
Rust
Emulsion Characteristics(2)
Temperature, C
Time (mins.) to 3 ml.
Emulsion, max.
Foaming Characteristics
Sequence I
Tendency, ml, max.
Stability, ml, max.
Oxidation Stability
Evaporation Loss, %, max.
Increase in Viscosity, %
Increase in Acidity, %
Sludge, % weight.
ISO-L-DAG
32
ISO/DP 6614
(ASTM D1401)
ISO/DP 6247
(IP146)
To be established
TO
TO
TO
32
46
68
100
BS reference
Technically
identical with
28.8
35.2
41.4
50.6
61.2
74.8
90
110
BS EN ISO 3104
IP71
300
04/00 - Industrial
90
IP 226/77
185
BS EN 22592
IP 34
-6
BS 2000: Part 15
IP 15
BS 2000: Part 19
IP 19
BS EN ISO 2160
(3 hr. at 100C)
0.45
Pass
IP 154
(3 hr. at 100C)
IP 1
Method A
IP 135 procedure
B (24 hr. test),
as amended by
appendix A
IP 146
IP 313
IP 280
300
Rust-Preventing
Characteristics
Foaming Characteristics:
Foaming Tendency, ml.
Sequence I, max.
Sequence II, max.
Sequence III, max.
Foam Stability
after 10 minutes., ml.
Sequence I, max.
Sequence II, max.
Sequence III, max.
Air Release Value,
minutes to 0.2% air
content at 50 C, max.
Oxidation Characteristics:
Total Oxidation Products
(TOP) % (m/m), max.
Sludge % (m/m), max.
Test MethodsMethods
TO
360
360
400
50
400
400
50
400
400
100
400
400
100
400
Nil
Nil
Nil
Nil
Nil
Nil
20
10
20
30
10
30
10
0.70
0.30
0.80
0.35
0.80
0.35
0.80
0.35
04/00 - Industrial
Limits
Test Methods
TD32
TD46
TD68
TD100
ISO VG 32
ISO VG 46
ISO VG 68
ISO VG 100
28.8
35.2
160
41.4
61.2
50.6
74.8
185
205
To be specified by supplier
-6
To be specified by supplier
To be specified by supplier
Below the quantitative detectability limit
90.0
110
215
DIN 51 519
DIN 51 550 plus
DIN 51 561 or
DIN 51 562
ISO 2592
DIN 51 757
ISO 3016
DIN51 558 Part 1
DIN EN 7
ISO 3733
No value specified
2
No rust
DIN 51 381
DIN 51 759
DIN 51 585 A
2.0
DIN 51 587
GEK 32568-E
Test
Gravity (API)
Colour, max
Pour Point (F), max
Viscosity
98.9C (mm2/s)
40C (mm2/s)
Viscosity Index, min
Neutralization No. (mg KOH/g), max
Rust Prevention - B (24 hours)
Flash Point (COC) (F/C), min
Copper Corrosion, max
Carbon Residue Ramsbottom, %, max
Foam, ml, max
Sequence I
Sequence II
Sequence III
04/00 - Industrial
Recommended Value
29-33.5
2.0
+10
D287
D1500
D97
5.1 to 5.7
28.8 to 35.2
95
0.20
Pass
420/215
1B
0.10
50/0
50/0
50/0
3000
500
> 85% of time in original test
5
D445
D2270
D974
D665
D92
D130
D524
D892
D943
D2272
D2272
D3427
04/00 - Industrial
P-47 (G-68)
Heavy-Medium Way Oil
P-50 (G220)
Heavy Way Oil
Test
Method
18 to 27 typical
ISO VG 68
317 to 389
18 to 27 typical
ISO VG 220
1047 to 1283
20 to 30 typical
ISO VG 32
149 to 182
ASTM D287
ASTM D2422
ASTM D2161
61.2 to 74.8
198 to 242
28.8 to 35.2
ASTM D445
330
360
350
410
8
315
355
ASTM D1500
ASTM D92
ASTM D9
1.7
1.7
0.60
ASTM D664
Ratio of static to
Kinetic friction
0.80 max.
Ratio of static to
Kinetic friction
0.80 max.
Ratio of static to
Kinetic friction
0.80 max.
CM stick-slip test
ASTM D664
CM colour class
Tractor
Contents
Tractor
STOU Specifications:
Massey Ferguson CMS-M1139
Ford ESN-M2C-159B
John Deere J27
Massey Ferguson CMS-M1144
UTTO Specifications:
Massey Ferguson M1127A
Massey Ferguson M1127B
Massey Ferguson M1135
Massey Ferguson CMS-M1143
Ford ESN-M2C-86C
Ford ESN-M2C-134D
John Deere J20C
MS-1207
STOU Specifications
Test
Massey Ferguson
CMS-M1139
(May 1969)
Ford
ESN-M2C-159-B
(July 1984)
John Deere
J27
(January 1992)
CD
10.1 - 12.0
CD/CE
SAE 10W-30
SAE 15W-40
8000
-30
CD/SE
B1 10W-30
B2 15W-30
B3 20W-40
NR
NR
NR
190
NR
-33 (10W-30)
-30 (15W-40)
NR
NR
NR
10
NR
NR
7.1
NR
NR
NR
20/0
50/0
20/0
100/0
100/0
100/0
NR
NR
NR
NR
NR
NR
1a
1b
NR
NR
Pass
-
No Rust
NR
-
NR
NR
100
10
None
10
NR
10
None
25/0
50/0
25/0
(30 sec.
break
time)
0 to +5
NR
NR
+10
NR
NR
NR
NR
0 to +10
10
NR
0.4
0.4
NR
55
NR
NR
52
NR
NR
NR
NR
Pass
Pass
Pass
0.1
Trace
Pass
Pass
Pass
0.1
NR
15
Pass
Pass
Pass
STOU Specifications
Test
SAE Classification, J300D
Engine Performance
API
CCMC
Kinematic Viscosity at 100C after shearing,
CEC L14A78 (250 Cycles), mm2/s.
Flash Point (COC), NFT 60-118C
Copper Corrosion (3hrs @ 100C), NF M 07-015
Rating
Four Ball Wear (1h/40daN), ASTM D4172
Scar Diameter, mm.
Four Ball EP Test, ASTM D2783
Load Wear Index (LWI), kg.
FZG Test (A/8.3/90), CEC L07A85
Fail Stage
Vickers V104C Vane Pump Test, NF E 48-617,
140 bar/250h/1460 rpm.
Ring and Vane Weight Loss, mg.
Rust Protection, ASTM D665B
Rating
Oxidation Test, CEC L48T94, 192h/150C
KV 100C Change, %
Total Acid Number Change, %
Deposits
Friction Test
Dry Filterability (mod. AFNOR)
Wet Filterability (mod. AFNOR)
Pour Point, C
Foam
-18C Brookfield Viscosity
04/00 - Tractor
CD or CE
D4 or D5
9.0 min.
200 min.
1a max.
0.4 max.
45 min.
9 min.
80 max.
No Rust
25 max.
75 max.
None
Pass
1.5 max.
Report
10C below pumpability limit, max.
Report
Report
UTTO Specifications
Test
M1127A
(October 1980)
(U.S.A)
Kinematic Viscosity, 100C, mm2/s.
Viscosity -18C, cP (Brookfield)
Pour Point, C
Shear Stability, 100C, mm2/s
(ASTM D2603)
Viscosity Index
Copper Corrosion (3 hrs @ 150C)
(3 hrs @ 121C)
Foaming (+ water):
Sequence I, ml.
Sequence II, ml.
Sequence III, ml.
Seal Test (168 hours/120C):
Volume % change
Hardness (+21 days @ 95C)
Viscosity Stability on Heating; 100hrs @ 150C
% increase @ 100C
Sludge
Steel Corrosion (MF methods):
Time to fail, hrs.
Corrosion
4 Ball Wear:
MWSD, mm (1 hr/65C/1800 rpm/40 kg.)
MWSD, mm (1 hr/65C/1500 rpm/40 kg.)
4 Ball (ASTM D2783):
LWI
Weld Point, kg.
IAE Gear Rig
(2000 RPM/110C/1 pint per min.):
Scuff Load, lb
MF Four Square Rig
Functional Tests
Note:
(1) Test as low temperature grade.
04/00 - Tractor
Massey Ferguson
M1127B
11.0 max.
6000 max.
- 30C max.
9.6 max.
4000 max.
- 30 max.
8.8 min.
7.3 min.
M1135
(May 1969)
(Europe)
10.3 - 11.7 (99C)
10000 max.
- 26 max.
-
120 min.
1b max.
95 min.
1a max.
1a max.
50/0 max.
50/0 max.
50/0 max.
100/0 max.
100/0 max.
100/0 max.
0.5 to 10
10 IRHD max.
-2 to 5
10 IRHD max.
0 to 5
nil
10 max.
nil
100 min.
-
nil
0.5 max.(1)
-
0.4 max.
30 min.(1)
200 min.(1)
Pass
135 min.
Pass
Pass
UTTO Specifications
Test
Kinematic Viscosity at 100C, NFT 60-100, mm2/s.
Kinematic Viscosity at 100C after shearing,
CEC L14A78 (250 Cycles)
KV 100, mm2/s.
Dynamic Viscosity at -18C ASTM D2983, mPa.s
Pour Point, NFT 60-105, C
Flash Point, (COC), NFT 60-118, C
Foaming Tendency/Stability NF T60-129
Sequence I (24C), ml/ml.
Sequence II (93C), ml/ml.
Sequence III (24C), ml/ml.
Copper Corrosion (3h/100C), NF M07-015
Rating
Four Ball Wear (1h/40 daN), ASTM D4172
Scar Diameter, mm.
Four Ball EP Test, ASTM D2783
Load Wear Index (LWI), kg.
FZG Test (A/8.3/90), CEC L07A85
Fail Stage
Vickers V104C Vane Pump Test, NF E 48-617,
140 bar/250h/1460 rpm.
Ring and Vane Weight Loss, mg.
Rust Protection, ASTM D665B
Rating
Oxidation Test, CEC L 48T94, 192h/150C
KV 100C change, %
Total Acid Number Change, %
Deposits
Elastomer Compatibility, CEC L39T87
RE1 (150C): Fluoro-elastomers
Var. in hardness DIDC, point
Var. in tensile strength, %
Var. in elongation rupture, %
Var. in volume, %
RE2 (150C): ACM
Var. in hardness DIDC, point
Var. in tensile strength, %
Var. in elongation rupture, %
Var. in volume, %
RE3 (150C): Silicone
Var. in hardness DIDC, point
Var. in tensile strength, %
Var. in elongation rupture, %
Var. in volume, %
RE4 (150C): NBR
Var. in hardness DIDC, point
Var. in tensile strength, %
Var. in elongation rupture, %
Var. in volume, %
Friction Test
Dry Filterability (mod. AFNOR)
Wet Filterability (mod. AFNOR)
04/00 - Tractor
9.0 min.
4000 max.
-34 max.
200 min.
50/0 max.
50/0 max.
50/0 max.
1a max.
0.4 max.
45 min.
9 min.
80 max.
No Rust
25 max.
75 max.
None
0/+5
-50/0
-60/0
0/+5
-5/+5
-15/+10
-35/+10
-5/+5
-25/0
-30/+10
-20/+10
0/+30
-5/+5
-20/0
-50/0
-5/+5
Pass
1.5 max.
Report
UTTO Specifications(2)
Test
Ford
ESN-M2C-86C
(European)
Ford
ESN-M2C-134D
(November 1989)
(U.S.A.)
John Deere
J20C(1)
(Revised)
(Sept. 1992)
9.0 min.
NR
NR
4000
NR
NR
-37
190
-16
(D3945)
NR
9.0 min.
NR
NR
4000
NR
NR
-37
190
-16
(D3945)
NR
9.1 min.
NR
NR
NR
70000
NR
-36
200
7.1
(JDQ102)
NR
6.2 min.
3500 max.
15000 max.
NR
NR
95 - 115
-37
195
NR
20/0
50/0
20/0
NR
20/0
50/0
20/0
NR
25/0
50/0
25/0
30 max.
50/10
50/10
50/10
NR
NR
NR
NR
2b max.
NR
NR
NR
2b max.
NR
NR
NR
50/10
50/10
50/10
NR
Pass
NR
Pass
NR
NR
100 hrs.
NR
100 hrs.
10
10
NR
NR
NR
NR
NR
NR
NR
NR
5.0 max.
10.0 max.
None
None
NR
NR
NR
NR
0 to +10
10
No cracks
0 to +10
10
No cracks
NR
NR
Various
Various
0.4
0.4
NR
NR
0.1
NR
Trace
Pass
Pass
Pass
Pass
Pass
NR
Pass
NR
0.1
NR
Trace
Pass
Pass
Pass
Pass
Pass
Pass
Pass
NR
0.1
15
NR
Pass
Pass
Pass
Pass
Pass
NR
Pass
NR
91 - 110
Special
Case Test
Notes:
(1) J20D low viscosity UTTO for cold climates. Earlier UTTO specification versions on file.
(2) UTTO = Universal Tractor Transmission Oil (not for tractor engines).
04/00 - Tractor
MS 1207
(Nov. 1986)
Special
Case Test
Pass
Pass
NR
Pass
NR
Pass
Pass
Pass
Engine Tests
Contents
Engine Tests
European Tests:
LEF/MAN 535
Mercedes Benz M111 Fuel Economy Test
Mercedes Benz M111 Sludge
Mercedes Benz OM 364LA
Mercedes Benz OM 441LA
Mercedes Benz OM 602A
MWM KD 12E (MWM-B)
Peugeot TU3M High Temperature Test
Peugeot TU3M Valve Train Scuffing
Peugeot XUD 11 BTE
VW 1302
VW Intercooled T/C Diesel
VW TDi Diesel
US Tests:
Caterpillar 1G-2
Caterpillar 1H-2
Caterpillar 1K
Caterpillar 1M-PC
Caterpillar 1N
Caterpillar 1P
CRC L-38
Cummins M11
Detroit Diesel 6V-92TA
Mack T-6
Mack T-7
Mack T-8/T-8E
Mack T-9
Roller-Follower Wear Test
Sequence IID
Sequence IIIE
Sequence VE
Sequence VI
LEF/MAN 535
CEC L-50-T-99
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
200
Speed, rpm.
2200
115
95
Fuel
CEC RF-90-A-92
Engine Tests
LEF/MAN 535
CEC L-50-T-99
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
200
Speed, rpm.
2200
115
95
Fuel
CEC RF-90-A-92
Engine Tests
Purpose:
Test
Conditions:
Method
of Rating:
04/00
The test procedure is based upon the ECE R15-04 and EUDC emissions
test cycles. It uses flying flush oil systems to compare oils against a base
line calibration oil.
Fuel consumption through the test cycle is compared against that of a base
line calibration oil. Reduction in fuel consumption is expressed as a % fuel
economy benefit.
Engine Tests
Mercedes Benz M111 E20, four cylinder 2.0L gasoline injection with
four valves per cylinder.
Special engine required (bearings, piston rings, tappets, cams, timing chain,
timing cover - cylinders differ in hardware set up).
Modified gear box by-passed by one piece main shaft arrangement or standard
gear box is used.
Purpose:
Test
Conditions:
Method
of Rating:
04/00
No run in.
Phase 1:
Phase 2:
Phase 3:
Phase 4:
Fuel:
RF-86-A-96.
Engine Tests
Test
Conditions:
The engine is run according to a cyclic procedure. Total duration 300 hours
consisting of 3 x 100 hour phases of 20 x 21/2 hour cycles plus 50 hours
steady state.
Stage 1
Stage 4
1.5
0.5
0.5
50
Speed, rpm.
2400
1500
1000
2400
Power, kW (bhp).
102 (137)
70 (94)
30 (40)
102 (137)
105
30
Oil Temperature, C
126
04/00
Stage 3
Duration, hrs.
Method
of Rating:
Stage 2
5.2
RF 90-A-92 (0.25 to 0.30% S)
Pistons rated for cleanliness, cylinder liners rated for bore polish and wear.
Cams and followers rated for wear. Oil consumption reported.
Engine Tests
Purpose:
Test
Conditions:
Stage 1
Stage 4
Constant
Speed
1900
1330
1140
2120
1900
Duration, hrs.
1.0
0.5
0.5
0.5
50
Power, kW (bhp).
25
Oil Temperature, C
> 123
04/00
Stage 3
Speed, rpm.
Method
of Rating:
Stage 2
Piston cleanliness.
Bore polish.
Cylinder wear.
Oil consumption.
Sludge.
Inlet system deposits.
Turbocharger boost pressure drop.
Engine Tests
16.1
RF 93-T-95 (0.05 % S)
250 (335)
Test
Conditions:
To evaluate the performance of engine oils in respect of cam and cylinder wear
under a combination of stop and go, medium speed and high speed operating
conditions.
Complex test cycle of 60 mins., which is repeated 200 times giving a test
duration of 200 hours.
Currently 23 stages per cycle which includes 16 ramps.
Max. oil temperature
142C.
Min. oil temperature
52C.
Method
of Rating:
04/00
Engine Tests
Purpose:
Test
Conditions:
Method
of Rating:
Duration, hrs.
50
Speed, rpm.
2200
Power, kW (bhp).
10.7 (14.3)
110
110
The three ring grooves and the first and second lands are assessed for
deposits. Reporting of piston skirt and piston undercrown is optional.
The piston rings are also checked for ring sticking.
A final piston cleanliness rating is determined based on the five
individual ring zone assessments.
Note:
04/00
Engine Tests
Purpose:
Test
Conditions:
The test comprises 96 hours of maximum speed and load running at elevated
temperatures. Every 12 hours the engine is stopped for an automatic forced
oil make up of 600g.
Test
Oil Make Up
Duration, hrs.
96
10 (mins)
Engine (r/min).
5500
Idle/stopped
Power, kW (bhp).
50 Minm
Oil
150
Record
110
Record
16.5
Method
of Rating:
Note:
04/00
CEC M 02-A-78.
Engine Tests
OHC Peugeot TU3M, four cylinder gasoline engine, 1360cc, fitted with batch
approved cams and followers.
Purpose:
Test
Conditions:
The test comprises two individual sequences run under different test conditions.
Total Duration, 100 hrs.
Part A
Part B
Duration, hrs.
40
60
1500
3000
10
35
Oil Temp., C
40
100
45
90
1.5
4.0
Fuel: RF 83-A-91
Method
of Rating:
04/00
Engine Tests
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Engine set-up balances fuel rate, fuel timing and boost pressure to achieve
exhaust temperature of 80020C and Bosch smoke of 2.00.2; 75 hours
of 2 mins idle; 27 mins. 4300 rpm. (2 x 30 sec ramps).
Power from zero to above, kW
80
100
110
Fuel
RF 90-A-92
CEC L-83-A-97
Soot content
CEC L-82-A-97
Piston cleanliness
CEC M-02-A-78
Engine Tests
VW 1302
DKA 6/79
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
Duration, hrs.
50
Speed, rpm.
Power, kW (bhp).
32.8 (44)
100
Oil Levelling
Every 10 hours
Fuel
04/00
Engine Tests
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
50
Speed, rpm.
4500
Power, kW (bhp).
55 (75)
Oil Temperature, C
130
Water Temperature, C
90
Fuel Sulphur, %
0.3
Pistons rated for groove and land deposits and for ring sticking.
Engine Tests
VW TDi Diesel
CEC L-78-X-99, P-VW 1452
Equipment
Used:
Purpose:
Test
Conditions:
Duration, hrs.
54
Speed, rpm.
4500
Power, kW (bhp).
82 (110)
Oil Temperature, C
145
Water Temperature, C
90
Fuel Sulphur, %
0.3
Method
of Rating:
04/00
Pistons rated for groove and land deposits and for ring sticking.
Engine Tests
Caterpillar 1G-2
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Evaluation of ring sticking, ring and cylinder wear and piston deposits.
Duration hrs.
480
Speed, rpm.
1800
Power, kW (bhp).
42
88
Fuel Sulphur, %
0.37 0.43
Engine rated for total piston demerits, top groove carbon filling
and ring side clearance loss.
Engine Tests
Caterpillar 1G-2
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Evaluation of ring sticking, ring and cylinder wear and piston deposits.
Duration hrs.
480
Speed, rpm.
1800
Power, kW (bhp).
42
88
Fuel Sulphur, %
0.37 0.43
Engine rated for total piston demerits, top groove carbon filling
and ring side clearance loss.
Engine Tests
Caterpillar 1H-2
ASTM STP 509A (Pt.II), FTMS 791C-FTM 346.2
Equipment
Used:
Purpose:
Test
Conditions:
Duration, hrs.
480
Speed, rpm.
1800
Power, kW (bhp).
24.6 (33)
Oil Temperature, C
82
Oil Charge
Fuel Sulphur, %
0.4
Oil Make Up
Method
of Rating:
04/00
Engine Tests
Caterpillar 1K
ASTM RR: D-2-XXXX
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
252
2100
Power, kW (bhp).
67 (91)
200
260/127
Exhaust Gas, F
1025
71.1
17.3
28.0
15,000
Fuel Sulphur, %
0.35 min.
Engine Tests
Caterpillar 1M-PC
Equipment
Used:
Purpose:
Test
Conditions:
Evaluation of ring sticking, ring and cylinder wear and piston deposits.
Duration, hrs.
120*
1800
42
88
Fuel Sulphur, %
0.4
Method
of Rating:
04/00
Piston and liner inspected. Cylinder liner and piston ring wear
determined. Piston grooves and lands rated for carbon deposits.
Engine Tests
Caterpillar 1N
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
252
2100
Power, kW (bhp).
67 (91)
93
15,000
Fuel Sulphur, %
0.05
Piston deposits rated to include top groove fill (TGF) %, top land heavy carbon
(TLHC) % and weighted deposits (WDK). No stuck piston rings or piston, ring
or liner distress are allowed. Average oil consumption measured.
Engine Tests
Caterpillar 1P
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
360
Power, kW (bhp).
55 (74)
1800
60
Oil Temp., C
130
28,000
Fuel Sulphur, %
0.03 0.05
Total Weighted Piston Deposits (WDP), Top Groove and Top Land
Carbon (TGC and TLC) and oil consumption rated.
Engine Test
CRC L-38
FTM 791C-FTM 3405.2, ASTM STP 509A Pt. IV
Equipment
Used:
Purpose:
Test
Conditions:
Labeco CLR laboratory oil test engine. Single cylinder, 0.69 litre, spark ignition.
Duration, hrs.
40
Speed, rpm.
3150
Power, kW (bhp).
Not controlled
93
Oil Temperature, C
143*
Method
of Rating:
Weight loss of bearings is measured. Engine parts are rated for varnish
and sludge deposits.
Shear stability data are obtained by measuring viscometric changes
of samples taken at 10 hour intervals.
04/00
Engine Tests
Cummins M11
Equipment
Used:
Purpose:
Test
Conditions:
To evaluate soot abrasive wear of the valve train, oil filter plugging and sludge
formation on the rocker covers.
Duration, hrs.
200*
Power, kW (bhp).
1600 - 1800
Torque, Nm.
1340 - 1660
88
115
Method
of Rating:
04/00
Engine Tests
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Detroit Diesel 6V-92TA, six cylinder, two stroke turbocharged diesel engine.
Duration 100 hrs, consisting of six cycles. Half of running at full load,
other half at full rated power.
Load Mode
Power Mode
Speed, rpm.
1200
2300
Power, kW (bhp).
300 320
490 510
112 119
123 131
340
340
84
84
Rings, liners, slipper bushings and piston skirts rated for distress
which relates to overall engine life.
Engine Tests
MACK T-6
ASTM RR: D-2-1219, MACK 5GT 49
Equipment
Used:
Purpose:
Test
Conditions:
Total Duration,hrs.
Phase 2
Phase 3
Time, hrs.
Speed, rpm.
1400
1800
2100
Power, kW (bhp).
141 (191)
168 (228)
174 (237)
113
113
113
88
88
88
91.6
110.1
122
Fuel Sulphur, %
0.1 0.3
12 samples are taken during the test for used oil analysis.
Method
of Rating:
04/00
The five parameters as described in the Mack Merit Rating System are rated,
reported and awarded a Merit Rating. The sum of the five ratings gives the
total Mack Merit rating. See Section C.
Engine Tests
MACK T-7
ASTM RR: D-2-1220, MACK 5GT 57
Equipment
Used:
Purpose:
Test
Conditions:
Method
of Rating:
04/00
Duration, hrs.
Speed, rpm.
1200
Power, kW (bhp).
132 (180)
113
85
Fuel Sulphur, %
0.5 max.
Engine Tests
Purpose:
Test
Conditions:
Duration, hrs.
Speed, rpm.
Method
of Rating:
04/00
Torque, lb/ft.
1010 1031
102 107
85
Fuel Sulphur, %
0.03 0.05
Viscosity increases from used oil analysis are measured. Test method also
stipulates max. oil consumption of 0.0005 lbs/BHP/hr.
Engine Tests
MACK T-9
Equipment
Used:
Purpose:
Test
Conditions:
Duration, hrs.
500
Power, kW (bhp).
1250 1800
Oil Temp., C
99 107
85
First 75 hours of test with retarded timing to generate 1.5 2.0% soot.
Remaining 425 hours at peak torque, 15% over fuelled to produce ring
and liner wear.
Method
of Rating:
04/00
Top ring weight loss, cylinder liner wear and increase in lead
concentration (new/used oil) are measured.
Engine Tests
Equipment
Used:
Purpose:
Test
Conditions:
04/00
1000
Power, kW (bhp).
30 (41) - 34 (46)
120
Engine Tests
Sequence IID
ASTM STP 315H Part 1
Equipment
Used:
Purpose:
Test
Conditions:
Duration, hrs.
28
0.5
Speed, rpm.
1500
1500
S/D
3600
Power, kW (bhp).
18.6 (25)
18.6 (25)
S/D
74.6 (100)
Oil Temp., C
49
49
S/D
127
43
49
S/D
Note:
S/D = shutdown
Method
of Rating:
04/00
Hydraulic valve lifter mechanisms are evaluated for rust and sticking.
Engine Tests
93
Sequence IIIE
ASTM STR 315H Part 2
Equipment
Used:
Purpose:
Test
Conditions:
Duration, hrs.
64
Speed, rpm.
3000
Power, kW (bhp).
50 (68)
Oil Temp., C
149
30
16.5
Fuel
04/00
Engine Tests
Sequence VE
Equipment
Used:
2.3 litre Ford four cylinder fast burn engine with electronic fuel injection,
9.5:1 compression ratio.
Purpose:
This test evaluates an engine oil for its ability to protect against sludge,
varnish deposits and valve train wear.
Test
Conditions:
04/00
288
Stage 1
Stage 2
Stage 3
Duration, mins.
120
75
45
Speed, rpm.
2500
2500
750
Power, kW (bhp).
25 (33.5)
25 (33.5)
0.75 (1.0)
Oil Temp., C
68.3
98.9
46.1
29.4
85.0
29.4
Fuel
Engine Tests
Sequence VI
ASTM RR: D-2-1204
Equipment
Used:
Purpose:
Test
Conditions:
65
Stage 1
04/00
Stage 2
Stage 3
Duration, hrs.
13
32
20
Speed, rpm.
1500
1500
1500
Power, kW (bhp).
6 (8)
6 (8)
6 (8)
54
93
110
Oil Temp., C
66
107
135
Engine Tests
Rig Tests
Contents
Rig Tests
European Tests:
CEC Tractor IPTO Test
Denison T6C Hydraulic Vane Pump Test
Ford Tractor Wet Brake Test
Four-Ball Extreme Pressure Test
Four-Ball Wear Test
FZG Load-Carrying Capacity Test
FZG Low Speed Test
FZG Micropitting Test
IP High Torque Test
MB Planetary Gear Rig
Schmidt/Ethyl Tribo Tester Slideway Oil Test
Shear Stability Test - Kurt Orban
The Brugger Test
Timken Extreme Pressure Test
VW Shear Stability Test
ZF Synchroniser Rig
US Tests:
Gear Oil Corrosion Test
High Speed Axle Test
High Speed Shock Test
High Torque Axle Test
Thermal Oxidation Stability Test
Scope:
Equipment:
A Ford New Holland 4600 tractor, with a modified hydraulic system and suitable
instrumentation, is fitted with a new sintered bronze IPTO clutch pack.
Method:
Powered by the tractor engine, the IPTO clutch is stalled 100 times, in a
continuously operated test taking approximately 3.5 hours, against a fixed stop.
The time for each stall is recorded.
Rating:
The time for each stall is plotted against the stall number and the clutch pack is
examined for wear and distortion.
Significance:
The test is required for a Ford New Holland tractor transmission and STOU
lubricant approvals.
Typical criteria are:
Minimum number of complete stalls: 100.
Mean stall time, secs: 1-3 at start, rising to not more than 4.5 through the test.
04/00
Rig Tests
Scope:
Equipment:
A Ford New Holland 4600 tractor, with a modified hydraulic system and suitable
instrumentation, is fitted with a new sintered bronze IPTO clutch pack.
Method:
Powered by the tractor engine, the IPTO clutch is stalled 100 times, in a
continuously operated test taking approximately 3.5 hours, against a fixed stop.
The time for each stall is recorded.
Rating:
The time for each stall is plotted against the stall number and the clutch pack is
examined for wear and distortion.
Significance:
The test is required for a Ford New Holland tractor transmission and STOU
lubricant approvals.
Typical criteria are:
Minimum number of complete stalls: 100.
Mean stall time, secs: 1-3 at start, rising to not more than 4.5 through the test.
04/00
Rig Tests
Scope:
Equipment:
Method:
Rating:
Specification:
04/00
Denison T6C Vane Pump Rig which circulates fluid while cycling the pump
output pressure and maintaining fluid flow.
The same fluid is used for 2 305-hr test phases, first with < 0.05% water then
with 1% water. A new pump cartridge is used for each phase.
Rig Tests
Scope:
Method:
The method evaluates the performance of oils in respect of noise control when
used in tractor oil immersed brakes.
A Ford 6610, total weight of 9600 lbs (4355 kg), is used for a three part
procedure which reflects noise provoking and brake stress conditions
occuring in service.
PART (A)
PART (B)
PART (C)
Rating:
Significance:
04/00
Tabulated and graphical results of the recorded data are presented, together
with a subjective noise report.
The test is required for a Ford New Holland tractor transmission and STOU
lubricant approvals.
Rig Tests
Equipment:
Method:
Load-Wear
Index:
Weld Point:
Specifications:
04/00
The four-ball EP tester is operated with one steel ball rotating against three
steel balls held stationary in the form of a cradle. The lubricant under test
covers the lower three balls. The speed of rotation is 1780 rpm. A series of
tests of 10 seconds duration are made at increasing load until welding occurs.
An index of the ability of the lubricant to prevent wear at applied loads. The
equation for load-wear index reflects the ability of a lubricant to carry a high
load without welding and to allow only relatively small wear scars at loads
below the weld point.
The lowest load in kilograms at which the rotating ball welds to the three
stationary balls.
The user should determine to his own satisfaction whether the results
correlate with field performance or other bench test machines.
Rig Tests
Equipment:
Method:
Specifications:
04/00
Three 12.7 mm diameter steel balls are clamped together and covered with
the lubricant under test. A fourth half-inch steel ball is pressed with a force
of 147 or 392 N into the cavity formed by the three balls for the three-point
contact. The temperature of the test lubricant is regulated at 75C and the top
ball is rotated at 1200 rpm for 60 minutes. Lubricants are compared by using
the average size of the scar diameters worn on the lower three clamped balls.
The user of this method should determine to his own satisfaction whether
the results of this procedure correlate with field performance or other bench
test machines.
Rig Tests
Equipment:
The FZG spur gear test rig consists of a closed power circuit with drive and test
gears connected by two torsion shafts. One of the shafts has a positive clutch
for application of the load.
Method:
Special gear wheels are run in the lubricant under test at a constant speed
for a fixed time. The initial oil temperature is controlled but allowed to rise
freely during each stage of the test. Loading is raised in stages. The test is
continued until the damage load stage is reached, but if no damage occurs
at load stage 12 the test is terminated.
Ratings:
The gears are inspected visually, without removal, at the end of each load stage.
The failure load stage is determined by the summation of deep scoring,
seizure lines or seizure areas on any of the gear teeth.
Results:
The load stage in which failure occurs is reported together with the test
conditions; e.g. A/8.3/90, where A = gear type, 8.3 = pinion speed at pitch
circle in m/sec, and 90 = initial temperature in oil sump in C. These are
the usual conditions, but they can be changed as required.
Specifications:
Results are reported in terms of the highest pass stage for the IP method
or the first fail load stage, for the DIN Method.
04/00
Rig Tests
Scope:
Method:
Results:
Note:
04/00
Based on a test originally developed by Chevron, this new procedure has been
adopted by ASTM D 4998-89 for the evaluation of final drive lubricants for use
in agriculture tractors and similar off-road applications.
Using the same test equipment and gear wheels as for the FZG load-carrying
capacity test, this procedure requires a fixed load durability run to the
following conditions.
Lubricant Temp., C
121
Load Stage
10
100 3
Duration, Revolutions
120,000
The data is reported as total weight loss for both test gears, together with
the total number of teeth exhibiting wear. The precision of the method
has not been determined.
CEC test method development working group has abandoned the method until
further research studies are completed. This is due to poor discrimination.
Rig Tests
Scope:
Equipment:
Method:
The two part procedure comprises a load stage test followed by an endurance
test. During the load stage test, the ability of the gear lubricant tribological
systems to resist micropitting is determined. The endurance test provides
information on the progress of the damage after a higher number of
load cycles.
Results:
The gears are examined for weight loss, area of micropitting involute
profile deviation.
04/00
Rig Tests
Method:
Specifications:
04/00
Rig Tests
Scope:
Equipment:
Method:
To assess the relative EP/antiwear and anti-pitting properties of gear oils under
low speed - high torque non steady state conditions.
The MB Planetary Gear rig is based upon a Mercedes-Benz screening rig using
vehicle hub reduction units.
The test cycle below is repeated until a tooth breaks, excessive noise is heard,
or the iron content of the oil sample, taken every second cycle, shows a
significant increase.
DURATION
SPEED
TORQUE
(sec)
(rpm)
(KNm)
154
420
-2.0
288
480
8.6
154
420
-2.0
88
420
9.4
154
420
-2.0
10.3
46
420
154
420
-2.0
24
420
11.1
58
420
-2.8
17
360
11.9
25
420
-3.7
360
12.8
420
-4.5
360
13.6
420
-5.4
300
14.4
154
420
-2.0
30
446
480
7.0
154
420
-2.0
414
480
7.8
04/00
The two sun gears and ten planetary gears are inspected for amount
of pitting and wear on the teeth.
Rig Tests
Scope:
Method:
The method evaluates oil in respect of static friction and stick slip behaviour
when used in machine slideway applications.
A slideway supporting a sliding block is lubricated with the test oil. The slideway
is gradually inclined until the sliding block begins to move. The angle at which
the block moves 20 m is used to calculate the Schmidt Coefficient of
Friction which uses a calculation developed by the Hans Schmidt Tribology
Laboratory for their original slideway test machine.
The method uses two combinations of test materials:
(a) Grey Cast Iron on Grey Cast Iron
(b) SKC 3 plastic on Grey Cast Iron
300 run-in cycles are carried out with the SKC 3 plastic test and 400 with the
Grey Cast Iron test. After completing the run-in, 10 test cycles are carried out
to determine the Schmidt Coefficient of Friction of the oil.
Results:
04/00
Graphical plots of all the run-in and test cycles are presented along with the
calculated results of the 10 test cycles.
Rig Tests
Equipment:
Method:
04/00
Rig Tests
Scope:
Equipment:
The Brugger Test determines the load capacity of industrial, transmission and
hydraulic lubricants. The test provides a useful technique for evaluating the
wear protection of a lubricant under conditions of minimal lubrication.
Method:
A 25 mm diameter steel friction roller is rotated at 940 rpm (1.2 m/sec) against
an 18 mm diameter fixed steel cylinder roller with a force of 400 N applied
by a lever mechanism for 30 seconds. The surfaces are lubricated with a 5 ml
sample poured over the assembly one minute before the start of the test
Results:
Specifications:
Significance:
04/00
30 N/sqmm
Transmission Oil
50 N/sqmm
Grease
30 N/sqmm
Rig Tests
Equipment:
The test uses the Timken Wear and Lubricant Testing Machine, in which
a pivoted test block is applied to the periphery of a rotating cylinder (cup)
in such a way that the pressure of application can be controlled.
Method:
The machine is operated with the steel cup rotating at 800 r/min. Two
determinations are made: the minimum load that will rupture the lubricant
film and cause scoring or seizure; and the maximum load (OK load) that
will not rupture the lubricant film.
Testing is initiated at an applied load of 30 lbs and increased in increments
of 10 lbs until scoring occurs. The load is then reduced by 5 lbs to determine
the final score load and OK load values. Each load stage is run for a 10 minute
duration and the lubricant temperature is brought to 38C at the start of
each stage.
Specifications:
04/00
Rig Tests
Method:
Significance:
Note:
04/00
Rig Tests
ZF Synchroniser Rig
Scope:
Equipment:
Method:
1700 rpm
Output Speed
Oil Temperature
Results:
04/00
85 5C
Rig Tests
Equipment:
The test utilises an unloaded Dana Model 30 hypoid differential unit mounted
on a test stand which enables the unit to be motored over with heat lamps
playing on the outer surface.
Additionally, an environmentally controlled box is used to store the test unit
at elevated temperature.
Method:
Rating:
Specifications:
04/00
At the end of storage, the unit is disassembled and rated for corrosion,
sludge and other deposits.
Rig Tests
Equipment:
The test utilises an unloaded Dana Model 30 hypoid differential unit mounted
on a test stand which enables the unit to be motored over with heat lamps
playing on the outer surface.
Additionally, an environmentally controlled box is used to store the test unit
at elevated temperature.
Method:
Rating:
Specifications:
04/00
At the end of storage, the unit is disassembled and rated for corrosion,
sludge and other deposits.
Rig Tests
Equipment:
The axle is driven by a 5.7 litre V8 gasoline engine which drives the test axle,
a 4 speed truck transmission and two high inertia dynamometers at a rate to
simulate hard acceleration to ca. 100 mph. The axle during testing is
periodically shock loaded through a dynamometer.
Method:
After break-in, the axle is accelerated through the gears to a speed of 1050
r/min; then decelerated to 530 r/min. The cycle is repeated 5 times. This
high speed sequence is followed by 10 shock loadings - the shock sequence.
Results:
Each new batch of gears is referenced against two industry standardised oils;
RGO-110 (low-scoring) and RGO-108 (scoring). At least a 15% difference in
the metal score characteristics is required.
Specifications:
The drive gear and pinion are rated for coast side scoring.
The drive side score is only considered if scoring is significant.
04/00
Rig Tests
Method:
Assess the ability of the oil to lubricate a hypoid automotive axle at high sliding
speed, and with high impact loading, without surface distress to the gears.
An automotive hypoid rear axle is fitted into the test vehicle (Avenger) which
is operated on a laboratory inertia roller rig. The severity level of the rig
is adjusted so that the requirements of the axle are such that, using the
CRC reference oil 10/90, the area of scuffing on the coast side of the
pinion teeth is not less than 25%.
The performance of the oil under test is evaluated by examination of the axle
components for tooth distress, corrosion and deposits.
Specifications:
04/00
Rig Tests
Equipment:
Evaluates the load carrying, wear and extreme pressure characteristics of gear
lubricants in a hypoid axle under high speed - low torque and low speed - high
torque operation.
A Dana Model 60 hypoid axle (5.86 ratio) fitted with uncoated drive gear
and pinion is set up to drive 2 dynamometers from an 8 cyclinder, 5.7 litre
gasoline truck engine.
Method:
The axle is fitted with the test oil and driven under varying conditions.
A high speed - low torque is first run for 100 minutes and the gears
visually assessed via an inspection plug. A low speed - high torque
sequence is then run for a further 24 hours.
Results:
Specifications:
04/00
Rig Tests
Method:
A measured sample of test oil is placed in a special gear case with two
spur gears and a copper catalyst strip. The test is run for 50 hours, at 163C,
whilst the gears are being driven at 1725 rpm and air is being bubbled
through the sample.
Results:
Specifications:
04/00
The gears are rated for carbon, varnish and sludge deposits.
Rig Tests