Professional Documents
Culture Documents
FAILURE:
CAUSES
AND CURES
BARDEN
PRECISION
BEARINGS
BARDEN
PRECISION
BEARINGS
EXCES
LOAD
i'remahL~.u,u..I.
area in ball path.
VERHEA?
isrnlnrstinl
rings, ball,
FALSE
BRINE1
Elliptic:.... .
marks s~teach
ball por;ition.
LLING
Balls sh
wear b;
Ball in<lentations
in racerNays.
metal fron
~ntactsurf?
CORROSION
CONTAMINATION
Denting of hearing
racewavs and balIs.
r1
Di
[blue/brown) ball
triicks and balls.
MISAI
Racem
racewa
scoloratiol1of
ounting su rfaces.
Chemical attack
results in
reddishlt
discolors
EXCESSIVE
&+
OVERHEATING
BluelBlack
FALSE
BRINELLING
B& path
~ r i n ~a ~m k s
False brinelling-elliptical
wear marks in an axial direction at
each ball position with a bright
finish and sharp demarcation, often
surrounded by a ring of brown
dehris-indicates excessive external
vibration. A small relative motion
between balls and raceway occurs
in non-rotating ball bearings that
are subject to external vibration.
When the bearing isn't turning,an
oil film cannot be formed to prevent
raceway wear. Wear debris oxidizes
and accelerates the wear process.
Correct by isolating bearings
from external vibration, and
using greases containing antiwear
addiGes such as molybdenum
disulfide when bearines onlv
Gillate or reverse rapidly & in
aduator motors.
FalsebrineU a k a
TRUE
BRINELLING
B d Path
/
Ball Spacad
Careful handline
NORMAL
FrnGUE
FAILURE
Spalled Area
Moderately spalled
area indicates
reached the limits
of its useful Me.
Fatigue failure-usually
referred to as spalling-is the
fracture of the running surfaces
and subsequentremoval of small.
discrete particles of material.
Spalling can occur on the
inner ring,outer ring, or balls. This
type of failure is progressive and
once initiated will spread as a result
of further operation. It will always
be accompanied by a marked
increase in vibration,indicating
an abnormality.
The remedy is to replace the
bearing or consider redesigning
to use a bearing having a greater
calculated fatigue life.
REVERSE
LQADING
are
designed to accept an -1
oad
in one directionbnly.When loaded
in the opposite direction,the
elliptical contad area on the outer ring
is truncated by fhe low shoulder on
that side of the outer ring.The msutt
is excessive stress and an increase
in temperature, followed by
increased vibration and earlv failure.
Failure nuode is very s & i r
to that of heavy i n % h n c e (tight)
%.?he balls will showapoved
wear band dby the ball M n g
overtheautdgeclgeafthe~y.
Corrective action is to simply
install the bearing w d .
wntactbeadqs mustbe
withtheresultant~onthewide
face-wbich is marked %stn-of
the outer ring and the opposite face
of the inner ring.
hmguhdents or
material embedded
B d s will be
dented,
dull, or scratched.
aid&
Discolored (bluelbrown)ball
LUBRICANT of lubricant
and balls are swptoms
failure. Eiceisive wear
of balls, ring.and cages will follow,
FAILURE
resultina in overheatinn and
trah
I
!
i
i1
CORROSION
Ball path
I
or deposits on
dngs.
MISALIGNMENT
Misalignmedt can be detected
pail on onter
m.
Abnormal
temperature dses
end pre-
wear ofcage
results from
ml4igument
LOOSE
FITS
Hew
path
wear indicates
ti&
5t
TIGHT
Frrs