Professional Documents
Culture Documents
7 Production planning
Opportunity
cost
Understand why businesses hold stocks and the costs of stock holding
Stock (inventory) - materials and goods required to allow for the production of
and supply of products to the customer
Stock control:
Risk of
wastage and
obsolescence
Raw
materials
and
component
s
Storage
costs
Lost
sales
Categori
es of
stocks
Finished
goods
Costs
of
holdin
g
stock
Work in
progress
Small
order
quantitie
s
Cost of
holding
insufficie
nt stocks
Special
orders
could be
expensiv
e
Idle
producti
on
resource
s
Discuss and compare the just-in-case approach and the just-in-time (JIT) stock
management system
Just-In-Case
The traditional view of holding stock
was to hold high stock levels,
especially of raw materials and finished
goods, to meet unexpected situations
such as:
Failure of a supplying firm to
deliver on time
Production problems halting
output
Increased consumer demand
Buffer stock (raw material,
semi-finished material) is used
just in case there are any
contingencies to allow
sufficient stock available for
to meet customer demand
Allow business to meet
sudden changes in demand.
Flexible to meet the demand.
Enjoy economies of scale
Just-In-Time
Requires that no buffer stocks
are held, components arrive
just as they are needed on the
production line and finished
goods are delivered to
customers as soon as they are
completed
Disadvantages
Working capital tied up opportunity
cost
High storage costs
Risk of goods being damage / outdated
Take space reduce productivity
Disadvantages
Failure of receiving supplies lead to
expensive production delays
Delivery cost is high
Less likely to enjoy economies of scale
High dependence on outside factors;
reliability of suppliers