REHAU Catalog

REHAU Specification Texts
RAUTITAN pink
Under Floor Heating System
System
Page
RAUTITAN pink In-slab system
RAUTITAN pink Tacker system
RAUTITAN pink RAUFIX system
13
RAUTITAN pink Concrete Core Tempering system
19
RAUTITAN pink Floating floor system
24
RAUTITAN pink Diffusion plate system
25
Version: Mar-2012
Page: 1
Technical specification REHAU Under Floor Heating/Cooling System
REHAU Under Floor Heating / Cooling

RAUTITAN pink In-slab system
1
GENERAL
This section relates to REHAU Under Floor
Heating / Cooling (UFH/C) system.
SYSTEM DESCRIPTION
The REHAU RAUTITAN system for under floor heating and cooling applications consists of:
RAUTITAN pink pipe, fittings and accessories
REHAU manifolds
REHAU flow temperature control
REHAU zone control
Main supply and return pipes including valves and fittings, main circulation pump, heat source
and all other components required to render the system fully operational are not included in
this section.
REFERENCE DOCUMENTATION
The documents referred to in this section are:
NCC / BCA
Building Code of Australia
BS EN 1264
Floor heating - Systems and components
BS 7291
Thermoplastic pipes and associated fittings for hot and cold water for
domestic purposes and heating installations in buildings
3.1
Manufacturers documentation
Manufacturers and suppliers documents relating to work in this section are:
REHAU Piping, Connection and System Guidelines Technical information
REHAU Under Floor Heating/Cooling Technical Information
The above information is available from REHAU:
Web:
www.rehau.com.au
Phone: 1300 768 033 (Australia only) or +61 2 8741 4500
GENERAL SYSTEM DESIGN, INSTALLATION AND COMMISSIONING

Planning, installation and commissioning must comply with the following documents:
BS EN 1264
Installers to be a member of the REHAU Authorised Installer Network RAIN, familiar with the
materials and the techniques specified. The installer is responsible to ensure any equipment
connected to the REHAU controls and supplied by others is suitable for the purpose and
installed to manufacturer's requirements.
PROJECT SPECIFIC DESIGN PARAMETERS

Pipe
REHAU RAUTITAN pink
Pipe dimensions
16 x 2.2mm or 20 x 2.8mm
System
In-Slab
Covered floor area
. m2 with a total output of W
Pipe laying pattern
Reverse Spiral
Version: Mar-2012
Page: 2
Double Meander
Single Meander
Pipe spacing
100mm, 150mm, 200mm, 300mm
Number of zones
Number of manifolds
Number of circuits
Max. length per circuit
100m (16 x 2.2mm)

150m (20 x 2.8mm)
Max. floor temperature
29 C
Total flow rate
m3/h
Flow control type
3-Way mixing valve

Compact Mixer Unit with circulating pump
Universal Flow Control with circulating pump
Zone control
RAUMATIC M
Room thermostat type
Standard
Control
Comfort (optional with floor sensor)
Material selection as described in section MATERIALS,

Installation as described in section INSTALLATION AND COMMISSIONING,
Documentation as described in section DOCUMENTATION.
6
MATERIALS
6.1
PE-Xa cross-linked polyethylene pipe

Pipe materials shall be a PE-Xa inner layer and an outer EVOH oxygen barrier with pink
adhesive for clear distinction as radiant heating/cooling pipe. Oxygen-tight according to DIN
4726.
Suitable for use in heating and cooling applications in residential and commercial applications
in accordance with BS EN 1264 and BS 7291.
6.2
Pipe performance specification

Product
RAUTITAN pink
Colour
Pink
Material
Flexible, high-pressure cross-linked polyethylene pipe

PE-Xa (in accordance with DIN 16892/16893)
Pressure rating
PN20 (in accordance with AS/NZS 2492)
Design pressure
A Class.1-5/10bar (in accordance with ISO 15875)
Continuous operation
70 C at 1,000 kPa
Maximum operating temperature
90 C
short-term maximum temperature
100 C
Operational life time (at 70C / 1,000 kPa)
50 years
Available sizes in mm
16 x 2.2mm
32 x 4.4mm
50 x 6.9 mm*
20 x 2.8mm
40 x 5.5mm
63 x 8.6 mm*
25 x 3.5mm
* Non-standard item in Australia. Check for availability.
Australia and New Zealand approvals and

certifications
AS/NZS 2492:2007
BRANZ appraisal no. 434
Version: Mar-2012
Page: 3
6.3
Fittings and sleeves

Connections shall be axial compression sleeve mechanism, featuring the following benefits:
Permanently sealing compression sleeve jointing technique
Self-sealing pipe material connection without the use of an O-ring
Increased hydraulic properties based on expansion technology
Approved for flush-mounted installation
Robust jointing technique highly suitable for construction sites
Simple visual inspection
Joint can be pressurised immediately after installation
Requires no calibration or deburring
Same jointing technique and tools for water services, gas and heating installation
Fittings and sleeves shall be REHAU RAUTITAN PX or MX.
RAUTITAN PX polymer fittings made of PPSU (colour: black) with tool tabs for precise
attachment of the assembly tool RAUTOOL shall be used for threadless connections from 16
to 40mm.
RAUTITAN PX multi directional polymer sleeves made of PVDF (colour: black) with laser
engraved production date shall be used for all connections from 16 to 40mm.
RAUTITAN MX DZR Brass fitting made of special dezincification-resistant brass,
manufactured in accordance with AS 2345, DIN EN 12164, DIN EN 12165 and DIN EN 12168
grade A (equivalent to highest requirement category) shall be used for all threaded
connections from 16 to 40mm.
6.4
REHAU manifold
Manifolds shall be installed at a location approved by the Architect. The number of manifold
outlets shall correspond to the number of circuits served by that manifold.
Option 1: Brass
REHAU manifold manufactured from standard (CW508L) brass as a distributor and collector
for the individual heating and cooling circuits. Pre-assembled and mounted on sound-insulated
galvanised steel brackets. Combined flow meter 0-4 l / min and quick stop in the supply
header, thermostat insert with flow rate control in return header. 2 to 12 outlets male thread
euro-cone. Maximum operational pressure 600kPa (6 bar) at 80C. N.B. 7-port, 9-port and 11port manifolds are non-standard items in Australia and New Zealand, please check with your
local REHAU Sales Office for availability.
Option 2: Polymer
Modular REHAU manifold manufactured from corrosion resistant and thermal resistant
reinforced fibreglass as a distributor and collector for the individual heating and cooling
circuits. Supply modules in red colour with integrated shut-off valve, attachment of actuator
possible. Return modules in blue colour with integrated, adjustable flow meter, lead-sealable
cap. 2 to 17 outlets male thread euro-cone. Operating temperatures from -20 to +90C.
Maximum test pressure 1,000kPa (10 bar), maximum operational pressure 600kPa (6 bar).
6.5
REHAU Flow temperature control

Provide flow temperature control for every manifold to maintain the supply temperature
delivered to the underfloor heating circuits to the designed level. Use the following
components:
Option 1: For brass manifolds
Compact mixer unit, pre-assembled pump module fitted with circulating pump, integral
thermostat limit and mixing valve to control supply temperature, pump and flow temperature
exceeding safety limits. Ready to fit to left or right side of REHAU brass manifolds.
Option 2: For polymer manifolds
Universal flow temperature controller with pump, control valve, throttle valve, actuator, bypass,
sensor and temperature limiter. This digital electronic type can work in 3 different modes: 1.
Version: Mar-2012
Page: 4
Outside Temperature controlled flow temperature, 2. Constant flow temperature, 3. Boiler

controlled flow temperature. Connection to the left or right side of the REHAU polymer
manifold.
6.6
REHAU Zone control

Provide control zones with 2-channel timer function with night set-back mode as per the
drawings based on the following components:
REHAU Room thermostats:
Room Thermostats Standard, Comfort or Control complete with setback temperature
reduction mode, including programmable models and models with floor sensor. Operating
voltage 24 VAC
RAUMATIC M Distribution controller:
The REHAU distribution controller, fixed above the manifold, connects wiring from up to 6
REHAU room thermostats, up to 14 thermal actuators and optional boiler and pump, and
manages the control of the UFH system. Extendable with attachable RAUMATIC modules for
timer function and further functionality. Colour housing: silver-gray (RAL 7001), colour cover:
transparent
Input voltage 230 VAC
Operating voltage 24 VAC
Power transformer 50 VA
Width 305 mm
Height 75 mm
Depth 70 mm
REHAU Thermal actuators:
Thermal actuators to allow the individual control of circuits by opening and closing the
corresponding isolating valve on the manifold. The RAUMATIC actuator is controlled by room
thermostat Standard, Comfort or Control. Operating voltage 24 VAC
7
7.1
INSTALLATION AND COMMISSIONING

Installation
Make sure installation area is fully cleared, flat even floor and surface free of irregularities. Coordinate with builder at shop drawing stage to identify all construction joints and saw cuts with
concrete floors. Mark all heated and non-heated areas and floor joints on the floor area.
Install the manifold straight at the designated position by firmly attaching it to the ground.
Underslab insulation, damp proof membrane, chairs and reinforcing mesh to be provided and
installed by main contractor.
Pipework Layout
Pipework to be cable tied to the concrete mesh. Lay pipes in a continuous length from the
manifold in the pre-designed configuration. REHAU fittings can be embedded into concrete if
agreed with designer. Fittings to be wrapped with PVC tape. Pipes start and finish at the
manifold position. Pipes must run to the corresponding port on the manifold. Do not cross
pipes over in the floor. Pipe depth in concrete should provide a minimum thickness of 45mm
above the crown of the pipework. Note the real pipe length of each circuit to adjust the
hydraulic balancing of the manifold. Mark the name of each circuit on the corresponding
manifold outlet.
All coils in floors shall be installed strictly in compliance with the requirements of the structural
engineer and in accordance with the recommendations of REHAU for concrete floor heating
applications. Piping shall be installed completely free of twists, warps or buckles.
Conduit Sleeving
Sleeve all flow pipes with REHAU conduit sleeving where the pipe enters and returns from
concrete for the first metre to REHAU requirements. Sleeve across construction joints in floor.
When installing pipe in door frames or through walls install a section of corrugated sleeving in
this area to allow free movement of the pipe.
Version: Mar-2012
Page: 5
Connection to main supply and return lines

Provide total flow rates and head losses for each manifold to the contractor of the main supply
and return lines to enable them to design pump sizes, pipe dimensions and all other
components required to render the system fully operational. The connection of the UFH/C
system to the main supply and return pipes is the duty of the mechanical contractor.
7.2
Filling and Pressure Testing

Pressure test the system with water before the slab is laid to ensure all joints are watertight
and no damage has occurred to the pipe during installation. In case of freezing conditions, add
antifreeze to avoid freezing of the water in the pipes. Make sure antifreeze is suitable for PEX
and brass materials. Allow for pressure testing of the underfloor heating pipe circuits to
600kPa. Lay the slab as soon as possible, in good contact to the pipes, without any
airpockets, after laying the pipe circuits and completion of a pressure test. Leave pipe circuits
under pressure until concrete is cured. Provide signed and witnessed pressure testing
protocol.
7.3
Initial Warm-Up
Allow the concrete to dry for 3 weeks. Balance the system via the valves on the manifold to
achieve an even flow and heat up. Start the warm-up procedure according with BS EN 1264
and REHAU requirements. Provide signed and witnessed warm-up protocol.
7.4
Commissioning
Ensure the complete central heating system, including main supply circulation pump and
radiators if present, is working. Based on the real pipe length noted during laying of the
pipework, adjust each circuit slowly via the valves on the manifold to ensure an even flow and
heat up is achieved (hydraulic balancing). Provide commissioning certificate.
Run the system for at least two weeks before the floor covering is finally laid. For floor
coverings use adhesive suitable for temperatures up to 40C.
DOCUMENTATION
8.1
Design Data
Installer to provide pipe layout drawing to main contractor prior to installation.
8.2
As-Built documents to main contractor

Installer to provide as-built information to the main contractor on completion of the UFH/C
installation, including:
a) Photographs recording actual layout
b) Drawings showing the as built layout
c) Protocols for Pressure Testing, Warm-up and Commissioning
8.3
As-Built documents to owner

Installer to provide as-built information to the owner within 10 working days of practical
completion, including:
MANUFACTURER WARRANTY
25 years Pipe warranty period from date of completion of system test, based on the Terms and
Conditions of the REHAU RAUTITAN Warranty Certificate in the manufacturers standard form.
Version: Mar-2012
Page: 6

RAUTITAN pink - Tacker system
1
GENERAL
This section relates to REHAU Under Floor Heating /
Cooling (UFH/C) system.
SYSTEM DESCRIPTION
The REHAU tacker system for under floor heating and cooling applications consists of:
REHAU tacker sheet
REHAU tacker staples
REHAU edge insulation strip
REHAU expansion joints
REHAU manifolds
REHAU zone control
this section.
NCC / BCA
BS EN 1264
BS EN 13163
Thermal insulation products for buildings. Factory made products of
expanded polystyrene. Specification
BS 7291
3.1
Web:
www.rehau.com.au

BS EN 1264
Version: Mar-2012
Page: 7
Pipe
REHAU RAUTITAN pink
Pipe dimensions
16 x 2.2mm or 20 x 2.8mm
System
Tacker
Covered floor area
Pipe laying pattern
Reverse Spiral
Double Meander
Single Meander
Pipe spacing
100mm, 150mm, 200mm, 300mm
Number of zones
Number of manifolds
Number of circuits
100m (16 x 2.2mm)

150m (20 x 2.8mm)
29 C
Total flow rate
m3/h
Flow control type
3-Way mixing valve

Zone control
RAUMATIC M
Standard
Control

6
MATERIALS
6.1

4726.
6.2

Product
RAUTITAN pink
Colour
Pink
Material

Pressure rating
Design pressure
70 C at 1,000 kPa
90 C
100 C
50 years
16 x 2.2mm
20 x 2.8mm
Version: Mar-2012
32 x 4.4mm
40 x 5.5mm
50 x 6.9 mm*
63 x 8.6 mm*
Page: 8
25 x 3.5mm
certifications
6.3
AS/NZS 2492:2007

to 40mm.
6.4
REHAU tacker system

Tacker sheet:
Expanded polystyrene EPS insulation sheet laminated with a fabric reinforced foil made from
polyethylene to REHAU requirements. The water resistant foil prevents moisture and water
from the screed reaching the EPS floor insulation. One side foil overlap. A grid system is
printed onto the clear foil to aid correct pipe spacing at laying intervals of 50mm and multiples
thereof.
Thickness 25mm, grade SL (compressive strength 70 kPa acc AS 1366), R-value 0.6
For other Tacker sheet options check with REHAU for availability.
Pipe fixing staples:
Pipe fixing staples to fasten the pipe firmly to the Tacker sheet and to prevent the pipe from
floating. For pipe dimensions 16mm or 20mm.
REHAU Edge insulation strips:
To prevent sound and heat bridges. Made of closed cell polyethylene foam, with profiled wall,
a self-adhesive strip on back and foil flaps. The tear-proof foil flaps with self-adhesive film
base prevents moisture and water from the screed reaching the EPS floor insulation. Height
180mm, thickness 10mm, length 25m supplied in rolls.
REHAU Expansion joint profile:
To provide a thermal break between adjoining heated screeds and/or controlled zones and to
form permanently elastic joints between screed fields. Self-adhesive base to ensure secure
retention on the REHAU insulation layer. Height 100mm, thickness 10mm, length 1200mm.
Version: Mar-2012
Page: 9
6.5
REHAU manifold
Option 1: Brass
Option 2: Polymer
6.6

components:
manifold.
6.7
REHAU Zone control

voltage 24 VAC
transparent
Width 305 mm
Height 75 mm
Depth 70 mm
Version: Mar-2012
Page: 10
thermostat Standard, Comfort or Control. Operating voltage 24 VAC
7
7.1

Installation
Make sure installation area is fully cleared, flat even floor and surface free of irregularities.
Co-ordinate with builder at shop drawing stage to identify all construction joints and saw cuts
with concrete floors. Install the manifold straight at the designated position.
Ensure the area for installation remains dry and weathertight by incorporating a dampproof
membrane in the floor slab. Lay insulation to the total area of the installation, with edge
insulation on all internal and external wall lines. If the floor construction is a two part slab with
the walls already in place, edge insulation is required around the walls to prevent heat loss up
the walls and to allow the screed for expansion.
Confirm suitable insulation material and thickness with REHAU before installation of UFH/C.
Lay Tacker sheets tightly butted up to each other over substrate with foil overlapping adjacent
sheet. Ensure printed foil faces upwards and the grid lines up across the joints. Stagger the
joints as in a brick laying pattern. Tape down foil overlaps so no water will penetrate through
the insulation. Fix down pipes to the Tacker sheet with specially designed Tacker staples fixed
with a REHAU Tacker staple gun to ensure a secure fixing on the Tacker sheet. Staples are
specific to the pipe size (grey staples for 16mm pipe and black staples for 20mm pipe). When
fixing the pipe, staples should be positioned at a maximum of 400mm centres along the pipe.
Mark all heated and non-heated areas and floor joints on the floor area. Assemble the REHAU
expansion joint profile.
Pipework Layout
Pipework fixed onto the insulation board to REHAU's recommendations. Lay pipes in a
continuous length from the manifold in the pre-designed configuration. REHAU fittings can be
embedded into concrete if agreed with designer. Fittings to be wrapped with PVC tape. Pipes
start and finish at the manifold position. Pipes must run to the corresponding port on the
manifold. Do not cross pipes over in the floor. Note the real pipe length of each circuit to adjust
the hydraulic balancing of the manifold. Mark the name of each circuit on the corresponding
manifold outlet.
applications. Piping shall be installed completely free of twists, warps or buckles. Screed
height should provide a minimum thickness of 45mm above the crown of the pipework.
Depending on structural loads the screed thickness must eventually be increased.
Conduit Sleeving
screed/ concrete for the first metre to REHAU requirements. Sleeve across construction joints
in floor. When installing pipe in door frames or through walls install a section of corrugated
sleeving in this area to allow free movement of the pipe.
7.2

Version: Mar-2012
Page: 11
protocol.
7.3
Initial Warm-Up
7.4
Commissioning
DOCUMENTATION
8.1
Design Data
8.2

8.3

Version: Mar-2012
Page: 12

RAUTITAN pink RAUFIX system
1
GENERAL
This section relates to REHAU Under Floor Heating /
Cooling (UFH/C) system.
SYSTEM DESCRIPTION
The REHAU RAUFIX system for under floor heating and cooling applications consists of:
REHAU RAUFIX rails
REHAU RAUFIX retaining pins
REHAU manifolds
REHAU zone control
this section.
NCC / BCA
BS EN 1264
BS 7291
3.1
Web:
www.rehau.com.au

BS EN 1264

Pipe
REHAU RAUTITAN pink
Pipe dimensions
16 x 2.2mm or 20 x 2.8mm
System
RAUFIX
Version: Mar-2012
Page: 13
Covered floor area
Pipe laying pattern
Double Meander
Single Meander
Pipe spacing
100mm, 150mm, 200mm, 300mm
Number of zones
Number of manifolds
Number of circuits
100m (16 x 2.2mm)

150m (20 x 2.8mm)
29 C
Total flow rate
m3/h
Flow control type
3-Way mixing valve

Zone control
RAUMATIC M
Standard
Control

6
MATERIALS
6.1

4726.
6.2

Product
RAUTITAN pink
Colour
Pink
Material

Pressure rating
Design pressure
70 C at 1,000 kPa
90 C
100 C
50 years
16 x 2.2mm
32 x 4.4mm
50 x 6.9 mm*
20 x 2.8mm
40 x 5.5mm
63 x 8.6 mm*
25 x 3.5mm

certifications
AS/NZS 2492:2007
Version: Mar-2012
Page: 14
6.3

to 40mm.
6.4
REHAU RAUFIX system

RAUFIX rails:
Rails made of impact-resistant and highly stable polypropylene, CFC, HFC and PVC free.
With barbs and pins, or alternatively flat bars with molded connectors, to securely hold the
pipe and to prevent the pipe from floating. Rails can be connected and provide a pipe spacing
of 50mm and multiples thereof. Suitable for REHAU pipes 16 to 20mm.
Rail length 1000mm, width 50mm, height 27mm, pipe lift 5mm.
RAUFIX retaining pins:
Fixing pins made of polypropylene to fasten the RAUFIX rails to the insulation sheet. Length
50mm, tip distance 20mm.
REHAU Edge insulation strips:
To prevent sound and heat bridges. Made of closed cell polyethylene foam, with profiled wall,
a self-adhesive strip on back and foil flaps. The tear-proof foil flaps with self-adhesive film
base prevents moisture and water from the screed reaching the EPS floor insulation. Height
180mm, thickness 10mm, length 25m supplied in rolls.
REHAU Expansion joint profile:
To provide a thermal break between adjoining heated screeds and/or controlled zones and to
form permanently elastic joints between screed fields. Self-adhesive base to ensure secure
retention on the REHAU insulation layer. Height 100mm, thickness 10mm, length 1200mm.
6.5
REHAU manifold
Option 1: Brass
Version: Mar-2012
Page: 15
Option 2: Polymer
6.6

components:
manifold.
6.7
REHAU Zone control

voltage 24 VAC.
transparent
Width 305 mm
Height 75 mm
Depth 70 mm
thermostat Standard, Comfort or Control. Operating voltage 24 VAC.
7
7.1

Installation
Make sure installation area is fully cleared, flat even floor and surface free of irregularities.
Version: Mar-2012
Page: 16
Co-ordinate with builder at shop drawing stage to identify all construction joints and saw cuts
with concrete floors. Install the manifold straight at the designated position.
Ensure the area for installation remains dry and weathertight by incorporating a dampproof
membrane in the floor slab. Lay insulation to the total area of the installation, with edge
insulation on all internal and external wall lines. If the floor construction is a two part slab with
the walls already in place, edge insulation is required around the walls to prevent heat loss up
the walls and to allow the screed for expansion.
Screed insulation and damp proof membrane not part of REHAU product range and to be
chosen according to separate specification.
Connect RAUFIX rails to form the desired length and lay parallel on the floor with a spacing of
1m. Secure RAUFIX rails with RAUFIX retaining pins with a spacing of 400mm. Connect one
end of the pipe to the manifold and clip the pipe into the moulded connectors of the RAUFIX
rail. Secure the pipe in areas of direction change with additional REHAU Tacker staples or
RAUFIX retaining pins. Mark all heated and non-heated areas and floor joints on the floor
area. Assemble the REHAU expansion joint profile.
Pipework Layout
Pipework fixed onto the insulation board to REHAU's recommendations. Lay pipes in a
continuous length from the manifold in the pre-designed configuration. REHAU fittings can be
embedded into concrete if agreed with designer. Fittings to be wrapped with PVC tape. Pipes
start and finish at the manifold position. Pipes must run to the corresponding port on the
manifold. Do not cross pipes over in the floor. Note the real pipe length of each circuit to adjust
the hydraulic balancing of the manifold. Mark the name of each circuit on the corresponding
manifold outlet.
applications. Piping shall be installed completely free of twists, warps or buckles. Screed
height should provide a minimum thickness of 45mm above the crown of the pipework.
Depending on structural loads the screed thickness must eventually be increased.
Conduit Sleeving
screed/ concrete for the first metre to REHAU requirements. Sleeve across construction joints
in floor. When installing pipe in door frames or through walls install a section of corrugated
sleeving in this area to allow free movement of the pipe.
7.2

protocol.
7.3
Initial Warm-Up
7.4
Commissioning
Version: Mar-2012
Page: 17
8
DOCUMENTATION
8.1
Design Data
8.2

8.3

Version: Mar-2012
Page: 18

RAUTITAN pink Concrete Core Tempering
1
GENERAL
This section relates to REHAU Concrete Core Tempering
(CCT) system.
SYSTEM DESCRIPTION
The REHAU RAUTITAN system for Concrete Core Tempering consists of:
REHAU manifolds
this section.
NCC / BCA
BS EN 1264
BS 7291
3.1
Web:
www.rehau.com.au

BS EN 1264

Pipe
REHAU RAUTITAN pink
Pipe dimensions
16 x 2.2mm or 20 x 2.8mm
System
Concrete Core Tempering
Covered floor area
Pipe laying pattern
Reverse Spiral
Double Meander
Single Meander
Version: Mar-2012
Page: 19
Pipe spacing
100mm, 150mm, 200mm, 300mm
Number of zones
Number of manifolds
Number of circuits
100m (16 x 2.2mm)

150m (20 x 2.8mm)
29 C
Total flow rate
m3/h
Flow control type
Zone control

6
MATERIALS
6.1

4726.
6.2
6.3
Product
RAUTITAN pink
Colour
Pink
Material

Pressure rating
Design pressure
70 C at 1,000 kPa
90 C
100 C
50 years
16 x 2.2mm
32 x 4.4mm
50 x 6.9 mm*
20 x 2.8mm
40 x 5.5mm
63 x 8.6 mm*
25 x 3.5mm

certifications
AS/NZS 2492:2007

Version: Mar-2012
Page: 20


to 40mm.
6.4
REHAU manifold
Option 1: Brass
Option 2: Polymer
7
7.1

Installation
Make sure installation area is fully cleared, surface flat and even and free of irregularities. Coordinate with builder at shop drawing stage to identify all construction joints and saw cuts with
concrete floors. Mark all heated and non-heated areas and floor joints on the floor area.
Install the manifold straight at the designated position by firmly attaching it to the ground.
Any insulation layer, damp proof membrane, chairs and reinforcing mesh to be provided and
installed by main contractor.
Pipework Layout
Pipework to be cable tied to the concrete mesh. Lay pipes in a continuous length from the
manifold in the pre-designed configuration. REHAU fittings can be embedded into concrete if
agreed with designer. Fittings to be wrapped with PVC tape. Pipes start and finish at the
manifold position. Pipes must run to the corresponding port on the manifold. Do not cross
pipes over in the floor. Pipe depth in concrete should provide a minimum thickness of 45mm
above the crown of the pipework. Note the real pipe length of each circuit to adjust the
hydraulic balancing of the manifold. Mark the name of each circuit on the corresponding
manifold outlet.
Version: Mar-2012
Page: 21
applications. Piping shall be installed completely free of twists, warps or buckles.
Conduit Sleeving
concrete for the first metre to REHAU requirements. Sleeve across construction joints in floor.
When installing pipe in door frames or through walls install a section of corrugated sleeving in
this area to allow free movement of the pipe.
components required to render the system fully operational. The connection of the CCT
7.2

Pressure test the system with water before the concrete is poured to ensure all joints are
watertight and no damage has occurred to the pipe during installation. In case of freezing
conditions, add antifreeze to avoid freezing of the water in the pipes. Make sure antifreeze is
suitable for PEX and brass materials. Allow for pressure testing of the underfloor heating pipe
circuits to 600kPa. Concrete shall be poured as soon as possible, in good contact to the pipes,
without any airpockets, after laying the pipe circuits and completion of a pressure test. Leave
pipe circuits under pressure until concrete is cured. Provide signed and witnessed pressure
testing protocol.
7.3
Initial Warm-Up
7.4
Commissioning
DOCUMENTATION
8.1
Design Data
8.2

Installer to provide as-built information to the main contractor on completion of the CCT
8.3

Version: Mar-2012
Page: 22
Version: Mar-2012
Page: 23

RAUTITAN pink Floating floor system
GENERAL
Please ask your local REHAU sales office for specification texts for this system or call
Phone:
1300 768 033 (Australia only) or +61 2 8741 4500
Version: Mar-2012
Page: 24

RAUTITAN pink Diffusion plate system
GENERAL
Please ask your local REHAU sales office for specification texts for this system or call
Phone:
1300 768 033 (Australia only) or +61 2 8741 4500
Version: Mar-2012
Page: 25

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REHAU Catalog

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REHAU Specification Texts

RAUTITAN pink In-slab system

RAUTITAN pink Tacker system

RAUTITAN pink RAUFIX system

RAUTITAN pink Concrete Core Tempering system

RAUTITAN pink Floating floor system

RAUTITAN pink Diffusion plate system

Technical specification REHAU Under Floor Heating/Cooling System

REHAU Under Floor Heating / Cooling

GENERAL SYSTEM DESIGN, INSTALLATION AND COMMISSIONING

PROJECT SPECIFIC DESIGN PARAMETERS

REHAU RAUTITAN pink

Covered floor area

. m2 with a total output of W

Pipe laying pattern

100mm, 150mm, 200mm, 300mm

Max. length per circuit

100m (16 x 2.2mm)

Max. floor temperature

Total flow rate

Flow control type

3-Way mixing valve

Room thermostat type

Material selection as described in section MATERIALS,

PE-Xa cross-linked polyethylene pipe

Pipe performance specification

Flexible, high-pressure cross-linked polyethylene pipe

PN20 (in accordance with AS/NZS 2492)

A Class.1-5/10bar (in accordance with ISO 15875)

Maximum operating temperature

short-term maximum temperature

Operational life time (at 70C / 1,000 kPa)

Australia and New Zealand approvals and

Fittings and sleeves

REHAU Flow temperature control

Outside Temperature controlled flow temperature, 2. Constant flow temperature, 3. Boiler

REHAU Zone control

INSTALLATION AND COMMISSIONING

Connection to main supply and return lines

Filling and Pressure Testing

As-Built documents to main contractor

As-Built documents to owner

Technical specification REHAU Under Floor Heating/Cooling System

REHAU Under Floor Heating / Cooling

GENERAL SYSTEM DESIGN, INSTALLATION AND COMMISSIONING

PROJECT SPECIFIC DESIGN PARAMETERS

REHAU RAUTITAN pink

Covered floor area

. m2 with a total output of W

Pipe laying pattern

100mm, 150mm, 200mm, 300mm

Max. length per circuit

100m (16 x 2.2mm)

Max. floor temperature

Total flow rate

Flow control type

3-Way mixing valve

Room thermostat type

Material selection as described in section MATERIALS,

PE-Xa cross-linked polyethylene pipe

Pipe performance specification

Flexible, high-pressure cross-linked polyethylene pipe