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The higher the compressive strength, the slimmer the structure shapes can be. The prestress
introduces pre-compression which can compensate for tensile stress occurring due to design
loads, and hence, prestress enhances capability of concrete, i.e., the invention of prestress has
given the concrete capability to resist both compression and tension.
1.3
Thus, concrete is used in the structural members subject to any member forces, compression,
tension, shear, flexure and torsion. Logically, concrete is used in the most structure types, i.e.,
arches, columns, beams, tension and compression chords in trusses, tension members like
21
suspension cables, and straight horizontal girder subject mainly in compression in cable
stayed bridges.
2. VARIOUS SHAPES OF STRUCTURE
2.1 Slim shaping and gain in room
Slim shaping of infrastructures gives more room to the activity space and serves to make
human lives more attractive. A slim pedestrian bridge is in the serenity of a gentle living
environment in a northern town of Sakata embraced in farmland. Fig.1. Another slim concrete
pedestrian bridge provides an aerial passage in a business quarter clammed with electronics
shops of Akihabara. Fig. 2.
Fig.1, 2
Fig. 1
Sakata Mirai
Fig. 2
Akihabara square
Both bridges have the shapes much slimmer than common concrete bridges due to a very high
strength of the concrete, in the range of about 150 N/mm2 and 200 N/mm2.
Sakata Mirai (Future) bridge is the first bridge in our country which is made of the ultra high
strength concrete referred the reactive powder compound, PRC, with steel fibers. The material
is a product of France known as Ductal, and used under license agreement. The characteristic
strength used for design was 180 N/mm2. For the first construction in our country, an advisory
board was created being participated by representatives from universities, government,
prefecture and city governments, public third sector, highway public corporation, construction
companies, design consultants and materials and products manufacturers. [1].
The pedestrian bridge of Akihabara square uses a very high strength concrete created by a
domestic construction company. It incorporates the silica-fume, does not contain steel fibers
and is cured in ambient temperature. The characteristic strength used for design was 120
N/mm2. Studies were made to identify and improve autogenous shrinkage of the magnitude
about 600 millionth inherent to very low water to cement ratio in guard against time
dependent prestress loss. [2,3].
2.2 Arch
As a typical structural member resisting in compression the arch is frequently and fondly
selected. Fujikawa,[4], Beppu Myouban, and Ikeda-Hesokko, are large-scale arches.
The span lengths and the years completed are 265m (2004), 235m (1989) and 200m (2000).
22
Beppu Myouban bridge had to span a long distance over a hot spa resort (onsen), the photo
shows an outdoor bath pool and the looks of the bridge had to be pleasant for the people
residing and visiting in the view to the sea. Because of poor ground bearing capacity
spreading the footings and additional horizontal resistance against horizontal thrust was
necessary. Against sulfate attack the resin mortal layer was attached to the surface in contact
with the ground. [5,6].
Fig. 3
Fijikawa
Fig. 4
Beppu-Myouban
Ikeda bridge in Tokushima is 5 span continuous deck stiffened arch. The maximum span
length is 200m (2000). The depth of stiffening girder and that of arch rib was 4m and 1.25m
respectively. Seismic resistance was verified by assuring the response curvature at arch
springing is smaller than the ultimate curvature capacity when subjected to the ground surface
acceleration record at Kobe marine meteorology observatory during the earthquake 1995 with
peak acceleration of 0.88g. [7,8].
Fig. 5 Ikeda-Hesokko
23
backstays were ground anchored, and the entire arch ring was built by free cantilever
construction. [9].
Fig.7
Fig.8
Chammagawa,
Ground anchored backstays
Kashirajima bridge in Okayama prefecture spans 218m (2003) of the waters of the inland sea
of Seto. Prefecture governments face constant overdue obligation to provide passage for the
people living in islands who suffer from usual wants and fatal threats in case of emergency.
The arch ribs are of steel and concrete composite section. The steel girders are cantilevered
first and later wrapped into concrete. To close the mid-span space, a Melan member of steel
girder type, 130m in length, was hoisted by a crane ship of 13000KN lifting capacity. [10,11].
Fig. 9 Kashirajima
Arch is used also for a long bridge with short repetitive spans. Haebaru bridge in Okinawa is
828m in length consisting of 18 spans each being 39m in length (1996). The design base shear
factor due to earthquake design force was 0.17. The zone factor was 0.7 and dynamic
magnification was 1.25. The rank of seismic hazard is relatively low in Okinawa. The natural
period of the bridge was computed to be about 1.30 seconds in longitudinal direction, and that
in transverse direction was about 0.75 seconds. [12].
Fig. 11
Haebaru
24
Fig. 12
Washimi bridge and high piers utilizing high strength concrete and steel
For Shibakawa piers, the steel tubular columns are wrapped around by strands for prestressing
steel and are incased in concrete. [14].
Fig. 13
The same type of the composite pier was used for Miyakodagawa bridge in Shizuoka, of
which, the height of the pier was 56m (2001). [15,16].
25
Fig. 14
The piers that continue to the pylons of the cabled stayed Egypt-Japan Friendship bridge over
Suez canal, is 154m high (2001), and built by slip-form method. [17,18].
Fig. 16
2.4 Cable stayed bridge and the role of the girder in taking compression
Ikara bridge has the span length maximum in our country at 260m (1996). [19].
Ohshiba bridge in Hiroshima prefecture with a center span of 210m (1997) has the edge
girders of which the depth is 1.0m. This depth is very small for cable stayed bridge in our
country. [20].
Worldwide, Evripos bridge in Greece designed by Prof. Jorg Schlaich with a span 214m has
girder of which the depth is 0.45m. [54]. Diepoldsau bridge in Switzerland designed by Prof.
Rene Walther with a span 97m has a girder of which the depth is 0.55m. [60].
26
Hence, it is seen that the girder of cable stayed bridge is a compression member. The flexural
rigidity is not an indispensable requirement for the girder. Even the thin girders are capable to
withstand high compression of horizontal component of tension in stay cables. The
compressive capability of concrete is seen to be very high since a cross sectional area is much
smaller as compared to that of the girder bridge of the same span.
2.5 Corrugated steel web and its suitability to the girders of cable stayed bridges
The forgiveness to compression makes the corrugated steel webs logically suitable element
for the girder of cable stayed bridge. Yahagigawa bridge has cantilever length of 166m (2005).
A single plane stays support the road deck that carry 6 traffic lanes. The depth of the girder is
6m on support at pylon and 4m elsewhere. Its resistance against buckling due to diagonal
compression due to shear in the girder has been studied by analysis and load tests. The bridge
is now a gateway to the Aichi Eco Expo. [21,22,23].
Fig.18
The corrugated steel webs are logically suitable structure elements for the girders in any
structure type where longitudinal prestressing is applied.
Shimoda bridge has the longest span length in our country, 130m (2002). [24].
Fig. 20
27
Shimoda
Fig.22
Fig.23
Mandaue-Mactan,
Philippines
The span length of Mandaue-Mactan bridge in Philippines reached 185m (1999). [26].
As the span lengths become larger, it became logical to reduce the dead load of the girder. The
center portion of the span has been made of steel girders in several bridges.
For Palau-Japan friendship bridge, 247m (2001) span of which the central portion of the
girder is 82m in length, and was lifted from a barge. The depth of the concrete girder at the
pylon is 7m. [27,28].
Kiso-gawa bridge and connecting Ibi-gawa bridge also have mid-span portions of steel girders.
The span length is 271.5m for Ibi and 275m for Kiso (2001). A single plane stays carry a road
deck 28m in width. The depth of the girder at piers is 7m. The continuous girder is supported
on base isolating rubber type bearings. [29,30,31].
28
Fig. 25
The longest span of genuinely concrete girder bridge with extradosed prestressing in our
country is 200m of Sannohe Boukyou bridge in Aomori prefecture (2004). [32].
Fig. 26
San-nohe
boukyou
Smaller bridges also adopt extradosed prestressing. Choujaga bridge in Sado island of Niigata
prefecture has center span length of 90m(2002).A box section is protected with polymer
coating materials. [33].
Fig. 27 Chouja-ga
Shin Meisei bridge in Nagoya city has a refined shape of deck. A trapezoidal section is
composed of precast central cores which are connected longitudinally first, and then the both
sides of the core box are joined by the wing elements composed of deck slab and an inclined
web. The effective deck width varies between 18.6m and 22.6m, and the span length is 122m
(2004). [33,34].
29
Fig.28
The sub-structuring division of the total structure into smaller elements requires
sophistication and elaboration in design and construction than the case where the
segmentation of the girders is in transverse plane only. Nonetheless, successful sub-division
of the members into small elements opens a chance to utilize the precast concrete elements
fabricated in the precasting plants. The legal limit of the weight on public roads in our country
is 300 kN. For construction near residential or commercial areas the smaller and lighter
concrete segments are more conveniently handled by smaller construction equipments.
Fig. 29
To the same end but a different way of sub-structuring was invented for Kamikazue and Anjo
viaducts in Aichi prefecture. The deck which carries 3 traffic lanes is composed of two
separate boxes, of which the sides of the upper flanges are jointed by lapping the loop
reinforcement. A thorough verification of static and fatigue strength of the joints was
performed. [36].
Fig. 30
Kamikazue and Anjo viaduct, with smaller precast elements joined longitudinally
For Shikari bridge in Hokkaido 70% of the cables is straight stay cables and 30% continuous
cables. Span length is 140m (2000). Shikari bridge has a relatively low profile of extradosed
cables. It appears as though the external tendons are slightly projected above the top surface
30
of the girder. The builders of this bridge refer this bridge in Japanese terminology meaning
bridge with tendons of large eccentricities. The term suggests that extradosed prestressing
tendons are a variation of classic prestressed concrete internal tendons in the girders.
Fig. 31
Fig. 32
Shikari
Fig.33
Eshima
Eshima bridge in Shimane prefecture has a center span length 250m (2004). It is a rigid frame
structure with a hinge at span centers and similar to a classic structure type such as the ones
created by Finsterwalder in 1950s. The depth of the girder is 15.5m at supports. [37].
2.8 Truss bridges
Yamakuragawa railway bridge in Niigata prefecture has steel truss diagonals and concrete top
and bottom chord, and prestressed by internal tendons in the bottom chords. The span length
is 51.8m (2003). [38].
The steel diagonals are not directly connected but compression force and tension force are
transferred to horizontal concrete chord by bond between steel diagonals and concrete. To
each end of the tension diagonals a steel box is welded. The ends of compression diagonals
are encased in the steel boxes without contact. The perforations on the box walls allow
concrete to fill in. [39].
This type of connection was invented by the contractor and used for Kinokawa road bridge in
Wakayama prefecture also,
as a
value engineering
alternative. [40].
Fig. 34 Yamakuragawa
31
Kinokawa
Kaman-tani bridge in Tokushima prefecture has concrete truss diagonals and prestressed with
external tendons. The span length is 51.7m (2004). The truss unit consisting of top chord,
bottom chord, compression and tension diagonals, is prefabricated. [41].
Fig. 37 Kaman-tani
2.9 Stress ribbon, Decked stress ribbon bridge and Curved chord truss bridge
The term stress ribbon is after Finsterwalder, and a number of bridges of this type have been
built in our country. Umenoki-Todoro park bridge in Kumamoto has 105m span (1989). [42].
Kikko bridge in Aoyama Kohgen golf club is a three-directional structure. The length of the
three branches is about 45m (1991). [43].
32
The innovators of Nozomi bridge in Gifu refer this type of structure in Japanese term meaning
Decked stress ribbon bridge in which the top part is separated from the bottom part at bridge
ends. The stress ribbon is built first. On top of it the struts and top deck are built. Eight
tendons (primary tendons) are used in the stress ribbon, and additional six tendons (secondary
tendons) are attached and are self anchored to the bridge ends. The ground anchors of primary
tendons stay in place. The span length is 90m (2003). [44],[45],[46].
Fig. 41
Ganmon bridge in Ishikawa prefecture and Seiun bridge in Tokushima prefecture are
developed by the same contractor. The type of these bridges is referred as curved chord truss
bridge by the innovators. The stress ribbon bridge is first built. Then diagonal struts and top
deck are built on top of the stress ribbon. Finally the tensile force in the stress ribbon is
transferred to the entire structure to make a self anchored system. This type of bridge does not
rely on the ground anchor after completion. The span of Ganmon bridge is 37m (2001) and
that of Seiun bridge is 93.8m (2004). [47],[48],[49].
Fig. 42
33
Fig. 44 Hamana-ko
Fig. 45
Fig. 46 Condominium of quality and long life, lasting from Ancestors to Descendents
Karato fish market in Shimonoseki of Yamaguchi prefecture is built with precast and
prestressed members and external prestressing. This structural scheme gives a large space.
Even though the shape of precast element is functional in resisting the forces, it gives
artistically pleasing appearance when assembled into the ceiling.[50].
Fig. 47
Fig. 48
34
Fig. 49
Reconstructed Nada ward office of Kobe, precast prestressed and base isolated
2.13 Seismic safety of the road and rail bridges and viaducts
In Niigata (Chuetsu area) earthquake 2004 the peak ground surface acceleration in some of
the observation places exceeded 1500gals. A more accurate assessment is not available to the
writer to date. For a continuous girder bridge the movable metal shoes were broken but the
superstructure could stay in place. It may have been mostly because the dominant shaking
was in the direction of the axis of the bridge, and the parapet backed by in-filled earth stopped
the longitudinal movement of the girder. A common structure type of viaduct for Joetsu
Shinkansen (the maximum speed between Tokyo and Niigata is 230 km/h) is reinforced
concrete frame. Derailment occurred even though structural damages to the viaduct were
moderate. Challenge continues to assure safety of the public transportation.
Fig. 50
Fig. 51
35
3. CONCLUSIONS
In view of the examples of construction presented the following was concluded.
1. Examples of the shapes of concrete structures were presented, and some thoughts were
given to their relationship to the compressive strength capability of concrete.
2. Even in the decade (1995 2005) of freeze of construction schedule for roads and cut of
public works investment, numbers of bridges emerged with the shapes with progressive
ideas backed by logic of mechanics, durability and safety.
3. Regional public bureaus of state or autonomy as well as railroads and highway public
corporations have been instrumental to realization of imaginative design and construction
methods. Regional public bureaus are providing, through road and bridge construction,
rescue to the needs of inhabitants in islands and mountainous regions suffering from wants
in commodity, human communications and fatal threats in case of emergency. Japan
Highway Public Corporations have succeeded in realizing numbers of bridges with
progressive ideas, through technology innovations, overcoming the problems of budget
cut due to split in opinion on construction of the second life line between Tokyo, Aichi
industrial area, and Kansai area, in guard against great earthquakes.
4. Large scale bridges surpassing the records of various categories of the structure type, or
shape, are:
Arch (Fujikawa, 265m), Deck stiffened arch (Ikeda-Hesokko, 200m),
Composite arch (Kashirajima 218m), Cable stayed with girder incorporating corrugated
web (Yahagigawa, cantilever portion 166m), Extradosed prestress with steel girder in
midspan portion (Kisogawa, Ibigawa, 275m, Palau 247m), Girder with corrugated webs
(Shimoda, 130m), Extradosed prestressing (San-nohe Boukyou, 200m), Girder (Eshima,
250m), Hybrid truss for railroads (Yamakuragawa, 51m), road (Kinokawa, 85m), Stress
ribbon (Umenoki-Todoro, pedestrian, 104m), Deck stiffend stress ribbon, Self-ancored
(Seiun 93m), Half-self-anchored (Nozomi), High piers, with high strength materials
(Washimi, 118m), with hybrid (Shibakawa, 83m).
5. Challenges were not only for large scale constructions. Engineers expertise is also
exercised including that for medium to small scale structures. Developments in several
categories are noted.
6. Slim shaping of the structures reduced the bulk and mass of the structure effecting sparing
use of materials, reducing disturbance of natural environment during construction. For
example, Shibakawa viaduct.
7. Transparency of the concrete structures allows the view through the structure by
adopting the common truss and an exotic truss utilizing the stress ribbon for the bottom
chord which have elegant catenary shape. For example, Kinokawa, Yamakuragawa, and
Kaman-tani of the trusses with constant depth, and Nozomi, Ganmon, and Seiun with the
catenary shaped bottom chord.
8. Reducing the size of precast elements through sophistication of design, manufacture and
construction procedures allows higher utilization of plant productivity, transportation into
densely populated areas in urbanity and soothing environmental impacts during
construction. For example, Shin-meisei, Kamikazue and Anjo.
9. Hybrid arches are finding increasing usage, incorporating steel skeletal structure which
advances by free cantilever construction, later to be wrapped in concrete. Example,
Kashirajima.
10. One effective form of maintaining competence and transparency in conducting public
works was effected by inviting world eminent engineers as well as domestic engineers and
academics representing all conceivable sectors of construction technology of the bridge
projects reported herein.
36
11. The imaginative improvements probably owe great deal to the prevailing construction
schemes characterized by use of segmental and cantilever construction and external
prestressing. The fundamentals and previous successful applications are well documented
for those key technologies, among which are literature by Muller [53], Combault [60] and
Virlogeux [56].
12. In ideals conceiving, target focusing and methods creating by contemporary engineers
when striving for realization of bridge projects, the works and words of predecessors gave
encouragement, in particular, of those who visited our country and gave lectures, among
the names of whom are, including the ones already mentioned herewith, Muller [56],
Leonhardt [55], Virlogeux [59], Walther [60], Combault [52], Schlaich (Whose works
were compiled by Holgate) [54], Troyano [58], Strasky [57], Astiz [51], and, those whom
we know only by their works and writing, Freyssinet [53], Finsterwalder, and others
whom we know by the literature.
13. Therefore, the attractiveness of concrete is to drive engineers to attain the better, and that
has been sustained through generations and across the man-made boarders.
4.
ACKNOWLEDGEMENTS
The owners, designers and contractors of the bridges and buildings reported herein are
gratefully acknowledged for trying and realizing the better structures and making valued
information available. To the members of fib who visited our country to give lectures, to
fulfill their professional duties, or, on the occasions of the congress, for your interests,
guidance, discussions, arguments and even disagreement on various bridge construction
projects, in common pursuit of better engineering, through the years since the inception of this
federation, your associations have been always stimulating and enjoyable. Mr. Kazuo Otsuka
of Kajima Corporation, and Mr. Nobuyoshi Wada of Retec Engineering Co. taught me on the
subject of this report and always share their engineering experiences and expertise. Mr. Keiji
Yamazaki of Kajima Corporation helped me with gathering references.
To all of them the writer is sincerely indebted.
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37
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