You are on page 1of 36

MINI PROJECT REPORT 2014

TWO-WHEELERS

OVER SPEED ALARM FOR

ACKNOWLEDGEMENT
We have a great pleasure in submitting the mini project document. The project
successful completion would be incomplete without mentioning the name of
people who really helped us in accomplishing this project to successful one.
First of all we would like to thank God Almighty for his abundant grace and
mercy which enabled us in the finalization of this project.
We are grateful to Dr. P Suresh Kumar, principal, college of engineering
cherthala, for giving us valuable suggestions and support.
We are taking this opportunity to express our deep sense of obligation and
gratitude to the help given by our Head of the department Prof.Pradeep M
and our project coordinators for their guidance , supervision and constructive
criticism in the successful completion of the project.
We also wish to thank our project guide Miss Krishnapriya B.J , Asst.
professor , Electronics & Communication Department, for providing valuable
guidance.

An excellent group of teaching and non- teaching staff helped us for this
project. We owe much the assistance they gave us while doing the project.

ANULAKSHMI(13133663)
CHIPPI SIVADAS(13133669)
JIDHIN RAJ A(13133624)
SREEKUTTY(13133718)

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

COLLEGE OF ENGINEERING CHERTHALA


of ECE

OVER SPEED ALARM FOR

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

ABSTRACT
An over speed alarm can be of great help to avoid accidents due to
over speed. This circuit can be implemented in every bike to avoid such
accidents occurring due to over speed.The bone of the circuit is the hall sensor
A1302.which work on the principle of Hall Effect
The frequency corresponding to the speed is converting to voltage by
frequency to voltage converter IC LM2917.this voltage is amplified using
differential amplifier is compared with the set limit speed using comparator.
whenever the speed become higher than set limit speed the alarm will sounds
and it stops whenever the speed become low than the set limit speed. however
this circuit acts as watchful friend to avoid accidents caused due over speed.

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

LIST OF FIGURES

NAME
PAGE NO
FIG 2.1 BLOCK DIAGRAM.6
FIG 3.1 CIRCUIT DIAGRAM...9
FIG 4.2.1 RESISTORS. 12
FIG 4.2.2 BC548 TRANSISTOR..13
FIG 4.3.2.1 FUNCTIONAL BLOCK OF A1302..15
FIG 4.2.3.2 IC A1302.16
FIG 4.2.4 INTERNAL BLOCK DIAGRAM OF LM358..17
FIG 4.2.5 PIN OUT OF LM291718
FIG 4.2.6 IC TL071 PINOUT....20
FIG 4.2.7 PINOUT OF CA3130..21
FIG 4.2.8 PINOUT OF UM66.....23
FIG 4.2.8 MELODY GENERATOR USING UM66 IC.24
FIG 4.2.9 PINOUT OF 7805 VOLTAGE REGULATOR..25
FIG 5.2 PCB LAYOUT...31

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CONTENTS
CHAPTER

TITLE

Introduction

Block Diagram

PAGE NO

Circuit Diagram & Description

Component list & Description

Implementation

Application

Conclusion

References

APPENDIX

Data sheet

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 1
INTRODUCTION
. Riding of two wheeler needs constant attention. The moment you
become unmindful of the high speed, applying sudden breaks to avoid
obstacles may lead to an accident.
An over-speed alarm can be of great helpful to avoid such situations. It
acts like a watchful friend that warns

you or make you aware whenever you

drive faster than the set speed limit.


So here we are presenting a simple circuit given further with a property
of Hall Effect. Hall Effect sensor is the bone of this circuit. Over speed
indicator totally depends on this sensor and the complete kit should be placed
on the handle and the speaker magnate is at the wheel drum. The whole circuit
uses 12v battery as the voltage source

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 2
BLOCK DIAGRAM DESCRIPTION
2.1 BLOCK DIAGRAM

Hall sensor

Frequency to
voltage
convertor

Comparator

Loud speaker

Music generator

FIG 2.1 Block diagram

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

2.2 BLOCK DIAGRAM DESCRIPTION


2.2.1 HALL SENSOR
Hall sensor is one of the major part of the project. A Hall effect sensor
is a transducer that varies its output voltage in response to a magnetic field.
Hall sensor, which works on the basis of Hall Effect. When the magnet aligns
with hall sensor a voltage is generated when the aligning is lost the voltage will
fall. Thus it produces a voltage proportional to magnetic field intensity.

2.2.2 FREQUENCY TO VOLTAGE CONVERTER


It consist of an input amplifier with built in hysteresis ,a charge pump
frequency to voltage convertor ,a versatile op-amp comparator with an
uncommitted output transistor and an active zener regulator. The inbuilt charge
pump technique converts frequency to proportional voltage with the help of
external passive components which is available at the shorted junction of pin
5&10

2.2.3 COMPARATOR
Output from the frequency to voltage convertor is fed to comparator
and compared with the reference voltage set using preset. The comparator
provide regulated 3.3V(via zener diode to music generator.

2.2.4 MUSIC GENERATOR


To generate music when the speed become high than the set limit speed

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

2.2.5 LOUD SPEAKER


A loudspeaker (or "speaker") is an electro acoustic transducer that
converts an electrical signal into sound. The speaker moves in accordance with
the variations of an electrical signal and causes sound waves to propagate
through a medium such as air or water

COLLEGE OF ENGINEERING CHERTHALA


of ECE

Dept.

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 3
CIRCUIT DIAGRAM & DESCRIPTION

3.1 CIRCUIT DIAGRAM

FIG 3.1.Circuit diagram

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

10

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

3.2 CIRCIT WORKING


Hallsensor A1302(IC1)gives an output proportional to the magnetic fiel
d intensity, which is converted into pulse by op-amp LM358. LED1 glows to
indicate a high pulse output. The sensitivity of op-amp LM358 can be adjusted
using preset VR1.
The output of LM358 (IC2) is applied to frequency-to-voltage
converter LM2917N (IC3).LM2917N consists of an input amplifier with bui
ltin hysteresis, a charge pump frequency-to-voltage converter, a versatile opamp/comparator with an uncommitted output transistor, and an active
zener regulator.

The

inbuilt

charge

pump technique of LM2917N converts the frequency into a proportional volt


age with the help of external passive components (capacitor C3 and preset
VR2), which is available at shorted junction of pins 5 and 10. Preset VR2
is used to get stable output voltage.
The output of LM2917N is filtered by capacitors

C4

and

C5

and

applied to the non-inverting input (pin 3) of low-noise opamp TL071 (IC4).


IC4 is wired as a differential amplifier to amplify the difference between
its inverting and non-inverting inputs. Thus IC3 output proportional to the
speed change is amplified by op-amp IC4. The output from pin 6 of IC4 is
fed to comparator CA3130 and compared with the reference voltage set at its
pin 2 using preset VR4. The comparator provides regulated 3.3V (via
zener diode ZD1) to music generator UM66. The output of UM66 drives
speaker LS1 with the help of transistor T1, to sound an alarm whenever the
two wheeler over speeds.
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

11

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

The circuit is powered by the 7v battery of two wheeler. IC 7805 is


used to provide regulated 5V to IC1 & IC2. Capacitor C8 & C9 bypass the
ripples present in the supply. LED2 acts as power indicator and R12 limits the
current through LED2.

CHAPTER 4
COMPONENT LIST AND DESCRIPTION
4.1 COMPONENT LIST
1. RESISTORS - 220,470,10k,560k,100
2. CAPACITORS 0.1u,22n(Polyester capacitor),
220u,470,0.47,2.20(Electrolytic capacitor)
3. IC LM2917
4. IC LM358
5. IC CA 3130
6. IC TL071
7. IC 7805
8. IC A1302
9. IC UM66
10. TRANSISTOR BC548
11. DIODE 1N4148,1N4007
12. LED
13. LOUDSPEAKER
14. 12V BATTERY

4.2 COMPONENT DESCRIPTION


4.2.1 RESISTORS
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

12

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

A resistor is a two terminal electronic component that produces a


voltage across its terminal that is proportional to the electric current passing
through it in accordance with ohms law

FIG 4.2.1 RESISTORS


Resistance
Resistance is the property of a component which restricts the flow of
electric current. Energy is used up as the voltage across the component drives
the current as heat.
Resistors used in electronics can have resistances as low as 0.1 or as
high as 10M.size and position of the leads are relevant to equipment
designers; resistors must be physically large enough not to overheat when
dissipating power. We are using the ranges: 100 to 100k.

4.2.2 TRANSISTOR BC548


COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

13

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

The transistor is a component with 3electric wires coming out of it.


They are named B(base), C( collector) and E ( emitter).
A transistor is a semiconductor device used to amplify and switch
electronic signals. It is made of a solid piece of semiconductor material, with at
least three terminals for connection to an external circuit. A voltage or current
applied to one pair of the transistors terminals changes the current flowing
through another pair of terminals. Because the controlled(output) power can be
much more than the controlling (input) power, the transistor provides
amplification of a signal. Today, some transistors are packed individually, but
many more are found embedded in integrated circuit.

FIG 4.2.2 BC 548 TRANSISTOR

4.2.2.1 Transistor as a switch


COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

14

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Transistors are commonly used as electronic switches, both for highpower applications such as switched mode power supplies and for low power
applications such as logic gates.

4.2.2.2 Transistor as an amplifier


The common emitter amplifier is designed so that a small change in
voltage in (VIN) changes the small current through the base of the transistor and
the transistors current amplification combines with the properties of the circuit
mean that small swings in VIN produce large change in VOUT. Here we are using
BC 548 which is a general purpose low power IC used for amplification.

4.2.3 HALL SENSOR


The Hall sensor IC A1302 is continuous-time, ratio metric, linear Halleffect sensor IC. It is optimized to accurately provide a voltage output that is
proportional to an applied magnetic field. These devices have a quiescent
output voltage that is 50% of the supply voltage. Two output sensitivity options
are provided: 2.5 mV/G typical for the A1302 and 1.3 mV/G typical for the
A1302.
The Hall-effect integrated circuit included in this device includes a Hall
sensing element, a linear amplifier, and a CMOS Class A output structure.
Integrating the Hall sensing element and the amplifier on a single chip
minimizes many of the problems normally associated with low voltage level
analog signals.

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

15

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

High precision in output levels is obtained by internal gain and offset


trim adjustments made at end-of-line during the manufacturing process. These
features make the A1302 ideal for use in position sensing systems, for both
linear target motion and rotational target motion. They are well suited for
industrial applications over extended temperature ranges, from -40C to
125C.

FIG 4.2.3.1 FUNCTIONAL BLOCK DIAGRAM OF A1302

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

16

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Features:
Low-noise output
Fast power-on time
Ratio metric rail-to-rail
output
4.5to 6.0 V operation
Solid-state reliability

FIG 4.2.3.2 HALL SENSOR IC

4.2.4 IC LM358
The LM358 series consists of two independent, high gain, internally
frequency

compensated

operational

amplifiers

which

were

designed

specifically to operate from a single power supply over a wide range of


voltages. Operation from split power supplies is also possible and the low
power supply current drain is independent of the magnitude of the power
supply voltage.
The LM358 is available in a chip sized package (8-Bump micro SMD)
using Nationals micro SMD package technology.

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

17

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

FIG 4.2.4 INTERNAL BLOCK DIAGRAM OF LM358


FEATURES:

Internally frequency compensated for unity gain


Large dc voltage gain: 100 Db
Wide bandwidth (unity gain): 1 MHz (temperature compensated)
Wide power supply range: 3V to 32V.
Very low supply current drain (500 A)essentially independent of

supply voltage
Low input offset voltage: 2 mV
Input common-mode voltage range includes ground
Differential input voltage range equal to the power supply voltage
Large output voltage swing

4.2.5 LM2917N IC
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

18

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

LM2917N is a frequency to voltage converter high gain op amp IC,


designed to operate as a relay, lamp and other load when the input frequency
reaches or exceeds the selected rate. The tachometer uses the charge pump
technique and offers frequency doubling for low ripple. It has full input
protection. The op amp/comparator is fully compatible with the tachometer
and has a floating transistor as its output. This feature allows either a ground or
supply referred load of up to 50 mA. The collector may be taken above VCC
up to a maximum VCE of 28V.

FIG 4.2.5 PIN DIAGRAM

Features:
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

19

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Ground referenced tachometer input interfaces directly with variable

reluctance magnetic pickups.


Op amp/comparator has floating transistor output
50 mA sink or source to operate relays, solenoids, meters, or LEDs.
Frequency doubling for low ripple.
Built-in zener on LM2917
Ground referenced tachometer is fully protected from damage due to
swings above VCC and below ground.

Applications

Over/under speed sensing.


Frequency to voltage conversion (tachometer) .
Speedometer.
Breaker point dwell meters.
Hand-held tachometer.
Speed governors.
Automotive door lock control.
Clutch control.

Horn control.

4.2.6 TL071 IC
The JFET-input operational amplifiers in the TL07x series are designed
as low-noise versions of the TL08x series amplifiers with low input bias and
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

20

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

offset currents and fast slew rate. The low harmonic distortion and low noise
make the TL07x series ideally suited for high-fidelity and audio preamplifier
applications.
Each amplifier features JFET inputs (for high input impedance)
coupled with bipolar output stages integrated on a single monolithic chip.
The C-suffix devices are characterized for operation from 0C to 70C.
The I-suffix devices are characterized for operation from 40C to 85C. The
M-suffix devices are characterized for operation over the full military
temperature range of 55C to 125C.

Features

Low Power Consumption

Wide Common-Mode and


Differential Voltage
Ranges

Low Input Bias and Offset


Currents.

FIG 4.2.6 TL071 PINOUT

4.2.7 CA3130 IC

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

21

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Gate-protected P-Channel MOSFET (PMOS) transistors are used in the


input circuit to provide very-high-input impedance, very-low-input current,
and exceptional speed performance. The use of PMOS transistors in the input
stage results in common-mode input-voltage capability down to 0.5V below
the negative-supply terminal.
A CMOS transistor-pair, capable of swinging the output voltage to
within 10mV of either supply-voltage terminal is employed as the output
circuit.The CA3130 Series circuits operate at supply voltages ranging from 5V
to 16V, (2.5V to 8V). They can be phase compensated with a single external
capacitor, and have terminals for adjustment of offset voltage for applications
requiring offset-null capability.

FIG 4.2.7 PINOUT OF CA3130


Features
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

22

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

MOSFET Input Stage Provides:


- Very High ZI = 1.5 T (1.5 x 1012) (Type)
- Very Low II . . . . . . . . . . . . . 5pA (Type) at 15V Operation
. . . . . . . . . . . . . . . . . . . . . .= 2pA (Type) at 5V Operation
Ideal for Single-Supply Applications
Common-Mode Input-Voltage Range Includes
Negative Supply Rail; Input Terminals can be Swung 0.5V
Below Negative Supply Rail
CMOS Output Stage Permits Signal Swing to Either (or both) Supply Rails.

4.2.8 UM66 IC
Here is a simple melody generator circuit you can make using an IC.
The UM66 series are CMOS ICs designed for using in calling bell, phone and
toys. It has a built in ROM programmed for playing music. The device has
very low power consumption. Thanks for the CMOS technology. The melody
will be available at pin3 of UM66 and here it is amplified by using Q1 to drive
the speaker. Resistor R1 limits the base current of Q1 within the safe values.
Capacitor C1 is meant for noise suppression.

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

23

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Features:

Power supply must be between 1.5V & 4.5V .Do not exceeds 4.5 V.

Speaker can be driven with external NPN transistor.

Melody begins from the first note if power is reseted.

Assemble the circuit on a good quality common board.

If transistor HE8050S is not available use any NPN transistor like


BC548 or 2N2222.

FIG 4.2.8 PIN OUT OF UM66

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

24

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Pin description:
Pin
No
1
2
3

Function

Name

Melody output
Supply voltage (1.5V - 4.5V)
Ground (0V)

Output
Vcc
Ground

FIG 4.2.8 MELODY GENERATOR USING UM66 IC


COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

25

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

4.2.9 7805, 5V regulator IC


7805 is a voltage regulator integrated circuit. It is member of 78xx
series of fixed linear voltage regulator ICs. The voltage source in a circuit may
have fluctuations and would not give the fixed voltage output. The voltage
regulator IC maintains the output voltage at a constant value. The xx in 78xx
indicates the fixed output voltage it is designed to provide. 7805 provides +5V
regulated power supply. Capacitors of suitable values can be connected at input
and output pins depending upon the respective voltage levels.

FIG 4.2.9 PINOUT OF 7805 VOLTAGE REGULATOR


COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

26

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

Pin Description:

Pin No

Function

Name

1
2
3

Input voltage (5V-18V)


Ground (0V)
Regulated output; 5V (4.8V-5.2V)

Input
Ground
Output

Features:

Output Current up to 1A.

Output Voltages of 5, 6, 8, 9, 10, 12, 15, 18, 24V.

Thermal Overload Protection.

Short Circuit Protection.

Output Transistor Safe Operating Area Protection.

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

27

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 5
IMPLEMENTATION
5.1 PCB LAYOUT DESIGN
The first step of assembling is to procure a printing circuit board .The
fabrication of the PCB plays a crucial role in the electronic field. The success
of a circuit is also depends on the PCB. As far as the cost is concerned the
more than 25% of the total cost is gone for the PCB design and fabrication.
Design of a PCB is consider as the last step in electronics circuit design
as well as the first step in production of the PCBs. It forms a distant factor in
electronics circuits performance and reliability. The productivity of the PCB
and its assembly and service ability also depends on the design. The designing
of the PCB consist of the designing of the layout followed by the generation of
the artwork. LIVE WIRE PCBWIZARD is a feature rich software package for
designing electronics circuit diagrams.
PCB Fabrication Techniques
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

28

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

The steps in PCB fabrication techniques are described below. The steps
involved are selection of media, photo resist lamination, exposure, developing,
etching, and drilling, cutting, soldering, and finally case making.
A. Media
Artwork quality is very development on both the output devices and
the media is used. It is not necessary to use a transparent artwork medium
-long as it is reasonably translucent to UV, its fine less translucent material
may need a slightly longer exposure time. Line definitions, black opaqueness
and toner/ink retention are much more important.
B. Output Devices
Laser printers offer the best all-round solutions. These are affordable,
fast and good-quality. The printer used must have at least 600dpi resolution for
all but the simplest PCB's as you will usually be working in multiples of
0.06cm (40 tracks per inch). 600dpi divides into 40, so you get consistent
spacing and line width. It is very important that the printer produces a good
solid black with no toner pinholes. If you're planning to buy a printer for PCB
use, do some test prints on tracing paper to check the quality first. If the printer
has a density control, set it to the blackest.
C. Photo resist PCB Lamina
Always use good-quality, pre-coated photo resist fiber glass (FR4)
board. Check carefully for scratches in the protective covering and on the
surface after peeling off the covering. You don't need darkroom or subdued
lighting when handling boards, as long as you avoid direct sunlight, minimize
unnecessary, and develop immediately after UV exposure.
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

29

D. Exposure

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

The photo resist board needs to be exposed to UV light through the


artwork, using a UV exposure box. UV exposures units can easily made using
standard fluorescent lamp ballasts and UV tubes. For small PCB's two or four
8-watt, 30.5cm tubes will be adequate. For larger (A3) units, four 38cm tubes
are ideal.
E. Developing
Does not use sodium hydroxide for developing photo resist laminates.
It is a completely and utterly dreadful stuff for developing PCB's. Apart from
its causticity, it is very sensitive to both temperature and concentration, and
made-up solution doesn't last long. When it's too weak it doesn't develop at all,
and when too strong it strips all the resist off. It is almost impossible to get
reliable and consistent results, especially when making PCB's in an
environment with temperature variations. A much better developer is a silicatebased product that comes as a liquid concentrate. You can leave the board in it
for several times the normal developing time without noticeable degradation.
This also means that it is not temperature critical no risk of stripping at warmer
temperatures. Made-up solution also has a very long shelf-life and lasts until
its used up. You can make the solution up really strong for very fast
developing.
F. Etching
Ferric chloride etchant is a messy stuff, but easily available and cheaper
than most alternatives. It attacks any metal stainless steel. So when up a PCB
etching area, uses a plastic or ceramic sink, with plastic fitting and screws
wherever possible, and seals any metal screws with silicone. Copper water
pipes may get splashed or dripped-on, so sleeve or cover them in plastic; heatshrink sieving is great if you're installing new pipes.
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

30

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

G. Tin Plating
Tin-plating a PCB makes it a lot easier to solder, and is pretty much
essential for surface mount boards. Unless you have access to a roller tinning
machine, chemical tinning is the only option. Unfortunately, tin- plating
chemicals are expensive but the results are usually worth it. If you don't tinplate the board, either leave the photo resist coating on or spray the board with
rework flux to prevent the copper from oxidizing. Room-temperature tinplating crystals produce a good finish in a few minutes. There are other tinning
chemicals available, some of which require mixing with acid or hightemperature use.
H. Drilling
If you have fiber glass (FR4) board, you must use tungsten carbide
drill bits. Fibre glass eats normal high-speed steel (HSS) bits very rapidly,
although HSS drills are all right for odd larger sizes (>2mm).Carbide drill bit
are expensive and the thin ones snap very easily. When using carbide drill bits
below 1mm, you must use a good vertical drill stand; you will break very
quickly without one. Carbide drill bits are available as straight-shank or thick
shank. In straight shank, the whole bit is the diameter of the hole, and in thick
shank, a standard -size shank tapers down to the hole size.
I. Cutting
A small guillotine is the easiest way to cut fiber glass laminate.
Ordinary saws will be blunted quickly unless these are carbide tipped, and the
dust can, cause sink irritation. A carbide tail- saw blade in a jig saw might be
worth a tray. Its also easy to accidently scratch through protective film when
sawing, causing photo resist scratches and broken teaks on finished board. A
COLLEGE OF ENGINEERING CHERTHALA
Dept. of ECE

31

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

sheet metal guillotine is also excellent for cutting boards provided the blade is
fairly sharp. To make cut outs, drill series of small holes, punch out the end
file to size. Alternatively, use after saw or small hack saw, but be prepared to
replace blade often. With practice it is possible two do corner cut outs with a
guillotine but you have two be very careful that you don't over cut.
J. Soldering
Soldering is the joining together of two metals to give physical bonding
and good electrical conductivity. It is used primarily in electrical and electronic
circuitry. Solder is a combination of the metal, which are solid at normal room
temperature and became liquid at between 180 c and 200 c. Solder bonds
well to vary metals and extremely well to copper. Soldering is a necessary skill
you need to learn to successfully build the electronics circuit. It is a primary
way how electronics components are connected to circuit boards, and some
time directly to other components. For soldering we can use the soldering iron.

5.2 PCB LAYOUT

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

32

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

FIG 5.2 PCB LAYOUT

CHAPTER 6
APPLICATIONS
The circuit helps to prevent accidents in two wheelers due to over
speed. Using micro controllers and interfacing with GPS we could set the
speed limit accordingly to the speed limit of the road we travel .

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

33

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 7
CONCULSION
Here we are using electronic device for reducing the accidents
occurring due to the high speed of riders. If any uncertain condition comes
than our device may help in alarming the person for the increment in speed to
the limit. So that rider may reduce the speed and we can stop that accident. Its
main advantage is of low cost and no risk. This job is totally non risky of using
this kit.

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

34

MINI PROJECT REPORT 2014


TWO-WHEELERS

OVER SPEED ALARM FOR

CHAPTER 8
REFERENCES
MAGAZINES
Electronics For You, published on May 2011
REFERENCE TEXT BOOK

Opamps And Linear Integrated Circuits By Ramakant Gaikwad

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

35

MINI PROJECT REPORT 2014


TWO-WHEELERS

COLLEGE OF ENGINEERING CHERTHALA


Dept. of ECE

OVER SPEED ALARM FOR

36

You might also like