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AL-HASSAN ENGINEERING CO. S.A.O.G


PROJECT: AMAL HRSG-1 PROJECT
PDO CONTRACT NO: C-311333
DOCUMENT NO.

MONTHLY PROGRESS REPORT

AL-HASSAN ENGINEERNG CO. SAOG


PROJECT: AMAL POWER STATION
(PDO CONTRACT NO: C-311333)

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MONTHLY PROGRESS REPORT

Document No

Rev
No

No. of
`Pages

Date

Description

Prepared
By

Reviewed
by

TABLE OF CONTENTS
Page

Section 1

Contract Particulars

1.01

Salient Features of the Contract

1.02

Contract Scope of Work in brief

Section 2

Project Summary Report

2.01

Project Progress Statistics

2.02

Narrative Summary Report

2.03

Over-all Progress Curve for the Project

2.04

Areas of Concern

Section 3

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Detailed Report

3.01

Health, Safety and Environment (HSE)

3.02

Engineering & Design Documents

3.03

Procurement

3.04

Manufacturing

3.05

Delivery

3.06

Mobilization

3.07

On plot construction and commissioning

3.08

Off Plot construction and Commissioning

3.09

Equipment Deployment

3.10

Manpower Deployment

3.11

Quality Assurance

3.12

Plan for Next month

3.13

Contract Financials

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Approved
by PDO

MONTHLY PROGRESS REPORT

Section 4

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Appendices

Project Milestone Dates

II

Project Schedule (Updated)

III

Drawing Control Register

IV

Material Tracking Register

Critical Project Material List

VI

Health & Safety Statistics (Monthly Return)

VII

HSE Audit / Inspection Schedule

VIII

HSE Training Matrix

IX

Quality internal and external audit schedule

Summary of progress

XI

S-curve for Engineering Progress

XII

S-curve for Procurement Progress

XIII

S-curve for Construction progress


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XIV

S-curve for Overall progress

XV

S-curve for VOWD

XVI

Manpower & Equipment Histogram

XVII

Subcontract Details

XVIII

Variations Register

XIX

Omanisation Requirement

XX

SPIR Progress

XXI

Progress Photographs

SECTION 1

CONTRACT PARTICULARS

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MONTHLY PROGRESS REPORT

1.01

Salient Features of the Contract


Project Title

: Amal Power Station

Company / Employer

: Petroleum
LLC

Company Contract Holder

: Mr. Harith M Al Amry UIE/5

Company Representative

: Mr. Ishaq Al Toubi UIE/51

Contractor

: Al-Hassan Engg. Co. S.A.O.G

Contract Value

: Rial Omani 6,932,170

Contract Award Date

: 21st March 2012

Commencement Date

: 27th March 2012

Contract Duration

: 660 Days

Substantial Completion

: 18th December 2013

Completion Date

: 15th January 2014

Engineering Sub-Contractor

: Mott MacDonald & Company LLC,


Oman

SAP Purchase Order No

Development

1.02: Contract Scope of Work in Brief:


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Oman

MONTHLY PROGRESS REPORT


The Project comprises the installation of one Once Through type
Heat Recovery Steam Generation unit having capacity of
producing 6000 tons of steam per day at a delivery pressure of
100 barg and 80% quality.
The HRSG unit shall be designed for unmanned operation and
under normal operation will be remotely controlled and monitored
from the Amal Steam Control Room. The HRSG unit shall be
installed at the back end of existing GE Frame 9E Gas Turbine-1
unit at Amal.

Install and commissioning a new HRSG at the back of


Amal Power station gas turbine. The HRSG will have
capability of producing 6000 tons of steam per day.
(The HRSG, Pumps and DCS will be procured and free
issued by PDO).
Install high pressure feed water pumps, instrument air
compressors and associated electrical switchgears
systems.
Design and Construction of Utility building to house the
electrical switchgears and controls systems (DCS, IPS,
etc.)
Design, supply and installation of Switchgears, UPS,
Instrument Air compressors & piping works.
Civil and mechanical work associated with the above.
Supply and Installation of overflow interconnection
piping from HRSG to HRSG blow down Pit to Existing
Amal steam blow down pit.
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MONTHLY PROGRESS REPORT


Design and construction of HRSG blow down pit.
HVAC System.
Design, supply and installation of balance of plant
Piping works.
Fire detection and alarm system.
Scope includes interfacing with HRSG OEM supplier/
Vendor.
Pre commissioning and commissioning.

As Built, Test pack and Other Documentation as


specified in the Contract

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MONTHLY PROGRESS REPORT

SECTION 2
PROJECT SUMMARY REPORT

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MONTHLY PROGRESS REPORT


2.1

Project Progress Highlights:


Highlights of the Month

2.2

Narrative Summary Report


Project progress during the month of xxx is
summarized as follows

Overall project progress for the month has reported


xx% against the planned progress yy%.

Cumulative overall progress for the month has


reported xx% against the planned progress yy%.

Cumulative engineering progress for the month has


reported xx% against the planned progress yy%.

Cumulative Procurement /Manufacturing/ delivery


progress is xx% against the planned progress yy%.

Cumulative construction progress for the month is xx


% against the planned progress yy%

2.3

Overall progress curve for the project

2.4

As per section 4, Appendix XII

AREAS OF CONCERN
Receipt of inputs from PDO/HRSG OEM
1.
2.
3.

Other area of concerns


1.
2.

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MONTHLY PROGRESS REPORT

SECTION 3

DETAILED REPORTS

3.01: Health, Safety and Environment (HSE).


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MONTHLY PROGRESS REPORT


Major highlights of the month:

3.02: Engineering & design documents


Major highlights of the month:

3.03: Procurement
Major highlights of the month:

3.04: Manufacturing
Major highlights of the month:

3.05: Delivery
3.06: Mobilization:
Major highlights of the month:

3.07: On plot Construction and


commissioning.
Major highlights of the month:
Civil

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MONTHLY PROGRESS REPORT


Mechanical

ELECTRICAL

Instrumentation
Testing

Pre Commissioning and Commissioning

3.08: Plant And Equipment Deployed At Site:


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13
14
15
16
17
18
19
20
21
22
23
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Station wagon
Pickup
Potable water tanker 5000 Gallon
Tipper
Diesel Tanker
Shovel/Loader
Grader
Bucket truck
62 Seat Big bus
Crew cab
7 Ton Truck
Box Tailor
7 Ton Hiab
Brackish water tanker
Excavator
1 T Roller
JCB
10 T Roller
Concrete Mixture machine
Power generator portable
Plate compactor
Jumping compactor
Welding machine
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MONTHLY PROGRESS REPORT


24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Air compressor
24 Seater Bus
Crane 140 T
Crane 50/25 T
Generator 225 KV
Ambulance
Folk lift
Transit Mixer
Cement Bulker
Batching plant
Waste Disposal Truck
60 Seated Big Bus
Bobcat
Vibrator
Generator 350 KVA
Hydra
Truck Gas

3.10: Manpower Deployment:


Project Office at Muscat
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11
12

Project Manager
Interface Manager
Planning Manager
Procurement Manager
Design Manager
Design Electrical Engineer
Design Civil Engineer
Project Coordinator
Cost Accountant
Draughts man
Secretary
Drivers (Omani)

MMC (Engg. Consultant) Office at Muscat


1.
2.
3.
4.
5.
6.
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Project Manager
Civil Discipline
Electrical Discipline
Mechanical Discipline
Process Discipline
C & I Discipline
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MONTHLY PROGRESS REPORT


7.

Piping Discipline

Manpower Deployed at Site


1.
2.
3.
4.
5

Staff ( Expat)
Staff (Omani)
JE (Expat)
JE (Omani)
Sub contract

3.11: Quality Assurance:


Major Highlights of the Month:

3.12, Plan for Next Month:


Health, Safety and Environment.

Mobilization:

On Plot Construction / Commissioning:


Civil

Mechanical

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MONTHLY PROGRESS REPORT


Electrical

Commissioning

Instrumentation

QUALITY ASSURANCE

CONTRACT FINANCIALS:

Milestone x payment invoice submitted on xx.xx.xx


payment received on xx.xx.xx

SECTION 4

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APPENDICES

APPENDICES-I

PROJECT MILESTONE DATES


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Project Milestone Schedule / Dates


Milesto
ne

Description

Weight
-age

Amount
in
Million
R.O

Sch.
Comple
tion

Act
Completi
on date

Payment
Receive
d

MS-1
MS-2
MS-3
MS-4
MS-5a
MS-5b
MS-6
MS-7
MS-8
MS-9
MS-10

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Remarks

MONTHLY PROGRESS REPORT

APPENDICES II

INTERGRATED OVERALL PROJECT


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SCHEDULE

APPENDICES-III

DRAWING CONTROL REGISTER


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APPENDICES-IV

MATERIAL TRACKING
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REGISTER

APPENDICES-V

CRITICAL PROJECT MATERIAL


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LIST

APPENDICES-VI

HEALTH & SAFETY STATISTICS


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APPENDICES-VII

HSE AUDIT/INSPECTION
SCHEDULE
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Subject

Auditor

Journey
management

HSE Advisor + Site


Manager

Road
safety

Lifting equipment Site HSE Advisor +


and lifting gears
Project Manager

Welding and gas Site HSE Advisor +


cutting
Corp. HSE Manager

Catering

Site HSE Advisor

Welding

Site HSE Manager

Transportation of Site HSE Manager +


compressed gas Project Manager
cylinder

Radiography

Site HSE Manager +


Construction
Manager

Scaffolding

Site HSE Manager

Schedule
Month

Actual
Month

Remarks

transport HSE
Advisor
+
Manager
HSE+
Construction
Manager

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10

Waste Disposal

Site HSE Manager

APPENDICES-VIII

HSE TRAINING MATRIX

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APPENDICES-IX

QUALITY INTERNAL AND


EXTERNAL AUDIT SCHEDULE

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APPENDICES-X

SUMMARY OF PROGRESS

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DESCRIPTION

MONTHLY
PLANNED

MONTHLY
ACTUAL

CUMULATIVE
PLANNED

CUMULATIV
ACTUAL

ENGINEERING
PROCUREMENT
CONSTRUCTION
OVERALL

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APPENDICES-XI

S-CURVE FOR ENGINEERING


PROGRESS

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APPENDICES-XII

S-CURVE FOR PROCUREMENT


PROGRESS
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APPENDICES-XIII

S-CURVE FOR CONSTRUCTION


PROGRESS
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APPENDICES-XIV

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S-CURVE FOR OVERALL
PROGRESS

APPENDICES-XV

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S-CURVE FOR VOWD


PROGRESS

APPENDICES-XVI
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MANPOWER & EQUIPMENT


HISTOGRAM

APPENDICES-XVII
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SUBCONTRACT DETAILS

Sl no

Description of subcontract

Subcontractor

Design consultant

Mott Macdonald & co LLC

2
3
4
5
6
7
8
9
10
11
12
13
14
15
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17
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19

APPENDICES-XVIII

VARIATION REGISTER

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APPENDICES-XIX

OMANISATION R

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APPENDICES-XX

SPIR PROGRESS

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SPIR

FORMS

ATTACHED

FOR

FOLLOWING

MATERIALS

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APPENDICES-XXI

PROGRESS PHOTOGRAPHS

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