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Spiral-Plate
Heat Exchangers
Spiral-plate exchangers offer compactness, a variety of flow arrangements,
efficient heat'transfer, and low maintenance costs . These
and other features are described, along with a shortcut design method .
water . Electrodes may also be wound into the assembly to anodically protect surfaces against~ corrosion .
Spiral-plate exchangers are norrnalNy designed, for,
the full pressure of each passage . Because the turns
of the spirall are of relatiively large diameter, each
turn must contain its design pressure ;, and plate thickness is some.vhat restricted-for these three reasons,
the maximum design pressure is 150' psi :, although
for smaller diameters the pressure may sometimes be
higher. Limitations of materials of construction govern design temperature .
Spiral-Plate-Exchanger Fabrication
Flow Arrangements and' Applications
A spiral-plate exchanger is fabricated from two
relatively long strips of plate, which ~ are spaced apart
and wound' around an openi split center to form a :
pair of concentric spiral! passages . Spacing is maintained uniformly along the length of the spiral by
spacer studs welded to the plates .
For most services, both, fluid-flow channels are
closed by alternate channels welded at both sides of
the spiral plate ( Fig ; 1) . In some applications, one
of the channels is left i:ompletely' open (Fig . 4),,
the other closed at both sides of the plate. These
two types of construction, prevent the fluids from,
mixing. .
Spiral-plate exchangers are fabricated from any
material that ean, be cold worked and welded ; such,
as : carbon steeli , stainless steels, Hastelloy B' and! C ;,
nickel and nickel allbys, aluminum alloys titanium
and copper alloys . Baked phenolic-resin coatings
among others, protect~ against corrosion from cooling
Althouyh the spirol-plate and spirai-tvbe exchangers are simiiar,
their appiicalions and methods of'f fabrication ara quite different
;Thisartcledvowhlytespi'ral-txchnger in
; an article
the May 18S issue of Chemical . Engineering will : takre up the spiralitube
exchan9er : .
For information on shdl-and-tube exchanyers, see Ref . 8, 9 .
The desipn method presented is ased!by Uition Carbide Corp. for the
thermal and hydraulic design of spiral-platee exchangers, and issomewh'at different from that used by the fabricator .
Reprinted from CHEMICAL ENGiNEERING . May 4 1970. Copyright 1970, by McGraw-Hill Inc . 330 West 42nd St! . New York, N .Y . 10036
2030368834
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SPIRAL-PLATE EXCHANGERS . . .
4,~(afiswSRING
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20303fiS83S
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SPIRAL-PLATE D(CH'IINGERS . .
EmpiricallEquation-Heat Transfer
Spiral Flow
('1) No phase change (liquid) , N, > N,, .
Axial! Flow
(6) Nophase change (iliquid), N,,, > 10,000,
h = 0 .023 c G (iNx,)`" . :
h=0 .0144cG,(D,)
Plate
(10) Plate, sensible heat transfer
h = 12 k,"J)p
h = 12 k,"/p
Fouling
(12) Foulingsensible heat transfer
h = assumed
li = assumed
Eq .
No . Mechanism or Restriction Empirical Equation- I'ressure Drop
Spiral Flow
(14) No phase change, NR, > NR,,,
AP = 0 . 001 L
(17) Condensing
W 11 r
_
OP = 0
(
:0005 s, L,fifJ 2 1 (d, + 0 .125)
) + 1!. 5 + L
W)t/ + 1.5 + L
AxiallFlow
('19) . Condensing
l
ie
,
;0115~z=a +I+0 .03H
dP= 2sd,o{ \L) [0
Notes :
1 . Nx,, = 20 ;000 ( D.1 D) ,"
2:, G = WaPLJ(AP)
3 . Surface-condition factor (Y') for copper and steel = 1 .0 ;,forstainleqs steel = 1 .7 ; for poliahedsurfaces = 2 :5. .
MAllr;~
EERING
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Numerical
Factor
Work
Factor
Zo .aaMo .__o
s .'a'
-TY
r! ,
-~ r
= 19.6
-y
= 3.8
S"/ 'Ze o
.T
.,
Mr/nZr/3
cs,
d,
LH 21 ''
W1/3a
1
L'/'H
1
H' 1sL =/'
ATM ,
Za :44rM0 .222
so. ...
= 158
x.
.a y
r
T
- 16 .1
Z'/'M'/s
cs t
t Y
T'
.619
~Tr = 0
~-
500
x.
~ fM = 278
x
AT, = 6 ,
000,
-~Tr
AT.
= 3,333 ,
~Ty
Pr'o .?
cs, .o,,
pa
:s
c
k
1
k~.
d,
W2/'(TN-T,)
AT,
= 167
s 1/3
d.
LH . '
We .r(Trr-Tr.)
GT,, .
Mi/isZ}/ie
= 1 . 18
AT,
X
M=/' ( Z/ 1 ;Y .1,
'f . =32 . 6
W`' (,Ti ,- T a)
Mechanical .
Design Factor
X
x
W'/'(TN-Tc)
ATy
W .:(T,r-T,) :
AT
K!o . :(TN-Tc) .
AT,
x
x
See Note 1)
LH'
d, .
HL - =
d,
W'/'k
AT
Wo. :a
ATY
HL 1
L /sH
?
L;,H,,
W T-TL)
QTY
Wx
QTY
x
x
(See Note 1)
.
413
pLH
p
LH
c
h
W (Tir-Tc)
AT,
1
LH
1
h
W'k
mTy
1
LH
(See Note 1)
(See Note 1i)
2030368838
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SPIRAL-FL/lTE EXCHANGERS . . .
for shell+andtube heat exchangers (which were discussed by Lord, Minton and Slusser9) .
Primarily, the method' combines into one relationship the classical! empirical equations for filim heattransfer coefficients with~ heat-balance equations and
with correlations that'describe the geometry of the
heat exchanger. 'Dhe resulting overalll equation is
recast into three separate groups that contain factors
relating to the p}iysical' properties of' the fluid, the
performance or : duty of' the exchanger,, and the
mechanical design or arrangement of the heat-transfer
surface. These groups are then multiplied together
with~ a numerical factor to obtain a product that is
equal' to ~ the fraction of the total driving force-orr
log mean temperature difference (eTr or LMTD)that is dissipated across each element of resistance
in the heat-flow path,
When the sum of the products for the individual
resistance equals 1, the trial design may be assumed
to be satisfactory for heat transfer . The physical
significance is that the sum, of the temperature drops
across ea& resistance is equal to the total available :
aTY : The pressure drops for both~ fluid'}flow paths
must be checke& to ensure that both are within
acceptable limits . Usually, several trials are necessary
to get a satisfactory balance between heat transfer
and pressure d:rop . .
Table I summarizes the equations used with the
method' for heat transfer an& pressure drop : The
columns on the left list the conditions to which each
equation applies, and'' the second columns gives the
standard forms of the correlations for film coefficients
that are found in texts . The remaining columns in
Table Ii tabulate the numerical, physical property,,
work and mechanical design factors-all of which
together form, the recast dimensional equation . The
product of' these factors gives the fraction of' total
temperature droplor driving force (nTI/oTY) across
the resistance .
As stated, the sum of oT),/oTy (the hot-fluid
factor), oL/oTy (the cold-fluid factor), oT,/OTY
(the fouling factor)', and oT ./nTy (the plate factor)
determines the adequacy of'heat transfer . Any combinations of OT1/eTm may be used, as long as the
orientation specified! by the equation matches that
of the exchanger's flowpath .
The units in the pressure-drop equations are consistent with those used for heat transfer . Pressure drop
is calculated' directly in psi .
Eq, (3)-No Phase Change (Liquid), NR . < NR,,is for liquids in laminar flow, at moderate oT and
with, large kinematic viscosity (L/p) . The accuracy
of the .correlation~decreases as the operating conditions
or the geometry of' the heat-transfer surface are
changed to increase the effect of natural' convection .
For a spiral plate :"
(D/L)1n - (121is Dl1(DHd,)1i:11 ri = 711 (d .ldw)1n .
The value of ( d,/dH ) ve varies from 0.4 to 0:6 . A value
of 05 for ( d,/dH )" has been used for this method .
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SUBCOOUNG-ZONE calculations
depend on arithmetic-mean temperature difference of the two
fluids instead of' tog-mean temperature differences-Fg . 5 U,~~, ;ys. T `~~``' ~;,~ ;
CHEMICAL ENGINEERING/MAY 4, 1970
W30368840
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SPIRAL-PLATE D(CHANGERS . . .
syphon reboilers has bcen already discussed by Lord,
Minton and Slusser.g-s)
A surface condition factor, 1, appears in the empiri
cal correlations for boiling coefficients . This is a
measure of' the number of nucleation sites for bubble
formation on the heated surface. The equations for
aT f/oTY contain X ( the :reciprocaI of %), which, has
values of 1 .0' for copper and steel, 1.7 for stainless
steel or chromenickel alloys, and 2 .5 for polished
surfaces . .
Nomenclature
A Heat-transfer area, sq . ft.
B Filtn thickness (A :00187, Z I%y, s')`o, ft.
C Core dia ., in .
c Specific heat, Btu ./(lb .) ('F.)
D . Equivalent dia., ft.
Da Helix or spiral dia ., ft.
D, Exchanger outside dia :,, in.
d . Channel spacing, in .
f Fanning friction factor, dimensionless
G Mass velocity, lb ./ (hr.) 1 (sq. ft)
p . Gravitationali constant, ft ./ (hr.)' (d .18 x
10')
H Channel plate width, in . .
h Film coefficient of : heat t'ransferr, Bt'u ./
(hr .) (sq. ft.) (F .)~
k Thermal conductivity, Btu./(hr.) (sq . ft.) .
(Faft .) .
L Plate length, ft.
M Molecular weight, dimensionless
P' Pressure, psia .
p Plate thickness, in .
AP Pressure drop, psi .
Q Heat transferred, Btu .
s Specific gravity (referred to water at
20 C.).
mTu Logarithmic mean temperature difference
-(LMTD), C :
U Overalll heat-transfer coefficient, Btu ./
(hr .) (sq . ft.),(F .).
W' Flo.vrat'e, (1'b./hr .)/1,000
r Condensate loading, lb ./ (hr .) (ft.)
Z Viscosity, cp.
8 Time, hr.
X Heat of vaporization, Btu :/lb .
F Viscosity, lb./(hr.) (ft.)
pZ Liquidldensity, lb./cuift.
p . Vapor d'ensity,,lb ./cu.ft .
E, 1' Surface condition factor, dimensionless
o Surface tension, dynes/cm .
Subscripts
b Bulk fluid properties
c Cold stream
f' Film fluid properties
H High temperature
h Eiot stream
L Low temperature
m Median temperature (see Fig . 5)
a Scale or fouling materiai
w Wall, plate material .
Dimensionless Groups
2030368841
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Col& Side
6,225
5,925
Inlet temperature, C . . . . . . . . . . . .
Outlet temperature, C. . . . . . . . . . .
200
120 :
3 .35
0 .71
200 .4
0 .843
1
stainless steel
60
150 .4
8
0 .66
200 .4
0 .843
1'
(k = 10) .
(WZ) ..r, : . . . . . . . . . . . . . . . . . . . . .
,,
Preliminary Calculations
Heat transferred = 6;225 X' (200-120) X 1 .8' x
0 .711 = 636,400 Btu./hr.
ATM (or LMTD) -(60 - 49.4)/In(60/49:4) - 54 .5 C.
For a first trial, the approximate surface can be
calculated'& using an assumed' overall heat-transfer
coefficient, U, of 50 Btu ./(hr.) (sq. ft .) (F.) :
A - 636,400/(50 X' 1 .8 X 54 .5) = 130 sq . ft .
Because this is a small exchanger, a plate width
of 24 in. is assumed. Therefore, L, = 130/(2 x 2) =
32'.5 ft . A channel spacing of % in. for both fluids
is alto assumed . The Reynolds number for spiral, flow
can be calculated from the expression :
NR . = 10,000 (Ti?/HZ) :
Heat-Transfer Calculations
Now, substitute values :
Hot side, Eq. (3) : ~
.6 ' ~3,-~
.m,ATex-32 I X
0 .375
24=n X 32 :5 ]
Viscosity, cp . . ., . . . . . . . . . . . . . . . . .
.925~ 590.4
SAMPLE CALCULATIONS
JC
32:5 X 24,
- 6,000 X 0:00066 X 9 .828 X 0.001282 - 0.050
Plate, Eq . (10) :
o .
0 :66 5 .925X 90~4' 0 .125
ATM =~~ 10 J 54.5. ,C32.5X24]
= 500 X 0;066 X 9 .82&X 0 .0001603 :- 0 .052
Therefore :
CHEMICAL ENGINEERING/MAY 4, 1970
zo3o3sW42
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SPIRAL-PLATE EXCHANGERS . . .
Pressure-Drop Calculations
Hot side, Eq . (15) :',
nP=I 0 0.~361~I 0.375X24JX
. 24in . .
. 41 .8ft.
.. 1/4 in . (both sidee) .
. 23 .4 in .
. 167 sq . ft.
. 0 .607psi .
. 0 .861 psi .
. 38 .8'Btu . /(hr .) (pq .ft .) (F .)
.
.
.
.
.
.
.
.
Acknowledgements
.925
.3755 X 24 ] X
= 0 .565
= 0 .618
= 0 .035
= 1 .285
.8
.84341
r0 . 52X24]X
References
1l Baird, M. H. 1., MoCrae, W:, Rumford, F., and Slbssec,
C . G. M .,, Some ConsideraRiona on Heat Teanefer In .
Spi,ral Plate Heat Exchangers, Chem . Eng . Setence .,, 7,
1 and 2, 1957, p . 112 .
2 . Blasius, H :, Da whnlichkeitsgesets bel Rlebungavorgangzen in Flussigkeiten, ForschuupsheJt ; 131, 1913 .,
3 . Colburn ;,A. P . . A Method of Correlating Foraed'Convectlon Heat Transfer Data and a Comparison With Fluid
Fhiction ; AICAF. Trans .,,l9, 1933, p. 174 .
4 : HarRis; A . M.,, Beckmann, A. T. and Lotauona, J! J .,
Applications of Spiral! Plate Heat: Exchangers, Chefn .
Eng. Proyr ., July 1967 ; p . 62 .
5 . "Helifiow Coolers and Heaters," Bull . 58G} ; Gra.ham,
Mfg. Co: . Great Neck, N.Y.
6 . Ito, H . . Friution Factoa+s for Turbulent Flow'1n Curved
Pipes, Trana. ASME, 81, 2 ;, 1959, p. 123.
7 . Lamb, B. R., The Roaenblad Spiral Heat ExchangeT,
Trans. Inst, Chem . Engra . (London), June 1962, p . A10E .
8 : Lord, R . C ., Minton, P. E. and' Slusser, R . P.,, Design
Parameters for Condensers and Reboilers, Chem . Eng.,
Mar. 2:3, 1970, p . 127 .
9 . Lord, R . C :, Minton, P. E. and Slusser, R . P., Design
of Heat Exchangers, Chem . Eng., Jan, 26, 1970, p . 98 .
10 ., Noble, M . A . ., Kamlani, J . S . and McKetta, J: J., Hea.t
Transfer in Spiral Colls Petr . Eny ., Apr . 1962, p . 723 .
11 . Perry, J! H ., Ed ., "Chemical Engineers' Handbook ; ." 4th
ed .,, McGraw-Hill, New York, 1963, 10, p . 24:
12 . Sand'er, J ., (unpubHshed),, A . B: Rosenbbadm, Patenter,
Stockholm Sweden, 1955 .
13. "Sptral,Heat Exchangers," Bu11 : S .A . 1410 3-69 HR5M,
American Heat' Reclaiming Corp ., New York.
14 . Tangad, N. N . and Jayaraman, R., Heat TransfeT on a
Spiral P1ate Hea4 Exchanger Trans . Inst. Chem . Engrs .
(London), 40, 3, 1962, p, 161L
15 . Thermal Handbook," Alfa-Laval/DeLaval Group,
Sweden, 1969 .
16 . Whlte, C. M ., Streamline Flow Through Curved Pipes,
Proceedings Royal Soc . (London) . Series A, 123 . 1929,
p: 645 .
Cold side :
2030368843 .
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