Professional Documents
Culture Documents
153
LAL...
LAL1...
LAL2...
LAL3.25
For burner controls used in connection with burners for continuous operation, refer to
Data Sheet 7785 (LOK16...).
CC1N7153en
13.12.2006
Building Technologies
HVAC Products
Warning notes
To avoid injury to persons, damage to property or the environment, the following
warning notes should be observed!
Do not open, interfere with or modify the unit!
All activities (mounting, installation and service work, etc.) must be performed by
qualified staff
Before performing any wiring changes in the connection area of the LAL, completely isolate the burner control from the mains supply (all-polar disconnection)
Ensure protection against electric shock hazard by providing adequate protection
for the burner controls connection terminals
Each time work has been carried out (mounting, installation, service work, etc.),
check to ensure that wiring is in an orderly state and make the safety checks as
described in Commissioning notes
Press the lockout reset button / operation button only manually (applying a force of
no more than 10 N), without using any tools or pointed objects
Do not press the lockout reset button on the unit or the remote reset button
for more than 10 seconds since this will damage the lockout relay in the unit
Fall or shock can adversely affect the safety functions. Such units must not be put
into operation, even if they do not exhibit any damage
Mounting notes
Always run high-voltage ignition cables separately, with the greatest possible distance to the unit and to other cables
Live and neutral conductors must not be mixed up
Installation notes
When commissioning the plant or when doing maintenance work, make the following safety checks:
a)
b)
c)
d)
Safety check
Burner startup with flame detector
darkened
Burner startup with flame detector
exposed to extraneous light
With wire strap B:
Simulation of loss of flame during
operation. For that purpose, darken
the flame detector during operation
and maintain that state
Without wire strap B:
Simulation of loss of flame during
operation. For that purpose, darken
the flame detector during operation
and maintain that state
Anticipated response
Lockout at the end of TSA
Lockout after 40 seconds at the
latest
Lockout
2/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Engineering notes
24
+
RAR...
LAL2
21
13 12 14
16 17 18
15
19
1(3)
SB
20
11 10
EK2
22
QRB1...
W
R
LP
23 24
LR
AL
SA v
M1
M2
BV1
BV2
Si
L
LK
N
1
c
d
g
h
i
j
k
7153a03/0204
10
Connect safety limit thermostats (manual reset) in the line (e.g. SB)
Remote reset
When connecting lockout reset button EK2 between terminals 21 and
- terminal 3: For remote reset only
- terminal 1: For remote reset and remote emergency shutdown
With LAL1: Required switching capacity of
- switching devices connected between terminals 4 and 5 (refer to Technical data)
With LAL2... / LAL3...: Required switching capacity of
- switching devices connected between terminal 12 and LP (refer to Technical data)
- LP (refer to Technical data)
When using series connection, the control contacts of other devices contained in the burner plant must be connected as follows:
- to terminal 4 or 5 contacts that must be closed from startup to controlled shutdown otherwise no startup
or shutdown
- to terminal 12 (not with LAL1...) contacts that must only be closed on startup otherwise no startup
- to terminal 14 (not with LAL1...) contacts that must be closed no later than at the beginning of t3 or t3
and that must remain closed until controlled shutdown occurs otherwise lockout
Maximum current draw, refer to Technical data
Z connected to terminal 15 t3 and t3n
Connection of BV... to terminal 20, refer to Connection examples
When using burners without air damper, or with an air damper not controlled and monitored by the LAL, terminal 8 must be connected to terminal 6
Wire link B clearly marked on the underside of the LAL
When wire link B is fitted, the LAL... initiates lockout if loss of flame occurs during operation. For repetition of
the startup sequence, wire link B on the plug-in section of the LAL... must be cut away. Just cutting is not
permitted!
For the permissible lengths and laying of detector cables, refer to Flame supervision
3/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
89 / 336 / EEC
73 / 23 / EEC
x
x
x
x
x
LAL1.25
LAL2.14
LAL2.25
LAL2.65
LAL3.25
x
x
x
x
x
x
x
x
x
x
x
x
x
x
---
x
x
x
x
x
x
x
x
x
x
x
x
x
x
---
--x
x
x
x
----x
--x
Disposal notes
The unit contains electrical and electronic components and must not be disposed of
together with domestic waste.
Local and currently valid legislation must be observed.
Mechanical design
Plug-in design
Exchangeable unit fuse (including spare fuse)
LAL...
LAL3.25
Housing
4/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Type summary
Switching times are given in the order of the startup sequence, valid for 50 Hz mains frequency. At 60 Hz frequency, switching times
are about 17 % shorter.
Flash steam generators
Flame supervision with QRB1... or QRC1... for blueflame burners
Flame supervision with QRB1... or RAR...
Choice of air pressure supervision
Choice of semiautomatic startup
Same as LAL2.25 with the following exception:
No lockout, but prevention of startup in the case of
extraneous light
t1
TSA
t3
t3
t3n
t4
t5
t6
t7
t8
t10
t11
t12
t13
t16
t20
Universal use
Medium- or heavy-oil
burners
LAL1.25 3)
LAL2.14 3)
10 s
4s
2s
From the start )
10 s
8s
4s
10 s
2s
30 s
6s
Optional
Optional
10 s
4s
32 s
LAL2.25 3)
LAL2.65 3)
Special applications
such as incinerator
plants
LAL3.25 3)
22.5 s
5s
2.5 s
66.5 s
5s
2.5 s
15 s
7.5 s
7.5 s
15 s
2.5 s
47 s
10 s )
15 s
7.5 s
7,5 s
15 s
2.5 s
91 s
10 s
15 s
5s
35 s
15 s
5s
12.5 s
) With air pressure supervision: From the time the air pressure signal is received
) Does not apply to LAL1...
as AC 100...110 V versions; add type suffix 110 V when ordering
3) Available
Ordering
Oil burner control, without plug-in base
refer to Type summary
Plug-in base is not included in standard delivery, must be ordered as a separate item!
Accessories for medium-capacity burner controls
refer to Data Sheet N7230
Plug-in base AGM410490500 with Pg11 thread for cable entry glands
Plug-in base AGM13.1 with M16 thread for cable entry glands
Flame detectors
Photoresistive detectors QRB1...
Blue-flame detectors QRC1...
Selenium photocell detectors RAR...
5/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Technical data
General unit data LAL...
Mains voltage
- With LAL1... / LAL2... / LAL3...
Mains frequency
Unit fuse (built-in)
Primary fuse (external)
Weight
Power consumption
Mounting position
Degree of protection
Safety class
Perm. input current at terminal 1
Perm. current rating of control terminals
3, 6, 7, 9...11 and 15...20
Required switching capacity of switching
devices
Between terminals 4 and 5
Between terminals 4 and 12
Between terminals 12 and LP
Between terminals 4 and 14
LP
Environmental
conditions
Storage
Climatic conditions
Mechanical conditions
Temperature range
Humidity
Transport
Climatic conditions
Mechanical conditions
Temperature range
Humidity
Operation
Climatic conditions
Mechanical conditions
Temperature range
Humidity
AC 230 V 15 / +10 %
AC 100 V 15 %...AC 110 V +10 %
50...60 Hz 6 %
T6.3H250V to DIN EN 60 127
max. 10 A (slow)
approx. 1,000 g
approx. AC 3.5 VA
optional
IP 40, when fitted, with the exception of the
connection area (terminal base)
II
max. 5 A (peaks of 20 A / 20 ms)
max. 4 A (peaks of 20 A / 20 ms)
1 A, AC 250 V
1 A, AC 250 V
1 A, AC 250 V
5 A (peaks of 20 A)
5A
DIN EN 60721-3-1
class 1K3
class 1M2
-20...+60 C
< 95 % r.h.
DIN EN 60 721-3-2
class 2K2
class 2M2
-50...+60 C
< 95 % r.h.
DIN EN 60 721-3-3
class 3K5
class 3M2
-20...+60 C
< 95 % r.h.
6/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Flame supervision
LAL1... with
QRB1...
95 A
12 A
160 A
To terminal 23
130 A
To terminal 23
35 A
To terminal 22
30 A
To terminal 22
Max. 30 m
---
---
Max. 1000 m
---
Not
permitted
20 m
-----
Max. 1 m
Max. 20 m
-----
RAR7...:
30 m
-----
-----
-----
200 m
To terminal 23
RAR8...: 100 m
---
3-core cable
2-core cable for the detector line (bl, sw);
separate single-core cable for the live conductor (br)
Shielded cable (e.g. RG62, shield insulated)
Shield
LAL1...
LAL1...
22 23
1
bl sw + br
23
+
A DC
22
QRC1...
80 A
12 A
A DC
23
22
LAL2...
LAL3...
22
24
LAL2...
LAL3...
A DC
A DC
QRB1...
RAR...
QRC1...
QRB1...
7153v01/1206
7153v05/1206
7153v02/0498
7153v03/0498
7/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Function
2-stage expanding flame burner
A
TP
M
~
M1
M2
B
t7
t1
A
TP
M
~
M1
M2
t7
t6
t3
t6
t1
Z
TSA
TSA
t3
BV1
BV1
t4
t4
LR
t3
t3n
t16
100%
LR
t5
t11
min.
0...
LK
BV2
LK
t11
t12
t13
t12
t5
100%
min.
0...
RV
t13
FS
7153a09/0498
FS
7153a10/0498
Legend
BV...
FS
LK
LR
General
Fuel valve
Flame signal amplifier
Air damper
Load controller
M...
R
RV
Z
8/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Function (contd)
Flame supervision
Preconditions for
burner startup
Flame detector and flame simulation test are made automatically during burner off
times and the prepurge time t1
If loss of flame occurs during operation, the burner control will initiate lockout
If automatic repetition of the startup sequence is required, the clearly marked wire
link on the plug-in section of the LAL... must be cut away start repetition
Burner control is not in the lockout position
Sequence switch is in its start position
with LAL1..., voltage is present at terminals 4 and 11
with LAL2... / LAL3..., voltage is present at terminals 11 and 12
Air damper is closed
End switch z for the CLOSED position must feed power from terminal 11 to
terminal 8
Contact of the limit thermostat or pressure switch W and the contacts of any
other switching devices in the control loop between terminals 4 and 5 must be
closed e.g. a control contact for the oil preheaters temperature
Normally closed contact of the air pressure switch must be closed LP test
Startup sequence
A
Start command by R
R closes the start control loop between terminals 4 and 5
The sequence switch starts to run
- Only prepurging, fan motor at terminal 6 receives power
- Pre- and postpurging, fan motor or flue gas fan at terminal 7 receives power on completion of t7
On completion of t16, the control command for opening the air damper is delivered via terminal 9
Terminal 8 receives no power during the positioning time
The sequence switch continues to run only after the air damper has fully closed
t1
t3
t3
On completion of t1, the LAL... drives the air damper to the low-fire position via terminal 10
the low-fire position is defined by the changeover point of auxiliary switch m in the actuator
During the positioning time, the sequence switch maintains its position
until terminal 8 receives power via m
The motor of the sequence switch is switched to the control section of the LAL...
positioning signals delivered to terminals 8 now have no impact on the further startup sequence and
on subsequent burner operation
9/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
t3n
Postignition time
Z must be connected to terminal 15
With short preignition, Z remains on until TSA has elapsed
connection to terminal 16
t4
t5
Interval
On completion of t5, terminal 20 receives power. At the same time, control outputs 9 to 11 and input 8
are galvanically separated from the LAL...s control section
LAL... is now protected against reverse voltages from the load control circuit
With the release of LR at terminal 20, the startup sequence of the LAL... ends
After a few idle steps (steps with no contact position changes), the sequence switch switches itself off
B-C
Burner operation
During burner operation, LR drives the air damper to the nominal load or low-fire position, depending
on heat demand
Release of the nominal load takes place via auxiliary switch v in the actuator
In the event of loss of flame during operation, the LAL... will initiate lockout
For automatic start repetition, the clearly marked wire link B on the plug-in section of the LAL... must
be cut away
Controlled shutdown
In the case of controlled shutdown, BV... will immediately be closed. At the same time, the sequence
switch is started to program t6.
C-D
t6
Postpurge time
Fan M2 connected to terminal 7
Shortly after the start of t6, terminal 10 receives power
air damper is driven to the MIN position
Full closing of the air damper starts only shortly before t6 has elapsed
initiated by the control signal at terminal 11
During the following burner off time, terminal 11 is live
t13
D-A
10/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
No start
One of the contacts is not closed (also refer to Preconditions for burner startup)
Extraneous light:
Lockout during or after completion of the control program
Examples:
Nonextinguished flame
Leaking fuel valves
Faulty flame supervision circuit
Interruption of
startup sequence
Lockout
Lockout
>
Interruption of
startup sequence
No positioning signal at terminal 8 from the auxiliary switch m for the low-fire position
Terminals 6, 7 and 15 are live until fault has been corrected
Lockout
Lockout
Lockout indicator
a-b
Startup sequence
b-b
Idle steps
(with no contact confirmation)
LAL2..., LAL3...
11/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
z ma
t4
TSA t3
t3n
1
t5
AS
t12
t1
t3
t7
t16
t11
21
t6
D
A
t13
16 17
15
18
19
20
11 10
LR
1(3)
SB
23
22
QRB1...
AL
EK2
SA
H
M1
M2
Si
BV2
BV1
LK
L
22
7153a01/0204
23
sw
bl
br
QRC1...
LAL2... / LAL3...
z ma
t16
t11
t7
t10
t12
t4
TSA t3
1
t5
t3n
t3
t1
21
t13
D
A 13 12
3
t6
AS
B
C
14
15
16 17 18
19
EK2
QRB1...
AL
LP
23 24
22
8
B
LR
1(3)
SB
11 10
20 9
SA v
H
M1
Si
L
N
M2
BV1
22
BV2
24
+
RAR...
7153a02/0402
LK
12/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Connection diagrams
LAL1...
Si
QRC1...
H
bl
br
sw
SB
23
22
1
AS
br1
a b
ar1
M1
M2
QRB1...
23 24
22
ar2
FR
a
5
a
ar3
XI
XIII
a
a
b
VII
a
b
fr2
fr1
IX
XIV
XII
b
EK1
IV
II
aa
VIII
b a
V
a
III
a
VI
b
AR
SM
br2
L1
M
E
BR
A
21
1 (3)
15
11 10
LR
SA
AL
20
16 18 17 19 9
LK
EK2
Z
LAL2... / LAL3...
BV2
BV1
7153a07/0204
Si
H
SB
RAR...
22
23 24
22
23 24
AS
br1
a b
QRB1...
I
b
ar1
ar2
12
M1
M2
LP
5
fr1
IX
XI
b
13
XII
ar3
IV
a
b
VII
a b
fr2
NTC
XIII
a
a
XIV
14
FR
II
aa
VIII
b a
VI
III
a
AR
EK1
E
BR
SM
M
br2
L1
21
15
16
18 17 19 9
20
LR
1110
1 (3)
SA
AL
EK2
BV1
LK
BV2
7153a08/0204
Do not press the lockout reset button EK... for more than 10 seconds!
For the connection of the safety shutoff valve, refer to the plant diagram provided by
the burner supplier.
13/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Sequence diagram
II
a
b t7
a
b
III
a
b
t11
t1
t12
t6
Control output
D at terminal:
4 12 *
7
t4
19
16
10
9
t3
IV
V
15
t3n
t3
a
b
9
t16
t5
11
20
VI
VII
a
b
VIII
a
b
t20
17
IX
TSA
a
b
XI
a
b
XII
a
b
XIII
a
b
XIV
a
b
XV
a
b
18
t10*
t13
t8
7153d01e/0404
P*
14/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Legend
a
AL
AR
AS
B
bl
br
BR
BV...
EK...
FR
H
L...
LK
LR
LP
m
M
NTC
QRC1...
QRB1...
R
RAR...
Si
SA
SB
SM
sw
v
V
W
z
Z
TSA
t1
t3
t3
t3n
t4
t5
t6
t7
t8
t10
t11
t12
t13
t16
t20
or
15/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
Connection examples
19
20
11
10
LR
SA
LK
BV2
N
7153a11/0498
19
18
17
10
11
20
LR
BV1
7153a12/0498
LK
BV2
19
20
11
10
7153a14/0498
N
BV2
BV3
Wiring required with LAL2... for operation with no air pressure supervision
13
12
14
W
d1
Semiautomatic startup
7153a15/1001
12
13
I
AL
L3
14
LP
N
7153a16/0498
16/18
Building Technologies
HVAC Products
CC1N7153en
13.12.2006
L...
LR
SA
BV2
BV1
15 (t3/t3n)
16 (t3)
17
18
19
20
11
10
10 8
LR
7
11
1 6
SA
IV
13
Z
BV1
12
BV2
III
9
LK
7153a05/1195
A
TP
II
R
t7
t1
t6
M1
M2
M
~
t3
t3n
Z
TSA
t3
BV1
t4
R
LR
t16
100%
t5
min.
0...
LK
BV2
t11
t12
t13
FS
7153a09/0498
L...
LR
SA
RV
BV1
16
18
17
20
19
11 10
LR
N
a
RV
Z
SA
LK
BV1
7153a06/1195
A
TP
R
t7
t6
t1
M1
M2
M
~
t3
Z
TSA
BV1
t4
R
LR
t11
t12
t5
100%
M
LK
min.
0...
RV
t13
FS
7153a10/0498
17/18
Building Technologies
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CC1N7153en
13.12.2006
Dimensions
Dimensions in mm
123
108,5
1,5
LAL...
27,5
7,5
103
37
27,5
103
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Building Technologies
HVAC Products
CC1N7153en
13.12.2006