High Pressure Steam Let

Down Station
Data Sheet
Sheet 1 of

project name

device name

FATIMA Ammonia Revamp Project

APPLICABLE TO:
CUSTOMER:

PDP

0
REV.

DESIGN STAGE

DWG.N
O.

701 Ammonia Unit

PURCHASE

Fatima Fertilizer Company Ltd.

AS BUILD

DESN

CHKD

REW

DATE

Detail Design

REVISE

MS-108B

ITEM NO.

PLANT LOCATION: Mukhtargarh, Sadiqabad,

district Rahim Yar Khan, Pakistan

UNIT

High Pressure Steam Let Down Station

TYPE
NOTE:

No.REQUIRED

MANUFACTURER/MODEL
INDICATES INFORMATION TO BE COMPLETED BY PURCHASER
BY MANUFACTURER

OPERATING CONDITIONS

MINIMUM NORMAL MAXIMUM

INLET STEAM
2

STEAM PRESSURE

kg/cm g

99.8

99.8

STEAM TEMPERATURE

489

489

STEAM FLOW

kg/h

15000

181427

MAX.ALLOWABLE PRESSURE DROP

kg/cm g

(Note 3,4,5)
2

OUTLET STEAM
2

STEAM PRESSURE

kg/cm g

42.5

42.5

STEAM TEMPERATURE

390

390

MAX.ALLOWABLE TEMPERATURE VARIATION

VENDOR TO INDICATE MAXIMUM TURNDOWN

WATER REQUIREMENT (IF REQUIRED)
TYPE OF WATER

BFW
2

PRESSURE BEFORE C.V.

kg/cm g

TEMPERATURE

FLOW QUANTITY

kg/h

(Note 3,4,5)

52

52

121

121

613

4802

TURNDOWN RATIO

ATOMIZING STEAM (IF REQUIRED)

2

STEAM PRESSURE

kg/cm g

STEAM TEMPERATURE

STEAM FLOW

kg/h

INSTRUMENTATION AND CONTROL

EMPERATURE CONTROLLER
TEMPERATURE CONTROL VALVE(S)
TEMPERATURE GAUGE(S)
PRESSURE CONTROLLER

MANUFACTURE

TYPE

MODEL/SIZE

High Pressure Steam Let

Down Station
Data Sheet
Sheet 2 of

project name

FATIMA Ammonia Revamp Project

APPLICABLE TO:
CUSTOMER:

PDP

device name

701 Ammonia Unit

PURCHASE

Fatima Fertilizer Company Ltd.

AS BUILD

0
REV.

DESN

DESIGN STAGE

DWG.N
O.

CHKD

REW

DATE

Detail Design

REVISE

ITEM NO.

MS-108B

PLANT LOCATION: Mukhtargarh, Sadiqabad,

PRESSURE CONTROL VALVE(S)

PRESSURE GAUGE(S)

MECHANICAL DESIGN REQUIREMENTS

2

DESUPERHEATER DESIGN PRESSURE

kg/cm g

Steam 116/BFW 80

DESUPERHEATER DESIGN TEMPERATURE

Steam 510/BFW 510

BODY MATERIAL

2-1/4Cr-1Mo (SA217 Gr. WC9)

SPRAY NOZZLE MATERIAL

SS 304

THERMAL SLEEVES MATERIAL(IF REQUIRED)

SHIPPING WEIGHT

kg

CONNECTIONS

SIZE SCHEDULE

STEAM INLET

12"

STEAM OUTLET

18"

BOILER FEED WATER

2"

ANSI FLGE RTG.

DRAIN

CODE REQUIREMENT

YES

NO

INSTALLATION POSITION

VERT

HORIZ

INSTALLATION LOCATION

OUTDOOR

INDOOR

INSULATION

BY VENDOR

BY PURCH

NOTES:
1.Desuperheater contains two control valves.( date sheet see page 3 and 4) .

2.Temperature control valve TV-2052,Pressure control valve PV-032A provided by desuperheater vendor.
3. Hot-standby flow (steam =180kg/hr & BFW = 11 kg/hr) is not controlled flow. We assume that this is
passing flow thru valve while valve is full closed to ensures smooth and quick valve response during requirement.
4. This valve will normally remain full close and during Plant emergency (critical situation), this valve has to

open from fully close to ~50% within 1 sec. Since operation of this valve is critical and vital during such
situation and significant pressure / temperature difference between upstream and downstream of valve, our

designer has foreseen requirement of small flow passing thru this valve at full close condition to avoid
stuking or delayed opening of this valve.
5. Manufacturer is required to ensure / provide recommendation that valve is designed to eliminate chances
of valve sticking; due to differential temperature/differential pressure or internal erosion, and valve is able

High Pressure Steam Let

Down Station
Data Sheet
Sheet 3 of

project name

FATIMA Ammonia Revamp Project

APPLICABLE TO:
CUSTOMER:

PDP

device name

701 Ammonia Unit

PURCHASE

Fatima Fertilizer Company Ltd.

AS BUILD

0
REV.

DESIGN STAGE

DWG.N
O.

ITEM NO.

Approved:

Date:

CHKD

Rev:

DOC.NO.

REW

Detail Design

DATE

REVISE

MS-108B

PLANT LOCATION: Mukhtargarh, Sadiqabad,

to operate as specified above without any time lag.

Prepared:

DESN

PV-032A
Control valve
Data sheet

project name

FATIMA Ammonia Revamp Project

device name

Sheet 3 of 4
701 Ammonia Unit

REV.

DESIGN STAGE

Modulating or On/Off
Failure position
Positioner
Positioner type

Position Transmitter
Indication
Enclosure

CHKD

REW

Detail Design

DWG.NO.

P&I Diagram
See Attachment-2
Service
High pressure steam,superheated
Pipe
12"-SS-71171-H36
Fluid
High pressure steam,superheated
Pipe data
Design min
Operating
Pressure
99.8
Temperature
489
Calculation data
Unit
Minimum
Normal
Fluid phase
Steam/Vapors Steam/Vapors
2
Upstream pressure
50
99.8
kg/cm g
2
Downstream pressure
42
42.5
kg/cm g

Upstream Temperature
442
489
Vapour/Gas,Mass flow rate (Note 1)
kg/h
15000
181427
3
Vapour/Gas ,Density
16.019
30.8
kg/m
Vapour/Gas,Viscosity
cP
0.028
Vapour/Gas,Mole weight
kg/kmol
18.02
18.02
Vapour/Gas,Ratio of specific heats
1.20
Calculation factors
FR
1.00
FP
1.00
2
0.81
FL (p)
Fd
0.38
Kc
0.73
2
0.81
FL
XFz
0.16
Results
Cv calculated
228.69
53.07
Valve outlet velocity
m/s
116.6
Noise attenuation like restriction disk shall be included
Vendor is to specify the size of the vale
Body/Bonnet
Valve type
Steam conditioning PRDS
Size
Material
A217 C12A
Rating
Pipe Inlet/Outlet
12"/18"
Connection type
Trim
Cv required
(Note 2,3,4)
Characteristic
Trim type
Parabolic plug
Material
Leakage class
Actuator
Actuator type

DESN

Design max
116
510
Maximum

Unit
2
kg/cm g

Special

Linear
SS316,Hard Face
IV

dP for sizing

116 kg/cm2

Modulating
FL/DO

Hand wheel
Close/opening time

YES
-/1s

Tag No,
Protection class

1-PZT-2051

E-P/4...20mA+HART

0...100%

REVISE

Class 1500
Flange ,RTJ or BW

Diaphragm with spring

return

DATE

Notes:
1.Hot-standby flow (steam =180kg/hr)is not controlled flow. We assume that this is
passing flow thru valve while valve is full closed to ensures smooth and quick valve
response during requirement.
2. For Selected CV, valve opening at normal flow should not exceed 75%.
3. VTA (Vendor to Advise)
4. Valve sizing and material of construction should ensure no flashing/Cavitation.

TV-2052
Control valve
Data sheet

project name

FATIMA Ammonia Revamp Project

device name

Sheet 4 of 4
701 Ammonia Unit

REV.

DESIGN STAGE

Modulating or On/Off
Failure position
Positioner
Positioner type

REW

CHKD

Detail Design

DWG.NO.

P&I Diagram
See Attachment-2
Service
Medium pressure Boiler Feed Water
Pipe
2"-WB-66061-6S1
Fluid
Boiler feed water
Pipe data
Design min
Operating
Pressure
52
Temperature
121
Calculation data
Unit
Minimum
Normal
Fluid phase
Liquid
Liquid
2
Upstream pressure
52
52
kg/cm g
2
Downstream pressure
42.5
42.5
kg/cm g

Upstream Temperature
121
121
2
Critical pressure
224.6
224.6
kg/cm g
Liquid ,Mass flow rate (Note 1)
kg/h
613
4802
3
Liquid ,Density
945
945
kg/m
Liquid ,Viscosity
cP
0.231
0.231
Liquid,Mole weight
kg/kmol
18.02
18.02
2
Liquid,Vapour pressure
2.09
kg/cm g
Calculation factors
FR
FP
2
FL (p)
Fd
Kc
2
FL
XFz
Results
Cv calculated
0.239
1.877
Valve outlet velocity
m/s
Downstream pressure depends on design of PV-032A
Vendor is to specify the size of the vale
Body/Bonnet
Valve type
Globe valve
Size
Material
A217 C12A
Rating
Pipe Inlet/Outlet
2"/2"
Connection type
Trim
Cv required
(Note 2,3,4)
Characteristic
Trim type
Parabolic plug
Material
Leakage class
Actuator
Actuator type

DESN

Design max
58
510
Maximum
Liquid

Unit
2
kg/cm g

Special

Linear
SS316,Hard Face
V

dP for sizing

58 kg/cm2

Modulating
FL/DO

Hand wheel
Close/opening time

Yes
-/1s

REVISE

2"
Class 1500
Flange ,RTJ

Diaphragm with spring

return

DATE

E-P/4...20mA+HART

Notes:
1.Hot-standby flow (BFW =11kg/hr)is not controlled flow. We assume that this is
passing flow thru valve while valve is full closed to ensures smooth and quick valve
response during requirement.
2. For Selected CV, valve opening at normal flow should not exceed 75%.
3. VTA (Vendor to Advise)
4. Valve sizing and material of construction should ensure no flashing/Cavitation.