Professional Documents
Culture Documents
1 " 7 5 3 " 1
[":IUTSCHt T.JCRM
Novernber1982
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P l a s t i c sm o u l d i n g s
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T o l e r a n c e sa n d a c c e p t a n c ec o n d i t i o n sf o r l i n e a rd i m e n s i o n s
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It is not possibleto take the tolerancesfor plasticsmouldingsfrom the ISO basictolerances,sincethey are correlated
S s ? F with the nominaldimensionson the basisof other principles.
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D i m e n s i o n si n m m
General
3 Concepts
MouldingshrinkageVS
Mouldingshrinkagemeansthe differencebetweenthe
dimensions.of
the mould.Lw at (23 !2l.oC and those
of the mouldingLtr, the latter havingbeen stored for
16 hours after manufacturein standardatmosphere
DIN 50 014 - 23/50-2andthen measuredimmediately
after.
VS:t-# 1oo10701
RadialmouldingshrinkageVSR
The radialmouldingshrinkageis the mouldingshrinkage
in the directionof injection.
TangentialmouldingshrinkageVST
The tangentialmouldingshrinkageis the mouldingshrinkageperpendicular
to the direction,ofiniection.
MouldingshrinkagedifferenoeAVS
The moufdingshrinkagedifferenceis the differencebetweenthe radialandtangentialmouldingshrinkage
AVS=VSR_VST
Field of application
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uth Verlag GmbH, Berlin 30, hes exclu.siv,esale r ights f or G er r nan Standar ds ( D l N - N or m en)
.83
b-
DIN l6 901
Engl.
Price group 7
S a l e sN o . 0 1 0 7
Paqe
D t N1 6 9 0 1
4 T er anc es
The t
acce
r a n c e ss h a l l a p p l y t o m o u l d i n g s a t t h e t i m e o f
n c e ; s e e c l a u s e5 .
Unl
the dr
incla e 5 .
al to lerances1)
4.1
Th e
appro
i n t ab 2 .
Ex am f or s pec i fy i n gto l e ra n c eg ro u p 1 4 0 :
T o l e r a n c eDsI N 1 6 9 0 1- 1 4 0
e l e m e n t so i t h e m o u l d , e . g . w a l l t h i c k n e s sd i m e n s i o n s
a n d b o t t o m t h i c k n e s sd i m e n s i o n so r d i m e n s i o n sd e t e r '
m i n e d b y t h e s h i m so r m o u l d s l i d e s .
N o t e : T h e t o l e r a n c e so n t h e s e d i m e n s i o n s a r e g r e a t e r
than those on the mould-related dimensions
becausethe movable parts of the mould do not
' always reach the same final position when the
mould is closed.
When the permissible deviations are entered
a g a i n s tt h e d i m e n s i o n , t a k e c a r e t o e n s u r et h a t
t h e d i m e n s i o n sl y i n g i n t h e c l o s i n gd i r e c t i o n o f
t h e m o u l d a l l v a r y i n t h e s a m ed i r e c t i o n , i . e .t h a t
the bottom thickness for example increaseswhen
the overall height of the moulding increases.
F o r n o n - m o u l d - r e l a t e dd i m e n s i o n s i n t h e d i r e a i o n o f
closing of the mould, the values specified in table 2 e-an
be increased if necessary in the case of compression
m o u l d i n g . I n s u c h a c a s et h e d i m e n s i o n s s h a l l b e m a r k e d
with these increasedtolerances.
4.2
1, c olum n s5 a n d 6 , tw o s e ri e sa re g i v e nfor
ln
specif ng t oler an c eas g a i n sdt i m e n s i o n sT. h e fi g uresi n
these f er t o t he a p p ro p ri a teto l e ra n c eg ro u p i n tabl e2.
Series tolerancescan be compliedwith without special
mea
. Series 2 tolerancesrequire more extensive
in pr odu c ti o n .
The ies 1 and 2 to l e ra n c essh a l lb e d i v i d e di nto upper
r deviations in accordance with technical requirea n dI
E x am e s h o w i q g d i v i s i o n o f t o l e r a n c e 0 , 8 :
N ot e: l f i t i s r e q u i r e d t h a t t h e t o l e r a n c e sb e m a i n t a i n e d
in respect of effects acting on the moulding from
t h e e n v i r o n m e n t o r c a u s e db y t h e c o n d i t i o n o f
the moulding during the production process3),
this shall be expresslyagreedbetween the supplier
and the customer and specified in drawings, order
documents, etc.
4.3
Dim
4.4
Dim
di
i o n s i n t a b l e 2 r e l a t e dt o t h e m o u l d a r e i n e a c h
ons in the samepart of the mould.
cased
di mensi ons
Fi gure1. J\4oul d+ el ated
4.5 Reductionof tolerances
For particulardimensionstolerancesnarrowerthan those
specifiedin table 2 may be obtainableby specialmeasures.
For precisionengineeringat the presenttime the last
tw o l i nesi n tabl e2 appl y.
1) Formerl ydesi gnated
as: " D i mensi onsw i thou t specitolerance"
f ied
2) Formerlydesignatedas: "Dimensionswith specified
tolerance"
3) Thesecould be for example,temperature,atmospheric
humi di ty,gasesand vapours,l i qui ds
o)
:l
at)
,
I
I
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I O
t c
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4.6
D r a ft s
S i n c e a l l d e v i a t i o n sa p p l y t o t h e n o m i n a l d i m e n s i o n s
e n t e r e do n t h e d r a w i n g , t h e d r a w i n g m u s t c l e a r l ys h o w
the point on the draft taper to which the nominal
d i m e n s i o na p p l i e s .
'16
901
P a o e3
4 . 7 T o l e r a n c e so f f o r m a n d p o s i t i o n
D e v i a t i o n so f f o r m a n d p o s i t i o n o c c u r r i n ga f t e r r e m o v a l
f r o m t h e m o u l d a r e d e p e n d e n to n t h e s h a p eo f t h e n p o u l d
\
among other things.
A n g u l a r t o l e r a n c e s ,t o l e r a n c e so f f o r m a n d p o s i t i o n s h a l l
b e s p e c i fi e d i n a c c o r d a n c ew i t h D l N 7 1 8 4 P a r t 1 d i r e c t l y
a g a i n s t t h e d i m e n s i o n o r ( w h e r e a p p l i c a b l e )a s g e n e r a l
t o l e r a n c e si n a c c o r d a n c ew i t h D l N 7 1 6 8 p a r t 1 a n d p a r t ? .
E x a m p l e s h o w i n g m e t h o d o f s p e c i f y i n gg e n e r a lt o l e r a n c e :
A n g u l a r t o f e r a n c e s ,t o l e r a n c e so f f o r m a n d p o s i t i o n
DIN 7168 - mT
F i g u r e3 . B a s i cs h a p eo f m o u l d i n g
4.8
T h e f o l l o w i n g s h a l l b e u s e d a s a g u i d e l i n e :t o l e r a n c e c l a s s
"coarse"
for metric threads in accordance with DIN 13
Part 14 and tolerancd class"8" for pipe threads in accordance with D lN ISO 228 Part 1.
F i g u r e4 . P l u s v a r i a t i o n f o r d r a f t
Extra material compared with the basic shape
of the moulding
5 Acceptanceconditions
A c c e p t a n c es h a l l ' n o t t a k e p l a c e e a r l i e r t h a n 1 6 h o u r s
after manufacture of the plastics moulding or after any
req ui red post-mould ing treatment.
The atmosphere used for acceptance shall be standard
atmosphere DIN 50 O14 - 23/50-2. For other tempera t u r e s a n d r e l a t i v e h u m i d i t i e s , t h e m e a s u r e dv a l u e sm u s t
be corrected by taking into account the appropriate
coefficients of linear expansion.
F i g u r e5 .
M i n u s v a r i a t i o nf o r d r a f t
Loss of material compared with the basic
s h a p eo f t h e m o u l d i n g
= i n s i d ed i m e n s i o n
a = o u t s i d ed i m e n s i o n
i
T h e s i z eo f t h e r e q u i r e d d r a f t t a p e r s m u s t b e s p e c i f i e d
in the drawing.
P a g e4
tN 16901
Table1
Correlation of tolerance g r o u p s w i t h m o u l d i n g m a t e r i a l s
grouPs
Tolerance
for dimensions
for
I
oeneral
-toler- I wherethe deviations
against
| areindicated
ances I thedimensions
S e r i e s ll S e r i e s 2
madefrom
Mouldings
materials
Epoxyresinmoulding
materials
moulding
copolymer
vinylacetate
Ethylene
Phenolic
plastic
m ould i n g
materials
Aminoplastic
m ould i n g
materials
and
aminoplastic/
phenolic
plastic
m ould i n g* materials
16778Part1
w i t hi n o r g a n i c T Y P1e1 . 5 , ! ? , ! 9
1 3 . 51, 3 . 91, 5 , 1 6
fillers
t'
organic lffittult;,tl;?rtt
with
fillers
84
ii'.g, it,7q',75,ti3,
withorsanic
IIIIJ#il?llfir!-l
fillers
w i thi n o rg a n i c
fillers
ig', f gf , igt.b'
T ype1S b,156,l bB
(
7708Part3
with organic
--Type157;'182;183
andinoiganic '-
materials Type801,802'803'804
resinmoulding
Polyester
mats
resin
Polyester
T Y P8e3 0 , 8 3 0 ' 5 , 8 3 1
831'5,832,832'5'833'
833.5
16911
16913P art3
T ype212,214
Com p o u n fo
d sr c o l dm o u l d i n g
copolymers
acrylester
onacrylonitrile-sryrene
based
fVf
*f Oiogmaterials
basedon acrylonitrile-butadiene-styrene
Mouldingmaterials
(with.nd *,thout fillttt)'
copolym-ers
mouldingmaterials
acetate
Cellulose
16772Part1
7742Part1
butyratemouldingmaterials
acetate
Cellulose
mouldingmabrials
propionate
acetate
Cellulose
mouldingmaterials
propionate
Cellulose
(amorphous,
with or withoutfillers)
iolyamidemouldingmaterials
6 to
eolyamide
1) (withoutfiller)
materiah
66 moulding
Polyamide
P oly a m i d6el 0 to
t.ttt'.ltU
11moulding
Polyamide
(-it
P olya mi dl 2emo u l d i n g@
G las s fi b re i n fo rc epdo l y a m i d6e,6 6 ,610,1l and12
materials
moulding
materials
moulding
Polybutylene
Polybutyleneterephthalatemouldingmaterials
(-i,hf',ll*)
(withoutfiller,with filler)
mouldingmaterials
Polycarbonate
, nonf iar d e n i n g ' o u | d i n g * te ri a | s (th e rmop| asti cs)thenexthi ghestto| erancegroup
over4 mm.
applyfor wallthicknesses
(,
D I N 1 69 0 1
Table 1.
It
(continued)
S y m bol
f or
basic
material
M o u l d i n gs
madefrom
PDAP
PE
(wirhinorganic
moulding
materials
fiiler)
!g!gq!!Vt phthalate
1)
Po l y e th y l em
n eo u l d i nm
(w
i
thout
g a te ri a l s
fi l l er)
PESU
Po l y e th e
r l p h o nmo
su
e u l d i nm
g a t eri al(w
s i thoutfi l l er)
PSU
It
/
I
lI
T rlerance
groups
Moulding
materials
Ior
t or dim ensions
I
in
general wherethedeviations
I
accordance t o l e r - I areindicated
against
with
ances I
ttredimensions
DIN
1 | Series
2
I Series
r30
r50
130
120
r10
130
120
110
PETP
140
130
130
120
1r0
PMMA
Polyethylene
(withfiller)
terephthalate
moulding
materials
Polymethyl
methacrylate
moulding
materials
POM
16776Part1
130
120
r30
120
110
l ) o u l d i n gm a t e r i a l1s) ( w i t h o u tf i l l e r ) ,
P o l y o x y m e t h y l e n( p
e o l y a c e t am
l e n g t ho f m o u l d i n g s(: 1 5 0 m m
140
130
120
Polyoxymethy
1) (withoutf iller),
lene(p-olyacetal)
moulding materials
l e n g th
o f mo u l d i n g )s : 1 5 0m m
150
140
130
(polyacetal)
Polyoxymethylene
1) {withfiller}
moulding
materials
1)s(w i thoutfi l l er)
P o l y p ro p y l em
ne
o u l d i nm
g a te ri al
130
120
ll0
150
140
130
140
r30
120
140
130
120
130
120
110
130
120
110
PP
1) (glass
Polypropylene
moulding
materials
fibrereinforced,
reinforced
withtalcumor asbestos
f ibre)
P P / E P DMMixtureof polypropylene
andrubber(withoutfiller)
7745ParIl
16774P art1
PPO
folyphenyleneoxide mouldingmaterials
PPS
PS
Polyphenylene
sulphide
(withfiller)
moulding
materials
Polystyrene
moulding materials
7741Part1
130
120
ll0
PVC-U
Unplasticized
polyvinyl chloridemoulding materials
7748PartI
130
120
r10
Plasticized
polyvinylchloride
moulding
materials
Styrene
acrylonitrife
moulding
materials
{*itt tilt"r,*itt *ffi
Styrene
butadiene
moulding
materials
7749Part1
No dataavailable
at present
SB
Mixtures
of polyphenylene
oxideandpolystyrene
{withf illerandwithoutf iller)
Therm
polyurethane
oplastic
16775PartI
130
120
r10
16771P art1
r30
120
110
130
120
r10
150
140
130
Products
with 70to g0 ShoreA 2)
r50
r40
Products
with over50 St'." D ,)
140
130
r30
t2a
r) Seepage4
! ) For Shorehardnestests
A and D seeDIN b3 505
Polyethylene
terephthalate
mouIdingmateria
ls (amorphous)
Polyethylene
terephthalate
mouIding materia
ls(crystalline)
Fluorinated
polyethy
lene-p
olypropylenemouldingmaterials
,l
Po l y s u l p h om
ne
o u l d i nm
g a te ri a(w
l s i thf i l l er,w i thoutf i l l er)
I
tt \(
il0
SAN
130
)vcf
110
120
I '
It
140
120
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