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Royal Commission - Yanbu

January 2012

SECTION 23 83 13
RADIANT-HEATING ELECTRIC CABLES
PART 1 - GENERAL
1.1

RELATED DOCUMENTS
A.

1.2

Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.
SUMMARY

A.

Section includes electric heating cables for ceiling or floor radiant heating with the following
electric heating cables:
1.
2.
3.

B.

Related Requirements:
1.
2.
3.
4.
5.

1.3

Mineral insulated, series resistance.


Plastic insulated, series resistance.
Self-regulating, parallel resistance.

Section 21 05 33 "Heat Tracing for Fire-Suppression Piping."


Section 22 05 33 "Heat Tracing for Plumbing Piping."
Section 23 05 33 "Heat Tracing for HVAC Piping."
Section 23 82 13 "Valance Heating and Cooling Units" for factory-fabricated electric
heating panels for ceiling and wall applications.
Section 23 83 23 "Radiant-Heating Electric Panels."

ACTION SUBMITTALS
A.

Product Data: For each type of product.


1.
2.

B.

Shop Drawings: For electric heating cable.


1.
2.

1.4

Include rated capacities, operating characteristics, and furnished specialties and


accessories.
Schedule heating capacity, length of cable, spacing, and electrical power requirement for
each electric heating cable required.

Include plans, sections, details, and attachments to other work.


Include diagrams for power, signal, and control wiring.

INFORMATIONAL SUBMITTALS
A.

Coordination Drawings: Reflected ceiling plans, drawn to scale, on which the following items
are shown and coordinated with each other, using input from installers of the items involved:

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Contract No.

RC - Yanbu

Radiant-heating Electric Cables

1.
2.
3.

Ceiling suspension assembly members.


Method of attaching hangers to building structure.
Items installed in finished ceiling, including the following:
a.
b.
c.
d.
e.
f.
g.

Lighting fixtures.
Air outlets and inlets.
Speakers.
Sprinklers.
Access panels.
Perimeter moldings.
<Insert item>.

B.

Field quality-control reports.

C.

Sample Warranty: For special warranty.

1.5

January 2012

CLOSEOUT SUBMITTALS
A.

1.6

Operation and Maintenance Data: For electric heating cables to include in operation and
maintenance manuals.
WARRANTY

A.

Special Warranty: Manufacturer agrees to repair or replace electric heating cable that fails in
materials or workmanship within specified warranty period.
1.

Warranty Period: [10] [15] <Insert number> years from date of Initial Acceptance.

PART 2 - PRODUCTS
2.1

GENERAL REQUIREMENTS FOR ELECTRIC HEATING CABLES


A.

Electrical Components, Devices, and Accessories: Listed and labeled as defined in NFPA 70,
by a qualified testing agency, and marked for intended location and application.
1.

<Insert manufacturer's name>.

B.

Comply with UL 1673.

C.

Heating Element: Single- or dual-conductor resistor wire. Terminate with waterproof, factoryassembled, nonheating leads with connectors at both ends.

D.

Electrical Insulating Mineral: Magnesium oxide.

E.

Cable Cover: Copper-nickel alloy[ and high-density polyethylene outer jacket].

F.

Maximum Operating Temperature: [ 150 deg C] <Insert temperature>.

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Contract No.

RC - Yanbu

G.

Radiant-heating Electric Cables

Capacities and Characteristics:


1.
2.
3.

Maximum Heat Output: [ 19.7 W/m] [ 24.6 W/m] <Insert value>.


Spacing: <Insert mm>.
Electrical Characteristics for Single-Circuit Connection:
a.
b.
c.
d.
e.
f.

2.2

January 2012

Volts: [120] [208] [240] [277] [480] <Insert value>.


Phase: <Insert value>.
Hertz: <Insert value>.
Full-Load Amperes: <Insert value>.
Minimum Circuit Ampacity: <Insert value>.
Maximum Overcurrent Protection: <Insert amperage>.

PLASTIC-INSULATED, SERIES-RESISTANCE HEATING CABLES


A.

Manufacturers: Subject to compliance with requirements, [provide products by the following]


[provide products by one of the following] [available manufacturers offering products that may
be incorporated into the Work include, but are not limited to, the following]:
1.

<Insert manufacturer's name>.

B.

Comply with UL 1673.

C.

Heating Element: Single resistor wire. Terminate with waterproof, factory-assembled,


nonheating leads with connectors at both ends.

D.

Electrical Insulating Jacket: Minimum 0.10-mm Kapton with silicone or Tefzel.

E.

Cable Cover: [Aluminum] [Stainless-steel] [Nickel] braid[ with silicone or Hylar outer jacket].

F.

Maximum Operating Temperature: [ 150 deg C] <Insert temperature>.

G.

Cable-Heated Mats: Factory-fabricated cable and fiberglass or plastic mesh with uniform [ 38mm] [ 76-mm] <Insert dimension> cable spacing, in [ 457-mm] [ 914-mm] <Insert
dimension> widths.

H.

Capacities and Characteristics:


1.
2.
3.
4.

Maximum Heat Output (Cable): [ 19.7 W/m] [ 24.6 W/m] <Insert value>.
Maximum Heat Output (Mat): [ 129 W/sq. m] [ 172 W/sq. m] <Insert value>.
Spacing: <Insert mm>.
Electrical Characteristics for Single-Circuit Connection:
a.
b.
c.
d.
e.
f.

23 83 13 rev 1

Volts: [120] [208] [240] [277] [480] <Insert value>.


Phase: <Insert value>.
Hertz: <Insert value>.
Full-Load Amperes: <Insert value>.
Minimum Circuit Ampacity: <Insert value>.
Maximum Overcurrent Protection: <Insert amperage>.

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Contract No.

RC - Yanbu

2.3

Radiant-heating Electric Cables

January 2012

SELF-REGULATING, PARALLEL-RESISTANCE HEATING CABLES


A.

Manufacturers: Subject to compliance with requirements, [provide products by the following]


[provide products by one of the following] [available manufacturers offering products that may
be incorporated into the Work include, but are not limited to, the following]:
1.

<Insert manufacturer's name>.

B.

Comply with UL 1673.

C.

Heating Element: Pair of parallel [No. 16] [No. 18] AWG, [tinned] [nickel-coated], stranded
copper bus wires embedded in crosslinked conductive polymer core, which varies heat output in
response to temperature along its length. Terminate with waterproof, factory-assembled,
nonheating leads with connectors at one end, and seal the opposite end watertight. Cable shall
be capable of crossing over itself once without overheating.

D.

Electrical Insulating Jacket: Flame-retardant polyolefin.

E.

Cable Cover: [Tinned-copper] [Stainless-steel] braid[ with polyolefin outer jacket with
ultraviolet inhibitor].

F.

Maximum Operating Temperature: [ 150 deg C] <Insert temperature>.

G.

Cable-Heated Mats: Factory-fabricated cable and fiberglass or plastic mesh with uniform [ 38mm] [ 76-mm] <Insert dimension> cable spacing, in [ 457-mm] [ 914-mm] <Insert
dimension> widths.

H.

Capacities and Characteristics:


1.
2.
3.
4.

Maximum Heat Output (Cable): [ 9.8 W/m] [ 16.4 W/m] [ 26 W/m] [ 32.8 W/m] [
39.4 W/m] <Insert value>.
Maximum Heat Output (Mat): [ 65 W/sq. m] [ 129 W/sq. m] [ 172 W/sq. m] [
260 W/sq. m] <Insert value>.
Spacing: <Insert mm>.
Electrical Characteristics for Single-Circuit Connection:
a.
b.
c.
d.
e.
f.

2.4

Volts: [120] [208] [240] [277] [480] <Insert value>.


Phase: <Insert value>.
Hertz: <Insert value>.
Full-Load Amperes: <Insert value>.
Minimum Circuit Ampacity: <Insert value>.
Maximum Overcurrent Protection: <Insert amperage>.

CONTROLS
A.

Comply with requirements in Section 23 09 00 "Instrumentation and Control for HVAC" and
Section 23 09 93 "Sequence of Operations for HVAC Controls" for control devices and
sequence of operations for radiant-heating electric cables.

B.

Wall-Mounted Thermostats for Ceiling and Floor Heating Cables:

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Contract No.

RC - Yanbu

Radiant-heating Electric Cables

1.
2.
2.5

January 2012

Minimum temperature range from [ 10 to 32 deg C] <Insert temperature range>.


Manually operated with on-off switch.

ACCESSORIES
A.

Cable Installation Accessories: Fiberglass tape, heat-conductive putty, cable ties, silicone end
seals and splice kits, and installation clips all furnished by manufacturer, or as recommended in
writing by manufacturer.

B.

Embedded Heating-Cable Identification:


1.
2.

3.

Flush-mounted cast-iron boxes with identification on lid according to NFPA 70.


Mechanically fastened [metal] [plastic] signage with identification according to
NFPA 70 and complying with requirements in [Section 10 14 16 "Plaques."]
[Section 10 14 19 "Dimensional Letter Signage."] [Section 10 14 23 "Panel
Signage."]
Mechanically fastened [metal] [plastic] [concrete] post-mounted signage with
identification according to NFPA 70 and complying with requirements in
[Section 10 14 16 "Plaques."] [Section 10 14 19 "Dimensional Letter Signage."]
[Section 10 14 23 "Panel Signage."]

PART 3 - EXECUTION
3.1

EXAMINATION
A.

Examine surfaces and substrates to receive electric heating cables or cable-heated mats for
compliance with requirements for installation tolerances and other conditions affecting
performance.
1.
2.

B.
3.2

Ensure surfaces in contact with electric heating cables or cable-heated mats are free of
burrs and sharp protrusions.
Ensure surfaces and substrates are level and plumb.

Proceed with installation only after unsatisfactory conditions have been corrected.
APPLICATIONS

A.

Install the following types of electric heating cable for the applications described:
1.
2.

23 83 13 rev 1

Ceiling Radiant Heating:


[Plastic-insulated, series-resistance] [Self-regulating,
parallel-resistance] heating cable.
Floor Radiant Heating: [Plastic-insulated, series-resistance] [Self-regulating, parallelresistance] heating cable.

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Contract No.

RC - Yanbu

3.3

Radiant-heating Electric Cables

January 2012

INSTALLATION
A.

Install electric heating cable or cable-heated mats across expansion, construction, and control
joints according to manufacturer's written instructions; use cable-protection conduit and slack
cable to allow movement without damage to cable.

B.

Do not energize cables embedded in concrete or plaster until those assemblies are cured.

C.

Electric Heating-Cable Installation for Ceiling Radiant Heating: Install heating cable or cableheated mat with heat-conductive fill materials such as plaster to ensure direct contact with
finished radiant surfaces.

D.

Electric Heating-Cable Installation for Floor Radiant Heating: Install heating cable or cableheated mat with heat-conductive fill materials such as concrete to ensure direct contact with
finished radiant surfaces.

E.

Set field-adjustable switches and circuit-breaker trip ranges.

3.4

CONNECTIONS
A.

Ground equipment according to Section 26 05 26 "Grounding and Bonding for Electrical


Systems."

B.

Connect wiring according to Section 26 05 19 "Low-Voltage Electrical Power Conductors and


Cables."

3.5

FIELD QUALITY CONTROL


A.

Testing Agency: [Royal Commission ] [Engage] a qualified testing agency to perform tests
and inspections.

B.

Manufacturer's Field Service: Engage a factory-authorized service representative to test and


inspect components, assemblies, and equipment installations, including connections.

C.

Perform the following tests and inspections[ with the assistance of a factory-authorized service
representative]:
1.
2.
3.

Perform tests after cable installation but before application of coverings such as
insulation, wall or ceiling construction, or concrete.
Test cables for electrical continuity and insulation integrity before energizing.
Test cables to verify rating and power input. Energize and measure voltage and current
simultaneously.

D.

Repeat tests for continuity, insulation resistance, and input power after applying finished surface
on heating cables.

E.

Radiant-heating electric cables will be considered defective if they do not pass tests and
inspections.

F.

Prepare test and inspection reports.

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Contract No.

RC - Yanbu

3.6

Radiant-heating Electric Cables

January 2012

PROTECTION
A.

Protect installed heating cables, including nonheating leads, from damage during construction.

B.

Remove and replace damaged radiant-heating electric cables and cable-heated mats.
END OF SECTION 23 83 13

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Contract No.

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