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Model PD205/PD206 Manual

Digital Pressure Gauge


Model PD205/PD206

PD205/PD206 is a low power consumption digital


pressure gauges, consisting of single chip, LCD
display, pressure sensor and the case. It adopts
stainless steel case and has the advantage of

good seal, high accuracy, excellent stability, etc.


This gauge is widely applied to the field of
industrial pressure measuring and the industry of
food, chemical engineering, etc.

Thank you very much for purchasing Hongyi Precision Industrial Inc digital pressure gauge

Preface
Please refer to this manual carefully,
installation and maintaince of PD205 digital
pressure gauge should be carried out after
reading this manual.
It is not allowed to remodel PD205 digital
pressure gauge. If there is an accident owing to
remodeling, it will not be Hongyi company
responsibility.
Regarding detailed specifications, figure and
size of the item, please refer to the following
information.

The manual should be taken care by these


who will operate the PD205 digital pressure
gauge. Please make sure that the end users have
this manual.
After your reference, please put the manual
where the user could easily find it.

Safety Notice
Please pay attention to and obey all the safety notices and relevant safety notices listed here. Regarding
safety notice, there are two classes: warning and caution. However, even the sign is Caution,
there may be dangerous consequences in certain situations. Therefore, both of the two classes of safety
are vitally important, and the user should strictly obey them.

Caution

There are LCD display screen, logo, etc on the


digital pressure gauge panel, so that it is not
allowed to strike the panel with hard items or
items with sharp point.
The place of installation and operation of this
digital pressure gauge must strictly be in
accordance with the manual.
The installation should be properly carried out
according to the manual. Otherwise, there may be
falling or error.
When installing, take care that garbages like
wire lead likewise do not enter the sensor of the
gauge in case that there is a breakage to the
sensor film. Otherwise the measurement may be

inaccurate, or fire and error may happen.


Please choose parts like the main valve, etc
according to the maximum pressure of the
measured object. (These parts should be
prepared by the customers). Make sure that the
rated value of these parts should meet the
demands. Otherwise, there will be dangerous
accidents caused by the leaking gas or liquid.
Please use the connecting pipe in keep with the
rated temperature and rated pressure.
When installing the connecting pipe, please
consider the length and position. The installation
requires the horizontal or vertical position.

Warnings
It is a digital pressure gauge with no explosion prevention. Do not use it in the environment of
explosive gas. Otherwise it will cause serious accidents such as explosion and fire.

Long-time Storage: Please store it in the


environment of constant temperature and
humidity. Meanwhile, put the protection lid on the
pressure connecting port.
Place for installation: The place where there is
little vibration, rubbish, dust and erodent gas
Place for setting: There should be enough room
for maintenance and repair.
Installation Angle: Horizontal or vertical
installation.
Not too much pressurePlease do not give the
pressure which does not comply with the
standard.

Others: besides the above, Please make sure


to obey notices in the content.

Panel and Display


Pressure
process display

Pressure
value display

Max/min value
display

Max/min

Battery sign

Units display

Keys See table1


Table 1
Keys

Description

ON/OFF

Display Pressure units e.g. Kpa, bar, Mpa, Psi, Kgf, mbar,

MIN/MAX

Displays the value of measured pressure and Max value

P/UNIT/ZERO

Displays the value of measured pressure

RESET/ENT

The gauge can work normally when the indicating light of power sign is on.
There is a need to change battery when the battery sign is flashing!

Display table2
Table 2
Characteristic

Description

Unit

Display Pressure units e.g. Kpa, bar, Mpa, Psi, Kgf, mbar,

Pressure
Display

Process

Displays the value of measured pressure and Max value

Pressure Value Display

Displays the value of measured pressure

Battery Sign

The gauge can work normally when the indicating light of power sign is on.
There is a need to change battery when the battery sign is flashing!

Max/Min Value Display

Press the key [MIN/MAX] to shift the maximum value or minimum value of
history pressure.

CIP

When the sign appears, it is indicated that the measured pressure exceeds
the valid measuring range.

Panel Operating
Display unit change
In the condition of pressure measuring, press
the keyP/UNIT/ZEROfor one second and then
loose it, the user could choose the pressure unit.
Repeat this operation, the pressure unit could be
changed among Psi Bar Mpa Kpa. Meanwhile,
the according sign of the pressure unit will appear
on the display screen.

In the condition of pressure measurement,


press the keyP/UNIT/ZEROfor one second, the
unit will change in the turn of psibarMpakPa
mbar showed on the panel. The display value and
the pressure unit will change when you press the
button, meanwhile the unit will be stored. The
gauge will display the chosen unit when it is
powered.

Display ON/OFF

Display Max/Min value

When it displays normally, press the key


[On/Off] ,the display will shut off; in the condition
of shut, press [On/Off] key the pressure display
will be activated. If there is no button press, it will
display pressure and control according to the LC
parameter time.

During the normal display, press the key


[MIN/MAX] to shift the maximum value or
minimum value of the history pressure.

Change of pressure unit

Clear the maximum and the minimum value


When it displays normally, please press the key
[RESET/ENT], then clear the maximum and the

minimum value in history and make the current

pressure value as the highest and lowest

Parameter Operating
PD2XX-XXX series have some program parameters; working status and functions of the gauge can
be modified by changing these parameters. See Table3
Table 3
No
.

Para.
name

Description

Rang
e

Default

Unit

Memo

CO

Cycle of scanning
00-- Always updating

00-99

Sec.

The gauge displays the


interval of updating

LC

On-time for display


screen 00---Always
open,0-99 On-time for
display screen

00-99

Min.

The gauge displays the


continuous time

ZER

Zero adjustment

Y/n

N: no Zero adjustment;
Y: carry out Zero adjustment

Parameter setting
Parameters setting
1. In the condition of pressure measuring,
press the keyP/UNIT/ZEROfor the first time five
seconds and enter the mode of parameter setting,
and display CO_XX. In this condition, adjust the
parameter by the keyRESET/ENT. Press the key
RESET/ENT shortly for one time, the sampling
time will be one larger in number. Press the key
RESET/ENTfor 3 seconds, the sampling time
will add continuously.
2. Press the keyP/UNIT/ZEROfor a second
time shortly, it will begin to set the next
parameters and display LC_XX. In this condition,
adjust the parameter by the keyRESET/ENT.
Press the keyRESET/ENTshortly for one time,
the sampling time will be one larger in number;
press the keyRESET/ENTfor three seconds, the

sampling time will add continuously.


3. Press the keyP/UNIT/ZEROfor the third
time shortly,, it enters Zero adjustment and
displays Zer_Y. In this condition, the user can
decide whether he will set the current pressure
value as the Zero point of the gauge. Choosing is
a circular operation. Press the keyRESET/ENT
for one time, it will display Zer_Y, this indicates
that the current pressure value will be set as the
Zero point of the gauge and operation Zero
adjustment is valid. Press the key RESET/ENT
again for one time, it will display Zer_n, this
indicates that the current pressure value will not
be set as the Zero point and the operation Zero
adjustment is invalid.

Adjustment of sampling time


In the condition of pressure measurement,
press the keyP/UNIT/ZEROfor 5 seconds, it will
enter the mode of parameter setting and display
CO_XX; At the same time, it displays the
instruction of setting. In this condition, adjust the
parameter by the keyRESET/ENT. Press the

keyRESET/ENTfor one time and the sampling


time will be one larger in number . Press the key
RESET/ENTfor three for three third seconds
the sampling time will add continuously. After
finishing
adjusting,
press
the
key
P/UNIT/ZERO shortly for twice and it will

display Zer_n. Press the keyP/UNIT/ZERO


again for long, exit setting to the mode of display.
Notice:
When the value of sampling time exceeds 99,
the sampling time will add from 00. 00 stands for

continuous sampling. The bigger the value of the


sampling time is and the lower the power
consumption is, the longer the battery longevity is,
and the default is 05 sec.

Adjustment of time display on the screen


In the condition of pressure measurement,
press the keyP/UNIT/ZEROfor 5 seconds, it
will enter the mode of parameter setting and
display CO_XX;at the same time, it displays
the instruction of setting. In this condition, press
the keyP/UNIT/ZEROagain and enter the
parameter of time display LC_XX. Press the
keyRESET/ENT to adjust the parameter;
press the keyRESET/ENTshortly for one time,
the sampling time will be one larger in number .
Press the keyRESET/ENTfor three seconds
the sampling time will add continuously. After

finishing
parameter,
press
the
key
P/UNIT/ZEROshortly for one time and it will
display Zer_n. Press the keyP/UNIT/ZERO
again for long, exit setting to the mode of display.
Notice:
When the value of sampling time exceeds 99,
the sampling time will add from 00. 00 stands for
continuous sampling. The bigger the value of the
sampling time is and the lower the power
consumption is, the longer the battery longevity is,
and the default is 05 sec.

Adjustment of Zero
In the condition of pressure measurement,
press the key P/UNIT/ZEROfor five seconds, it
will enter the mode of parameter setting and
display CO_XX; at the same time, it displays the
instruction of setting. In this condition, press the
keyP/UNIT/ZEROagain for two times, it displays
Zero parameter Zer_n. Press the key
RESET/ENT to decide whether do Zero
adjustment operation. When shows Zer_n, it
does not carry Zero adjustment; when shows
Zer_Y, does Zero adjustment. After press the
key P/UNIT/ZERO for long, exit setting to the

mode of display.
Notice:
Zero adjustment must be done before the
installation of the gauge, or Zero adjustment is
done after the installation of the gauge but in the
condition of non-measurement. This operation is
fobidden in the course of using or measuring to
avoid wrong actions. If this operation is done
when the gauge is working, the device must be
stripped down or Zero adjustment must be done
in the condition of non-measurement.

Battery Installation
Operation preparation
There is no battery installed in the gauge; the users should install battery themselves, battery type:
AAA, 4pcs.
Method:

Open the rear cover with a Phillips screwdriver,


take off the battery bracket, install or change the
battery according to polarity. Then install the
battery bracket to the case bracket, and fix the
rear cover. If there is an error to the batter polarity,
it will cause breakage to the gauge. See fig.2
Caution:
1. This step could only be done when
calibration, and it is forbidden when using the
gauge.
2. When fixing the rear cover, fix the

obturating ring well, otherwise it will affect the


seal of the gauge.
3. After installing the battery, bind the battery
with strapping tape to avoid a poor battery contact
because of vibration.
Hole of case
Battery box
BatteryAAA,
4 pcs
Fig.2

Installation instrument
A. Position
According to the measuring position to choose a
suitable place and direction to install the gauge.
Note:
1. The gauge should be mounted in a place that is
well ventilated, dry and shady and without
corrosion. It should be mounted with the
protection cover if it is mounted in the open air in
case of the sun shining and rains. This will help to
avoicd faults or performance degradation to the
gauge.
2. Avoid the dregs sedimentation in conduit. The
gauge should not touch with corrosive and
superheat material.
3. When measure the liquid pressure, the
pressure port should in the side face of pipeline in
case of depositing dregs.
4. When measure the gas pressure, the pressure
port should b on the top of the pipeline. Also the
gauge should mount on the upside of the pipeline
so that the accumulated liquid will pour into the
pipeline.
5. The connection pipe should be mounted in a
place where the temperature changes little.
6. When choose the measuring pressure point,
there should be a straight pipeline at the pressure
point. The length of straight pipe of gauges both
sides should be greater than 5xD(D means inside
diameter of pipeline);
When adopt pressure on the steam pipeline,
there should be a guiding pressure conduit on the
side face;

Surge tank should be mounted on the top of the


guiding pressure conduit;
drain outlet should be close to the connection part
of the guiding pressure conduit of the transmitter.
The distance between the pressure point and the
gauge should be greater than 1 M.
The gauge position should be lower than the
pressure point.
7. When mount in winter, there should be some
antifreeze measurement for the gauge installed
outside. In case that the liquids volume expands
in the pressure port because of the frozen, which
will cause damage to the sensor.
8. When measure the liquid pressure, the gauge
position should avoid liquid lash (water hammer
phenomenon) to avoid damage to the gauge.
B. installation
Pls install the gauge body with a tool instead of
hands, seeFig.3 . You can only mount it according
to Fig.4 to tighten the gauge, otherwise it will
damage the gauge.

Fig.3

Fig.4

Calibration
2. Inaccurate pressure display due to improper
PDXX-XXX
usage.
This series of digital pressure gauge could be
3. Special require of calibration in certain
calibrated. However, all the gauges have been
condition.
calibrated before they are dispatched to
The calibration operation is in the attachment.
customers and customers do not need to
<<The Instruction of Calibration Operation>>
calibrate again. Only in the following conditions,
(This attachment is not with product)
you could calibrate the gauge.
1. Customers can calibrate the gauge after 2
years usage, in normal condition.
Nomination of PD2XX-XXX
There are three parts of the nomination of digital pressure gauge. PD2XX means the type of digital
pressure gauge. XXX means the connecting ports and pressure range of the gauge. In XXX, 1st X means
the connecting ports (See table 2), 2nd X means the output type (See table 2), and 3rd X means the
pressure range (See table 3).

Connecting Port
Table 1
Connection
Code

Connection Port

AXX

1/4-NPT

BXX
CXX
DXX

1/2-NPT
1/2-BSP
M20x1.5

Pressure range

EXX
FXX

G1/2
1/4 BSP

GXX
HXX
KXX

Option
diaphragm clamp 2
diaphragm G1/2

LXX
MXX

M16x1.5
M18x1.5

Output
Table 2
OUTPUT
X0X
X1X
X2X
X3X
X4X
X5X
X6X

Connection Port
None
SPDT

4-20mA
0-20mA
0-10V
0-5V

SPDT / 0-10V

X7X

SPDT/ 4-20mA

X9X

Option

RangeCode

Unit

XXa

Pressure
Range
0-20

XXb

0-35

Kpa

XXc
XXd

0-70
0-100

Kpa
Kpa

XXe
XXf
XXg
XX1
XX2

0-250
0-400
0-600
0-1
0-1.6

Kpa
Kpa
Kpa
Mpa
Mpa

XX3
XX4
XX6
XX7
XX8
XX9
XXA
XXB
XXC

0-2.5
0-4
0-6
0-10
0-25
0-40
0-60
0-80
0-100

Mpa
Mpa
Mpa
Mpa
Mpa
Mpa
Mpa
Mpa
Mpa

Kpa

Specification
Characteristic

Measure

Media

Gases, liquids compatible with wetted material

Case material

SUS304

Case Size

3" diameter

Accuracy

PD205-XXX 0. 5%FS
PD206-XXX 0.25%FS
PD505-XXX 0.1%FS

Operating Temperature

-10 to 60C

Storage Temperature

-20 to 70C

Relative Humidity

0 to 90% non-condensing

Medium Temperature

-10-80 C

Pressure Range

See table

Temperature
compensation

-10-70C

Temperature stability:

0.05%FS/C

Power:

6VDC (AAA 4PCS)

Display

5-bit LCD ,digits height 18mm

Burst Pressure

3xFS

Over pressure

2xFS@ <35Mpa ,1.5xFS@ >35Mpa,

Wetted parts material

SUS316

Connecting Port

See table 3

Port Size

See table 4

Lifetime

1200h(Min)

Weight

13

Sealing

IP65

Case

Panel

Ring

Pressure value
Battery

Setup

Unit mark
Key Unit/Zero
Key On/Off
Wetted
3.
Pressure
sensor
Wetted

Pressure process

Pressure value

display

display

Max/min

value

Max/min

display

Units display

Battery sign

Fig.3

Fig.4

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