Professional Documents
Culture Documents
HI
HV
Note :
Tank top
Vapour
Ullage level
Product
Interface level
Water
1. Table of contents
1.
2.
GENERAL INFORMATION........................... 4
2.1
2.2
2.3
2.4
2.5
2.6
2.7
8.6
8.7
8.8
5.
6.
DESCRIPTION ............................................... 11
9.1
CARE .......................................................... 33
9.2
CHECKING THE BATTERY ............................ 34
9.2.1
Before starting gauging ..................... 34
9.2.2
During gauging.................................. 35
9.3
BATTERY REPLACEMENT ............................ 36
9.4
TAPE REPLACEMENT ................................... 37
9.4.1
Disconnecting the tape from the sensor
37
9.4.2
Disconnecting the tape from the
electronic box..................................................... 37
9.4.3
Disconnecting the tape from the reel
axle
38
9.4.4
Removing the tape from the frame ..... 38
9.4.5
Mounting the new tape....................... 38
9.5
SENSING PROBE REPLACEMENT ................... 39
9.5.1
Disconnecting the old sensing probe . 39
9.5.2
Connecting the new sensing probe..... 39
9.6
TAPE WIPERS REPLACEMENT ....................... 39
9.7
DISPLAY UNIT REPLACEMENT ..................... 40
9.7.1
Disconnecting the old display unit..... 40
9.7.2
Connecting the new display unit ........ 40
9.8
VERIFICATION AND CERTIFICATION OF TAPES
40
9.9
VERIFICATION AND ADJUSTMENT OF THE
READING INDEX ...................................................... 41
9.10 TEMPERATURE VERIFICATION ..................... 42
9.10.1 Equipment required ........................... 42
9.10.2 Preparing the Ice Point bath.............. 42
9.10.3 Checking the UTImeter ...................... 42
9.11 ULLAGE/INTERFACE VERIFICATION ............ 43
6.1
GENERAL .................................................... 11
6.2
ULTRA SENSING PROBE ............................. 13
6.2.1
Introduction ....................................... 13
6.2.2
Ullage detection................................. 13
6.2.3
Interface detection ............................. 14
6.2.4
Temperature measurement ................ 14
6.3
TAPE ........................................................... 15
6.4
TAPE PROTECTION ...................................... 16
6.5
READING INDEX .......................................... 17
6.6
TAPE CLEANER ........................................... 18
6.7
ADDITIONAL LOAD (OPTION)...................... 19
6.7.1
Viscous liquids (> 800 Cst) ............... 19
6.7.2
Reference height and innage.............. 19
6.8
OTHERS ...................................................... 19
7. EXAMPLES OF INSTALLATION OF THE
GAUGING SYSTEM .............................................. 20
7.1
7.2
8.
GENERAL .................................................... 20
INSTALLATION ............................................ 20
OPERATION ................................................... 23
8.1
8.2
8.3
8.4
50459/RTEX_MMC/1111
10.
10.1
10.2
10.3
2
10.4
10.5
10.6
50459/RTEX_MMC/1111
11.
SPECIFICATIONS...................................... 47
12.
12.1
12.2
12.3
2. General information
When returned to Enraf Tanksystem SA or any
of its agreed Service Stations equipment must
be contamination-free. If it is determined that
the Purchasers equipment is contaminated, it
will be returned to the Purchaser at the
Purchasers
expense.
Contaminated
equipment will not be repaired, replaced, or
covered under any warranty until such time
that the said equipment is decontaminated by
the Purchaser.
2.4 Warranty
Three (3) years after installation but max. 42
months after delivery ex works except
batteries.
50459/RTEX_MMC/1111
2.5 Certification
2.6 Spare parts
When ordering spares identify the spare part by
TS number and description. Refer to section
Drawings.
Some spares might be repairable; in this case
send the part(s) to any authorised service center
or to the factory.
In case of urgency, complete replacement units
can be made available. Contact the factory or
nearest Service Station for details.
The equipment
has been approved for the
electrical intrinsic safety by the following
authorities :
IECEx
Standards used:
IEC 600790, Fourth Edition 200401,
IEC 6007911, Fifth Edition 200607
IEC 6007926, First Edition 200403
ATEX
II 1 G EEx ia IIB T4 / Tamb. 50 C
Standards used:
EN50014, (1997) + Amds 1 & 2
EN50020, (2002)
EN50284, (1999)
Service Request
Customer's address: ..............................................................................
................................................................................................................
................................................................................................................
................................................................................................................
................................................................................................................
Telephone: ..............................................................................................
E-mail: .....................................................................................................
Fax: .........................................................................................................
50459/RTEX_MMC/1111
ADDRESS
TELEPHONE/FAX/E-MAIL
CANADA
PYLON ATLANTIC
A Div. Of Pylon Electronics Inc.
31 Trider Crescent.,
DARTMOUTH, N.S. B3B 1V6
Tel : +1-902-4683344
Fax : +1-902-4681203
halifax_csr@pylonelectronics.com
CHINA
GERMANY
Tel : +49-40-41918846
Fax : +49-40-41918847
service@mkecb.com
GREECE
SPANMARIN
86, Filonos Street
GR-185 36 PIRAEUS
Tel : +30-210-4294498
Fax : +30-210-4294495
spanmarin@ath.forthnet.gr
JAPAN
Tel : +81-6-64714701
Fax : +81-6-64729008
daiwa471@silver.ocn.ne.jp
KOREA
Tel : +82-51-462-2554/5
Fax : +82-51-462-0468
info@worldocean.co.kr
MEXICO
Tel : +52-833-2170190
Fax : +52-833-2170190
urbansa@prodigy.net.mx
50459/RTEX_MMC/1111
Tel : +31-10-4114614
Fax : +31-10-4141004
info@tbu.nl
ADDRESS
TELEPHONE/FAX/E-MAIL
PORTUGAL
CONTROLIS
Soc. Com. Equipamentos de Controlo, Lda.
Rua Conceiao Sameiro Antunes, 26E
2800-379 COVA DA PIEDADE
Tel : +351-21-2740606
Fax : +351-21-2740897
controlis@netc.pt
RUSSIA
NPP "GERDA"
Vilisa Latsisa str. 17
Building 1
125480 MOSCOW
Tel : +7-495-7558845
Fax : +7-495-7558846
info@gerda.ru
SINGAPORE
Tel : +65-6-2557281
Tel : +65-6-2550464
Fax : +65-6-2532098
hubbell@mbox2.singnet.com.sg
SPAIN
E.N.I.
Electronica y Neumatica Industrial, S.A.
C/Jon Arrospide, 20 (Int.)
48014 BILBAO
Tel : +34-94-4746263
Fax : +34-94-4745868
eni.tecnica@eni.es
SWEDEN
INSTRUMENTKONTROLL
Lars Petersson AB
Varholmsgatan 1
414 74 GTEBORG
Tel : +46-31-240510
Tel : +46-31-240525
Fax : +46-31-243710
Info@instrumentkontroll.se
TURKEY
YEDI DENIZ
Setustu, Izzetpasa Yok.1
TR 34427 Kabatas ISTANBUL
UNITED ARAB
EMIRATES
Tel : +971-4-3247500
Fax :+971-4-3242500
service@maritronics.com
UNITED
KINGDOM
U.S.A / TEXAS
HONEYWELL HERMETIC
4522 Center Street
DEER PARK, TX 77536
50459/RTEX_MMC/1111
The instrument is properly grounded and earthed before the probe is inserted into
the tank and remains earthed until the probe has been removed from the tank.
The apparatus is not introduced into a tank until at least 30 minutes have elapsed
after completion of any loading operation or stopping the injection of inert gas.
6.3. For further guidance refer to International Safety Guide for Oil Tankers and Terminals (ISGOTT),
ISBN 10 85609 291 7, Fith Edition 2006, or consult the appropriate Legislative Authority for the
installation.
7. Warning:
change of battery must be carried out in safe area only (non flammable atmosphere).
8. This product and his use is / may be related to international, national, local or company
regulations or standards. It is the customer / user responsibility to ensure that the way to use the
device complies with such applicable regulations or standards.
9. This device is a portable product. It must not be permanently installed on the tank and must be
disconnected after use and stored in a safe and dry area.
50459/RTEX_MMC/1111
HI
Vapour
Ullage level
Product
50459/RTEX_MMC/1111
Water
10
6. Description
6.1 General
Each HERMetic instrument is individually
identified with a 6 digits serial number starting
with the letter R, example R10058. This serial
number is printed on the identification plate as
shown on Figure 6-1.
identification plate
serial number
50459/RTEX_MMC/1111
Figure 6-1
11
Identification plate
Crank
Display
5 keys pad
Reading index
LED
Tape cleaner
Buzzer
Display unit
Tube TS 55149
height 6" / 152 mm
Tube TS 55160 / ANK 52
height 6" / 152 mm
Tube TS 55152
height 12 1/8" / 308 mm
Tape
Tube TS 55155
height 322 mm / 12.68"
Tape adaptor
Figure 6-2
50459/RTEX_MMC/1111
12
Reaction point
Air
Liquid
2
1
4 mm
Figure 6-3
The reaction point is located 4 mm (5/32") from the sensor bottom and identical with the zero-point of the tape graduation.
50459/RTEX_MMC/1111
13
Air
Oil
Water
Interface level
Oil
4 mm
Interface sensor
Figure 6-4
The reaction point is located 4 mm (5/32") from the sensor bottom and identical with the zero-point of the tape graduation.
Temperature level
Liquid
Air
4 mm
Temperature sensor
Figure 6-5
The reaction point is located 4 mm (5/32") from the sensor bottom and identical with the zero-point of the tape graduation.
50459/RTEX_MMC/1111
14
6.3 Tape
The ETFE (TEFZEL) coated tape provides 3 main
functions :
STEEL TAPE
TEFZEL
WIRE
Figure 6-6
The standard graduation is a double side type that shows the metric graduation on one side and the inch
one on the other side. The tape is mounted on the equipment according to the need.
23
23
23
inch side
10
11
12
13
14
15
metric side
Figure 6-7
50459/RTEX_MMC/1111
15
STORAGE TUBE
QUICK CONNECT
COUPLER
BALL VALVE
VALVE OPEN
VALVE CLOSED
Figure 6-8
50459/RTEX_MMC/1111
16
1300
Zero ullage
1200
1100
1000
900
800
700
600
500
400
300
200
100
Liquid level
Reaction point
Figure 6-9
The tape reading at the height of the reading
index of the instrument is indicating the distance
between the reaction point and the reading index.
If the instrument is installed in such a way that the
reading index is at the same level as the zeroullage reference level the reading of the tape
corresponds to the ullage providing the reaction
50459/RTEX_MMC/1111
17
Figure 6-10
50459/RTEX_MMC/1111
18
6.8 Others
50459/RTEX_MMC/1111
19
7.1 General
The equipment you have ordered is mounted with
a MMC adaptor, in order to fit the relevant MMC
valve.
7.2 Installation
The HERMetic equipment can be provided with 4 adaptors, as shown on the next 4 figures.
6"
(152 mm)
13 1/8"
(333 mm)
19 1/8"
(486 mm)
6"
(152 mm)
12"
(304 mm)
6"
(152 mm)
50459/RTEX_MMC/1111
20
300 mm
152 mm
148 mm
(18 mm)
12 1/8"
(308 mm)
19 1/8"
(486 mm)
7"
(178 mm)
Figure 7-3
50459/RTEX_MMC/1111
21
322 mm
(12.68" )
500 mm
(19.68" )
178 mm
(7")
50459/RTEX_MMC/1111
22
8. Operation
exiting a menu
buzzer on/off
entering a menu
backlight on
Figure 8-1
50459/RTEX_MMC/1111
23
ON
Ver x.xx
Battery
97%
Init.
LED menu
*********
25.94C
+
T. unit
Settings
Resol.
Language
E
-
English
+
-
Deutsch
+
-
Francais
Figure 8-2
-
50459/RTEX_MMC/1111
24
ON
Ver x.xx
Battery
97%
Init.
LED menu
*********
25.94C
+
E
T. unit
> C
+
+
-
> F
Settings
Figure 8-3
-
50459/RTEX_MMC/1111
25
ON
Ver x.xx
Battery
97%
Init.
LED menu
*********
25.94C
+
T. unit
Settings
E
Resol.
>0.0
+
-
+
> 0.00
Figure 8-4
-
50459/RTEX_MMC/1111
26
ON
Ver x.xx
Battery
97%
Init.
LED menu
E
LED
*********
+
25.94C
LED yes
LED set.
LED no
enable
E
+
+
-
disable
Settings
Figure 8-5
8.5.1 Temporary setting of the LED
- Switch on the equipment,
- Wait until the temperature is displayed,
- Press on "+" to enter the settings menu,
- Press on "enter"; "LED menu" is displayed,
- Press on "enter"; "LED" is displayed,
- Press on "enter", then select by pressing "+" the mode: "LED yes" or "LED no".
- Press "-" two times to come back in measurement mode.
It is always possible to change the status of the LED during gauging, by using the same menu again. If not
done before, switching off the unit will automatically light off the LED.
8.5.2 Permanent setting of the LED
- Switch on the equipment,
- Wait until the temperature is displayed,
- Press on "+" to enter the settings menu,
- Press on "enter"; "LED menu" is displayed,
- Press on "enter"; "LED " is displayed,
- Press on "+", "LED Set." is displayed,
- Press on "enter",
- "Enable" or "disable" the LED by pressing on "+" one or more times,
- Press "-" two times to come back in measurement mode.
The new setting is stored in the permanent memory.
Remember that the LED needs an extra power and reduces the battery life accordingly.
50459/RTEX_MMC/1111
27
ON
Ver x.xx
Battery
97%
Init.
Buzzer OFF
*********
- / medium / 5 min
E
Backlight ON
25.94C
auto
Figure 8-6
When in measurement mode it is possible to mute the buzzer.
- Press on "-",
- Press on "-" again to reset the buzzer.
IMPORTANT NOTE: in order to prevent any misuse of the equipment, there is an automatic reactivation of
the buzzer each time the medium changes (air to liquid, liquid to water, etc.) or after 5 minutes muting. To
keep the buzzer muting, press again on "-".
8.7 Backlight
Refer to Figure 8-6.
When in measurement mode press "enter": this switches on the backlight. After around 10 seconds, the light
switches off automatically to save the battery life.
50459/RTEX_MMC/1111
28
8.8.3 Ullage
8.8.2 Temperature
Switch on the unit.
The buzzer shall beep every 2 sec.
When the temperature is displayed, check that it
shows the surrounding temperature.
8.8.4 Interface
Switch on the unit.
The buzzer shall beep every 2 sec.
Check the interface in a glass of water.
Check the interface by immersing the interface
electrodes also (position B). The buzzer shall
beep intermittently.
position B
position A
Figure 8-7
50459/RTEX_MMC/1111
29
IMPORTANT NOTE
50459/RTEX_MMC/1111
30
Figure 8-8
1200
1100
1000
900
800
700
600
500
400
300
200
sensor
with load
50459/RTEX_MMC/1111
100
Dip/Datum plate
+ 4 mm
Figure 8-9
31
IMPORTANT NOTE
50459/RTEX_MMC/1111
32
9.1 Care
Clean the instrument of any excess of liquid after
use.
Make sure that the sensing probe is completely
stored in the storage tube after use (reading index
shall indicate less than 420 mm or 1 ft 5 ").
Check the tightness of the reading index screws
and if necessary adjust the level, refer to section
9.9.
Store the instrument in a dry location.
Check periodically (at least every 6 months) the
continuity of grounding by measuring the electrical
resistance between the tape adaptor (or the
sensing probe tube) and the quick connect
coupler. Resistance should not exceed 10 .
Periodically clean carefully the sensor probe, the
frame and the mechanical parts, as storage tube,
tape, with an appropriate solvent.
Note: always reassemble the storage tube to the
frame in the vertical position to allow the O-ring to
seat properly in the tube.
Check periodically the condition of the tape
cleaner.
With such conductive liquids which form salts
when drying, wash the sensing probe with water
or alcohol and brush it very gently with a soft
brush to prevent a water detection error due to a
short-circuit between the electrode and the tube.
50459/RTEX_MMC/1111
33
ON
Ver x.xx
Battery
97%
Init.
*********
25.94C
Figure 9-1
If the battery is too low, the unit will stop on the message "battery" as shown on Figure 9-2 and the buzzer
tones continuously. Change the battery as per 9.3 "Battery replacement".
UTImeter
ON
Ver x.xx
Battery
0%
Init.
*********
Battery
Figure 9-2
If it is not possible to switch on the unit, the battery is out or work. Change the battery first, as per 9.3
"Battery replacement".
50459/RTEX_MMC/1111
34
UTImeter
Ver x.xx
Battery
47%
LED menu
Init.
*********
25.94C
T. unit
Settings
Resol.
Language
E
Battery
47%
+
+
B 7.62 V
+
A 3.22 V
Figure 9-3
50459/RTEX_MMC/1111
35
Figure 9-4
50459/RTEX_MMC/1111
36
the
tape
from
the
(B)
(A)
Figure 9-5
(C) connecting plug
to display unit
(D) grounding cable of tape
(E) black oversleeve of tape
(F) securing screw
(G) tape holder
(H) tape
(I) securing screw
Figure 9-6
50459/RTEX_MMC/1111
37
50459/RTEX_MMC/1111
Figure 9-7
38
tape wires
tape adaptor
tape
sensor tube
Figure 9-8
Figure 9-9
50459/RTEX_MMC/1111
39
(B)
(A)
Figure 9-10
50459/RTEX_MMC/1111
40
Figure 9-11
50459/RTEX_MMC/1111
41
50459/RTEX_MMC/1111
42
position B
position A
Figure 9-12
50459/RTEX_MMC/1111
43
Mechanical parts
Sensing probe
Tape assembly
Display unit / electronic box
Tape cleaner
The following sections should allow to identify the defective module and to replace it.
Origin
Battery too low
Corrosion of terminals
(battery side)
Corrosion of terminals
(display unit side)
Switch defective
Battery too low
Action
Change the battery
Section
9.3
---
---
9.7
9.3
50459/RTEX_MMC/1111
Origin
Sensor out of work or
Tape out of work
Sensor out of work
Sensor out of work
Action
Renew the sensor
Renew the tape
Renew the sensor
Renew the sensor
44
Section
9.5
9.4
9.5
9.5
Origin
Buzzer switched off or
Key-pad defective or
Buzzer defective
Action
Press on "-" to reactivate it
Pressing on "+" has no action
Change the display unit
Press on "+": "Settings" is displayed
Change the display unit
Section
8.6
9.7
9.7
9.3
Sensing head
contaminated by
conductive residues
Sensing head
contaminated by non
conductive residues
--9.5
--9.5
Origin
Temperature to high
Temperature too low
Heated viscous liquid
(such as heavy crude
oils)
Contaminated sensing
probe
Action
The temperature range shall be < 90C /
194 F
The temperature range shall be > -40
C/F
Check the stability in cold and hot water;
if it is OK the problem is with the gauged
liquid and not with the probe
Clean the temperature electrode; remove
any residues or sludge; check the stability
in cold and hot water
Section
-------
---
missing parts
5-key control pad, buzzer, front face, LED, screen
sensors broken, smashed or damaged
check at least the first 3 m; wires still insulated, no breaks, no kinks, ...
check frame, axle, storage tube, wipers of tape cleaner, window wiper
50459/RTEX_MMC/1111
45
Figure 10-1
50459/RTEX_MMC/1111
46
11. Specifications
General Specifications
Accuracy of ullage-interface detection
2 mm ( 0.08 approx.)
Ullage, interface indication
Audible or visible
Tape length
15 m/50 ft, 30 m/100 ft, 35 m/115 ft
Tape graduation
Metric/English
Tape resolution
1 mm / 1/16
Tape accuracy
1.5 mm/30 m (1/16/100 ft approx.)
Meets ISO 4512 and API MPMS Chap 3.1A requirements
Diameter of probe (without load)
23 mm (29/32 approx.)
Minimum detectable tank bottom liquid level
4 mm (5/32 approx.)
Accuracy
0.1C (0C to 70C); 0.2F (32F to 158F)
meets ISO 4268, API MPMS Chap 7 and IP PMM Part IV requirements
Ambient temperature range
Temperature sensor measurement range
Temperature measurement resolution
Temperature reading
LCD Display
Mechanical coupling
ATEX
Multifunctions-Sensor
Ullage detection
Interface detection
Temperature
Innage / Reference height
ultrasonic
conductivity
Platinium RTD Pt 1000
additional load (option)
Maintenance
50459/RTEX_MMC/1111
47
Description
Storage tube S2-Q2 with load
Storage tube S1-Q2
Storage tube 1'' S1-Q1
Battery holder assy
Electronic box assy
Tape 15m stand. double assy
Tape 30m stand. double assy
Tape 35m stand. double assy
Sensor Ultra
Display unit assy
Nut for load 700gr
Load 700gr
Security tube assy
Ball Inox 5.556 (7/32'')10x
Compression spring
Clip
O-Ring 29.7x3.5
Heat shrink tube 24/8 x 80
Quick coupler lock
Axle bearing
Bearing for tape cleaner
Belt
Tape holder
Electronic box
Button handle
Connecting lever
Tape cover
Spacer
Gasket for electronic unit
Finger for handle
50459/RTEX_MMC/1111
Notes
48
11221
11222
11223
11226
11227
11228
11235
11240
11246
11248
11249
11252
11254
11255
11257
11259
11260
11263
11267
11268
11600
11603
12047
12086
12107
14093
20541
20549
35069
37004
37020
37314
37340
37354
40220
40300
40303
40306
40316
40555
40611
40621
40765
40775
40853
40857
40859
40906
Index
Collar for connector 2''
Knob
Index block
Washer holder
Screw cup
Plate for battery holder
Wiper holder
Spring for battery holder
Gasket for battery holder
Battery holder
O-Ring 26.7 x 1.78
Storage tube 1'' - Q1
Storage tube 1'' - Q2
Reel axle assy
External part of knob
Knob for handle
Front face assy
External reel flange
Frame Rtex
O-Ring 31x2
O-Ring 15x3
Lever
Gasket for electronic box
Wiper Viton
Spring
O-Ring 56.74x3.53
Clip
LCD 1x8 alphanum assy
Buzzer SC 235 B
Bat 9v alka mang Procell MN 1604
Push Button Distancer
PCB Display UTImeter Tested Assy
Hard Paper Washer 2.2mm
Dowel pin 3x35
Socket head cap screw M3x8
Socket head cap screw M4x12
Socket head cap screw M3x10
Socket head cap screw M3x6
Spacer M-M M3x6/M3x8
Slotted flat head mach. screw M5x16
Flat head socket screw M5x12
Socket button head cap screw M4x10
Cover cap S6
Socket set screw M3x3
Socket set screw M4x6
Socket set screw M4x4
Crescent ring 17 Benzing
50459/RTEX_MMC/1111
49
without gaskets
without gaskets
without gasket
ND 30720 / TS 55152 Storage tube MMC assy, Valves Micro & Mini-Micro B
50459/RTEX_MMC/1111
50
50459/RTEX_MMC/1111
51
50459/RTEX_MMC/1111
52
50459/RTEX_MMC/1111
53
50459/RTEX_MMC/1111
54
50459/RTEX_MMC/1111
55
50459/RTEX_MMC/1111
56
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