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INSPECTION AND TEST PLAN

CONTRACT NO :

HT 003 SS 11

WORK ORDER NO. :


CLIENT :

DOCUMENT NO. : ITP/M-102B/00, Rev-0

MSS/15/407

DATE: 16/05/2015

KHAFJI JOINT OPERATIONS (KJO)

PROJECT : INSTALLATION OF INTERCONNECTING WALKWAY WITH STAIRS BETWEEN INLET SEPERATORS V-0701 A/B/C AT FDP-1

CONTRACTOR : AL JALHAMI CONTRACTING EST.

Sl No.
1

Activity Description

Drawings.

1.2

Installation Procedure for Walkway and Stairs

1.3

Welding Procedure Specifications, Procedure Qualification Record


& Welder Performance Qualification.

2.1
3

Acceptence Criteria

Extent of Insp.

Responsibility

SAES-A-202

Review

INSTALLATION PROCEDURE
AL-JALHAMI

INSPECTION

Ref Doc

Verify Doc

Jalhami

KJO/OIS

Engineering Manager

Project Specification

Drawings

Review

QA/QC Engineer

Project Specification

Drawings

ASME Sec- IX

Review

QA/QC Engineer

Project Specification

Drawings

SAES-A-202 Approved
Drawings & 12-SAMSS-007

100%

QCI

Project Specification

Material test cetrificates

Documents Approval

1.1

TITLE:

Materials

Visual & Dimensional check for new materials.


Pre-fabrication

3.1

Visual & Dimensional check for Columns, angles, channels and


boltings.

12-SAMSS-007 & SAES-A-202


Approved Drawings

100%

QCI

Project Specification

Drawings

3.2

Visual & Dimensional check for handrail pipes, checkered plates


and gratings.

12-SAMSS-007 & SAES-A-202


Approved Drawings

100%

QCI

Project Specification

Drawings

3.3

Visual & Dimensional check for Base plates, gusset plates,


marking layout and cutting.

12-SAMSS-007 & SAES-A-202


Approved Drawings

100%

QCI

Project Specification

Drawings

100%

QCI

Project Specification

Drawings

Fabrication of Walkway structures, staircase structures and


hand railings.

4.1

Visual and Dimensional checking of Base plates, Gusset plates,


Column, Brasing, and channels after marking and cutting to
required dimension.

ASME Sec- IX,12-SAMSS-007

Visual checking of Gusset plates and Base plates for stagewise


fitup & welding with columns and channels.

ASME Sec- IX,12-SAMSS-007

4.4

Visual checking of Handrail pipe for stagewise fitup & welding


with brackets and support pads.

ASME Sec- IX,12-SAMSS-007

100%

QCI

Project Specification

Drawings

4.3

Visual and Dimensional checking of Drilled holes of base plates,


Gusset plates, channels, angles, brackets and support pads .

ASME Sec- IX,12-SAMSS-007

100%

QCI

Project Specification

Drawings

4.5

Visual Inspection of all welded joints.

ASME Sec- IX,12-SAMSS-007

100%

QCI

Project Specification

Drawings

Galvanization
AL JALHAMI
Page 1 of 2

INSPECTION AND TEST PLAN


CONTRACT NO :

HT 003 SS 11

WORK ORDER NO. :


CLIENT :

DOCUMENT NO. : ITP/M-102B/00, Rev-0

MSS/15/407

DATE: 16/05/2015

KHAFJI JOINT OPERATIONS (KJO)

PROJECT : INSTALLATION OF INTERCONNECTING WALKWAY WITH STAIRS BETWEEN INLET SEPERATORS V-0701 A/B/C AT FDP-1

CONTRACTOR : AL JALHAMI CONTRACTING EST.

Sl No.
5.1
6

Activity Description
Inspection of galvanized structures.

TITLE:

Acceptence Criteria

Extent of Insp.

Responsibility

SAES -H-001, ASTM A123

100%

INSTALLATION PROCEDURE
AL-JALHAMI

INSPECTION

Ref Doc

Verify Doc

Jalhami

KJO/OIS

QCI

Project Specification

Drawings

Civil Foundations

5.1

Inspection marked areas for excavation.

100%

QCI

Project Specification

Drawings

5.2

Inspection of compaction and stage wise casting of concrete


foundations.

100%

QCI

Project Specification

Drawings

5.3

Inspection of Coatings of condrete foundations.

100%

QCI

Project Specification

Drawings

ASME Sec- IX,12-SAMSS-007

100%

QCI

Project Specification

Drawings

SAES-A-202 Approved
Drawings & 12-SAMSS-007

100%

QCI

Project Specification

Drawings

7.3

Erection

inspection of fitup and onsite welding activities.

Final Inspection and wallkthrough

Final inspection of erected structure and walkthrough.


8.1

LEGENDS:

H- HOLD , W-WITNESS, R-REVIEW, V-VERIFY, M- MONITOR,

AL JALHAMI
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