Professional Documents
Culture Documents
operation
and
service
instructions
Litho U.S.A
Page 1
Dallas, Texas
AIR
FAN GUARD
UNIT
HP24-141
HP24-211
HP24-261
HP24-311
HP24-411/413
HP24-461/463
HP24-511/513
HP24-651/653
26-3/8"
(670)
26-3/4"
(670)
16-7/8"
(429)
INLET
INLET
26-3/8"
(670)
30-3/4"
(781)
16-7/8"
(429)
AIR
AIR
31-3/8"
(797)
34-3/4"
(883)
21-13/16"
(538)
INLET
AIR
TOP VIEW
DISCHARGE AIR
CONTROL
BOX
ELECTRICAL
CONNECTIONS
(Bottom Of Control Box)
COMPRESSOR
21/2 (64)
SUCTION LINE
CONNECTION
AND VALVE
23/4 (70)
31/4
(83)
C
FRONT VIEW
31/4
(83)
31/4
(83)
43/4 (121))
2 (50)
LIQUID LINE
CONNECTION
AND VALVE
31/8 (79)
SUCTION
PRESSURE TAP
C
SIDE VIEW
31/4
(83)
Job No.
City
City
Serial No.
Amps:
Date
State
State
Serviceman
Outdoor Fan
Compressor
Indoor Filter Clean?
Indoor Blower RPM
S.P. Drop Over Evaporator (Dry)
Outdoor Coil Entering Air Temperature
Liquid Pressure
Suction Pressure
Refrigerant Charge Checked?
THERMOSTAT
Calibrated?
Properly Set?
Level?
Supply
Page 2
INSTALLATION CLEARANCES
36
(914 mm)
1- Bag assembly
Check unit for shipping damage. Consult last carrier im
mediately if damage is found.
These instructions are intended as a general guide and do
not supersede local codes in any way. Authorities having
jurisdiction should be consulted before installation.
36
(914 mm)
*36
(914 mm)
WARNING
Product contains fiberglass wool.
Disturbing the insulation in this product during
installation, maintenance, or repair will expose
you to fiberglass wool. Breathing this may
cause lung cancer. (Fiberglass wool is known
to the State of California to cause cancer.)
*36
(914 mm)
FIGURE 1
IIINSTALLATION
HP24 heat pump units are approved and warranted only
for installation with specially matched indoor coils, L10
line sets, and refrigerant control devices as designated
by Lennox. Refer to the Lennox Engineering Handbook
for approved systems.
Page 3
BSlab Mounting-Figure 2
When installing unit at grade level, top of slab should be
high enough above the grade so that water from higher
ground will not collect around unit. See figure 2. Slab
should have a slope tolerance away from the building of
2 degrees or 2 inches per 5 feet (51 mm per 1524 mm).
This will prevent ice buildup under the unit during a de
frost cycle. Refer to roof mounting section for barrier
construction if unit must face prevailing winter winds.
IIIELECTRICAL CONNECTIONS
Wiring must conform with the National Electric Code
(NEC) and local codes. An application diagram is in
cluded in this instruction and in indoor unit instructions.
Refer to unit rating plate, located on the control box cover,
for minimum circuit ampacity and maximum fuse size.
DISCHARGE AIR
FIGURE 2
CRoof Mounting-Figure 3
Install unit a minimum of 6 inches (152 mm) above the
roof surface to avoid ice build-up around the unit. Locate
the unit above a load bearing wall or area of the roof that
can adequately support the unit. Consult local codes for
rooftop applications.
ROOFTOP APPLICATION
WIND BARRIER CONSTRUCTION
M
M2
WIND BARRIER
INLET AIR
E
3
W2
V
INLET AIR
INLET AIR
NEW STYLE
NOMENCLATURE
AMBIENT SENSOR
SERVICE LIGHT
REVERSING VALVE - ORANGE
T
L
O
Y2
EMERGENCY HEAT
COMMON - BLACK
W2
R
W1
G
FIGURE 4
INLET AIR
FIGURE 3
1
S1 THERMOSTAT
G
2
E
Y1
W1
G
3
W2
W1
W3
W2
Y2
LOW VOLTAGE
FIELD INSTALLED
NOTE-ALL REMAINING WIRES FACTORY
INSTALLED
RED (POWER)
YELLOW (COMPRESSOR)
OUTDOOR
THERMOSTAT
(IF USED)
BLACK (COMMON)
S23
5
T
HP24
LOW VOLTAGE
PIGTAIL LEADS
FIGURE 5
IVPLUMBING
TABLE 1
UNIT
LIQUID
LINE
VAPOR
LINE
HP24-141
1/4 in.
(6mm)
1/2 in.
(12mm)
HP24-211
HP24-261
5/16 in.
(8mm)
5/8 in.
(16mm)
HP24-311
HP24-411/413
3/8 in.
(10mm)
3/4 in.
(19mm)
HP24-461/463
HP24-511/513
3/8 in.
(10mm)
7/8 in.
(22mm)
HP24-651/653
3/8 in.
(10mm)
1-1/8 in.
(29mm)
L10
LINE SETS
Field Fabricated
L10-21
20 ft. - 50 ft.
(3m - 15.2m)
L10-41
20 ft. - 50 ft.
(6.1m - 15.2m)
L10-65
30 ft. - 50 ft.
(9.1m - 15.2m)
Field Fabricated
Page 5
THERMOMETER WELL
LIQUID
LINE
VALVE
TABLE 2
Liquid Line
Set Diameter
1/4 in.
(6mm)
5/16 in.
(8mm)
3/8 in.
(10mm)
*If line length is greater than 20 feet (6096 mm), add this amount. If
line length is less than 20 feet (6096 mm), subtract this amount.
IMPORTANT
FIGURE 6
BLeak Testing
1 Attach gauge manifold and connect a drum of dry ni
trogen to center port of gauge manifold.
VREFRIGERATION
CAUTION
Processing Procedure
The unit is factory charged with the amount of R22 re
frigerant indicated on the unit rating plate. This charge is
based on a matching indoor coil and outdoor coil with a
20 foot (6096 mm) line set. For varying lengths of line
set, refer to table 2 for refrigerant charge adjustment.
Page 6
DEFROST THERMOSTAT
EXPANSION VALVE
REVERSING VALVE
FILTER / DRIER
WITH INTERNAL CHECK VALVE
SUCTION
OUTDOOR
COIL
INTERNAL
COMPRESSOR
STRAINER
LIMIT
HIGH
PRESSURE
INDOOR UNIT
MUFFLER
GAUGE MANIFOLD
TO
R-22
DRUM
SUCTION
SERVICE
PORT
LIQUID LINE
SERVICE
PORT
COMPRESSOR
VAPOR
LINE
VALVE
CHECK
VALVE
THERMOME
TER
WELL
INDOOR
COIL
FIGURE 7
Page 7
EXPANSION
VALVE
APPROACH METHOD
(Ambient Temperature of 60_F [16_C] or Above)
TABLE 4
APPROACH METHOD
MODEL
HP24-141
HP24-211/261
HP24-311/410/460
HP24-510
HP24-650
HP24-141
HP24-211
HP24-261
HP24-311/410
HP24-410CDN
HP24-460
HP24-510
HP24-650
6
5
7
14
12
11
11
7
TABLE 3
INDOOR CHECK AND EXPANSION VALVE KITS
MODEL
KIT NUMBER
LB-34792BJ
LB-34792BE
LB-34792BG
LB-34792BF
LB-34792BH
Page 8
FIGURE 8
Insert thermometer in well and check liquid line tem
perature. Read liquid line pressure from gauge and
convert to condensing temperature using standard
R22 temperature/pressure conversion chart. The
subcooling temperature should approximate the val
ue given in table 5.
TABLE 5
SUBCOOLING METHOD
MODEL
HP24-141
HP24-211
HP24-261
HP24-311
HP24-410
HP24-410CDN
HP24-460
HP24-510
HP24-650
4+2
9+2
13 + 2
9+2
9+2
13 + 2
8+2
6+2
7+2
Indoor
Unit
Subcooling at Various
Ambient Temperatures _F
65 75 85 95 105 115
HP24-141
CB/CBH19-21
HP24-211
HP24-261
HP24-311
HP24-410CDN
HP24-410
HP24-460
HP24-510
CB/CBH19-21
CB/CBH19-26
CB/CBH19-31
CB/CBH19-41
CB/CBH19-41
CB/CBH19-41
CB19-51
13
12
12
13
17
11
11
13
12
12
12
15
10
10
13
11
10
10
14
7
8
12
9
8
8
11
6
7
6
7
6
6
8
4
5
4
5
4
3
5
2
2
HP24-141
HP24-211
HP24-261
HP24-311
HP24-410
HP24-410CDN
HP24-460
HP24-510
HP24-650
14
32
32
32
54
40
45
65
65
VIIOPERATION
AFilter Drier
The filter drier is equipped with an internal check valve
for correct refrigerant flow. See figure 7. If replacement
is necessary, order another of like design and capacity.
A strainer in the liquid line gives additional protection.
Page 9
B-Crankcase Heater
IMPORTANT
Crankcase heater (when provided) should be
energized before start-up to prevent compres
sor damage as a result of slugging.
VIIIMAINTENANCE
At the beginning of each heating or cooling season, the
system should be cleaned as follows:
AHeat Pump Unit
CThermostat Operation
Some heat pump thermostats incorporate isolating con
tacts and an emergency heat function (which includes an
amber indicating light). The thermostat is not included with
the unit and must be purchased separately.
DEmergency Heat Function
An emergency heat function is designed into some ther
mostats. This feature is applicable when isolation of out
door unit is required or when auxiliary electric heat is
staged by outdoor thermostats. When the room thermo
stat is placed in the emergency heat position, the outdoor
unit control circuit is isolated from power and fieldprovided
relays bypass the outdoor thermostats. An amber indicat
ing light simultaneously comes on to remind the homeown
er that he is operating in the emergency heat mode.
Emergency heat is usually used during a heat pump
shutdown, but it should also be used following a power
outage if power has been off for over an hour and the out
door temperature is below 50_F (10_C). System should
be left in the emergency heat mode at least six hours to
allow the crankcase heater sufficient time to prevent
compressor slugging.
EDefrost System
The HP24 defrost system includes two components: a
defrost thermostat, and a defrost timer.
Defrost Thermostat
The defrost thermostat is mounted on the liquid line be
tween the check valve/drier and the distributor.When de
frost thermostat senses 35_F (2_C) or cooler, its con
tacts close and send a signal to the defrost timer for it to
start the timing. It also terminates defrost when the liquid
line warms up to 70_F (21_C).
Defrost Timer
This control asks for a defrost every 60 minutes after the
Page 10