Professional Documents
Culture Documents
CX36B
TIER 4
CNH America, LLC reserves the right to make improvements in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
All data given in this publication is subject to production variations. Dimensions and weights are only approximate. Illustrations do not
necessarily show products in standard condition. For exact information about any particular product, please consult your Dealer
This unit first became available 01-2008
REVISION HISTORY
Issue
Issue Date
Applicable Machines
Remarks
First Edition
01Jan 08
87722071 NA
THIS SAFETY ALERT SYMBOL INDICATES IMPORTANT SAFETY MESSAGES IN THIS MANUAL.
WHEN YOU SEE THIS SYMBOL, CAREFULLY READ THE MESSAGE THAT FOLLOWS AND BE ALERT
TO THE POSSIBILITY OF DEATH OR SERIOUS INJURY.
Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:
DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury.
The color associated with Danger is RED.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury. The color associated with Warning is ORANGE.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY. BEFORE USING THIS
MACHINE, MAKE CERTAIN THAT EVERY OPERATOR:
Learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job
site.
It is your responsibility to observe pertinent laws and regulations and follow instructions on machine operation and
maintenance.
CALIFORNIA
PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects,
and other reproductive harm.
Battery post, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
TECHNICAL MANUALS
Manuals are available from your Dealer for the operation, service, and repair of your machine.
Contact your Dealer for assistance in obtaining the manuals for your machine. Your Dealer can expedite your order for
Operators Manuals, Parts Catalogs, Service Manuals, and maintenance records.
Always give the Machine Name, Model, and P. I.N. (Product Identification Number) or S. N. (Serial Number) of your
machine so your Dealer can provide the correct manuals for your machine.
Any use of editorial or pictorial content is strictly prohibited without express written permission from
CNH America, LLC. Racine, WI 53403 U.S.A..
TABLE OF CONTENTS
GENERAL INFORMATION
To the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right, Left, Front, and Rear of the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-2
1-3
1-4
CHAPTER 2
SAFETY, DECALS, AND HAND SIGNALS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Operator Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Cap and Key Cover - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Stop Engine - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Hand Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
CHAPTER 3
INSTRUMENTS AND CONTROLS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operator Cab and Operator Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine Access Compartments and Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operators Compartment Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3-3
3-7
3-8
CHAPTER 4
OPERATING INSTRUCTIONS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Before Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Operating the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Starting and Stopping Machine Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Starting and Stopping Machine Engine in Cold Climates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Control Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Basic Operation of Hydraulic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Practices to Improve Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
Hydraulic Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
CHAPTER 5
LUBRICATION, FILTERS, AND FLUIDS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Use of Bio-Degradable Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-3
5-5
5-5
CHAPTER 6
MAINTENANCE AND ADJUSTMENTS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Releasing Pressure in the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Lubrication and Maintenance Quick Reference Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
50 hour maintenance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
250 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
500 Hour Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
87722071 NA
Issued 01-08
Bur
6-34
6-37
6-38
6-47
6-48
CHAPTER 7
ELECTRICAL
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
CHAPTER 8
SPECIFICATIONS
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Lifting Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11
CHAPTER 9
INDEX
II
Issued 01-08
Bur
87722071 NA
GENERAL INFORMATION
TO THE OWNER
CX36B COMPACT CRAWLER EXCAVATOR - TIER 4
Your machine has been designed and built to the highest standards of quality. It conforms to all current safety
regulations. The risk of accidents can never be completely excluded. That is why it is essential to observe
elementary safety rules and precautions.
Read this manual carefully, paying particular attention to the instructions concerning safety, operation and
maintenance so as to avoid the risk of injury while operating or servicing the machine.
The standard attachments and tools of this machine are designed to carry out all kinds of earth moving and
rehandling operations. If you want to use this machine to handle a load (pipes, culverts, formwork, etc.), make sure
that it is equipped to carry out this kind of work. For this type of application, the machine must be equipped with
safety valves, a load handling chart corresponding to the type of machine and its attachment and a load fixing
point. All legal requirements must also be strictly observed.
Do not use this machine for any application or purpose other than those described in this manual. If the machine is
to be used for work involving the use of special attachments, accessories or equipment, consult your Case Dealer
in order to make sure that any adaptations or modifications made are in keeping with the machine's technical
specifications and with prevailing safety requirements.
Any modification or adaptation which is not approved by the manufacturer may invalidate the machine's initial
conformity with safety requirements.
The machine must undergo regular inspections, the frequency of which varies according to the type of use. Consult
your authorized Case Dealer.
Before permitting a new operator on this machine, make sure:
That the operator has received the necessary training on how to operate the machine correctly and safely.
That the operator has read and understood the instructions given in this manual.
Contact your dealer for operator manuals translated into Spanish or French Canadian.
Always keep this manual in the operator's compartment (in the seat back, behind the operator's seat). Make sure it
is complete and in good condition. If you wish to obtain extra copies, or copies in languages other than that of the
country of use, consult your authorized Case Dealer.
Your Case Dealer is available for any further information. They will also provide any after-sales service you may
need, and genuine Case spare parts, your guarantee of quality and match.
87722071 NA
Issued 01-08
Bur
1-1
2
Figure 1
DC03H142
1. FRONT
2. REAR
1-2
Issued 01-08
Bur
87722071 NA
MACHINE COMPONENTS
33
32
30
31
36
15
16
17
34
8
18
12
35
37
19
13
3
5
4
6
1
14
11
29
20
7
28
27
24
25
26
23
10
21
22
9
Figure 2
BS07M601
MACHINE COMPONENTS
1.
2.
3.
4.
5.
6.
7.
ENGINE
OIL FILTER
RADIATOR
RESERVOIR TANK
AIR CLEANER
MUFFLER
FUEL TANK
11.
12.
13.
14.
15.
16.
17.
SWING CYLINDER
CONTROL VALVE
TRAVEL LEVER
SAFETY LOCK LEVER
CANOPY
CONTROL LEVER
DOZER CONTROL LEVER
21.
22.
23.
24.
25.
26.
27.
SWIVEL JOINT
TRAVEL MOTOR
SWING BEARING
IDLER ASSEMBLY
LOWER ROLLER
UPPER ROLLER
RUBBER CRAWLER BELT
8. HYDRAULIC TANK
9. HYDRAULIC PUMP
20. BATTERY
30. BOOM
87722071 NA
Issued 01-08
Bur
31.
32.
33.
34.
35.
36.
37.
BOOM CYLINDER
ARM CYLINDER
WORK LAMP
ARM
LINK
BUCKET CYLINDER
BUCKET
1-3
IDENTIFICATION NUMBERS
MODEL, SERIAL NUMBER, AND YEAR OF
MANUFACTURE
ENGINE
Figure 4
BS07M603
ENGINE
Serial Number
Figure 3
BS07N400
Hydraulic Pump
Serial Number
1-4
Issued 01-08
Bur
87722071 NA
CHAPTER 2
2-3
2-3
2-3
2-4
OPERATOR PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting and Dismounting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Handling Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burn Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous Chemical Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transporting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roll-Over Protective Structure (If equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Exit Hammer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Precautions to this Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5
2-5
2-5
2-5
2-5
2-6
2-7
2-8
2-8
2-8
2-8
2-8
2-8
2-8
2-9
2-9
2-9
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom and Arm Movement - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Oil - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Controls - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Surfaces - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressurized Fluids and Lubricants - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Stop - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Counterweight Swing Area - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Stop - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Booster Cable - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
track Tension Adjuster - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keep Clear of Working Area - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selector Valve - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Lock Lever - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Belt - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Falling Front Window - Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Oil Check Position - Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stop Engine - Danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Confirm Attachment Movement- Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Do Not Operate This Machine- Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
California Proposition 65 - Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10
2-11
2-11
2-12
2-12
2-13
2-13
2-14
2-14
2-15
2-15
2-16
2-17
2-18
2-18
2-19
2-20
2-21
2-22
2-22
2-23
2-23
HAND SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raise Load Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Load Vertically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Move Load In Horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Move Load Out Horizontally . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raise Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lower Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swing Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-24
2-24
2-24
2-24
2-24
2-24
2-25
2-25
Issued 01-08
Bur
87722071 NA
2-1
2-2
Issued 01-08
Bur
87722071 NA
SAFETY RULES
PERSONAL SAFETY
WARNING: This safety alert symbol
indicates important safety messages in this
manual. When you see this symbol, carefully
read the message that follows and be alert to
the possibility of death or serious injury.
M171C
and
STOP
if
SAFETY AREA
2
Figure 1
BS06H091
Figure 2
BC02N198
1. WORKING AREA
2. SAFETY AREA
Issued 01-08
Bur
2-3
Figure 3
RH99G001
2-4
Issued 01-08
Bur
87722071 NA
OPERATOR PRECAUTIONS
PERSONNEL
who
has
the
GENERAL
operators seat.
87722071 NA
Issued 01-08
Bur
2-5
Contact
2-6
power:
1. Warn other workers NOT TO TOUCH THE
MACHINE and to stay away from the machine.
Bur
87722071 NA
DC04E084
cable.
87722071 NA
Issued 01-08
Bur
2-7
BURN PREVENTION
WARNING: BATTERY ACID CAUSES
SEVERE BURNS. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing.
Antidote: EXTERNAL - Flush with water.
Antidote: INTERNAL - Drink large quantities
of water or milk.
DO NOT induce vomiting. Seek medical
attention immediately.
EYES - Flush with water for 15 minutes and
seek medical attention immediately.
M144B
WARNING: BATTERIES
PRODUCE
EXPLOSIVE GASES. Keep sparks, flame,
cigars and cigarettes away. Ventilate when
charging or using in enclosed area. Always
wear eye protection when working near
batteries. Wash hands after handling. KEEP
OUT OF REACH OF CHILDREN.
Bur
87722071 NA
bucket.
BC02N375
intended purpose.
Figure 6
DC04D572
87722071 NA
Issued 01-08
Bur
2-9
DECALS
WARNING: An illegible or missing decal can have far-reaching consequences. Inspect decals daily. Clean
and replace damaged decals as necessary.
CE-NA000
WARNING: Make sure that the decals are perfectly legible, clean them regularly and replace decals that
are destroyed, lost, painted over or no longer legible, with new ones. When parts bearing decals are
replaced, be sure to put new decals on each new part.
CE-NA000
NOTE: When you clean the decals, use only a cloth, water and soap. Do not use solvents, gasoline, etc.
NOTE: This chapter only covers decals relating to safety and machine operation and servicing. For information on
all decals for the machine, consult your authorized dealer.
NOTE: Safety Decals on this machine use the words Danger, Warning, or Caution, which are defined as follows:
DANGER: Indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury.
The color associated with Danger is RED.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious
injury. The color associated with Warning is ORANGE.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW.
If Safety Decals on this machine are ISO two panel Pictorial, decals are defined as follows:
2-10
and
STOP
Issued 01-08
Bur
87722071 NA
Figure 7
BS08A058/BS07M647
Figure 8
BS07M639/PW20T01007P1
87722071 NA
Issued 01-08
Bur
2-11
Figure 9
BS08A058/BS07M647
Figure 10
BS07M640/YN20T01220P1
2-12
Issued 01-08
Bur
87722071 NA
Figure 11
BS07M444/PW20T01094P1
Figure 12
BS07M444/BS07M448
87722071 NA
Issued 01-08
Bur
2-13
Figure 13
BS07M646/BS06J055
Figure 14
BS07M606BS07M649
2-14
Issued 01-08
Bur
87722071 NA
Figure 15
BS07M641/BS07M650
Figure 16
BS07M645/BS07M651
87722071 NA
Issued 01-08
Bur
2-15
Figure 17
BS07M652/UPX00100013E01
Figure 18
BS08A057/BS07M653
2-16
Issued 01-08
Bur
87722071 NA
Figure 19
BS07M652/PY20T01069P1
Figure 20
BS08A058//BS07M654
87722071 NA
Issued 01-08
Bur
2-17
Figure 21
BS07M607/UPX00100022E01
Figure 22
BS08A058/UPX00100017E01
2-18
Issued 01-08
Bur
87722071 NA
Figure 23
BS07M607/UPX00100018E01
Figure 24
BS07M607/UPX00100019E01
87722071 NA
Issued 01-08
Bur
2-19
Figure 25
BS07M655/UPX00100026E01
Figure 26
BS07M655/UPX00100021E01
2-20
Issued 01-08
Bur
87722071 NA
Figure 27
BS07M657/UPX00100023
Figure 28
BS08A058/UPX00100017E01
87722071 NA
Issued 01-08
Bur
2-21
Figure 29
BS07M610/UPX00100028E01
Figure 30
BS07M605/UPX00100031E01
2-22
Issued 01-08
Bur
87722071 NA
Figure 31
BS07M656/UPX00100032E01
Figure 32
BS07M656/UPW00100075E01
87722071 NA
Issued 01-08
Bur
2-23
Figure 33
BS07M656UPJ00010005E01
Figure 34
BS07M656UPJ00010006E01
2-24
Issued 01-08
Bur
87722071 NA
Figure 35
BS07M656/BS07N559
87722071 NA
Issued 01-08
Bur
2-25
HAND SIGNALS
IMPORTANT: When operating the machine, never
attempt to carry out tasks calling for the control
of or to work in areas where visibility is poor or
impaired without seeking the assistance of a
signal person. Make certain that you and the
signal person understand the signals to be used.
Figure 38
DC04E040
DC04E038
Figure 36
Figure 39
DC04E041
DC04E039
Figure 37
DC04E042
Issued 01-08
Bur
87722071 NA
Figure 41
DC04E043
DC04E046
Figure 44
Figure 42
DC04E044
DC04E047
Figure 45
Figure 43
DC04E045
Fa c e M a c h i n e O p e ra t o r, ex t en d l e f t a r m o u t
horizontally from shoulder, make a fist with index
finger pointing in swing direction.
87722071 NA
Issued 01-08
Bur
DC04E048
Figure 46
2-27
DC04E049
Figure 47
Figure 50
DC04E052
TRAVEL FORWARD.
DC04E050
Figure 48
Figure 51
DC04E053
TRAVEL REVERSE
TURN LEFT
DC04E051
Figure 49
2-28
Figure 52
DC04E054
Bur
87722071 NA
STOP
Figure 53
DE04E055
DC04E058
Figure 56
Fa c e M a c h i n e O p e r a t o r, r a i s e l e f t a r m o u t
horizontally from shoulder with hand open and facing
down, move arm in a horizontal motion back and
forth.
EMERGENCY STOP
Figure 54
DC04E056
DC04E059
Figure 57
MOVE SLOWLY
STOP ENGINE
Figure 55
DC04E057
Fa c e M a c h i n e O p e r a t o r, r a i s e l e f t a r m o u t
horizontally toward right shoulder with hand open
and facing down, point right index finger up toward
open left hand and rotate right hand in a reverse
circular motion. (Raise Load Slowly is illustrated).
87722071 NA
Issued 01-08
Bur
DC04E060
Figure 58
2-29
NOTES
2-30
Issued 01-08
Bur
87722071 NA
CHAPTER 3
3-3
3-3
3-3
3-4
3-4
3-4
3-5
3-5
3-6
3-6
3-6
Issued 01-08
Bur
87722071 NA
3-1
NOTES
3-2
Issued 01-08
Bur
87722071 NA
3
Figure 1
BS07M259
Figure 2
BS07M259
1. DOOR CATCH
2. HANDLE
3. KEY
Figure 3
BS07M660
87722071 NA
Issued 01-08
Bur
3-3
Figure 6
DC04D662
UPW00200038J01
1
Figure 5
BS07M661
1. LOCK LEVER
3-4
Figure 7
BS07M663
1. LOCK
Issued 01-08
Bur
87722071 NA
DOCUMENT POUCH
Figure 8
BS06H100
DOCUMENT POUCH
87722071 NA
Issued 01-08
Figure 9
BS06H091
Bur
T h e O p e r a t o r a n d Pa r t s M a n u a l s t o r a g e
compartment is a pouch located on the back of the
operators seat. Keep the Operator and Parts Manual
for this machine in this location at all times for quick,
easy reference.
3-5
SEAT BELT
2
1
Figure 11
DC04D529
BS07666
1. BUCKLE
2. RED BUTTON
Figure 10
3-6
Issued 01-08
Bur
87722071 NA
3
1
4
Figure 12
DC04D529
Figure 14
BS07M668
1. LOCK
2. RELEASE
2
Figure 13
BS07M668
1. KEY CYLINDER
1
Figure 15
BS07M670
1. WASHER TANK
2. CAP
3. MOTOR
Issued 01-08
Bur
3-7
7
19
20
14
15
13
12
10
17
18
11
16
Figure 16
BS07M671
COMPONENTS
1. RIGHT OPERATING LEVER
2. LEFT OPERATING LEVER
8. HORN SWITCH
3-8
Issued 01-08
Bur
87722071 NA
KEY SWITCH
Figure 17
BS07M672
KEY SWITCH
87722071 NA
Issued 01-08
Bur
3-9
Figure 18
BS07M673
1.
2.
3.
4.
5.
6.
7.
8.
GAUGES
BS07M674
Figure 19
Figure 20
BS07M675
FUEL GAUGE
Indicates the amount of fuel in fuel tank. F: Indicates
a full tank. Refuel when the indicator is approaching
empty with diesel fuel only. Do not allow the machine
to run out of fuel.
Issued 01-08
Bur
87722071 NA
Figure 21
BS07M776
BS07M779
Figure 23
Figure 22
BS07M777
Issued 01-08
Bur
3-11
BS07M780
Figure 24
Figure 25
BS07M781
BS07M778
3-12
Issued 01-08
Bur
87722071 NA
3
4
9
1
7
6
5
8
Figure 26
BS07M782
6. HEATER SWITCH
(CANOPY)
7. WIPER AND WASHER
SWITCH
8. TRAVEL ALARM
SELECT SWITCH
9. SWING/REMOTE
CONTROL SWITCH
10. NIBBLER AND
BREAKER SWITCH
Figure 27
BS07M672
Figure 28
BS07M783
BS07M784
Figure 29
HORN SWITCH
Use the ignition key (1) to start and stop the engine.
See page 3-9 for additional information.
87722071 NA
Issued 01-08
Bur
3-13
Figure 30
BS07M785
D E C E L E R AT I O N
(OPTIONAL)
S E L E C TO R
SWITCH
Figure 33
BS07M778
BS07M786
Figure 31
Figure 34
BS07M779
BS07M787
Figure 32
Issued 01-08
Bur
87722071 NA
1
5
4
Figure 35
BS07M790
Figure 37
BS08A065
1.
2.
3.
4.
5.
Figure 38
BS06H080
Figure 36
BS07M791
87722071 NA
Issued 01-08
Bur
3-15
Figure 39
UPW00100006E11
Figure 41
DC04D562
Figure 40
BS07N561
LH CONTROL LEVER
2
3-16
Arm Out
Arm In
Swing Left
Swing Right
RH CONTROL LEVER
1
Boom Down
Boom Up
Bucket In
Bucket Out
Issued 01-08
Bur
87722071 NA
DC04D563
Figure 42
BS07N561
LH CONTROL LEVER
1
Boom Down
Boom Up
Swing Left
Swing Right
RH CONTROL LEVER
2
Arm Out
Arm In
Bucket In
Bucket Out
Figure 43
UPX00200006E01
87722071 NA
Figure 44
Issued 01-08
Bur
3-17
Figure 46
BS07N621
3
4
DC04C344
Figure 45
BS07N564
3-18
Issued 01-08
Bur
87722071 NA
Figure 48
DC04D565
DC04D567
Figure 50
Figure 49
DC04D566
DC04D568
Figure 51
87722071 NA
Issued 01-08
Bur
3-19
Figure 53
BS07N624
2
1
Figure 52
BS07N623
1. TRAVEL MOTOR
2. DOZER BLADE
Figure 54
BS07N625
3-20
Issued 01-08
Bur
87722071 NA
Figure 55
BS07N626
BS07M792
Figure 56
87722071 NA
Issued 01-08
Bur
3-21
NOTES
3-22
Issued 01-08
Bur
87722071 NA
CHAPTER 4
OPERATING INSTRUCTIONS
TABLE OF CONTENTS
BEFORE OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
OPERATING THE MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
STARTING AND STOPPING MACHINE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Emergency Engine Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
STARTING AND STOPPING MACHINE ENGINE IN COLD CLIMATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Starting Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Starting Machine Engine with Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Connecting Booster Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Starting Boosting Machine Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Starting Disabled Machine Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Disconnecting Booster Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Machine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Manual Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Warming Up Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Check Monitor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
CONTROL DECAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Operating Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Operating Pattern Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
BASIC OPERATION OF HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function Cancellation Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unlocked Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Locked Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Both Travel Levers Together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Travel Speed Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Counter Rotating Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Travel Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Machine in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine Attachment and Swing - ISO/SAE PATTERN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Arm Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10
4-10
4-10
4-10
4-11
4-11
4-11
4-12
4-12
4-13
4-13
4-14
4-14
4-14
4-16
4-16
4-16
4-16
4-17
4-17
4-17
4-18
4-18
4-18
4-18
4-18
4-18
4-19
4-19
4-19
4-19
Issued 01-08
Bur
87722071 NA
4-1
4-2
Issued 01-08
Bur
87722071 NA
CE-NA000
Issued 01-08
Bur
Figure 1
BS07M794
4-4
Issued 01-08
Bur
87722071 NA
1
Figure 2
DC04C344
push
emergency
BS07M861
Figure 3
87722071 NA
Issued 01-08
Bur
4-5
3
CONNECTING BOOSTER CABLE
WARNING: Improper
booster
cable
connections can cause an explosion resulting
in personal injury.
Always follow the correct procedures when
connecting and disconnecting the booster
cables.
1. Move vehicle or machine to be used for boosting
as close to the batter y box of the disabled
machine as possible.
CAUTION: Do not allow the vehicle or machine used
for boosting to touch metal to metal with the disabled
machine. This could short circuit electrical systems
and cause extensive damage to the CPU and other
components.
4
1
4
Figure 4
DC04D588
4-6
Issued 01-08
Bur
87722071 NA
MACHINE WARM UP
4
4
1
Figure 5
DC04D588
87722071 NA
Issued 01-08
Bur
4-7
Figure 6
BS07M798
Check all gauges and indicators on the monitor after starting the engine. Make certain the water temperature (1) is
in the normal range, fuel (2) is adequate, and other indicator lamps are not illuminated or indicating any engine
abnormalities.
Warming Hydraulic Oil
CAUTION: Check clearance between bucket and
cab before operation. Slowly cycle bucket, check for
interference with arm and cab, particularly if a lifting
eye is welded on bucket bottom. Exercise care when
operating the bucket near the cab.
a. Move throttle control to HI idle position.
Figure 8
DC04D474
DC04D473
Figure 7
4-8
Bur
87722071 NA
CONTROL DECAL
OPERATING PATTERN
The operating and travel controls of this machine are
factory set at ISO/SAE standard operating patterns.
OPERATING PATTERN DECAL
The illustrations are a repres entation of the
CONTROLS decal located inside the right side
window of the operator cab. Study this decal and
understand the directions each control can be
operated and the functions associated with each
movement of particular control. Detailed instructions
for each control and its functions are explained on
the following pages of this chapter. Should this decal
become damaged or missing, install a new decal.
WARNING: Check and make sure that
operations pattern control matches the decal
provided inside the right side window. Failure
to comply could result in injury or death.
BS07M796
Figure 9
BS07M797
Figure 10
87722071 NA
Issued 01-08
Bur
4-9
Figure 11
BS06H080
1. UNLOCKED POSITION
2. LOCKED POSITION
4-10
Issued 01-08
Bur
87722071 NA
BS07M800
Figure 14
DC04D477
Figure 13
DC04D478
87722071 NA
Issued 01-08
Bur
4-11
Figure 18
DC04D482
DC04D479
Figure 15
Figure 19
DC04D483
DC04D480
Figure 16
Figure 20
DC04D484
DC04D481
Figure 17
4-12
Issued 01-08
Bur
87722071 NA
IMPORTANT:
A. Climbing ability of a machine can change
depending upon shoe type, engine lubrication,
etc.
B. When approaching or descending a slope,
operate the travel levers slowly.
C. For braking, slowly return travel levers or
pedals to the neutral (center) position. Brakes
are engaged automatically.
D. The travel operation for 2 hours or more may
cause the failure of the travel motors due to
the rise of the operating temperature. Dont
travel continuously for more than 2 hours.
S t o p fo r 1 0 m i nu t e s a t l ow i d l e b e fo r e
resuming travel.
E. In extremely cold conditions, below -20C
(-4F), the travel lever or pedal action may be
heavier than normal. This is due to the
viscosity of the hydraulic oil in frigid climates.
TRAVEL SAFETY
a. Know the position of the travel motor before
beginning travel.
b. Travel on firm, level surfaces as much as
possible.
Figure 21
BS07N682
T h e b oo m m ay b e fo l d e d i n a s s h ow n i n t h e
illustration. Folding the boom in will decrease the
swing radius of the machine.
Canopy swing radius with folded boom:
1690 m (66.5 in.)
Cab swing radius with folded boom:
2170 m (85.4 in.)
OPERATING THE MACHINE IN WATER
87722071 NA
Issued 01-08
Bur
1
BS07M851
Figure 22
4-13
DC04D485
Figure 23
Figure 25
DC04D487
Figure 26
DC04D488
DC04D486
Figure 24
4-14
Issued 01-08
Bur
87722071 NA
Swing Operation
Figure 27
DC04D489
Figure 29
Figure 28
DC04D490
DC04D492
Figure 30
87722071 NA
Issued 01-08
Bur
4-15
BS07M852
Figure 31
Figure 33
BS07M854
DC04E075
Figure 32
Figure 34
BS07M855
4-16
Issued 01-08
Bur
87722071 NA
Figure 35
BS07M856
BS07M858
Figure 37
Figure 36
BS07M857
87722071 NA
Issued 01-08
Bur
4-17
4-18
Issued 01-08
Bur
87722071 NA
87722071 NA
Issued 01-08
Bur
4-19
HYDRAULIC BREAKER
4. Basic Operation
W h e n m o u n t i n g a b r e a ke r o n t h e hy d r a u l i c
excavator, it is necessary to match stability, hydraulic
pressure, and the oil flow for each breaker. To select
hydraulic breakers, contact your dealer.
2. Before Operating the Hydraulic Breaker
Consult your dealer for the piping needed for the
boom and arm when installing a hydraulic breaker.
Replace the hydraulic return filter according to the
replacement schedule table listed on
MAINTENANCE FOR NIBBLER/BREAKER in the
MAINTENANCE AND ADJUSTMENT Section.
Thoroughly read the Hydraulic Breaker Operation
Manual and SAFETY PRECAUTIONS from this
Section, as well as the Safety Precautions Section in
this manual to avoid damaging the machine or
hydraulic breaker during operation. Select the
appropr iate hydraulic flow for the breaker by
fo l l o w i n g t h e i n s t r u c t i o n d e t a i l e d i n t h e
NIBBLER/BREAKER
BASIC
M AC H I N E
OPERATION in this section.
3. Hydraulic Oil Level Check and Contamination
Prevention
Figure 38
BS06H080
Figure 39
BS07HM859
4-20
Issued 01-08
Bur
87722071 NA
Operation
OFF
Depress button B
Nibbler
Button section
Figure 41
BS07N621
1. SELECTOR VALVE
2. COVER
Breaker
Button section
Figure 40
BS07HM860
Operation
Depress button A
Nibbler closes
Depress button B
Nibbler opens
TO C/V
TO TANK
TO ATT TO C/V
B : USE BREAKER
UPM00700003ES1
TO ATT
N : USE NIBBLER
Figure 42
Issued 01-08
Bur
4-21
Figure 43
BS07M864
Figure 45
DC03M065
BS07M865
Figure 44
1. EXCAVATOR ARM
2. PLUG
ATTACHMENT HYDRAULIC OIL VALVE POSITIONS
A. CLOSED
B. OPEN
4-22
Issued 01-08
Bur
87722071 NA
Figure 46
DC03M066
DC03M068
Figure 48
DC03M067
87722071 NA
Issued 01-08
Bur
4-23
SAFETY PRECAUTIONS
The following safety precautions should be used in
conjunction with other safety precautions found in
this manual.
WARNING: Read, understand and follow all
safety precautions and operating procedures
found in this manual before operating the
machine or any attachment.
A. USE FOR INTENDED PURPOSE
Figure 51
DC04E063
DC04E061
Figure 49
DC04E064
C. PROTECTIVE EQUIPMENT
DC04E062
Figure 50
Issued 01-08
Bur
87722071 NA
F. HOSE SURGE
Figure 53
DC04E065
DC04E068
Figure 54
DC04E066
Figure 56
DC04E069
Figure 57
Figure 55
DC04E067
Issued 01-08
Bur
4-25
TRANSPORTATION
GROUND TRANSPORTATION
1. Machine Preparation
a. Know the total weight, length, width and height
of the machine being transported.
b. Know route to be traveled. Investigate
bridges, overpasses, height of road signs on
route.
Figure 58
BS08A059/BS0A060
4-26
Issued 01-08
Bur
87722071 NA
Figure 59
DC04C344
87722071 NA
Issued 01-08
Bur
4-27
BS07N631
Figure 60
Figure 61
DC04D581
4-28
Issued 01-08
Bur
87722071 NA
BS07A061
Figure 63
BS08A062
Figure 64
1
Figure 62
DC04D582
87722071 NA
Issued 01-08
Bur
4-29
MACHINE STORAGE
Figure 65
BS07M870
PREPARE MACHINE
4-30
Issued 01-08
Bur
87722071 NA
CHAPTER 5
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-3
5-4
5-4
5-4
5-4
5-4
Issued 01-07
Bur
87722071 NA
5-1
NOTES
5-2
Issued 01-07
Bur
87722071 NA
RADIATOR
Coolant . . . . . . . . . Ethylene-glycol Coolant Solution
NOTE:
1. See HYDRAULIC OIL LEVEL in Chapter 6 for
proper filling and/or checking hydraulic oil level.
TRAVEL MOTOR REDUCTION UNIT
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil
Capacity 0.7 liters (0.18 gal) Each x 2
-14.5C (5.9F)
30% mixed
-34C (-29.2F)
50% mixed
Capacity:
Cooling System . . . . . . . . . . . . . . 4.6 liters (1.22 gal)
UPPER ROLLERS
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil
Capacity . . . . . . . . . . . . .45 cc (2.7 cu. in.) Each
IDLERS
Type of Oil . . . . . . . . . . . . . . . . SAE 90 GL4 Gear Oil
Capacity . . . . . . . . . . . . 80 cc (4.8 cu. in.) Each
FUEL TANK
Type of Fuel . . . . . . . . . . . . . Diesel Fuel grade No. 2
Capacity . . . . . . . . Fuel Tank - 38 liters (10 gal)
NOTE: See
CONTROL
LEVER
JOINT
LUBRICATION in chapter 6 for proper lubrications.
Issued 01-08
Bur
in
5-3
Engine
5-4
Issued 01-08
Bur
87722071 NA
LUBRICANT SPECIFICATIONS
The following information is designed to allow usage of the proper oils, greases, fuels and coolants in various
climate and certain conditions.
CLIMATE ZONE
LUBRICANT
HYDRAULIC OIL
(ANTI-WEAR, ANTIOXIDANT,
AND NON-FOAMING)
FRIGID
-30C~15C
(-22F~59F)
FRIGID
-20C~30C
(-4F~86F)
FRIGID-WARM
-25C~40C
(-13F~104F)
WARM
-5C~40C
(23F~104F)
VERY HOT
5C~55C
(41F~131F)
ISOVG22
ISOVG32
ISOVG32S
ISOVG46
ISOVG68
CLIMATE ZONE
LUBRICANT
ENGINE OIL
A.P.I. CLASSIFICATION FOR SERVICE CD
FRIGID
-30C~30C
(-22F~86F)
WARM
-5C~40C
(23F~104F)
VERY HOT
30C and Above
(86F and Above)
SAE10W30
SAE15W40*
SAE15W50
*Note: All engines shipped from factory with SAE15W40 engine oil.
CLIMATE ZONE
LUBRICANT
FUEL
LUBRICANT
FRIGID
-15C ~ -25C
(5F ~ -13F)
WARM
-5C ~ -15C
(23F ~ 5F)
VERY HOT
-5C and Above
(23F and Above)
WINTERIZED
ASTM D975 No.1
For Swing Motor Reduction Unit and Travel Motor Reduction Units
ENGINE OIL
(For General Purpose Lubrication)
LUBRICANT
GENERAL LUBRICATION
GREASE
ANTIFREEZE (LLC)
-34C (-29.2F)
FLUID
ENGINE COOLANT
(50% MIXTURE)
Mixture ratio should protect to 5C (9F) lower than the coldest temperature the machine
will experience. Take into consideration Wind Chill Factors.
Issued 01-08
Bur
5-5
5-6
Issued 01-08
Bur
87722071 NA
CHAPTER 6
6-3
6-3
6-3
6-3
6-4
6-4
6-4
6-4
6-4
6-4
6-5
6-5
6-5
6-10
6-10
6-11
6-12
6-12
6-13
6-13
6-14
6-15
6-15
6-16
50 HOUR MAINTENANCE: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Fuel Tank Sediment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tracks and Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspect Fan Belt Condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-17
6-17
6-17
6-18
6-19
6-23
6-24
6-25
6-25
6-26
6-26
6-27
6-27
6-27
6-28
Issued 01-08
Bur
87722071 NA
6-28
6-29
6-1
6-2
Issued 01-08
Bur
87722071 NA
GENERAL INFORMATION
GENERAL SAFETY
DC04B669
Figure 1
DC04B668
Figure 2
87722071 NA
Issued 01-08
Bur
DC04B670
Figure 3
6-3
Figure 6
DC04B673
Figure 4
DC04B672
Figure 5
CLEANING PARTS
Use only approved cleaning solvents and proper
equipment to clean parts.
WARNING: Never use gasoline, diesel fuel
or other flammable solvents to clean parts.
Always clean parts in a well ventilated area.
Failure to comply could result in injury or
death.
6-4
Issued 01-08
Bur
87722071 NA
FRAME STRUCTURE
1. Carefully inspect the entire frame structure for
signs of damage, broken welds, etc.
NOTE: Remove any excessive grease from the
attachment pin connecting areas to inspect welding.
2. Repair or replace all frame components found to
be damaged before allowing any operation of the
machine.
3. In cases where welding is required, consult your
authorized dealer for proper procedures. Use
only certified welding personnel familiar with
structural welding methods to perform repairs
requiring welding. Never allow current to flow
through a joint such as between a pin, bushing,
bearing, seal and/or between upper and lower
structures.
87722071 NA
Issued 01-08
Bur
6-5
1
2
Figure 8
BS08A247
BS07M861
Figure 7
6-6
Issued 01-08
Bur
87722071 NA
Make sure that all bolts and nut threads are clean
and dry. DO NOT APPLY ANY TYPE OF
LUBRICANT.
87722071 NA
Issued 01-08
Bur
6-7
As Required
(AR)
Every 8
hours
Every 50
hours
Every 250
hours
Every 1000
hours
Every 1500
hours
6-8
6-15
6-28
Air filter
6-31
AR
8-11
AR
6-10
6-11
6-12
Coolant level
6-12
Radiator
6-12
Electrical connections
6-13
Water separator
6-13
6-14
6-15
Hydraulic lines
6-17
Attachment
6-17
6-18
Run-in
6-19
Rubber track
Run-in
6-23
50
7-4
Battery check
50
6-26
6-27
6-27
6-28
6-29
8-11
6-30
6-31
Fuel filter
6-32
6-33
Drain
AR
6-15
AR
Run-in
6-16
6-24
Lubricate
AR
AR
6-19
6-25
Replace
Check
page
Service points
Intervals in hours
Clean
Service intervals
INITIAL
NEW MACHINE
50
50
50
50
Run-in
50
250
250
Run-in
250
250
250
250
250
500
500
500
Run-in
500
6-34
Radiator coolant
1000
6-36
1000
RM
Valve clearances
1000
RM
Starter/generator
1000
RM
Injector Timing
1500
Issued 01-08
Bur
87722071 NA
Every 2000
hours
Every 5000
hours
6-38
2000
6-40
Pilot valve
2000
6-41
2000
Drain
Lubricate
Replace
Check
page
Service points
Intervals in hours
Clean
Service intervals
INITIAL
NEW MACHINE
6-43
2000
6-44
2000
RM
RM
6-47
Hydraulic oil
2000
2000
5000
NOTE: Due to operating conditions, the service intervals may need to be shortened to provide maximum machine
performance and protection.
NOTE: RM = See Repair Manual or contact Authorized Dealer
87722071 NA
Issued 01-08
Bur
6-9
3
1
2
3
Figure 11
BS07N035
B O O M , A R M , A N D AT TAC H M E N T G R E A S E
POINTS
Figure 9
BS07M861
8
10
11
6
5
9
Figure 12
BS07N033
1
2
Figure 10
BS07N028
1.
2.
3.
4.
4.
5.
6.
7.
8.
9.
10.
11.
6-10
Issued 01-08
Bur
87722071 NA
12
14
2
13
Figure 13
BS07N634
Figure 14
BS07N039
1. OIL DIPSTICK
2. FILLER CAP
87722071 NA
Issued 01-08
Bur
6-11
2
3
1
4
Figure 16
DC04C292
Figure 15
BS07M872
1.
2.
3.
4.
RESERVOIR CAP
RADIATOR CAP
RADIATOR
RESERVOIR
6-12
Issued 01-08
Bur
87722071 NA
2
Figure 17
BS07M675
87722071 NA
Issued 01-08
Bur
BS07N030
Figure 18
6-13
2
3
Figure 19
BS07M861
Figure 21
BS07N635
1.
2.
3.
4.
1
2
Figure 20
BS08A247
1. COVER
2. AIR RELEASE BUTTON
6-14
Issued 01-08
Bur
87722071 NA
DC04C300
Figure 23
Figure 22
DC04C287
87722071 NA
Issued 01-08
Bur
6-15
3
2
Figure 24
BS07N031
1. ATTACHING BOLT
2. ADJUSTING BOLT
3. ADJUSTING BOLT
6-16
8 - 12 mm
(8/16 - 7/16 in)
10-14 mm
(3/8 - 1/2 in)
Issued 01-08
Bur
87722071 NA
50 HOUR MAINTENANCE:
DRAIN FUEL TANK SEDIMENT
ATTACHMENT LUBRICATION
2
3
1
2
Figure 25
BS07N028
1.
2.
3.
4.
Figure 26
BS07N128
1. FUEL TANK
2. DRAIN PLUG
87722071 NA
Issued 01-08
Bur
6-17
Figure 28
BD07N032
1. OIL FILTER
2. FILTER WRENCH
Figure 27
BS07N029
1.
2.
3.
4.
5.
DRAIN CAP
COVER
DIPSTICK
OIL FILL CAP
DRAIN HOSE
6-18
Figure 29
BD07N040
Issued 01-08
Bur
87722071 NA
Figure 32
BS07N042
Figure 30
DC04C300
BS07N043
1.
2.
3.
4.
Figure 31
BS07N041
Figure 33
CRAWLER FRAME
LOWER ROLLER
RUBBER BELT
IRON SHOE
87722071 NA
Issued 01-08
Bur
6-19
Figure 34
DC04C307
Figure 36
BS07N045
1.
2.
A.
B.
GREASE FITTING
GREASE CYLINDER
GREASE FILL
PRESSURE
BS07N044
Figure 35
6-20
Figure 37
BS07N046
Issued 01-08
Bur
87722071 NA
1
1
Figure 38
BS07N046
Figure 40
BS07N042
1
Figure 39
BS07N047
87722071 NA
Issued 01-08
Bur
BS07N046
Figure 41
6-21
1
1
BS07N049
Figure 42
Figure 43
BS07N042
1
Figure 44
BS07N049
6-22
Issued 01-08
Bur
87722071 NA
5
2
4
1
7
3
Figure 45
BS07N050
1.
2.
3.
4.
5.
6.
7.
Figure 46
BS07N031
LOWER ROLLER
RUBBER CRAWLER BELT
SPROCKET
IDLER
LUG
METAL CORE
TRAVEL MOTOR
ADJUSTING BELT
1. Slightly loosen attaching bolt (1) and adjusting
bolt (2).
2. Loosen adjusting bolt (3) adjust the fan belt to
the correct tension, and tighten bolts (1) and (2).
3. After adjustment, run the engine at low idle for
approximately 5 minutes, then recheck the
tension of belt.
New Belt Tension
8 - 12 mm
(8/16 - 7/16 inch)
10 - 14 mm
(3/8- 1/2 inch)
87722071 NA
Issued 01-08
Bur
6-23
1
2
3
6
1
4
5
BS07M861
Figure 47
Figure 48
BS07N636
6-24
Issued 01-08
Bur
87722071 NA
4
2
Figure 50
BD07N032
1. OIL FILTER
2. FILTER WRENCH
2
3
Figure 49
BS07N029
1. DRAIN CAP
2. COVER
3. DIPSTICK
Issued 01-08
Bur
BD07N040
Figure 51
Adjusting Belt
1. Slightly loosen attaching bolt (1) and adjusting
bolt (2).
2. Loosen adjusting bolt (3) adjust the fan belt to
the correct tension, and tighten bolts (1) and (2).
8 - 12 mm
(8/16 - 7/16 inch)
10 - 14 mm
(3/8- 1/2 inch)
BS07N031
1. ATTACHING BOLT
2. ADJUSTING BOLT
3. ADJUSTING BOLT
6-26
Issued 01-08
Bur
87722071 NA
3
7
10
11
6
5
9
Figure 53
BS07N035
Figure 55
BS07N033
4.
5.
6.
7.
8.
9.
10.
11.
15
12
14
13
BS07N034
12.
13.
14.
15.
Figure 56
SWING CYLINDER FOOT PIN (1)
SWING CYLINDER ROD PIN (1)
SWING BRACKET/FRAME CONNECTING PIN (2
SLEWING GEAR (1)
BS07N130
Issued 01-08
Bur
6-27
BS07N637
1 3
Figure 57
Figure 59
BS07N664
1 3
Figure 60
BS07N637
Figure 58
6-28
Issued 01-08
Bur
87722071 NA
1
2
3
6
4
5
Figure 61
BS07M861
BS08A248
Figure 62
87722071 NA
Issued 01-08
Bur
6-29
2
7
4
8
5
1
6
9
1
1.
2.
3.
4.
5.
6.
7.
8.
9.
A.
B.
C.
D.
5
8
6
3
BS07N135
Figure 64
BS07N136
Figure 63
Figure 65
BS07N137
6-30
Issued 01-08
Bur
87722071 NA
BD07N040
Figure 66
BS07N398
Figure 67
87722071 NA
Issued 01-08
Bur
6-31
1 3
Figure 70
BS07N664
Figure 68
1 3
Figure 71
BS07N131
Figure 69
Issued 01-08
Bur
87722071 NA
2
3
BS07N670
1
Figure 72
BS07N668
Figure 74
1. DRAIN PORT
2. FILL PORT
Figure 73
BS07N669
87722071 NA
Issued 01-08
Bur
6-33
11
3
Figure 76
BS07N142
2
UPW00400091J01
Figure 75
3. RADIATOR HOSE
11. Install the radiator drain plug (2). Fill the radiator
w i t h a m i x o f 5 0 % c l e a n wa t e r a n d 5 0 %
COOLANT. Start and run the engine to fully
release air from the cooling system.
13. Check the system for leaks and repair. Close the
engine door.
Issued 01-08
Bur
87722071 NA
87722071 NA
Issued 01-08
Bur
6-35
1
2
3
1
4
5
BS07M861
Figure 77
Figure 78
BS08A248
6-36
Issued 01-08
Bur
87722071 NA
87722071 NA
Issued 01-08
Bur
6-37
3
4
6
1
Figure 79
BS07M861
Figure 81
BS07N665
1
Figure 82
BS07N667
BS07N146
Figure 80
Issued 01-08
Bur
87722071 NA
2
3
4
5
Figure 83
BS07N667
87722071 NA
Issued 01-08
Bur
6-39
3
3
Figure 85
BS07N147
Figure 84
6-40
Issued 01-08
Bur
87722071 NA
7a
7b 7c
7d 7e
8
7
BS07N149
Figure 87
7a.CASE
7b.STRAINER
7c.LABEL
7d.O-RING
7e.FITTING
Figure 86
BS07N148
87722071 NA
Issued 01-08
Bur
12. Remove the case (7a) and the fitting (7e), and
then remove strainer (7b) with screwdriver.
13. Spray light oil or air on the strainer (7b) to clean.
Clean the inside of the case (7a). Check the
O-ring (7d) for damage, if it is damaged, replace
it with new one.
14. Install the strainer (7b) on the fitting (7e) with
screwdriver, and fit in the in-line filter case (7a).
Tightening torque: 59 to 79 Nm {43 to 58 lbfft}
15. Remove the plug, install the in-line filter
assembly (7) on the solenoid valve (6), and then
install hose (1).
6-41
12
12
99
11
12
13
10
9
Figure 89
BS07N150
Figure 88
6-42
Issued 01-08
Bur
87722071 NA
2
3
BS07N670
1
Figure 90
BS07N668
Figure 92
1. DRAIN PORT
2. FILL PORT
Figure 91
BS07N669
87722071 NA
Issued 01-08
Bur
6-43
Figure 93
BS07N259
1.
2.
3.
4.
5.
6.
TRAVEL MOTOR
SPROCKET
LOWER ROLLER
CRAWLER BELT
UPPER ROLLER
IDLER
Figure 95
BS07N261
BS07N260
Figure 94
1.
6-44
Issued 01-08
Bur
87722071 NA
3
2
1
6
5
3
Figure 96
BD07N262
BS07N263
Figure 97
87722071 NA
Issued 01-08
Bur
6-45
5
Figure 98
BD07N264
2 3
BS07N265
Figure 99
Issued 01-08
Bur
87722071 NA
2
3
4
6
6
BS07N269
Figure 100
BS07N268
87722071 NA
Issued 01-08
Bur
6-47
SPECIAL PROCEDURES
BUCKET
WARNING: Wear goggles, safety shoes,
hard hat, work clothes, and work gloves to
perform inspection and maintenance on this
machine. Failure to comply could result in
injury or death.
ABRASION OR DAMAGE ON TOOTH POINTS
AND SIDE CUTTERS
2
Figure 103
BS07N272
6. SAFETY BLOCK
7. HAMMER
8. PUNCHING TOOL
Figure 101
BS07N269
1
2
5
Figure 102
BS07N271
1.
2.
3.
4.
5.
6-48
Figure 104
BS07N273
ADAPTER
TOOTH POINT
RUBBER LOCK PIN
LOCKING PIN
ADAPTER NOSE
Issued 01-08
Bur
87722071 NA
REPLACING BUCKET
7
8
1
Figure 105
BS07N274
3
2
BS07N276
Figure 107
4
3
Figure 106
DC04C362
1.
2.
3.
4.
NUTS
SIDE CUTTER
BOLT
TOOTH POINT
87722071 NA
Issued 01-08
Bur
6-49
9
2
7
8
3
5
4
4
5
6
BS07N277
6
Figure 108
BS07N278
6-50
Issued 01-08
Bur
87722071 NA
Figure 111
Figure 109
BS07N292
TRACK COMPARISON
BS07N288
Figure 112
Figure 110
BS07N286
BS07N287
Figure 113
87722071 NA
Issued 01-08
Bur
6-51
BS07N290
Figure 114
BS07N291
Figure 118
BS07N296
Figure 116
I f m a c h i n e i s o p e ra t e d i n s a l t y o r c o r r o s i ve
conditions, the bonding of the rubber to the metal
core can be damaged. Clean the belts after use. The
normal temperature operating range for rubber
crawler belts is between -25 to 55 C (-13 to 131 F).
Figure 115
BS07N294
Figure 117
BS07N295
Figure 119
BS07N297
Issued 01-08
Bur
87722071 NA
2
3
4
Figure 120
BS07N298
Figure 122
BS07N280
1.
2.
3.
4.
5.
LOWER ROLLER
RUBBER CRAWLER BELT
LUG
STEEL CORD
METAL CORE
Figure 121
BS07N299
4
BS07N281
Figure 123
87722071 NA
Issued 01-08
Bur
6-53
1
2
4
5
3
Figure 124
BS07N282
If the steel cords (B) are over one half broken in one
row, replace the crawler belt.
CRACKED CRAWL ER BELT
Figure 126
BS07N284
1.
2.
3.
4.
A.
LOWER ROLLER
METAL CORE
RUBBER
STEEL CORD
INTERFERENCE WITH ROLLER
BS07N283
Figure 125
Figure 127
BS07N285
6-54
Issued 01-08
Bur
87722071 NA
Figure 130
BS07N669
Figure 128
BS07N300
2
1
5
6
2
4
14 3
BXPX00900004E01
Figure 131
Figure 129
BS07N674
Issued 01-08
Bur
6-55
2
5
5
3
6
6
2
4
14 3
Figure 132
BS07N674
Figure 134
XPX00900005E01
5
6
2
4
14 3
BS07N674
Figure 133
6-56
Issued 01-08
Bur
87722071 NA
BS07N384
Figure 135
BS07N380
Figure 136
87722071 NA
Issued 01-08
Bur
6-57
Figure 138
BS07N386
BS07N385
Figure 137
6-58
Issued 01-08
Bur
87722071 NA
CHAPTER 7 - ELECTRICAL
CHAPTER 7
ELECTRICAL
TABLE OF CONTENTS
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fusible Starter Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Issued 01-08
Bur
87722071 NA
7-3
7-3
7-3
7-4
7-5
7-5
7-6
7-1
CHAPTER 7 - ELECTRICAL
NOTES
7-2
Issued 01-08
Bur
87722071 NA
CHAPTER 7 - ELECTRICAL
ELECTRICAL COMPONENTS
FUSES
.
Figure 1
BS07N387
FUNCTION
30A
WIPER, HEATER
30A
RELAY, SOLENOID
30A
WORK LAMP
10A
30A
10A
BATTERY RELAY,
CLUSTER GAUGE
NO.
87722071 NA
Issued 01-08
Bur
BS07N388
Figure 2
7-3
CHAPTER 7 - ELECTRICAL
BATTERIES
Perform complete battery service on a new machine
after the first 50 hours of engine operation. Then,
check electrolyte (acid) every 50 hours.
WARNING:
Figure 4
BS07N390
1.
2.
3.
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
CAP
TERMINAL
TERMINAL COVER
INDICATOR
AIR VENT HOLE
BLUE
RED
WHITE
UPPER LIMIT
LOWER LIMIT
GOOD CONDITION
REFILLING REQUIRED
CHARGING REQUIRED
Figure 3
Figure 5
BS07N391
Issued 01-08
Bur
87722071 NA
CHAPTER 7 - ELECTRICAL
ALTERNATOR
WARNING:
Prevent Battery Explosion:
Batteries give hydrogen gases that can
explode and cause personal injury.
Keep sparks, open flames and cigarettes
away from the batteries.
Keep metallic articles away from batteries.
Keep all ventilation caps tightly secured.
Never check charge by placing metal articles
across battery terminals.
Leave battery box open to improve ventilation
when charging.
according
to
its
ATMOSPHERIC TEMPERATURE
CHARGE
20C (68F)
0C (32F)
-10C (14F)
100%
1.26
1.27
1.28
90%
1.24
1.25
1.26
80%
1.22
1.23
1.24
75%
1.21
1.22
1.23
87722071 NA
Issued 01-08
Bur
7-5
CHAPTER 7 - ELECTRICAL
WORK LAMPS
4
3
Figure 7
BS07N393
Figure 6
BS07N392
7-6
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
CHAPTER 8
SPECIFICATIONS
TABLE OF CONTENTS
GENERAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Canopy Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speed and Gradeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Digging and Dozer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crawler type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bucket Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Capacities Canopy Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Capacities CaB Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Capacities CaB Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Canopy Type Machine Working Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Type Machine Working Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3
8-3
8-3
8-4
8-4
8-4
8-4
8-5
8-5
8-5
8-6
8-6
8-7
8-8
8-9
Issued 01-08
Bur
87722071 NA
8-11
8-11
8-11
8-12
8-12
8-13
8-13
8-13
8-14
8-15
8-15
8-15
8-15
8-15
8-15
8-15
8-15
8-1
CHAPTER 8 - SPECIFICATIONS
NOTES
8-2
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
GENERAL SPECIFICATIONS
CANOPY MACHINE DIMENSIONS
Figure 1
BS08A063
Figure 2
BS08A064
87722071 NA
Issued 01-08
Bur
8-3
CHAPTER 8 - SPECIFICATIONS
SPEED AND GRADEABILITY
Rubber Crawler Belt
8.7 min (8.7 RPM)
Swing Speed
Travel Speed
Low
(1st)
High
(2nd)
Low
(1st)
High
(2nd)
2.5 km/h
(1.6 mph)
4.5 km/h
(2.8 mph)
2.5 km/h
(1.6 mph)
4.5 km/h
(2.8 mph)
Gradeability
58% (30)
ENGINE
Model
Type
Number of cylinders - Bore X Stroke
Total Displacement
Output Rating
Maximum Torque
Starting Motor
Generator
YANMAR 3TNV88-SYB
Water cooled, 4 cycle type swirl chamber type diesel engine
3 - 88 mm X 90 mm (3 - 3.46 in. X 3.54 inch)
1.642 liters (100.2 cubic inch)
21.2 kW (2400 min1)
29 PS (2400 RPM)
98.4 Nm (1440 min1)
72.6 lbf ft (1440 RPM)
12 V (1.7 kW)
12 V (55 A)
HYDRAULIC COMPONENTS
Hydraulic Pump
Hydraulic Motor
Control Valve
60
70
8-4
540/440 (21.3/17.3)
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
CRAWLER TYPE
Length between
center of idler and
center of travel motor
mm (ft - in)
Width
mm (inch)
Type
Ground Pressure
kPa (psi)
Canopy - Cab
Rubber Belt
32 (4.6)
33 (4.8)
Steel Belt
33 (4.8)
34 (4.9)
BUCKET TYPE
Heaped Capacity
m3 (cubic yard)
Bucket
0.11 (0.144)
Outer Width
with side cutter
600 mm (23.6 in.)
Outer Width
without side cutter
554 mm (21.8 in.)
Number of
teeth
4
Weight
Kg (lbs.)
89 (196)
MACHINE WEIGHTS
Canopy
Cab
Canopy
Cab
* With 165 lb (75 kg) operator, 137 lb (62 kg) bucket, full fuel and standard equipment
87722071 NA
Issued 01-08
Bur
8-5
CHAPTER 8 - SPECIFICATIONS
LIFT CAPACITIES CANOPY MODEL
4 ft. 4 in (1.32 m) Arm
Lift capacities calculated using 11.8 in (300 mm) shoes 196 lb (89 kg) bucket, blade down.
Load
(Lift Point)
Height
5 ft (1.5 m)
END - SIDE
7.5 ft (2.3 m)
END - SIDE
10 ft (3.0 m)
END - SIDE
+ 10 ft
(3.0 m)
+7.5 ft
(2.3 m)
12.5 ft (3.8 m)
END - SIDE
1190 lb
540 kg
1120 lb
510 kg
1380 lb
620 kg
1380 lb
620 kg
1280 lb
580 kg
1100 lb
500 kg
+5 ft
(1.52 m)
2760 lb
1250 kg
2380 lb
1080 kg
1830 lb
830 kg
1510 lb
680 kg
1480 lb
670 kg
1050 lb
470 kg
+2.5 ft
(0.8 m)
3760 lb
1700 kg
2180 lb
990 kg
2270 lb
1030 kg
1420 lb
640 kg
1690 lb
760 kg
1000 lb
450 kg
Ground
Level
2550 lb
1150 kg
2550 lb
1150 kg
4020 lb
1820 kg
2120 lb
960 kg
2520 lb
1140 kg
1360 lb
610 kg
1820 lb
820 kg
970 lb
440 kg
-2.5 ft
(-0.8 m)
4080 lb
1850 kg
4080 lb
1850 kg
3830 lb
1740 kg
2120 lb
960 kg
2520 lb
1140 kg
1340 lb
610 kg
1800 lb
810 kg
960 lb
430 kg
-5.0 ft
(-1.52 m)
5790 lb
2620 kg
4550 lb
2060 kg
3290 lb
1490 kg
2150 lb
970 kg
2210 lb
1000 kg
1360 lb
620 kg
-7.5 ft
(-2.3 m)
3470 lb
1570 kg
3470 lb
1570 kg
2110 lb
950 kg
2110 lb
950 kg
15 ft (4.6 m)
END - SIDE
1390 lb
630 kg
750 lb
340 kg
* Rated loads are hydraulic limits rather than tipping load limits
5 ft (1.5 m)
END - SIDE
7.5 ft (2.3 m)
END - SIDE
10 ft (3.0 m)
END - SIDE
12.5 ft (3.8 m)
END - SIDE
+ 10 ft
(3.0 m)
1190 lb
540 kg
1190 lb
540 kg
+7.5 ft
(2.3 m)
1280 lb
580 kg
1160 lb
530 kg
+5 ft
(1.52 m)
2760 lb
1250 kg
2510 lb
1140 kg
1830 lb
830 kg
1600 lb
720 kg
1480 lb
670 kg
1120 lb
500 kg
+2.5 ft
(0.8 m)
3760 lb
1700 kg
2310 lb
1050 kg
2270 lb
1030 kg
1500 lb
680 kg
1690 lb
760 kg
1070 lb
480 kg
Ground
Level
2550 lb
1150 kg
2550 lb
1150 kg
4020 lb
1820 kg
2250 lb
1020 kg
2520 lb
1140 kg
1450 lb
650 kg
1820 lb
820 kg
1040 lb
470 kg
-2.5 ft
(-0.8 m)
4080 lb
1850 kg
4080 lb
1850 kg
3830 lb
1740 kg
2250 lb
1020 kg
2520 lb
1140 kg
1430 lb
650 kg
1800 lb
810 kg
1030 lb
460 kg
-5.0 ft
(-1.52 m)
5790 lb
2620 kg
4800 lb
2180 kg
3290 lb
1490 kg
2280 lb
1030 kg
2210 lb
1000 kg
1450 lb
660 kg
-7.5 ft
(-2.3 m)
3470 lb
1570 kg
3470 lb
1570 kg
2110 lb
950 kg
2110 lb
950 kg
15 ft (4.6 m)
END - SIDE
1390 lb
630 kg
800 lb
360 kg
* Rated loads are hydraulic limits rather than tipping load limits
8-6
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
LIFT CAPACITIES CAB MODEL
3 ft. 11 in (1.2 m) Arm
Lift capacities calculated using 11.8 in (300 mm) shoes (196 lb (89 kg) bucket, blade down, 551 lb (250 kg)
additional counterweight
Load
(Lift Point)
Height
5 ft (1.5 m)
END - SIDE
7.5 ft (2.3 m)
END - SIDE
10 ft (3.0 m)
END - SIDE
12.5 ft (3.8 m)
END - SIDE
+ 10 ft
(3.0 m)
1190 lb
540 kg
1190 lb
540 kg
+7.5 ft
(2.3 m)
1280 lb
580 kg
1280 lb
580 kg
+5 ft
(1.52 m)
2760 lb
1250 kg
2760 lb
1250 kg
1830 lb
830 kg
1830 lb
830 kg
1480 lb
670 kg
1320 lb
600 kg
+2.5 ft
(0.8 m)
3760 lb
1700 kg
2710 lb
1230 kg
2270 lb
1030 kg
1780 lb
800 kg
1690 lb
760 kg
1270 lb
580 kg
Ground
Level
2550 lb
1150 kg
2550 lb
1150 kg
4020 lb
1820 kg
2650 lb
1200 kg
2520 lb
1140 kg
1720 lb
780 kg
1820 lb
820 kg
1240 lb
560 kg
-2.5 ft
(-0.8 m)
4080 lb
1850 kg
4080 lb
1850 kg
3830 lb
1740 kg
2650 lb
1200 kg
2520 lb
1140 kg
1700 lb
770 kg
1800 lb
810 kg
1230 lb
560 kg
-5.0 ft
(-1.52 m)
5790 lb
2620 kg
5590 lb
2530 kg
3290 lb
1490 kg
2690 lb
1220 kg
2210 lb
1000 kg
1720 lb
780 kg
-7.5 ft
(-2.3 m)
3470 lb
1570 kg
3470 lb
1570 kg
2110 lb
950 kg
2110 lb
950 kg
15 ft (4.6 m)
END - SIDE
1390 lb
630 kg
960 lb
430 kg
* Rated loads are hydraulic limits rather than tipping load limits
87722071 NA
Issued 01-08
Bur
8-7
CHAPTER 8 - SPECIFICATIONS
CANOPY TYPE MACHINE WORKING RANGES
A
A
F
J
Figure 3
UPV00600003ES1
Units: m (ft-in)
Machine equipped with 0.11 m3 (0.144 yd.3) Bucket
WORKING RANGES
8-8
Standard Arm
1.32 m (51.9 in)
Long Arm
1.59 m (62.6 in)
Bucket
0.11 m3 (0.144 cu. yd.)
Bucket
0.11 m3 (0.144 cu. yd.)
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
CAB TYPE MACHINE WORKING RANGES
A
A
Figure 4
UPV00600004ES1
Units: m (ft-in)
Machine equipped with 0.11 m3 (0.144 yd.3) Bucket
WORKING RANGES
Standard Arm
1.32 m (51.9 in)
Long Arm
1.59 m (62.6 in)
Bucket
0.11 m3 (0.144 cu. yd.)
Bucket
0.11 m3 (0.144 cu. yd.)
87722071 NA
Issued 01-08
Bur
8-9
CHAPTER 8 - SPECIFICATIONS
LIFTING CAPACITIES
1. Do not attempt to lift any load that exceeds the
rated values at their specified load radius and
height.
2. Lifting capacities assume a machine standing on
a level, firm, and uniform supporting surface.
Operator must make allowance for job conditions
such as soft or uneven ground, out of level
conditions, side loads, sudden stopping of loads,
hazardous conditions, inexperienced personnel,
weight of various other buckets, lifting slings,
attachment, etc.
3. Rating at bucket lift hook.
4. The rated loads are in compliance with SAE
Hydraulic Excavator Lift Capacity Standard
J1097. They do not exceed 87% of hydraulic
lifting capacity or 75% of tipping load. Rated
loads marked with asterisk (*) are limited by
hydraulic capacity rather than tipping load.
WARNING: Operator should be fully
acquainted with the Operators Manual
before operating this machine. Rules for safe
operation of equipment should be followed at
all times. Failure to comply could result in
injury or death.
8-10
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
TORQUE SPECIFICATIONS
The following Torque Specifications are provided for use when actual torque value of a fastener is not known.
CAP SCREWS AND NUTS
METRIC COARSE THREAD STANDARD
TIGHTENING TORQUE VALUES
Make certain to tighten all Capscrews & Nuts to proper torque values.
Metric Coarse Thread Standard Tightening Torque Values
4.8 T
Classification
NOMINAL SIZE
7T
10.9 T
NO LUBRICATION
OIL LUBRICATION
NO LUBRICATION
OIL LUBRICATION
NO LUBRICATION
OIL LUBRICATION
M6
P=1
0.45 0.05
(3.2 0.4)
0.38 0.04
(2.7 0.3)
0.98 0.1
(7.1 0.7)
0.83 0.08
(6.0 0.6)
1.77 0.18
(12.8 1.3)
1.5 0.15
(10.8 1.1)
M8
P=1.25
1.09 0.11
(7.9 0.8)
0.92 0.09
(6.6 0.7)
2.4 0.2
(17.3 1.4)
2.0 0.2
(14.4 1.4)
4.3 0.4
(31.0 2.9)
3.6 0.4
(26.0 2.9)
M10
P=1.5
2.2 0.2
(15.9 1.4)
1.83 0.18
(13.2 1.3)
4.7 0.5
(33.9 3.6)
4.0 0.4
(28.9 2.9)
8.5 0.9
(61.3 6.5)
7.2 0.7
(52.0 5.1)
M12
P=1.75
3.7 0.4
(26.7 2.9)
3.2 0.3
(23.1 2.2)
8.1 0.8
(58.5 5.8)
6.8 0.7
(49.1 5.1)
14.6 1.5
(105 10.8)
12.3 1.2
(88.8 8.7)
M14
P=2
5.9 0.6
(42.6 4.3)
5.0 0.5
(36.1 3.6)
12.8 1.3
(92.5 9.4)
10.8 1.1
(78.0 7.9)
23 2
(166 14)
19.5 1.9
(140 14)
M16
P=2
9.0 0.9
(64.9 6.5)
7.6 0.7
(54.8 5.1)
19.5 2.0
(140 14.4)
16.4 1.6
(118 11.5)
35 4
(252 28.9)
29 3
(209 21.6)
M18
P=2.5
12.4 1.2
(89.6 8.7)
10.5 1.0
(75.8 7.2)
27 3
(195 22)
23 2
(166 14)
49 5
(354 36)
41 4
(296 29)
M20
P=2.5
17.5 1.7
(126 12.3)
14.7 1.4
(106 10.1)
38 4
(274 29)
32 3
(231 22)
68 7
(491 51)
57 6
(412 43)
M22
P=2.5
23 2
(166 14)
19.6 2
(142 14)
51 5
(368 36)
43 4
310 29)
92 9
(663 65)
77 7
(555 58)
M24
P=3
30 3
(217 22)
24 3
(173 22)
65 7
(469 51)
53 5
(383 36)
118 12
(852 87)
96 10
(693 72)
M27
P=3
44 4
(318 29)
36 3
(260 22)
96 10
(693 72)
78 8
(563 58)
173 17
(1250 120)
140 14
(1010 100)
M30
P=3.5
60 6
(433 43)
50.5 5
(361 36)
131 13
(946 94)
110 11
(794 79)
235 24
(1700 170)
198 20
(1430 140)
M33
P=3.5
81 8
(585 58)
68 7
(491 51)
176 18
(1270 130)
148 15
(1070 110)
317 32
(2290 200)
266 27
(1920 200)
M36
P=4
105 10
(758 72)
88 9
(636 65)
227 23
(1640 170)
190 19
(1370 140)
409 41
(2960 300)
343 34
(2480 250)
87722071 NA
Issued 01-08
Bur
8-11
CHAPTER 8 - SPECIFICATIONS
METRIC FINE THREAD STANDARD TIGHTENING
TORQUE VALUES
Tighten all Capscrews & Nuts to proper torque values.
Metric Fine Thread Standard Tightening Torque Values
4.8 T
Classification
NOMINAL SIZE
7T
10.9 T
NO LUBRICATION
OIL LUBRICATION
NO LUBRICATION
OIL LUBRICATION
NO LUBRICATION
OIL LUBRICATION
M8
P=1
1.15 0.11
(8.3 0.8)
0.97 0.1
(7.0 0.7)
2.5 0.2
(18.0 1.4)
2.1 0.2
(15.2 1.4)
4.5 0.4
(32.5 2.9)
3.8 0.4
(27.4 2.9)
M10
P=1.25
2.3 0.2
(16.6 1.4)
1.91 0.19
(13.8 1.4)
4.9 0.5
(35.4 3.6)
4.2 0.4
(30.3 2.9)
8.9 0.9
(64.2 6.5)
7.5 0.7
(54.2 5.1)
M12
P=1.25
4.0 0.4
(28.9 2.9)
3.4 0.3
(24.5 2.2)
8.7 0.9
(62.8 6.5)
7.3 0.7
(52.7 5.1)
15.7 1.6
(113 13)
13.2 1.3
(95.3 9.4)
M16
P=1.5
9.4 0.9
(67.9 6.5)
7.9 0.8
(57.0 5.8)
20 2
(144 14)
17.2 1.7
(124 12)
37 4
(267 29)
31 3
(224 22)
M20
P=1.5
19 9
(137 14)
15.8 1.6
(114 14)
41 4
(296 29)
34 3
(246 22)
74 7
(535 51)
62 6
(448 43)
M24
P=2
32 3
(231 22)
27 3
(195 22)
70 7
(506 51)
58 6
(419 43)
126 12
(910 87)
105 10
(758 72)
M30
P=2
65 6
(469 43)
54 5
(390 36)
142 14
(1030 100)
118 12
(852 87)
255 26
(1840 190)
212 21
(1530 150)
M36
P=3
109 11
(787 79)
91 9
(657 65)
238 23
(1720 170)
198 20
(1430 140)
428 43
(3090 310)
357 36
(2580 260)
Hose mouth
ring and
Coupling
8-12
NOMINAL SIZE
OPPOSING FLATS
mm
TORQUE VALUE
kgfm (ft-lbs)
1 - 14 UNS
30 - 32
1 - 3/16 12 UN
36 - 41
1 - 7/16 12 UN
41 - 46
Issued 01-08
WORKING PRESSURE
kgf/cm2 (psi)
350 (4980)
385 (5475) Power Boost
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
NUTS AND SLEEVES
Nuts and Sleeves
MANUFACTURERS
NAME
WORKING PRESSURE
kgf/cm2 (psi)
350 (4980)
Travel line only
NIPPON A.M.C.
350 (4980)
Travel line only
IHARA KOATSU
TUBE SIZE
O.D. X THICKNESS
mm (in)
OPPOSING FLATS
mm
Dimension B
TORQUE VALUE
kgfm (ft-lbs)
10 X 1.5
(0.394 X 0.059)
19
15 X 2.0
(0.591 X 0.079)
27
15 2 (108 14)
18 X 2.5
(0.709 X 0.098)
32
18 2 (130 14)
22 X 3.0
(0.866 X 0.118)
36
22 2 (159 14)
28 X 4.0
(1.10 X 0.157)
41
28 3 (203 22)
35 X 5.0
(1.38 X 0.20)
55
TORQUE VALUE
1/4
3/8
1/2
3/4
1-1/4
1-1/2
87722071 NA
Issued 01-08
Bur
8-13
CHAPTER 8 - SPECIFICATIONS
WEIGHT OF MATERIALS TABLE
lb/yrd3
kg/m3
Wood chips
700
420
Peat, dry
750
440
Cinders
950
560
Peat, wet
1170
690
Top soil
1600
950
Coal
1780
1050
Caliche
2100
1250
Earth, loam
2100
1250
Shale
2250
1330
Sand, dry
2400
1420
Clay, dry
2500
1480
Earth, dry
2550
1510
2600
1540
Earth, wet
2700
1600
Clay, wet
2800
1660
2800
1660
Sand, moist
2850
1690
2900
1720
Sand, wet
3100
1840
3400
2020
8-14
Issued 01-08
Bur
87722071 NA
CHAPTER 8 - SPECIFICATIONS
UNITS OF PRESSURE
Units of Pressure
From
Units of Weight
From
Into
Multiply by
kg
lb
2.2
lb
kg
0.454
kg/cm2
Into
Multiply by
psi
14.223
Pa
(Pascal)
9.807
Atm
0.06805
Bars
UNITS OF LENGTH
psi
kg/cm
Units of Length
From
Into
Multiply by
Divide by
meters
feet
3.28
mm
inches
25.4
inches
mm
25.4
0.06895
2
0.0703
Pa
(Pascal)
6894.76
psi
145.04
MPa
(MegaPascal)
UNITS OF VOLUME
UNITS OF POWER
Units of Volume
From
Units of Power
Into
Multiply by
From
Into
Multiply by
Gal
(US Liquid)
0.264
HP
kW
0.7457
in3
61.02
kW
HP
1.341
yard3
0.00131
quarts
1.0567
ounces
(US)
33.81
m3
0.765
in3
46656
ft3
27
cm3
764554.9
liters
764.555
Liters
UNITS OF FLOW
Units of Flow
Into
From
Multiply by
Lit/min
Gal/min
(US liquid)
Liter/min
3.79
Lit/sec
0.0631
cm3/min
3785.4
ft3/min
0.1337
ft3/min
0.0353
Gal/min
0.264
Gal/sec
0.004403
yard3/min
0.001308
Yard3
UNITS OF TORQUE
Units of Torque
From
Nm
lbf-ft
87722071 NA
Into
Multiply by
lbf-ft
0.738
kgf
0.1019716
lbf-ft
0.737561
lbf-in
8.85075
kgfm
0.1382552
Nm
1.35582
lbf-in
12
Issued 01-08
Bur
8-15
CHAPTER 8 - SPECIFICATIONS
NOTES
8-16
Issued 01-08
Bur
87722071 NA
CHAPTER 9 - INDEX
Chapter 9
INDEX
A
Alternator ............................................................. 7-5
Arm Operation ................................................... 4-14
Attachment Lubrication ...................................... 6-17
B
Back Filling & Leveling with Front Attachment .. 4-16
Basic Operation of Hydraulic Controls ............... 4-10
Before Operating the Hydraulic Breaker ............ 4-20
Before Operating the Machine ............................. 4-3
Boom Operation ................................................ 4-14
Bucket ................................................................ 6-48
Bucket Operation ............................................... 4-15
Bucket Selection Guide ..................................... 4-19
Burn Prevention ................................................... 2-8
C
Cab Dome Light ................................................... 3-5
Cab Door Latch ................................................... 3-3
Cab Machine Dimensions .................................... 8-3
Canopy Machine Dimensions .............................. 8-3
Cleaning Parts ..................................................... 6-4
Cleaning Sand & Soil from Bucket .................... 4-16
Components & Controls Nomenclature ............... 3-9
Connecting Booster Cable ................................... 4-6
Control Decal ....................................................... 4-9
Counter Rotating Machine ................................. 4-12
D
Decals ................................................................ 2-10
Disposal of Hazardous Waste ............................. 6-3
Document Pouch ................................................. 3-5
F
Fire Extinguisher .................................................. 2-8
Fire Prevention .................................................... 2-8
Flare Type Fitting Joints .................................... 8-13
Issued 01-08
G
General Information ..............................................1-1
Ground Transportation .......................................4-26
Guidelines for Attachment Lubrication .................6-7
Guidelines to Replace Ground Tools ...................6-7
H
Hand Signals ......................................................2-26
Hazardous Chemical Precautions ........................2-8
Hot Surface & Fluids ............................................6-3
How to Handle Life Hammer ................................2-9
Hydraulic Breaker ...............................................4-20
Hydraulic Oil Leaks .................................. 6-15, 6-16
Hydraulic Oil Level .............................................6-14
I
Identification Numbers ..........................................1-4
Inspect Waste Oils and Filters ..............................6-4
K
Keep Machine Clean ............................................6-3
Key Switch ............................................................3-9
L
Lifting Capacities ................................................8-10
Lifting Machine ...................................................4-29
Lifting Machine With Attachment Installed .........4-29
Locking/Unlocking Cab Door ................................3-3
87722071 NA
Bur
CHAPTER 9 - INDEX
Metric Fine Thread Standard Tightening Torque
Values ......................................................... 8-12
Model, Serial Number, and Year of Manufacture 1-4
Monitor ............................................................... 3-10
Mounting and Dismounting Precautions .............. 2-5
N
N2 (Nylon) Tube Fitting Joints ........................... 8-13
Nibbler/Breaker .................................................. 4-21
Nuts & Sleeves .................................................. 8-13
O
Opening and Closing Door Glass ........................ 3-4
Opening and Closing Windshield ........................ 3-4
Operate Boom Smoothly ................................... 4-16
Operating Both Travel Levers Together ............ 4-11
Operating Pattern ................................................ 4-9
Operating Pattern Decal ...................................... 4-9
Operating Precautions ......................................... 2-6
Operating the machine ........................................ 4-3
Operating the Machine in Water ........................ 4-13
Operating the Shovel ......................................... 4-17
Operation at Seashore or Salty Climate ............ 4-18
Operation in Extreme Cold ................................ 4-18
Operation in Extreme Heat ................................ 4-18
Operation in High Altitudes ................................ 4-18
Operation in Humid Climate .............................. 4-19
Operation in Sandy and Dusty Areas ................ 4-18
Operator Cab Nomenclature ............................... 3-9
Operator Precautions .......................................... 2-5
Operator Seat Adjustments ................................. 3-6
Operators Compartment Controls and Accessories .
3-8
ORS Joint (O-ring Sealing Type ........................ 8-12
P
Personal Safety ................................................... 2-3
Practices to Improve Efficiency ......................... 4-16
Prevent Contamination ........................................ 6-4
R
Releasing Hydraulic System Pressure ................ 6-6
Removing and Storing Lower Front Window ....... 3-4
Removing Machine from Storage ...................... 4-30
Removing the Bucket ........................................ 6-54
Required Filters ................................................... 5-4
Required Fluids/Lubricants and Capacities ......... 5-3
Right Hand Operator Console and Monitor ......... 3-9
Right, Left, Front, and Rear of the Machine ........ 1-2
Roll-Over Protective Structure (If equipped) ........ 2-8
9-2
S
Safety Area ...........................................................2-3
Safety Rules .........................................................2-3
Seals & O-Rings ...................................................6-4
Seat Belt ...............................................................3-6
Seat Belt Precautions ...........................................2-9
Seat Height Adjustment ........................................3-6
Securing Machine to Trailer ...............................4-28
Selection of the Hydraulic Breaker .....................4-20
Specific Precautions to this Machine ....................2-9
Starter Motor ........................................................7-5
Starting & Stopping Machine Engine with
Temperature above 0C (32F) .....................4-4
Starting & Stopping Machine Engine with
Temperature below 0C (32F) ......................4-5
Starting and Stopping Precautions .......................2-5
Starting Boosting Machine Engine .......................4-6
Starting Disabled Machine Engine .......................4-6
Starting Engine ............................................. 4-4, 4-5
Starting Machine Engine with Booster Cable .......4-6
Steps and Handrails ...........................................6-17
Stop Engine ..........................................................6-4
Stopping Engine - Normal Conditions .......... 4-4, 4-5
Swing Operation .................................................4-15
T
Torque Specifications .........................................8-11
Track Links .........................................................6-21
Tracks and Components ....................................6-19
Transportation ....................................................4-26
Transporting Precautions .....................................2-8
Travel Safety ......................................................4-13
U
Units of Flow .......................................................8-15
Units of Length ...................................................8-15
Units of Power ....................................................8-15
Units of Pressure ................................................8-15
Units of Torque ...................................................8-15
Units of Volume ..................................................8-15
Units of Weight ...................................................8-15
Use Arm in Action ...............................................4-16
Use of Optional Attachment ...............................4-19
Utility Safety .........................................................2-4
W
Warm Engine Oil ..................................................6-4
Warming of Hydraulic Oil ......................................4-8
Warming Up of Engine .........................................4-7
Wear Safety Equipment .......................................6-4
Weight of Materials Table ...................................8-14
Issued 01-08
Bur
87722071 NA
CHAPTER 9 - INDEX
Welding Safety .................................................... 6-5
Work Mode Switch ............................................... 4-8
87722071 NA
Issued 01-08
Bur
9-3
CHAPTER 9 - INDEX
9-4
Issued 01-08
Bur
87722071 NA