Mill Material Balance

12.2.4 Result of Projection

After the simulation of the Brix and Pol degrees on sheet-III completed and have the values
shown underneath conform to the limitation, then on sheet-IV can be seen the overall result of
calculation in the following pages, which consist of:
Page 1: The complete mill material balance, for overall and individuals.
Page 2: The performance targets, overall and individually.
Page 3: The proposed mills setting and the average analysis of juice extracted by each mill,
imbibition water, etc.
Page 4: The projection of Brix curve.
Page 5: The approximate mill power required.

The Computer Program

XII-17

Mill Material Balance

M I LL M A T E R I A L B A LA N CE
SUGA R F A CTORY : EXAMPLE
M I LL TRA I N
: 2 CC + 5 M I LLS
CANE QUA LI TY
% pol =

Mass
kg/hr.

%
brix

10.32
Brix
kg/hr.

PROJECTION OF PERFORMA NCE

CA P A CI TY
:
4,800.0 TCD
PERIOD
:
X
M I LLING SEASON :
1977
Date : Last date
% brix =
13.41
% fiber = 16.07

%
pol

Pol
kg/hr.

M I LL I
- J u ic e in
- F iber
Total in
Extracted juic e
- Bagasse juic e
- F iber
Total bagasse

167,860
32,140
200,000
89,677
78,183
32,140
110,323

15.98

26,820

12.30

20,640

13.41
16.02
15.99

26,820
14,322
12,498

10.32
12.98
11.56

20,640
11,604
9,036

11.33

12,498

8.19

9,036

M I LL I I
- J u ic e in
- F iber
Total in
Extracted juic e
- Bagasse juic e
- F iber
Total bagasse

166,841
32,140
198,981
110,323
56,518
32,140
88,658

10.47

17,463

7.57

12,626

8.78
9.82
11.79

17,463
10,800
6,662

6.35
7.65
7.45

12,626
8,414
4,213

7.51

6,662

4.75

4,213

M I LL I I I
- J u ic e in
- F iber
Total in
Extracted juic e
- Bagasse juic e
- F iber
Total bagasse

134,564
32,140
166,704
88,658
45,906
32,140
78,046

6.75

9,082

4.35

5,851

5.45
5.60
8.97

9,082
4,965
4,117

3.51
4.05
4.92

5,851
3,591
2,261

5.27

4,117

2.90

2,261

M I LL IV
- J u ic e in
- F iber
Total in
Extracted juic e
- Bagasse juic e
- F iber
Total bagasse

117,832
32,140
149,972
78,046
39,786
32,140
71,926

4.33

5,108

2.44

2,876

3.41
3.10
6.76

5,108
2,419
2,688

1.92
2.10
3.11

2,876
1,639
1,237

3.74

2,688

1.72

1,237

M I LL V
- J u ic e in
- F iber
Total in
Extracted juic e
- Bagasse juic e
- F iber
Total bagasse

85,906
32,140
118,046
52,160
33,747
32,140
65,887

3.13

2,688

1.44

1,237

2.28
1.90
5.03

2,688
991
1,697

1.05
1.18
1.84

1,237
615
622

2.58

1,697

0.94

622

The Computer Program

Density
kg/dm3

Volume
dm3/hr.

Page : 1

E v a lu a t io n

1.07138
1.60000
1.13146
1.07181
1.07088
1.60000
1.18506

156,676
20,087
176,763
83,668
73,008
20,087
93,095

M I LL I
Dk =
L=
n=
h=
i=
Vedo =
Ved =

10.02
21.33
270
0.3805
2.05
68,952
68,952

r=
r' =
m=
y=
K=
HKej =
kB =

1.3501
1.3492
0.3371
0.34
2.56
81.02
1.000

1.04793
1.60000
1.10978
1.04561
1.05248
1.60000
1.20154

159,210
20,087
179,297
105,510
53,700
20,087
73,787

M I LL I I
Dk =
L=
n=
h=
i=
Vedo =
Ved =

10.23
21.33
270
0.2995
2.59
55,411
55,411

r=
r' =
m=
y=
K=
HKej =
kB =

1.3316
1.3380
0.3352
0.26
3.24
77.90
0.935

1.03251
1.60000
1.10830
1.02848
1.04036
1.60000
1.21544

130,327
20,087
150,414
86,202
44,125
20,087
64,212

M I LL I I I
Dk =
L=
n=
h=
i=
Vedo =
Ved =

10.21
21.33
270
0.2642
2.47
48,779
48,779

r=
r' =
m=
y=
K=
HKej =
kB =

1.3164
1.3269
0.3353
0.26
3.08
72.32
0.830

1.02159
1.60000
1.10738
1.01851
1.02766
1.60000
1.22319

115,342
20,087
135,429
76,627
38,715
20,087
58,802

M I LL IV
Dk =
L=
n=
h=
i=
Vedo =
Ved =

10.20
21.33
270
0.2437
2.41
44,954
44,954

r=
r' =
m=
y=
K=
HKej =
kB =

1.3081
1.3158
0.3354
0.27
3.01
67.74
0.715

1.01262
1.60000
1.12508
1.01378
1.01087
1.60000
1.23220

84,835
20,087
104,922
51,451
33,384
20,087
53,471

M I LL V
Dk =
L=
n=
h=
i=
Vedo =
Ved =

10.34
21.33
270
0.2202
2.04
41,179
41,179

r=
r' =
m=
y=
K=
HKej =
kB =

1.2985
1.2962
0.3341
0.32
2.55
62.11
0.607

XII-18

Mill Material Balance

M I LL M A T E R I A L B A LA N C E
S U G A R F A CTORY : E X A M P L E
M I LL TRA I N
: 2 CC + 5 MILLS
CA N E Q U A L I T Y
% pol =

1 0 .3 2

Page :2

PROJECTION OF PERFORMA N CE
C A P A CITY
:
4 ,8 0 0 .0 T C D
PERIOD
:
X
M I LLING SEASON :
1977
Date :
La s t d a t e
% brix =
1 3 .4 1
% fiber =
1 6 .0 7

T H E

T A R G E T S
D e s c r ip t i o n
Cane:
- c rushed, total
- c rushing duration
- c rushed per hour
- juice content
I m b ib ition water:
- weighed, total
- weighed per hour
- % fiber
- % cane
- on bagasse 1
- on bagasse 2
- on bagasse 3
- on bagasse 4
M ixe d ju ic e :
- weighed, total
- weighed per hour
- % cane
- pol
- brix
- purity
La s t m ill b a g a s s e :
- total per hour
- % cane
- pol
- brix
- fiber content
- dry m a t t e r
- juice to fiber
- juice loss in bagasse
Extraction's:
- B rix m ill # 1
- B rix total
- sugar
- sugar on 12,5% fiber
R a t io o f j u i c e p u r i t y
Crystal:
- can be expected
- in m ix e d ju ic e
- l o s s i n b a g a s s e ( r e la t iv e ly )

I N D I V I D U A L P E R F O R M A N C E
M I L L NO: --------------->
I
Extraction:
- J u ic e
En =
5 3 .4 2
N o r m a l v a lu e =
> 60
- Pol
Ep =
5 6 .2 2
- B rix
Eb =
5 3 .4 0

Symbol
Q
jg
Qj
gnt
Gi
G ij
g is
g it
g ia 1
g ia 2
g ia 3
g ia 4
Gnm
Gnmj
gnmt
pnm
bnm
HKnm
Gal
g a lt
pal
bal
kf
zk
nss
gnhs
H P B -I
H P B -t
HPG
H P G 1 2 ,5
PSHK
kt
knm
khar

V a lu e
4 ,8 0 0 .0
2 4 .0 0
200,000
8 3 .9 3
1 ,5 8 1 .3
6 5 ,8 8 7
205.00
3 2 .9 4
0
0
30
70
4 ,8 0 0 .0
200,000
100.00
1 0 .0 4
1 2 .6 0
7 9 .6 8
6 5 ,8 8 7
3 2 .9 4
0 .9 4
2 .5 8
4 8 .7 8
5 1 .3 6
105.00
3 2 .9 7
5 3 .4 0
9 3 .6 7
9 6 .9 9
9 7 .6 6
9 7 .4 4
9 .0 8
8 .9 9
1 .0 5

II
6 6 .1 2
> 60
6 6 .6 4
6 1 .8 5

III
6 5 .8 9
> 60
6 1 .3 6
5 4 .6 7

Unit
TCD
Hours
KCH
% cane
Tons
kg/hr.
% fibe r
% cane
% Gij
% Gij
% Gij
% Gij
Tons
kg/hr.
% cane
%
%
%
kg/hr.
% cane
%
%
%
%
%
% fibe r
%
%
%
%
%
% cane
% cane
%

IV
6 6 .2 3
> 60
5 6 .9 8
4 7 .3 7

V
6 0 .7 2
> 60
4 9 .7 4
3 6 .8 6

%
%
%
%

C o m p r e s s io n r a t io :

K =
2 .5 6
3 .2 4
3 .0 8
3 .0 1
2 .5 5
N o r m a l v a lu e = 2 , 4 - 3 , 3 2 , 6 - 3 , 5 2 , 6 - 3 , 3 2 , 5 - 3 , 2 2 , 4 - 3 , 0
J u ic e e x t r a c t e d b y f e e d o p e n in g
y =
0 .3 4
0 .2 6
0 .2 6
0 .2 7
0 .3 2
m e a n in g = e x t ra c t e d
e x t ra c t e d
e x t ra c t e d
e x t ra c t e d
e x t ra c t e d
R o lle r s h e l l d e f l e c t i o n
l =
0 .0 0
0 .0 0
0 .0 0
0 .0 0
0 .0 0
%
m e a n in g =
safe
safe
safe
safe
safe
B a g a s s e : - n o - v o id d e n s ity
da =
1 .1 8 5 1
1 .2 0 1 5
1 .2 1 5 4
1 .2 2 3 2
1 .2 3 2 2 k g / d m 3
- absorption ability factor
r =
1 .3 5 0 1
1 .3 3 1 6
1 .3 1 6 4
1 .3 0 8 1
1 .2 9 8 5
- ditto, norm a l
r' =
1 .3 4 9 2
1 .3 3 8 0
1 .3 2 6 9
1 .3 1 5 8
1 .2 9 6 2
- % cane
gat =
5 5 .1 6
4 4 .3 3
3 9 .0 2
3 5 .9 6
3 2 .9 4
%
- pol
pa =
8 .1 9
4 .7 5
2 .9 0
1 .7 2
0 .9 4
%
- brix
ba =
1 1 .3 3
7 .5 1
5 .2 7
3 .7 4
2 .5 8
%
- dry m a t t e r
zk =
4 0 .4 6
4 3 .7 7
4 6 .4 6
4 8 .4 2
5 1 .3 6
%
F ibe r:
- index
c =
0 .4 7
0 .5 8
0 .6 6
0 .7 1
0 .7 8 k g / d m 3
- loading
q =
177.38
173.73
174.07
174.25
171.89 gr/dm2
- r e d u c e d lo a d in g
q' =
134.89
129.41
129.92
130.17
126.67 gr/dm2
N o r m a l v a lu e = 1 2 0 - 1 3 0 g r / d m 2 e s c r i b e d ro l l e r s u r f a c e
- % bagasse
kf =
2 9 .1 3
3 6 .2 5
4 1 .1 8
4 4 .6 8
4 8 .7 8
%
N o r m a l v a lu e = 2 5 - 3 5
%
28-38
32-42
37-47
45-50

The Computer Program

XII-19

Mill Material Balance

M I LL M A T E R I A L B A LA N C E
SUGA R F A CTORY : E X A M P LE
M I LL TRA I N
: 2 CC + 5 MILLS
CA N E Q U A L I T Y
% pol =

O b t a in e d f r o m t h e m a t e r i a l b a l a n c e ( p a g e
n
c
M ill # 1
270
0 .4 7
M ill # 2
270
0 .5 8
M ill # 3
270
0 .6 6
M ill # 4
270
0 .7 1
M ill # 5
270
0 .7 8

b
a

hd

Page :3

P R O P O S E D M I LL SETTING
CA P A CITY
:
4 ,8 0 0 .0 TCD
PERIOD
:
X
M I LLING SEASON :
1977
D a t e : La s t d a t e
1 0 .3 2 % brix =
1 3 .4 1 % fiber =
1 6 .0 7

n =
c =
kf =
i =
q =
q' =
Wh e n :

hb

1):
q
177.38
173.73
174.07
174.25
171.89

q'
134.89
129.41
129.92
130.17
126.67

kf
2 9 .1 3
3 6 .2 5
4 1 .1 8
4 4 .6 8
4 8 .7 8

i
2 .0 5
2 .5 9
2 .4 7
2 .4 1
2 .0 4

Rolle r speed per hour (rph).

F ib e r i n d e x , k g / d m 3 e s c r ib e d d e liv e r y o p e n i n g .
F ib e r c o n t e n t in b a g a s s e , %
R a t i o o f f e e d a n d d e l iv e r y o p e n ings.
F ib e r l o a d i n g , g r / d m 2 e s c r ibed rolle r s u r f a c e
F iber loading, reduced to standard roller of 30"
q' = 120-130 gr/dm2 - normal.
q ' = 1 3 0 - 1 4 0 g r / d m 2 - r e q u ire s D o n n e lly c h u t e .
q ' = 1 4 0 - 1 6 0 g r / d m 2 - r e q u ire s light pressure feeder.
q ' = 1 5 0 - 1 7 0 g r / d m 2 - r e q u ire s h e a v y d u t y p r e s s u r e f e e d e r .

TH E M I L L S E T T I N G ( P R O P O S E D )
D im e n s ion in m m
M ill # 1 ,
top
fe e d
d e liv e r y
M ill # 2 ,
top
fe e d
d e liv e r y
M ill # 3 ,
top
fe e d
d e liv e r y
M ill # 4 ,
top
fe e d
d e liv e r y
M ill # 5 ,
top
fe e d
d e liv e r y
Le g e n d :

Do
1 ,0 5 2 .0
1 ,0 5 0 .0
1 ,0 4 8 .0
1 ,0 7 3 .0
1 ,0 6 9 .0
1 ,0 6 6 .8
1 ,0 5 1 .0
1 ,0 4 8 .0
1 ,0 4 0 .0
1 ,0 5 0 .0
1 ,0 4 8 .0
1 ,0 4 0 .0
1 ,0 6 4 .0
1 ,0 5 2 .0
1 ,0 4 8 .0
Do =
k=
Dk =
L=
t =

k
2 5 .0
2 5 .0
2 5 .0
2 5 .0
2 5 .0
2 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0
1 5 .0

Dk
1 ,0 0 2 .0
1 ,0 0 0 .0
998.0
1 ,0 2 3 .0
1 ,0 1 9 .0
1 ,0 1 6 .8
1 ,0 2 1 .0
1 ,0 1 8 .0
1 ,0 1 0 .0
1 ,0 2 0 .0
1 ,0 1 8 .0
1 ,0 1 0 .0
1 ,0 3 4 .0
1 ,0 2 2 .0
1 ,0 1 8 .0

- Cane
- M ix e d juic e
- juice # 1
- juice # 2
- juice # 3
- juice # 4
- juice # 5
- La s t m ill b a g a s s e

The Computer Program

2 ,1 3 3

2 ,1 3 3

2 ,1 3 3

2 ,1 3 3

Work
O p e n in g

t
6 .0
4 .7
4 .7
6 .0
4 .7
4 .7
6 .0
4 .7
4 .7
6 .0
4 .7
4 .7
6 .0
4 .7
4 .7

Outside diameter
Groove correction
M e a n d ia m e t e r
Le n g t h o f s h e ll
Top roller/hydraulic lift (perm issible)

EXPECTA TION OF A N A LYSIS (average)

% pol

I m b ib ition water :
A p p lie d o n :

L
2 ,1 3 3

- total
bagasse
bagasse
bagasse
bagasse

1
2
3
4

=
=
=
=
=

1 0 .3 2
1 0 .0 4
1 2 .9 8
7 .6 5
4 .0 5
2 .1 0
1 .1 8
0 .9 4

6 5 ,8 8 7
0
0
30
70

% brix
1 3 .4 1
1 2 .6 0
1 6 .0 2
9 .8 2
5 .6 0
3 .1 0
1 .9 0
2 .5 8

ltr/hr.,
%
%
%
%

7 9 .6 8
8 1 .0 2
7 7 .9 0
7 2 .3 2
6 7 .7 4
6 2 .1 1
3 6 .6 4

or
or
or
or
or

=
=
=
=
=

CTC
Work

CTC
Set

7 8 .0 4
3 8 .0 5

2 3 .3 8
-16.61

1 ,0 7 9 .0
1 ,0 3 8 .1

1 ,0 7 4 .4
1 ,0 3 3 .4

263

516

7 7 .5 4
2 9 .9 5

2 2 .8 7
-24.71

1 ,0 9 8 .5
1 ,0 4 9 .9

1 ,0 9 3 .9
1 ,0 4 5 .2

258

498

6 5 .1 7
2 6 .4 2

3 0 .5 1
-8.24

1 ,0 8 4 .7
1 ,0 4 1 .9

1 ,0 8 0 .0
1 ,0 3 7 .3

214

409

5 8 .7 4
2 4 .3 7

2 4 .0 7
-10.29

1 ,0 7 7 .7
1 ,0 3 9 .4

1 ,0 7 3 .1
1 ,0 3 4 .7

192

364

4 4 .8 9
2 2 .0 2

1 0 .2 3
-12.64

1 ,0 7 2 .9
1 ,0 4 8 .0

1 ,0 6 8 .2
1 ,0 4 3 .4

146

274

hf =
hd =
CTC =
a=
b=

Purity

Set
O p e n in g

% zk
5 1 .3 6

205.00
0
0
1 9 ,7 6 6
4 6 ,1 2 0

Feed work opening

D e liv e r y w o r k o p e n in g
Center to center distance
F e e d ing roll d is t a n c e
D istance / width of Donnelly c h u t e

% fiber
1 6 .0 7
4 8 .7 8

% fiber
ltr/hr.
ltr/hr.
ltr/hr.
ltr/hr.

XII-20

Mill Material Balance

M I LL M A T E R I A L B A LA N C E
SUGA R F A CTORY : E X A M P LE
M I LL TRA I N
: 2 CC + 5 M I LLS
CA N E Q UA LI TY
% pol =

EXPECTED BRIX CURVE

CA P A CITY
:
4 ,800.0 TCD
PERIOD
:
X
M I LLI N G S E A S O N :
1977
D a t e : La s t d a t e
10.32 % brix =
13.41 % fibe r =
16.07

V a l u e f o r ------------->
% brix, expected ----------->

M ill I
16.02

M ill I I
9 .8 2

M ill I I I
5 .6 0

M ill I V
3 .1 0

Page : 4

M ill V
1 .9 0

20
19
18
17
16
15
14

<------- % b r i x ------->

13
12
11
10
9
8
7
6
5
4
3
2
1
0
Mill I

Mill II

Mill III

Mill IV

Mill V

Expected Curve

The Computer Program

XII-21

Mill Material Balance

M I LL M A T E R I A L B A LA N C E
SUGA R F A CTORY : E X A M P LE
M I LL TRA I N
: 2 C C + 5 M I LLS
C A N E Q U A LI TY
% pol =

CA P A CITY

P O WE R C A L C U L A T I O N
4 ,8 0 0 . 0 T C D
PERIOD

M I LLING SEA SON :

1977
1 0 . 3 2 % brix =
1 3 . 4 1 % fibe r =

Date

Page :5
:

La s t d a t e

16.07

P O WE R C A LCULA T I O N
D e s c r iption
M ill h y d r a u lic p r e s s u r e
D ia m e t e r o f h y d r a u lic p is t o n

Unit
kg/cm2
mm

M ill I

M ill I I

M ill I I I

M ill I V

M ill V

180
330

190
330

200
330

210
330

220
330

M e c h a n ic a l e f f i c i e n c y , t o t a l
Roller shaft diameter, average
Roller shaft length

%
mm
mm

86
420
4 ,2 2 0

86
420
4 ,2 2 0

86
420
4 ,2 2 0

86
420
4 ,2 2 0

86
420
4 ,2 2 0

T o p r o l l e r m e a n d ia m e t e r
Roller length

mm
mm

1 ,0 0 2 . 0
2 ,1 3 3

1 ,0 2 3 . 0
2 ,1 3 3

1 ,0 2 1 . 0
2 ,1 3 3

1 ,0 2 0 . 0
2 ,1 3 3

1 ,0 3 4 . 0
2 ,1 3 3

270
134.89
854.87
307,751

270
129.41
854.87
324,849

270
129.92
854.87
341,946

270
130.17
854.87
359,043

270
126.67
854.87
376,141

17,555
342,404
0 .3 3 5 2

17,496
359,442
0 .3 3 5 3

17,467
376,510
0 .3 3 5 4

17,881
394,022
0 .3 3 4 1

Roller rotation
R e d u c e d f ib e r l o a d i n g
C r o s s s e c t io n a r e a o f h y d r a u lic p is t o n
H y d r a u lic f o r c e

rph
gr/dm 2
cm2
kg

Top roller weight

Total pressing load
B a g a s s e c o e f f ic ie n t o f f r i c t i o n

kg
kg

16,943
324,694
0 .3 3 7 1

C irc u m f e r e n t ia l f o r c e
P o w e r r e q u i r e d f o r m illing, a v e r a g e

kg
HP

109,454
400

114,757
429

120,534
449

126,293
470

131,655
497

12.46

13.34

13.98

14.63

15.46

S p e c ific p o w e r r e q u i r e m e n t

H P / t o n f ib e r

It is to be noted that after the amount of imbibition water increased to 205% fiber, a better mill
performance would have been projected in their operation (see and compare with sheet-II /
Evaluation).
Beside the additional amount of imbibition water, the mill roller rotation has also to be increased
and conform to its nominal speed of the mill drive.
12.2.5 The Mill Setting
Basically the mills setting is the same with the system usually applied that is the Java Method.
The main different is the use of ratio between the feed and delivery openings (i). Usually it was
determined by the value from the historical ratio used during previous operations, which
gradually decreasing or increasing from mill#1 to the ensuing mills. With the use of material
balance calculation the ratio is determined based upon the compression value occurred in each
mill, and that approximately 70%-80% from the value of K of the respective mill.
Unlike the determination in practice the distance between feeding roller and the top roller (a) is
not by approximation of a certain figure times the delivery work opening or the top roller
diameter, but it has to be set based on the formula of continuity for the flow of materials (cane or
bagasse) feeds into each mill.
Also determination of Donnelly chute width, that is the distance of front and rear plates. Each
defined based on the following formulas:
The incoming no-void volume of cane / bagasse entering the feeding roller:

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Mill Material Balance

Vrp =

Wim
drp

where drp =
Frp = a.L
vrp = 0.55..D.n

Vrp = Frp.vrp
1,1.r.Wim
dim

dim
1.1.r

hence Vrp =
Vrp =

1.1.r.Wim
dm

a.L.0.55..D.n

a.L.0.55. .D.n

Therefore the distance between the feeding roller and top roller is:
a=

2. r. Wim.h.100
dim.Ved

mm

With the same calculation system, but the value of drp = dm : 1.1.r2 and vrp = 0.38..D.n; the
distance between the front and rear plates of the Donnelly chute is:
b=

2.9. r2. Wim.h.100

dim.Ved

mm

12.2.6 The Key of Success

When a mill material balance completed with the relevant projection and criteria based upon the
ability of the mill tandem and quality of the cane to be crushed, the following resume of actions
become the key of its operational success:
1. Each mill shall be sets actually and conforms to the calculation resulted from the projection
of mill material balance (see page 3, projection program).
2. Operate the mill tandem always with reference and guidance obtained from the material
balance, mainly items related to:
The recording of the actual mill rotations from its individual counter and not by
calculation based on the gear ratios.
The triangle formed by the top, feed and delivery rollers has to be measured daily to
define the actual work openings.
Pay attention to the results of analysis for the extracted juices, mixed juice, last mill
bagasse and the application of imbibition water, etc.
Pay attention to the actual Brix curves (see page 3, evaluation program).
3. Evaluate the mill tandem performance periodically (daily, weekly, bi-weekly and monthly).
4. Do the resetting / adjustment (if necessary), 3 (three) or 4 (four) weeks after the campaign
starts and / or every mill wash, or projected mill stop for periodical maintenance.
References:
1. Hugot, Emil (1986). Handbook of Cane Sugar Engineering, Third Edition, Elsevier.
2. Sumohandoyo, Tot (1980). Pemerahan Pada Suatu Gilingan, Majalah Gula Indonesia
Volume VI No. 4, Desember 1980.
3. Mead-Chen (1977). Cane Sugar Handbook, Tenth Edition, John Wiley & Sons.
4. Murry, C.R. & Holt, J.E. (1967). The Mechanic of Crushing Sugar Cane, Elsevier.
5. P3GI Pasuruan. Bulletin No. 4 & Bulletin No. 11.

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Mill Material Balance

THE CORRELATION OF VISCOSITY AND DENSITY

FOR SUGAR DILUTION AT 27.5C *)
Percent
Percent
Percent
weight
Denweight
Denweight
Denor
sity
or
sity
or
sity
Brix
Brix
Brix
degree
degree
degree

Percent
weight
or
Brix
degree

Density

Percent
weight
or
Brix
degree

Density

0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9

0.99640
0.99678
0.99717
0.99755
0.99794
0.99832
0.99871
0.99910
0.99948
0.99987

5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9

1.01592
1.01632
1.01671
1.01711
1.01751
1.01790
1.01830
1.01870
1.01910
1.01950

10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9

1.03608
1.03649
1.03690
1.03751
1.03772
1.03813
1.03854
1.03896
1.03937
1.03978

15.0
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9

1.05694
1.05736
1.05779
1.05821
1.05864
1.05906
1.05949
1.05991
1.06034
1.06077

20.0
20.1
20.2
20.3
20.4
20.5
20.6
20.7
20.8
20.9

1.07855
1.07899
1.07943
1.07987
1.08032
1.08076
1.08120
1.08164
1.08208
1.08253

1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9

1.00026
1.00064
1.00103
1.00142
1.00180
1.00219
1.00258
1.00297
1.00336
1.00374

6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9

1.01990
1.02030
1.02070
1.02110
1.02150
1.02190
1.02270
1.02230
1.02310
1.02350

11.0
11.1
11.2
11.3
11.4
11.5
11.6
11.7
11.8
11.9

1.04019
1.04061
1.04102
1.04143
1.04185
1.04226
1.04267
1.04309
1.04350
1.04392

16.0
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
16.9

1.06120
1.06162
1.06205
1.06248
1.06291
1.06334
1.06377
1.06420
1.06463
1.06506

21.0
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9

1.08297
1.08342
1.08386
1.08430
1.08475
1.08519
1.08564
1.08608
1.08653
1.08698

2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9

1.00413
1.00452
1.00491
1.00530
1.00569
1.00608
1.00647
1.00686
1.00725
1.00764

7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9

1.02390
1.02431
1.02471
1.02511
1.02551
1.02592
1.02632
1.02672
1.02713
1.02753

12.0
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9

1.04433
1.04475
1.04517
1.04558
1.04600
1.04642
1.04683
1.04725
1.04767
1.04809

17.0
17.1
17.2
17.3
17.4
17.5
17.6
17.7
17.8
17.9

1.06549
1.06592
1.06635
1.06678
1.06721
1.06764
1.06808
1.06851
1.06894
1.06938

22.0
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9

1.08743
1.08787
1.08832
1.08877
1.08922
1.08966
1.09011
1.09056
1.09101
1.09146

3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9

1.00804
1.00843
1.00882
1.00921
1.00961
1.01000
1.01039
1.01078
1.01117
1.01157

8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9

1.02794
1.02834
1.02875
1.02915
1.02955
1.02996
1.03037
1.03077
1.03118
1.03159

13.0
13.1
13.2
13.3
13.4
13.5
13.6
13.7
13.8
13.9

1.04851
1.04892
1.04934
1.04976
1.05018
1.05060
1.05102
1.05144
1.05186
1.05228

18.0
18.1
18.2
18.3
18.4
18.5
18.6
18.7
18.8
18.9

1.06981
1.07024
1.07068
1.07111
1.07155
1.07198
1.07242
1.07285
1.07329
1.07373

23.0
23.1
23.2
23.3
23.4
23.5
23.6
23.7
23.8
23.9

1.09191
1.09236
1.09281
1.09327
1.09372
1.09417
1.09462
1.09507
1.09553
1.09598

4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9

1.01197
1.01236
1.01275
1.01315
1.01354
1.01394
1.01433
1.01473
1.01513
1.01552

9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9

1.03199
1.03240
1.03281
1.03322
1.03362
1.03403
1.03444
1.03485
1.03526
1.03567

14.0
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
14.9

1.05271
1.05313
1.05355
1.05397
1.05439
1.05482
1.05524
1.05566
1.05609
1.05651

19.0
19.1
19.2
19.3
19.4
19.5
19.6
19.7
19.8
19.9

1.07417
1.07460
1.07504
1.07548
1.07592
1.07635
1.07679
1.07725
1.07767
1.07811

24.0
24.1
24.2
24.3
24.4
24.5
24.6
24.7
24.8
24.9

1.09643
1.09689
1.09734
1.09780
1.09825
1.09871
1.09916
1.09962
1.10007
1.10053

*) Copied from Bulletin-4 of Indonesian Sugar Research Institute

The Computer Program

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