You are on page 1of 50

FOREWORD

From the viewpoint of efficiency,


function and human environment, every
industrial project is requiring the perfect design
sense, abundant experiences, and up-to-date
technology. Hanmaek as a specialist running
the various contemporary demands, can play a
crucial role to satisfy such requirements.
We have exerted all-out efforts of integrated
management in quality control, procurement,
fabrication and commissioning of industrial
plants, worldwide with optimum engineering,
best quality, reasonable price and punctual
delivery. Hanmaek comes together with the
clients and its positive approaches to the new
technology development, which are the unique
way it can service for customers in the world.
Please give a call or write to us.
Yours faithfully,
CHANG-HYUN, JANG/PRESIDENT
Hanmaek Heavy Ind. Co., Ltd.

FIELD OF ACTIVITIES
Building(Architectural) Steel Structures
- High-Rise Building
- Convention Center
- Airport Terminal
- Bus Terminal
- Sports Stadium
- Observation Tower
- Parking Tower
- Other Architectural Structures
Pre-Engineered Building Systems
Space Frame
- Sports Stadium
(Gymnasium, Velodrome, Sports Complex, etc.,)
- Passenger Terminal (Airport, Bus, Railway)
- Exhibition Hall, Pavillion & Museum
- Market & Department Store
- Factory & Warehouse
- Event Hall(In&Out-Door) & Model House
- Building Skylight & Interior Decoration, etc.,
Plant Steel Structures
- Oil & Gas Plant
- Petro-Chemical Plant
- Refinery Plant
- Ethylene Plant
- Power Station
- Fertilizer Plant
- Cement Plant
- Desalination Plant
- Steel Mill Plant
- Paper Mill
- Other Industrial Plants
- Flare Stack & Equipment Platform / Ladder
Hot Dip Galvanizing
Guard Road

FABRICATION SHOP/GENERAL VIEW

HANMAEK,
For the past thirty years,
which has been recognized
as a professional steel structure
fabricator/erector is retaining
the firm position in various
industry fields.

Contents

Shop Area
Total Area
Roofed Area
- Indoor Fab. shop
- Galvanizing Shop
- Shop Blasting Booth(Auto)
- Shop Blasting Booth(Manual)
- Painting Shop(Fixed)
- Painting Shop(Movable)
- Others(Utility Shelter)
- Office
Un-Roofed Area
- Out-Door Fab. Yard
- Paint Drying Yard
- Sorting & Packing Yard
- Raw Material Stock Yard
- Other Service Yard

150,000
(35,000 )
16,800
2,100
50
500
810
1,750
2,340
650
(105,000 )
15,000
20,000
13,000
20,000
37,000

BRIEF HISTORY OF COMPANY


We pursue the best in company competitiveness and employee abilities, set our goals to the limit as
we leap to become a Global Leading Company.

Aug.

2007

Established an Subsidiary Company as Named Hanmaek Dubai


Corporation in Dubai, U.A.E. (20,000Tons Annual Capacity of
Fabricated Structural Steel)

May.

2007

Obtained the First Grade Factory Certification for Fabrication of


Structural Steel from the Ministry of Construction and Transportation

Feb.

2007

Completed the Attachment Piece Fabrication Shop in Hwasung Factory

Nov.

2006

Awarded $30 Million Export Achievement Trophy from the Ministry of


Commerce, Industry and Energy

Oct.

2005

Completed New Factory (expanded) in Hwasung, KyungkiDo(100,000Tons Annual Capacity of Fabricated Structural Steel)

May.

1997

Obtained ISO 9001 Certification

Jun.

1995

Changed Company Name to Hanmaek Heavy Industries Co., Ltd.

Nov.

1991

Completed Hot Dip Galvanizing Shop in Shiwha Factory

Oct.

1991

Entered Technical License Agreement with Pascoe Building Systems,


Inc.(U.S.A.) for Pre Engineered Building System

Oct.

1991

Completed New Factory at the Sihwa Industrial Estate, KyungkiDo.(36,000tons Annual Capacity Fabricated Structural Steel)

Jan.

1991

Entered Technical License Agreement with Just Japan Industries Co.,


Ltd.(Japan) for Car Parking System

Jan.

1990

Organized a Design/Engineering Division (Institute of Technology)in


Seoul Office

Oct.

1986

Developed Pre Engineered Building System and Completed Fabrication


Line (12,000Tons Annual Fabrication Capacity)

Feb.

1983

Developed Space Frame System and Completed Fabrication


Line(8,000Tons Annual Fabrication Capacity)

Feb.

1983

Registered and Authorized for Construction Business (Specialized in the


Steel Structure Field)

Sep.

1978

Established Hanmaek Industries Company, Limited at Youngdeungpo


Industrial Complex, Seoul

STRUCTURAL ANALYSIS

Hanmaek Engineering Institute has created


safe and economic points of structural design
using advanced structural analysis programs
such as GT-STRUDL, SEP2000, MIDAS, STAAD& MBS and unique self-development softwares,
SF98, HM Design ect.
For accurate fabrication and erection, We apply
X-Steel software to mass production process of
steel structure through 3D designing with a
CAD, CAM System.

GENERAL FABRICATION SEQUENCE


Project(Fab.)Planning
Shop Drawing
Procurement of Materials

Approval by the buyer

Receiving Inspection

Full-scale Drawing

Fab.Sequence/Instruction

(IF REQUIRED)

Inspection
Marking&Cutting
Inspection
Pre-Assembly
Inspection
Welding

NO
Inspection

OK
Trial Assembly

NDE Test
(Ultrasonic Test, etc.)

(IF REQUIRED)

Inspection
Painting or Galvanizing

Identification Marking

Inspection
Packing
Inspection
shipping

Marking & Tagging

MAJOR EQUIPMENT

STEEL STRUCTURES - International Airport


We, Hanmaek showed our full abilities in the construction of one of grand international
airports. We took the major role in for terminals, the transportation center, cargo terminals, the
roof system of main hall.

10

Project Name : Inchon International Airport Passenger Terminal & Traffic Center
Location
: Inchon, Korea

11

STEEL STRUCTURES - Sports stadium

12

STEEL STRUCTURES - Sports Stadium

13

STEEL STRUCTURES - Sports Stadium

Hanmaek have excellent construction results,


with regard to pipe truss & tension structure,
such as for Worldcup Soccer Stadiums, Inchon
International Airport Passenger Terminal and
lots of grand stadiums and gymnasiums in
Korea and overseas.
We use advanced planing with 3-D designing
softwares, and operating the latest productive
on equipment such as a pipe coaster.

14

STEEL STRUCTURES - Highrise Building

Hanmaek have also performed a lot of domestic and overseas steel structure work results in the
field of high-rise building for past 30 years.
By CAD, CAM System, Hanmaek do mass production process of H-Beam built-up line, CNC
sawing machine & 3-D drilling machine.

15

STEEL STRUCTURES - Building Steel Structure

16

17

STEEL STRUCTURES - Warehousing

18

19

PEB(Pre-Engineered Building) SYSTEMS

During last 30 years, our experienced professional


engineering team under concentrating all our technical
capabilities early in structural analysis and
development has supplied the international market
widely with special plant infrastructures and H.M.
Space Frame developed with originality, getting
outstanding reputation in the superiority of the
technical quality.
We have produced structurally self-designed &
fabricated PEB system firstly in the Asia region since
1989 with the accumulation and experience through the
technical tie-up with an American company, Pascoe
who is a leading company in international PEB system.
Combining 50 year traditional know-how of Pascoe
and our self-developed technology, our technology
Institute made the most desirable software for the
structurally safe and economically cost-effective PreEngineered Building System, which is applicable to
domestic construction regulations and environment.
We have received favorable evaluation from domestic
& overseas clients, over 1,000 work sites we designed,
fabricated and erected already.

20

21

PEB(Pre-Engineered Building) SYSTEMS

22

23

PEB(Pre-Engineered Building) SYSTEMS

24

25

PEB(Pre-Engineered Building) SYSTEMS

26

27

PEB(Pre-Engineered Building) SYSTEMS

28

29

SPACE FRAME
H.M SPACE FRAME SYSTEM, 3-dimensional frame structures, is a space innovation in building design and is recognized
for contributing functional beauty to
architectural design.
H.M SPACE FRAME SYSTEM is a remarkably versatile design medium and
architects are continually finding new and
unique ways to apply its numerous combinations of qualities.
Hanmaek offers H.M SPACE FRAME to
satisfy any requirements for span, geometry, aesthetics and structural support.
We also provide a full range of services for
design, engineering, fabrication, erection
and consultation.
Hanmaek has a worldwide organization
and distributor network, and our technical sales representatives in your area are
ready to assist in design of your pro-jects.

30

Space Innovation
Simple
Strong
Economic
Beautiful

SPACE FRAME - Design Concept & Process


Hanmaek engineering will help the initial stage of architectural planning through supplying
related illustration or suggested drawing and led how HM space frame system would be
implemented".
Through endless research and development, Hanmaek engineering will satisfy any architectural or
project requirement in geometry and/or structure analysis.
The fully computerized space frame engineering procedures, such as, 3-D constructing, analysis,
member selection and CAM (Computer Aided Manufacturing) data generating will give another
satisfaction to customers.

31

SPACE FRAME - International Airport

32

SPACE FRAME - Velodrome

33

SPACE FRAME - Indoor Stadium

34

SPACE FRAME - Atrium

35

SPACE FRAME - Dome

36

SPACE FRAME - Dome

37

STEEL STRUCTURES - Plant


Today, Hanmaek has been recognized in its capacity as a leader among steel structure works
through more than thirty years.
Hanmaek is keeping the rules of constant technical development, fields inspection, quality
innovation for customer satisfaction carrying forward
a hundred years. Until customers are totally satisfied with one hundred twenty percent
requirement, Hanmaek will provide all customers with outstanding architectures toward 21st
century's affluent life.
Structure analysis and design of Hanmaek get great words of praise from the concerned people in
steel structure business.
Various certificates such as ASME&AWS etc., are the evidence by inspection for our achievements.

38

STEEL STRUCTURES - Fertilizer Plant


Plant construction requiring in tensive technology by all means,
is one of contruction works that Hanmaek exerts its utmost effort.

39

STEEL STRUCTURES - Petrochemical Plant


Accumulated know-hows of Hanmaek in industrial plants including oil&gas, petrochemical &
refinery plants minimizes the foreseen problems on assembling steel structures considering the
individual characteristic structure.
It helps to prevent the deterioration of quality and it is a shorter way to cut the construction
duration.

40

STEEL STRUCTURES - Refinery Project

41

STEEL STRUCTURES - PLANT


When the raw material processing technique was needed due to the lack of natural resources,
chemical projects gave great assistance to the economic development of Korea.
We, Hanmaek could take the advanced technique acquirement naturally in the drift. Eventually, the
erection and installation with steel structures have been our main business.

42

STEEL STRUCTURES - PLANT

43

STEEL STRUCTURES - PLANT


Structure analysis and designs of Hanmaek get great words of praise from the concerned people in
plant business.
Various certificates such as ASME etc. are the evidence by inspection for our achievements.

44

STEEL STRUCTURES - PLANT


Hanmaek took a major role in the erection and installation with steel structures when steelmakers
in Korea enlarged the production size and volume to worldwide scale.
Understanding and interpretation of new facilities help Hanmaek to go forward to world market
and to have self-confidence.

45

ROAD SAFETY FACILITIES

Hanmaek guide rail produced by accumulated know-how & complete N.C. automation line is
road safety system which confronts effectively in inducement and derailment prevention of
travelling vehicles. We supply various materials of guide rails in demand and specification of
customers.

46

ROAD SAFETY FACILITIES


Noise Barrier(Sound-Proof Wall) /
Hanmaek s aluminum sound-absorbing sound proof plates are manufactured at the latest automatic
production line and provide the highest quality sound-absorbing and peretration loss rate.

Characters
Excellent sound-absorbing rate and sound
penetration loss.
Excellent durability Economical price
Easy construction and maintenance

Uses
Railway, expressway, freeway, periphery of
school and apartment complexes, and other
noisy areas.

47

HOT DIP GALVANIZING


Hanmaek has 10.5 mts and 5.0 mts long galvanizing baths with working capacity of 2,000 tons/montr.
Spicification
Grade
1

Mark

A
B
35
40
45
50

ZHD A
ZHD B
ZHD 35
ZHD 40
ZHD 45
ZHD 50

55
35A
40A
40B
45B
50B

ZHD 55
ZHD 35A
ZHD 40A
ZHD 40B
ZHD 45B
ZHD 50B
ZHD 55C

55C

weight of zinc
coating( g/m2 )
350g/m2 over
400g/m2 over
450g/m2 over
500g/m2 over
550g/m2 over
350g/m2 over
400g/m2 over
400g/m2 over
450g/m over
500g/m2 over
500g/m2 over

Category

Time of
unigormity Test
4 time over
5 time over
4 time over
4 time over
5 time over
5 time over
5 time over
6 time over

Minimum average coating


Weight for any individual
test area( g/m2 )

Class of Material

Minimum weight of
zinc coating OZ/ft2
Design
Any
Average
of
-ation
specimens individual
specimen
tested

Product fabricated from rolled, pressed and


forged steel shapes, plates bars and strip
1/8 -3/16 1/4

A123

2.00
2.30

1.80
2.00

Class A-Castings-Malleable iron, steel

A153

2.00

1.80

B-1-3/16 (4.76mm)and over in thickness


and over 8: (203.2mm) in length

2.00

1.08

B-2 Under 3/16 in thickness and over 8 in


length

1.50

1.25

B-3-8 : and under in length and any thickness

1.30

1.10

1.25

1.00

1.00

0.85

2.00

1.80

Class B-Rolled, pressed and forged articles


(except those that would be included under
class C and D)

Class C-Bolts and drive screw(over 3/8


(9.52mm) in diameter) and similar articles.
Washes 3/16 and 1/4 (4.76mm and 6.35mm)
thick
Class-D-Screws, stove bolts, and bolts (3/8
and under in diameter), rivets, and similar
article.
Washers under 3/16 : thick
Class A-Castings gray iron, malleable iron,
A386
steel

5mm thick and over

610

Under 5mm but not


less than 2mm

460

Under 2mm but not


less than 1mm

B-1-3/16 (4.76mm) and over in thickness

2.00

1.80

335

B-2-Under 1/16 (4.76mm) in thickness

1.50

1.25

Gray and malleable iron castings

610

Class C-Bolts and drive screws (over 3/8


(9.52mm) in diameter) and similar articles

1.25

1.00

Threaded work and other articles


which are centrifuged

305

Class D-Bolts and drive screws (3/8 (9.52mm)


and under in diameter) and similar articles

1.00

1.85

Steel which
are not
centrifuged

Class B-Rolled, pressed and forged steel

TANK SIZE

1. DEGREASING

48

2. PICKLING

3. FLUXING

4. DRYING

HOT DIP GALVANIZING

5. GALVANIZING

6. TESTING

7. FINISHING

8. PACKING&SHIPPING

49

HANMAEK FACTORY

50

CERTIFICATE

51

You might also like