ROTOGRAVURE PRINTED FILM

PRODUCT CODE

: 76559

QUALITY AND STANDARDS

: As per customers specifications

PRODUCTION CAPACITY

: Printed film
60 MT
Printing Job Work 60 MT
Value : Rs. 1,05,00,000/-

MONTH AND YEAR

OF PREPARATION

: May, 2014

PREPARED BY

: Sh. Brajendra Kumar

Assistant Director (Chemical)

1. INTRODUCTION
Rotogravure printing is widely used for printing on packaging items like
polythene packets, bread wrappers soap wrappers mil pouches and other flexible
packaging materials. The use of such packaging items is steadily increasing hence
the importance of rotogravure printing is constantly increasing.

2. MARKET POTENTIAL
Use of printed wrappers etc. is a widely accepted mode of packaging. The
market potentiality of these items is quite good. With the increase in the use of
plastic/polythene items for packaging of different consumer products like soap,
bread, tea, edible oils, mils, pan masala, snacks, etc. this mode of printing has
acquired a very good acceptability due to better get-up quicker production and cost
benefit.

3. BASIS AND PRESUMPTIONS

The profile is drawn on the basis of the following presumptions:i. Working hours/shift
8 hours
ii. No. of shift/days
1
iii. Working days
300
iv. Total no. of working hours
2400
v. Working efficiency
75%
vi. Time period for achieving
3rd year from the date on which
vii. Labor charges
As per the minimum wages act of state govt.
viii. Margin Money investment
24% of capital
ix. Rate of interest on fixed and
15%
working capital
x. Operative period of the project 10 years.
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Rotogravure Printed Film

Note: Value of machinery & equipment is estimated on the basis of prevailing
cost of machinery at the time of preparation on project profile.

4. IMPLEMENTATION SCHEDULE
Project implementation will take a period of 3 months from the date of
approval of the scheme. Break-up of activities with relative time for each activity is
shown below:i.

Scheme preparation and approval

2-4 weeks

ii.

SSI provisional registration

0-1 weeks

iii.

Sanction of loan

4-6 weeks

iv.

Clearance from Pollution Control Board

1-2 weeks

v.

Placement or order for delivery of m/c

4-5 weeks

vi.

Installation of Machinery & Equipments

1-2 weeks

vii.

Power connection

3-4 weeks

viii.

Trial run

1-2 weeks

Commencement of production

1-2 weeks

ix.

5. TECHNICAL ASPECTS
5.1. Process of Manufacturing
First, rotogravure printing rollers are fitted in the machine. Then the
packaging material to be print is also fed into the machine. After adjusting the
quantity of ink, the printing operation is started. The printed sheets/rolls are
collected and taken for cutting, sizing & packaging etc.

5.2. Quality Control and Standards

The product will be supplied to the customers as per their specifications.

5.3. Production Capacity

This project envisages production of Multi-color polythene bag (various sizes)
60 MT per annum and job work as well.

5.4. Motive Power

Total power requirement: 15 HP

5.5. Pollution Control

No special pollution Control measures are needed. NOC is to be taken from
Pollution Control Board before commencement of the project.

5.6. Energy Conservation

Proper maintenance and judicial use of the power operated machines will
conserve energy.

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Chemical Division

6. FINANCIAL ASPECT
6.1. Fixed Capital
(Area )

Land &Building:
i.

Land

200 Sq. Mtrs.

ii.

Built up Area

150 Sq. Mtrs.

iii.

Open area

50 Sq. Mtrs.
Rented

Rs.15,000/- P. M .

6.1.1. Machinery and Equipments

Sl. No.

Particulars

No.

Value (Rs.)

1.

Multi colour Rotogravure Printing Machine in

standard size 50 inches with 10 HP Electric
motor, complete with all accessories

9,00,000

2.

Cutting and sealing machine size 18 inches

automatic complete with 5 HP electric motor
with all accessories

80,000

3.

Rotogravure printing cylinder of 50 inches size

10 nose

5,00,000

4.

Platform type weighing scale capacity 25o kg.

25,000

5.

Electrification and installation

1,50,500

6.

Fire extinguisher

20,000

7.

Office furniture and fixtures

50,000

8.

Pre-operative expenses

29,500

Total

17,55,000

Salary (Rs.)

Total (Rs.)

6.2. Working Capital (per month)

6.2.1. Personnel
Sl.No.

Designation

No.

Works Manager

15,000

15,000

Supervisor

12,000

12,000

Accountant

12,000

12,000

Clerk/Typist

10,000

10,000

Salesmen

11,000

11,000

Skilled Workers

9,500

19,000

Unskilled workers

8,500

17,000

Helpers

8,500

8,500

Watchman/ peon

8,500

8,500

Total
Perquisites @ 15% perquisites
Total
Say

1,13,000
16,950
1,29,950
1,30,000

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Rotogravure Printed Film

6.2.2. Raw Material

S.No.
1
2
3
4

Particulars
Polythene Sheet
Ink
Ink Reducer
Packaging Material

Qty (Kg.)
5 MT
300 Kg
60 Kg
L.S.

Rate (Rs.)
80,000
250
80
L.S.
Total
Add wastage 5%

Total (Rs.)
4,00,000
75,000
4,800
20,200
5,00,000
25,000

Total

5,25,000

Total

Rs. 9,000
Rs. 1,000
Rs. 10,000

6.2.3. Utilities
1
3

Power
Water

1800 unit
(L.S.)

@ Rs. 5/-

6.2.4. Other Contingent Expenses

S.No.
1
2
3
4
5
6
7
8
9
10

Particulars
Rent
Transport Expenses
Stationery, postage, telephone
Legal and other fees
Insurance
Repair & maintenance
Consumable stores
Sales Expenses
Misc. Expenses
Advertisement and Publicity
Total

Amount (Rs.)
15,000
5,000
5,000
2,000
2,000
4,000
4,000
2,000
4,000
2,000
45,000

6.2.5. Total Recurring Expenditure (per month)

S.No.
1
2
3
4

Particulars
Personnel
Raw Materials
Utilities
Other expenses
Total

6.3. Total Capital Investment

Total Fixed Capital
Total Working Capital (for 3 months)

Total

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Rs. 17,55,000
Rs. 21,30,000

Rs. 38,85,000

Value (Rs.)
1,30,000
5,25,000
10,000
45,000
7,10,000

Chemical Division

7. FINANCIAL ANALYSIS
7.1. Cost of Production (per annum)
S.No.
1

Description
Total Recurring Cost

Amount (Rs.)
85,20,000

Depreciation on M/c and equipment @ 10%

Depreciation on office furniture @ 20%

Depreciation on Fire Extinguisher @ 20%

Interest on interest capital investment @ 15%

1,50,500
10,000
4,000
Total

5,82,750
92,67,250

7.2. Turnover (per annum)

S.No

Item

Qty.

Rate/MT

Amount (Rs.)

Multi-color rotogravure printed

polythene (in various size)

60 MT

1,40,000

84,00,000

Job work on rotogravure printing

60 MT

35,000

21,00,000

Total

7.3. Net Profit (per annum)

=
=
=

Turnover cost of production

Rs. 1,05,00,000 92,67,250
Rs. 12,32,750

7.4. Net Profit Ratio

=

Net profit per year

X 100
Turnover per year

12,32,750
X 100
1,05,00,000

= 11.74 %

7.5. Rate of Return

=

Net profit per year

X 100
Total Capital Investment

12,32,750
X 100
38,85,000

= 31.73 %

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1,05,00,000

Rotogravure Printed Film

7.6. Break-even Point

Fixed Cost

Value (Rs.)

Depreciation on machinery /equipment

1,50,500

Depreciation on furniture @ 20%

10,000

Depreciation on fire extinguisher @ 20%

4,000

Interest on total capital investment @ 15% pa

5,82,750

Insurance

24,000

40% of salary wages

6,24,000

40% of other expenses (excluding rent & insurance)

1,34,400

Rent

1,80,000

B.E.P
=

Fixed Cost
X 100
Fixed Cost + Net Profit

17,10,000
X 100
17,10,000 + 12,32,750

= 58.10 %

MACHINERY & EQUIPMENT SUPPLIERS

1. M/s. Wellman Machinery
43, Feeder Road, Belghoria, Kolkatta-53 (WB)
2. M/s. Indo Europa Trading Co.
Chandani Chowk, Delhi-110006.
3. M/s. Lapra & Co.
Anand Parbat Indl. Area, New Delhi.
4. M/s. The Print & Paper Sales Pvt. Ltd.,
4/7, Waterloo Street, Kolkata-69.
RAW MATERIAL SUPPLIERS
1. Polythene film from local market
2. M/s. Coats India Ltd.,
33/1, Netaji Subhash Road, Kolkata-70001
3. M/s. Adhesive & Chemicals
33/1, Netaji Subhash Road, Kolkata-70001

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Total

17,09,650

Say Rs.

17,10,000