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SOS_Nanotubes
ANR-09-Nano-028
Christophe Bichara
Christophe Bichara
ONERA
ORNL
WITHOUT catalyst:
Multi-Wall CNTs + fullerenes, etc
Christophe Bichara
Support with
catalyst
Catalytic dissociation of gaseous carbon-bearing molecules (CH4, C2H6, C2H4, C2H2, CO, etc )
Catalyst acts as a template: nanoparticles nanotubes
thick and flat catalyst layer graphene
Features :
o
o
o
50cm2 Substrate
SWNT100g/h
Cambridge
Christophe Bichara
Christophe Bichara
10
General ideas
Confining carbon atoms or reactive species is required, but not sufficient.
It may lead to
- Fullerenes
- Amorphous carbon
-
Selectivity
Role of catalyst
Yield
11
Outline
Part 1 - Basics:
o
o
o
Multiwall growth
Vertically aligned NT carpets / forests
Tube / NP diameter
Growth model
Computer simulation
Chiral selectivity
Personal conclusion
Christophe Bichara
12
Open questions
Supersaturation ?
Particle
formation
Control cap
structure ?
Incubation
Growth
mechanisms ?
When/how is tube
structure defined ?
Nucleation
How to
avoid ?
Growth
Defect formation
and healing
Christophe Bichara
Deactivation
13
Acetylene
Graphite
Ethylene
Methane
Carbon
monoxide
Christophe Bichara
Co + C
Ni + C
Fe + C
Christophe Bichara
15
Weak interaction /
adsorption energies:
Nanotube detaches
and/ or
lower catalytic efficiency
d-band filling
Order of magnitudes
o
o
o
o
Subsurface interstitial
17
19
Nanotube growth
o
o
o
o
Christophe Bichara
20
Complex system
Experimental parameters
Nanotube features
Diameter
Number of walls
Chiral angle
?
?
?
?
Time
Defect density
Length
Metal/Semiconductor ratio
Yield and purity
Fundamentals are known, but nanosize and time scales are challenging
Requires: physics and chemistry investigation techniques (TEM, XPS, Raman, XRD )
chemical engineering approach to deal with complex system
Difficult to compare different experimental results, with sometimes contradictory claims
Christophe Bichara
21
Outline
Part 1 - Basics:
o
o
o
Multiwall growth
Vertically aligned NT carpets / forests
Tube / NP diameter
Growth model
Computer simulation
Chiral selectivity
Personal conclusions
Christophe Bichara
22
large > 6 nm
crystalline though highly deformable
reshaping of NP during growth
Bulk carbon diffusion is likely
Christophe Bichara
23
Christophe Bichara
24
Process :
Catalyst film
deposition
e.g. Fe layer on Al2O3
Nanoparticle
formation by
dewetting
Forest growth
by CVD
25
Catalyst efficiency
Only a small fraction of NPs are catalytically active
Use growth enhancer (water ) Supergrowth Science 306, 5700, 13624 (2004)
Recipes available at
http://www.nanocarbon.jp/index_e.shtml
Christophe Bichara
26
Height (um)
Both:
Growth Enhancer Only:
Height (mm)
with no oxygen
No forest
with oxygen
CNT forest
No growth
Large
850
Temperature (C)
Temperature (C)
850
Small
625
Large
Medium
625
Encapsulation
of small np
No nucleation
on small np
550
550
Catalyst
coarsening
59
4800
59
4800
Feedstock : ethanol
Catalyst: Ni/SiO2
28
(0.5 1) range
M.F. Fiawoo
29
30
Conclusions part 2
Thanks to difficult and time consuming systematic analysis of
substrate / catalyst / reactants / process conditions
(interdependent parameters)
Substantial progress made on understanding / controlling growth of
o Multiwall nanotubes
o Nanotube carpets / forests
o SWNT diameter
o
o
o
o
o
discussed here
important
Christophe Bichara
31
Outline
Part 1 - Basics:
o
o
o
Multiwall growth
Vertically aligned NT carpets / forests
Tube / NP diameter
Growth model
Computer simulation
Chiral selectivity
Personal conclusions
Christophe Bichara
32
Controversial:
o
o
Tomanek :
http://www.rsc.org/chemistryworld/News/2009/Fe
bruary/10020901.asp
33
34
Christophe Bichara
35
36
During growth:
Crystalline facets:
Once formed,
Christophe Bichara
37
Crystalline core/
Molten shell
In situ XPS shows presence of carbon near
surface (Fe-C bonds, also for Ni-C)
Hofmann et al., Nano letters 7, 6028 (2007)
J. Phys. Chem. C 113, 1648-56, (2009)
38
Christophe Bichara
39
o
o
o
o
Christophe Bichara
40
Chiral selectivity ?
Bachilo
JACS 125, 37, 11186-7 (2003)
Miyauchi Chem. Phys. Lett., 387, 198-203 (2004)
Paillet
Diamond and Rel. Mat. 15, 10191022 (2006)
Li
JACS 129, 15770-15771 (2007)
Wang
JACS 129, 9014-9019 (2007)
Qu
NanoLett 8, 2682-2687 (2008)
Chiang
Nat. Mat. 8, 11, 8826 (2009)
Harutyunyan Science 326, 5949, 116-20 (2009)
Ghorannevis JACS, 132, 28, 9570-2 (2010)
He
JACS, 132, 13994-6 (2010)
Sundaram Adv. Mat. 17, 6, 760-5 (2011)
Zhu
JACS 133, 12241227 (2011)
He
Chem. Mat., 24, 17961801 (2012)
Yan Li
This conference
CO / CoMo / silica
MetOH or EtOH / FeCo
CH4 + H2 / Ni / silica / 900 C
CH4 / FeRu / silica / 850 C
CO, MetOH, EtOH, C2H2 / CoMo
C2H2 / Fe / Al on SiO2 / PECVD
C2H2 / NixFe(1-x) plasma synthesis
CH4 + ambiant / Fe / silica
CH4 + H2 / Au / PECVD
CO / FeCu / MgO
CH4 / Ferrocene + S / Float. Cat.
CO + NH3/ Ferrocene/ Float.Cat.
CO / FeCu / MgO
Different ways of assigning chirality (Raman, Photoluminescence, electron diff., ) may play a role
Christophe Bichara
41
Chiral selectivity ?
Bachilo
JACS 125, 37, 11186-7 (2003)
Miyauchi Chem. Phys. Lett., 387, 198-203 (2004)
Paillet
Diamond and Rel. Mat. 15, 10191022 (2006)
Li
JACS 129, 15770-15771 (2007)
Wang
JACS 129, 9014-9019 (2007)
Qu
NanoLett 8, 2682-2687 (2008)
Chiang
Nat. Mat. 8, 11, 8826 (2009)
Harutyunyan Science 326, 5949, 116-20 (2009)
Ghorannevis JACS, 132, 28, 9570-2 (2010)
He
JACS, 132, 13994-6 (2010)
Sundaram Adv. Mat. 17, 6, 760-5 (2011)
Zhu
JACS 133, 12241227 (2011)
He
Chem. Mat., 24, 17961801 (2012)
Yan Li
This conference
CO / CoMo / silica
MetOH or EtOH / FeCo
CH4 + H2 / Ni / silica / 900 C
CH4 / FeRu / silica / 850 C
CO, MetOH, EtOH, C2H2 / CoMo
C2H2 / Fe / Al on SiO2 / PECVD
C2H2 / NixFe(1-x) plasma synthesis
CH4 + ambiant / Fe / silica
CH4 + H2 / Au / PECVD
CO / FeCu / MgO
CH4 / Ferrocene + S / Float. Cat.
CO + NH3/ Ferrocene/ Float.Cat.
CO / FeCu / MgO
42
CO precursor
smaller NPs
Chiral preference
larger NPs
NO chiral preference
TEM analysis
Electron diffraction to assign (n, m)
CH4 precursor
43
H20+He
Facetted NP
H20+Ar
Rounded shape NP
(9, 9)
NP < 2 nm
Christophe Bichara
44
Chiral selectivity ?
Bachilo
JACS 125, 37, 11186-7 (2003)
Miyauchi Chem. Phys. Lett., 387, 198-203 (2004)
Paillet
Diamond and Rel. Mat. 15, 10191022 (2006)
Li
JACS 129, 15770-15771 (2007)
Wang
JACS 129, 9014-9019 (2007)
Qu
NanoLett 8, 2682-2687 (2008)
Chiang
Nat. Mat. 8, 11, 8826 (2009)
Harutyunyan Science 326, 5949, 116-20 (2009)
Ghorannevis JACS, 132, 28, 9570-2 (2010)
He
JACS, 132, 13994-6 (2010)
Sundaram Adv. Mat. 17, 6, 760-5 (2011)
Zhu
JACS 133, 12241227 (2011)
He
Chem. Mat., 24, 17961801 (2012)
Yan Li
This conference
CO / CoMo / silica
MetOH or EtOH / FeCo
CH4 + H2 / Ni / silica / 900 C
CH4 / FeRu / silica / 850 C
CO, MetOH, EtOH, C2H2 / CoMo
C2H2 / Fe / Al on SiO2 / PECVD
C2H2 / NixFe(1-x) / Floating Catalyst
CH4 + ambiant / Fe / silica
CH4 + H2 / Au / PECVD
CO / FeCu / MgO
CH4 / Ferrocene + S / Float. Cat.
CO + NH3/ Ferrocene/ Float.Cat.
CO / FeCu / MgO
45
Christophe Bichara
46
x Ni
FeRu
Christophe Bichara
Weight % C in NixFe(1-x)
47
Summarizing
Some answers
personal conclusions
Particle
formation
Incubation
Nucleation
Growth
Christophe Bichara
48
Keeping stable and active NPs is a necessary condition for controlled growth
Christophe Bichara
49
Nucleation
Nucleation is a stochastic event, difficult to control
o Use of oxygen-containing growth enhancer helps keeping NPs active
Removing amorphous carbon coating
Maximizes the number of active NPs
o ???
Christophe Bichara
50
Growth
Better control is gained with slow growth conditions
Multiwall nanotubes
o
o
o
o
o
51
LEM - ONERA/CNRS
Chatillon France
Kim Bolton
Anders Brjesson
Univ. Gothenburgh
+ Bors Sweden
Alexandre Zappelli
Jan H. Los
Mamadou Diarra
Christophe Bichara
52
Christophe Bichara
53
Any questions ?
Christophe Bichara
54